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Back To Craftsman Table Saw       Model: 113.221611 or 113221611 Craftsman 8 Inch Direct Drive Table Saw
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Save This Manual For Future Reference MODEL NO . 113.221611 Serial Number Model and serial number may be found at the rear of the base , , You should record both model and serial number in a safe place for future use , 8 INCH DIRECT DRIVE CAUTION : TABLE SA W READ ALL INSTRUCTIONS o assembly CAREFULLY ® operating o repair parts Sold by SEARS , ROEBUCK AND CO , , Chicago , IL 60684 U . S . A . Part No , SP5022 Primed i _ U S A
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FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW If within one year from the date of purchase , this Craftsman Table Saw fails due to a defect in material or workmanship , Sears will repair it , free of charge WARRANTY SERVICE IS AVAILABLE BY RETURNING THE TABLE SAW TO THE NEAREST SEARS RETAIL / CATALOG STORE OR SERVICE CENTER / DEPARTMENT IN THE UNITED STATES This warranty gives you specific legal rights and you may also have other rights which vary from state to state , SEARS , ROEBUCK AND CO , , , Scars Tower , BSC 4 % 3 , Chicago , iL 60684 GENERAL SAFETY iNSTRUCTiONS FOR POWER TOOLS 1 . KNOW YOUR POWER TOOL Z87 . , 1 ) at all times ° Everyday eyeglasses only Read and understand the owner's manual and have impact resistant lenses , they are NOT safety glasses . Also , use face or dust mask if labels affixed to the tool Learn its application cutting operation is dusty , and ear protectors and limitations as well as the specific potential ( plugs or muffs ) during extended periods of hazards peculiar to this tool operation . 2 . GROUND ALL TOOLS 13 . SECURE WORK This tool is equipped with an approved 3 - Use clamps or a vise to hold work when conductor cord and a 3 - prong grounding type practical It's safer than using your hand , frees plug to fit the propergrounding type receptacle , both hands to operate tool The green conductor in the cord is the grounding wire ° Never connect the green wire to 14 . DON'T OVERREACH a live terminal Keep proper footing and balance at all times , 3 . KEEP GUARDS IN PLACE 15 . MAINTAIN TOOLS WITH CARE In working order , and in proper adjustment and Keep tools sharp and clean for best and safest alignment . performance , , Follow instructions for lubricating 4 . REMOVE ADJUSTING KEYS and changing accessories , AND WRENCHES 16 . DISCONNECT TOOLS Form habit of checking to see that keys and Before servicing ; when changing accessories adjusting wrenches are removed from tool such as blades , bits , cutters , etc before turning it on . 17 _ AVOID ACCIDENTAL STARTING 5 . KEEP WORK AREA CLEAN Make sure switch is in " OFF " position before Cluttered areas and benches invite accidents . , plugging in , Floor must not be siippery due to wax or 18 . USE RECOMMENDED ACCESSORIES sawdust . Consult the owner's manual for recommended 6 , AVOID DANGEROUS ENVIRONMENT accessories , Follow the instructions that Don't use power tools in damp or wet locations accompany the accessories _ The use of or expose them to rain . Keep work area well improper accessories may cause hazards . lighted Provide adequate surrounding work 19 . NEVER STAND ON TOOL space . . Serious injury could occur if the tool istipped or 7 , KEEP CHILDREN AWAY if the cutting tool is accidentally contacted , All visitors should be kept a safe distance from Do not store materials above or near the toot work area , such that it is necessary to stand on the tool to 8 . MAKE WORKSHOP CHILD - PROOF reach them - - with padlocks , master switches , or by 20 . CHECK DAMAGED PARTS removing starter keys . Before further use of the tool , a guard or other 9 . DON'T FORCE TOOL part that is damaged should be carefully It wit ! do the job better and safer at the rate for checked to ensure that it will operate properlyfor which it was designed and perform its intended function . , Check 10 . USE RIGHT TOOL alignment of moving parts , binding of amovingny Don't force tool or attachment to do a job it was parts , breakage of parts , mounting , and not designed for . other conditions that may affect its operation . Abe guard or other part that is damaged should 11 . WEAR PROPER APPAREL properly repaired or replaced Do not wear loose clothing , gloves , neckties or 21 . DIRECTION OF FEED jewelry ( rings , wrist watches ) to get caught in moving parts , Nonslip footwear is Feed work into a blade or cutter against they recommended Wear protective hair covering to direction of rotation of the blade or cutter onl contain tong hair Roll long sleeves above the 22 . NEVER LEAVE TOOL RUNNING elbow UNATTENDED 12 . USE SAFETY GOGGLES ( Head Protection ) Turn power off Don't leave tool until it comes to Wear Safety goggles ( must comply with ANSI a complete stop ,
