Home | Register Login | Wanted Manuals | MarketPlace | Members Area | Manuals Manufacturer Directory | UPC Lookup | Information Pages | Policy


Back to Cozy Manuals Page       Model: BBT104 Cozy Direct Vent Gas Baseboard Heater
Regular Text Search or Search by Model Number

Register / log-in to add to your Hammerwall Collection.
Manual Location


This is a partial text extraction from the pdf, to download the pdf, click the Manual tab. If you want to search this text, hold control and F, and type the word you are looking for.

Page: 1

! MODEL NUMBERS INSTALLER MUST LEAVE THESE INSTRUCTIONS NAT . GAS L . R GAS WITH THE CONSUMER , HAVE THEM COMPLETE , BBT53 BBT54 AND RETURN THE WARRANTY CARD . BBT103 BBT104 WARNING : If the information in these instructions are not followed exactly , a fire or explosion may result causing property damage , personal injury or loss of life . Do not store or use gasoline or other flalrunable vapors and liquids in the vicinity of this or any other appliance . WHAT TO DO IF YOU SMELL GAS : This appliance must be connected to an electrical ground . Do not try to light any appliance . WARNING : Do not touch any electrical switch ; do not use any CONNECT TO 115V ELECTRICAL phone in your building . POWER SUPPLY . hnmediately call your gas supplier from a neighbor's DO NOT CONNECT TO 220V phone . Follow the gas supplier's instructions . POWER SUPPLY . If you cannot reach your gas supplier , call the fire department . U . S . PATENT # 5253635 INSTALLATION AND SERVICE MUST BE PER - FORMED BY A QUALIFIED INSTALLER , SERVICE AGENCY OR THE GAS SUPPLIER . WARNING : Operation of this furnace without the properly installed , factory furnished vent system could result in Carbon Monoxide ( CO ) poisoning and possible death . For your safety , this furnace and the vent system should be inspected at least annually by a qualified service person . May be installed in an aftermarket , permanently located , manufactured home ( mobile home ) where not prohibited by local codes . See owner's manual for details . This appliance is not convertible for use with other gases , unless a certified kit is used . hiS unit is not approved for installation in greenhouses , or environments involving dusty , wet , rrosive , or explosive conditions . Such conditions will invalidate the warranty and may create unsafe nditions . OTE : Obstruction in the vent exhaust tube or air intake tube due to insects , small animals , debris , c . will prevent the heater from operating but DOES NOT constitute a warranty issue .
Page: 2

The State of Massachusetts requires that installation and service of a gas appliance be performed by a plumber or gas fitter licensed in the Commonwealth of Massachusetts . CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Specifications and Dimensions . . . . . . . . . . . . . . . . . 2 Removing Main Burner . . . . . . . . . . . . . . . . . . . . . . . . . 13 Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Proper Burner Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 , 5 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . 15 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Optional Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 - 20 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 10 Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 - 22 Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Gas Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Burner Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 INTRODUCTION THIS IS A GAS - FIRED , DRAFT INDUCED , POWER DEPENDENT , DIRECT VENT WALL FURNACE ; THAT WILL OPERATE SAFELY AND PROVIDE AN EFFICIENT SOURCE OF HEAT WHEN INSTALLED , OPERATED AND MAINTAINED AS RECOMMENDED IN THESE INSTALLATION AND OPERATING INSTRUCTIONS . READ THESE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING , SERVICING , OR USING THE APPLIANCE . IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS CONSULT LOCAL AUTHORITIES , OTHER QUALIFIED INSTALLERS , SERVICE AGENCIES , THE GAS SUPPLIER OR THE MANUFACTURER . SPECIFICATIONS AND DIMENSIONS Your Direct Vent Wall Furnace is shipped complete in one carton . This carton contains the furnace , vent exhaust tube , air inlet tube , template with rough - in dimensions , installation and operating instructions , power cord ( consult electrical codes ) , ball - valve w / flex connector , and wall thermostat . MODEL INPUT GAS TYPE MAX . WALL MIN . WALL NO . BTU'HR . WIDTH DEPTH HEIGHT CO _ . GAS Thickness Thickness BBT53 48 " 5.375 " 9.375 " 3 / 8 " NAT . 16 " 4 _ 5,000 BTU 1.45 KW 122cln 13.65cln 23.8cln 41 cm 10cm BBT54 48 " 5.375 " 9.375 " 3 / 8 " L . P 16 " 4 , 7 5,000 BTU 1.45 KW 122cln 13.65cln 23.8cm 41 cm 10cm BBT103 72 " 5.375 " 9.375 " 3 / 8 " NAT . 16 " 4 " 9,000 BTU 2.61 KW 183cln 13.65cln 23.8cm 41 cm 10cm BBT104 72 " 5.375 " 9.375 " 3 / 8 " L . P 16 " 4 " 9,000 BTU 2.61 KW 183cln 13.65cln 23.8cln 41 cm 10cm Page 2
Page: 3

SAFETY RULES The Direct Vent Gas Baseboard Heater and its components meet all applicable safety standards when installed as directed in this manual . For sate installation and operation of your Direct Vent Gas Baseboard Heater , read all these instructions before you begin . Failure to follow them exactly will void your warranty and may present a fire hazard . Improper installation , adjustment , alteration , service , or maintenance can cause property damage , bodily iniury , or death . , Use in other than a residential application may result in unsatisfactory performance and may void the warranty . , Follow all applicable codes and ordinances . If there are none , follow the latest edition of National Fuel Gas Code ANSI Z223 . 1 A copy may be obtained from the CSA International , or the National Fire Protec - tion Association , Batterymarch Park , Quincy , MA . 02269 . In Canada , use latest edition of CAN1 - B149 installation code . , DO NOT INSTALL THIS FURNACE IN A RECREATIONAL VEHICLE . 5 . Do not operate baseboard heater unless it is connected to the factory supplied vent system . 6 . Check the rating label attached to the baseboard heater to be sure it is equipped for the type gas you intend to use . , Never use a match , candle , flame or other source of ignition to check for gas leaks . Use only soapy water or liquid detergent . . Have your baseboard heater and vent system inspected at least annually by a qualified service technician . 9 . Before cleaning or servicing , turn off the gas and allow heater to cool . 10 . Do not operate baseboard heater without all components properly installed . 11 . Due to high temperatures , the baseboard heater should be located out of traffic and away from furniture and drapes . 12 . Children and adults should be alerted to the hazard of high surface temperature and should be kept away to avoid burns or clothing ignition . 13 . Young children should be carefully supervised when they are in the same room with the baseboard heater . 14 . Do not place clothing or other flammable material on or near the heater . 15 . INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON . THE BASEBOARD HEATER SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNU - ALLY BY A PROFESSIONAL SERVICE PERSON . More frequent cleaning may be required due to excessive lint from carpeting , bedding material , etc . It is imperative that control compartments , burner , and circulating air passageways of the heater be kept clean . 16 . Do not install in a closet , alcove , or small hallway where the heater could be isolated from the space to be heated by closing a door . 17 . Do not put anything around the heater or vent that will obstruct the flow of combustion and ventilation air . The flow of ventilation air through the upper and lower louvers must not be obstructed . 18 . The appliance , when installed , must be electrically grounded in accordance with local codes or , in the absence of local codes , with the latest edition of National Electrical Code , ANSI / NFPA 70 . In Canada , use CSA C22 . 1 . 19 . Never operate this heater without the burner sight glass in place or with the glass broken or missing . 20 . If it is suspected that rising water may enter the heater , turn off the gas immediately . 21 . Do not use the heater if any part has been under water . Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water . 22 . It is necessary to replace damaged gaskets or sealing material within the vent or air intake system . Failure to do so may result in property damage , personal iniury , loss of life or unsatisfactory performance . 23 . The cabinet cover removed for servicing must be replaced prior to operating heater . 24 . This heater must not be connected to a chimney flue . Page 3
Page: 4

