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Back To Craftsman Radial Arm Saw       Model: 113.197751 or 113197751 Craftsman 10 Inch Radial Saw
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Sears owners manual MODEL NO . 113.19771 SAW ONLY 113.197751 SAW WITH LEGS Serial Number Model ar , d serial number may be found at the front of the base . You should record both £ RRFTSMRN model and serial number in a safe place for future use . IO - INCH CAUTION : RADIAL SAW Read GENERAL and ADDITIONAL • assembly SAFETY • operating INSTRUCTIONS carefully • repair parts 1 Sold by SEARS , ROEBUCK AND CO . , Chicago , IL . 60684 U . S . A . Pr riled in USA . Part No . 63784
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FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL SAW If within one year from the date of purchase , this Craftsman Radial Saw fails due to a defect in material or workmanship , Sears will repair it , free of charge . WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS STORE OR SERVICE CENTER THROUGHOUT THE UNITED STATES . This warranty gives you specific legal rights , and you may have other rights which vary from state to state . SEARS , ROEBUCK AND CO . , Sears Tower , BSC 41 3 , Chicago , IL 60684 general safety instructions for power tools 1 . KNOW YOUR POWER TOOL Read and understand the owner's manual arrd labels protectors ( plugs or muffs ) during extended periods of operation . affixed to the tool . Learn its applications and limitations as well as the specific potential hazards peculiar - to this 13 . SECUREWORK tool . Use clamps or a vise to hold work when practical . It's 2 . GROUND ALL TOOLS safer than qsing ' your hand , frees both hands to operate This tool Is equipped with : rn approved 3 conductor tool . cord and a 3 - prong grounding type i ) log to fit tile 14 . DON'T OVERREACH [ ) roper g _ o * mding type receptacle The g _ een con ( Joctor Keep proper fooUng and balance at all times . in the cor I _ s the grounding wire . Never connect the green wire ! o a live terminal . 15 , MAINTAIN TOOLS WITH CARE 3 . KEEP GUARDS IN PLACE Keep tools sharp and clean for best and safest in worMug order , and in proper adjustment and performance Follow * nstructions for lubricating and atigrlment . changirrg accesso , ies 4 . REMOVE ADJUSTING KEYS 16 . DISCONNECT TOOLS AND WRENCHES belgie setvcing ; when changing accessories such as Form habit of checking to see that keys and adjusting blades , bits . cutters , etc . wrenches _ re removed from tool before tLJrnH ] g it on 17 . AVOID ACCIDENTAL STARTING 5 . KEEP WORK AREA CLEAN Make sure switch is in " OFF " position bqfore plugging Cluttered teas and benches nvite accidents Floor in , must not bp slippery due to wax or sawdust , 18 . USE RECOMMENDED ACCESSORIES 6 . AVOID DANGEROUS ENVIRONMENT Consult the owner's manual for recommended Don't use power tools in damp or wet locations or accessories , Follow the instructions that accompany expose them to rain . Keep work area well bighted . the accessories . The use of improper accessories may Provide adequate surrounding work space . cause hazards . 7 . KEEP CHILDREN AWAY 19 . NEVER STAND ON TOOL All visttor , , should be kept a safe distance from work Serious injury could occur if the toot is tipped or if the area cutting toot is accidentally contacted . 8 . MAKE WORKSHOP KIDPROOF Do not store materials above or near the tool such that with p _ tdlocks , master switches , or by , emoving it is necessary to starrd on the toot to reach them . starter key _ 20 . CHECK DAMAGED PARTS 9 . DON'T FORCE TOOL Before further use of the tool , a guard or other part that It will do rhe job bette _ and safer at the rate for which _ t was designed . is damaged should be carefully checked to ensure that it will operate properly and perform its intended function . 10 . USE RIGHT TOOL Check for alignment of moving parts , binding of moving Don't forc _ tool or attacfrment to do a job it was not designed for . parts , breakage of parts , mounting , and any other conditions that may affect its operation . A guard or 11 . WEAR PROPER APPAREL other part [ hat is damaged should be properly repaired Do not wea _ loose clothing , gloves , neckties or jewelry or replaced ( rings , wrist watches } to get caught in moving parts . Nonslip footwear is recommended . Wear protective 21 . DIRECTION OF FEED hair covering to contain long hair . Roll long sleeves Feed work into a blade or cutter against the direction above the t Ibow . of rotation of the blade or cutter only . 12 . USE SAFETY GOGGLES ( Head Protection ) 22 . NEVER LEAVE TOOL RUNNING Wear Safety goggles ( must comply with ANSI Z87 . 1 ) UNATTENDED at all times . Everyday eyeglasses only have impact resistant lenses , they are NOT safety glasses . Also , use Turn power off Don't leave tool until it comes to a face or dust mask if cutting operation is dusty , and ear complete stop .
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additional safety instructions for radial saws CAUTION : Always disconnect the power cord before between the column & column support , or in the carriage , and that arm , yoke , and bevel locks / clamps removing the guard , changing the cutting tool , changing the are tight . set - up or making adjustments . Shut off motor before performing layout work on the saw table . - A large proportion of saw accidents is caused by use WARNING : DO NOT CONNECT POWER CORD UNTIL of the wrong type blade , dull , badly set , improperly THE FOLLOWING STEPS HAVE BEEN sharpened cutting tools , by gum or resin adhering to SATISFACTORILY COMPLETED : cutting tools , and by sawblade misalignment out - of - parallel with the fence . Such conditions can I . Assembly and alignment . cause the material to stick , jam ( stall the saw ) or II . Examination and operating familiarity with ON - OFF " KICKBACK " at the operator . NEVER ATTEMPT switch , elevation control , yoke index and lock bevel TO FREE A STALLED SAW BLADE WITHOUT index and lock , carriage lock , guard clamp screw , FIRST TURNING THE SAW " OFF " . If the spreader and antikickback device , and miter index and sawblade is stalled or jammed , shut saw " OFF " , lock . remove workpiece , and check sawblade squareness to III . Review and understanding of al ! Safety Instructions and table surface and to the fence , and check for heel . Operating Procedures thru - out manual . Adjust as indicated . INSTAL LATION - CAUTION : DO NOT cycle the motor switch " ON " 1 . Set carriage lock before moving the saw . and " ' OFF " rapidly , as this might cause the sawblade to loosen . In the event this should ever occur , allow 2 . Bolt the saw to the floor if it tends to slip , walk , or the saw blade to come to a complete stop and slide during normal operation . re - tighten the arbor nut normally , not excessively . 3 . Mount the saw so the table is approximately 39 " above - Do not leave a long board unsupported so the spring the floor . of the board causes it to shift on the table . Provide 4 . Mount the saw so the arm s ! opes slightly downward to proper support for the workpiece , based on its size the rear so the carriage will not roll forward due to and the type of operation to be performed . Hold the gravity . work firmly against the fence . 5 . If you attach any kind of table extensions over 24 " Never use a length stop on the free end or edge of the wide to either end of the saw , make sure you either bolt workpiece whether crosscutting or ripping . Never the saw to the bench or floor as appropriate , or support hang onto or touch the free end of workpiece when the outer end of the extension from the bench or floor , crosscutting , or a free piece that is cut off while as appropriate . power is " ON " and / or the saw blade is rotating . In MINIMIZE ACCIDENT POTENTIAL short , the cut - off piece in any " thru - sawing " Most accidents are caused by FAILURE TO FOLLOW operation must never be confined - it must be allowed to move laterally . setup and operating instructions : ( A ) GENERAL - - Make sure your fingers do not contact the terminals when installing or removing the plug to or from a live - Avoid awkward hand positions , where a sudden slip power source . cotfld cause a hand to move into a sawblade or other - Never climb on the saw , or climb near the saw when cutting tool . Never reach in back of or around the cutting tool with either hand to hold down the power is " ON " . Never leave the saw with power workpiece , or for any other reason ; DO NOT place " ' ON " , or before the cutting tool has come to a complete stop . Lock the motor switch and put away fingers or hands in the path of the sawblade . the key when leaving the saw . Never saw , dado , mold , or rabbet unless the proper guard is installed and set up as instructed . - Do not use any blade or other cutting tool marked for an operating speed lower than 3450 RPM . Never NOTE THE FOLLOWING DANGER LABELS use a cuttlng tool larger in diameter than the diameter WHICH APPEAR ON THE FRONT OF THE YOKE for which the saw was designed . For greatest safety AND GUARD : DANGER I and efficiency when ripping , use the maximum TO AVOID diameter blade for which the saw is designed , since READ AND UNDERSTAND OWNER'S MANUAL BEFORE OPERATING MACHINE _ OT FEED " under these conditions the spreader is nearest the rlANGE _ ; FOR YOUR OWN SAFETY { NJUnYI _ TODO _ _ A _ E , v eO _ CL [ _ 5 e [ v _ n nE _ CH A _ OUNO _ E _ LAOE MATE _ + AL blade . Never turn your saw " ON " before clearing the table ] or work surface of all objects ( tools , scraps of wood , etc . ) except the workpiece and related feed or - H any part of this radial saw is missing or should support devices for the operation planned . break , bend or fail in any way , or any electrical component fail to perform properly , shut off power - DO NOT perform layout , assembly , or setup work on switch , remove cord from power supply and replace the table while the cutting tool is rotating . damaged , missing and / or failed parts before resuming Never perform any operation " FREE HAND " . This operation . term means feeding the sawblade into the workpiece - IF YOUR SAW MAKES AN UNFAMILIAR NOISE or feeding the workpiece into the sawblade or other OR IF IT VIBRATES EXCESSIVELY CEASE cutting tool without using the fence or some other OPERATING IMMEDIATELY UNTIL THE device which prevents rotation or twisting of the SOURCE HAS BEEN LOCATED AND THE workpiece during the operation . Never " RIP ' " in the PROBLEM CORRECTED . crosscut position . Never make a miter cut with the - WARNING : DO NOT ALLOW FAMILIARITY arm in the 90 ° crosscut position . ( GAINED FROM FREQUENT USE OF YOUR Never lower a revol _ ing cutting tool into the table or SAW ) TO BECOME COMMONPLACE . ALWAYS a workpiece without first locking the Carriage Lock REMEMBER THAT A CARELESS FRACTION OF Knob . Release the knob only after grasping the Yoke A SECOND IS SUFFICIENT TO INFLICT SEVERE Handle . Otherwise the cutting too ! may grab the INJURY . workpiece and be propelled toward you . Before starting work , verify that no play exists The sawblade , dado , or other cutting tool must be
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additional safety instructions for radial saws removed from the saw arbor before using the Therefore , rip with the finished side down ( next to accessory shaft ( rear end of the saw motor ) . NEVER the table ) and be especially attentive to following operate the saw with cutting tools iincluding sanding proper set - up and cutting procedures . Do not stand , accessories ) installed on both ends of the saw arbor . or permit anyone else to stand , in line with a ( B } RIPPING potential kickback . 13 . When sawing 1 / 4 " or thinner materials , follow at ! Ripping is cutting with the grain or the tong way of the normal ripping procedures except set sawblade into board - it is performed by pushing the workpiece along the fence and thru the sawblade ( sawblade table top at least 1 / 8 " . DO NOT let go of or stop parallel to the fence ) . feeding the workpiece between the blade and fence until you have pushed it completely past the 1 . Never apply the feed force to the section of the antikickbaek pawls . Otherwise the workpiece could workpiece that will become the cut - off ( free ) piece . get into the back of the sawblade and be thrown Feed force when ripping must always be applied violently from the saw in the direction opposite to between the saw blade and the fence . . . use a the feed direction . This is the same action that " PUSH STICK " ( see pg . 26 ) for narrow or short would occur if the instructions of the DANGER work . warning on the guard is aborted . Do not stand , or 2 . Whenever possible , use the in - rip position - this permit anyone else to stand , in line with the path of provides minimum obstruction for feeding by hand a workpiece that may be thrown from the saw in or push stick as appropriate . this manner . 3 . Do not release the workpiece before operation is 14 . Position the saw so neither you , a helper , or a casuat complete - push the workpiece atl the way past the observer is forced to stand in line with the rear ( outfeed or exit ) of the sawblade . sawblade . 4 . Make sure by trial before starting the cut that the 15 . Use extra care when ripping wood that has a twisted antikickback pawls will stop a kickback once it has grain or is twisted or bowed it may rock on the started . Keep points of pawls SHARP ! table and / or pinch the sawblade . 5 . Use a push stick when ripping short ( under 12 16 . Shaping of wood with a dado head or a molding inches ) or narrow ( under 6 inches wide ) workpieces . head can be performed " top - side " ( cutting tool 6 . CAUTION : Never reposition the Guard or basically vertical and employing sawblade guard } , or antikickback with power " ON " . " edge " ( saw arbor vertical - - cutting tool horizontal 7 . A " KICKBACK " occurs during a rip - type operation - and employing the Accessory molding head when a part or all of the workpiece is thrown back guard ) . violently toward the operator . It can occur when Ploughing the workpiece closes in on the rear ( outfeed side ) of the sawblade ( pinching ) , binds between the fence ( Grooving with the grain ) and the sawblade ( heel ) , or is grabbed by the Top side rabbeting sawblade teeth ( wrong - way feed ) at the outfeed side . " PINCHING " is generally avoided by Top side molding utilization of the spreader , and a sharp sawblade of ( shaping ) . . . the correct type for the workpiece being cut . " HEEL " can be avoided by maintaining the resawing , gaining , coving , with the grain , are sawblade exactly parallel to the fence . Grabbing by examples of rip - type cuts , The same basic setup the sawblade teeth can be caused by heel or by procedures including rotation of the guard and feeding from the wrong direction ( see " DANGER " adjusting and positioning of the AKB / Spreader warning on guard ) - it can be avoided by device as for in - rip or out - rip cutting , apply . maintaining parallelism of sawblade to fence , However , since none of these operations involve feeding into the sawblade from the nose of the thru - sawing ( sawing through the workpiece ) , there guard only , by positioning the spreader and is no kerf . Therefore the spreader and AKB pawls antikickback properly , and keeping the workpiece can only be lowered to a position where the clown on the table and against the fence . spreader just clears the workpiece . 8 . Position the nose of the guard to just clear the CAUTION : The AKB / Spreader device will not workpiece , and position / adjust the antikickback stop a kickback in this position , but will act as a and spreader devices as instructed . holddown and as a guard of the out - feed side of 9 . NEVER cut more than one piece at a time by the sawblade . stacking workpieces vertically . 17 . For rip or rip - type cuts , the following end of a 10 . NEVER feed a workpiece thru the saw with another workpiece to which a push stick or push board is piece ( butting second piece against trailing edge of applied must be square ( perpendicular to the piece being cut ) , even if of the same thickness . Feed fence ) in order that feed pressure applied to the each workpiece individually thru the sawblade , and workpiece by the push stick or block does not completely beyond the sawblade , before ripping the cause the workpiece to come away from the fence , next workpiece . Use push stick if the rip cut is less and possibly cause a kickback . than 6 ' " wide . 18 . During rip and rip type cuts , the workpiece must 1 1 , DO NOT pul ! the workpiece thru the sawblade be held down on the table and against the fence - position your body at the nose ( in - feed ) side of the with a push stick , push block , or featherboards . A guard : start and complete the cut from that same featherboard is made of solid lumber per sketch . side . This will require added table support for long pieces . 12 . Plastic and composition ( like hardboard ) materials may be cut on your saw . However , since these are usually quite hard and slippery , the antikickback pawls may not stop a kickback .
