Home | Register Login | Wanted Manuals | MarketPlace | Members Area | Manuals Manufacturer Directory | UPC Lookup | Information Pages | Policy


Back to Cozy Manuals Page       Model: CF503C-H Cozy CounterFlow Wall Furnace
Regular Text Search or Search by Model Number

Register / log-in to add to your Hammerwall Collection.
Manual Location


This is a partial text extraction from the pdf, to download the pdf, click the Manual tab. If you want to search this text, hold control and F, and type the word you are looking for.

Page: 1

INSTALLATION AND OPERATING INSTRUCTIONS P / N 78111 REV . 03 / 05 MODEL NUMBERS ) - 4VOLT SYSTEM NATURAL GAS CF353C - H CF503C - H CF653C - H WITH LOW - BTU _ ILOT L . R GAS CF354C - H CF504C - H CF654C - H ) - 4VOLT SYSTEM NATURAL GAS CF357C - H CF557C - H _ ITH INTERMITTENT CF358C - H CF558C - H IGNITION ( I . I . D . ) L . P . GAS fire or explosion may result causing property damage , personal injury ora I WARNING : If the information in this manual is not followed exactly , I loss of life . I Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance . WHAT TO DO IF YOU SMELL GAS : Do not try to light any appliance . Do not touch any electrical switch ; do not use any phone in your building . \ This appliance is equipped ) _ Immediately call your gas supplier from a neighbor's phone . with a blocked flue switch Follow the gas supplier's instructions . designed to protect against ) _ If you cannot reach your gas supplier , call the fire department . improper venting of combustion products . INSTALLATION AND SERVICE MUST BE PERFORMED THIS UNIT IS NOT TO BY A QUALIFIED INSTALLER , SERVICE AGENCY OR BE INSTALLED IN THE GAS SUPPLIER . MOBILE HOMES . WARNING : Operation of this furnace when not connected to a properly installed and main - tained venting system can result in Carbon Monoxide ( C . O . ) poisoning and possible death . For your safety , this furnace and the venting system should be inspected at least annually by a quali - fied service person . The coating selected to provide longer life to the heat exchanger may smoke slightly upon initial firing Please ) rovide adequate ventilation if this occurs . This unit is not approved for installation in mobile homes , greenhouses , or environments involving dusK , wet , corrosive , or explosive conditions . Such conditions _ 411invalidate the warran D " and may create unsafe conditions .
Page: 2

CONTENTS Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Lighting & Re - Lighting Instructions . . . . . . . . . . . . . . . . . . . . 10,11 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 TerminalBlock Wiring Diammn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 MmmalReset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Helpful Installation hR'onnation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Connecting the Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,4 WS - illgDiagrmn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14,15 Combustion and Ventilation Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Side & Rear Discharge Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16,17 Furnace Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Trouble Shooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18,19 Rough - In Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6,7 Repair Parts ( break down ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 24 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 RepairPartsList . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 - 25 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Whrranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Pilot Flmne Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 IINSTALLER MUST LEAVE THESE INSTRUCTIONS WITH THE CONSUMER , HAVE THEM I COMPLETE , AND RETURN THE WARRANTY CARD . I INTRODUCTION THIS IS A GAS - FIRED , GRAVITY VENTED WALL FURNACE THAT WILL OPERATE SAFELY AND PROVIDE AN EFFICIENT SOURCE OF HEAT WHEN INSTALLED , OPERATED AND MAINTAINED AS RECOMMENDED IN THESE INSTALLATION AND OPERATING INSTRUCTIONS . READ THESE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING , SERVICING , OR USING THE APPLIANCE . IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS CONSULT LOCAL AUTHORITIES , OTHER QUALIFIED INSTALLERS , SERVICE AGENCIES , THE GAS SUPPLIER , OR THE MANUFACTURER . COUNTERFLOW WALL FURNACE SPECIFICATIONS Your counterflow wall furnace is packed in a single carton that also includes thermostat , thermostat wire , and insulated staples . The thermostat , wire , and staples are packed in the burner compartment and are accessible by removing the burner access door . While the burner access door is open , check the rating plate to verify that the model number is correct and that the wall furnace is equipped for the type gas you intend to use . Vent Approx . Model Type Type BTU / HR . Size Gas Blower Shipping Number Control Gas Innut ( OvaB Inlet Finished Dimensions Speed Amos CFM Weight MODELS WITH LOW - BTU STANDING PILOT CF353C - H 24M _ lt Nat . 35,000 4 " V2 " 14 - 5 / 16 " Wx10 ¼ " Dx78 - 5 / 8 " H 1 1.95 320 95 Lbs . CF354C - H 24M _ it L . P . 35,000 4 " V2 " 14 - 5 / 16 " Wx10 ¼ " Dx78 - 5 / 8 " H 1 1.95 320 95 Lbs . CF503C - H 24M _ lt Nat . 50,000 4 " _ 2 " 14 - 5 / 16 " Wx10 ¼ " Dx81 - 5 / 16 " H 2 2.25 440 104Lbs . CF504C - H 24M ) lt L . R 50,000 4 " _ / 2 " 14 - 5 / 16 " Wx10 ¼ " Dx81 - 5 / 16 " H 2 2.25 440 104Lbs . CF653C - H 24M _ It Nat . 65,000 4 " L / 2 " 14 - 5 / 16 " Wx10 ¼ " Dx87 - 5 / 16 " H 2 2.25 440 107Lbs . CF654C - H 24M _ lt L . P . 65,000 4 " _ / 2 " 14 - 5 / 16 " Wx10 ¼ " Dx87 - 5 / 16 " H 2 2.25 440 1071bs . MODELS WITH INTERMITTENT IGNITION CF357C - H 24Volt Nat . 35,000 4 " L / _ , , 14 - 5 / 16 " Wx10 ¼ " Dx78 - 5 / 8 " H 1 2.2 320 95 Lbs . CF358C - H 24Volt L . R 35,000 4 " _ / _ , " 14 - 5 / 16 " Wx10 ¼ " Dx78 - 5 / 8 " H 1 2.25 320 95 Lbs . CF557C - H 24Volt Nm . 55,000 4 " _ 2 " 14 - 5 / 16 " Wx10 ¼ " Dx87 - 5 / 16 " H 2 2.5 440 107Lbs . CF558C - H 24Volt L . R 55,000 4 " _ 2 " 14 - 5 / 16 " Wx10 ¼ " Dx87 - 5 / 16 " H 2 2.55 440 107Lbs . Page 2
Page: 3

SAFETY RULES hnproper installation , adjustment , alteration , service or maintenance can cause property damage , bodily injury or death . If you do not understand these instructions or your local codes , call local authorities , a qualified installer , selMce agency , gas supplier , or the manufacturer . 2 . Do not install this fan type wall furnace in a recreational vehicle trailer or mobile home . 3 . Do not operate this fan type wall furnace unless it is connected to a properly installed and maintained vent system . Do not exhaust flue gases into the room , watt or attic space for any reason . 4 . Locate the thermostat in a room or space that cannot be separated by a door or other means from the room or space in which the front outlet grill is installed . 5 . Adequate air for combustion and venting must be provided . 6 . If rising water may enter the wall furnace , turn offthe gas immediately and disconnect the electric service . Do not use the wall furnace if any part has been under water , hmnediately call a qualified service technician to inspect the walt furnace and to replace any part of the control system or any gas control which has been under water . 7 . Have your fan type wall furnace and vent system inspected at least annually by a qualified service agency . 8 . Before cleaning or servicing the wall furnace , turn offthe gas and allow it to cool . This will prevent burns . 9 . Due to high temperamres _ the furnace should be located out of traffic and away from furniture and draperies . 10 . Children and adults should be alerted to the hazards of hi2h surface temperatures and should stay away to avoid bums or clothing imfition . 11 . Youn2 children should be carefully supelMsed when they are in the same room as the furnace . 12 . Clothina or other flammable material should not be placed on or near the furnace . 13 . Any safety screen guard or gill removed for servicin _ must be replaced prior to operating the furnace . 14 . Locate the blocked flue switch and the auxiliary limit switch and push in the reset button . This will reset the switch in case it accidentally opened during shipping . READ CAREFULLY BEFORE INSTALLING UNIT These installation instructions are a general guide , and do not supersede applicable local codes and ordinances . Belbre planning or making the installation , be sure it complies with all phases of the local heating code . Or , in the absence oflocat codes , the latest edition of the National Fuel Gas Code , ANSI . Z223 . 1 . In Canada , see latest edition of CAN1 - B 149 . The appliance , when installed must be electrically grounded in accordance with local codes or , in the absence of local codes , the latest edition of the National Electrical Code , ANSI / NFPA No . 70 . In Canada , see latest edition of CSA C22 . 1 . The ANSI standards are available from the American Gas Association , 1515 Wilson Blvd . , Arlington , Virginia 22209 . The NFPA standards are available from the National Fire Protection Association , Batterymarch Park , Quincy , MA . 02269 . Canadian standards are available from International Approval Services , 178 Rexdale Blvd . , Etobicoke , Ontario , Canada M9W 1R3 . VENTING This appliance must be properly connected to a venting system . Consult local ordinances governing venting . Install only UL listed type BW 4 " oval gas vent . When the vent enters the attic , a listed type B - 1 round flue pipe may be used . See Figure 1 , Page 4 . Vent pipe must connect to the wall furnace or header plate with a " B " vent base plate and terminate with a cap at a point at least 12 it . above the bottom of the wall furnace and two feet above any obstacle within a 10 lbot radius and at least 3 foot above the roof . Provisions must be made lbr adequate combustion and ventilation air . This appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance . All type " B " vents shall extend in a generally vertical direction with oft ; ets not exceeding 45 degrees , except that a vent system having not more than one 60 degree offset may be allowed . Any angle greater than 45 degrees from the vertical is considered horizontal . The total horizontal mn of a vent plus the horizontal vent connector shall be not greater than 75 percent of the vertical height of the vent . Any oft ; ets used should be as far above the drafthood as possible to allow a venting action to begin belbre any restriction is encountered . Page 3
Page: 4