CLEARANCES CLEARANCES TO COMBUSTIBLES If the heater is installed directly COMBUSTIBLE CLEARANCE on carpeting , tile or other com - Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 Inches ( 0 cm ) bustible material other than Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 Inches ( 0 cm ) wood flooring , the heater shall Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 Inches ( 0 cm ) be installed on a metal or wood Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 Inches ( 0 cln ) panel extending the full width Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Inches ( 41 cm ) and depth of the heater . Ceiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Inches ( 91 cm ) Draperies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Inches ( 10 cm ) Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 Inches ( 6.35 cm ) VENT CAP CLEARANCES FIG . 1 OUTSIDE LOCATION FOR VENT OUTLET TERMINAL A Clearance above grade , veranda , porch , deck or balcony J Clearance to non - mechanical air supply inlet to building ( * 12inches [ 30cm ] minilnuln ) or the combustion air inlet to any other appliance ( * 12 B Clearance to window or door that may be opened inches [ 30 cm ] minimum ) ( * 6 inches [ 15cm ] minimum ) K Clearance to a mechanical air supply inlet ( * 6 feet C Clearance to permanently closed window ( minilnum 12 [ 1.8 m ] minimum ) inches [ 30 cm ] recommended to prevent condensation L _ " Clearance above paved side - walk or a paved driveway on window ) located on public property ( * 7 feet [ 2.1 m ] minimum ) D Vertical clearance to ventilated soffit located above the M Clearance under a veranda , porch , deck or balcony terminal within a horizontal distance of 2 feet [ 60 cm ] ( * 12 inches [ 30 cm ] minilnuln _ ) fiom the center - line of the terminal ( 18 inches [ 46 cm ] minimum ) E Clearance to unventilated soffit ( 12 inches [ 30 cm ] " ? A vent shall not terminate directly above a sidewalk or minimum ) paved driveway which is located between two single F Clearance to outside corner ( 12 inches [ 30 cm ] family dwellings and selaes both dwellings * . minimum ) Only permitted if veranda , porch , deck or batcony is G Clearance to inside corner ( 24 inches [ 60 cm ] tully open on a minimum of 2 sides beneath the floor . minimum ) * As specified in CGA B 149 installation codes , NOTE : H * Not to be installed above a meter / regulator assembly local codes or regulations may require different clearances . within 3 feet [ 90 cm ] horizontally from the center - line o f the regulator I Clearance to selaTiceregulator vent outlet ( * 6 feet [ 1.8 m ] minimum ) Page 4
Page: 5

CLEARANCES - CONT'D . RESIDENTIAL GARAGE INSTALLATION : Gas utilization equipment in residential garages shall be in - stalled so that all burners and burner ignition devices are located not less than 18 inches [ 46 cm ] above the floor . Unit should be located or protected so it is not subject to damage by a moving vehicle . Use care in selecting a good location within the garage . DO NOT locate the heater where heated air will be directed onto a nearby parked vehicle . Paint may discolor or rubber may harden and crack . DO NOT allow open or closed containers of paint , gasoline or other liquids having flammable vapors to be stored or used in the same area as the heater . LOCATION . This heater must be installed on an outside wall . 2 . For efficient performance , locate heater as centrally as possible in the area to be heated . 3 . Check outside wall where vent will exit , for proper clearances ( See Figure 1 ) , compliance with local codes and clearances above grade . Also , consider exterior appearance , walkways , plantings , etc . . Check that a gas supply line is accessible . 5 . Check that a 115 V . power supply circuit is accessible . ( Do not use 220 volt current ) . 6 . Installation must provide clearance for servicing heater . 7 . If heater is installed in a basement , a 12 " [ 30 cm ] clearance must be maintained between ground level and the vent intake pipe . Do not install heater where the vent will terminate in a window well or any opening below ground level . Do not allow snow accumulation to build up within 12 " [ 30 cm ] of the vent air intake pipe . . Clearances must be maintained providing adequate air circulation around the heater . Aminimum of 16 inches [ 41 cm ] must be maintained from the front of the heater to furniture , doors , etc . . Up to three baseboard heaters may be controlled by one thermostat ( provided all three heaters are in the same room with the thermostat ) . THERMOSTAT LOCATION . Locate thermostat on an inside wall about 5 feet offthe floor and 6 feet from the baseboard heater , accessible to wiring , service and adjustment , in a frequently used room such as a living room , rec room , etc . . Do not locate thermostat in unusual heating conditions such as in sunlight , close to lamps , TV sets , radiators , registers , or other heat producing appliances . 3 . Do not locate thermostat in unusual cooling conditions such as on an outside wall , or one separating an unheated room , or in drafts from stairwells , doors , windows , etc . 4 . Do not locate thermostat where air circulation is poor such as in a corner , alcove , over furniture or the wall behind an open door . Page 5
Page: 6

OPTIONAL KITS For special installation applications and modifications , the following kits are available from your local dealer . To ensure safe , efficient operation of your Direct Vent Gas Baseboard be sure to use only authorized kits . Table 1 : S ) ecial adaptation and modification kits available for use with the Direct Vent Baseboard Heaters . MODEL # DES ( . RIPTION CONTENTS VWSK5 / 10 Vent Weather Seal Kit 2 " diameter PVC pipe , external wall seat , O - ring , 2 PVC straps , PVC glue , instructions . VRK5 / 10 Vent Riser Kit Wall mount plate , 21 - 1 / 2 " stainless steel vent riser , instructions SVCKS / 10 Side Valve Concealer Kit 4 " cabinet extension , wall plate , screws , instructions BVCKS / 10 Bottom _ atve Concealer Kit 4 " cover , wall plate , screws , instructions INSTALLATION WARNING : Failure to follow these instructions carefully could result in poor performance , property _ dmnage , personal injury , or loss of life . STEP 1 . LOCATE VENT OPENING ( Requires a 2 - 1 / 2 " hole when not using vent weather seal kit ) . Select area on wall where heater will be installed . a ) b ) Check outside vent termination forproper clearances . See Figure 1 . Locate studs behind heater location . c ) d ) Using template supplied , mark location for 2 - 1 / 2 " hole between studs . See Figure 2 . e ) Cut vent openings through both the inside and outside walls , being sure to maintain level across both openings . INTAKE AND EXHAUST TUBES FOR STANDARD INSTALLATION 2 - I 2 " DIA . HOLE . NOTE : 3 " DIA . HOLE REQUIRED FOR WEATHER SEAL KIT . VENT HOLE LOCATION FOR THE AIR 11 - 3 / 8 " FLOOR Page 6 FIGURE 2
Page: 7

