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4 _ J O 8 _ O # To installer or person assembling grill : Leave this manual with grill for future reference . To consumer : Keep this manual for future reference . @ f 4 @ © ml _ 5 E Read this manual before cooking on grill Failure to follow all ® S manufacturer's instructions could result in serious personal injury ® L _ _ _ = and / or property damage
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FOR YOUR SAFETY t . Do not store or use gasoline or other flarnmablevapors and liquids in the vicinity of this or any other appliance . 2 . An LP Tank not connected for use shali not be stored in the vicinity of this or any other appJiance . FOR YOUR SAFETY If you smell gas : 1 . Shut off gas to the appliance . 2 . Extinguish any open flame . 3 . Open lid . 4 . If odor continues , immediately call your gas supplier or your fire department . Call Grill Service Center For Help And Parts • if you need help or warranty parts call _ 1 - 800 - 241.7548 or send a FAX to 1 - 706 - 576 - 6355 Business hours Open 24 hours - Seven days a week , To order non - warranty replacement parts or accessories ( grill cover , cleaners , paint ) call 1 - 800 - 993 - 2677or send a FAX to 1 - 706 - 565 - 2t21 Important : Fit ! out Warranty Information below Warranty Information Model Number UPC ( oncarton ) Label Lot # GG Serial Number DatePurchased : _ _ . _ , _ o For residential use only Do not use for commercial cooking
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Installation Safety Precautions , This grill is designed for use with LP ( propane ) gas using the regulator / valve assembly supplied ° Grill installation must conform with local codes , or in their absence with National Fuel Gas Code , NFPA 54 / ANSI Z223 , 1 or CANICGA - B149 . 2 Propane Installation Code . Handling and storage of LP cylinders must conform to LP Gas Code NFPA / ANSI 5 & Grill is not for use in or on recreational vehicles andlor boats , All electrical accessories ( such as rotisserie ) must be electrically grounded in accordance with local codes , or National Electrical Code , ANSI / NFPA 70 or Canadian Electrical Code , CSA C22 . ! , Keep any electrical cords andlor fuel supply hoses away from . any hot surfaces • This grill is safety certified for use in the United States and CanadaonIy Do not modify for use in any other location Modification will result in a safety hazard . Safety Symbols • The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual , o WARNING : Be alert to the possibility of serious bodily injury . if the i instructions are not followed Be sure to read and carefuly follow all of I z . . . . . . . . . . . . . . . . . . . . . . . . . J . . . . . . . . . . _ - , , , , _ , , , , , , , , , lu , I . . . i . , l , , , _ , , , ii r , _ A CAUTI © II o CAUTION : Indicates a potentialy hazardous situation which , if not avoided , may result in minor or moderate injury CHAR - BROIeL , FLAVORMASTERM % ASTERFLAME _ 2 , HeatWave ' _ , CoolingZone1000 " , SabeP , Pafo Caddie " _ S , ierra " - ' _ S , ignatureSeries _ , SwingAwa _ y ; H , 20 Smo _ e _ , andPatoKtchen ` _ areregisteredtrademarks of W C BradteyCo PrecisionFlame " , SureFire " , StackRack ' " F , astSta'rst , Tit Tank " , WideBody " , andPatio Bisl ; d ' , arelradernarksof WC BradieyCoGrils protectedforWC . BradteyCo . underoneormoreoflhese US Paenls : 4,989,5794 ; , 955,3585 ; , 220,7645 ; , 42t , 319 ; 5.441,2265 ; , 566,6065 ; , 931t , 49 ; D291 , 768 ; D341 , 292Assembtl , [ nstructons © 1999WC BradleyCo , All RightsResewed 3
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Table of Contents ForYourSafety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . . . . . CallGfi ! lServiceCenterForHelpAndParts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . Warrantylnforrnat . i . o . . n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . InstallatioSnafetyPrecautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . SafetySymbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . TableofContents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . Warranty's . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 . . . ConnectlngTheRegulatorToTheLPTank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 . . , . 7 . LeakTest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 . . , . 9 ForSafe UseOfYourGrill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 0 . . . . . Safety ] qps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ! . ! . . . . . BeforeYourFirstCookout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 1 . . . . IgnitorLightinFgorFrontControlGrills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 1 . . . . . MatchLighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 2 . . . . . IgnitorLightingForSideControIGrilis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 2 . . . IgnitorLightingForHeatWaveRotisserieGrills - MainBurners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 MatchLighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 2 . . . . IgnitorLightingforHeatWaveRotisserieBurner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 3 . MatchLighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 3 . . . . IgnitorLightingTheSidebumer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 3 MatchLighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 3 . . . . . . BurnerFlameCheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 TurningGriltOff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 3 . . . . . . . . IgnitorCheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 4 . . . . . ValveCheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 4 . . . . . HoseCheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 4 . . . . . LPTankFitling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 4 . . . . . . . LPTankRemovatT , ransportAndStorage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 5 . LPTank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 6 . . . . . LP ( LiquefiedPetroleumGas ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 6 . . . . . GeneralGrillCleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . 6 . , 17 CleaningTheFrontControlBurnerAssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18,19 CleaningTheSideControtBumerAssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . 0 . . , 21 CleaningTheHeatWaveRotisserBieurner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . 2,23 SeasoningAndUsingCastIronCookingGrates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 RepaintingYourGril . l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . 4 . . . . . CareOfWood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . 4 . . . . . . . HeatWaveRotisserieBurnerUse . . . . . . . . . . . . . . . . . . . . . . . . . . . : . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 CookingChartForHeatWaveRotisserieBurner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . 5 CookingTips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . 5 . . . . CookingChart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . 6 . . , . 2 . 7 FoodSafety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . 7 . . . . . HowToTeUIf MeatIsGrilledThoroughly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . 7 TroubleshooUn - gGeneral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . 8 . . , . 29 TroubleshootingE - lectronicIgnitionSystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 . . 0 . . , 31 StoringYourGrill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 . . ! . . . . . . . 4