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ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS WARNING : FOR YOUR OWN SAFETY , DO NOT been damaged or broken . . . such as the motor OPERATE YOUR SAW UNTIL IT IS COMPLETELY switch , or other operating control , a safety ASSEMBLED AND INSTALLED ACCORDING TOVE device or the power cord . cease operating THE INSTRUCTIONS , . . AND UNTIL YOU HA immediately until the particular part is READ AND UNDERSTAND THE FOLLOWING : properly repaired or replaced 1 . GENERAL SAFETY INSTRUCTIONS FOR B Wear safety goggles that comply with ANSI POWER TOOLS . _ . SEE PAGE 2 Z87 . 1 , and a face shield if operation is dusty . 2 , GETTING TO KNOW YOUR SAW . , , SEE PAGE Wear ear plugs or muffs during extended 2O periods of operation . 3 . BASIC SAW OPERATION _ . , SEE PAGE 23 C Smali loose pieces of wood or other objectsan that contact the rear of the revolving blade c 4 . MAINTENANCE . _ . SEE PAGE 31 be thrown back at the operator at very high 5 . STABILITY OF SAW speed . This can usually be avoided by keeping if there is any tendency for the saw to tip over or the guard and spreader in place for all thru - move during certain cutting operations such as sawing operations ( sawing entirely thru the cutting extremely large heavy panels or . long work ) AND by removing all loose pieces from heavy boards , the saw should be bolted down the table with a long stick of wood If you attach any kind of auxiliary tablew , IMMEDIATELY after they are cut off extensions over 24 " wide to either end of the sa D , Use extra caution when the guard assembly is make sure you either bolt the saw to the bench or removed for resawing , dadoing , rabbeting , or floor as appropriate , or support the outer end ofs molding , - - replace the guard as soon as that the extension from the bench or floor , a operation is completed appropriate , E For rip or rip - type cuts , the following end of ad 6 . LOCATION workpiece to which a push stick or push boar The saw should be positioned so neither the is applied must be square ( perpendicular to operator nor a casual observer is forced to stand the fence ) in order that feed pressure applied in line with the saw biade , to the workpiece by the push stick or block 7 . KICKBACKS does not cause the workpiece to come away A " KICKBACK " occurs during a rip - type from the fence , and possibly cause a kickback operation when a part or all of the workpiece is F During rip and rip type cuts , the workpiece violently thrown back toward the operator must be held down on the table and against Keep your face and body to one side of the the fence with a push stick , push block , and / orid sawblade , out of line with a possible " Kickback . " featherboards A featherboard is made of sol Kickbacks - - and possible injury from them - - lumber per sketch can usually be avoided by : A Maintaining the rip fence parallel to the sawblade , B Keeping the sawblade sharp Replace or sharpen antikickback pawls when points 5 / I 6 " APA _ RT become dull C . Keeping sawblade guard , spreader , and antikickback pawls in place and operating properly The spreader must be in alignment G NEVER turn the saw " ON " before clearing hthee with the sawblade and the pawls must stop air table of all tools , wood scraps , etc , except t kickback once it has started . Check the workpiece and related feed or support devices action before ripping for the operation planned D , NOT ripping work that is twisted or warped or H NEVER place your face or body in line with the does not have a straight edge to guide along cutting tool . the rip fence t NEVER pface yourfingers or hands in the path E NOT releasing work until you have pushed it of the sawblade or other cutting tool all the way past the sawblade . J NEVER reach in back of the cutting tool withhe F . Using a push stick for ripping widths of 2 to 6 either hand to hold down or support t in . , and an auxiliary fence and push block for workpiece , remove wood scraps , or for any ripping