INSTALLATION - Cont'd . STEP 2 . ROUGH IN GAS SUPPLY - ( See Figure 3 ) a ) Select the bottom , rear or right side to bring the t : actory supplied flexible gas line assembly out of the heater . b ) The valve must be connected only by means of a pipe union of the ground joint type . Mr . Installer , hold gas valve when connecting gas supply line . c ) Install at least a 3 / 8 " gas line . Contact local gas supplier if any questions . d ) Install a drip leg in gas supply line immediately upstream from the gas connection to heater , ( see local codes ) , and provide a 1 / 8 " N . P . T . plugged tapping , accessible for test gauge connection and ad individual manual shut off valve accessible within room where heater is installed . The heater an its individual shut off valve must be disconnected t } om the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psig ( 3.5Pa ) . The heater must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig ( 3 . SPa ) . e ) Test all connections for leaks using a soapy solution . NEVER USE AN OPEN FLAME TO TEST FOR LEAKS . f ) The maximum inlet gas supply pressure for natural and L . P . / Propane gas is V : p . s . i , or 14 " w . c . The minimum inlet as supply pressure for the purpose of adjustment is 4.5 " w . c . for natural gas and 11.0 " w . c . for L . R / Propane gas . YOU SHOULD HAVE : STEP 3 . PREPARING TO INSTALL THE , , 1 Baseboard Heater BASEBOARD HEATER , , 1 Exhaust Tube • 1 Air Intake Tube a ) Open the carton and carefully remove the Direct • 1 4 " [ 10 cm ] Stainless steel flexiblevalve Vent Baseboard Heater . connector with a manual shut - off Remove the cover of the baseboard heater's b ) • 1 Template to locate venting and cabinet by removing the screws at the bottom mounting positions ( in package with front of the cover . ( See Figure 4 . ) manual ) c ) Make sure that all of the components illustrated • 1 Vent Sealing Gasket • 1 Manual have been included . • 1 Weather Seal • 1 - Wall thermostat w / wire & staples [ 72 " : 09 _ 0,0 I | 2 FROM END OF CABINE ? FLEX LINE BALL VALVEMUST BE . . | ABOVEFLOOR MANUALStRJTOFFVALVEWITH 1 / 8 NPTPLUGGEDTAP " GAS SUPPLYONPIPE DRIPLEG - I 1 / 2 " BLACKIR FIGURE 3 _ v _ Exhaust Tube Indoor Intake Gasket DIRECT VENT GAS BASEBOARD Weather FIGURE4 : COMPONENTS OF THE HEATER Seat / _ Air Intake Tube p Screws / _ Flex Line Ball Valve Gas Baseboard Heater / _ Screws 48 - BBT5 _ & BBT54 FIGURE 4 Cover _ s 72 " - BBT103 & BBT104 Page 7
Page: 8

CUT THE AIR INTAKE 1 - 1 / 2 " LONGER THAN THE WALL THICKNESS ( Do not BASEBOARD HEATER EXHAUST AIR INTAKE TUBE END , USE THE CUT - OFF END SECTION FROM THE AIR EXTERIOR WALL INTAKE TUBE AS A GUIDE ( Do not cut to less than 7 - 1 / 2 " ) FIGURE 5 FIGURE 6 BASEBOARD HEATER MUST BE LEVEL HEATER L / SETHE MOUNTING HOLES PROVIDED IN THE CASING BACK TO MOUNT WEATHER BASEBOARD TO WALL . AT LEAST SEAL ONE MOUNTING HOLE IVRYSTALIGN WITH A WALL STUD . FIGURE 7 FIGURE 8 Black wire to L2 on control Vv _ ireNuts Green Wire ( Ground Wire ) " = on control module Black Wire ( Electric White Wire ( Electric - - _ C ° nnecti ° n ) _ Connection ) _ nction Box Cover Electric Power Supply FIGURE 9 Page 8
Page: 9

INSTALLATION - Cont'd . STEP 4 . INSTALLING THE BASEBOARD HEATER a ) Use only factory supplied parts . Do not modify in any way . b ) Using a measuring tape , measure the thickness of the wall . See Figure 5 . c ) Using a tube cutter , cut the air intake pipe 1.5 " [ 3.8 cm ] longer than the wall thickness ( no less than 5 - 1 / 2 " ) . Measuring from the threaded end , cut the vent exhaust pipe 3.0 " [ 7.62 cm ] longer than the wall thickness ( no less than 7.5 " [ 19.05 cm } ) . After cutting , check the inside of both pipes for burrs . Both pipes must be smooth and clean without any reduction to the inside diameter . NOTE : Correct pipe length is critical to proper operation . d ) Attach vent exhaust tube to heater by screwing threaded end into inducer outlet . See Figure 5 . e ) Attach air intake pipe to back of heater using six # 8 screws provided . See Figure 6 . f _ Slide the indoor intake gasket over the air intake pipe and against the back of the heater . g ) Place the vent tubes into center of the hole cut through wall and slide the entire heater towards the wall , feeding the 115 V . line and thermostat wires through the appropriate holes in the rear , bottom , or right side of the heater . h ) Level and secure heater to wall with screws ( not provided ) through mounting holes in back of heater . Anchors ( not provided ) may be required . See Figure 7 . NOTE : Mounting the heater on a wall that is not plumb or over tightening mounting screws may cause undue stress which may result in excessive noise during warm - up and cool - down . From outside the house , slide weather seal over air intake pipe and against outside wall . See Figure 8 . STEP 5 . ELECTRICAL CONNECTIONS If this heater is replacing a 220 volt electric baseboard heater , the circuit must be converted to 115 volt by a licensed electrician . This appliance must only be connected to a properly grounded 115 V . electrical circuit . DO NOT CONNECT TO 220 VOLT SUPPLY CIRCUIT . USING FACTORY INSTALLED POWER CORD a ) Unwrap power cord and plug directly into nearest 115 volt electrical outlet . Do not use extension cord . HARD WIRING HEATER a ) Remove junction box cover . See Figure 9 . b ) Disconnect factory wired power cord , remove power cord from junction box and discard . c ) Install electrical wiring into junction box through appropriate knockout . Secure with strain relief fitting supplied . d ) Connect wires to factory installed wires injunction box . Secure with wire nuts provided . e ) Secure ground wire under screw holding junction box to heater back . See Figure 9 . f ) Replace and secure junction box cover . CAUTION : Label all wires prior to disconnection when servicing controls . Wiring errors could cause improper or dangerous operation . Verify proper operation after servicing . STEP 6 . THERMOSTAT CONNECTION a ) This heater is designed to operate on a 24 V . thermostat ( supplied ) . Do not connect to existing line voltage thermostat . b ) Connect thermostat wire to purple and white wire in control compartment ( labeled thermostat wire ) . Secure connection with wire nuts . CONTROLLING MORE THAN ONE HEATER WITH A SINGLE THERMOSTAT c ) Up to a maximum of three baseboard heaters may be controlled by a single thermostat , provided all heaters are in the same room with the wall thermostat . d ) If more than one baseboard heater is being controlled from a single thermostat , the 115 V . supply must be supplied from the same circuit . When wiring more than one baseboard heater to a single 24 V . thermostat , the baseboard heaters must be hard wired in parallel . Do not use individual cord sets . See Figure 10 . Cont'd . next page . . . Page 9
Page: 10

