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Please read and save these instructions . Read carefully before attempting to assemble , install , operate or maintain the product described . Protect yourself and others by observing all safety information . Failure to ¢ omp _ with instructions could result in personal injury and / or prop . erty damage / Retain instructions for future reference . Air Compressors tion , that if not followed , may cause Description damage to equipment . Air compressor units are intended to provide compressed air to power pneu - Breathable Air Warning Unpacking matic tools , operate spray guns and sup - ply air for pneumatic valves and actua - After unpacking the unit , inspect care - This compressor / pump is NOT tors . The pumps supplied with these fully for any damage that may have equipped and should NOT be used units have oil lubricated bearings . A occurred during transit . Make sure to " as is " to supply breathing quality small amount of oil carryover is present tighten fittings , bolts , etc . , before air . For any application of air for in the compressed air stream . putting unit into service . human consumption , you must fit Applications requiring air free of oil I _ WARNINGI Donotoperate the air compressor / pump with suit - vapor should have the appropriate filter unit if damaged able in - line safety and alarm equip - during shipping , handling or use . insta [ led . The air compressor units are to Damage may result in bursting and ment . This additional equipment is be mounted per the instructions provid - cause injury or property damage . necessary to properly filter and puri - ed on a solid floor . Any other use of fy the air to meet minimal specifica - these units will void the warranty and tions for Grade D breathing as the manufacturer will not be responsi - General Safety described in Compressed Gas ble for problems or damages resulting Sincethe air compressor and other from such misuse . Refer to the enclosed Association Commodity components ( material pump , spray Specification G 7.1 - 1966 , OSHA 29 " Replacement Parts Manual " to identify guns , filters , lubricators , hoses , etc . ) compressor as single stage or two - stage . CFR 1910 . 134 , and / or Canadian used make up a high pressure pump - Standards Associations ( CSA ) . ing system , the following safety pre - cautions must be observed at all times : DISCLAIMER OF WARRANTIES Safety Guidelines In the event the compressor is used This manual contains information that is included with this for the purpose of breathing air very important to know and understand . application and proper in - line safety product carefully . This information is provided for SAFETY l e aI a1n a and alarm equipment is not simulta - Be thoroughly and to PREVENT EQUIPMENT PROB - familiar with the controls and the neously used , existing warranties LEMS . To help recognize this informa - are void , and the company disclaims proper use of the equipment . tion , observe the following symbols . any liability whatsoever for any 2 . Follow all local electrical and safety Danger indicates loss , personal injury or damage . codes as well as the United States an imminently haz - ardous situation which , ff not avoided , National Electrical Codes ( NEC ) and 6 . Do not stand on or use the unit as will result in death or serious injury . Occupational Safety and Health Act a handhold . ( OSHA ) . I _ WARNINGI Warninigndicates a potentially haz . 7 . Before each use , inspect compressed 3 . Only persons well acquainted with ardous situation which , if not avoided , air system and electrical components could result in death or serious injury . these rules of safe operation should for signs of damage , deterioration , be allowed to use the compressor . Caution indicates a weakness or leakage . Repair or potentially haz - 4 . Keep visitors away and NEVER replace defective items before using . ardous situation which , ff not avoided , allow children in the work area . MAY result in minor or moderate 8 . Check all fasteners at frequent injury . 5 . Wear safety glasses and use intervals for proper tightness . Notice indicates hearing protection when operating I NOTICE I importantinforma - the unit . safekeeping . J REMINDER : Keep your dated proof of purchase for warranty purposes ! Attach it to this manual or file it for I © 2003 Call 1 - 800 - 543 - 6400 for parts IN254702AV 1 / 03 Call1 - 800 - 544 - 0350 for technicalassistance