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Wa rra nty's Char - Broilwarrants 1othe originalconsumer - purchaserthat [ hisproductshelfbeflee from defecls ill workmanshipandmaterials undernormal andreasonableuse andcorrect assembIy ( if assembledbyconsumer - purchaser ) , asfollows . ( 1 ) The aDrninumlopandbottom castingsfor lhe lifeoforiginal purchase , excludingthe paintfinisll ; ( 2 ) The burnerlventuri assemblyfor aperiodof three ( 3 ) yearsfrom the date of purchase ; and ( 3 ) All olher paris for aperiod done ( I ) year from the date of purchase Char - Broil will , al its option , refinishor replace any productorpart found to bedefective duringthe warranly period Char - Broilwilt require you to return the parti s ) claimed to be defective , for itsinspection , freightorpostageprepaid Ifyou wish toobtain 3erformanceof anyobligation underthis limitedwarranty , you should wrileto : CHAR . BROIL Consumer Warranty / P , , O Box 1240 Columbus , GA 3t902 - 1240 Char - Broil may requirereasonable proofof purchase and we suggest you keep your receipt In theslate of Oaliforniaonly , ifrefinishing or replacementofthe producfis not commerciallypraclicable , tile retaiier sellingtllis productorChar . . Broiwl ill refundtile purci _ ase price paidfor tile product , lesslhe amountdirectly attributable touse by theoriginalconsumeF purchaserpriorto discoveryof thenonconformity Inaddition _ in the stateof Californiaonly . you maytakethe productto tt _ eretailestablishmentfromwhichit waspurchasedorto ally retail establishmentselling thisproductinorderto oblain performanceunderthiswarranty This warranly does nol inchlde the cost on any inconvenience orproperly damage due ! o faifureof the productanddoes notcoverdamage dueto misuse , abuse , accident , damage arisingoulof transportationof theproduct , ordamageincurred througll commercia ! useof the product , This express warranty is the solewarranty given by ihe manufacturerand is in lieuof allotherwarranties , expressor implied , inc } udingimpliedwarranty of merchanlabilityorillness foraparticularpurpose NeitherChar - BroiIdealers norDe retail establishmen _ sellinglhis producthas any authority to makeanywarranties or to promise remediesinaddition 1oor incensistentwilh thosestatedabove Char - Broil'smaxirnumliability , inany event , shallnol exceed thepurchase priceofthe produc [ paid bythe originalconsumeFpurchaser Some stales donot altowtheexclusion orlimitation ofincidental or consequenlialdamages Sotheabove limitationsorexclusions maynot apply to you Thiswarranty givesyou specificlegalrighls and mayalso have other rightswhichvary fromstate 1ostate Electronic Ignition System ! 0 Year Limited Warranty Char - Broilguaranlees this ElectronicIgnitionSystem ( battery excluded ) in both malerials andworkmanshipfor aten ( 10 ) year periodfrom date of purchaseto the original purchaserifused for home use , lithe productfails tooperate dueto a manufacturingdefect , the defectivepart will be repairedor reptacedatCHAR - BROIL'Soption . The producl , alongwith proof of purchase , must bereturned poslageprepaid Ifyouwish toobtain performance of any obligationunder thislimitedwarranty , you should write to CHAR - BROIL . Consumer Warranty . P , O , Box 1240 . Columbus , GA 31902 - 1240
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Connecting The Regulator To The LP Tank 1 LP tank must be properly secured onto grill 2 Turn all control knobs including sidebumer ( if featured ) to the OFF position 3 Turn LP tank OFF by turning handwheel clockwise to a ful ! stop , OI _ Clockwise , OPD Hand Wheel 4 - , _ - - - - - Type I outlet with thread on outside Safety Relief Valve " - f / / i - " I . . / Strap and Cap Remove the protective cap from the LP tank valve . Always use cap and strap supplied with valve Use of the POL transport plug ( B ) ( plastic part with external threads ) will defeat safety feature of valve . Do not use this POLtransport plug ( plastic part with external threads ) 5 Hold regulator , insert nipple ( C ) into LP tank valve , Hand tighten coupling nut , holding regulator in a straight line ( D ) with LP tank valve so as not to cross thread the connection . i , % , Nipple has to be centered into . . . _ . . . _ . the LP tank valve
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Hold coupling nut and regulator as shown for proper connection to LP tank valve ? . E i " Regulator J . - CouplingNut Turn the coupling nut clockwise to tighten to a ful ! solid stop The regulator wilt seat on the back check feature in LP tank valve , resulting in some resistance An additional one - half to three quarters turn is required to complete connectiom Tighten by hand only - do not use tools , NOTE : tf you cannot complete connection , disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection , do not use this regulator ! 7 Follow " Leak Test " instructions on page 8 , * Do not insert any foreign objects into the valve outtet . You may damage the valve and cause a leak . Leaking propane may result in explosion , fire , severe personal injury , or death , , Never attempt to attach this grill to the self - contained LP gas system of a camper trailer or motor ) lome . 7
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• Do not use grill until leak checked . • If leak is detected at any time , STOP and correct before using grill fu rther . , If you cannot stop a gas leak , immediately close LP tank valve and call LP gas supplier or your fire department ! Leak Test For your safety o Leak test must be repeated each time LP tank is connected or reconnected . Do not smoke during leak test . Do not use an open flame to check for gas leaks o Grill must be leak checked outdoors in well - ventilated area , away from ignition sources such as gas fired or electrical appliances During leak test , keep grill away from open flames or sparks o Neverremove opening at end of valve ( A ) To leak test your grill : Use a clean paint brush and 50 / 50 soap and water solution Use mild soap and water , A Do not use household cleaning agents , Damage to gas train components can result 1 . Turn all grill control knob ( s ) to OFF , 2 . Be sure regulator is tightly connected to LP tank 3 . Completely open LP tank valve by turning hand wheel counter clockwise If you hear a rushing sound , turn gas off immediately There is a major leak at the connection Correct before proceeding 4 . Brush soapy solution onto following connections o LP tank valve ( 1 ) including th _ eadedportion into LP tank , Regulator fitting , face at crimps and vent hole ( 2 ) . . Hose ( 3 ) and all connections , All LP tank welds ( 4 ) ( LP tank collar , middle and bottom ) • Valve ( 5 ) behind console or under side control panel • Valve on Sidebumer Assembly ( If featured ) ( 6 ) • HeatWave valve ( if featured ) ( 7 ) and all connections 5 . " If growing " bubbles appear , there is a leak Close LP tank valve immediately Retighten connections and repeat leak test procedures If leaks cannot be stopped replace parts . Order new parts by giving the serial , model number and name of items needed to the Grill Service Center at _ 1 - 800 - 241 - 7548 6 , Always close LP tank valve after performing leak test by turning hand wheel clockwise