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dadoing or molding , when the sawblade guard must ( C ) CROSSCUTTING be used . See detailed instructions that accompany 1 . ALWAYSRETURNTHECARRIAGETO THE the dado head , molding head , and molding head FULLREARWARPDOSITIOANTCONCLUSION guard . OFEACHCROSSCUTTYPEOPERATIONNe . ver 3 . The use of grinding wheels , abrasive or cut - off remove your hand from the Yoke Handle unless the wheels , or wire wheels , can be dangerous and is not carriage is in this position . Otherwise the cutting recommended . ( Abrasive or cut - off wheels are used tool may climb up on the workpiece and be to saw many different materials including metals , propelled toward you . stone , and glass . ) 2 . Place guard in horizontal position and adjust 4 . Drill Chuck : Do not install or use any twist drill antikickback pawls to just clear the top of the fence larger than 1 / 2 - inch in dia . , or longer than 7 inches or workpiece , whichever is higher . This provides in length or extending more than 6inches beyond additional guarding . the chuck jaws . Do not install or use any reduced 3 . NEVER gang crosscut - lining up more than one shank drill except of the spade type ( 1 inch dia . or workpiece in front of the fence - stacked vertically , smaller ) . " Use for drilling WOOD and PLASTIC o _ horizontally outward on the table - - and then only . " pulling saw thru : the blade could pick up one or NOTE : Do not overtighten arbor nut . Use the arbor wrench more pieces and cause a binding or loss of control to just " snug " it . and possible injury . WEAR YOUR 4 . Do not position the Arm so the operation you are performing permits the cutting tool to extend beyond the edges of the Table . 5 . - 1op - side dadoing or molding across the grain are examples of crosscut - type cuts . The same basic procedures including positioning of the AKB / Spreader device as for crosscutting , apply . ( D ) ACC ESSORI ES 1 . Use only recommended accessories as listed on page The operation of any power tool can result in foreign 34 . objects being thrown into the eyes , which can result in severe eye damage . Always wear safety goggles complying 2 . Never operate this saw when equipped with a dado with ANSI Z87 . 1 ( shown on Package ) before commencing head or molding head unless the molding head power tool operation . Safety Goggles are available at Sears guard is installed - see listing of recommended retail or catalog stores . accessories . The only exception is when " top - side " electrical connections POWER SUPPLY IF POWER CORD tS WORN OR CUT , OR DAMAGED IN ANY WAY , HAVE IT REPLACED 1 . Motor Specifications IMMEDIATELY . The ArC motor used in this saw is a capacitor - start , If your unit is for use on less than 150 volts it has a non - reversible type having the following specifications : plug that looks like below . Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 / 240 3 - PRONG PLUG Amperes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 / 5.5 Hertz ( cycles ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single PROPERLY RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 GROUNDED OUTLET Rotation as viewed from saw blade end . . . . Clockwise CAUTION : Your saw is wired for 120V operation . Connect to a 120V , 15 - Amp . branch circuit and use a GROUNDING PRONG 15 - Amp . time - delay fuse or circuit breaker . If the motor is used for 240V operation , connect to a 15 - Amp . branch circuit and use a 15 - Amp . time - delay fuse or circuit breaker . This machine must be grounded while in use to protect This power tool is equipped with a 3 - conductor cord the operator from electric shock . and grounding type plug which has a grounding prong , IF YOU ARE NOT SURE THAT YOUR OUTLET IS Listed by Underwriters ' Laboratories . The ground PROPERLY GROUNDED , HAVE IT CHECKED BY A conductor has a green jacket and is attached to the tool QUALI FI ED ELECTR ICIAN . housing at one end and to the ground prong in the WARNING : DO NOT PERMIT FINGERS TO TOUCH attachment plug at the other end . THE TERMINALS OF PLUGS WHEN INSTALLING This plug requires a mating 3 - conductor grounded type OR REMOVING THE PLUG TO OR FROM THE outlet as shown . OUTLET . If the outlet you are planning to use for this power tool WARNING : IF NOT PROPERLY GROUNDED THIS is of the two prong type DO NOT REMOVE OR POWER TOOL CAN INCUR THE POTENTIAL ALTER THE GROUNDING PRONG IN ANY HAZARD OF ELECTRICAL SHOCK . MANNER . Use an adapter as shown and always connect PARTICULARLY WHEN USED IN DAMP the grounding lug to known ground . LOCATIONS IN PROXIMITY TO PLUMBING . IF AN It it recommended that you have a qualified electrician ELECTRICAL SHOCK OCCURS THERE IS THE replace the TWO prong outlet with a properly grounded POTENTIAL OF A SECONDARY HAZARD SUCH AS THREE prong outlet . YOUR HANDS CONTACTING THE SAWBLADE .
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electrical connections An adapter as shown below is available for connecting plugs to 2 - prong receptacles . The green grounding lug extending from the adapter must be connected to a / \ permanent ground such as to a properly grounded outlet box . [ , o , 0 , Eo.i , , 0v / . 0vl o GROUNDING LUG 3 . Connections for 240V A . C . a . The wires inside the motor terminal box must be connected as follows : NOTE : The adapter illustrated is for use only if you already have a properly grounded 2 - prong receptacle . ( 1 ) The orange - colored wire on number 8 terminal . ( 2 ) The brown - colored wire on number 7 terminal . ELECTRICAL CONNECTIONS b . Replace the 120V power - cord plugwith a ( 3 - blade ) WARNING : CHANGES IN ELECTRICAL 240V plug , connecting the power - cord white and CONNECTIONS SHOULD BE MADE BY A black leads , respectively , to the two " hot " plug QUALIFIED ELECTRICIAN . blades - and connecting the power - cord grounding wire to the plug ground prong . 1 . Changing Motor Connections a . Under normal home workshop usage , and if proper ( full ) voltage is supplied to the motor , your saw will operate efficiently on t20V , as connected at the factory . However , if any of the following conditions exists , it will be advisable for you to reconnect the motor for 240V operation - to obtain the efficiency and performance for which your saw is designed : ( 1 ) Heavy - duty operations . ( 2 ) Either an undersized or an overloaded branch GROUNDED ( ) bILE / BOX circuit serving the saw motor . ( 3 ) Low voltage supplied by the power source , NO ADAPTER IS which the power company cannot correct . AVAILABL _ FOR b . Motor wiring connections for 120V ( as made at the THIS TYPE PLUG factory ) are described below . Necessary reconnections for 240V operation are also described c . Plug your saw into a 240V , 3 - blade receptacle . following . Whenever changing connections from 120V to 240V or vice - versa , make certain that all d . Make certain the receptacle is connected to a 240V necessary steps ( including proper fusing of the A - C power supply through a 240V branch circuit branch circuit ) are completed . having at least a 15 - amp . capacity , and protected by a 15 - amp . time - delay fuse or circuit breaker . MOTOR SAFETY PROTECTION l " \ NOTE : This motor should be blown out , or " vacuumed " , frequently to prevent sawdust interference with normal motor ventilation . Your saw motor is equipped with a manual - reset , thermal - overload protector designed to open the power - line circuit when the motor temperature exceeds a safe value . I ° * ° WNLE ' _ ° - I _ ' I 7 I / Jn n IoCZE £ o7 - 7 1 PROTECT _ 2 . Connections for 120V A . C . a . Remove nameplate cover from motor to expose terminal board . b . The wires inside of the motor must be connected as shown : ( R _ D ( 1 ) The orange - colored wire on number 6 terminal . ( 2 ) The brown - colored wire on number 5 terminal . 1 . If the protector opens the line and stops the saw motor , Use the 120V power - cord plug furnished with your immediately press the saw switch to the " OFF ' " saw . position , and allow the motor to cool .