widths narrower than 2 in . ( See " Basic other reason Avoid awkward operations and Saw Operation Using The Rip Fence " hand positions where a sudden slip could section ) cause fingers or hand to move into a sawblade or other cutting tool G NOT confining the cut - off piece when ripping or cross - cutting K . DO NOT perform layout , assembly , or setup H When ripping apply the feed force to the work on the table while the cutting tool is rotating section of the workpiece between the saw blade and the rip fence . L , DO NOT perform any operation 8 . PROTECTION : EYES , HANDS , FACE , EARS , " FREEHAND " - - always use either the rip BODY fence or the miter gauge to position and guide the work A if any part of your saw is malfunctioning , has
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M NEVERusetheripfencewhencrosscuttingor possible for the operation being performed Keep all guards in place whenever possible the mitergaugewhenripping , DO NOTuse the rip fenceasa lengthstop 12 _ Do not use any blade or other culling tool Neverholdontoortouchthe " freeend " ofthe marked for an operating speed less than e3450ras workpieceor a " free piece " that is cut off , RPM . Never use a cutting tool larger in diametw whilepoweris " ON " and / orthe sawbladeis than the diameter for which the saw rotating designed . For greatest safety and efficiency N Shut " OFF " thesawanddisconnectthepower when ripping , use the maximum diameter blade cord when removing the table insert , for which the saw is designed , since under these changing the cutting tool , removing or conditions the spreader is nearest the blade . replacing the blade guard , or making 13 . NEVER operate the saw unless the proper insert adjustments is installed O Provideadequatesupport to the rear and 14 , NEVER feed material into the cutting tool fromus sides of the saw table for wider or tong the rear of the saw An accident and serio workpiecesd injury could result P . Plastic an composition ( like hardboard ) t5 , NEVER use another person as a substitute for a materialsmaybecut onyoursaw However , table extension , or as additional support for a since these are usually quite hard and workpiece that is longer or wider than the basic slippery , theantikickbackpawlsmaynotstop saw table , orto assist in feeding or supporting or a kickback , pulling the workpiece , Thereforeb , eespeciallyattentiveto following DO NOT pull the workpiece through the proper set - up and cutting proceduresfor sawblade - - position your body at the nose ( in - ripping Donotstand , orpermitanyoneelseto feed ) side of the guard : start and complete the stand , in linewitha potentialkickback cut from the same side This will require added Q If you stall or jam the sawbladein thee table support for tong or wide workpieces that workpiece , turn saw " OFF " , remove th extend beyond the length or width of the saw workpiecefrom thesawblade , andcheckto table seeif the sawbladeis parallelto the miter 16 . THINK SAFETY . gaugegroovesandif thespreadeirsinproper Safety is a combination of operator wcommon alignmentwiththesawbladeIf rippingat the sense and alertness at att times when the sa is time , checkto seeif the rip fenceis parallel being used withthesawbladeReadjusat s indicated r 17 _ NOTE AND FOLLOW SAFETY INSTRUC - R DO NOT remove small pieces of cut - off TIONS THAT APPEAR ON THE FRONT OF materialthat maybecometrappedinsidethe YOUR SAW . bladeguardwhilethe sawis running This could endanger your hands or cause a kickbackTurnsaw " OFF " andwaituntilblade READ AND UNDERSTAND OWNERS MANUAL BEFORE OPERATING MACH | NE stops I WE , AR 5AFE ' T _ GOGGLES 5 KNOW HOW TO AVOIO ' * _ ICt _ ACKS , * U _ E I _ AWSLAI _ E GG _ gO FOR 1 H P _ $ _ SAWING _ DO t _ O _ tJ _ . RFORM OP _ RATION _ ' F _ EEHAf _ I S . Useextracarewhenrippingwoodthat hasa _ EEP HANOS OUr OF PATP : OF _ AWI _ t . A _ E I NI _ VE _ REACH AAOURL1 On OV , _ _ _ AWgLA D _ li E = ANGERI o . ou . ow . sAFETY : U _ E A ' PUSH ' $ T _ CK = ' WHEN R [ QUIR _ O twistedgrainor istwistedor bowedi it may WARNING : use 1 _ 0 VOLT 15 A _ P a _ NCH CtRCIJtT AtG3 USE I _ AMP TiME DELAY I _ GJSE rockonthetableand / orpinchthesawblade T Nevergangcrosscutor rip - - lining up more 18 . WARNING : DO NOT ALLOW FAMILIARITY than one workpiece in front of the blade ( GAINED FROM FREQUENT USE OF YOUR ( stacked vertically , or horizontally outward onh SAW ) TO BECOME COMMONPLACE . the table ) and then pushing throug