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i / . Sideburner Valve ( if featured ) : i / HeatW _ ve Hose ( if featured ) Sidebumer Hose 7 / / J i " ¸ ¸ . , _ L jj J J LPTank
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For Safe Use Of Your Grill : • Do not let children operate or play near grill • Keep grill area clear and free from materials that burn . , Do not block holes in bottom or back of grill , Cheek burner flames regularly . o Use grill only in well - ventilated space NEVER use in enclosed space such as carport , garage , porch , covered patio , or under a surface that can catch fire . , Use grill at least 3 ft . from any wall or surface . Maintain I0 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water t _ eaters , live electrical appliances , etc , Do not use charcoal in a gas grill , NEVER attempt to light burner with lid closed . A buildup of non - ignited gas inside of closed grill is hazardous , o Never operate grill with LP tank out of correct position specified in Assembly Instructions . o Always close LP tank valve and remove coupling nut before moving LP tank from specified operating position . 10
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Safety Tips Before opening LP tank valve , check the coupling nut for tightness , & When grill is not in use , turn off all control knobs and LP tank valve . A Never move grill while in operationor still hot . A Use long - handledbarbecueutensils to avoid bums and spralters , & . Maximum load for sidebumer , side shelf and front shelf is 10 lb . , & A soup can must be attached to grease clip and emptied after each use . Do not remove soup can until grill has completely cooled , & If you notice grease or other hot matedal dripping from grill onto valve , hose or regulator turn off gas supply at once Determine the cause , correct , and clean valve , hose and regulator before continuing Performa leak test , & The regulator may make a humming or whistling noise during operation This will not affect safetyor use of grill A If you have a grill problem see the TroubleshootingSectbn A CAUTION ml , , rlnl i i , ilU , , , i i ' ' _ ' z _ ; , i , n , lUll ii i , Putting out grease fires by closing the lid is not possible . Grills are well ventilated for safety reasons . • Do not use water on a grease fire . Personal injury may result . If a grease fire develops turn knobs and L . Ptank off . • Do not leave grill unattended while preheating or burning off on high . If grill has not been regularly cleaned a grease fire can occur that may damage the product , Before Your First Cookout • Lightburners , check to make sure they are lit , close the lid and warm up gill on HIGH for 15 minutes Curing of paint and parts will producean odor only on first lighting Ignitor Lighting For Front Control Grills f , A Do not lean over grill while lighting , & - - < _ 1 Open lid . Turn on gas at LP tank _ : / _ . _ i _ : : : . _ . . . 2 Turn one knobto _ IGNITE _ _ . . z . . 3 Push IGNITORButton , . _ _ r : . or Switch C _ ' i : # rapidly to light Be sure burner lights and stays lit , , Turn other knob ( if featured ) to _ IGNITEto light otherside 5 If IGNITORdoes not work , follow match lighting instructions . After Lighting : Turn knob ( s ) to HIGH for warm - up . II
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Match Lighting A Do not lean over gr [ ti while lighting , I 1 Open lid , Turn on gas at LP tank 2 Piace fit match into match lighting hole from outside grill bottom ( as shown ) 3 Push in and turn Single or RIGHT knob to IGNITE . . Be sure burner lights and stays lit . " , : , q ! holeMatltgChhtiinsgin , Light left burner ( if featured ) by pushing LEFT knob ' , " 1 = / bottom or side in and turning to _ 1GN1TE After Lighting : Turn Knob ( s ) to HIGH for warm - up Ignitor Lighting For Side Control Grills • A Do not lean over grill while lighting . _ • _ ; . , , 1 . Open lid , Turn on gas at LP tank _ ; : _ 2 Push in and turn FRONT control knob to HIGH : : " 3 Press Button : or ignitor switch ; : _ i } _ ( up to 4 seconds ) _ . or turn ignitor Knob , , ; ; " : ' : , . . , ( , up to 5 tin : _ es ) to light grill Be sure front burner lights and stays tit . 4 _ Push in and turn BACK knob to tight back burner 5 tf iGNiTOR does not work , fotlow match lighting instructions below Match LighthTg A 13onot lean over grill while lighting , 1 Open lid Turn on gas at LP tank HeatWave grifls only Push in and turn Burner Selector Knob to ON MAIN BURNERS 2 Place lit match into match lighting hole from hole Match lighting Burner outside grill bottom . hole on right holes 3 , Push in and turn BACK knob to HIGH Be sure side of grill back burner lights and stays tit . 4 Light front burner by pushing FRONT knob in and turning to HIGH Ignitor Lighting For HeatWave Rotisserie Grills - _ rlain Burners A Do not lean over grill while lighting , 1 Open lid , Turn on gas at LP tank 2 Push in and turn Burner Selector Knob to ON MAIN BURNER 3 Push in and turn FRONT burner knob on panel to HIGH . 4 Press Ignitor Switch . . c : C _ , , . h , . o _ l , d up to 4 seconds Or turn Ignitor Knob _ : ! _ iii _ rapidly ( up to 5 times ) to light grill . Be sure front burner light and stays lit . 5 Push in and turn BACK knob to light back burner , , 6 if IGNITOR does not work , follow match lighting instructions above . I2
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Ignitor Lighting For HeatWave Rotisserie Burner 1 Turn all knobs to OFF 2 Open lid during lighting , Turn gas on at LP tank . 3 Push in and turn Burner Selector Knob to ON ROTISSERIE BURNER 4 Press Ignitor Switch , hotd up to 4 seconds Or turn Ignitor Knob rapidly ( up to 5 times ) Be sure burner lights and stays lit . 5 If IGNITOR does not work , follow match lighting instructions Match Lighting 1 . Open lid Turn on gas at LP tank 2 . Place lit match near porthole of burner . 3 . . Push in and turn Burner Selector Knob to ON ROTISSERIE BURNER Be sure burner lights and stays lit Note : It is not possible to use the HeatWave To match light use first rotisserie burner and main burner at same time opening on burner Ignitor Lighting The Sideburner I Turn gas on at LP tank 2 Push in and turn knob to HIGH 3 Turn or push " _ : _ , _ : . . ( , up to 5 times to light burner ) Be sure burner lights and stays fit Match Lighting 1 Turn gas on at LP tank 2 To light use any hole on sideburner . Push in and turn knob to HIGH Be sure burner lights and stays lit Burner Flame Check , Light burner , rotate knobs from HIGH to LOW . . . . . . . . . HIGH You should see a smalier flame in LOW position than seen on HIGH . Always check LOW flame prior to each use . Perform flame check for sideburner ( if equipped ) tf only low flame is seen refer to " Sudden drop or low flame " in the Troubleshooting Section Turning Grill Off • Turn all knobs to OFF position Turn LP tank OFF by turning handwheel clockwise to a full stop , 13