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voltage ( such as small size wires in the supply circuit ) or 2 . Afler coolingto a safeoperatingtemperaturteh , e to an overly - long supply circuit . Always check the overloapdrotectocranbeclosedmanuallbyypushing connections , the load and the supply circuit , whenever in theredbuttononthetopof themotor . If thered b _ ttonwillnotsnapintoplaceimmediatetlhy , emotor the motor fails to perform satisfactorily . Check wire isstilltoohotandmustbeallowedtocootforawhile sizes and lengths with the table following . longerI . nsomecasetshismaytake20 - 30minutes ( A . n WIRE SIZES audiblcelickwillindicatperotectoirsclosed . ) 3 , As soonasthe redbuttonwill snapinto running The use of any extension cord will cause some loss of position , the sawmay be startedand operated power . To keep this to a minimum and to prevent normally , by pulling out the saw switch to the " ' ON " over - heating and motor burn - out , use the table below to position . determine the minimum wire size ( A . W . G . ) extension cord . 4 . Frequent opening of fuses or circuit breakers may result Use only 3 wire extension cords which have 3 prong if motor is overloaded , or if the motor circuit is fused grounding type plugs and 3 - pole receptacles which accept differently from recommendations , Overloading can the tools plug . occur if you feed to rapidly or if your saw is misaligned NOTE : For circuits of greater length , the wire size must be so that the blade heels . Do not use a fuse of greater increased proportionately in order to deliver ample voltage capacity without consulting a qualified electrician . to the saw motor . 5 . Although the motor is designed for operation on the Wire Size Required voltage and frequency specified on motor nameplate , Length of the ( American Wire Gauge Number ) normal loads will be handled safely on voltages not Conductor 240 Volt Lines 120 Volt Lines more than 10 % above or below the nameplate voltage . Heavy loads , however , require that voltage at motor No . 14 No . 12 terminals equals the voltage specified on nameplate . Up to 100 feet 100 feet to 200 feet No . 12 No . 8 6 . Most motor troubles may be traced to loose or 200 feet to 400 feet No . 8 No . 6 incorrect connections , overloading , reduced input LOCATIONS AND FUNCTIONS OF CONTROLS 3 6 SWIVEL SWITCH LATCH LEVER WITH KEY [ ABL CLAMP \ RIP SCALE INDICATOR 3 LOCK HANDLE 7 ACCESSORY SHAFT
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CONTENTS Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Location and Functions of Controls . . . . . . . . . . . . . . . 20 General Safety Instructions for Power Tools . . . . . . . . . 2 Basic Saw Operations . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Additional Safety Instructions for Radial Saws . . . . . . . 3 Adjustments to Compensate for Wear . . . . . . . . . . . . . . 28 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Assembly and Alignment . . . . . . . . . . . . . . . . . . . . . . . . 8 Maintenance and Lubrication . . . . . . . . . . . . . . . . . . . . 34 Unpacking and Preassembly . . . . . . . . . . . . . . . . . . . . . 8 Recommended Accessories . . . . . . . . . . . . . . . . . . . . . . 34 Alignment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 12 Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 assembly and alignment FRAMING SQUARE MUST BE TRUE . . . . . _ ÷ _ TOOLS NEEDED CHECKING _ CC [ JRACY OF CIdECKI _ , ACCURACY OF I [ _ SIDE OF SQUARE OUTSIDE OF SQUARE REAR EDGE OF FRONT TAB £ _ Screwdriver ( medium ) ( FENCE , SPACE _ ^ ND BACK C ' ) _ _ cm ' * " _ - - _ b ; C [ BOARDS R ' 4DYED ) - - _ " / " _ I TIGHT LI _ qE ON / DR _ - , % " 11 _ ' 4 T LINE ON 7 / 16 - inchwrench # 2 Phillips Screwdriver [ i : _ ' L [ 1 / 2 - inch wrench / _ / _ [ / 9i16dnch wrench _ ' / / _ _ _ [ _ - _ i : • _ , LOFJO _ i _ , _ THIS EDGE _ _ - - - _ ITAiglLlEl / ALONG THIS EDGE 11i ! t Framing square SHOULD BE NO GAP 0 £ StIOULD 4 NO ' _ AP R OV LAP HEre WHE'q Ou RLAP _ ! FRE , VHEr4 Pliers RQliARE [ S FLIPPED OVER B © UAR _ c iS FIID _ TD OVER Pencil IN DOTTED POSITION It . , DOTTED POSITION UNPACKING AND PREASSEMBLY Key No . Table of Loose Parts Qty . WARNING : DO NOT CONNECT THE POWER CORD TO A SOURCE OF POWER . THIS CORD MUST REMAIN 1 Basin Saw assembly . . . . . . . . . . . . . . . . . . . . 1 UNPLUGGED WHENEVER YOU ARE WORKING ON 2 Rear table . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 THE SAW . 3 Table spacer . . . . . . . . . . . . . . . . . . . . . . . . . 1 4 Rip fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Model 113.19771 Radial Saw is shipped complete in one 5 Front table . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 carton but DOES NOT INCLUDE Steel Legs . 6 Channel , Table Mtg . . . . . . . . . . . . . . . . . . . . . 2 Model 113.197751 Radial Saw is shipped complete in one 7 " Owner's Manual " . . . . . . . . . . . . . . . . . . . . . 1 carton but INCLUDES Steet Legs . Loose Parts Bag Part No . 63794 ( containing the following items ) : 1 . Unpacking and Checking Contents Rip - Scale Indicator . . . . . . . . . . . . . . . . . . . 2 Separate al ! " loose " parts from packaging materials and Twin Nut ( for attaching rip - scale indicator ) . 2 check each item with " Table of Loose Parts " to make Machine Screw , Pan Hd . , 6 - 32x7 ! 16 " . . . . 4 sure all items are accounted for , before discarding any Hex " L " Wrench , 1 / 4 . . . . . . . . . . . . . . . . . . 1 packing material . Hex " L " Wrench , 3 / 16 . . . . . . . . . . . . . . . . . 1 If any parts are missing , do not attempt to assemble Elevation Crank Assembly . . . . . . . . . . . . . . 1 radial saw , plug in the power cord , or turn the switch Arbor Wrench . . . . . . . . . . . . . . . . . . . . . . . 1 on until the missing parts are obtained arrd are installed Shaft Wrench . . . . . . . . . . . . . . . . . . . . . . . . 1 correctly . * Loose Parts Bag Part No . 63795 ( containing the following items ) : Machine Screw , Pan Hd . , 1 / 4 - 20 x 1 ' " . . . . . 4 Washer , Steel ( Flat ) , 17 / 64 x 5 / 8 x 1 / 32 " . . 5 Nut , " T " . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 3 4 5 Screw , Pan Hd . 1 / 4 - 20 x 1 - 3 / 4 " . . . . . . . . . . 1 Nut , Hex 1 , / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . 4 Loekwasher , 1 / 4 . . . . . . . . . . . . . . . . . . . . . 4 Table Clamp . . . . . . . . . . . . . . . . . . . . . . . . . 2 * Loose Parts Bag Part No . 63796 ( containing the following items ) : Hex " L " Wrench , 1 / 8 " . . . . . . . . . . . . . . . . . 1 Switch Key . . . . . . . . . . . . . . . . . . . . . . . . . 1 L0ekwasher , 5 / 16 " . . . . . . . . . . . . . . . . . . . 4 Washer , Flat l l / 32 x l / 8 x li16 " . . . . . . . . 4 Set Screw , Cup Pt . 1 / 4 - 20 x 1 " . . . . . . . . . . 1 Nut , Lock 5 / 16 18 . . . . . . . . . . . . . . . . . . . . 2 Bolt , Sq . H & 5 / 16 18 x 3 / 4 " . . . . . . . . . . . . 4 Washer , 21 / 64 × 9 / 16 x 1 / 16 " . . . . . . . . . . . 2 Nut , Hex 5 / 16 - 18 . . . . . . . . . . . . . . . . . . . . . 4 * This bag included in Loose Parts Bag No . 63794
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ThefoliowingpartsareincludewdithMode1l 13.197751 . Keyo . N Table of Loose Parts Qty . 1 Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Stiffener , L . H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 3 Stiffener , R . H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 Loose Parts Bag Part No . 63752 ( containing the following items ) : 4 - Screw , Truss Hd . 1 / 4 - 20 x 5 / 8 . . . . . . . . . . . . . . 40 5 - Lockwasher , 1 / 4 External . . . . . . . . . . . . . . . . . 40 4 5 - Lenkwasher , 5 / 16 External . . . . . . . . . . . . . . . . 4 6 - Nut , Hex 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . 40 6 - Nut , Hex Jam 5 / 16 - 18 . . . . . . . . . . . . . . . . . . . . 4 6 - Nat , Hex 1 / 2 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . 8 7 - Foot , Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8 - Screw , Hex Hd . 5 / 16 - 18 x 5 / 8 . . . . . . . . . . . . . . 4 9 Washer , 11 / 32 x 11 / 16 x 1 / 16 . . . . . . . . . . . . . . 16 7 I - ASSEMBLING STEEL LEGS 0 0 NOTE : Steel Legs are furnished with Model 113 _ 197751 . From among the loose parts , find the following Hardware : o o 0 0 o 40 Truss Head Screws . 1 / 4 - 20 x 5 / 8 40 Lockwashers , 1 / 4 - External STIFFENER STIFFENER 40 Hex Nuts , 1 / 4 - 20 R . H . L . H . 8 Hex Nuts , 1 / 2 - 13 4 Leveling Feet Assemble the Legs as shown . 0 O t O O O O 1 . Assemble Two ( 2 ) each of right and left hand Stiffeners I I to the length shown using 1 / 4 - 20 x 5 / 8 " truss head i ° 1 I ° screws , tockwashers and hex nuts . o O O II O O O 2 . Attach the four ( 4 ) legs to the Stiffeners using 1 / 4 - 20 STIFFENER SflFFENER R . H . screws , Iockwashers and nuts . L . H . 3 . Install leveling feet as shown . To level steel legs , loosen nut on inside of leg and turn nut on outside to raise or lower feet . Adjust all four levelers if necessary , and then 1 2 3 2 tighten nuts on inside of leg . intended for height NOTE : These levelers are not adjustment . CAUTION : Leveling feet must be adjusted so the saw does not rock AND so that the arm slopes slightly downward to the rear so the carriage will not rotl forward due to gravity . / 1 1
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REMOVSEKIDSFROMBASE MOUNTINSGAW LEG R . H . STIFFENER L . H . STIFFENER LEG 1 . From amongthe looseparts , find the following hardware : l 1 i 4 HexHeadScrew5s / , 16 - 1x85 / 8 oloo o Io oooo , j 4 Lockwashe5r / s1 , 6in.ExternaTlype 16Washer1s1 , / 32ID x x 0 8 HexJamNuts5 , / 1618 0 o 2 . Placesawonlegssothatholesinbottomofsawlineup 0 withholesmarkeXd intopoflegs . 3 . Instalslcrewws , ashearsndnutsasshown . o If youmour _ tht esawonanyotherCraftsmabnaseorflat benchm , akesureElevatioCnrankhaspropecrlearanctoe rotateT . hesawmustbebolteddownP . ositiosnawtoslope slightlyrearwarsdo , whenthecarriagiseinstalleidt willnot rollforwardduetogravity . SA ' , \ , BABE ] O O O x x4L tFAscDC ooo o oI o o ooo FLAT W A SH [ P , , - - - _ - _ - _ J 1 STIFFENER _ 1 HEX NUT / _ ATTACH ELEVATION CRANK . Be sure setscrew is tightened on flat of shaft . BLOCK ELEVATION CRANK ( TURN CLOCKWISE ) ELEVATE ARM TO ITS MAXIMUM HEIGHT . Remove shipping block and discard . lO
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assembly and alignment BE positive switch is " OFF " and power cord unplugged thru - out entire procedure . REMOVE CARRIAGE STOP SCREW , LOCKWASHER AND TAG . Read and understand warning tag before discarcfing . LOCK ARM BEFORE PROCEEDING . HOLDING CARRIAGE ASSEMBLY WITH BOTH HANDS , CAREFULLY START AND SLIDE THE CARRIAGE ONTO THE TRACKS . The assembly must be held parallel with the arm so that all four bearings slide smoothly onto the arm , preventing any excessive strain on bearings and track . WARNING : REINSTALL CARRIAGE STOP SCREW TO PREVENT CARRIAGE FROM ROLLING OFF ARM . Check for looseness of carriage bearings . Refer to " Adjusting Carriage Bearings " in " Adjustments to Compensate for Wear " Section . REMOVE SHIPPING SCREWS AND DISCARD . Use of pliers may be necessary . NDERSIDE OF MOTOR LOCATION OF TWO IL el S . IP , INOSCREWS REMOVE SAW BLADE . 1 . Tighten carriage lock knob . 2 . Loosen guard clamp screw , remove guard . PULL DOWN TO LOOSEN " " ' - - 3 . Motor shaft has left hand threads . Hold shaft wrench and rotate arbor wrench down ( clockwise ) . 4 . Remove shaft nut , outer collar , saw blade , and inner BLADE collar , Set aside and out of the way , ROTATION 11