INSTALLATION - Cont'd . 24 V . Thennostat When wiring more than one baseboard heater to a single thermostat , the baseboard heaters must be wired in PARALLEL . When wiring more than one baseboard heater to a single 24 VAC thermostat , the baseboard heaters must be hard wired in parallel . Do not use cord sets . Do not cross thermostat connections between heaters . Purple thermostat connection from first heater to purple thermostat on second and third heater . Do the same with white thermostat connection . FIGURE 10 The anticipator setting on the thermostat should be equivalent to the current draw of the total number of valves being controlled . NUMBER OF BASEBOARD HEATERS ANTICIPATOR SETTING 1 . 1 AMP 2 . 2 AMP 3 . 3 AMP STEP 7 . COMPLETING INSTALLATION a ) Connect gas supply line to flex gas line / shut - offvalve from heater . b ) Turn gas supply on . Check connections with soapy solution . c ) Plug power cord into grounded 115 V . outlet or turn power on if hard wired . d ) Replace cabinet cover and secure with three screws at bottom . Heater is now installed , follow lighting instructions to put heater in operation . During initial warm - up the heater may smoke slightly . Provide adequate ventilation should this occur . Page l0
Page: 11

FOR YOUR SAFETY READ BEFORE OPERATING WARNING : If you do not follow these instructions exactly , a fire or explosion may result causing property damage , personal injury or loss of life . a . This appliance does not have a pilot . It is • If you cannot reach your gas supplier , call equipped with an ignition device which the fire department . automatically lights the burner . Do not try C . to light the burner by hand . Use only your hand to push in or turn the gas control knob . Never use tools . If the knob will B . BEFORE OPERATING smell all around the not push in or turn by hand , don't try to repair appliance area for gas . Be sure to smell next it , call a qualified service technician . Force or to the floor because some gas is heavier than attempted repair may result in a fire or explosion . air and will settle on the floor . WHAT TO DO IF YOU SMELL GAS : D . Do not use this appliance if any part has been • Do not try to light any appliance . under water , hnmediately call a qualified service • Do not touch any electric switch ; do not technician to inspect the appliance and to use any phone in your building . replace any part of the control system and any • hnmediately call your gas supplier from a gas control which has been under water . neighbor's phone . Follow the gas supplier's instructions . OPERATING INSTRUCTIONS 1 . STOP ! Read safety information on this label . 2 . Set the thermostat to the lowest setting . 3 . Turn oft'all electric power to the appliance . 4 . This appliance is equipped with an ignition device which automatically lights the burner . Do not try to light the burner by hand . 5 . Turn gas control knob cloclcvvise _ to " OFF " . Do not force . 6 . Wait five ( 5 ) minutes to clear out aw gas . Ifyou smellgas , STOP ! Follow " B " in safety infonnation on this label . If you don't smell gas , go to next step . 7 . Turn gas control knob counterclockwise _ to " ON " . 8 . Turn on all electric power to the appliance . 9 . Set therlnostat to desired setting . 10 . If the appliance does not operate , follow instructions " To Turn Oft'Gas To Appliance " and call your sel - vice technician or gas supplier . Gas control knob shown in " OFF " position TO TURN OFF GAS TO APPLIANCE 1 . Set the thermostat to lowest setting . 2 . Turn offall electric power to the appliance if sel - vice is to be performed . 3 . Turn gas control knob clockwise i " X to " OFF " . Do not t \ _ rce . P / N91428 03 / 04 Page 11
Page: 12

GAS CONVERSION The gas control valve supplied on this heater is field convertible . CAUTION : A qualified installer or service agency must perform any conversion of this gas control valve . CONVERSION INSTRUCTIONS 1 . Remove the converting seal cap . See Figure A . WARN1NG : Do not remove or tamper with any other valve components . 2 . Remove the black robber gasket from the down side of the converting seal cap and reinstall gasket on opposite side of converting seal cap . Gasket must be on down ( valve ) side of converting seal cap . See Figure A . 3 . Invert the converting seal cap and reinstall . 4 . Insure that the desired gas ( LP for liquefied petroleum or NAT for natural gas ) symbol is visible after reassembly of cap . See Figure A . 5 . Remove the burner orifice and replace with burner orifice of correct size for your type of gas and elevation . See orifice chart in these instructions . 6 . Check for gas leaks . 7 . Using a manometer , check for correct manifold pressure . 3.5 " w . c . for natural gas and 10.0 " w . c . for L . R f NAT on top for Natural Gas LP on top for LP Gas Seal Cap Maxitrol Gas Valve FIGURE A Page 12
Page: 13

PROPER BURNER FLAME BURNER BOX The burner flame may be observed through the sight glass O O located in the burner box cover . See Figure 11 . A proper flame will have a dark blue inner mantle , with a lighter blue outer mantle that extends from the burner into the heat • O exchanger tube , ( see Figure 12 ) . There is no primary air adjustment on the burner , and proper flame is assured since the correct manifold pressure and orificing has been done @ / @ at the factory for elevations up to 2,000 feet . SIiu _ , _ . l _ . . . . . . . . . . . . . . . . . . O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TO REMOVE MAIN BURNER FOR GLASS INSPECTION AND CLEANING FIGURE 11 a . Turn off all electrical supply to heater . b . Turn off gas supply . Remove cabinet cover . C . d . Remove burner box cover . See Figure 13 . e . Remove two ( 2 ) screws holding burner to burner bracket . See Figure 13 . Burner can now be slid tbrward off orifice , lift up , slide back and out of burner box . COMBUSTION Clean or replace as needed . g . h . Reinstall by reversing Steps ' T ' through " a " . BURNER ORIFICE BURNER FLAME This heater is orificed at the factory for elevations up to 2,000 ft . If installed above 2,000 ft . , the BTU input must FIGURE 12 be reduced 4 % per 1,000 ft . See the following orifice chart for the proper orifice for a specific elevation . SPECIFIC ELEVATIONS MODEL 0 to 2,000 ' 4,000 ' 6,000 ' 8,000 ' - NO . 2,000 ' 4,000 ' 6,000 ' 8,000 ' 10,000 ' NATURAL GAS . . . . Burner C _ ifice BBT53 56 57 57 59 60 BBT103 1.45mm 54 54 55 55 L . P . GAS BBT54 70 71 71 72 73 Burner Access BBT104 63 65 65 66 68 Plate ORDER KIT # 49800 44 - 1 HIGH ALTITUDE KIT FOR NAT . OR L . P . GAS . Bumer Sight Bracket Glass Sight Glass Gasket FIGURE 13 Page 13
Page: 14