VENTING - CONTINUED More Height above any than 10 ' roof surface within 10 ' horizontally _ , , _ _ 2 Min . ' 1 : t 3 ' Min . I Chimney - - I % FIGURE A This appliance is equipped with a blocked flue switch . Listed Top 3 ' 2 ' Min . WARNING : Do not bypass the blocked flue switch . To Collar do so could expose the consumer to property damage , personal injury or possible death . Oval to round This switch , when activated , will interrupt the electrical circuit between the transforlner and the gas valve causing the main burner flame to extin _ ish . The main burner will not re - light until the blocked flue switch Listed " BW " has been manually reset . To reset the switch , after locating it between Pipe 12 ' the bottom of the tan shroud and the top of the draft diverter , simply t Min . push the red button on top of the switch . If the homeowner experiences Ceilin _ this problem , then the vent system must be checked and corrected . Plate NOTE : An existing vent that has worked for years may not be adequate Plate eSpacers t \ _ r today's appliances because of higher efficiency requirements that Lanc result in lower stack temperatures . Walt WARNING : Operation of this wall furnace when not connected to a Stud properly installed and lnaintained venting system or tampering with the blocked flue switch can result in Carbon Monoxide ( CO ) poisoning and possible death . ( SEE LIST OF POSSIBLE CAUSES AND CORRECTIONS ON PAGE 19 ) . FIG . 1 - VENT INSTALLATION All type " B " vents shall extend in a generally vertical direction with oft ; ets not exceeding 45 degrees , except that a vent system having not more than one 60 degree oft _ et may be allowed . Red Red / Button / Button Any angle greater than 45 de _ ees from the vertical is considered horizontal . The totalhorizontalrun ofavent Blocked Blocked plus the horizontal vent connector shall be not greater _ Flue _ Flue than 75 percent of the vertical height of the vent . Switch Switch Any oft ; ets used should be as tar above the drafthood as possible to allow a venting action to begin before any restriction is encountered . Draft Diverter Draft Diverter Relief Opening Relief Opening " CF35 " Series Counterflow " CF50 ' 55 65 " Series Counterflow Page 4
Page: 5

COMBUSTION AND VENTILATION AIR ALL COMBUSTION AIR FROM ADJACENT INDOOR F SPACES THROUGH INDOOR COMBUSTION AIR OPENINGS When installed , this gas appliance must be provided with fiesh I Listed Vent Cap air for combustion , ventilation , and dilution of hot flue gases . The minimum required volume of the area where the appliance is G installed should be 50 cubic feet per 1,000 btu / hr . U If installed in an area of the home that is considered an unconfined R space , the natural infiltration of air around windows and doors will be adequate . If the area is considered a confined space ( tess E than 50 cubic feet per 1,000 btu ) , fiesh air can be supplied by providing two permanent openings into adjoining rooms . Each _ pening opening shall have a minilnum tree area of one square inch per Opening 1,000 btu per horn of the total input rating of all gas appliances in A t t i i i t t i t i t t i t it t the confined space , but not less than 100 square inches . One of the openings shall be within 12 inches of the ceiling and one within 12 inches of the floor . See Figure A . ALL COMBUSTION AIR FROM OUTDOORS , INLET AIR FROM VENTILATED CRAWL SPACE AND F Ifthe home is of unusually tight construction ( new and remodeled OUTLET AIR TOVENTILATED ATTIC homes ) , free air must be supplied through opening ( s ) to the I _ Z UL Listed Vent Cap outdoors . This can be accomplished by providing 2 permanent l _ . Listed Gas Vent G openings , one commencing within 12 inches of the ceiling and Ventilation Louvers ( each one within 12 inches of the floor . These openings shall ff'll II endofattic ) U communicate directly with the outdoors , or spaces that I II II II 1 " _ comlnunicate freely with the outdoors , such as a ventilated attic - - . = = R and crawl space through galvanized or equivalent conosion - " - Outlet Air resistant ducts . Exception : unobstructed stud and joist spaces E / Inlet Air are acceptable ducts provided that not more than one fire block is removed . Special provisions must be taken to insure that / these stud and joist spaces cannot be blocked with insulation or II B other objects . Each of these openings using vertical ducts shall _ t _ uvers for unheated crawl space have a minimum free area of one square inch per 4,000 bm / hr of total input rating of all gas appliances . See Figure B and C . If ALL COMBUSTION AIR FROM OUTDOORS horizontal ducts are used , the minimum free area shall be one F THROI _ YGHVENTILATED ATTIC square inch per 2,000 btu / hr of total input rating of all gas UL Listed Vent Capnt appliances . I UL Listed Gas Ve Ventilation Louvers ( each G Fresh make - up air can also be provided through a duct to one end of attic ) permanent opening commencing within 12 inches of the ceiling . U The lninilnum free area of this opening shall be one square inch per 3,000 bm / hr of the total input rating ofatl gas appliances but R not less than the sum of the areas of all vent connectors in the Outlet Air space . See Figure D . E Inlet Air Duct ( ends 1 ft . When calculating the amount of fiesh air needed you must include _ 01rnn ] above floor ) make - up air requirements for the operation of exhaust fans , kitchen C ventilation systems , clothes dryers , and fireplaces . ALL COMBUSTION AIR FROM OUTDOORS Additional information can be f \ 3und in the latest edition of ANSI THROUGH SINGLE COMBUSTION AIR OPENING Z223 . 1 ( National Fuel Gas Code ) . F UL Listed Vent Cap UL Listed Gas Vent I G U Opening R Alternate Opening E Location Page 5 D
Page: 6

USING ADJACENT STUD SPACE FOR ALL LOCATION AND SPECIAL PRECAUTIONS COMBUSTION AIR FROM OUTSIDE The wall furnace should be located near the center of HOLES CONNECTING TO VENTILATED ATTIC the house for best heat distribution . If the area where the appliance is to be installed contains PLATE carpeting , tile or combustible materials , other than wood flooring , the appliance shall be installed on a metal plate , wood panel or other non - combustible materials . The use of ceramic or quarry tile is acceptable and will provide a surt : ace that is easily cleaned . This material is to extend the full width and depth of the appliance . If side or rear warm air outlets are being installed , see figure 14 - lg , AIR GRILLE See page 16 and 17 . FLOOR 1 I I ' _ o r - - - q HOLES CONNECTING TOVENTILATED CRAWL SPACE BASED ON 4,000 BTU OF TOTAL INPUT RATING OF ALL GAS APPLIANCES , THE HEATER ONLY REQUIRES A MINIIVRJMFREE AREA OF : { _ I _ - 4 ' ' Minimum SQUARE HOLE SQUARE BTU IN . SIZE IN . 25,000 6.25 1 " . 785 35,000 8.75 1.5 " 1.76 50,000 12.50 2 " 3.14 55,000 13.75 2.5 " 4.90 65,000 16.25 3 " 7.065 ROUGH - IN INSTRUCTIONS _ _ 4 " Minimum In selecting a location for installation , it is necessary to FIGURE 2 provide adequate accessibility clearances for servicing and proper operation . Minimum clearance from cabinet to combustible ll5VA . C . construction : J _ J _ Line _ Side Wall 4 " Floor 0 " [ [ Ill I B _ WVent Ceiling 4 " Z , : 4 See Figure 2 . The unit may be recessed and rest Stud directly against side studs and the inside surface of the , Pip [ P _ rear wall . i Header Plate ( not provided ) ELECTRICAL ROUGH - IN Rough in 115 v . wiring , terminating inside the , junction box located on top of header plate for recessed , or in a receptacle box ( not provided ) for flush mount . Consult local codes or ordinances . See Figure 3 . MODEL NUMBER AMPS CF353C , CF354C 1.95 CF503C , CF504C 2.25 CF653C , CF654C 2.25 FIGURE 3 CF357C 2.2 CF358C 2.25 CF557C 2.5 CF558C 2.55 Page 6
Page: 7

GAS ROUGH - IN Check local codes t \ _ rrequirements as to the size and type of gas line required . See Figure 5 for location of gas inlet holes in furnace cabinet . Compounds used on threaded joints of gas pipe should be resistant to the action of liquefied petroleum gases . The gas line joints must be checked t \ _ r leaks . This should be done with a soap solution watching for bubbles on all connections . NEVER USE AN EXPOSED FLAME TO CHECK FOR LEAKS . A manual valve equipped with a 1 / 8 " NPT plugged tapping Gas accessible for test gauge connection should be installed Supply immediately upstream of the gas supply connection to the appliance . Some codes and ordinances require that the Lin _ _ j manual valve be located outside the appliance . See Figure Manual j _ v _ 1 / 8 N . P . T . 4 . cut off Pressure Tap valve The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any FIGURE 4 pressure testing of that system at test pressures in excess of V2psig . The appliance must be isolated from the gas supply piping system by closing its individual manual shut offvalve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ pig . It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet . This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreigu particles may collect . FIGURE 5 Page 7
Page: 8