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ALIGNMENT PROCEDURE IMPORTANT : IN ORDER TO OBTAIN MAXIMUM CUTTING TABLE MO r ' 4TING S JPPORT CHANNEL ACCURACY , THE FOLLOWING SIX STEPS \ MUST BE CAREFULLY FOLLOWED . BECOME THOROUGHLY FAMILIAR WITH THESE STEPS SO THAT YOU CAN ALWAYS SCREWS MAINTAIN YOUR SAW IN PROPER HERE ALIGNMENT . THE ACCURACY OF EACH ADJUSTMENT IS ALWAYS DEPENDENT UPON THE ACCURA C Y OF THE PRECEDING A DJUS TMENT . LOCKWASHER After following the 6 step assembly and alignment FLAT WASHER procedure and the Basic Saw operation section refer to BASE Trouble Shooting section if any difficulty is experienced when performing any sawing operation . STEP ONE NOTE : The following adjustment , performed properly , will result in the work table being parallel to the arm . MOUNT RAILS LJSIING THESE HOLES ATTACHING AND LEVELING TABLE MOUNTING SUPPORT CHANNELS . 1 . Attach table mounting support channels with four square head 5 / 16 18 x 3 / 4 screws , Iockwashers and flat washers and nuts . POSITION SCREWS IN CENTER OF CHANNEL SLOTS , finger tight to permit channels to " slip " against the base when leveling . 2 . Release bevel lock lever , move bevel index pin to left and rotate the motor to position saw blade , end of shaft down Lock bevel lock . Unlock and hold arm control lever n ndex release position as shown . Position arm against left stop ( approximately 50 ° miter ) . Loosen carriage Jack knob and positior , carriage directly over left hand channel . o NOTE : For safety reasons in accordance with the UL standard , stops have been provided to prevent 360 ° rotation of the radial arm . 4 . Slide the arbor wrench handle between end of motor shaft and mounting channel to act as a feeler gauge . Carefully lower the motor with elevation crank until the end of shaft is just touching the arbor wrench . The wrench should slide back and forth with only slight resistance . Tighten screw " A " . NOTE : Do qot change this elevation setting until both left and right hand table support channels have been ARBOR WRENCH adjusted . SCREW " A " 5 . Move arm and carriage to screw " B " and tighten support in the same manner . 6 . Move arm and carriage to right hand support channel and level in the same manner you adjusted the left hand support channel . 7 . Recheck both support channels to make sure that ARBOR WRENCH tightening screws did not affect the accuracy of the adjustment . 8 . Elevate saw and place motor in vertical position to provide clearance for installation of front ( work ) table . TABLE MOUNTING SUPPORT CHANNEL ( LEFT HAND ) SCREW " 8 " SCREW " A " 12
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assembly and alignment FRONT TABLE i / _ _ . _ IN UPSIDE DOWN POSITION ) ( _ G _ / HOLE FOR TABLE BOTTOM SIDE " O'hT O , L ' ; , R _ E . 0W , S \ ABLE ° ° 2 , , ) INSTALLATION OF FRONT ( WORK ) TABLE . i / 4 - 20 x I - 3 / 4 ' i / _ - 20 x _ PAN HD . SCREW PA _ HD . SCREW Place front table board upside down on a workbench or on the floor . Drive T - r , ut into the hole that is not 1 ' FLAT17 / W64A " SHER - _ - / counterbored , " _ ? FRONT TABLE E 2 . Align the counterbored holes with matching holes in support channels . Install the five 17 / 64 inch flat washers , and four 1 / 4 - 20 x 1 inch Pan - Head machine screws . Just barely start the cup point set screw and the one ( 1 ) 1 / _ _ 20 x 1 - 3 / 4 inch Pan Head machine screw in NUT table center holes . LOCKWASHER 3 . Install one ¼ Iockwasher and Hex Nut on each of the four ( 4 ) screws in the support channels and tighten . Lay the rear table board on edge across the front table to serve as a straightedge . Sight under this straightedge REAR TAiLE BOARD to determine whether the front table board is high or HOLD DOW'N _ = J _ low at its center . 5 . If the front table is high at center , first tighten the center ( Y , - 20 x t - 3 / 4 inch ) hold down screw until the table is level then tighten the leveling screw until this screw is snug . If table is low at center , first tighten the leveling screw unti the table is level - then tighten the hold down scre _ . FRONT tABLE If table is not h _ gh or low , tighten leveling screw and center hold down screw snug . STEP TWO ADJUSTING COLUMN TUBE IN COLUMN SUPPORT NOTE : The following adjustment is very CRITICAL . Al ! future alignment procedures rely on this adjustment being performed correctly . ALL LOOSENESS MUST BE REMOVED . t . Indux and lock arm at 0 ° Miter . Whi ! e holding the arm with one hand , hold fingers of other hand as shown , between column tube and column support . Apply gentle side pressure to the arm in opposing directions . Any side to side or rotational movement ( indicated by arrow ) can be felt with finger . If looseness exists the following adjustments are requi red , 13
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Loosen ( 2 ) V4 20 Gib set screws on the left side at the rear of the column support , 3 . Elevate , and then lower the Arm : ( a ) if the column binds and elevation is difficult loosen two 5 / 16 - 18 plated bolts on front side of the column support until you achieve smooth but firm elevation . ( b ) If the B , OPHtArED O column moves side - to - side within the column support , tighten the two 5 / 16 - - 18 plated bolts until movement disappears - elevation should be smooth and firm . 4 . Now tighten the ( 2 ) Yf , 20 Gib set screws until no noticeable rotational play exists between Column Tube and Column Support . 5 . Recheck elevation and re - adjust if necessary . 6 , Replace Column Support trim . BLADE ROTATION 1 STEP THREE SQUARING CROSS CUT TRAVEL ( CARRIAGE TRAVELS IN A STRAIGHT LINE ) . SHAFT WRENCH 1 . Index but do not lock arm at 0 ° miter . 2 . Install saw blade as shown . Motor shaft has left hand o END OF ARBOR WRENCH threads . Rf _ STING ON TABLE NOTE : Do not overtightenarbor nut . Use the arbor wrench to just " snug " it . SAW BLADE _ . . _ _ OCTEF _ COLLAR _ _ iii _ . _ MOTOR ARBOR NUT _ INNER COLLAR 14
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assembly and alignment 3 . Lower arm until saw blade just clears the front table . Lock the yoke clamp handle and bevel lock lever . 4 . Place a framing square on the table as shown and position the blade and square until the leg of the square just contacts a tooth of the blade . Mark this tooth . NOTE : The framing ( or combination ) square must be " true " - - see start of " Assembly and Alignment " section on p . 8 for checking BEVEL LOCK method . " LEVER D 5 . When the carriage is moved back and forth on the arm , the marked tooth should just touch the square at all poults . If marked tooth moves into square or away from square the following adjustments are required : a . Loosen ( 3 ) 3 / 8 - 16 set screws in arm latch at rear of arm . _ HEX " L " WRENCH b . Move the arm in proper direction to make marked tooth follow edge of square when the saw blade is moved along arm in a " cross cut " manner . c . Lock arm latch . d . RETIGHTEN ( 3 ) setscrews in arm latch as tight as possible and recheck " cross cut " travel . NOTE : This squaring of the cross cut travel will simultaneously set BOTH of the 45 ° miter index positions . e . Set miter indicator on 0 ° position as shown . CLAMP 6 . Position the rip ( guide ) fence , spacer board and rear table board behind the front table board as shown . 7 . Install the two table clamps in the holes provided for them at the rear of the saw base , and tighten them securely . NOTE : The life of your saw table will be lengthened considerably if you will cover the front table with a fitted piece of 1 / 4 inch plywood . This should be tacked in place for easy replacement . Use of such a cover will allow you to do all cutting into the cover , rather than WASHER your table top . REAR RIP FENCE FRONT TABLE 15
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STEP FOUR SQUARING SAW BLADE TO { WORK ) TABLE NOTE : If alignment procedure step one was not performed , this adjustment can not be accomplished . 1 . Place a framing square on the table with the short leg against the saw blade . Do not allow the square to rest against a " set * out " tooth ; it must rest flat against the RIP FENCE X blade side . 2 . If the saw blade is square with the table top ( no visible gap appears between the saw blade and square ) and no adjustment is required . Set bevel indicator to 0 ° reading . If the square does not touch the saw blade as shown { with square leg held firm against the table top ) , SQUARE perform the following adjustments : I J / I • f / , TA ' _ t E WRONG , VRONO RGHT LOOSEN THESE a . Tighten carriage lock knob . p FOUR SCREWS b . Remove handle cover by removing two # 10 Pan Head Screws • Remove handle by removing 5116 - 18 _ _ - - ' _ socket head screw and Iockwasher . 5 / 16 - 18 SOCKET HEAD SCREW c . Loosen the four socket head screws with 1 / 4 " Hex " L " Wrench . Rotate motor while holding square firmly against saw blade and table top . C d . Slightly tighten each of the four screws and recheck • . . Now tighten each screw tight . 5 / 16 IN . LOCKWASHER / f e . Reinstall handle and adjust indicator on 0 ° reading . f . Loosen carriage lock knob . HEX " L " WR ENCH NO . 10 PAN HD SCREW STEP FIVE LEFT HAND CARRIAGE COVER SQUARING BLADE TO RIP ( GUIDE ) FENCE - BLADE HEEL ADJUSTMENT . NOTE : If alignment procedure steps two and four were not performed , this alignment step cannot be accomplished . 1 . Position cmriage as shown and tighten carriage lock RIP FENCE knob . Place a framing square against the rip fence and the saw blade , as shown . The long leg of the square must be hehl firmly against both the fence and the table top , and the short leg must not touch any of the teeth on the saw blade . Check at several points of blade rotabon . 2 • If the square does not touch the blade at both of the two points as shown , a heel condition exists . FENCE FENCE FENCE I l _ OLIARE _ - - _ - % H MOFOR SQUARE tR [ _ . . L | j WRONG U WRONG 16
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assembly and alignment 3 . To correct " heel " condition proceed as follows : a . Remove left hand carriage cover . HEX HEAD SCREWS b . Loosen the yoke clamp handle . c . Loosen ( slightly ) the two hex - head screws . d Rotate the yoke assembly until gap between the saw blade and square is eliminated . e . Lock yoke clamp handle and retighten the two he × head screws . f , Recheck for " heel " and install carriage cover . g Loosen carriage lock knob . NOTE : This alignment procedure will simultaneously set LEFT SIDE OF CARRIAGE both yoke index ng positions for blade in and out rip . , ! I1k VERTICAL HEEL ADJUSTMENT 1 . WiEh sawblade in 90 ° cutoff position , elevate saw and rotate motor to vertical position ( Blade Horizontal ) and c _ eck for heel . Make sure bevel lock lever is locked . BEVElLO , CKf " " - - T I ol 2 . P _ ssition square perpendicular to fence and between blade and table , as shown lower am1 . Do not allow the square to rest against a " set - out " tooth , it must rest flat against the blade side . CLOC If the saw blade is parallel with t ! le table top { no visible g , ] p appears between the saw blade and square ) , no adjustment is requir _ : d . 4 . I _ there is a visible gap between saw blade and square , a bevel heel condition exists and adjustment is required . a . To correct , unlock bevel lock lever , loosen the rear motor mount 3 / 8 - 16 nut until you can rotate Cam , and then rotate Can ] as shown until gap between saw blade and square is eliminated . b . Tighten nut and bevel lock lever and recheck . c . Reposition motor in crosscut position . SQUARE _ E _ c _ NII _ q _ , 1 r _ [ ] / _ 1 n J ' / TR 0 N G WRONG TABLE RIGHT ( TURN CAM ( TUR Iq CAM CLOCKed1SE } COUNTERCLOCKWISE } 17