WIRING If any of the original wire supplied with heater has to be replaced , it must be replaced with type 105 Degree C wire or its equivalent . CAUTION : Label all wires prior to disconnection when servicing controls . Wiring errors can cause improper and dangerous operation . Verity proper operation after servicing . WIRING DIAGRAM - BBT53 & BBT54 BBT53 , BBT53 , BBT54 BBT54 PSV \ , q PICTORIAL LADDER IGNITOR IL2 DRAFT INDUCER v2 N i1 Z PRESSL . qZE SWITCH , NI , _ i I LIMIT ! PUR _ _ TH SWITC IGNITION MODULE 24 VA ( 24 VAC IGNITOR _ _ _ _ _ BLACK , _ i % _ cJ LIMIT SWITCH ELECTRIC © POWER THERMOSTAT SUPPLY THERMOSTAT i WIRING DIAGRAM - BBT103 & BBT104 BBT103 , BBT103 , BBT 104 BBT 104 GAS VALVE LADDER PICTORIAL IGNITOR DRAFT PRESSURE SWITCH l 115 _ - C 1 IGNITION MODULE 24 \ _ C LIMIT SWITCH LIMIT SWITCH POWER THERMOSTAT THERMOSTAT SUPPLY Page 14
Page: 15

SEQUENCE OF OPERATION 15 Sec . 20 Sec Spark Ignition inducer S _ ffcb Closes _ al _ e opens gls [ hermostat [ nergized flo \ _ to buulel satisfied [ [ ( Ventor Motor ) ( Fal _ Pro ' _ ed ) NO NO [ ockout a { ker 3 attempts STEP # _ J Thermostat calls for heat . 1 ) 0 _ Inducer turns on . 2 ) Pressure switch closes . 3 ) 4 ) Power to ignitor . Gas flow to burner . 5 ) 6 ) Burner ignition proven . NOTE : If there is a malfunction in any of the above steps , the sequence will stop at that point and return to Step 2 . If after 3 attempts malfunction still occurs , control will go into lockout mode for one hour . This one hour lockout can be bypassed by resetting the thermostat , or interrupting power . Thermostat satisfied . 7 ) Gas valve closes . S ) lnducer turns off . 9 ) HEATER IS NOW IN STANDBY MODE .
Page: 16

VENT RISER KIT VRK5 / 10 MOUNTING PLATE _ NOTE : This kit has been designed and certified for use with a Cozy gas baseboard heater only . Use only factory supplied kit and components . WARNING : DO NOT INSTALL IN WINDOW WELL MOUNTING AIR HOLES OR BELOW GRADE WHERE WATER MAY ACCUWIULATE . MUSTNOT TOUCH THE GROUND ! VENT EXHAUST STEP1 . Install Cozy gas baseboard heater per TUBE installation instructions . STEP2 . Check that the air intake pipe extends 1 - 1 / 2 " past the outside wall and the vent FIGURE 2 exhaust tube extends 2 - 1 / 2 " past outside wall . See Figure 1 . STEP3 . Place the mounting plate over the air intake tube and slide back flush against wall . Markthe locationofthe six J mounting holes on wall . See Figure 2 . STEP4 . Drill the six mounting holes . Depending on wall material , install anchors ( not provided ) if needed . STEP5 . Secure mounting plate to wall with screws VENT RISER KIT INSTALLED ( not provided ) . STEP6 . Place the vent riser kit over the vent I exhaust tube , slide back into position and FIGURE 3 secure to mounting plate with screws provided . See Figure 3 . 1 - t2 " AIR INTAKE VENT EXHAUST TUBE FIGURE 1 Page 16
Page: 17

SIDE VALVE CONCEALER KIT - SVCK5 / 10 NOTE : This kit has been designed and certified for use with a Cozy gas baseboard heater only . Use only factory supplied kit and components . STEP1 . With the offset up and out from the wall , place the mounting bracket flush to the fight side of the heater cabinet . Align the top of the mounting plate with the top of heater cabinet . Mark the location of the mounting holes . See Figure 1 . STEP2 . Drill holes where marked . Depending on wall material , install wall anchors ( nor provided ) if needed . STEP3 . Secure mounting plate to wall with screws ( not provided ) . STEP4 . Attach the cover to the mounting plate by placing the cover top edge over the offset on the mounting plate . Push the cover in toward wall until catch snaps into place . See Figure 2 . STEP5 . For access to the manual gas shut offvalve , locate finger handle at the bottom of the cover . Pull out until snap catch releases then lift cover up to remove from mounting plate . See Figure 2 . _ ' - _ ' f ; et must be out from walt cozY ' - , . Baseboard ' _ Mounting Heater Holes ( 4 ) Mountin2 Plate Manual gas shut off valve FIGURE 1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _ r _ Cabinet catch Manual gas shut off valve Heater ! . . . . . . . . . . . L _ A Fingere handl FIGURE 2 Page 17
Page: 18

BOTTOM VALVE CONCEALER KIT - BVCK5 / 10 NOTE : This kit has been designed and cel _ ified for use with a Cozy gas baseboard heater only . Use only factory supplied kit and components . STEP 1 . Place the mounting plate against the wall and flush with the bottom of the gas baseboard heater . The mounting plate must cover the manual gas shut offvalve . See Figure 1 . Mark the location of the mounting holes . STEP 2 . Drill holes where marked . Depending on wall material , install anchors ( not provided ) if needed . STEP 3 . Secure mounting plate to wall with screws ( not provided ) . STEP 4 . Attach the cover to the mounting plate by lining up the two catches inside the cover with catches on mounting plate . Push cover toward wall until catches snap into place . See Figure 2 . STEP 5 . For access to the manual gas shut - offvalve , grasp the cover on both sides and pull out until the snap catches release . Manual gas shutve off valve must ha rout off above floor j _ . _ Mounting Plate 4 - 1 / 4 " Above floor Mounting Holes ( 4 ) FIGURE 1 COZY Ga ] _ % Baseboard ! Heater Manual gas shutve off valve must ha cut off above floor WYapper p , Wrapper catches _ _ , , i i _ ' 4 - 1 / 4 Above floor FloorJ FIGURE 2 Page 18
Page: 19