ALWAYS REMEMBER THAT A CARELESS sawblade The blade could pick up one or FRACTION OF A SECOND IS SUFFICIENT TO more pieces and cause a binding or loss of INFLICT SEVERE INJURY . control and possible injury NOTE : Do not overtighten arbor nut . Use the arbor 9 . KNOW YOUR CUTTING TOOLS wrench to just " snug " it A ° Dull , gummy , or improlSerly sharpened or set cutting tools can cause material to stick , jam , WEAR YOUR stall the saw , or kickback at the operator Minimize potential injury by proper cutting tool and machine maintenance NEVER ATTEMPT TO FREE A STALLED SAWBLADE WITHOUT FIRST TURNING THE SAW OFF . B - Never use grinding wheels , abrasive cut - off wheels , friction wheels ( metal slitting blades ) wire wheels or buffing wheels 10o USE ONLY ACCESSORIES DESIGNED FOR The operation of any power tool can result in foreign THIS SAW , objects being thrown into the eyes , which can results in severe eye damage Always wear safety goggle 11 _ Make sure the top of the arbor or cutting tool comptying with ANSI Z87 1 ( shown on Package ) rotates toward you when standing in normal before commencing power too ! operation Safety operating position Also make sure the cuttinged Goggles are available at Sears retail or catalog tool , arbor collars and arbor nut are install stores . properly Keep the cutting tool as low as 4
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MOTOR SPEC FICATIONS AND ELECTR ! CAL REQUIREMENTS MOTOR SPECIFICATIONS the Canadian Standards Association The ground conductor has a green jacket and is attached to the The AC motor used in this saw is a non - reversible toot housing at one end and to the ground prong in type , with the following specifications : the attachment plug at the other end Amperes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.860 This plug requires a mating 3 - conductor grounded Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . type outlet as shown Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 WARNING : DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN Rotation ( viewed from INSTALLING OR REMOVING THE PLUG TO OR Sawblade end ) . . . . . . . . . . Counterclockwise FROM THE OUTLET . MOTOR SAFETY PROTECTION 3 - PRONG PLUG MOTOR SAFETY PROTECTION 1 REPEATED STALLING OF THE SAW BLADER . WILL SHORTEN THE LIFE OF THE MOTO Always avoid stalling the blade If the motor has been abused ( repeated stalling ) and fails to start ( hums ) , TURN THE SWITCH OFF , ALLOW THE @ MOTOR TO COOL , THEN RE - START IT 2 ALWAYS USE SHARP BLADES A dull blade GROUNDING PRONG requires excessive power and does not produce " _ PROPERLY GROUNDED quality results 3 - PRONG OUTLET 3 . NOTE : The starting relay is a GRAVITY SENSITIVE TYPE . NEVER TURN THE POWER ON WHILE TH E SAW tS UPSIDE DOWN AS THIS WILL DAMAGE THE MOTOR . Plug power cord into a 110 - 120V properly grounded type outlet protected by a 15 - amp dual element 4 Frequent opening of fuses or circuit breakers time delay or CircuibSaver fuse or circuit breaker may result if motor is overloaded , or if the motore If the outlet you are planning to use for this power circuit is fused with a fuse other than thos tool is of the 2 prong type , DO NOT REMOVE NORY recommended Do not use a fuse of greater ALTER THE GROUNDING PRONG IN A capacity without consulting the power company ° MANNER Use an adapter as shown below and 5 Although the motor is designed for operation on always connect the grounding lug to known the voltage and frequency specified on motor ground . nameplate , normal loads will be handled safely on voltages not more than 10 % above or below A temporary adapter as shown below is available for the nameplate voltage connecting plugs to 2 - prong receptacles The green Heavy loads , however , require that voltage at grounding lug extending from the adapter must bea connected to a permanent ground such as to motor terminals by not tess than the voltage specified on nameplate properly grounded outlet box 6 Most motor troubles may be traced to loose or A temporary adapter as illustrated is available for incorrect connections , overloading , reduced connecting plugs to 2 - prong receptacles The input voltage ( which results when small size wires temporary adapter should be used only until a are used in the supply circuit ) or when the supply properly grounded outlet can be installed by a circuit is extremely long Always check qualified electrician connection , load and supply circuit