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Ignitor Check , Turn gas off at LP tank . Press ignitor button or turn ignitor knob rapidly " Click " should be heard and spark seen each time between collector box or burner and electrode See Troubleshooting if no click or spark . Valve Check o important ' , Make sure gas is OFF at LP tank before checking valves . Knobs lock in OFF position To check valves , first push in knobs and release , knobs should spring back If knobs do not spring back , replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly . Hose Check ° Before each use , check to see if hoses are cut or worn Replacedamaged hoses before using grill Use only valveihosefregulator specified by manufacturer LP Tank Filling o Use only licensedand experienceddealers , LP tank must be purged before filling ° Dealer should NEVER fill LP tank more than 80 % of LP tank volume , Volume of propane in tank wilt vary by temperature . • A frosty regulator indicates gas overfill Immediatelyclose LP tank valve and call local LP gas dealer for assistance . • Do not release liquid propane ( LP ) gas into the atmosphere . This is a hazardous practice . • To remove gas from LP tank , contact an LP dealer or call a local fire department for assistance . Oheckthe telephone directory under " Gas companies " for nearest certified LP dealers _ LP tank Exchange : You may choose to replace your empty LP tank through an exchange service . Use only those reputable exchange companies that inspect , precision fill , test and certify their cylinders . Exchange for OPD safety feature equipped tank as described in LP Tank • Always keep LP tank in upright position during use , transit or storage _ 14
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° NEVER store a spare LP tank under or near grill or in enclosed areas ° ° An oveffifled spare LP tank is hazardous due to possible gas released from the safety relief valve . The safety relief valve on a LP tank could activate releasing gas and causing a fire . , If you see , smell or hear escaping gas , immediately get away from the LP tank / grill and call your fire department . , All spare LP tanks must have safety caps installed on the LP tank outlet . LP Tank Removal , Transport And Storage o Turn OFF all control knobs and LP tank valve Turn coupling nut counte _ clockwise by hand only - do not use tools to disconnect Lift LP tank wire upward off of LP tank collar , lift LP tank up and off of support bracket Install safety cap onto LP tank valve . Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury andlor property damage . t " z - - L , . J ' " _ , I < LP Tank _ " . . . . . @ J Safety Valve Retainer Cap Strap A disconnected LP tank in storage or being transported must have a safety cap installed ( as shown ) Do not store an LP tank in enclosed spaces such as a carport , garage , porch , covered patio or other building Never leavea LP tank inside a vehicle which may become overheated by the sun Do not store LP tank in an area where children play ! 5
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LP Tank , The LP tank used with your grill must meet the following requirements . o Purchase LP tanks only with these required measurements : 12 " ( 30.5cm ) ( diameter ) x 18 " ( 45 7 cm ) ( [ all ) with 20 lb ( 9 kg ) capacity maximum • Be constructed and marked in accordance with specifications for LP tank of the U S Department of Transportation ( DOT ) or for Canada , Transport Canada ( TC ) See LP tank collar for marking LP tank valve musthave • Type 1 outlet compatible with regulator or grill • Safety reliefvalve • UL listed Overfill Protection Device ( OPD ) This OPD safety feature is identified by a unique triangular hand wheel Use only tanks equipped with this type of valve , OPD Hand Wheel • Supply system must be arranged for vapor withdrawal and include collar to protect LP tank valve LP ( Liquefied Petroleum Gas ) • ts nontoxic , odorless and colorless when produced . For Your Safety , LP gas has been given an odor ( similar to rotten cabbage ) so that it can be smelled o LP gas is very explosive when mixed with correct amounts of air General Grill Cleaning • Do not mistake brown or black accumulation of grease and smoke for paint Interiorsof gas grills are not painted at the factory ( and should never be painted ) Apply a strong solution of detergent and water or use a grill cleaner with scrub brush to insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grilltoven cleaner to painted surfaces , • Plated wire grate ( s ) : wash grate ( s ) and drip vapofiser bar with concentrated grill cleaner or use soap and water solution Dry thoroughly and store indoors between cookouts Plastic parts : wash with warm soapy water and wipe dry A Do not use citrisol , abrasive cleaners , degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain grate ( s ) : because of glass - like composition , most residue can be wiped away with baking soda / water solution or specially formulated cleaner , Use nonabrasive scouring powder for stubborn stains , I6
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StainlessSteel : Washwithmilddetergenot r nonabrasivceleanerandwarm soapywater , wipedrywitha softnonabrasivceloth ExteriorStainlessSteelParts : Usenonabrasivsetainlessorglasscleanersora spraylubricantWipedrywitha softnonabrasivcelothNote : Spraylubricanits excellenftor removingfingerprints BriquetandFiregrates : willeventuallydecomposaendweakenwithuse Removegratefromgrillandtapto loosenanyscalingBlushgratevigorouslwy itha wirebrushto removeanyadditionaslcalingr , ustor residue CAUT © H . . . . . . . . . . . . . . . . . . . . u i . . . . . . . . . - - • Clean burner prior to use after storing , at the beginning of grilling season or a period of one month not being used Spiders and insects like to build nests in burner tubes ( especially during colder months ) These nests can cause fires in burner tubes or under grill Typical spider webs inside burner r 7 _ - i " J " _ , j . . < " / / f ff / - , iT • , See following pages for specific instructions .
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Cleaning The Front Control Burner Assembly Followthese instructionsto clean and / orreplaceparts of bumer assemblyor if you have troubliegnilJgnrgill t , " rumgas off at control knobs and LP tank . 2 , Removecooking grateand drip vaporiserbar . 3 , Discardbriquets before removingburnerand briquetgrate . 4 . Removecan from grease clip . 5 . Beneathconsole disconnectshort ignitor wire from ignitor ( A ) . 6 , Removescrew holding collectorbox ( B ) . Note whichhole on collector box used for attachingto bumer . Remove coflectorbox , clean ceramicportion of electrode wiIfi rubbingalcohol and cloth . 7 . Under console disengagebumer spring from burnertube ( C ) . Do not remove spring from valve . 8 . Removebriquetgrateand burnertagether , slidebackwardsl , ift upandoutof grill ( D ) , Separate burnerandbriquetgrate . Removescalefrom briquetgrate , replaceif necessary . 9 . Clean outsideof burnerwithsoap andwater . Layburneur psidedownon flat surface , insert gardenhoseto force waterthroughtubesM . akesure watercomes out of all burner holes . Open cloggedholes with a thin wire . Shake out excess waterand examine holes , Due to normal wear and corrosionsome holes may become enlarged . If any large cracksor holesare found replacebumero 10 . If grill isto be stored , coatburnerlighUywithcooking oi ! . Wrap inprotectivecover to keepinsectsout . If notstoringgrill , hold briquetgrate andbumer together , angle into grill bottom ( D ) . 11 . Nter cleaning , insert wire and electrode into hole in grill bottom ( A ) . Reattachcollector box to bumer with screw ( B ) . Be sureto use correct hole . 12 . Place endof springinto holeon undersideof burnertube as before ( C ) to secure burner ° VERY IMPORTANT : Burner tube ( s ) must engagevalve opening ( s ) as shown ( E ) . 13 . Reattachround connectorof ignitorwire to ignitor . 14 . Do notuse morethan 16 newbriquetson briquetgratearoundburner . Do not let briquetscover burner holes . ! 5 . Repesitiondrip vaporiserbar and cooking grate ( s ) . Reattachclean can to grease clip . 16 . Beforecooking again on grilt , follow BurnerFlame Check . ! 8