VENT WEATHER SEAL KIT - VWSK5 / 10 NOTE : This kit has been designed and certified for use with a Cozy gas baseboard heater only . Use only factory supplied kit and components . See Figure 1 for parts list of Vent Weather Seal Kit . STEP 1 . Change the location for the vent by following Figure 1 in the installation and operating instructions provided with the Cozy gas baseboard heater . STEP 2 . Drill a three ( 3 ) inch diameter hole through the wall of the chosen location . STEP 3 . Measure the wall thickness . STEP 4 . Using a two ( 2 ) inch tube cutter , cut the PVC wall sleeve seven - eights ( 7 / 8 " ) inch longer than the measured wall thickness . See Figure 2 . STEP 5 . Clean the PVC sleeve and apply PVC cement ( provided ) on opposite sides of sleeve . Place straps on cement leaving eight ( 8 ) inches past sleeve end . Wait ten ( 10 ) minutes for cement to dry before proceeding to Step 6 . See Figure 2 . STEP 6 . Apply petroleum jelly or an equivalent lubricant to the outside of the weather seal . The lubricant will make it easier to push the weather seal through the wall . See Figure 2 . STEP 7 . From inside , hold the wall sleeve with the PVC straps lined up horizontally . Push the PVC pipe and weather seal slowly through the wall until the weather seal is completely outside the wall . See Figure 3 . STEP 8 . Pull the PVC straps toward you to pull the weather seal firmly against the outside wall . See Figure 3 . STEP 9 . Being careful to keep the PVC straps lined up horizontally and pulled tight to maintain the outside seal , bend the straps away from sleeve and secure to wall . Depending on type of wall , anchors ( not provided ) may be required . See Figure 4 . STEP 10 . First , put blue pipe plug in PVC pipe to prevent insulation from getting inside ! Insert nozzle from a tube of foam insulation between the wall and the wall sleeve . Starting at the weather seal , slowly inject the foam , working towards the inside wall . CAUTION : Read the manufacturers instructions on the can of foam for special instructions and warnings . STEP 11 . Wait fifteen ( 15 ) minutes for foam to dry , cut away any excess from around sleeve on inside wall . If Cozy gas baseboard heater will be installed at a later date , leave the pipe plug in the wall sleeve to seal the vent hole . STEP 12 . Install the Cozy gas baseboard heater per the installation instructions provided with heater . STEP 13 . Slide the O - ring over the air intake tube to a position approximately two ( 2 " ) inches from the end of the tube . See Figure 5 . STEP 14 . Remove pipe plug from wall sleeve . STEP 15 . Apply petroleum jelly or equivalent lubricant around the outside of the O - ring . Insert the air intake tube through the PVC wall sleeve until back of heater is against the wall . Secure heater to wall . CONT'D . - - - ILLUSTRATIONS - NEXT PAGE Page 19
Page: 20

VENT WEATHER SEAL KIT - Cont'd . . _ Weather Seal - Apply Lubricant PVCWalt Sleeve _ 1 Wall Thickaless _ 8 " _ 1 [ ) Pipe Weather Plug _ 1 PVC PUllStrap Seal 7 / 8 " lLongerl PVCPull Than Wa Strap ( 2 ) Thickness O - Ring FIGURE 2 FIGURE 1 4 3 Inside Outside Outside 4 _ , , _ g _ Insid _ Wall Wall _ - , - , Wall Wall - - " V - j _ " PVC Pull j _ Straps J _ Insert Wall Pull PVC Straps Through Push Slowly To Pull Tight FIGURE 3 E f E Baseboard " O " Ring placed 2 " fiom edge eof Screws ( not supplied ) air intake tub FIGURE 4 FIGURE 5 Page 20
Page: 21

TROUBLE SHOOTING CHART SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Flame too large 1 . Defective operator section ofvatve . 1 . Replace valve . 2 . Burner orifice too large . 2 . Check with local gas company for proper orifice size and replace . 3 . If installed above 2,000 ft . 3 . See burne orifice section , Page 12 . Yellow burner flame 1 . Remove burners and check for 1 . Clogged burner ports . obstructions in throats , ports , and orifices . Clean - but do not enlarge ports or orifices . 2 . Obstruction around vent cap . 2 . Make sure area around vent cap is clear , be sure vent system is sealed . Gas odor 1 . Gas leak . 1 . See Page 1 . 1 . Delayed Ignition Low gas pressure . 1 . Check gas supply pressure . 2 . Igniter not properly located . 2 . Check ignitor location and correct if necessary . 1 . Failure to ignite Main gas oft ' . 1 . Open all manual gas valves . 2 . Thermostat not set high enough to call 2 . Set thermostat to higher temperature . for heat . 3 . Clogged burner orifice . 3 . Clean burner orifice ( do not enlarge ) . 4 . Incorrect wiring . 4 . Check wiring diamam . 5 . Detective valve . 5 . Replace valve . 6 . No power to unit . 6 . Check power supply . 7 . Defective _ ressure switch . 7 . Rer _ lace _ ressure switch . Burner won't turn off 1 . Defective or damaged thermostat wire , 1 . Cean be checked by removing wire from or thermostat , control board terminal . If burner goes oft : replace thermostat . 2 . Thermostat location . 2 . Re - locate thermostat out of drafts , hot , or cold spots . 3 . Detective or sticking valve . 3 . Replace valve . 4 . Excessive gas pressure . 4 . Contact utility supplying gas . 5 . Defective or damaged thermostat . 5 . Replace thermostat . Incorrect gas input 1 . Gas input not checked . 1 . Re - check gas input . 2 . Clean orifices with a smooth wood 2 . Clogged orifice . toothpick , do not enlarge . 1 . Furnace undersized . Not enough heat 1 . This is especially true when a dwelling or room is enlarged . Have the heat loss calculated and colnpare to furnace output . Your gas company can supply you with this int \ _ rlnation . If furnace is undersized , replace with correct size unit , or add up to two more heaters . 2 . Temperature dial set too low . 2 . Raise telnperature setting . 3 . Incorrect SuDDlvoressure . 3 . Check SuDDlvDressure . Too much heat 1 . Telnperamre dial set too high . 1 . Lower temperature setting . 2 . Combination control valve stuck open . 2 . Replace combination control valve . 1 . Defective flmne sensor . 1 . Main burner goes out Check voltage and replace if low . 2 . during normal operation Input too high . 2 . Check input rate . 3 . Cover around pilot lighter hole not air 3 . Tighten screws securing sight glass . tight . Check and replace gasket if needed . 4 . Follow instructions . Check both Vent tubes not properly installed or 4 . sealed . exhaust and air intake tubes , and vent cap . Be sure all gaskets are in place and properly sealed . Use only tubes and vent cap supplied . Do not alter vent tubes or cap . Check wall thickness and tube lengths . 5 . Limit switch opens . 5 . Check rate - remove any obstructions to circulating air . 6 . Exhaust or air intake robes blocked . 6 . Remove obstruction . Check for snow . Page 21
Page: 22