INSTALLATION / WHEN RECESSED INSTALLATION ( UP TO 9 - 1 / 4 " ) WHEN INSTALLED FLUSH TO WALL STEP 1 . Cut out floor plate between 2x4 studs , so heater STEP 1 . After locating furnace , cut 3 - 1 / 2 " xl 2 " rectangular hole will set flat on floor . in ceiling between ceiting joists . Make sure gasket is in STEP 2 . Make electrical connection of 115 V wiring into position on the top of the furnace casing around the junction box provided on top of header plate . flue vent opening . Relnove vent collar from top of header STEP 3 . Attach the base plate ( purchased with the vent pipe ) plate and place over flue extension and fasten to to the header plate using two No . 8 sheet - metal matching holes in casing top , using screws fiom header screws through the pre - punched holes . See Figure plate . Install B vent type base plate ( not supplied ) to B . top of vent collar . Install ceiling plate spacer to back STEP 4 . Square up and nail header plate in place between wall , centered between studs . Install B type vent to top 2x4 studs placed on 16 " centers ( 14 - 3 / 8 " between of furnace , terminating at least 12 ' above the floor and studs ) . For distances froln top of header plate to at least 2 ' above the roof line . floor , see Figure 6 . STEP 2 . Fasten furnace to wall . To secure top of furnace to wall , STEP 5 . Remove double ceiling plate between studs . Install loosen top screws on back casing and raise tabs up . one ceiling plate spacer across the cut out in ceiling Tighten screws . Screw through hole in top of tabs into plate . Install vent pipe into position , be sure to anchors ( not provided ) . Secme bottom using two holes lock bottom of vent pipe into the base plate . Nail providedinbottolnofcasing . ( Optional ) Cover exposed second ceiling plate spacer in place . See Figure vent with a vent enclosure kit , Part Number 16VE - A or B . 36VE - A ( not included ) . STEP 6 . If the vent continues through additional stories STEP 3 . Make electrical connection of 115 V . wiring into within the 2x4 - stud space , then fire stop spacers receptacle box ( not provided ) mounted on a wall . Plug must be installed at the second and subsequent power cord from top of heater into receptacle . Connect ceiling levels . See Figure C . thermostat wire with thermostat wires extending from STEP 7 . To place furnace into position , grasp furnace and top of heater . According to installation instructions with lift so furnace flue vent and header plate vent thermostat , do not run wires in same stud space with opening engage . Plug power cord from top of vent system . Thermostat should be a minimum of 4 ' heater into receptacle on bottom of the header plate , from heater and 5 ' froln floor . see Figure 3 . Run thermostat wire through a drilled STEP 4 . Make gas connection using connector the same size as hole into an adjacent stud space . Do not route it gas connection of furnace . CHECK ALL behind the header plate . To do so may cause the CONNECTIONS FOR GAS LEAKS WITH LEAK thermostat wiring to chaff resulting in the DETECTOR SOLUTION . DO NOT USE OPEN appliance operating continually . Connect FLAME . thermostat wire with thermostat wires extending STEP 5 . Replace and thsten all front panels . fiom top of heater . Lift furnace upward and swing bottom into wall , see Figure 7 . Secure furnace in place using 2 holes provided in bottom of casing . B - W Vent STEP 8 . Make gas connection using connector the same size Header as gas connection of furnace . CHECK ALL ate CONNECTIONS FOR GAS LEAKS WITH i LEAK DETECTOR SOLUTION . DO NOT USE OPEN FLAME . STEP 9 . Replace and _ hsten fiont panels to furnace . NOTE : FOR PROPER COMBUSTION , MAKE SURE UNITS ARE LEVEL FRONT TO BACK AND SIDE TO SIDE . FIGURE 6 FIGURE 7 Page 8
Page: 9

Installation of B - W Gas Vent Firestop spacels supplied Ceiling plate spacexs to centel manuthcrm el of B - W fol each subsequent ceiling or B - W Gas Vent m stud space - Ga s _ n _ floor level ofmultistory buildings ¸ nail _ ecmely at both ends Plate cut away of B - YV Ga _ E _ nt width of sttld space to Scads oi2 16 inch centers Sheet metal screw base plate to header - - Use maimfacturer's method of fastening pipe to base plate ¸ Header plate of vented wail fi _ nace Nail filestop spacel sect e y ( also acts as fires _ p ) FIGURE B FIGURE C NATURAL GAS CONTROLS SPECIFIC ELEVATIONS All controls are pre - assembled at the factory . The normal Model 0 to 2,000 - 4,000 - & 000 - 8.000 - mani % td pressure should be 3.5 " w . c . for Natural Gas and No . 2.000 ' 4.000 ' 6.000 ' 8.000 ' 10.000 ' 10 " w . c . tSr L . P . Gas . The maximum inlet pressure in the CF353C 34 36 37 38 41 gas supply pipe should never exceed 7.0 " w . c . tSr Natural CF357C 34 36 37 38 41 Gas or 14 " w . c . for L . P . Gas . The minimum inlet pressure CF503C 3.4mm 31 31 32 35 in the gas supply pipe should never be lower than 4.5 " CF557C 29 30 30 31 32 w . c . for Natural Gas or 11 " w . c . tSr L . P . Gas . CF653C 26 27 28 29 30 ORDER KIT # 49840 2287 - 1 HIGH ALTITUDE KIT L . P . GAS SPECIFIC ELEVATIONS Model 0 to 2,000 - 4,000 - 6,000 - 8.000 - No . 2.000 ' 4,000 ' 6,000 ' 8,000 ' 10,000 ' CF354C 50 52 52 53 54 Pilot Adj . CF358C 50 52 52 53 54 Screw Screw CF504C 45 47 48 49 50 HON _ ONFJ _ L HONEYWELL CF558C 2.15mm 45 47 48 49 VR8204H SERIES VR8200H SERIES CF654C 42 43 44 45 47 ORDER KIT # 49840 2287 - 1 HIGH ALTITUDE KIT STANDING PILOT I . I . D . PILOT FIGURE 10 - B FIGURE 10 - A The appliance is orificed at the thctory for elevations up to 2,000 feet . If installed above 2,000 feet , the BTU input _ _ _ . 3 / 8 " TO 1 / 2 " must be reduced 4 % per 1,000 feet . See the tSllowing orifice chart for the proper orifice % r a specific elevation . PILOT ADJUSTMENT Locate the pilot adjustment screw on the valve . The pilot flame should surround at least the top 3 / 8 " of the powerpile ( pilot generator ) or flame sensor ( see Figure 8 ) . The pilot is unregulated so it will be operating at inlet line pressure ( maximum 7 " w . c . for Natural Gas and 11 " w . c . % r Propane Gas ) . To decrease the pilot flame , turn the screw STANDING PILOT I . I . D . PILOT cloc _ vise ( approximately six full turns to bottom of pilot FIGURE 8 - B FIGURE 8 - A light channel ) until you produce sufficient flame at the minimum noise level . PILOT FLAME ADJUSTMENT PILOT FLAME SHOULD ENVELOP 3 / 8 TO L / 2INCH OF THE TIP OF THE GENERATOR . Page 9
Page: 10

CF353C - H , CF354C - H , CF503C - H , CF504C - H , CF653C - H , CF654C - H STANDING PILOT FOR YOUR SAFETY READ BEFORE LIGHTING WARNING : If you do not follow these instructions exactly , a fire or explosion may result I causing property damage , personal injury or loss of life . I A . • If you cannot reach your gas supplier , call the fire This appliance has a pilot , which must be lighted by department . hand . When lighting the pilot , follow these instruc - tions exactly . g . C . Use only your hand to push in or mm the gas control BEFORE LIGHTING smell all around the appliance knob . Never use tools . If the knob will not push in or area for gas . Be sure to smell next to the floor because mm by hand , don't try to repair it , call a qualified some gas is heavier than air and will settle on the floor . service technician . Force or attempted repair may result WHAT TO DO IF YOU SMELL GAS : in a fire or explosion . D . Do not use this appliance if any part has been under Do not try to light any appliance . water . Ilnmediately call a qualified service technician to Do not touch any electric switch ; do not use any phone inspect the appliance and to replace any part of the in your building . control system and any gas control which has been Ilnmediately call yore gas supplier from a neighbor's under water . PN 91217 02 / 05 phone . Follow the gas supplier's instructions . LIGHTING INSTRUCTIONS 1 . STOP ! Read the int \ _ rlnation on the safety label . 2 . Set thermostat to lowest setting . 3 . Turn off all electric power to the appliance . 4 . Remove lower fiont panel . 5 . Push in gas control knob slightly and and turn clockwise / ' _ al to " OFF " . NOTE : Knob 9 . Push in pilot control knob and hold in . Ilnmediately can not be begin a series of pushing and releasing the red piezo tamed fiom ignitor button , while observing the pilot . Continue to " PILOT " to spark until pilot is lit . Contilme to hold the pilot control " OFF " unless knob in for about one ( 1 ) minute after the pilot is lit . knob is pushed Release the pilot control knob and it will pop back up . in slightly . Pilot should remain lit . If pilot goes out , repeat steps 5 Do not force . thin 9 . Pilot Control Knob • If knob does not pop up when released , STOP and immediately call your service technician or gas supplier . 6 . Wait five ( 5 ) minutes to clear out any gas . Then smell • If the pilot will not stay lit after several tries , mm the for gas , including near the floor . If you smell gas , gas control knob to " OFF " and call your service STOP ! Follow " B " inthe inforlnation on the safety technician or gas supplier . label . If you don't smell gas , go to the next step . 7 . Locate red piezo ignitor button . Locate pilot . ( Follow 10 . Turn gas control knob counterclockwise ld " x , to " ON " . 11 . Replace lower tiont panel . metal pilot tube from gas control ) . 12 . Turn on all electric to the appliance . 8 . Turn gas control knob counterclockwise _ to " PILOT " . 13 . Set thermostat to desired setting . PN91217 02 / 05 TO TURN OFF GAS TO APPLIANCE Push in gas control knob slightly and turn clockwise 1 . Turn thermostat to lowest setting . 4 . i " X to " OFF " . Do not t \ _ rce . 2 . Turn off all electric power to the appliance if service is Replace lower front panel . to be performed . 5 . PN91217 02 / 05 3 . Remove lower fiont panel . Page 10
Page: 11