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Air Compressors General Safety ( Cont . ) A _ - - CAUTION ] Donotlift ormove unit without appro - Never attempt to repair or priately rated equipment . Be sure the I _ WARNINGI unit is securely attached to lifting modify a tank ! Welding , | _ device used . DOnot lift unit by holdingt Motors , electrical equip - drilling or any other mndi - L _ " mE _ fication will weaken the onto tubes or coolers . Do not use uni ment and controls can tank resulting in damage from rupture cause electrical arcs that to lift other attached equipment . or explosion . Always replace worn , will ignite a flammable gas or vapor . Never use the cracked or damaged tanks . Never operate or repair in or near a wood shipping flammable gas or vapor . Never store Drain liquid from skids for mounting the compressor . flammable liquids or gases in the vicini - I NOTICE I tankdaily . Install and operate unit at least 24 " ty of the compressor . 14 . Tanks rust from moisture build - up , from any obstructions in a dean , well which weakens the tank . Make sure ventilated area . The surrounding air temperature should not exceed 100 = F . to drain tank regularly and inspect Never operate compressor This will ensure an unobstructed flow periodically for unsafe conditions withouatbeltg . a . This U / of air to cool compressor and allow such as rust formation and corrosion . unit can start automatically _ - _ adequate space for maintenance . without warning . Personal 15 . Fast moving air will stir up dust and injury or property damage could occur Do not locate the debris which may be harmful . Release from contact with moving parts . ] ACAUTIONI compressoralrlnlet air slowly when draining moisture or 9 . Do not wear Iooseclothing or jewel - near steam , paint spray , sandblast areas depressurizing the compressor system . or any other source of contamination . ry that will get caught in the mov - SPRAYING PRECAUTIONS ing parts of the unit . NOTE : If compressor operates in a hot , moist environment , supply compressor IAWARNINGI pump with clean , dry outside air . Supply air should be piped in from Compressor parts may be Do not spray flammable hot even if the unit is external sources . materials in vldnity of open stopped . flame or near i _ ' rtioe TANK MOUNTING sourcesincluding the compressor unilL 10 . Keep fingers away from a running The tank should be bolted into a flat , 16 . Do not smoke when spraying paint , compressor ; fast moving and hot even , concrete floor or on a separate insecticides , or other flammable parts win cause injury and / or burns . concrete foundation . Vibration isolators substances . should be used between thetank leg 11 . If the equipment should start to and the floor . Model MP345800AJ isola - vibrate abnormally , STOP the 17 . Use a face mask / respi - FA , , . ah - _ tor pads are recommended for horizon - rator when spraying engine / motor and check immediate - tal units . Model MP345700AJ isolator and spray in a well ven - ly for the cause . Vibration is gener - pads are recommended for vertical units . tilated area to prevent ally an indication of trouble . When using isolator pads , do not draw health and fire hazards . 12 . To reduce fire hazard , keep bolts tight . Allow the pads to absorb vibrations . When isolators are used , a engine / motor exterior free of oil , 18 . Do not direct paint or other sprayed flexible hose or coupling should be material at the compressor . Locate solvent , or excessive grease . installed between the tank and service compressor asfar away from the spray - WARNINGI AnASMecode piping . ty relief valve with a ing area as possibleto minimize over - setting no higher than the Maximum spray accumulation on the compressor . FAWARNING ] Allowable Working Pressure ( MAWP ) ofnes the tank MUSThe installed in the air li 19 . When spraying or cleaning with sol - Failure to properly install or in the tank for this compressor . The vents or toxic chemicals , follow the the tank can lead to cracks ASMEsafety valve must have sufficient instructions provided by the chemi - at the welded jointa and flow and pressure ratings to protect the cal manufacturer . possible bursting . pressurized components from bursting . PIPING The flow rating can he found in the parts manual . The safety valve in the intarcool - Installation IAWARNINGI Never use plastic er does not provide system pro _ - tion . ( PVC ) pipe for com - pressed air . Serious injury or death Maximum operat - IAWARNING ] could result . ing pressure is 175 psi for two - stage compressorsand 135 Disconnect , tag and lock Any tube , pipe or hose connectedto the - 150 psi for single stage compressorsD . o out power source then unit must be able to withstand the tem - not operate with pressureswitch or pilot release all pressure from perature generated and retain the pres - valves set higher than 175 psi ( two - stage ) the system before attempting to or 135 - 150 psi ( singlestage ) . sure . All pressurized components of the install , service , relocate or perform any maintenance . air systemmust have a pressure rating 13 . Never attempt to adjust ASME safe - higher than or equal to the 200 psifor ty valve . Keep safety valve free from paint and other accumulations .