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Single Valve Burner attact - , Grate to Valve / r , x . . . . . . Round • i " _ " end to Spring " ' _ ignitor Spring 19
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Cleaning The Side Control Burner Assembly Followthese instructionsto clean and ! or replacepartsof burnerassemblyor if you have Iroubleignitinggdll I Turn gas off at control knobs and LP tank . 2 Removecooking grate ( s ) and otd briquets . 3 RemoveDripVapoRtSERBar from tube burnerby carefullybendingfour tabs down andawayfrom tube burner ( A ) 4 Undergrill remove soup can from grease clip . 5 Beneathside controlpanel disconnectshort ignitor wire from ignitor Discop _ nect battery ( if featured ) and then ignitorwire fromelectrode 6 To removetube burner , removehitch pin from hinge pin at burnersupport bracket ( B ) ; lift curvedendof tube burner upward , slide tubes awayfrom valve Removespider guards ( C ) , slide tube burnerand ignitorwire out d grill bottom 7 Removescrew holdingignitor shield and wire mesh to tube burner ( D ) . Electrodeand wire ( if featured ) remain attachedto shield . Be carefulnot to lose screw or wire mesh Wipe ceramic portion of electrodewith rubbing alcoholand cloth Clean wire mesh with soapand water 8 Clean burnerexlefior with soap andwater . Lay burneron flat surface , insert garden hose ( preferablywith nozzle ) , into burnertubes forcing waterthrough tubes Make sure water comes out of every porthole . Open clogged portholeswith a thin wire Shake out excess water and examineportholes Due to normal wear and corrosionsome portholesmay become enlarged , if so replaceburner If any horizontalcracks appear from portholeto per [ holeor'large holes ( other than portholes ) are found replace burner 9 tf grill is to be stored , coat tube burnerlightlywittl cookingoil Wrap in protectivecover to keepinsectsout If not storingusefollowingsteps t0 . . After cleaning burnerplace portholesfacing upward , reattach ignitor shield , electrode , andwire mesh withsmall screw ( D ) . Use same porthole Do notovertighten screw 11 Angletube burneras shown , insert ignitorwire ( ffattad _ edto electrode ) and burner tubes back into holesin grill bottom Fit wire ( if batu _ ed ) and electrodeinto small hole towardsfrontof grill bottom Reattachspider guards ( C ) Valve openingsmust fit inside burnertubes . . VERY IMPORTANT : Burner tubes must engage valve openings as shown ( E ) , 12 . Reattachtube burnerto burnersupport bracketwith hitch pin and hinge pin ( B ) 13 Attachflat or round connectorof ignitorwire to electrodeor ignitor Replacebattery ( if featured ) 14 Place DripVapoRtSERBar onto bumer and carefullybend tabs back aroundtube humor ( A ) 15 On briquet platearrangenew briquetsaround tube burner Do not let briquetscover burnerportholes . Do not use merethan 20 briquets t6 Repositioncooking grate ( s ) . Reattachsoupcan to grease clip under grill bottom 17 . Before cooking again on grill , foltowBurner Flame Check 20
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Drip VapoRISER Bar \ Tab P Burner Support Bracket Burner ' / ' t " ' \ / _ J Hitch Pin / / Hinge Pin \ \ Match - _ Wire Ignitor . . i _ l _ . . . . . Mesh - _ . Shield . . . . . . : . . . . ube Burner fighting hole aurner _ - _ Screw _ / , , \ / / Electrode _ _ _ . . : Z _ . . 0 % ' _ ' _ \ \ / \ / _ J Control , anel \ \ \ \ Non - Electronic Ignition Grills : End of Ignitor Wire with round \ \ connection goes to Ignitor under Side Control Panel 2I
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Cleaning The HeatWave Rotisserie Burner Follow these instnJctionsto clean andtor replace parts or if you have trouble igniting the HeatWave burner 1 Turn gas off at control knobs and LP tank , 2 Disconnectignitor wire from electrode ( A ) 3 . Removescrew from shield ( B ) , removeshield and clean any accumulationof grease withsoap and water 4 . Using screwdnver , pryclamp ( C ) off d grill bottom , pry the otherclampoff Remove HeatVVaveburnerfrom grill 5 Using gardenhose ( preferablywith nozzle ) , force water throughburnertube . Make sure watercomes out of every burnerporthole Open clogged portholeswith thin wire 6 _ ExamineHeatWavehousingand burnerclosely ( D ) . If any cracksor largeholes ( other than portholes ) are found replace HeatWaveburner . 7 Wipeceramic portion of electrode ( A ) with rubbing alcoholand cloth . 8 if grill is to be stored , coatburnerlightly withcooking oil Wrap withprotectivecover to keepinsects out . 9 After burnerhas beencleaned , it may be necessaryto reshapeclampsby squeezing themwith pliers , ( justenoughto promotesnug fit ) 10 Angle burnertube over gastube ( E ) . Gas tube mustfit insideburnertube . With electrodeon outside of grill bottom , lightly tap clampsonto grill with hammer VERY IMPORTANT : Do NOT hit ceramic electrode while tapping clamp onto grill bottom . A cracked electrode will not operate ! VERY IMPORTANT : Burner tube must engage gas tube as shown ( F ) . 1t Attachflat end of ignitorwire ( A ) to electrode . Make sure wire runs undemeathcasting seat 12 . Positionshieldover burnertube ( B ) and attachwith screw . 22
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Gas Tube Housing " ? . " / ' L . . _ l _ : t " ] : Burner Tube / Burner Portholes _ i . > Gas Tube , / i \ i = u = Teor _ e i i i . . . . . . . . . . . . . . . . . . i ! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i . : . . . . . . . . . . . . 23
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Seasoning And Using Cast Iron Cooking Grates Before using cast iron grates wash with dish washing liquid to remove a waxed coating used for protection in shipping . Rinse with hot water and dry complete ! y Never allow to drain dry , or wash in a dishwasher . Tt } is can cause rust and cause food io have a metallic taste or discolor foods After drying grates , coat entire surfaces with a thin coat of solid vegetable shortening , Do not use salted fat such as margarine or butter Place grates into grill , light grill and turn to tow for one ( 1 ) hour Turn off all control knobs Leave grates in grinto cool Your cast iron grates are ready to use Repeat if necessary You may also season cast iron grates in the oven Follow instructions above to wash , dry and coat entire surface with solid vegetable shortening Put grates on top rack of a clean oven Place alum ! nun1foil on lower oven rack to catch any drippings , Bake in a 300 degree oven for I hour . Turn oven off , teave grate ( s ) in oven to cool to room temperature If oven is to be used immedialely after seasoning use hea ! resistant barbecue mitts or pads to remove grates horn oven while HOT Place grates on a heat resistant surface and aflow to cool to room temperature Always clean grates immediately after each use Rinse and dry thoroughly If there is a lot of food sticking to the grates clean with a steel wool scouring pad Rinse well with hot water and re - season in grill or oven per instructions Prior to storing , grease