CF357C - H , CF358C - H , CF557C - H , CF558C - H - I . I . D . PILOT FOR YOUR SAFETY READ BEFORE LIGHTING WARNING : If you do not follow these instructions exactly , a fire or explosion may result causing property damage , personal injury or loss of life . A . This appliance is equipped with an i _ lition device • If you cannot reach your gas supplier , call the fire which automatically lights the pilot . Do not try to department . light the pilot by hand . g . Use only your hand to push in or mm the gas control BEFORE OPERATING smell all arouM the appliance C . knob . Never use tools . If the knob will not push in or area for gas . Be sure to smell next to the floor mm by hand , don't try to repair it , call a qualified selwice because some gas is heavier than air and will settle on the floor . technician . Force or attempted repair may result in a fire WHAT TO DO 1FYOU SMELL GAS : or explosion . Do not use this appliance if any part has been under Do not try to light any appliance . D . water , hnlnediately call a qualified selwice technician to Do not touch any electric switch : do not use any inspect the appliance and to replace any part of the control phone in your building . system and any gas control which has been under water . Ilnmediately call your gas supplier fioln a neighbor's PN91214 02 / 05 phone . Follow the gas supplier's instructions . LIGHTING INSTRUCTIONS 1 . STOP ! Read the int \ _ rlnation on the safety label . 7 . Wait five ( 5 ) minutes to clear out any gas . Then smell t \ _ r 2 . Set thermostat to lowest setting . gas , including near the floor . If you smell gas , STOP ! 3 . Turn off all electric power to the appliance . Follow " B " in the information on the safety label . If you 4 . This appliance is equipped with an ignition device don't smell gas , go to the next step . which automatically lights the pilot . Do not try to 8 . Turn gas control knob counterclockwise _ to " ON " . light the pilot by hand . 5 . Remove lower fiont panel . GAS CONTROL ft . Push in gas control knob slightly and mm clockwise fN to " OFF " . Gas Control Knob NOTE : Knob cannot be turned to " OFF " unless knob is pushed in slightl5 _ Do not force . 9 . Replace lower fiont panel . 10 . Turn on all electric power to the appliance . 11 . Set thermostat to desired setting . 12 . If the appliance will not operate , follow the instructions " TO TURN OFF GAS TO APPLIANCE " and call your selwice technician or gas supplier . PN91214 02 / 05 TO TURN OFF GAS TO APPLIANCE 4 . Push in gas control knob slightly and turn clockwise 1 . Turn thermostat to it's lowest setting . to " OFF " . Do not force . 2 . Turn off all electric power to the appliance if 5 . Replace lower front panel . selwice is to be performed . PN91214 02 / 05 3 . Remove lower front panel . Page 11
Page: 12

PROPER BURNER FLAME OPERATION This unit uses a " step open " valve . When heat is A proper flame will have a dark blue inner mantle called for the gas valve opens at a reduced manifold that sits right on top of the burners with a lighter ( outlet ) pressure to insure a safe , quiet ignition . blue outer mantle rising above the burner , ( See After 10 - 20 seconds the valve automatically steps Figure 11 ) . There may be some yellow where the up to norlnal manifold outlet pressure to provide pilot flame and burner flame meet . There is no proper BTU input for the remainder of the heat primary air adjustment on the burner , and proper cycle . flame is assured since the correct manifold pressure and orificing has been done at the factory . NOTE : After the heat exchanger has warmed sufficiently , It is advised that the burner flames be checked at the tan will automatically come on to efficiently least twice during the heating season for any changes transfer the heat into the room . NOTE : All but the in burner flame characteristics . The appliance area 35,000 BTU unit ( which is one speed ) have an must be kept clear and free from combustible automatic two - speed tan . In a new installation or materials , gasoline , and other flamlnable vapors and on fall start - up in a very cold room , some on - off liquids . This heater comes from the factory with cycling of the fan may occur if the heat exchanger the proper burner orifice for elevations up to 2,000 cools too much . The burner , however , will continue feet . Heaters installed above 2,000 feet must be to operate and the fan cycle until the thermostat is derated 4 % for every 1,000 feet . For the proper satisfied . orifice size find the Model Number and elevation on the orifice chart ( See CONTROLS ) . Replace burner orifice . H FIGURE 11 Page 12
Page: 13

TERMINAL BLOCK WIRING DIAGRAM - FAN / LIMIT SWITCH ( Brown ) I - - FAN LIMIT SWITCH ( Brown ) SELECTOR / [ - POWER CORD ( Black ) | FPOWERCORD ( Black ) / IFTRANSF ° R - _ ER SWITCH 71 IF TRANSF ° RMER ( Black ) ] J L ( Black ) LIMIT 2 _ 1 _ II r7 LIMIT _ , _ OTOR - _ L _ q I _ I - - - SWlTC . Ek - - i ii ! : O MOTOR ( White ) ( _ ( Red ) MOTOR . L ( White ) O ( Blue ) O POWER POWER _ _ FAN _ _ SELECTOR dN - CORD - - - - - - - 1 + l _ l ' _ # lkA _ _ ' LII _ - - - SWITCH ( Green ) T / ( Green ) ( Black ) I - - I / ( Black ) FERMINAL BOARD [ [ FERMINAL BOARDA l [ t - MOTOR ( Black ) 3ROUND ( Green ) • I IL - ' _ TOsR ( BI _ Ik ) MOTOR ( Green ) ( Black ) 3ROE _ rND ( Green ) ] L , , V [ - _ : A : S ; ( _ R _ : i _ MOTOR ( Green ) _ L _ - TRANFORM R ( Black ) PO POWER CORD ( White ) P / Ngl123 P / N91122 CF353C , CF354C , CF357C , CF358C - H CF503C , CF504C , CF557C , CF558C , CF653C , CF654C - H CAUTION : Label all wires prior to disconnection when servicing controls . Wiring errors can cause improper and dangerous operation . Verify proper operation after servicing . AUXILIARY LIMIT SWITCH For your safety this furnace is equipped with a manual reset auxiliary limit switch . In case of failure by the primary limit switch , this switch will shut the valve down completely before unsafe temperatures are reached . After a cool down period , switch must be manually reset . If outages persist , call a qualified service person . MAINTENANCE INSTRUCTIONS . Installation and repair must be done by a qualified service person . The appliance should be inspected before use and at least annually by a professional service person . More frequent cleaning may be required due to excessive lint from caE _ eting , bedding material , etc . It is imperative that control compartments , burners , pilot burners , circulating air passageways and venting systems of the appliance be kept clean . . The bearings of the motor should be oiled every six months with S . A . E . 20 oil . 3 . The appliance area must be kept clear and free of any combustible materials , gasoline and other flammable vapors and liquids . . It is essential that the flow of combustion and ventilation air not be obstructed . 5 . Periodic examination of the entire ventilation system as a routine part of the safety performance check is recommended on an annual basis . IMPORTANT : Keep burner and control compartment clean . Vacuum burner compamnent at the start of the heating season or as often as needed . NOTE : It is advised that the burner flames be checked at least twice during the heating season for any changes in burner flame characteristics . 115 VAC 60 HZ - Less than 12 Amps . If any of the original wire as supplied with this appliance must be replaced , it must be replaced with type thermoplastic 105 - degree C wire or its equivalent . Page 13
Page: 14

CF353C - H , CF354C - H STANDING PILOT CF503 / 504C - H , CF653 / 654C - H POWER THEKMOSTAT CORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _ . . T . . . T . . IITE _ ' _ MoToR _ : BLUE = 2 GREEN Blue BLACK SPILL Lhnit Fan Switch Switch BLACK CF353C - H , CF503C - H , CF504C - H CF354C - H CF653C - H , CF654C - H PICTORIAL PICTORIAL SCHEMATIC SCHEMATIC GAS VALVE AMPS J AMPS 2.25 1.95 FAN S _ X , 2TCH SWITCH @ - T To LIMIT LIMIT SWITCH SWITCH - _ - - - - - - - Ms _ j T _ THEP , & , IOSTAT TRANSFORMER THERMOSTAT CF503C - H , CF504C - H CF653C - H , CF354C - H CF654C - H LADDER LADDER q @ SCCHF3E5M3CA - HTIC SCHEMATIC SPILL AUXILIARY SPILL AUXILIARY SWITCH LIMIT SWITCH Page 14
Page: 15

I . I . D . CF357C - H , CF358C - H CF557C - H , CF558C - H THERMOSTAT CF357C - H , CF358C - H CF557C - H , CF558C - H PICTORIAL POWER SCHEMATIC CORD MOTOR BLACK BLACK BLACK BLU _ SPILL SWITCH r " MODELNO . AMPS . _ , MODEL NO . AMP S CF557C - H 2.5 CF357C - H 2.2 CF558C - H 2.55 SELECTOR CF358C - H 2.25 FAN SWITCH FAN SWITCH @ LIMIT SWITCH LIMIT SWITCH TRANSFOKMER - - _ lx _ _ THERMOSTAT 2t _ 4 _ ' _ THERMOSTAT CF357C - H CF557C - H CF358C - H CF558C - H I LADDER LADDER I ; 4 SCHEMATIC SCHEMATIC [ SPILL AUXILIARY SPILL AUXILIARY SWITCH LIMIT SWITCH SWITCH LIMIT fITCH IGNITION IGNITION Page 15
Page: 16