when the GROUNDING LUG motor fails to perform satisfactorily . Check wiren sizes and lengths with table at end of this sectio CONNECTING TO POWER SUPPLY OUTLET _ MAKE SURE THIS tS If power cord is worn or cut , or damaged in any way , 3 - PRONG _ " ' _ - _ - _ CONNECTED TO A have it replaced immediately . PLUG _ - ' l ( _ ' _ lt KNOWNGROUND WARNING : IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN CAUSE AN ELECTRICAL SHOCK / _ RECEPTACLE PARTICULARY WHEN USED IN DAMP LOCATIONS ADAPTER CLOSE TO PLUMBING . IF AN ELECTRICAL SHOCK WARNING : THE GREEN GROUNDING LUG OCCURSTHEREtSTHEPOTENTIALOFASECONDARY EXTENDING FROM THE ADAPTER MUST BE HAZARD SUCH AS YOUR HANDS CONTACTING CONNECTED TO A PERMANENT GROUND THE SAW BLADE . SUCH AS TO A PROPERLY GROUNDED OUTLET BOX . NOT ALL OUTLET BOXES ARE PROPERLY If you are not sure that your outlet , as pictured GROUNDED . below , is properly grounded , have it checked by a If you are not sure that your outlet box is properly qualified electrician grounded , have it checked by a qualified electrician . Your unit is for use on 110 = 120volts , and has a plug that looks like illustration below NOTE : The adapter illustrated is for use only if you This power tool is equipped with a 3 - conductor cord already have a properly grounded 2 - prongthe rec'eptacte _ Adapter is not allowed in Canada by and grounding type plug which has a grounding Canadian Electrical Code prong , approved by Underwriters ' Laboratories and
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groundingtypeplugsand3 - polereceptaclews hich Theuseof anyextensioncordwillcausesomeloss acceptthe toolsplug . of power . To keepthistoa minimumandtoprevent over - heatingandmotorburn - out , usethefollowing Extension Cord Length Wire Size A . W . G . tableto determinetheminimumwiresize ( A . WoG ) Up to 100 Ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ! 412 extensioncord . 100 - 200 Ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 - 400 Ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Useonly3wireextension ¢ ordswhichhave3 - prong CONTENTS GETTING TO KNOW YOUR SAW . . . . . . . . . . . 20 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 On - Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 GENERAL SAFETY . INSTRUCTIONS Elevation Handwheel . . . . . . . . . . . . . . . . . . . . . . . . . 2211 FOR POWER TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Tilt Handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ADDITIONAL SAFETY INSTRUCTIONS Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2121 FOR TABLE SAWS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Blade Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 MOTOR SPECIFICATIONS AND ELECTRICAL Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Removing and Installing Saw Blade . . . . . . . . . 212 UNPACKING AND CHECKING CONTENTS . , 6 To Install Saw Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Tools Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 List of Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 BASIC SAW OPERATION USING THE MITER GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Work Helpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Installing Handwheels . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Crosscutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Adjusting Blade Insert . . . . . . . . . . . . . . . . . . . . . . . 8 Repetitive Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2255 Checking Heeling or Parallelism of Miter Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Saw Blade to Miter Gauge Groove . . . . . . . . . . . . 9 Bevel Crosscutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Adjusting Parallelism of Saw Blade to Miter Compound Miter Cutting . . . . . . . . . . . . . . . . . . . . . 26 Gauge Groove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Adjusting 90 Degree Bevel Stop . . . . . . . . . . . . . 10 BASIC SAW OPERATION USING THE Adjusting Bevel Pointer . . . . . . . . . . . . . . . . . . . . . . . . 11 RIP FENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Adjusting 45 Degree Bevel Stop . . . . . . . . . . . . . I212 Ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Installing Table Extensions . . . . . . . . . . . . . . . . . Bevel Ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Aligning Table Extensions . . . . . . . . . . . . . . . . . . . 13 Ploughing and Molding . . . . . . . . . . . . . . . . . . . . . . 