TROUBLE SHOOTING CONTROL BOARD TO IMPROVE DIAGNOSING AND SERVICING , THIS CONTROL MODULE IS EQUIPPED WITH A SELF - DIAGNOSING RED INDICATOR LIGHT . TO INDICATE STAND - BY MODE AND PROPER OPERATION , THIS LIGHT WILL REMAIN OFF . IF THERE SHOULD BE A MALFU2 ' _ CTION , THE LIGHT WILL FLASH A VARYING NUMBER OF TRIES WITH A PAUSE BETWEEN EACH SERIES OF FLASHES . THE NUMBER OF FLASHES WILL INDICATE WHICH CIRCUIT TO CHECK . # OF REASON " FOR FLASHES INDICATION POSSIBLE CAUSES ( _ ORRECT1VE A ( _ TION 1 Air flow fault a . ) Pressure switch tubing disconnected a . ) Connect or replace tubing . or damaged . b . ) Pressure switch tubing to wrong b . ) Correct robing connection . connections . c . ) Wire disconnected or damaged , c . ) Replace or connect wire . Remove obstructions . d . ) Obstruction in vent pipe . d . ) e . ) Defective draft inducer . e . ) Replace draft inducer . Flame - no call a . ) Defective gas valve . a . ) Replace gas valve . for heat b . ) Detective control module . b . ) Replace control module . c . ) Defective thermostat wire . c . ) Check and replace therlnostat wire . Ignition Lock Out a . ) Defective ignitor . Replace ignitor . a . ) ( 3 Attempts ) b . ) Ignitor cable disconnected - b . ) Connect ignition cable . Heater is in one no aas to burner . hour lockout mode . c . ) Manual gas control in OFF c . ) Turn manual gas control to ON This one hour position . position . lockout canbeby - d . ) Loose or damaged wire to gas d . ) Connect or replace wire to gas valve . valve . passed by resetting the thermostat MAINTENANCE INSTRUCTIONS SERVICE RECORD DATE DATE DATE For correct and sate operation , keep heater and heater area clean . At regular intelwals , turn control valve to OFF , let heater cool and clean inside control and heat exchanger compartments . To clean outside cover , use a damp cloth , do not use any kind of solvent of cleaning fluid as they may leave a residue that could burn or give off odors when heater is mined on . Have heater , including vent system , checked , cleaned and / or repaired by a qualified selwice person prior to use each year . Follow a regular selwice and maintenance schedule for safe and efficient operation . Do not obstruct combustion , ventilation or circulating air . If any components are relnoved , make sure all gaskets are reinstalled and are in good condition . If any sign of damage , replace gasket as this is a sealed system and must be air - tight for proper operation . DO NOT operate heater with any gasket missing or damaged . Failure to replace a missing or damaged gasket may result in property damage , personal injury or loss of life . Page 22
Page: 23

DIRECT VENT GAS BASEBOARD HEATER MODEL NUMBERS BBT53 / BBT103 - NAT . GAS Prices and specifications subject BBT54 / BBT104 - L . R GAS to change without notice . All prices are F . O . B . factory . ( Ml : Contractm ; we only sell parts through our wholesalers , but the prices listed are f _ r your convenience . For prompt parts service , contact the wholesaler from which you purchased your Cozy heater . NOTE : Parts prices & schematic drawings on current models are shown at w _ v . cozyheaters . com . Page 23
Page: 24

HOW TO PROPERLY ORDER PARTS : In addition to part description and part number , please give model numbei ; serial number , and type of gas used . This information can be found on the rating plate located inside the cabinet cover . MODELNUMBER BBTSa / BBT54 BBT10a / BBT104 REF . PART LIST PART LIST PART DESCRIPTION NO . NO . PRICE NO . PRICE $ 10.60 21045 $ 10.60 End Cap , Left 1 21045 $ ! 0.60 21040 $ 10.60 End Cap , Right 2 21040 Cabinet Base 3 21055 $ 71.20 21555 $ 96.79 Cabinet Cover 4 21039 $ 51.00 21530 $ 72.30 $ 187.00 21675 $ ! 96.00 Heat Exchanger 5 21175 64151 Heat Exchanger Gasket 6 64151 $ 6.30 $ 6.30 64009 Igniter 7 64009 $ 22.49 $ 22.40 $ ! 6.70 64210 $ 16.70 Igniter Cable 8 64210 Limit Switch 9 64086 $ 5.30 64085 * $ 5.30 Limit Switch Bracket 10 21125 21125 * $ 2.30 $ 2.30 Limit Switch Wire 27 " White NIA 64200 $ 1.30 64200 $ 1.30 Limit Switch Wire 26 " White N / A 64202 $ 1.10 N / A N / A Limit Switch Wire 46 " White NIA NIA N / A 64198 $ 1.80 Limit Switch Wire ! 7 " White NIA N / A N / A 64199 $ 1.10 $ 1.10 64011 $ 1.10 Heat Exchanger Clamp 1 ! 64011 $ 34.09 21065 $ 34.00 Burner Box / Air Drop 12 21065 43252 Sight Glass 13 43252 $ 6.50 $ 6.50 Burner Access Plate 14 21115 $ 4.30 21115 $ 4.30 $ 1.50 72067 $ 1.50 Sight Glass Gasket 15 72067 Burner Access Plate Gasket 16 64150 64150 $ 3.00 $ 3.00 $ 4.30 21130 $ 4.30 Burner Support Bracket 17 21130 Burner 18 64005 $ ! 3.30 64004 $ 10.40 $ 3.40 64252 $ 3.40 Burner Orifice , Natural Gas 19 95315 64253 Burner Orifice , L . P . Gas 19 64251 $ 3.40 $ 3.40 Manifold 20 64008 64008 $ 17.90 $ 17.90 $ 84.80 64105 $ 84.80 Gas Valve , Natural Gas 21 64105 $ 84.80 64106 $ 84.80 Gas Vlave , L . P . Gas 21 64106 Draft Inducer 22 64075 64075 $ 134.40 $ 134.40 Draft Inducer Gasket 23 64152 $ 2.90 64152 $ 2.90 $ 21.30 21140 $ 21.30 Draft Inducer Mounting Plate 24 21140 Draft Inducer Outlet Gasket 25 64154 64154 $ 1.60 $ 1.60 Pressure Switch 26 64065 64065 $ 22.40 $ 22.40 Junction Box Cover 27 64053 $ 2.00 64053 $ 2.00 Junction Box 28 78059 $ 4.20 78059 $ 4.20 Control Module 29 64007 64007 $ 174.30 $ 174.30 $ 1.10 64215 $ 1.10 Thermostat Wire Lead 6 " Purple N / A 64215 $ 1.60 64216 $ 1.60 ( Pos . + ) Gas Valve 8 " Red N / A 64216 $ 1.40 64217 $ ! . 40 ( Neg . - ) Gas Valve 7 " Dark Blue NIA 64217 Pressure Switch 8 - 1t2 " White N / A 64218 64218 $ 1.10 $ 1.10 Pressure Switch ! 1 " Black NIA 64219 64219 $ 1.30 $ 1.30 Power Cord Connector 5 - 1 / 2 " Black N / A 64220 $ 1.10 64220 $ 1.10 Ground 9 " Green N / A 64221 64221 $ 1.10 $ ! . 10 Power Cord 30 80202 64205 $ 4.20 $ 5.60 Thermostat Wire N / A 74518 $ 1.30 74518 $ 1.30 Thermostat 31 78355 $ 20.00 78355 $ 20.09 Air Box Gasket 32 64153 64153 $ 9.60 $ 9.60 Vent Exhaust Tube 34 64015 $ 68.00 64015 $ 68.00 $ 42.50 21150 $ 42.50 Air Intake Tube Assembly 35 21150 Air Intake Tube Gasket 36 64020 64020 $ 1.20 $ 1.20 Indoor Intake Gasket 37 64155 64155 $ 1.70 $ ! . 79 Weather Seal 38 64405 $ 10.70 64405 $ 10.70 $ 24.60 64072 $ 24.60 Flex Gas Line / Shut - off Valve Assembly 39 64072 * USES2 Ml : Contractm ; we only sell parts through our wholesalers , but the prices listed above are for your convenience . For prompt parts service , contact the wholesaler from which you purchased your Cozy heater . NOTE : Parts prices & schematic drawings on current models are shown at _ v . cozyheaters . com . Page 24 MARCH 2005
Page: 25

IMPORTANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHT SYSTEM FOR HEATING EQUIPMENT WHAT YOU DON'T KNOW CAN HURT YOU . Your pilot light system has been designed for safe and reliable operation . Although safety mechanisms are built - in , the potential for hazard exists . This information is intended to help you avoid these hazards . YOUR GAS CONTROL AND PILOT LIGHT SYSTEM WHAT TO DO IF YOU SMELL GAS . . . Your gas control and pilot light system has a safety • Do not try to light any appliance . device whose purpose is to shut - off the gas supply • Do not touch any electrical switch ; do not use any to the appliance if the pilot light goes out . If you phone in your building . have trouble lighting the pilot or keeping it lit , it • Immediately call your gas supplier from a may mean that this safety device is warning you neighbor's phone . Follow the gas supplier's instructions . that there is a problem with your system . • If you cannot reach your gas supplier , call the fire Inspection and repairs or replacement must be department . made by a trained gas service technician . [ nstallation and service must be performed by a qualified installer , service agency or the gas supplier . Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance . TAMPERING IS DANGEROUS The pilot safety system may also not work if you CRITICAL SAFETY POINTS TO REMEMBER . . . do not follow the lighting instructions carefully • Your gas has been odorized so that you can smell or if you tamper with the gas control that you use it . Always smell around for gas before lighting your to light the pilot . Tampering with the gas control , appliance . particularly with tools , can damage the safety • Sniff for L . P . - gas at floor level . LP - gas is heavier than air and may temporarily exist at floor level . mechanism in the control and can allow gas to leak . This can result in a fire or explosion causing property damage , personal injury or death . IF YOU SMELL GAS , DON'T LIGHT IT • If you smell gas , do not attempt to light the pilot . Do not cause a spark by turning on or off electrical switches or appliances or by using the phone . Turn off the gas to the appliances and call your gas supplier from another location . IF YOU CAN'T LIGHT IT , • If your gas control has gotten wet as the result of DON'T FIGHT IT ! flooding or other wetting , it must be replaced immediately by a trained gas service technician . Water can lead to damage of the internal safeD T mechanism in the gas control and can create a hazardous condition . THIS IS NOT AN ADVERTISEMENT Page 25
Page: 26

LIIN TIIIIWAIit AI1T $ The Louisville Tin & Stove Co . warrants to the the installer , the user should write directly to the original user the accompanying product for the period manufacturer , and the name of an alternative service source specified herein , provided said product is installed , will be supplied . operated , maintained , serviced , and used according to the The product safety registration card ( packed instructions and specifications accompanying the product . inside the appliance ) must be completed and returned to AS OUTLINED IN OUR INSTRUCTIONS , ANY the factory . WARRANTY CONSIDERATIONS ARE THIS WARRANTY IS EXPRESSLY IN LIEU CONTINGENT ON INSTALLATION BY A OF ANY OTHER WARRANTIES , EXPRESS OR Q [ ALIFIED INSTALLER ( CONTRACTOR ) . SELF - IMPLIED ( WHETHER WRITTEN OR ORAL ) . ANY INSTALLATION IS NOT RECOMMENDED AND IMPLIED WARRANTY OF MERCHANTABILITY OR MY INVALIDATE YO [ R _ ARRANTY . OF FITNESS FOR A PARTICULAR PURPOSE IS If within a period of one year from the date of EXPRESSLY LIMITED TO THE DURATION OF THE installation of the product , any part supplied by the MANUFACTURER'S EXPRESS , WRITTEN manufacturer proves to be defective due to workmanship WARRANTY . UNDER NO CIRCUMSTANCES SHALL THE or material , it will replace such part , provided parts have not been subjected to misuse , alteration , neglect , or MANUFACTURER BE LIABLE FOR ANY SPECIAL , accidents . The term of the wan'anty for the heat exchanger INDIRECT OR CONSEQUENTIAL DAMANGES OR is covered in Table A below . Any claim not made within EXPENSES ARISING DIRECTLY OR INDIRECTLY FROM ANY COMPONENT OR FROM THE USE ten ( 10 ) days after the expiration of the warranty period THEREOF . THE REMEDIES SET FORTH HEREIN shall be deemed waived by the user . SHALL BE THE EXCLUSIVE REMEDIES AVAILABLE The manufiacturer shall have no liability or be TO THE USER AND ARE IN LIEU OF ALL OTHER required to perform any obligation under this wan'anty REMEDIES . unless , when requested , the user returns , at the user's SOME STATES DO NOT ALLOW expense , the component or product claimed defective , to LIMITATIONS ON HOW LONG AN IMPLIED the manufiacturer for inspection , to enable the manufacturer WARRANTY LASTS , SO THE ABOVE LIMITATIONS to determine if the claimed defect is covered by this MAY NOT APLY TO YOU . warranty . SOME STATES DO NOT ALLOW THE No charges for freight , labor or other expenses EXCLUSION OR LIMITATION OF INCIDENTAL OR incurred in the repair , removal , or replacement of any CONSEQUENTIAL DAMAGES , SO THE ABOVE product or component claimed to be defective , will be paid LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO by the manufacturer to the user , and the manufacturer will YOU . not be liable for any expenses incurred , by the user , in THIS WARRANTY GIVES YOU SPECIFIC remedying any defect in the product . LEGAL RIGHTS , AND YOU MAY ALSO HAVE OTHER Service under this warranty is the responsibility RIGHTS , WHICH VARY , FROM STATE TO STATE . of the installer . In the event service under this warranty is needed , the user of the product shall request such service directly from the installer . If the user is unable to locate TABLE A Wananty t \ _ r gas appliance heat exchangers only . Product Wananty Period 10 Years Cozy Gas Fired Floor Furnace 10 Years Cozy Gas Fired Wall Furnace 10 Years Cozy Gas Fired Vented Console Heater 10 Years Cozy Gas Fired Direct Vent Heater 10 Years Cozy Gas Fired Counterflow Furnace 10 Years Cozy Gas Fired Counterflow Direct Vent Furnace 10 Years Cozy Gas Fired Mobile Home Direct Vent Furnace 10Years Cozy Gas Fired Hi - Efficient Direct Vent Wall Furnace 10Years Cozy Gas Fired Direct Vent Baseboard Heater LOUISVILLE TIN AND STOVE COMPANY P . O . Box2767 - Louisville , Kentucky40201 - 2767
"