ROUGH - INS FOR REAR OR SIDE DISCHARGE Install plastergrounds as shown in Figure 12 and Figure 13 . NOTE : When side discharge is being used , furnace should be set exactly 4 " from side wall . _ Plaster f - - a Z / p 1 / 2 , , ( ; round REAR FIGURE 12 FIGURE 13 OPTIONAL ACCESSORY KITS REAR REGISTER KIT ( Flush Mount ) REAR DISCHARGE KIT ( Recessed ) ( See Figure 14 ) 1 . Use optional kit No . 407RR - A . 1 . Use optional kit No . 406RR - A . 2 . Cut openings in walt as shown in Figure 13 . 2 . Cut openings in drywall as shown in Figure 12 . 3 . Cut out and remove embossed section on casing 3 . Position plasterground as shown in Figure 12 rear . ( Optional ) . 4 . Remove knockout from inner liner . Cut out and remove elnbossed section on casing 5 . Place inner boot from kit through opening , rear . matching flanges of boot and knockout . 5 . Remove knockout on inner liner . 6 . Mark screw holes and remove boot . 6 . Put heater into position . 7 . Drill holes with a 1 / 8 " drill . 7 . Place inner boot into position , mark and cut boot 8 . Repeat steps 5 & 6 l \ _ r outer boot . flush with wall . Place damper into cutout end of 9 . After unit has been set in wall , shove the inner inner boot , mark ( 4 ) holes liom damper onto inner boot through the back wall and up against the liner . boot , top and bottom , and drill ( 4 ) 1 / 8 " hole . Place Secure boot with screws provided . Attach damper outer boot into position , mark and cut boot flush to inner boot with screws provided . with wall . 10 . Repeat Step 9 l \ ) r outer boot . Attach inner boot to liner . Attach damper to inner 11 . Place grille in place and secure to wall . boot ( screws provided ) . Attach outer boot to casing 12 . Final installation will appear as FimJre 15 . back . 9 . Place grill in position and secure to wall . 10 . Final installation will appear as Figmre 14 . t t t t t t ( OPTIONAL KITS | CONTINUED - REVERSE SIDE ) FIGURE 15 FIGURE 14 Page 16
Page: 17

OPTIONAL KITS - CONTINUED SIDE DISCHARGE ON CASING SIDE DISCHARGE ( With Extension Boot ) i . Use optional kit No . 306SR - A . i . Use optional kit No . 30SRB - A . 2 . Cut out and remove embossed area on casing side . 2 . Cut opening in drywall as shown in Fig . 17 . 3 . Remove knockout from inner liner . 3 . Position plasterground as shown in Fig . 17 ( optional ) . 4 . Place 1 - 1 / 2 " boot from kit through opening , matching 4 . Cut out and remove embossed section on casing side . flanges of boot to knockout on inner boot . 5 . Remove knockout on inner liner . 5 . Mark screw holes and remove boot . 6 . Put heater into position . 6 . Drill holes with a 1 / 8 " & ill . 7 . Place inner boot into position , mark and cut boot flush with 7 . Attach inner boot with screws provided . wall . Place outer boot into position , mark and cut boot flush 8 . Place grille into position , & ill holes into casing , and with wall . attach with screws provided . 8 . Place boot trim into position , slide inner boot through wall from adjacent room and attach to inner liner . Slide outer boot through wall from adjacent room and attach to casing I - - tl II II II side . 9 . Place grille into position and secure to wall . 0 r - - - n r 4 - - I II I I I . FIGURE 16 90 Degree Outside Comer FIGURE 17 14PEK - A PLUG EXTENSION KIT INSTRUCTIONS FOR NON - RECESSED INSTALLATION ONLY [ ; NITS WITH TERMINAL BOARD STEP 1 . Turn heater off following Section 3 in " Lighting Instructions " and allow to cool . STEP 2 . Turn off all electricity to heater . STEP 3 . Remove top louver assembly , fan shroud and fan blade . STEP 4 . Loosen two screws on romex connector . STEP 5 . Remove junction box cover plate . STEP 6 . Disconnect three power cord temlinals and pull power cord out of top of heater . STEP 7 . Insert power cord provided in kit through romex connector and plug onto terminal board following wiring diagram found in lighting and operating instructions . STEP 8 . Tighten two screws on romex connector . STEP 9 . Replace junction box cover plate . STEP 10 . Replace fan blade , fan shroud and top louver assembly . FIGI _ JRE18 STEP 11 . Snap 90 Degree outside corner ( Ref . 1 ) onto 3 ft . section ( Ref . 2 ) plastic raceway . Insert power cord and remove blue backing from MODEL Length of bottom section adhesive strip on raceway and apply to side of heater . See Figure 18 . NUMBER ( Rel ' 4 ) plastic raceway STEP 12 . Insert power cord into second 3 It . section of raceway ( Ref . 3 ) and CF35 5 - 5 / 16 Inches remove blue backing and apply to side of heater , butting up agianst CF50 8 Inches bottom of other section . See Fig . 18 . CF55 14 Inches STEP 13 . Cut 14 inch long bottom section to required length ( see chart ) , insert CF65 14 Inches power cord , remove backing and apply to side of heater . See Fig . 18 . STEP 14 . Plug power cord into wall receptacle , see Fig . 18 . STEP lg . Light the heater following lighting instructions . NOTE : Above lengths terminate approxilnately 2 inches above floor . Page 17
Page: 18

TROUBLE SHOOTING CHART for qualified serviceman - MAIN BURNER SYMPTOM POSSIBLE CA [ SES CORRECTIVE ACTION Flame too large i . Defective operator section of'gas valve , i . Replace complete valve . 2 . Burner orifice too large . 2 . Check with local gas company for proper orifice size and replace . 3 . If installed above 2,000 ft . 3 . Refer to orifice chart on Page 9 . Noisy Flame 1 . Noisy pilot . 1 . Reduce pilot gas with adjusting screw on combination gas control valve . 2 . Burr in orifice ( if it whistles or resonates ) . 2 . Remove bun " or replace orifice ( do not enlarge orifices ) 3 . Excessive gas input . 3 . See " Flame Too Large " above . Yellow tip flame ( some i . Clogged main burner ports . 1 . Clean main burner ports . ( Do not enlarge ports ) . yellow tipping on LP 2 . Clogged draft hood . 2 . Clean draft hood . _ as is permissible 3 . Linted up mixer opening . 3 . Check for dust or lint at air mixer opening . Floating Flame i . Blocked venting , i . Clean flue passageways to remove blockage . Gas Odor i . Gas leak . i . Shut off gas service immediately . Check piping . Call gas company . See " For Your Safety " , Page 1 . 2 . Chinmey or flue obstruction . 2 . Clean flue . 3 . Drafts around appliance . 3 . Eliminate drafts . Delayed Ignition 1 . Pilot flame too small . 1 . Check pilot orifice . Increase pilot gas flow if necessary by adjusting inlet pressure from gas source ( meter if natural gas or second stage regulator if propane - maxinmm 7 " w . c . for Natural and 11 " w . c . for propane ) . 2 . Bumer ports clogged near pilot . 2 . Clean burner ports ( do not enlarge ports ) . 3 . Low gas pressure . 3 . Check gas supply inlet pressure . Check gas outlet ( manifold ) pressure for " minimum step " pressure dbr " step " pressure chart see " Operation " ) . 4 . Pilot decreases in size when main 4 . Supply piping inadeqnately sized or incorrect bumers come on . inlet pressure . 5 . Drafts around appliance . 5 . Eliminate drafts . 6 . Bad venting . 6 . See " Venting " . Failure to Ignite i . Main gas ofT . i . Open all manual gas valves . 2 . Defective gas valve . 2 . Replace gas valve . Condensation of I . Improper venting , i . See " Venting " . Water Vapor Burner won't i . Defective or sticking automatic valve , i . Replace valve . turn off 2 . Excessive gas pressure ( The supply gas 2 . To correct this situation contact the utility pressure must not exceed 1 / 2 psi or supplying the gas . 14 " w . c . Incorrect Gas Input i . Gas input not checked . 1 . Re - check gas mput . 2 . ( : logged orifice . 2 . Check orifice for clogging . If clogged , clean out the hole carefully with a smooth wood toothpick . ( Do not in any way enlarge or distort it ) . Not enough heat i . Appliance undersized , i . This is especially true when a dwelling or room is enlarged . Have the heat loss calculated and compare to the appliance output ( approx . 70 % of input ) . Your gas company or installer can supply you with this inibrmation . If appliance is undersized , replace with con'ect size unit . 2 . Incorrect supply pressure . 2 . Check supply pressure as outlined above . Too much heat i . Combination control valve sticks open . i . Replace combination control valve . TROUBLE SHOOTING CHART - PILOT AND VALVE Burner won't i . Gas valve not turned on . 1 . Tuna gas valve to " on " position " . turn on 2 . Check for 24 Volts to Valve . 2 . No voltage to valve . 3 . Defective thermostat . 3 . Check wall themmstat . 4 . No 115 Volt Line Voltage . 4 . Jump tim switch to check for voltage ( fan will conle on ) . 5 . Push on red buton to close . 5 . Auxiliary limit switch open . 6 . Push red button in to close . 6 . Blocked flue switch open . 7 . Gas valve defective . 7 . Revlace _ as valve Page 18
Page: 19