very lightly with a solid vegetable shortening or a vegetable cooking spray , wipe dry with a paper towel Store in a dry place . Cast iron grates will turn black with use The pores of the iron will be sealed , providing a durable coating that helps to prevent foods from sticking and reduces corrosion . Grates will further season with use Regular'applications of a thin coat of solid vegetaNe shortening or vegetable cooking spray will improve its resistance to rust Cast iron holds heat wel ! , you will not need to use extremely high cooking temperatures when grilling A Do not drop cast iron gtates , they will break Repainting Your Grill . After extended use and exposure to weather , paint on grill may deteriorate or become spotted Although this detracts from grill's appearance , it will not impair its performance To refinish your grill brush outside of grill lid and bottom with wire brush and lightly sand with fine grit sandpaper Sandingallows new paint to adhere more easily Wash grill lid and bottom with soap and water to remove dust and grease . Do not use a grill cleaner on outside of grill Wipe with vinegar Refinish outside with heat - resistant paint , Do not paint inside of grill . Care Of Wood . Wood items can be sanded lightly with fine grit sandpaper Refinish with stain , paint or water sealant 24
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HeatWave Rotisserie Burner Use The HeatWaverotisserie burner is an 11,000 BTU radiant heat burner that trans - forms your grill into a multilevel cooking center It is attached to the back of the bottom casting , above the main grid To install , just follow the instructions in this manual . Youcan use the burner as a broiler to cook foods on the cooking grates or bonus - grid If you do , then you cannot use tile bottom burner Or , you can remove the cooking grates or bonus grid , install a rotisserie and use the burner to perfectly roast foods on the spit This is the most common use for the burner Youcannot use the bottom burner with this process either By not using the lower burner , the grease and food drippings won't burn and cause flare - ups It's healthier , it's fuel - efficient , and it creates a delicious slow - cooked roast beef , chicken , or veggie kabob on the rotisserie or a beautiful broiled salmon , lobster , or vegetable medley on the grid . Cooking Chart For HeatWave Rotisserie Burner } Item Weight Time ips . . . . . . . . t _ 2 ! t , _ r - - ChickenlFryer 351bs 65minutes Interna ! lemperalure 180C ' F : ' : , ] ! 2 ; : , 2 5tbs 1hr : 30 rain Turkey Breast ! Inlemal temperature170 _ F Bone - in CornishHens 20oz I hL 10min Inlernaltemperature 180 ' _ F ! Duck 4 5 Ibs 2 hr : 15rain InternalIemperature t 80 " F PorkShoulder " 3 ' 25ibs 2 hr : 30rain Placepan of waler inbotlomof grill Internal temperaturet 70 _ F PorkBostonBult 33Ibs , 2hr : 45min Placepanof water inbot ! omof grill Internal Roasl temperature 170 _ F Pork Tenderloin 251bs Med , 40min Inlerna ! temperature : Med : i60 " F We _ l : 50min Well . 170 _ F i Pork Spareribs / 2 751bs 1 hr : 30 rain Placepanof waterin bottomof grill iB - _ ' , ee _ uacKRibs BeefBottom Internat lemperature : Med rare . I40 ; F 3 3Ibs Med rare : 1 hr 50rain RoundRoast Med : 150 _ F IMed . 2 hrs Wetl : 160 _ F . . . . [ ! Veil , 2hrs , Omin Cooking Tips , If you set a foil pan in the bottom casting , right on the burnerand briquets , it will catch any food drippings created by cooking with the Rotisserie Burner You'll have no grease in the grill to clean • tf you group different vegetaNes by the length of time it takes to cook , then everything will be done at the same time Check the enclosed food chart for cooking times 25
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Cooking Chart Cooking times and temperatures rnay vary according to specific recipes , cooking conditions or barbecue equipment used , Take these factors into consideration to insure best results If you use tile indirect cooking method ( indirect cooking is lighting only one burner and placing food on opposite side of cooking grate ) , allow more grilling time Temperatures : High = 650 F _ I Medium = 450 F ° 1 Low = 300 F ° Food Setting Cooking Time Beef Med : 7 - i 0min ! Weltdone . 10 - t5 rain Medium Hamburger1f2 " _ hick Rare : b6 rninlMed : G9 minlWeildone : 9 - 12 rnin Medium - Hoi SteakII2 " Low Roast Rare . t8 - 22 rainper IbiMed : 22 - 28 rain pertb Well done : 28 - 32 rainper fb Pork Well done : 15 - 20rain Medium Chops 112 " Well done : 45 - 90rain Ribs 5 - 6Ibs Low - Medium Low - Medium Roast3 - 5 Ibs Well done : 18 - 23rainper Ib Medium - Hot t 2 - 15nTin HamSteak 1t2 " Low - Medium 20 rainperIb Ham5 Ib fullycooked Lamb Medium G12min ChopsI12 " LOW 1hr I5 rainto 1hr 30 rain Chicken 2 ! 12 - 3 ti2 fbs Low 40 - 60rain Chicken - halvedor quartered Low - Nled t8 - 20 rainper Ib Turkey Seafood Medium - Hot Well done . 10 - 15min Steaks1 " thick 8 - I2 rain FFlets6 - 8oz Mediumdqot Low - Medium 8d2min Shrimplarge orjumbo Venison Rare : 8 - 10minfl _ l _ d : t0 - 12 rain Steak1 " lhick Medium Rare : IGI2 minlMed : 12 - 15rain Medium Burgers 112 " Low - Medium Roast 3 - 4Ibs Rare : 20 - 22 rainper IblMed . 22 - 25 rainper Ib 26
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Food Setting Cooking Time _ Vfigetables Wrap vegetablesinfoil Low 55 - 60rain Bakingpolato , whole Low 45rain Onions , whole Tomaloes , half Medium 3040 rain Corn , whole Low 35 - 45rain Medium Mushrooms t5 - 20 min i - Food Safety • Food safety is a very important part of enjoying the outdoor cooking experience . To keep food safe from harmful bacteria , follow these four basic steps : Clean : Wash hands , utensils , and surfaces with hot soapy water before and after handling raw meat and poultry . Separate : Separate raw meats and poultry from ready - to - eatfoods to avoid cross contamination . Use a clean platter and utensils when removing cooked foods . Cook : Cook meat and poultry thoroughly to kil ! bacteria . Use a thermometer to ensure proper internal food temperatures , Chill : Refrigerate preparedfoods and leftovers promptly . For more information call : USDA Meat and Poultry Hotline at 1 - 800 - 535 - 4555 In Washington , DO ( 202 ) 720 - 3333 , 10 : 00 am - 4 : 00 pm EST How To Tell If Meat Is Grilled Thoroughly . Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature , and cut into food to check for visual signs of doneness . . Whole poultry should reach 180 : ' F ; breasts , 170 _ F Juices should run clear and flesh s ! _ ouldnot be pink , , . Hamburgersmade of any ground meat or poultry should reach 160 _ F , and be brown in the middle with no pink juices . Beef , veal and lamb steaks , roasts and chops can be cooked to 1450F All cuts of pork should reach 160o F o NEVER partially grill meat or poultry and finish cooking later . Cook food completely to destroy harmful bacteria • When reheating takeout foods or fully cooked meats like hot dogs , grill to 165 _ F , or until steaming hot , 27