29 To Raise Extension . . . . . . . . . . . . . . . . . . . . . . 13 Resawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 To Lower Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Rabbeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Leveling Extensions . . . . . . . . . . . . . . . . . . . . . . . . 14 Dadoing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3300 To Lower Outer Edge of Extension . . . . . . . . 14 Molding and Cutting . . . . . . . . . . . . . . . . . . . . . . . . . TO Raise Outer Edge of Extension . . . . . . . . . . 14 Using Featherboards . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Aligning Table Extensions with Front of Table I515 To Move Outer Edge of Extension Back . . . . . MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 To Move Outer Edge of Extension Forward , 15 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Installing Blade Guard . . . . . . . . . . . . . . . . . . . . . . . . 16 Aligning Spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 RECOMMENDED ACCESSORIES . . . . . . . . . . . . . 33 Attaching Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Aligning Rip Fence . . . . . . . . . . . . . . . . . . . . . . . 19 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 33 Adjusting Miter Gauge . . . . . . . . . . . . . . . . . . . . . . 19 REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Mounting Saw to Legs or Bench . . . . . . . . . . . . . t9 , , u , u , H ' ' = " ' 111 CHECKING CONTENTS UNPACKING AND COMBINATION SQUARE MUST BE TRUE ° TOOLS NEEDED STRAIGHT EDGE OF BOARD 3t4 " THICK . THIS EDGE MUST DRAW LIGHT LINE ON BE PERFECTLY STRAIGHT THIS EDGE _ ' _ BOARD ALONG " } " , Medium Screwdriver 7 / 16 tn . # 2 Phillips Screwdriver Long Nose Pliers SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPED OVER tN DOTTED POSITION Combination Square Hex " L " Wre _ 3 / 16 " , t / 8 " , 5 / 32 "
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Model 1 ! 3221611 Table Saw with Table Extensions is shipped complete in one carton Separate all parts from packing materials and check F each one with the illustration and the list of Loose Parts to make certain alf items are accounted for , before discarding any packing material If any parts are missing , do not attempt to assemble the table saw , plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly Apioly a coat of automobile wax to the table . Wipe att parts thoroughly with a clean , dry cloth . WARNING : FOR YOUR OWN SAFETY , ENEVERT CONNECT PLUG TO POWER SOURCE OUTL UNTIL ALL ASSEMBLY STEPS ARE COMPLETE , AND YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERATIONAl , INSTRUCTIONS _ D LIST OF LOOSE PARTS ITEM DESCRIPTION QTY . A Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . 11 Extension Table LH . . . . . . . . . . . . . . . . . . . . . . B Extension Table R . . H . . . . . . . . . . . . . . . . . . . 1 C Handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 D E Rip Fence Assembly . . . . . . . . . . . . . . . . . . . 1 F Miter Gauge Assembly . . . . . . . . . . . . . . . . . 1 G Owners Manual . . . . . . . . . . . . . . . . . . . . . . 1 _ S Loose Parts Bag No . 507545 ( Containing the following items ) : H Wrench , Arbor . . . . . . . . . . . . . . . . . . . . . . . . . . 1 J Wrench , Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . 1 K Support , Spreader . . . . . . . . . . . . . . . . . . . . . 1 - - - o L Bracket , Spreader . . . . . . . . . . . . . . . . . . . . . 1 M Clamp , Spreader _ . . . . . . . . . . . . . . . . . . . . t N Nut , Wing 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . 2 Loose Parts Bag No . 507546 ( Containing the following items ) : O Washer , t7 / 64 x 9 / 16 x 3 / 64 . . . . . . . . . . 4 P Screw , Pan Hd . 8 _ 32 x 3 / 8 . . . . . . . . . . . . 2 Q Nut , Sq . . 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . 2 R Screw , Soc . Set 1 / 4 - 20 x 7 / 8 . . . . . . . . . 2 S Lockwasher , Ext . I / 4 . . . . . . . . . . . . . . . . 4 S Lockwasher , Ext . # 8 . . . . . . . . . . . . . . . . . . . . . . 2 _ R T Nut , Hex 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . 2 U Screw , Truss Hd 1 / 4 - 20 x 5 / 8 . . . . . . . . . 2 V Screw , Flat Hd 1 / 4 - 20 x 5 / 8 . . . . . . . . . . . . 14 W Key , Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ASSEMBLY INSTALLING HANDWHEELS REMOVE CARDBOARD FROM UNDERNEATH MOTOR 1 From among the loose parts find two # 8 external tockwashers and two 8 - 32 x 3 / 8 inch long Phillips screws 2 . Install elevation handwheel onto elevation shaft by lining up FLAT SPOT on shaft with flat inside handwheel . Install screw and Iockwasher . 3 . Install bevel handwheel onto bevel shaft by LO ( LOCKWASHER lining up FLAT SPOT on shaft with flat inside SCREW handwheet , Install screw and Iockwasher WARNING : Failure to complete the following two steps could result in damage to your saw . SCREW 4 . Turn elevation handwheel counter - clockwise to pull motor away from inner packing cardboard , 5 Remove cardboard . 7