TROUBLE SHOOTING CHART - PILOT AND VALVE - CONTINUED _ YMPTOM POSSIBLE CAUSES CORRECTIVE ACTION 1 . Air in line . 1 . Bleed line . ? ilot won't light , 3r stay lit 2 . Defective thennocouple . 2 . Replace thermocouple . 3 . Pilot flame too low . ' STANDING PILOT ) 3 . Adjust pilot flame . 4 . Push on button . 4 . Manual reset switch not engaged . 1 . Check wire connections . ? ilot won't light , 1 . Sparker won't work . 2 . a . Pilot flame too lean . 3r stay lit 2 . Sparker won't light pilot . ' I . I . D . PILOT ) 2 . b . Turn valve to " on " position . 2 . c . Check for pilot restriction . 3 . Push on button . 3 . Manual reset switch not engaged . THE FOLLOWING IS A LIST OF POSSIBLE CAUSES AND CORRECTIVE ACTIONS FOR BLOCKED FLUE SWITCH PROBLEMS POSSIBLE CAUSES CORRECTIVE ACTION 1 . Blockage in vent pipe 1 . A ) Check vent pipe tbr blockage , such as bird nest , wasp nest , twigs , leaves , etc . 1 . B ) Check inside the bottom of the vent pipe to make sure the top of the draft diverter did not rip the inner liner causing it to block part of the vent opening . 1 . C ) Check that no insulation tiom the header plate got caught on top of the draft diverter when the heater was inserted into the wall . 1 . D ) Check that the vent cap is properly installed , not shoved too far down on the vent pipe . 2 . Burner is overfiring Check the manifold pressure . 2 . A ) 2 . B ) Check the rate , NOTE : This appliance was orificed for elevations up to 2,000 feet . When installed at higher elevations refer to orifice chart in " Controls " section of instructions f \ _ rproper orifice size . 3 . Improper vent system . 3 . Correct vent system . A ) Vent too short A ) The vent should terminate a lninilnum of 12 feet above the floor . See Figure 1 . Also , the top of the vent must be at least 2 f \ _ otabove any obstacle within a 10 toot radius , including the roof . See Figure A on Page 4 . B ) Restriction in vent B ) All type " B " vents shall extend in a generally vertical direction with ofl ; ets not system caused by exceeding 45 degrees , except that a vent system having not more than one 60 ofl ; ets de _ ee ofl ; et may be allowed . Any angle _ eater than 45 de _ ees from the vertical is considered horizontal . The total horizontal run of a vent plus the horizontal vent connector shall be not greater than 75 percent of the vertical height of the vent . C ) Incorrect vent pipe C ) Use listed BW type vent pipe . Do not use transite or any other type of ceramic pipe for venting . Do not use single wall pipe . When venting into a masonry chimney the chimney must be properly lined and sized for this gas furnace . The use of type B or a flexible chimney liner is recommended . _ . Incorrect header plate 4 . Consult Figure 6 for correct header plate height . location . 5 . Vent pipe not down on the 5 . You must use a base plate ( obtained from the vent pipe manufacturer ) on top of the header plate securely header plate , or wall furnace . This wilt lock the vent pipe down and prevent the draft diverter from shoving it up . 5 . Loose connections on the 6 . Check the connections on both the switch and the gas valve . Tighten if necessary . vent safe wirin _ harness n DO NOT BYPASS THE BLOCKED FLUE SWITCH : TO DO I SO COULD EXPOSE THE CONSUMER TO PROPERTY DAMAGE , PERSONAL INJURY OR POSSIBLE DEATH . I Page 19
Page: 20

COUNTERFLOW WALL FURNACE / STANDING PILOT Prices and specifications subject to I _ YSEONLYFACTORY SUPPLIED change without notice . All REPLACEMENT PARTS prices are F . O . B . factory . MODELS : NAT . GAS L . P . GAS CF353C - H CF354C - H CF653C - H CF654C - H CF503C - H CF504C - H _ % © ® ASSEMBLY NTROL . XlI : Contractor . x _ e only sell parts through our wholesalers , but the prices listed are for ? , our comenience . For prompt parts service , contact the wholesaler from which you purchased ? ' our Cozy heater . NOTE : Parts & REV 03 / 05 I Page 20 schemat c draw ngs on current mode s are shown at www . cozyheaters . eom .
Page: 21

HOW TO PROPERLY ORDER PARTS : In addition to part description and part number , please give model number , serial number , and type of gas used . This information can be found on the rating plate that is attached to heater . 24 VOLT SYSTEM WITH LOW - B . T . U . STANDING PILOT NATURAL CF353C - H CF503C - H CF653C - H MODEL NUMBER L . P . CF354C - H ( FS04C - H CF654C - H REE PART LIST PART LIST PART LIST PART DESCRIPTION NUMBER NUMBER PRICE N _ IMBER PRICE NrUMBER PRICE 30055 $ 48.40 30325 $ 49.00 30525 $ 52.10 Casing Side , Right lai 30060 $ 48.40 30330 $ 49.00 30530 $ 52.10 Casing Side . Left lb 30114 $ 37.10 30364 $ 34.20 30544 $ 36.80 Center Back Assembly lc 30025 $ 13.30 30025 $ 13.30 30025 $ 13.30 Top Assembly ld 30070 $ 22.30 30070 $ 22.30 30070 $ 22.30 Upper Back Assembly lei 30219 $ 30.60 30219 $ 30.60 30219 $ 30.60 Lower Back Assembly Bottom if 30246 $ 9.80 30246 $ 9.80 30246 $ 9.80 2 30120 $ 73.30 30370 $ 74.00 30550 $ 80.20 Liner Assembly 3 31399 $ 38.60 31399 $ 38.60 31399 $ 38.60 Header Assembly Complete 4 30133 $ 210.60 30379 $ 216.10 30563 $ 216.10 Heat Exchanger Assembly 5 30180 $ 31.30 30400 $ 42.30 30400 $ 42.30 Draft Diverter Assembly Fan Shroud Asselnblv 6 30200 $ 21.60 30200 $ 21.60 30200 $ 21.60 7 30087 $ 17.60 30087 $ 17.60 30087 $ 17.60 Top Louver w / InsulationInsulation Center Front Panel w 8 30089 $ 24.90 30359 $ 26.70 30534 $ 28.80 9 30100 $ 31.60 30100 $ 31.60 30100 $ 31.60 Bottom Louver Assembly w / Insulation 10 30250 $ 3.50 30250 $ 3.50 30250 $ 3.50 Upper Front Shield Switch Box 11 30252 $ 7.10 30450 $ 7.20 30450 $ 7.20 Switch Box Cover 12 30253 $ 2.80 30253 $ 2.80 30253 $ 2.80 Lower Front Shield 13 30256 $ 5.10 30256 $ 5.10 30256 $ 5.10 14 * 30079 $ 2.10 * 30079 $ 2.10 * 30079 $ 2.10 Motor Mountina Bracket Junction Box Cover 15 30033 $ 3.70 30033 $ 3.70 30033 $ 3.70 Burner 16 72107 $ 38.20 72107 $ 38.20 72107 $ 38.20 17 78090 $ 125.00 78090 $ 125.00 78090 $ 125.00 Valve , VR8200H - 1004 NATURAL GAS , Honeywell 18 78091 $ 129.20 78091 $ 129.20 78091 $ 129.20 Valve . VR8200H - 1137 L . P . GAS , Honeywell 19 78250 $ 23.50 78251 $ 23.50 78257 $ 26.90 Wiring Harness Manifold 21 78006 $ 12.30 78006 $ 12.30 78006 $ 12.30 Orifice . NATl RAL 22 72182 $ 3.40 78160 $ 3.40 78169 $ 3.40 Orifice . L . P . 23 95271 $ 3.40 78163 $ 3.40 95273 $ 3.40 Fan Motor 24 72108 $ 73.90 78111 $ 85.80 78111 $ 85.80 Fan Blade 25 78101 $ 24.20 78101 $ 24.20 78101 $ 24.20 Rnbber Grommet 26 78010 $ 3.00 78010 $ 3.00 78010 $ 3.00 Limit Switch 60Tll - L180 27 78065 $ 5.90 78065 $ 5.90 78065 $ 5.90 Fan Switch 60T12 - F120 28 78067 $ 6.10 78067 $ 6.10 78067 $ 6.10 29 HA NiA 78066 $ 8.90 78066 $ 8.90 Speed Switch 60TI3 - FI60 - 30 3O 78086 $ 9.30 78086 $ 9.30 78086 $ 9.30 Auxiliary Limit Switch 60TI5 - L350 Thermostat 24 \ _ lt 31 78355 $ 20.00 78355 $ 20.00 78355 $ 20.00 Transformer 32 78069 $ 23.50 78069 $ 23.50 78069 $ 23.50 32b 40061 $ 2.00 40061 $ 2.00 40061 $ 2.00 Flue Pipe Adapter 32c 30047 $ 1.90 30047 $ 1.90 30047 $ 1.90 Plug Bracket Casin _ Mountin _ Brackets 32d * 30260 $ 1.20 * 30260 $ 1.20 * 30260 $ 1.20 33 78050 $ 1.20 78050 $ 1.20 78050 $ 1.20 Flue Pipe Gasket Draft Diverter Gasket 34 78051 $ 1.20 78051 $ 1.20 78051 $ 1.20 34b 78049 $ 1.20 78049 $ 1.20 78049 $ 1.20 Casing Top Gasket 35 78052 $ 4.40 78052 $ 4.40 78052 $ 4.40 Element Support Gasket 36 72020 $ 22.70 72020 $ 22.70 72020 $ 22.70 Pilot , NAT . 0.140.512 36 72021 $ 22.70 72021 $ 22.70 72021 $ 22.70 Pilot , L . P . . 0.140.502 37 84003 $ 2.30 84003 $ 2.30 84003 $ 2.30 Cozy Handle Power Cord 38 78213 $ 4.70 78213 $ 4.70 78213 $ 4.70 39 78058 $ 4.70 78058 $ 4.70 78058 $ 4.70 Snap - in Outlet Thermostat Wire 41 74518 $ 1.30 74518 $ 1.30 74518 $ 1.30 42 78095 $ 11.40 78095 $ 11.40 78095 $ 11.40 Therlnocouple Q309A - 2135 Insulated Statutes 43 74209 _ 1 20 74209 $ I 20 74209 $ 1 20 Door Catch 44 80005 $ 1.20 80005 $ 1.20 80005 $ 1.20 Blocked Flue Switch 45 78108 $ 9.30 78109 $ 9.30 78109 $ 9.30 Blocked Flue Switch Wire 46 78230 $ 1.50 78230 $ 1.50 78230 $ 1.50 Terminal Board 52 78300 $ 5.00 78300 $ 5.00 78300 $ 5.00 78452 $ 5.40 78452 $ 5.40 78452 $ 5.40 Pilot Tubing w / Fittings 80016 $ 5.70 80016 $ 5.70 80016 $ 5.70 Piezo Sparker Electrode Wire 72022 $ 4.70 72022 $ 4.70 72022 $ 4.70 Burner Pan Asselnblv 53 30286 $ 15.90 30286 $ 15.90 30286 $ 15.90 56 30290 $ 4.70 30290 $ 4.70 30290 $ 4.70 \ _ flve Support Bracket Assembly 57 30299 $ 2.40 30299 $ 2.40 30299 $ 2.40 Pilot Mounting Bracket 58 30296 $ 2.80 30296 $ 2.80 30296 $ 2.80 Burner Mounting Plate 91272 _ C 91272 NiC 91272 NiC Lighting Instructions " CF ' REV 03 / 05 * REQUIRES TWO . Page 21 MARCH 2005
Page: 22