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STEP SIX SCREW 1 . INSTALLING AND ADJUSTING RIP SCALE INDICATORS . NOTE : The rip scales and pointers are intended to be used for quick settings . For greater accuracy , take direct measurement between blade and fence . a . Pre - assemble indicator and twin nut , loosen but do not remove the two screws which attach left hand carriage cover . b . Tilt carriage cover and install rip indicator as shown . Tighten carriage attaching screws . c . Loosen hut do not remove carriage lock knob in TWIN NUT right hand carriage cover . Install rip indicator in the same mar ner . Tighten carriage attaching screws . k i i I With the fence in its normal position ( next to the front table ) , loosen the yoke clamp handle , pult on swivel latch pin knob and rotate the yoke as shown to index the yoke 90 ° from the cross cut position . This will ! ocate the saw blade between the motor and the fence . Lock the yoke by tightening the yoke clamp handle . I TABLE SPACER BOARD RIP SCALE INDICATOR Position carriage until the edge of the blade , when spun by hand , just touches the front face of the fence . The rip - scale indicator ( on the right hand side of radial arm ) should now read " 0 " inches on upper portion of the blade " In - Rip " scale . If not , loosen screws and shift the indicator until it is aligned with the " 0 " mark , then tighten the screws . NOTE : With the saw blade and fence in the position shown , the upper portion of the blade " In Rip " . ® O er ] scale is used . If the fence is re - located at the extreme rear position , the lower portion of the blade " In - Rip " scale would be used . CARRIAGE LOCK KNOB f . The blade " Out - Rip " scale indicator on the left hand side of the radial arm is adjusted in essentially the same manner as the blade " ' In - Rip " indicator , except the blade should be as shown . With 2 inches measured between the fence and the face of saw blade , the rip - scale indicator should be positioned to read 2 inches on the upper portion of the blade " Out - Rip " scale . NOTE : With the saw blade and fence in the position shown , the upper portion of the blade " Out - Rip " scale is used . If the fence is moved to rear position ( at the rear of rear table ) the lower portion of the 1 blade " ' Out - Rip ' " scale is used . I g . Loosen the yoke clamp handle , pull on the swivel 2 " - MEASURED FROM FENCE latch pin knob and return the blade to the 90 ° TO NEAREST BLADE TOOTH position . 18
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assembly and alignment ALIGNMENT OF SPREADER FOR RIPPING . WARNING : NEVER POSITION THE GUARD OR ANTIKICKBACK ASSEMBLY WITH POWER ON ; NOR POSITION ANTIKICKBACK PAWLS BY GRASPING _ i PAWLS OR SPREADER . 2 . Install Blade Guard . a . Sight ( visually ) to check for proper alignment of spreader with saw blade as shown . If the spreader is not aligned , adjust it as follows : ( I ) Loosen two hex nuts , one on each side of spreader . " , _ WING SCREW ( 2 ) Rotate hex nuts with fingers until the spreader is directly in line with saw blade . ( 3 ) Tighten both hex nuts firmly . PREADFR J ANTI KICKBACK , SPREADER ADJUSTING WING SCREW 3 . TAB Check and Adjust the spreader as follows : a . Loosen the antikickback spreader adjusting wing screw and with the " tab " position the antikickbaek and spreader assembly near the bottom of the blade and tighten . OUTSIDE VIEW INSIDE VIEW ANTIKICKBACK PAWLS FENCE LOCATIONS Position ( A ) is used for most cutoff and narrow ripping B CA operations . Position ( B ) is used for maximum width ripping . Position ( C ) is used to achieve maximum crosscut capacity in thin work . Now that you have assembled and aligned your saw , you - - are ready to proceed with operating controls section of this manual . Refer to trouble shooting section if saw does not perform satisfactorily or any problems should surface after using the saw . 19
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locations and functions of controls The versatility of the Radial Saw is due , in part , to its controls , and these are the keys to its successful operation . Learn to use the controls for all operations before actually start ng to saw . A series of six diagrams is located on the top surface of the arm . These designate the controls that must be used in basic set - ups and operating procedures . You should become familiar with these diagrams and the operating instructions that follow , before operating your saw . MITER SCALE INDICATOR 2 ARM CONTROL LEVER BEVEL INDEX LEVER ' / RIP SCALE tNDLCATOP _ 6 3 SWIVEL SWITCH LATCH LEVER WITH KEY ARM LOCK ADJUSTING WHEEL TABLE CLAMP < - - 7 GUARD CLAMP SCRE ' ¢ V RIP SCALE INDICATOR ELEVATION CRANK 4 CARRIAGE KNOB 3 LOCK HANDLE 7 ACCESSORY ANTIKICKBACK , SHAFT ADJUSTING WING SCREW ANTIKICKBACK AND SPREADER ASSEMBLY 5 BEVEL INDEX INDICATOR BEVEL LOCK LEVER 2O
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locations and functions of controls 1 . Depth of Cut ( Elevation ) saw - blade ( bevel ) angle , are : bevel lock lever and bevel - index lever . a . The diagram shows the elevation crank which is used to raise and lower the saw blade . b . The bevel - index scale indicates the angular position of the motor with respect to horizontal , from 0 ° to b . Clockwise rotation raises the blade . . . 90 ° in either vertical position . counterclockwise rotation lowers it . One complete turn of the handle will raise or lower the saw blade c . The bevel index lever automatically indexes the Ii16 - inch . motor at 0 ° , 45 ° and 90 ° . Move bevel index lever to the left while positioning the blade , then release 2 . Angle of Cut ( Miter ) it . At any other position it does not engage . Proper Indexing Method Experienced operators of d . The bevel lock lever locks the motor to the yoke woodworking equipment , such as this Craftsman Radial when the motor is in any position . Pull lever to Saw , acquire the habit of indexing in one direction release and push to lock . only , whenever a new setting is made in preparation for a different opeTation . 6 . Power Switch and Key Example : When moving the arm to a miter index a . Insert key into switch lock . [ _ osition move it slightly past the desired index position , then return to the index position carefully to index and lock . Yoke indexing and bevel indexing carl be accomplished in a similar manner . This indexing technique tends to neutralize any stresses impaired upon saw components and contributes to the high degree of accuracy the saw is capable of producing when operated expertly . a . The arm control lever locks , unlocks and indexes the arm for Left and Right Miter cuts . b . The radial arm has positive index positions at 0 ° and 4E ° Left and Right . The arm is rotated by b . Insert finger under end of switch lever and pull end pulling arm control lever to index release position . out , to turn switch on . With arm contro ! lever released the arm will automatically index at 0 ° and 45 ° Left or Right . After positioning arm to the desired miter angle , push arm contlol lever to locked position . UNLOCK INDEX R , ELEASE LOCK i " _ 1 c . Push lever in to turn switch off . 3 . Yoke Pivot ( Ripping ) a . Two controis are used in this operation . They are : the swivel latch - pin lever and the yoke clamp handle . b . A swivel latch lever automatically indexes the yoke at each 90 ° position , Pull the spring - loaded swivel latchdever forward to release this pin . c . The yoke clamp handle locks the yoke to the d . WARNING : THIS LOCKING FEATURE IS carriage in any position . Pu ! l the handle forward to PROVIDED TO PREVENT UNAUTHORIZED release the yoke ; push the handle rearward to secure USE OF YOUR SAW , ALWAYS REMOVE THE the yoke . KEY AND KEEP IT IN A SAFE PLACE , TO 4 . Carriage Lock REMOVE KEY , HOLD THUMB ON END OF a . The carriage ! ock knob is rotated clockwise to lock LEVER TO KEEP SWITCH IN " OFF " POSITION the carriage on the radial arm , and counterclockwise AND PULL KEY STRAIGHT OUT . to release it . b . When performing crosscutting operations the carriage lock knob must he rotated counterclockwise until the carriage is free to travel along the arm . This knob should be tightened until the operator is ready to grasp the bevel index handle and make a cut . 5 . Blade Angle ( Bevel ) / a . The two controls used in angular positioning and / indexing of the motor , to provide the desired
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WARNING : FOR YOUR OWN SAFETY ALWAYS Spreader LOCK THE SWITCH " OFF " WHEN SAW IS NOT - to prevent kerf from closing in on sawblade and IN USE . REMOVE KEY AND KEEP IT IN ASAFE possible kickback ; PLACE . . . ALSO IN THE EVENT OF A POWER to prevent " wrong - way feed " . " Wrong - way feed " is FAILURE ( ALL YOUR LIGHTS GO OUT ) TURN feeding the workpiece - when sawblade is in a rip SWITCH OFF . LOCK IT AND REMOVE THE KEY position into the outfeed side of the cutting tool THIS WILL PREVENT THE SAW FROM ( sawblade , dado , molding head , etc . ) , the side STARTING UP AGAIN WHEN THE POWER containing the antikickback / spreader . This can be COMES BACK ON . extremely hazardous because the sawblade may grab 7 . Accessory Shaft the workpiece and throw it violently toward the nose of the guard ( infeed side of the tool ) . Danger label on Use only the following recommended accessories : guard . Drill chuck , Sanding drum , and Router adapter . " Wrong - way feed " occurs when the teeth themselves CAUTION : The sawblade , dado , or cutting toot must cut , or attempt to cut , a kerf in the workpiece . This be removed from the saw arbor before using the differs from a " kickback " which is generated by the accessory shaft . NEVER operate the saw with cutting sides ( one or both ) of the teeth , because of binding tools ( including sanding accessories ) installed on both between the fence ( heel ) , pinching of the sides of the ends of the saw arbor . sawblade ( failure to use spreader ) , and ! or inadequate set of teeth of sawblade . POSITIONING GUARD , ANTIKICKBACK AND - to act as a partial guard regarding accidental contact SPREADER ASSEMBLY , FOR RIPPING with the sawbtade at the outfeed side when ripping , WARNING : NEVER POSITION THE GUARD OR and leading edge when crosscutting . ANTIKICKBACK ASSEMBLY WITH THE POWER a . ] ' he blade guard is positioned by loosening the ON . NEVER POSITION THE ANTIKICKBACK guard clamp screw and rotating the guard so that PAWLS BY GRASPING THE PAWLS OR the " nose " just clears the workpiece as shown . SPREADER . GUARD b . The antikickback and spreader assembly must be adjusted to accommodate the thickness of the board being ripped . A wing screw in the guard ) " SCREW \ secures the assembly . INFEED PriCE , - ' OUTFEED DIRECTION , d • ni 2 SIDE _ . SPREADER NOSE OF MINIMUM ANTIKICKBACK GUARD GUARD CLEARANCE \ PAWL 1 . The biade guard is positioned by loosening the guard DIRECTION clamp screw and rotating the guard so that the nose just OF K DIRECTION OF FEED clears the workpiece as shown . This is necessary : - to protect operator from accidentally contacting the sawblade radially from the Infeed direction . ANTIKICKBACK POSITION - to hold down the workpiece against the table - minimizing lifting or fluttering ( particularly thin and / or light workpieces ) ; 3 . Loosen the wing screw and with the tab provided , - - to minimize sawdust thrown toward the operator . position the antikickback and spreader assembly until - to minimize the possibility of a thin pusher board the pawl assumes approximately the position shown riding up on top of the workpiece with loss of control above . Tighten the wing screw . of workpiece . ( Make sure by trial before starting the cut that the 2 . The antikickback and spreader assembly is used during antikickback pawls will stop a kickback once it has ripping operations and is adjustable to accommodate started ) . Insert workpiece alongside spreader under the thickness of the board being ripped . A wing screw outer set of pawls by approaching pawls in the feed in the guard secures the assembly . direction . Push workpiece sharply in the direction of a These adjustments are necessary : kickback ( opposite to direction of feed ) . Readjust Antikickback Pawls if they do not stop the kickback motion by biting into the workpiece . - to stop a kickback if generated . 22