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ADJUSTING BLADE INSERT 1 , , Turn saw over 2 , Loosen Phillips screw in blade insert do not remove , 3 Remove blade insert by lifting slightlyand pulling BLADE INSERT insert toward front of saw to disengage from key hole slot HEAD SCREW 4 , Tab at rear of insert should engage in saw table firmly It may be necessary to bend tab slightly using pliers . \ 5 Install blade insert by placing keyhole slot in insert over screw head in saw table and pushing insert to rear of saw table sliding tab in insert under saw table ledge Tighten screw
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CHECKING HEELING OR PARALLELISM OF SAW BLADE TO MITER GAUGE GROOVE MARK ' X " ON TOOTH While cutting , the material must move in a straighte line PARALLEL to the SAW BLADE . . therefor both the miter gauge GROOVE and the RIP FENCE must be PARALLEL to the SAW BLADE If the saw blade is not parallel to the miter gauge \ groove , it is said to have " HEEL " This condition cane cause the workpiece to bind or move workpiec away from the rip fence at the end of a cut , possibly causing a kickback WARNING : TO AVOID INJURY FROM ACCIDENTAL START MAKE SURE SWITCH IS " OFF " AND PLUG IS NOT CONNECTED TO POWER SOURCE OUTLET . 1 . Elevate blade to maximum height by turning elevation handwheef 2 . Mark an " X " on one of the teeth which _ s SET ( bent ) to the LEFT 3 , Place the head of a combination square in the MITER GROOVE . Adjust blade of square so that it just touches the tip of the MARKED tooth 4 . Move squar ; _ to REAR , rotate blade to see if MARKED tooth again touches blade of square . 5 If tooth touches square the same amount ato FRONT and REAR , sawblade is PARALLEL t MITER GAUGE GROOVE ADJUSTING PARALLELISM OF SAW BLADE TO MITER GAUGE GROOVE If tooth does not touch front and rear kthee mechanism underneath must be adjusted to ma the blade PARALLEL to miter gauge groove 1 . Loosen the four hex socket screws in the top of the table next to the saw blade using a 3 / 16 inch hex L wrench This will allow the mechanism below the table to be shifted sideways
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/ / 2 Fold a piece of cardboard or heavy paper over the blade to protect your hands 3 Grasp the blade and the cradle rod and move the mechani , sm right or left a small amount as needed to make the square touch the same amount front and rear Tighten one screw 4 Check with squareto determine if MARKED tooth touches square the same amount at front and rear tf it does - - alternately tighten other three screws sfowly If it does not - - loosen screw and move blade the required amount 5 Recheck blade clearance to table and table insert to make sure blade does not hit NOTE : Use the hex L wrench as shown Do not usea pair of pliers or any other tool to gain more leverage on the setscrew wrench ADJUSTING 90 DEGREE BEVEL STOP ( IMPORTANT : Blade must be square ( 90 ° ) to tablein in order to accurately align the saw ° Using care the following adjustments will help assure accurate woodworking cuts . ) WARNING : TO AVOID INJURY FROM ACCIDENTAL START , TURN SWITCH " OFF " EANDT REMOVE PLUG FROM POWER SOURCE OUTL BEFORE ADJUSTING BEVEL STOP . t Raise blade to highest elevation 2 Turn bevel handwheet just until it stops under moderate pressure Blade should be 90 ° to the table top 3 Place a square flush on the table top to the left ofe the sawblade and slide the square up against th body of the sawblade , NOT against the teeth of the blade 4 The square should be nearly flush with the bodyis of the sawblade When this is so , the sawblade said to be 90 ° with respect to the table top Notice the bevel pointer on the front of the saw The pointer should be at 0 ° 5 , If you feel the blade is not close enough to 90 ° with respect to the table top , further adjustment can be made by performing the following operation & . IO