COUNTERFLOW WALL FURNACE / I . I . D . PILOT Prices and specifications subject to change without notice . All prices are F . O . B . factory . MODELS : NAT . GAS L . P . GAS CF557C - H CF558C - H . _ CF357C - H CF358C - H _ [ _ @ CONTROL ASSEMBLY I USE ONLY FACTORY SUPPLIED I REPLACEMENT PARTS I Ml : ( ontractor , we only sell parts through our wholesalers , but the prices listed are for your convenience . For prompt parts service contact the wholesaler from which you purchased your Cozy heater . NOTE : Parts & schematic drawings on current I REV03 / 05 models are shown at www . cozyheaters . com . Page 22
Page: 23

HOW TO PROPERLY ORDER PARTS : In addition to part description and part number , please give model number , serial number , and type of gas used . This information can be found on the rating plate that is attached to heater . 24 VOLT SYSTEM WITH INTERMITTENT NATURAL CF357C - H CF557C - H MODEL NUMBERS L . P . CF358C - H CF558C - H REF . PART LIST PART LIST PART DESCRIPTION NUMBER NUMBER PRICE NUMBER PRICE Casing Side , Right 1 30055 $ 48.40 30525 $ 52.10 Casing Side . Left la 30060 $ 48.40 30530 $ 52.10 Center Back Assembly lb 30114 $ 37.10 30544 $ 36.80 Top Assembly lc 30025 $ 13.30 30025 $ 13.30 Upper Back Assembly ld 30070 $ 22.30 30070 $ 22.30 Lower Back Assembly 1e 30219 $ 30.60 30219 $ 30.60 Bottom I f 30246 $ 9.80 30246 $ 9.80 Liner Assembly 2 30120 $ 73.30 30550 $ 80.20 Header Assembly Complete 3 31399 $ 38.60 31399 $ 38.60 Heat Exchanger Assembly 4 30133 $ 210.60 30562 $ 217.20 Draft Diverter Assembly 5 30180 $ 31.30 30400 $ 42.30 Fan Shroud Assembl ' _ " 6 30200 $ 21.60 30200 $ 21.60 Top Louver w / Insulation 7 30087 $ 17.60 30087 $ 17.60 Center Front Panel w / Insulation 8 30089 $ 24.90 30534 $ 28.80 Bottom Louver Assembly w / Insulation 9 30100 $ 31.60 30100 $ 31.60 Ul _ t _ er Front Shield 10 30250 $ 3.50 30250 $ 3.50 Switch Box 11 30252 $ 7.10 30450 $ 7.20 Switch Box Cover 12 30253 $ 2.80 30253 $ 2.80 Lower Front Shield 13 30256 $ 5.10 30256 $ 5.10 Motor Mountin _ Bracket 14 * 30079 $ 2.10 * 30079 $ 2.10 Junction Box Cover 15 30033 $ 3.70 30033 $ 3.70 Burner 16 72107 $ 38.20 72107 $ 38.20 Wiring Harness 17 78259 $ 23.50 78257 $ 26.90 Valve _ NATURAL - I . I . D . VR8204H - 1006 19 78092 $ 122.90 78092 $ 122.90 Valve , LP . . - I . I . D . VR8204H - 1014 20 78093 $ 122.90 78093 $ 122.90 Manifold 21 78006 $ 12.30 78006 $ 12.30 Orifice , Natural 22 72182 $ 3.40 78161 $ 3.40 Orifice _ L . P . 23 95271 $ 3.40 78168 $ 3.40 Fan Motor 24 72108 $ 73.90 78111 $ 85.80 Fan Blade 25 78101 $ 24.20 78101 $ 24.20 Rubber Grommet 26 78010 $ 3.00 78010 $ 3.00 Limit Switch 27 78065 $ 5.90 78065 $ 5.90 Fan Switch 60T12 - FI20 28 78067 $ 6.10 78067 $ 6.10 Speed Switch F160 - 30 29 NiA NiA 78066 $ 8.90 Auxiliary Limit Switch 60TG15 350 Deg . , Lower 30 78086 $ 9.30 78086 $ 9.30 Thermostat 31 78355 $ 20.00 78355 $ 20.00 Transformer 32 78069 $ 23.50 78069 $ 23.50 Flue Pipe Adapter 32b 40061 $ 2.00 40061 $ 2.00 Plug Bracket 32c 30047 $ 1.90 30047 $ 1.90 Casing Mounting Brackets 32d * 30260 $ 1.20 * 30260 $ 1.20 Flue Pipe Gasket 33 78050 $ 1.20 78050 $ 1.20 Draft Diverter Gasket 34 78051 $ 1.20 78051 $ 1.20 Casing Top Gasket 34b 78049 $ 1.20 78049 $ 1.20 Element Sut _ oort Gasket 35 78052 $ 4.40 78052 $ 4.40 Cozy Handle 37 84003 $ 2.30 84003 $ 2.30 Power Cord 38 78213 $ 4.70 78213 $ 4.70 Snap - in Outlet 39 78058 $ 4.70 78058 $ 4.70 Thermostat Wire 41 74518 $ 1.30 74518 $ 1.30 Ignition Control Box , $ 8600B 46 78097 $ 128.00 78097 $ 128.00 Pilot Assembly , Electronic , NAT . 47 78098 $ 29.80 78098 $ 29.80 Pilot Assembly , Electronic , LP . . 48 78099 $ 29.80 78099 $ 29.80 Pilot Bracket . CF - IID 30299 $ 2.40 30299 $ 2.40 Flame Ignitor Assy . Honeywell 49 78096 $ 29.80 78096 $ 29.80 Blocked Flue Switch 50 78108 $ 9.30 78109 $ 9.30 Blocked Flue Switch Wire 51 78230 $ 1.50 78230 $ 1.50 Terminal Board 52 78300 $ 5.00 78300 $ 5.00 Pilot Tnbing w / Fitting 78452 $ 5.40 78452 $ 5.40 Burner Pan Assembly 53 30286 $ 15.90 30286 $ 15.90 \ Idve Support Bracket Assembly 56 30290 $ 4.70 30290 $ 4.70 Pilot Mounting Bracket 57 30299 $ 2.40 30299 $ 2.40 Burner Mounting Plate 58 30296 $ 2.80 30296 $ 2.80 Lighting Instructions " CF " 91261 _ C 91261 _ C REV 03 / 05 * REQUIRES TWO . Page 23 MARCH2005
Page: 24

VENT NO . 31300 - A ENCLOSURE TRIM KIT NO . KIT NO . 406RR - A 16VE - A REAR REGISTER W / or 36VE - A KIT NO . 407RR - A REAR REGISTER - RECESS KIT NO . KIT 306SR - A For description of above 30SRB - A reference numbers , SIDE < . see reverse side . SIDE REGISTER REGISTER W / BOOT FLUSH x . . / RE0V3 / 0I5 Page 24
Page: 25