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Cast Iron Series tion and make sure all joints are free Wiring must be installed in accordance Installation ( Cont . ) with National Electrical Code and local from leaks BEFOREunderground lines two * stage compressorsor 150 psi for sin - are covered . Before putting the compres - codes and standards that have been set gle stage compressors ASME safety valve sor into service , find and repair all leaks up covering electrical apparatus and setting . Incorrect selection and installa - in the piping , fittings and connections . wiring . These should be consulted and tion of any tube , pipe or hose could result local ordinances observed . Be certain that MINIMUM PIPE SIZE in bursting and injury . Connect piping sys - adequate wire sizesare used , and that : FOR COMPRESSED AIR LINE tem to tank using the same size fitting as 1 . Service is of adequate ampere rating . the discharge port . 2 . The supply line has the same electri - INSTALLING A SHUT - OFF VALVE cal characteristics ( voltage , cycles and 10 112 " I i2 " 314 " 314 " phase ) as the motor . A shut - off valve should be installed on 3 . The line wire isthe proper size and the discharge port of the tank to control 20 314 3 / 4 3 / 4 1 that no other equipment isoperated the air flow out of the tank . The valve 40 314 1 1 1 from the same line . The chart gives should be located between the tank and minimum recommended Wire sizesfor the piping system . 60 314 1 1 1 compressor installations . ( AWARNING ] Neverinstalla 100 1 1 1 111 , shut - Off valve between the compressor pump and the tank . Personal injury and / or equipment WIRING MINIMUM WIRE SIZE damage may occur . Never use reducers USE 75 ° C COPPER WIRE [ _ WARNING ] AIIwiringand in discharge piping . electrical connec - tions must be performed by a qualified When creating a permanent ] y installed electrician . Installations must be in system to distribute compressed air , find accordance with local and national the total length of the system and select SPL upto22 . 0 10AWG codes . 5,0 pipe size from the chart . Bury under - 8AWG 12AWG 14AWG Overheating , short 7.5 ground lines below the frost line and 8AWG 10AWG 12AWG I , CAUTIONI 3cl _ uitingandfire 10,0 WA 8AWG 12AWG avoid pockets where condensation can damage will result from inadequate 15.0 WA 6AWG 10AWG gather and freeze . wiring . 25.0 WA 3AWG 8AWG Apply air pressure to the piping installa - Safety Valve Access Pump Discharge Tube Motor Motor Pump Pressure Switch Factory Pressure J Mounted Discharge Switch Magnetic Tube Valve Starter ( Not on Pressure / Gauge _ _ _ ] 1 _ allunits ) / Checke Tank Valv Shut - off DischargePort Valve ( available separately ) Gauge Drain cock Discharge Port Drain Cock , Tank Tank isolation Pad isolation Pad ( available ( availableseparately ) " _ Figure 1 - Typical Vertical Unit Identification
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Air Compressors Installation ( cont . ) Safety Valve Access Pump _ , _ Recommended wire sizes may be larger Discharge Motor Tube than the minimum set up by local ordi - Factory Mounted nances . If so , the larger size wire should _ " Magnetic Starter ( Not on all units ) CheckValve be used to prevent excessive line voltage \ drop . The additional wire cost is very Pressure Switch Tank small compared with the cost of repair - ing or replacing a motor electrically " starved " by the use of supply wires Pressure " which are too small . Gauge GROUNDING Tank Shut - off Valve isolation Pad ( available separately ) " ( available separately ) / Discharge Port ' Draincock electrical components arel I Figure 2 - Typical Horizontal Unit Identification shock hazards . Make sure ] _ I all the components are properly grounded to prevent death or have this protection built - in . To deter - elements or magnetic starter as serious injury . mine if a motor has built - in overload required . The voltage and amperage protection , refer to the frame size on ratings are listedon the motor This product must be grounded . the motor nameplate . nameplate . Grounding reduces the risk of electrical DIRECTION OF ROTATION shock by providing an escape wire for Motors with frame size R56HZ , Y56Y or the electric current if short circuit L143T include built - in overload protec - NOTE : Improper rotation will result in occurs . This product must be installed tion . No additional protection is reduced unit life . and operated with a power cord or required . Use Figure 3 wiring diagram . The direction of rotation must be coun - cable that has a grounding wire . terclockwise ( asshown by the arrow on Motors with frame sizes 184T , 2151 , 254T or 284T DO NOT have built - in over - the flywheel ) while facing the flywheel MOTOR HOOKUP AND STARTER side of the pump . The motor nameplate INSTALLATION load protection . A magnetic starter is will show wiring information for coun - Branch circuit protection must be provid - required . Use Figure 4 wiring diagram . terclockwise rotation . ed asspecified in the United States To change to the alternate voltage National ElectricalCode , Chapter 2 , The proper direction is very important . on three phase motors with 230 / 460 " Wiring Design and Protection . " Article The direction of rotation of 3 phase ratings : 210 , using the applicable article " For motors can be reversed by interchang - 1 . Rewire motor per data plate on Motors and Motor Controllers , " ( Article ing any two motor - line leads . For single motor or instruction sheet . 430 , Table 430 - 1 52 ) . phase motors , refer to the motor name - 2 . Check electric rating of magnetic IMPORTANT : Overload protection is plate . starter and replace thermal overload required for all motors . Certain motors Line Ground I L3 ( for 3 phasewiring onJy ) _ 1 Circuit Breaker or _ Fused Disconnect _ , Z . . . . . { / I IL2 Circuit Breaker or _ ( _ ( _ LINE Fused Disconnect I - _ - - f _ - - if I I I i Pressure Switch L ' Q Load : y . . @ _ _ Over MOTOR f _ Thelmal PRESSURE Pressure Thermal Units ( 3 ) SWITCH Switch _ I _ Units ( 3 ) • r2 GROUND - - 1 - _ € . " - ' - - , Three Phase , , Single Phase i M _ of ! s , og , ophase , T , Three Phase Single Phase Wiring Diagram Wiring Wiring , Motor ' . Wiring Diagram Diagram Diagram " ' - - - " " Figure 3 - For Motor Frame3T . Sizes R56HZ , YS6Y or L14 Figure 4 - For Motor Frame Sizes 184T , 2151 " , 254T or 284T . Refer Refer to Motor Nameplate to Motor Nameplate
Page: 5

Cast Iron Series Breather Operation Cap IMPORTANT ; Check motor rotation before operating the compressor . All lubricated compressor pumps dis - charge some condensed water and oil FillPlug * with the compressed air . Install appro - priate water / nil removal equipment and controls as necessaryfor the Oil : ull intended application . " FillPlug Failure to install Oil I NOTICE I app . pria Fill Plug * / 4 Drain waterloil removal equipment may result Sight Gauge : ull Plug Oil Drain Plug in damage to machinery or workpiece . GUARDING * The Oil FillPlug will be in one of the two locationsshown . The belt 9uard provided must be installed before Dipstick Dipsticker Breath _ . and Oil Fill operating the unit . All moving parts must be guarded . All Add Oil Max _ - - F ! II electrical covers must be installed before turning on the power . LUBRICATION _ Line THIS UNIT CON - TAINS NO Oil _ Before operating compressor . Fill to the center of _ m sight gauge or maximum mark on dipsttck ( seeFigure 5 ) . Drain Some residual oil may still be in the pump Figure 5 - Oil Fill Diagrams leaving a thin coat on the sight glass , however ; there is not enough oil to oper - 2 . Turn off the compressor and close 150 psifor two - stage compressorsor 120 ate the unit . Fillpump with single - viscosi - drain cock . The compressor is now psi for single stage compressorsby open - ty , ISO100 , non _ etergent , compressor ready for use . ing the drain cockor an air valve con - oil . Recommended ST126700AV com - netted to the tank or hose . Runthe pressoroil or Mobil 1 ® 5W30 or 10W30 pump for an hour at a time at leastonce syntheticoil may also be used . Add oil a week or more often if the condensa - only through the oil fill plug . Pouring oil tion reoccurs . into any other orifice will causeoil to leak IMPORTANT : Change oil after first50 and sprayout during operation . Fill to hoursof operation . the center of the sight gauge or max - PRESSURESWITOt , START - STOP imum mark on dipstick ( see Figure Figure 6 - Opening Drain Cock NOTE ; Thiscompressorhasa maximum 5 ) . operating pressureof 175 psifor two - Using any othery If the compressor is run under humid I _ CAUTIONI typeofoilm stage compressorsor 135 psi for single conditions for short periods of time , the shorten pump life and damage valves . stagecompressorsD . o not alter pressure humidity will condense in the crankcase settingson control componentsabove this RECOMMENDED BREAK - IN PERIOD and causethe oil to look creamy . Oil limit . The compressor should be run continu - contaminated by condensedwater will The compressor unit starts and stops ously for one hour to allow proper not provide adequate lubrication and based on preset pressure switch set - seating of the piston rings . must be changed immediately . Using tings . The pressure switch contains an 1 . Open drain cock completely and run contaminated oil will damage bearings , unloader which is a small valve that the compressor for 60 minutes ( See pistons , cylindersand rings and isnot vents air to allow the motor to start covered under warranty . To avoid water Figure 6 ) . easily ( See Figure 7 ) . condensation in the oil , periodically run the compressorwith tank pressurenear