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HA VE YOU FOLL 0 WED ALL SIX S TEPS OF THE ALIGNMENT PROCEDURE ? IF YOU HAVE NOT FOLLOWED THEM IN THEIR PROPER SEQUENCE , YOU CANNOT EXPECT ACCURATE CUTTING RESULTS . THIS EDGE OF BOARD AGAINST FENCE FOR ALL CUTS FENCE In addition to the proper alignment of your saw , you must 1 also become familiar with the following practices in order to expect the best results . 1 . Edge of workpiece which is placed against fence / / - , I must be as straight as the long side of your framing square . 1ST C " UT 1 2 . Workpiece must be as flat as the front table board on your saw . 3 . There must be no sawdust or other wood chips between the fence and front table board . Turn workpiece over end for end . . . keep same edge against fence when making successive cuts . 4 . There must be no sawdust or other wood chips underneath workpiece or between workpiece and fence . 5 . Workpiece must be held tightly against fence . . . I / % ! this is especially important when making angle cuts because the workpiece has a tendency to move . 6 . Always use the correct Sawblade for the Job . . . Always keep it sharp . PENCIL LINE FOR 7 . When making a fou _ sided frame : GAUGING REQUIRED LENGTH a . The two side pieces must be exactly the same length . b . The top and bottom pieces must be exactly the same length . c . Always place the same edge of the workpiece 3RD CUT SCRAP against , the fence . . . turn the workpiece end for end for the successive cuts and mark a pencit line on the table for gauging the required length . Deviations from any of the above practices will have an effect on the accuracy of the cuts that you make . basic saw operations Basic saw operations are summarized into six categories , explained and illustrated in the following paragraphs . A book entitled " Power Tool Know How Radial Saw " is available at your nearest Sears Retail Store or Catalog Store . This book contains considerable data applicable to the , adial saw . NOTE : Refer to paragraphs under " OPERATION " for illustrations and descriptions of controls . 23
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basic saw operations REQUIREMENTS FOR CROSSCUT Board position ( stationary ) against rip fence ( guide ) and laying flat on table top . ( OPERATIONS 1 THROUGH 4 ) 1 . Arbor nut must be tight and saw blade guard installed in horizontal position . 2 . Arm control lever must be in locked position . 3 . Adjust the antikickback assembly so the pawls just clear the workpiece or the fence , whichever is higher . 4 . Work must be held firmly against table and fence , For workpieces thicker than the fence is high , install a higher fence ( at least workpiece thickness } . Always place the fence in the most forward position ( farthest from the column support ) compatible with the workpiece being processed and the operation being performed . With the carriage fully retracted , the blade must not contact the workpiece when placed against the fence , within the stated capacities of your saw . 5 . Blade should he sharp and correctly set , 6 . Hands must be kept well away from saw blade . PROPER 7 . Yoke clamp handle must be in locked position . ( SEE ITEM " 10 " AT LEFT } 8 . Bevel index lever must be locked . 9 . Blade should cut into the table or plywood cover not more than 1 / 32 inch . 10 . Pull the saw forward just far enough to sever the lumber . It is dangerous if the blade has been pulled too far out beyond the piece being cut . When it is returned it can pick up the right hand piece and throw it over the fence . 11 . For operations No . 3 and No . 4 , observe additional instructions under paragraph " Operating Controls " " Blade Angle " . OPERATION No . 1 - CROSSCUT Crosscutting is the process of sawing the workpiece by pulling the saw blade through it and using the fence as a support for the edge of the workpiece . Never crosscut free - hand . WARNING : BEFORE CROSSCUTTING , MAKE SURE THE ARM CONTROL LEVER , BEVEL LOCK LEVER AND YOKE CLAMP ARE ALL LOCKED . NEVER USE A LENGTH STOP OR A FIXED GUIDE ON THE FREE END OR EDGE OF A WORKPIECE . DO NOT CROSSCUT WORKPIECES THAT PLACE YOUR HANDS CLOSE TO IMPROPER THE PATH OF THE SAW BLADE . WHEN MORE ( SEE ITEM " 10 " AT LEFT } EXPERIENCE IS GAINED BY USING THE SAW , IT WILL BE NOTICED , THAT WHEN PULLING THE SAW TOWARD YOU DURING CROSSCUTTING , THE BLADE TENDS TO FEED ITSELF THROUGH THE WORK DUE REPETITIVE CROSSCUTTING TO THE ROTATION OF THE BLADE AND THE DIRECTION OF THE FEED . THEREFORE , YOU Clamp a " C " clamp ( min . 6 inch ) using a wood block on SHOULD DEVELOP THE HABIT OF HOLDING YOUR each side of the arm . This will limit the carriage travel RIGHT ARM STRAIGHT FROM THE SHOULDER TO beyond the position necessary to complete the crosscut THE WRIST . operation . 24
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basic saw operations OPERATION No . 2 - MITER CROSSCUT Miter crosscutting is the process of sawing a board at any angle other than a 90 ° ( square } cut . The 45 ° miter angle is a popular one , since two boards cut to 45 ° can be assembled to form a 90 ° corner for producing a square or rectangular frame . The radial arm is set to the desired angle of cut ; yoke and bevel settings indexed at 0 ° ( and locked ) as if ] square crosscutting . The board being cut Ts held firmly against the fence ( guide } and the carriage pulled forward along the radial arm to perform the desired cut . As in " Operation No . 1 " , the carriage should be returned to full rear position and the saw blade allowed to come to a complete stop before removing the boards from saw table . OPERATION No . 3 - BEVEL CROSSCUT Bevel crosscutting is the process of sawing at 90 ° ( square } across the board with the saw blade set at an angle other than 90 ° to the saw table . The radial arm and yoke are indexed at 0 ° and locked , but the bevel is set to the desired angle of cut . The board is held firmly against the fence and the carriage pulled forward along the radial arm to produce the cut . The carriage should be returned to full rearward position and the saw blade allowed to come to a complete stop before removing the boards from saw table . OPERATION No . 4 - - COMPOUND CROSSCUT Compound crosscutting is the combination of miter and bevel crosscuts . The radia ! arm and bevel are set to produce the desired cut ; the yoke is indexed at 0 ° and locked . The board is held firmly against the fence and the carriage pulled forward along the radial arm to produce the cut . Again , the carriage should be returned to full rearward position and the saw blade allowed to come to a complete stop before removing boards from saw table . 25
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REQUIREMENTS WHEN RIPPING ( OPERATIONS 5 AND 6 ) 1 . Carriage lock knob must be locked , 2 _ Radial arm must be locked in 0 ° position . 3 . Work must be held firmly against table and fence while feeding through . 4 . Guard spreader and antikickback ( AKB ) assembly must be properly set . OBSERVE INSTRUCTIONS IN PARAGRAPH , " POSITIONING GUARD , AND ANTIKICKBACK AND SPREADER ASSEMBLY FOR RIPPING " UNDER " LOCATION AND FUNCTION OF CONTROLS " . 5 . Blade should be sharp and correctly set . 6 . When ripping narrow stock , less than 6 inches but more than 1 / 4 inch between the guard and the fence ( guide ) , use a " Push Stick " at least 1 / 4 " thick and at least 16 " long so the workpiece is clear of the blade before your hand contacts the guard . SLIGHfLY LESS THAN TH CKNESS OF WORKPIECE dP TO B ! 8 " SUGHILY LESS THAN 90 ° ( l - INCH S © UAR [ S ) PLYWOOD 7 . Wtlen ripping stock 1 / 4 inch or less between the blade and fence ( guide ) use a Pusher Board . Pusher board should not be less than 4 inches wide and 16 inches long . Nail or glue a 3 / 4 x 3 / 4 x 4 inch block to one edge of pusher board to be used as a grip . The pusher board should be fed into the blade behind the stock being ripped until the stock is clear of the rear of the blade ( not more than 8 inches so as not to strike antikickback pawls ) and then puiled back with use of the grip . 8 . Hands must be kept well away from saw blade . 9 . Saw blade MUST be parallel to fence , to minimize possibility of kickbacks . t0 . For every new width of cut , a new PUSHER BOARD must be used . 11 . The pusher board should be the same thickness as the workpiece . No thinner for strength , or no thicker since the nose of the guard must clear the top of tbe workpiece with minimum clearance . 1 / 4 " OR LESS OPERATION No . 5 - - OUT - RIPPING WARNING : NEVER RIP FREE - HAND . BEFORE AND IN - RIPPING RIPPING , MAKE SURE THE GUARD , AND ANTI KICKBACK AND SPREADER ASSEMBLY ARE Ripping is the process of sawing the workpiece by SET UP PROPERLY . ALSO , MAKE SURE THE SAW feeding it into the saw blade when using the fence as a BLADE IS PARALLEL WITH THE FENCE . NEVER guide and as a positioning device to obtain the desired RIP WORKPIECES SHORTER THAN THE SAW width of cut . The sawblade is parallel to tbe fence . BLADE DIAMETER . 26
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2 . Since the work is pushed along the fence , it must have a straight edge in order to make sliding contact with tire fence . Also , the work must make solid contact with the table , so that it will not wobble . Provide a straight edge , even if this means temporarily nailing of an auxiliary _ traight - edged board to the work . If the workpiece is warped , turn the hollow side down . 3 . Always use the saw guard and make sure the spreader is correctly aligned with the saw kerf and antikickback pawls properly adjusted . Wood cut with the grain tends to spring the kerf closed and bind the blade and a kickback could occur . 4 . Stand a little to one side of center to be clear of work n case of kickback . 6 . When ripping short or narrow work , always use a push _ tick applied to the section of the workpiece between the blade and fence . . . push the work past the blade so t is clear of the blade . This procedure will minimize the _ ossibility of kickbacks . Out - Ripping . Tbe radial arm and bevel are indexed at 0 ° In - Ripping . The radial arm and bevel are indexed at 0 ° and and locked , but the yoke is turned 90 * degrees in a locked , but the yoke is turned g0 - degrees in a clockwise direction ( viewed from above ) from the crosscut position . counterclockwise direction ( viewed from above ) , from the Tht _ s , when standing in front of the saw , the blade would crosscut position . When standing in front of the saw , blade be , otatmg counterclockwise . After positioning the guard would be rotating clockwise . After positioning the guard and antikickback mechanism the workpiece is fed from the and antikickback mechanism the workpiece is fed from the left - hand side of the saw . The " Blade Out - Rip " scale is on right hand side of the saw . The " Blade In - Rip " scale is on the left hand side of radial arm . the right - hand side of radial arm . OPERATION No . 6 - BEVEL RIPPING Bewg ripping is either in - ripping or out - ripping as described above , except thf _ ' saw blade is tilted out of perpendicular to [ he saw table surface . The radial arm is indexed at 0 ° and locked , the bevel is set to the desired beveI angle and the yol . e is positioned for in - ripping ( saw blade at rear ) or out r _ pping ( saw blade at front ) , as required All requirements and observations applicable to normal iipping op , _ ations also apply to bevel ripping . MOLDING / SANDING DADOING Instructions for operating the Molding Head are contained in a booklet furnished with the Molding Head . Instructions for operating the Dado Head are contained in booklet furnished with the Dado Head . For use of Molding Head Cutter or Drum Sander with saw The saw a _ bor is designed for dado heads up to 13 / 16 arbor vertical the rear table requires an opening ( next to inches wide . Do not install a wider dado head on the arbor . rear face of fence ) for clearance . Cut this opening as shown . Take several pas _ es if required dado cut exceeds 13 / 1 6 inch . Whin installing the dado head on the arbor , ALWAYS REAR TABLE _ _ b3 " r _ J2 - 11 / 2 " install the inside " loose collar " first . Be sure the teeth of the chippers are placed to fall in blade gullets , and chippers are approximately equally spaced around the arbor . DO NOT install the outside loose collar . Make sure the For top - side rabbeting or molding in the in - rip position , arbor nut bstight . Install the arbor nut directly against the relieve the fence by positioning the cutting tool at the outer blade of dado head . desired location on the arm , locking the Carriage Lock For best results and to avoid excessive load on the motor , Knob , and lowering the cutting tool slowly into the fence NEVER CUT A 13 / 16 " WIDE DADO , DEEPER THAN remove only as much material from the fence as is 3 / 4 " ' IN ONE PASS . necessary . NEVER USE A DADO HEAD OR MOLDING HEAD WITH THE SAW ARBOR VERTICAL WITHOUT INSTALLING AND ADJUSTING A MOLDING HEAD / DADO GUARD . FOR TOP - SIDE DADOING OR MOLDING , INSTALL AND ADJUST THE SAWBLADE GUARD AND ANTIKICKBACK ASSEMBLY FOR RIPPING OR CROSSCUTTING AS APPROPRIATE . 27