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Troubleshooting - General Problem Possible Cause PreventiontCure Cleanwire ( s ) and / or electrodewith Burner will not light Wire ( s ) and / or electrode rubbingalcohol anddean swab . using ignitor . coveredwith cookingresidue Wipe drywithclofl _ Electrode ( s ) and burner are wet Replaceelectrode ( s ) Electrode ( s ) crackedor broken " sparks atcrack " Reconnectwires orreplace Wire ( s ) isloose or disconnected eleclrodelwireassembly Replaceignitorwire / electrode Wireis shorting ( sparking ) assembly , betweenignitor andelectrode Replaceignitor Badignitor No gas flow Check tosee if LPtank isempty . If Burner ( s ) will not LPtank is nolempty , refer to match light ° " Suddendropin gas flow " Turn the coupiing nut aboutone - Coupling nutand halfto threequartersadditional regulatornotfullyconnected turn until solidstop Tightenby I _ and only - do notuse toois Clear burnertubes Obsiructionof gasflow Reengage burner and valve Disengagemen ! ofburnerto valve Reatlachspringclip ( iffealured ) Checkstepsinassembfy Isgril ! assembledcorrectly ? inslructions Check for gas in LPtank Sudden drop in gas Outofgas . flow or low flame , Turn off knobs , wait30seconds Excessflow vaivelripped andlighi grill Ifflames arestilltowturn offknobs andLPtankvalve Disconnecl regulator Reconnectregulator and leak check Turn on LP tank valve , wait30seconds andthenlight grill 28
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Problem Possible Cause PreventienlCure Flames blow out Turn frontof gril ! to facewind or Highorgustingwinds increaseflameheight RefillLPtank Low on LPgas Excessflow valvetripped Refer to " Suddendropin gas flow " above Flare - up Greasebuildup Cleangrill Excessivefafin meat Trimfatfrommeatbeforegrilling Excessivecooking Adjust ( lower ) temperature tempera [ ure according } y Persistent grease Grease trapped byfood Turn knobs1oOFF Turn gas offat fire ( can damage buildup around burner LPlank Leavelidin positionandlet the appearance of system fire burnout Aflergnl ! cools , steel panels and lemoveand de anallparts aluminum castings on the grill ) , Greasesoakedinto briquets Replacebriquets Ifcookingwithfatly mealsremovebriquels . Flashback - Burner and / or burner tubes Clean burnerand / or burner tubes ( fire in burner Iube ( s ) areblocked Unable to fill LP Somedealers haveolder fifl The worn t ] ozzles don't have tank nozzleswithworn threads enough " bile " toengage the valve Try a second LPdealer 29
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Troubleshooting - Electronic Ignition System Solution Problem Possible Cause Check Procedure Installbattery ( makesure No sparks Batterynotinsta ! led Doesbattery stideout hat " + " and % " connectors appear at any completely of modulewithlittle electrodes when effort ? areoriented correctly ) ; battery should snap when ignition switch completelyinstalled is pushed ; no noise can be Replacebattery with new 9 - heard from spark Dead battery or Hasbattery been module _ incompleteswilch used previously ? voltalkaline battery Push connections Are ignitorswitch ignitorswitchwiresinto wiressecurely sparkmodule relainedin spark module ? FaultyswiIch Withanew battery Replaceignitionswitch installed , insertthe endsdan unfolded paperclip into each ofthe openingsonthe switchreceptacle If sparksare generated atlheelectrodes , switchis faulty . Note : Remove paperdip aflerlest If nosparks are Replacesparkmodule Faulty sparkmodule generatedincheck assembly forfadty switch , moduleisfaully . Remove andreconnect all Areoutput No sparks Outpuflead conneclionson and connectionsnot outputconnectionsatmodule appear at any andelectrodes electrodes when complete tight ? ignition switch is pushed ; noise can be heard is ground ring Tightenmountingscrew with lncompleteground terminal loose on connection , ground ring securely to leg from spark module . assembly mountingscrew ? ( If'featured ) 3O
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1 Problem Solution Possible Cause 1Cileck l I Procedure Remove andreconnectall Sparks are Outputfead Areoutput 3resent but not connectionsnot cormecfionsonand outputconneclionsatmodule andelectrodes at all electrodes complete [ igii ? andlor not at full strength . Incompleteground Is ground ring Tightenmounlingscrewwith conneciion terminalIooseon ground ring securely Io leg mountingscrew ? assembly ( Iffealured ) Arcing to grill away Ifpossible , observe If sparks areobserved olher from burner ( s ) gri / till darklocation lhan from burner ( s ) , wire Operateignition insulationmaybedamaged system andIookfor Replacewires arcingbekveenoutpul wiresand grillframe Weakbaltery Ailsparks presentbut Replacebatlery witha new weakor a ( slow 9 - voll all < alinebatlery . rate Electrodesarewet Hasrnoisture Usepaper loweI toremove accumlJlatedon moisture electrodeandlor in burnerporls ? Electrodescrackedor lnspec [ efeclrodesfor Replace cracked or broken cracks electrodes broken " sparks a ! crack " Storing Your Grill , Clean cooking grate ( s ) and discard old briquets or lava rock . • Store in dry iocation • When LP tank is connected to grill , store outdoors in well - ventilated space and out of reach of children . • Covergrill if stored outdoors Choose from a variety of grill covers offered by Char - Broil , Store grill indoors ONLY if LP tank is turned off and disconnected , removed from grill and stored outdoors , When removing grill from storage follow Cleaning Bulner Assembly instructions before starting grill 3 _
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ASSEMBLY MANUAL This Grill is for Outdoor Use Only Caution : Read and foflow all Safety Statements , Assembly Instructions , and Use and Care Directions before attempting to assemble and cook . Installer I assembler : Leave these instructions with consumer . To Consumer : Keep this manual for future reference . WARNeNG • Failure to follow all manufacturer's instructions could result in serious personal injury andlor property damage . 4639071 CAUTHON , Some parts may contain sharp edges - especially as noted in the manual ! Wear protective gloves if Ifyouhavequestionosrneedassistancdeuringassembly , necessary . ple _ s _ ca ) } 1 - 800 - 241 - 7548o _ 4 _ 3g _ J7 _ t 0 - 41 _ t6 _ 0 ( 3 - 1 _ Q )
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A I DdpVapoRISERBar 450175450 S 1 Tube Burner 40682 C 2 SpiderGuard 415373141 JJ D 1 WireMesh 41537 E I E _ ecttode 5150106 F 1 IgnitorShield 4501764 G - - Briquets 4159300 H 1 BriquetRale 450174947 J 1 GCkBoitore 45817 663 LL K I BurnerSupportBracket 4501335 L 2 LegAsserebly 450365095 M 1 TankWire 41541 N 1 Console 4525414 O 1 31it * TanBk racket 4503027 P 2 Wheel 4154417 o : C Q 1 GreaseCltp 51560076 R 2 Rat ] 450305 S 1 SidebL _ ' neGrrate 4156376 T 1 SidebumerBurner 4068076 U 1 SidebumerFrame 4501705 V 1 SidebumerBody 452541848 W 1 SideburmeKrnob 41542 X 1 SIdeburee ] rgnitoW _ " ire 515611109 Y 1 SidebumerValveBracket 45017 Z 1 TootHolder 4154418 AA 1 ToolHoSdeBrracket 4501385 BS 1 LP GasTank 4158015 CC 2 CookingGrate 415277527 DO 1 1 / 4Panel 41544 EE 1 3t4Panel 4154426 FF 1 CondimenBtaskel 4150014 GG ! PanelWireSet 4158097 6513 PH 1 G _ Lid 4581026 JJ 1 LogoPlal _ 415713537 LL 1 Handle 41542 MM 1 Swleg - Gdd 415645637 PP I HeatWaveBemet 45090 QQ 1 HaatWaveSh _ e _ 4501355 RR 1 SideShetf 4154252 SS 1 9 VoltSat _ 4068018 TT 1 Span Module 4508065 UU 2 IgnitorSwit _ Wire 515611610 W 1 CentrofPanel 45254 WW 3 ControKl nob 4154203 69O XX 1 IgnitorSwitch 4153773 AAA 1 Vah / e / Hos _ dRegu ] ator 452432520 DDO 2 Caster / SockeSt et 41544 EEE 1 Brace 4503047 FFF 1 HanitieGasket 4080029 1 SpltRod 4507O018 737 I ElectricRo _ ser _ e 450724 1 GrtllCover 4507240 HardwareBags 652 028 2 # 10 - 24x314WasherScrew4080025 031 4 DartFastener 4080031 155 2 5116AxleBolt 4080155 208 " 17 # 1024 Hax Nut ( keps ) 4880208 264 3 # 5x318Seif - TepScrew 408026424 324 2 114.20x1 . II2MachScrew40803 . 636 36t 4 # 0 - 32x3 / 8MschScrew 4080361 377 11 # I0 - 24x2 MachScrew 4080377 379 2 # 10 - 24x3 / 8MachScrew 4080379 636 2 1t8 PushNut 4080636 652 6 # 10xi12Self - TapScrew 40it065250 GG 650 2 1 / 4 , - 20Hex Nat 40806 663 2 1t4.20xl - 314SGScrew 4080653 664 2 1 / 4 - 20JamNut 4080564 690 2 # 8x3 / 8 Self - TapScrew 408069096 BeforeBeginningAssembly 695 2 # 10 - 24x3 / 8Mech Screw 40806 737 5 # 10x112Screw 4080737 , Necessarytoolsfor assembly 757 5 # 10x2 Screw 4050757 FF of yourgrillincludes : crewdrivers 3096 2 3115PatNut 4153096 ( flatheadand Phillips = ) , hammer , 4246 4 End Cap 4154246 6513 2 114x1 - 11H8ingePin 4156513 pliersandadjustablewrenchA . 3f8 " 6515 5 3 / 4 HitchPin ( Hairpin ) 4156515 and7 / 16 " nutdriverwouldbe ideal . . . _ 6519 1 l14xSf8HiegeP { n 4156519 2 . 4639071