Page: 6

Air Compressors the air filter and oil level before each three months or after every 500 hours of Operation ( Cont . ) use . The ASME safety valve should also operation ; whichever comesfirst . Only be checked daily ( See Figure 8 ) . Pull pressure lubricated pumps have an oil ring on safety valve and allow the ring filter . to snap back to normal position . This AIR FILTER valve automatically releases air if the tank pressure exceeds the preset maxi - Never run the compressorpump without mum . If air leaks after the ring has an intake air filter nor with a clogged been released , or the valve is stuck and intake air filter . Use compressedair to blow the filter clean . Do not wash or oil cannot be actuated by the ring , the Unloader ASME safety valve must be replaced . the element . If it cannot be blown clean , To tank pressure the filter mustbe replaced . Operating Do not attempt to tamper with the compressorwith a dirty filter can cause Figure 7 - Pressure Switch ASME safety valve . high oil consumptionand increaseoil con - tamination in the discharge air . " CONTINUOUS RUN OPERATION INTERCOOLER ( TWO - STAGE TO convert to continuous run operation a COMPRESSORS ONLY ) separate unloading device must be Figure 8 [ , & . WARNING ] Inte , ( oolerfir _ ar . installed bythe user between the pump sharp , always wear gloves and use care when you clean or and the tank . The existing check valve TANK work near the intercooler , must be removed . Weekly , check the intercooler to be CRANKCASE BREATHER sure all fittings are secure and tight . During severe operating conditions or Never attempt to repair Blow all dirt , dust and other accumula - or modify a tank ! initial start - up , some oil may accumulate tions from the intercooler fins . Welding , drilling or any at the crankcase breather opening . This COMPONENTS other modification will is normal and will diminish as the pump Turn off all power and use light air weaken the tank resulting in damage accumulates run time and the piston from rupture or explosion . Always pressure to blow dust and foreign rings become fully seated . replace worn , cracked or damaged material from cylinder head , motor , fan tanks . blades , air lines , intercooler and tank on Maintenance a monthly basis . [ NOTICE ] Drain liquid from tank daily . BELTS The tank should be carefully inspected I _ WARNING1 at a minimum of once a year . Look for [ AWARNING ] Lod , o . t a , _ teg Disconnect , tag and lock the power then cracks forming near the welds . If a crack release all pressure from the tank to pre - out power source then vent unexpected movement of the unlL release all pressure from is detected , remove pressure from tank the system before immediately and replace . Check belt tension every 3 months . attempting to install , service , relocate Adjust belt tension to allow 3 / 8 to 1 / 2 " COMPRESSOR LUBRICATION or perform any maintenance . deflection with normal thumb pressure . See Operation . Add oil as required . The In order to maintain efficient opera - Also , align belts using a straight edge oil and oil filter should be changed every tion of the compressor system , check against the face of the flywheel and MAINTENANCE SCHEDULE Check Safety Valve Drain Tank ( See Figure 6 ) Check Oil Level Clean or Change Air Filter Check Intercooler ( two - stage compressorsonly ) Clean Unit Components Check Belt Tightness Change Oil ( See Figure 5 ) Change Oil Filter ( Pressure lubricated pumps only ) 6
Page: 7