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adjustments to compensate for wear ADJUSTING BEVEL LOCK LEVER 1 . The purpose of this lever s to lock the motor at any angle To adjust , remove the set screw with wrench as shown . Use the bevel lock lever as a wrench to tighten the clamp bot . Do Not Over Tighten . Replace bevel lock lever in locked position and tighten tile set screw NOTE : The clamp bolt has a left handed thread . Therefore , to increase the clamping effect , rotate the bevel lock lever - when used as a wrench - from right to left , or clockwise when viewed horn above . If you accidentally rotate it the wrong way and disengage the bolt from the matching steel nut , it will be necessary to remove the Handle Trim , Yoke Handle , and Bevel Scale , in order to reinstall the bolt ir _ the nut . LOCK LEVER IN LOCKED POSITION YOKE LOCK HANDLE ADJUSTMENT . l . This hand ! e provides a friction lock between the upper face of the y ) ke and the bottom face of the carriage It should eliminate any play or rotation between these two parts when locked . Its proper position for saw HEX " L " WRENCH operation is approximately midway between the two fl / 4 INCH ) sides of the _ , . oke . When surf cient wear has occured to pmmit the handle to move cor siderably to the rear , or strike the yoke before locking , the handle must be adjusted as follows : 2 . Remove carrtage stop screw and Ioekwasher with a 1 / 4 inch hex - L wrench . 3 . Grasp the carriage assembly , move it carefully off the CARRIAGE STOP end of radial arm , holding it parallel to the radial arm SCREW until all carriage bearings are free of their tracks . 4 . Rest the motor and carriage assembly on saw work table and re install carriage stop screw and tockwasher . To Readjust 15 / ! 6 WRENCH 5 . Set yoke lock handle at unlocked position . Tighter ] nut with 15 / 16 wrench , until lock handle locks mid - way between the two sides of the yoke . Remove carriage stop screw and Iockwasher . 6 . Hold the too [ or and carriage assembly parallel to radial arm and start the rear bearings onto [ he t _ acks . Continue to hold the assembly parallel to the tracks until the forward bearings are on the tracks . 7 . Slide the carriage rearward on the radial arm and INSTALL THE CARRIAGE STOP SCREW AND LOCKWASH E R . 28
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adjustments to compensate for wear ARM TO COLUMN 1 . With the arm control lever unlocked and in index release position , the arm should move firmly with no vertical play in the arm . The arm should fit snugly on the column . If not , then adjust . a . Remove two ( 2 ) screws from rear cover plate and tighten evenly top two 3 / 8 - 16 bolts , until arm moves firmly and there is no vertical or horizontal movement in the arm when arm control lever is locked or unlocked . b . Bottom two nuts should be snugged evenly , but not nearly as tight as top two bolts . c . Re - Install Rear Cover Plate . ADJUSTING CARRIAGE BEARINGS In proper adjustment the top and bottom radii of all four bearings should be in contact with the arm tracks for their entire length and carriage should roll freely but with some resistance . To test for looseness between bearings and tracks on radial arm , perform the following steps . 1 . Rernove left hand carriage cover . 2 . Push the carriage to its full most rearward position . 3 . Finger hold front carriage bearing as shown and apply as much force as possible and at the same time pull carriage forward . If you can stop the bearing from turning it will require adjusting . 4 . Check rear bearing in the same manner and adjust as follows : a . Loosen nuts just enough to permit the eccentric screws to turn . b . Rotate the eccentric screws a partial turn ( left or rfght ) as required to take up looseness . c . Hold the heads of eccentric screws in the position established in the preceding step and tighten nuts on underside of carriage . Correct adjustment exists when you cannot keep the bearings from turning . However , excessive bearing pressure will cause difficult operation and rapid wear , d . Install carriage cover . WASHER ASSEMBLY ECCENTRIC SCREW CARRIAGE CARRIAGE BEARING PLAIN WASHER LOCKWASHER NUT 29
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ARM LOCK ADJUSTING WHEEL Arm control lever operates a brake shoe that locks and releases the arm , and automatically releases the arm index pin for 0 ° & 45 ° m , ter settings . The lock action should feel tight and secure . Considerable amount of effort must be applied to the lever to lock the arm , NOTE : Lever must be in unlocked position while making adjustment . TIGHTEN If adjustment is required , turn arm lock adjusting wheel ARM LOCK under front of the arm clockwise to tighten , counter - ADJUS rING WHEEL clockwise to loosen . ARM INDEX ROD ADJUSTMENT At some time it may be necessary to make an adjustment to the Arm Index Rod , to compensate for wear in the Indexing System . MITER INDICATOR An indication that this adjustment must be made is when MITER SCALE one of the following occurs : IMPORTANT : ARM LOCK / ADJUSTING WHEEL ( SEE ABOVE ) MUST BE PROPERLY ADJUSTED AT THIS TIME . 1 . With the arm control lever pulied forward and held in the " Index Release ' " position , the arm cannot be TRIM moved out of the Indexed position . ( Index pin not PAD fully retracting from Index ring ) . 2 . With the arm in one of the Index positions and the CONTROL arm contro ! lever allowed to rest in the Unlocked LEVER position ( with the column tube supports and gibs adjusted properly eliminating all play in this area ) . A slight side to side movement is noticeable at the front of the arm . ( Index pin not fully seated in CARRIAGE Index Ringl . STOP SCREW - - ' - _ To make an adjustment to the arm Index rod the following steps must be taken . CARRIAGE 1 . Removing Arm Trim ( Shroud ) a . Remove miter indicator . Snap fit . b . Remove miter scale by removing two # 10 Pan Head screws . c . Remove knobs from arm control lever . d . Remove stop screw and Iockwasher in arm . Remove carriage , RE - INSTALL STOP SCREW AND LOCKWASHER . e . Grasp arm trim and remove . f . Remove arm trim pad . 2 . Adjusting Index Rod . a . Loosen carriage bolt and nut which holds ADJUSTING BRACKET adjusting bracket in place . CARRIAGE BOLT b . Position arm in 0 ° Index . AND NUT c . Bring adjusting bracket forward until it is INDEX ROD approximately 1 / 16 inch from contacting Index rod . Or until it is in the extreme forward position on the mounting slot , d . Tighten carriage bolt & nut . Test indexing action in all Index positions . 3 . Reinstall parts that have been removed . a . Install arm trim pad . MOUNTING b . Remove Carriage Stop Screw and Lockwasher SLOT and install carriage . REINSTALL CARRIAGE " 16 - INCH STOP SCREW , AND LOCKWASHER . c . Install lever arm knob . d . Install miter scale and miter indicator . Set miter indicator to 0 ° . 3O
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FINISH CUT END FINISH CUT END SQUARE trouble - shooting SQUARE " ! / WARNING : REMOVE POWER CORD FROM POWER SOURCE BEFORE TROUBLE SHOOTING . NOTE : Changing one adjustment will effect another , so it is best to perform all of the alignment procedures when i correcting any one problem . The usual operating " troubles " are listed in the following paragraphs with the necessary corrections listed . RADIAL SAW DOES NOT MAKE ACCURATE 0 ° or 45 ° MITER CROSSCUTS . a . Looseness between column tube and column , . o _ support . FENCE FDGE FENCE EDGE Align as described in Alignment Procedure Section FINISH CUT LOOKS LIKE THIS - 0 ° CROSSCUT Step Two . b . Crosscut travel not properly adjusted . Refer to Step Three in Alignment Procedure Section Squaring Crosscut Travel . c . Column is Loose in Support . Refer to Step Two in Alignment Procedure . _ , , , , , - ! , _ , rl , r - ] - i , i . _ . l , l , r d . Arm Not Indexing Properly . Refer to Arm Index Rod Adjustment in I I I [ I _ lj , i , I Adjustments to Compensate for Wear section . OR LIKE THIS - - 45 ° MITER . e . Carriage Assembly Loose on Arm . Refer to Carriage Bearing Adjustment in adjustment g . Sawdust between Work Piece and Fence , to Compensate for Wear Sections . Keep Front Work Table Clean . f . Looseness between Yoke and Carriage Assembly . h . Rip Fence Not Straight . Refer to " Yoke Lock Handle " adjustment in adjustment to Compensate for Wear Section , Replace Fence . F 2 . SAW CUTS AT ANGLE - NOT 90 ° TO TABLE TOP . _ hOUL [ 6E 90 c _ L _ a . Table support channels not properly leveled . Refer to Step One under Alignment Procedure Section . b . Blade not square to work table top . Refer to Step Four in Alignment Procedure Section . BOARD 3 . BLADE ANGLE ( BEVEL ) CUTS NOT ACCURATE . SQUARE a . Corrective Action is the same as paragraph 2A and J 1 B above . Bevel Lock Handle Loose . b . Carriage Bearings Loose . Refer to Adjustment Bevel Lock Handle in Refer to adjusting carriage bearing in adjustments to compensate for wear section . Adjustment to Compensate for Wear Section . ' ' FENCE J 4 . SAW KERF ( CUT EDGE ) OF STOCK ROUGH - TOOTH MARKS LEFT ON EDGE OF SAW KERF . NOTE : This condition is commonly called " HEEL " . a . Crosscutting or Miter Cutting " Heeling " will tend to slide the workpiece along the guide fence , as the cut is being made , and make a square cut almost impossible . Refer to step 5 under Alignment Procedure Section - " Squaring Blade to Fence . " b . Bevel Crosscutting Or Bevel Ripping . Refer to Step 5 Under Alignment Procedure Section . . . . . . . . . . . . . . DIRECTION OF DIRECTION OF Vertical Heel Adjusting . ATTEMPI ED BLADE TRAVEL BLADE TRAVEL c . Using Improper Blade for Finish Cut Desired . Use Proper Smooth Cutting Blade . 31