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, I , Rail with labels has serial number and model number for your grill , Write this information on page 2 of your Le use & care manual in the @ " Warranty Information " box . , , u , i 2O8 Qty . 4 369 or 377 Rail w _ h Labels NOTE : Labelson rail shouldNOT be or377 upside . downwhen cartstands In upright postlon . Holesonrai edgetoward bottomof leg assembly 369or377 edge toward top of leg Lockin Caster @ 369 or 377 2O8 hole ( Black ) Qty4 , Qty . 4 Labels Socket Non - Locking Caster of hammer TIP : Usethe fiatside the head ] to gentlytap casterinto castersocket . 1 4639071 • 3 ii _ lll i i i , i lU lUU I I I I IIII IIII IIIIIIIIIIII
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leftside ( Tapwithhammerif neccesanj ) Wheel 155 CompletedAssembly t 155 Qty , 2 Vl 652 652 Qty . 4 Firsttwo holesIn casting Note : Wheelsare to right . 4.4639071
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RearView ) Panelassembly insidecart 1 / 4 Into r _ iiedge holes Qty . 4 Useplierisf necessary . ShorPtanWelireinpanei holeanduppelerghole , . , Condiment LonPganel Basket Wirein 636 Pushfirmlyx holeS . nap 3 / 4panel ontowire . BasketWire CAUTION ] TIP : Insertscrewdriverthroughtop holein brscl _ etto fully tighte , n , , 324 ; . • Failureto installcan in clip will cause hot greaseto ddp from bottomof grill A Burner with riskof fire or propertydamage ° supporttmust bracke attachto left 324 s _ de . BurnerSupport Bracket O 324 656 Qtyo2 Qty . 2 4639071 * 5
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PlateRest Withburnerholesfacingupward , usefirst holeIn bumero Centere 264 of tub Correct Incorrect A Tightento snugf ' _ . Ovedighteninl ; hole on burner , A Pushelectrodeto right , into slot . CorrectJyattachedignitor shleld / etoctrodeaesembly 6 • 4639071
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A Flextube burnerif necessaryfit . to obtain TubeBurner Burner Supportt Bracke Qty . 1 Qtyol Electrodefits into smallhole towardfront . Spiderguards tubeburner A , DripVapoRISERBar shouldba directlycover overheadof and allholeson tube burner , , L Metaledgescan be sharp . Usecaution duringassembly , 4639071 * 7
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361 379 _ y . 2 PositionControl I Panelasshown I 361 aty , 2 I I l t _ _ Valve openings facingto right 36t vThreadhalfwaye into HestWa valve , Rest valvein cutout of control panel , add remaining361 , bghten both , HeatWavGe as Control Panel HeatWave Control IMPORTANT : Pane _ l , Valvemustengage Control burnertube D , plderguard A Noteillustrationof correctengagemenDt betweenvalveand Burner burnertube , Tube 8 * 463907 _
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69O Attachignitor to sparkmodule 69O Qty . 2 ( Thissideof shelf ) Side ( StylemayvanJ ) SideShelf withspark module ( Shelfstyle mayvary ) 757 Stem , z SeeUSE & CAREe manuaflorValv Check , A Maximumloadfor side shelf is 10 ] bs . A Do not overtlghten scrsws _ Ring _ 757 4639071 . 9
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Electrodemayhaveto be adjusted 1 . Electromdeusrtemaoinnoutsidoef grillbottom , / assembledfeaturesnot i Bumer _ L \ [ _ / , shown for C ' _ ari _ ty _ hole _ " _ _ 2 . AnglHeeatWbauverneturbsovegras tubs . 3 . UsinhgammLeIrG , HTtaLpYclamps ovegrrilbl ottomN _ otecorrect engagementof burnertubeover HsatWave GasTube gastubs A Heatwave Burner A VERYIMPORTANT : DoNOT hit ceramicelectrodewhile tappingclamponto grill bottomA cracked electrodewillnot operatel BurnerTube HeatWave BurnerTube BackLip ' NOTE : Some prevtously | ignitorSwitch Wires t assembledfeatures not I 264 ( Silver ) Qty . 1 ( ActualSize ) Switch SparkModule A Shieldholds He , Wave gas ( Beneath tubeand HeatWaveburner tubetogetherandshields from greaseaccumulation . . . . _ 264MPORTANTB / I : e A Be surewiredoesnotcome sureto cheek intocontactwithgrill bottom , = screwlength . HsatWavs Shield HeatWave Shield HeatWave GasTube I BurnerTube Electrode HeatWavs Igmro ( Must run underneath castingseatto electrode connector ) Casting { RearView ) 10 • 4639071
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Log , 028 Handle G GrillLid 3096 208 ( Stylemayvary ) Gasket Qty , 2 Qty . 2 X 028 Qty ° 2 L513 Qty , 2 3096 2O8 ( Turncloc ) Qty . 2 6515 663 664 Qty , 2 Lid style mayvary Swing . Grid - \ \
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HolderBracket 737 Ti Sldebumer Qty . 2 Body 757 208 or 377 369or 377 Thread36t halfwayintor sidebume valve , place Sideburner Slot in r _ Burner / bracket . 696 Attachbracketwith 208 . Qty . 2 Attach lebumer ignitor 361 wire to electrode . Qty . 2 G 208 Tube Qty . 3 A Note propervalveopening - to . burner tube engagementIFo 208 Donot tightenuntil F iscomplete . I2 • 4639071
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A See Use & CareManualfor ValveCheck , W ] refrom Knob epa _ modu | e SldebumerIgnitor A Be sureignitorWiresdo not comeintocontactwithgflll Sideshelf andj bottom = controlpanel ] not pictured A Ignitorwiresmust befirmly for c arity , t connectedfor proper Ignition ° InsedTankWire into rightlegsand rotate inward , I Somepreviously I assembledfeatures i not picturedfor clarity . | 4639071 , 13 _ ] ! ! ! ' l I IIIIIIHIIIIII IIPI ' ' 1 _ I II I ' ' 1 ' ' 1 III ' IIMIIqlllqlllllll'lll
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Removepackingfrom aroundtank . If LP gastank ts filled , installas shown . A Curvedportionof tank wireshouldbe insideof tank coilar . T _ ltLPgas , & Forfilling of tank and connectionof tank to regulator , see tank to Use & Care Manual . . . . . . . . . . . . . . . . . . . ill iiiiii1 , 11 , Ulll upright position CAUTION : : : : : : : : : : : : : : : : : : : : : : : • Tank collar opening must face to front of cart once tank is attached . . Failureto install tank correctly mayatlowgas hoseto be damaged in operation ° . . . . of bottomringont Tilt LPgastank LPgas tank - _ to right , position on bracket X ) / LPGasTank gas tank / Somepreviously / assembtedfeatures I notpicture , d , , , focr ! arity . I / Y • SparkModuleeshelf beneathsid 9 Volt & Pressbatteryinfirmly to snapinto ptace . 14 • 4639071
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A . Place20 briquets , Do not layer orstack ° , . Justenoughto coverbriquetplate surface . Bdquets _ A Briquetsshouldsurroundand can touch burner , Do not place briquetsin I centerof burner , A Do not let briquetscover burnerholes , , CookinGgrates 4639071 • 15