Cast Iron Series the motor back and forth to adjust belt Maintenance ( Cont . ) MOTOR tension . DRIVE touching the rim on both sides of the A B PULLEY STORAGE face . The belts should be parallel to this straight edge ( see Figure 9 ) . Dimension If compressor is to be stored for a short FLYWHEEL A should be the same as B and C to period of time , make sure that it is STRAIGHTEDGE ensure proper alignment of the belts . stored in a normal position and in a SETSCREW C cool protected area . Slots in the bed - plate allow for sliding Figure 9 - Top View Troub | eshooting Chart Motor hums and runs slowly or I . Low voltage or no voltage I . Check with voltmeter check overload relay n magnetic starter or not at all reset switch on motor . If overload or reset switch trips repeatedly , find and correct the cause , See next item 2 . Shorted or open motor wlndin _ ngloader 2 , Replace motork 3 , Malfunchon _ ng chechvalve or u valve 3 . Replace chec valve or unloader valve 4 . Malfunctioning pressure switch - contacts will not 4 . Repair or reptace pressure switch dose Reset mechanism cuts out 1 . Pre _ ure switch set too ehighetic 1 . Adjust or replacee repeatedly or fuses blow 2 . Malfunctioning check nvalv 2 , Clean or replac faultv valve repeatedly 3 . tncof _ ct fuse sizeor mag starter heaters 3 , Be sure that fuses andheeters are rated properly 4 . Malfunctioning motor 4 . Replace cmotortrlcal 5 . Loose Wiring 5 . Check all ere connections Excessive noise in operation 1 . Loose ulley , flywheel belt , belt guard , etc I . Tighten 2 . Lack o _ o I n crankcase 2 . Check for dama • to bearings replenlsh ell 3 . Com ressor floor mounting loose 3 . Shim to level aa _ tighten or place on isloletor pads 4 . Mal _ ° unctlonlng check valve 4 . Replace check valve Milky oil in off reservoir Water condensingincrankcasedueto high humidi - Pipe air intake to lesshumid air source Run pump ty continuously for one hour Excessiveoil consumption or oil 1 . Be sure there is a problem 1 . Diagnose ell € ontamlnetionp roblems by testing the d scharge a r or in air lines measuring oil consumption from the crankcase 2 . Restricted air intake 2 . Crean or replace air filter 3 . Wrong oil viscositys 3 , Drain oil . Refill with ell of proper viscosity 4 . Worn iston ring 4 . Replace ringss 5 . Oil lea _ s S . Tighten beets replace gaskets or o - rings 6 . Scored o / linder 6 . Rep ace _ / nder Water in discharge air I . Excessivewater in tank 1 . Drain tank 2 . Hot , humid weather 2 . Purchase dryer Air blowing out of inlet Broken first stage inlet valve ( two - stage unit Replace valve assembly Broken inlet varve ( single stage un t Insufficient pressure 1 . Air demand too high 1 . Limit air usa e 2 . Leaks or restrictions in hoses or piping 2 . Check for lea _ s or restriction in hose or piping 3 . Slipping belts 3 . Tighten belts Tank does not hold pressure 1 . Worn check valve 1 . Replace check valve when corn ressor is off and shutoff valve is closed Do not disassemble check valve with air In tank 2 . Check all connections and fittings for tightness 2 . Tighten 3 . Check tank for cracks or pin holes 3 , Replace tank • Never repair a damaged tank Excessive belt wear . Light dust 1 . Pulley out of affgnment 1 . Realign motor pulley from start snorma . Worn be ts 2 . Belts too tight or too loose 2 . Adjust tension separate at layers ) Tank pressure builds slowly 1 . Dirty air filter 1 . Clean or replace filter element 2 . Blown cylinder head asket 2 , Install new gasket 3 . Worn / broken intake / _ ischarge valves 3 , Instafl new valve plate assembly 4 . Air leaks 4 , Tighten joints Tank pressure builds up quickly Excessivewater in tank Drain tank , check speed . See Performance table on compressor ASME safety valve pops open 1 . Wrong pressure switch setting • . 1 . Adjusttolowerpressure 175 simaximumfortwo - stageuntor135 while compressor is running psJfor single stage unit ) ISee _ peretion ) 2 . Malfunctioning ASME satiety ! valve 2 . Replace ASME safety valve R . Pressure switch contacts welded 3 . Replace pressure sw = tch Pressure switch continuously Malfunctioning check valve Replace the check varve if the unloader valve bleeds off constantly blows air out the unloader valve Pressure switch unloader valve Malfunctioning unloader valve on pressure switch Replace the pressure switch if the unit does not hiss for a short per od does not release air when the of time when the unit shuts off unit shuts off Interstage safety valve pops off I . Head gasket or the gasket in the valve plate 1 . Replace valve plate and gaskets while the unit is running assembly tblowning 2 . Valve not sea roperly 3 . sa _ r ° Ftevtaylve 2 . Replace valve plate and gaskets Malfunctioning 3 . Replace safety valve Interstage safety valve pops off Malfunctioning tank check valve Replace the check valve after the unit shuts off