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trouble - shooting IN RIP POSITION 5 . WOOD BINDS , SMOKES AND MOTOR SLOWS TOp vIEW WITH ARM 90 ° TO THE FENCE DOWN OR STOPS WHEN RIPPING . a . Dull blade or warped board . Sharpen or replace the saw blade . Avoid the attempted use of severly warped material . DIRECTION b . Feed rate too fast . FEED Slow Feed Rate . c . Saw blade heels . Check and align as described in Alignment Procedure Section , Step Five . d . Fence not straight . I ] ) Vq T _ FkFALc EE Replace fence . e . Carriage Assembly Loose on Arm . \ Y Refer to adjusting carriage bearings in adjustments HEEL TO RIGHT : HEEL TO LEFT : to compensate for wear section , I NCORR ECT i NCORRECT 6 . BOARD PULLS AWAY FROM FENCE WHEN RIPPING . FENCE a . Saw Blade has heel . Corrective action is the same as preceding instructions explained in paragraph c . 7 . WORKPIECE STRIKES SPREADER WHEN RIPPING . a . Adjust spreader per instructions in Step Six under " ' Alignment of Spreader for Ripping " . & SAW DOES NOT TRAVEL SMOOTHLY ON ARM TRACKS . a . Dirty tracks . Clean Tracks . WlTi FENCE b . Bad Bearing . CORRECT Replace Bearing . c . Worn Tracks 11 . DEPTH OF CUT VARIES FROM ONE END OF WORK PIECE TO THE OTHER . Replace Tracks a . Table Top not parallel with Arm . 9 . CLAMPING FORCE NOT SUFFICIENT AT MITER ANGLES OTHER THAN 45 ° . Refer to Attaching and Leveling table Mtg . Support Channels in Step One Align . Section . a . Arm Control Lever requires Adjustment . 12 . BLADE TENDS TO ADVANCE THRU LUMBER TOO Refer to Arm Lock Adjusting Wheel in Adjustments FAST . to Compensate for Wear Section . a . Dull Blade . 10 . CLAMPING FORCE NOT SUFFICIENT AT BEVEL ANGLES OTHER THAN 45 ° . Replace or sharpen blade . a . Bevel Lock Lever Requires adjusting . b . Not advancing Saw Blade properly . Refer to Adjusting Bevel Lock Lever in Draw Saw Blade across lumber with a slow and Adjustments to Compensate for Wear Section . steady pull . 32
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MOTOR TROUBLE - SHOOTING CHART NOTE : Motors used on wood working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or " vacuumed " frequently to prevent interference with normal motor ventilation . TROUBLE PROBABLE CAUSE SUGGESTED REMEDY Motor will not run . 1 . Protector open ; c ! rcuit 1 . Reset protector by pushing on red button , broken , located on top of motor ( indicated by audible click ) . 2 . Low voltage . 2 . Check power line for proper voltage . Motor will not run and 1 . Short circuit in line , 1 . Inspect line , cord and plug for damaged fuses " BLOW " . insulation and shorted wires . cord or plug . 2 . Short circuit in motor or 2 . Inspect all terminals in motor for loose or loose connections , shorted terminals or worn insulation on wires . 3 . Incorrect fuses in power line . 3 . Install correct fuses . Power line overloaded with Motor fails to develop 1 . Reduce the line load . full power . ( Power output lights , appliances and other motors . of motor decreases rapidly with decrease in voltage at 2 . Undersize wires or circuit 2 . Increase wire sizes , or reduce length of wiring . motor terminals . For too long . example : a reduction of 10 % in voltage causes a 3 . General overloading of 3 . Request a voltage check from the power company . reduction of 19 % in power company's facilities , maximum power output ( In many sections of the of which the motor is country , demand for capable , while a reduction electrical power exceeds of 20 % in voltage causes the capacity of existing a reduction of 36 % in generating and distribution maximum power output . ) systems . ) Motor overheats . 1 . Excessive feed rate when 1 . Slowdown rate of feed . crosscutting or ripping . 2 . Improper cooling . ( Air 2 . Clean out sawdust to provide normal air circulation restricted circulation through motor . through motor due to sawdust , etc . ) 3 . Saw blade has " heel " . 3 . Refer to Alignment Procedure Section of manual Step Five . Motor starts slowly or 1 , Low Voltage will not trip 1 . Correct low voltage condition . fails to come up to full starting switch . speed . Motor stalls ( resulting in 1 . Voltage too low to permit 1 . Correct the low line voltage condition . blown fuses or tripped motor to reach operating circuit breakers ) . speed . 2 . Fuses or circuit breakers 2 . Replace fuses or circuit breakers with do not have sufficient proper capactty units . capacity . Frequent opening of 1 . Motor overloaded . 1 . Reduce motor load . fusesor circuit breakers . 2 . Fuses or circuit breakers 2 , Replace fuses or circuit breakers . do not have sufficient capacity . 33
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maintenance and lubrication NO LUBRICATION REQUIRED MAINTENANCE Do not lubricate carriage ball bearings or motor bearings as WARNING : FOR YOUR OWN SAFETY , TURN SWITCH these are sealed ball bearings and require no added " OFF " AND REMOVE PLUG FROM POWER SOURCE lubrication . OUTLET BEFORE MAINTAINING OR LUBRICATING Do not lubricate between radial arm cap and radial arm . YOUR SAW . When you receive your new Craftsman radial saw , it PERIODICALLY LUBRICATE THESE POINTS requires no lubrication . The radial saw has been partially aligned and all bearings are lubricated and sealed for life . In Use SAE No , 10W30 automotive engine oil and refer to time , however , in order to keep your saw in perfect Parts List for locations . Apply a few drops of oil along the working order and accurate , it will be necessary to lubricate swivel latch pin and bevel index pin only if the pin has a and realign . In fact , your radial saw needs more of a tendency to stick . Remove the left - hand carriage cover and cleaning than a lubrication . use oil sparingly to prevent it from getting on the ball Make sure the teeth of the ANTI KICKBACK pawls are bearings or races . always sharp . Replace if not sharp . A light film of oil should be wiped on the face of the column tube to lubricate the fit between the column tube , and column support . LUBRICATION The thread on the elevation shaft assembly can be lubricated through the oil hole in the center of the radial Your saw is precision built and should be kept clean and arm cap . properly lubricated . Before describing the various points which may periodically require lubrication , IT IS MORE CAUTION : Excessive oil at any location will attract IMPORTANT TO FIRST MENTION THE VARIOUS airborne dust particles and sawdust . POINTS WHICH SHOULD NOT BE LUBRICATED . recommended accessories ITEM CAT . NO . Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22205 Steel Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22238 Casters . . . . . . . . . . . . . . . . . . . . . . . 9 - 22221 or 9 - 22222 Drill Chuck & Key . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2980 * Molding Head Guard - 7 - inch . . . . . . . . . . . . . . . 9 - 29524 * Molding Head Guard - 8 - inch . . . . . . . . . . . . . . . 9 - 29523 Rotary Surface Planer - Carbide Tip . . . . . . . . . . 9 - 29513 Sanding Wheel - 8 - inch . . . . . . . . . . . . . . . . . . . . . 9 - 2274 Sanding Wheel - 10 - inch . . . . . . . . . . . . . . . . . . . 9 - 22723 Dust Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 16997 Taper Jig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3233 * Satin Cut Dado - 7 - inch . . . . . . . . . . . . . . . . . . . . . 9 - 3257 * Satin Cut Dado - 8 - inch . . . . . . . . . . . . . . . . . . . . . 9 - 3253 * Molding Head Single Cutter . . . . . . . . . . . . . . . . . . 9 - 3215 * Molding Head Three Cutter . . . . . . . . . . . . . . . . . . 9 - 3221 Sanding Drum 3 - inch . . . . . . . . . . . . . . . . . . . . 9 - 25246 Lower Retractable Guard . . . . . . . . . . . . . . . . . . . 9 - 29009 " Power Tool Know How Handbook ' " Radial Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2917 oMeets OSHA Requirements as of 8 - 73 . ' Before purchasing or using any of these accessories , read and comply with additional safety instructions No . " ( D ) 2 ' " NOTE : This lower retractable guard is designed to provide on p . 5 of this manual . additional protection to the operator in an axial direction to the sawblade ( perpendicular to the plane of the sawblade ) : ( a ) When NOT in the cut ( guards in full down position ( touching the table ) and carriage in full rear position The above recommended accessories are current and were behind fence ) : available at the time this manual was printed . ( b ) When saw is set up to perform 90 ° crosscut operations ( sawblade 90 ° to table surface and arm in 90 ° crosscut position ) . 34
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repair parts PARTS LIST FOR CRAFTSMAN 10 - INCH RADIAL SAW MODEL 113.197751 4 o I FIGURE 1 - - LEG SET Key Part No . No . Description 1 63749 Leg 2 60314 Screw , Truss Hd . 1 / 4 - 20 x 5 / 8 3 63751 Stiffener , R . H . 4 63750 Stiffener , L . H . 5 STD 551225 * Lockwasher , External 1 / 4 6 STD 541025 * Nut , Hex 1 / 4 - 20 7 STD 523106 * Screw , Hex Hd . 5 / 16 - 18 x 5 / 8 8 STD 551031 * Washer , 11 / 32 x 11 / 16 x 1 / 16 9 STD 551131 * Lockwasher , External 5 / 16 10 STD 541231 * Nut , Hex Jam 5 / 16 - 18 11 STD 541250 * Nut , Hex Jam 1 / 2 - 13 12 803835 Foot , Leveling 63752 Bag of Loose Parts ( Not Illustrated ) * Standard Hardware Item - May be Purchased Locally . 35
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repair parts PARTS LIST FOR CRAFTSMAN 10 - INCH RADIAL SAW MODEL NUMBER 113.19771 AND 113.197751 13 14 15 FIGURE 5 - ARM ASSEMBLY Key Part Key Part No . No . ] Description No . No . Description 20 63637 Pin 1 63626 Housing , Pin 21 63636 2 Pin , Clevis 63629 Pin , Arm Index 22 63667 3 63631 Clamp , Cord Shoe , Arm Lock 23 STD 601103 * Screw , Type " T " Pan Hd . 4 63628 Spring , Tension 10 - 32 x 3 / 8 5 9420417 * Screw , Type " T ' " Hex Washer Hd . 24 STD 551210 * Lockwasher , Ext . Tooth N10 1 / 4 - 20 x 5 / 8 63639 Track 25 6 63627 Guide 448337 7 63632 26 Screw , Type " ' T ' " Rd . Hd . Rod , Index 10 - 32 x 5 / 8 8 63630 Spring , Arm Lock 27 63680 ] ' rim Front Arm 28 60256 Key 11 63633 Rod Assembly , Arm Lock STD 600803 29 * Screw , Type " ' T ' " Pan Hd . 12 60332 Washer , 21 / 64 x 1 x 1 / 8 8 - 32 x 5 ! 16 13 STD541025 * Nut , Hex 1 / 4 - 20 30 63664 14 Guard , Switch STD 551225 * Lockwasher , External I / 4 31 63663 Switch , Locking ( Includes Key No . 27 ) 15 63635 Bracket , Adjusting 32 63624 16 Arm , Radial 63634 Lever Assembly 33 63640 17 Bracket , Support 9417711 * Bolt , Rd . Hd . Short Square Neck Grommet 34 60225 1 / 4 - 20 x 1 / 2 18 35 60128 Washer , 17 / 64 x 5 / 8 x 1 / 32 63638 Pin , Lever 36 60208 19 * Nut , Push 60240 + Nut , Push 1 / 4 37 63773 Insulation * Standard Hardware Item - May be Purchased Locally . + If this part is removed , discard and replace with a new Push Nut . 42
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PARTS LIST FOR CRAFTSMAN 10 - INCH RADIAL SAW MODEL NUMBER 113.19771 AND 113.197751 4 5 6 7 9 9 17 15 14 16 10 12 11 13 FIGURE 6 - - GUARD ASSEMBLY Key Part Key Part No . No . Description No . No , Description 1 63681 Guard 9 63271 Pawl , Anti - Kickback 2 120399 * Nut , Square , 5 / 16 - 18 10 STD 582043 * Ring , Retaining 7 / 16 3 63541 Bar , Antikickback 11 63270 Spreader 4 63540 Guide , Antikickback 12 63269 Bearing 5 STD 551010 * Washer , 13 / 64 x 5 / 8 x 1 / 32 13 63539 Screw , Guard Clamp 6 STD 601103 * Screw , Type " T " Pan Hd . 14 STD 541008 * Nut , Hex , 8 - 32 10 - 32 x 3 / 8 15 STD 551108 * Lockwasher , External Tooth No . 8 60219 Screw , Wing 5 / 16 - 18 x 1 / 2 16 63538 Clamp , Guard STD541231 * Nut , Hex . , 5 / 16 - 18 17 STD 510805 * Screw , Pan Hd . , 8 - 32 x 1 / 2 * Standard Hardware Item - May be Purchased Locally .
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Sears owners IO - INCH RADIAL SAW manual SERVICE Now that you have purchased your 10 - inch radial saw , should a need ever exist for repair parts or service , simply contact any Sears Service Center and most Sears , Roebuck and Co . stores . Be sure to provide all pertinent facts when you call or visit . MODEL NO . 113.19771 The model number of your lO - inch radial saw will be found on SAW ON LY a label attached to your saw , at the front of the base . 113.197751 SAW WITH LEGS HOW TO ORDER WHEN ORDERING REPAIR PARTS , ALWAYS GIVE THE FOLLOWING INFORMATION : REPAIR PARTS PART NUMBER PART DESCRIPTION NAME OF ITEM MODEL NUMBER 113.19771 10 - INCH RADIAL SAW 113.197751 All parts listed may be ordered from any Sears Service Center and most Sears stores . If the parts you need are not stocked locally , your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling . Sold by SEARS , ROEBUCK AND CO . , Chicago , IL . 60684 U . S . A . Part . No . 63784 Forrn No SP4411 5 Printed in U . S . A . 7 / 81
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