PARTS LIST FOR ACCESSORIES FOR COUNTERFLOWWALL FURNACE PART DESCRIPTION REENO . PART NO . LIST PRICE 16 " Vent Enclosure Side 1 31360 $ 8.20 16 " Vent Enclosure Front 2 31355 $ 10.30 24 " Vent Enclosure Side 1 31367 $ 12.60 24 " Vent Enclosure Front 2 31366 $ 15.40 36 " Vent Enclosure Side 3 31385 $ 15.20 36 " Vent Enclosure Front 4 31380 $ 18.90 5 31630 $ 18.00 Side / Rear Register 6 31525 $ 18.00 Side Register 7 31580 $ 23.40 Large Outer Boot 8 31560 $ 21.30 Large inner Boot Small Outer Boot 9 31720 $ 9.70 Small Inner Boot 10 31710 $ 9.10 Boot Trim 11 31615 $ 15.80 Plaster Ground 12 31595 $ 11.60 Side Boot 13 31510 $ 9.20 14 31310 $ 5.30 Cabinet Side Trim Angle 15 31320 $ 4.60 Cabinet Top Trim 16 31675 $ 20.60 Damper Assembly REPLACEMENT WIRING - STANDING PILOT COUNTERFLOW MODELS CF353C - H & CF354C - H Black 17 - 1 / 2 " Fork Term . / with Stripped end Transformer ( 24 V . Side ) to The 78200 $ 1.50 Black 27 " Flag Terminal / Flag Terminal Auxiliary Limit Switch to Valve 78205 $ 2.00 Wiring Harness 78250 $ 23.50 MODELS CF503C - H & CF504C - H 78200 $ 1.50 Black 17 - 1 / 2 " Fork Term . / with stripped end Transformer ( 24 V . ) to Therm 78216 $ 1.90 Black 32 " Flag Terminal / Flag Terminal Auxiliary Limit Switch - Valve 78208 $ 1.60 Black 6 " Flag Terminal / Flag Termial Selector Switch - Fan Switch 78251 $ 23.50 Wiring Harness MODELS CF653C - H & CF654C - H 78200 $ 1.50 Black 17 - 1 / 2 " Fork Term . / with stripped end Transformer ( 24 V . ) to Therm 78216 $ 1.90 Black 32 " Flag Terminal / Flag Terminal Auxiliary Limit Switch - Valve 78208 $ 1.60 Black 6 " Flag Terminal / Flag Terminal Selector Switch to Fan Switch 78252 $ 23.50 Wiring Harness REPLACEMENT WIRING - I . I . D . ! INTERMITTENT IGNITION / COUNTERFLOW MODELS CF357C - H & CF358C - H 78200 $ 1.50 Black 17 - 1 / 2 " Fork Term . / with stripped end Transformer ( 24V . Side ) to Th 78214 $ 1.90 Black 30 " Flag Terminal / Straight Terminal Auxiliary limit to ignition control 78259 $ 23.50 Wiring Harness MODELS CF557C - H & CF558C - H 78200 $ 1.50 Black 17 - 1 / 2 " Fork Term . / with stripped end Transformer ( 24V . ) to Thermo 78258 $ 2.30 Black 38 " Flag Terminal / Straight Terminal Auxiliary limit to ignition control 78208 $ 1.60 Black 6 " Flag Terminal / Flag Terminal Selector Swith - Fan Switch 78257 $ 26.90 Wiring Harness Ml : Contractor , we only sell parts through our wholesalers , but the prices listed are for your convenience . For prompt parts service , contact the wholesaler from which you purchased your Cozy heater . NOTE : Parts & schematic drawings on current models are shown at _ v . cozyheatel _ . com . REV . 03 / 05 Page 25 MARCH 2005
Page: 26

IMPORTANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHT SYSTEM FOR HEATING EQUIPMENT WHAT YOU DON'T KNOW CAN HURT YOU . Your pilot light system has been designed for safe and reliable operation . Although safety mechanisms are built - in , the potential for hazard exists . This information is intended to help you avoid these hazards . YOUR GAS CONTROL AND PILOT LIGHT WHAT TO DO IF YOU SMELL GAS . . . SYSTEM • Do not try to light any appliance . Your gas control and pilot light system has a safety • Do not touch any electrical switch ; do not use any device whose purpose is to shut - off the gas supply phone in your building . to the appliance if the pilot light goes out . If you • hnmediately call your gas supplier from a neighbor's have trouble lighting the pilot or keeping it lit , it phone . Follow the gas supplier's instructions . may mean that this safety device is warning you that • If you cannot reach your gas supplier , call the fire there is a problem with your system . Inspection and department . repairs or replacement must be made by a trained gas service technician . Installation and service must be performed by a qualified installer , service agency or the gas supplier . Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance . CRITICAL SAFETY POINTS TO REMEMBER . . . TAMPERING IS DANGEROUS • Your gas has been odorized so that you call smell it . The pilot safety system may also not work if you do Always smell around for gas before lighting your not follow the lighting instructions carefully or if you appliance . tamper with the gas control that you use to light the • Sniff for L . R - gas at floor level . LP - gas is heavier pilot . Tampering with the gas control , particularly than air and may temporarily exist at floor level . with tools , can damage the safety mechanism in the control and can allow gas to leak . This can result in a fire or explosion causing property damage , personal injury or death . IF YOU SMELL GAS , DON'T LIGHT IT • If you smell gas , do not attempt to light the pilot . Do not cause a spark by turning on or off electrical switches or appliances or by using the phone . Turn offthe gas to the appliances and call your gas supplier IF YOU CAN'T LIGHT IT , from another location . DON'T FIGHT IT ! • If your gas control has gotten wet as the result of flooding or other wetting , it must be replaced immediately by a trained gas service technician . Water can lead to damage of the internal safety American Ga s Association gama mechanism in the gas control and can create a hazardous condition . THIS IS NOT AN ADVERTISEMENT
Page: 27

The Louisville Tin & Stove ( 70 . warrants to shall request such service directly from the installer . If the original user the accompanying product for the period the user is unable to locate the installer , the user should specified herein , provided said product is installed , write directly to the manufacturer , and the name of an operated , maintained , serviced , and used according to alternative service source will be supplied . the instructions and specifications accompanying the The product safety registration card ( packed product . AS OUTLINED IN O [ R INSTRUCTIONS , inside the appliance ) must be completed and returned to ANY WARRANTY CONSIDERATIONS ARE the factor ) ' . CONTINGENT ON INSTALLATION BY A THIS WARRANTY IS EXPRESSLY IN LIEU QUALIFIED INSTALLER ( CONTRACTOR ) . OF ANY OTHER WARRANTIES , EXPRESS OR SELF - INSTALLATION IS NOT RECOMMENDED IMPLIED ( WHETHER WRITTEN OR ORAL ) . ANY AND MAY INVALIDATE YOUR WARRANTY . IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTIC [ LAR PURPOSE IS If within a period of one year from the date of EXPRESSLY LIMITED TO THE D [ RATION OF THE installation of the product , any part supplied by the manufacturer proves to be defective due to workmanship MAN [ FACTURER'S EXPRESS , WRITTEN or material , it will replace such part , provided parts have V _ ARRANTY . UNDER NO CIRC [ MSTANCES SHALL THE not been subjected to misuse , alteration , neglect , or accidents . The term of the warranty for the heat MAN [ FACTURER BE LIABLE FOR ANY SPECIAL , exchanger is covered in Table A below . Any claim not INDIRECT OR CONSEQ [ ENTIAL DAMAGES OR made within ten ( 10 ) days after the expiration of the EXPENSES ARISING DIRECTLY OR INDIRECTLY warl " anty period shall be deemed waived by the user . FROM ANY COMPONENT OR FROM THE USE The manufacturer shall have no liability or THEREOF . THE REMEDIES SET FORTH HEREIN SHALL BE THE EXCLUSIVE REMEDIES be required to perform any obligation under this warranty AVAILABLE TO THE USER AND ARE IN LIEU OF unless , when requested , the user returns , at the user's expense , the component or product claimed defective , ALL OTHER REMEDIES . to the manufacturer for inspection , to enable the SOME STATES DO NOT ALLOW manufacturer to determine if the claimed defect is LIMITATIONS ON HOW LONG AN IMPLIED covered by this wan'anty . WARRANTY LASTS , SO THE ABOVE LIMITATIONS No charges for freight , labor or other MAY NOT APLY TO YO [ . expenses incurred in the repair , removal , or SOME STATES DO NOT ALLOW THE replacement of any product or component claimed EXCLUSION OR LIMITATION OF INCIDENTAL OR to be defective , will be paid by the manufacturer to CONSEQUENTIAL DAMAGES , SO THE ABOVE the user , and the manufacturer will not be liable for LIMITATIONS OR EXCL [ SIONS MAY NOT APPLY TO YO [ . any expenses incurred , by the user , in remedying any defect in the product . THIS WARRANTY GIVES YO [ SPECIFIC Service under this warranty is the LEGAL RIGHTS , AND YO [ MAY ALSO HAVE responsibility of the installer . In the event service OTHER RIGHTS , WHICH VARY , FROM STATE TO STATE . under this warranty is needed , the user of the product TABLE A Warranty for gas appliance heat exchangers only . Product Warranty Period 10 Years Cozy Gas Fired Floor Furnace 10 Years Cozy Gas Fired Wall Furnace 10 Years Cozy Gas Fired Vented Console Heater 10 Years Cozy Gas Fired Direct Vent Heater 10 Years Cozy Gas Fired Counterflow Furnace 10 Years Cozy Gas Fired Counterflow Direct Vent Furnace 10Years Cozy Gas Fired Direct Vent Baseboard Heaters 10Years Cozy Gas Fired Hi - Efficient Direct Vent Walt Furnace LOUISVILLE TIN AND STOVE COMPANY P . O . Box 2767 Louisville _ Kentucky 40201 - 2767
"