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Cast Iron Series Air Compressors Limited Warranty 1 . DURATION : From the date of purchase by the original purchaser as follows : Standard Duty - One Year ; Serious Duty - Two Years ; Extreme Duty - Three Years ; Maxus Model Series - Five Years . 2 . WHO GIVESTHIS WARRANTY ( VVARRANTOR ) : Campbell Hausfeld / Scott Fetzer Company , 100 Production Drive , Harrison , Ohio , 45030 , Telephone : ( 800 ) 543 - 6400 3 . WHO RECEIVESTHIS WARRANTY ( PURCHASER ) : The original purchaser ( other than for purposes of resale ) of the Campbell Hausfeld compressor . 4 . WHAT PRODUCTSARE COVERED BY THIS WARRANTY : Any Campbell Hausfeld air compressor . 5 . WHAT IS COVERED UNDER THIS WARRANTY : Substantial defects due to material and workmanship with the exceptions noted below . 6 . WHAT IS NOT COVERED UNDER THIS WARRANTY : A . Implied warranties , including those of merchantability and FITNESSFOR A PARTICULAR PURPOSEARE LIMITED FROM THE DATE OF ORIGINAL PURCHASEAS STATED IN THE DURATION . If this compressor is used for commercial , industrial or rental purposes , the warranty will apply for ninety ( 90 ) days from the date of purchase . Extreme Duty Contractor Compressors are not limited to a ninety ( 90 ) day warranty when used in contractor applications . Four cylinder s _ ngle - stage and two - stage compressors are not limited to a ninety ( 90 ) day warranty when used in commercial or industrial applications . Some States do not allow limitations on how long an implied warranty lasts , so the above limitations may not apply to you . B . ANY INCIDENTAL , INDIRECT , OR CONSEQUENTIAL LOSS , DAMAGE , OR EXPENSETHAT MAY RESULTFROM ANY DEFECT , FAILURE , OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT . Some States do not allow the exclusion or limita - tions of incidental or consequential damages , so the above limitation or exclusion may not apply to you . C . Any failure that results from an accident , purchaser's abuse , neglect or failure to operate products in accordance with instructions provided in the owner's manual ( s ) supplied with compressor . D . Pre - delivery service , i . e . assembly , oil or lubricants , and adjustment . E . Items or service that are normally required to maintain the product , i . e . lubricants , filters and gaskets , etc . F , Gasoline engines and components are expressly excluded from coverage under this limited warranty . The Purchaser must comply with the warranty given by the engine manufacturer which is supplied with the product . G . Additional items not covered under this warranty : I . All Compressors a . Any component damaged in shipment or any failure caused by installing or operating unit under conditions not in accordance with installation and operation guidelines or damaged by contact with tools or surroundings . b . Pump or valve failure caused by rain , excessive humidity , corrosive environments or other contaminants . c . Cosmetic defects that do not interfere with compressor functionality . d . Rusted tanks , including but not limited to rust due to improper drainage or corrosive environments . e . Electric motors , check valves and pressure switches after the first year of ownership . f . Drain cocks . g . Damage due to incorrect voltage or improper wiring . h . Other items not listed but considered general wear parts . i . Pressure switches , air governors and safety valves modified from factory settings . 2 . Lubricated Compressors a . Pump wear or valve damage caused by using oil not specified . b . Pump wear or valve damage caused by any oil contamination or by failure to follow proper oil maintenance guidelines . 3 . Belt Drive / Direct Drive / Gas Driven Compressors a . Belts . b . Ring wear or valve damage from inadequate filter maintenance . c . Manually adjusted load / unload and throttle control devices . 7 . RESPONSIBILITIESOF WARRANTOR UNDER THIS WARRANTY : Repair or replace , at Warrantor's option , compressor or com - ponent which is defective , has malfunctioned and / or failed to conform within duration of the warranty period . 8 . RESPONSIBILITIESOF PURCHASERUNDER THIS WARRANTY : A . Provide dated proof of purchase and maintenance records . B . Portable compressorsor components must be delivered or shipped to the nearest Campbell Hausfeld Authorized Service Center . Freight costs , if any , must be borne by the purchaser . C . Use reasonable care in the operation and maintenance of the products as described in the owner's manual ( s ) . 9 . WHEN WARRANTOR WILL PERFORM REPAIROR REPLACEMENT UNDER THISWARRANTY : Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location , and depending on the availability of replacement parts . This Limited Warranty applies in the U . S . , Canada and Mexico only and gives you specific legal rights . You may also have other rights which vary from State to State or country to country .
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