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ADJUSTING 90 DEGREE BEVEL STOP 1 On the stop bracket are two t0 - 32 pan head screws which set 90 ° stop position . If condition A exists the two screws need to be turned clockwise to obtain 90 ° setting if condition B exists the stews should be turned counterclockwise I I . , . , . , , - ' _ BLADE [ t / BLADE H IF tIIl H If BEVEL HANDWHEEL l BEVEL STOP BRACKET 2 . . Turn saw over BEVEL SHAFT X _ 3 , Rotate bevel crank blade is in approximateFy 40 ° position and using phillips screwdriver rotate screws slightly in direction necessary to correct gap , ( rotate screws equally ) , . Recheck blade position and readjust if necessary 4 , When 90 ° stop position is adjusted to your satisfaction re - adjust pointer to 0 ° position , BEVEL ADJUSTING SCREWS ! r ADJUSTING BEVEL POINTER If blade IS SQUARE to table : @ 1 , , Check pointer . If POINTER DOES NOT point to the " 0 " mark on the bevel scale : 2 Remove Elevation Handwheel @ BEVEL 3 Loosen screw and adjust pointer using POINTER medium screwdriver 4o Install Elevation Handwheel @ 11
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CHECKING 45 DEGREE BEVEL STOP 1 Turn elevation handwheet clockwise to raise blade as high as it will go , , t / 2oTurn bevel handwheel clockwise to tilt blade to / , H 45 ° 3 Lay head of combination square on the blade of square as illustrated and place head against the blade Make sure square is not touching TIP of one of the saw TEETH 4 , The 45 ° blade stop is set during manufacturing . If adjustment is needed proceed to next step , , If bevel adjustment is satisfactory go on to installing t table extensions I ADJUSTING 45 DEGREE BEVEL STOP ANGLE A ! The 45 ° blade position is controlled by the location of the sheet metal nut on end of bevel shaft 2 , ff condition A exists the sheet metal nut needs to be turned clockwise ( CW ) to obtain 45 ° setting If condition B exists the nut should be turned \ \ \ \ counterclockwise ( CCW ) , \ \ \ \ 3 To correct condition A - Rotate bevel handle CCW approximately 2 turns , place 11 / 16 inch wrench on sheet metal nut and hold in place / " \ \ / while rotating handle counterclockwise in small increments Recheck blade position after each rotation . ANGLE \ 4 . To correct condition B - Same procedure as No 3 , except , rotate handle clockwise while holding nut , 5 , Check blade clearance by rotating blade by hand making sure blade does not strike insert or table \ x \ \ \ \ _ X SHEET METAL BEVEL LINK WASHER BEVEL SHAFT FLAT HEAD HEX SOCKET SCREWS INSTALLING TABLE EXTENSIONS 1 , Among toose parts locate fourteen 1 / 4 - 20 x 5 / 8 inch tong flat head hex socket screws 2 Install right table extension and install seven screws using a 5 / 32 inch hex L wrench . Just start screws 3 Install left table extension and install seven screws using a5 / 32 inch hex Lwrench Just start screws 12
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3 Install left table extension and install seven screws using 5 / 32 inch hex L wrench Just start screws ALIGNING TABLE EXTENSIONS NOTE ; The table extensions must be the same height as the table and level , Place combination square on table and extension , BE SAME HEIGHT " - _ EXTENSION SHOULD AS TABLE TO RAISE EXTENSION 1 , If extension is low loosen three screws on top of the table extension A , B , and C See illustration L = = J I " 2 , Tighten screws D , E , F , and G underneath table extension to raise extension even with table top front and rear l 3 , Check height with square and tighten A , Band C EXTENS { ON 4 , Repeat for left extension 13
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TO LOWER EXTENSION ! . If extension is too high loosen four screws onee underside of the extension D , E , F , and G . S illustration . 2 Tighten screws A , B and C on top of table extension to lower extension even with table top front and rear . EXTENSfON 3 . Check height with square and tighten screws D , E , F and G 4 . Repeat for left extension . , , , u , SHOULD BE NO GAP LEVELING EXTENSIONS Place combination square on table and extension . so that end of blade extends over edge of extension HoLd square firmly on saw table and check for gap between extension and blade of square . TO LOWER OUTER EDGE OF EXTENSION 1 . Loosen screws B _ E , and Fon right extension . See ilhJstration 2 Tighten screws C , D , and G until table extension is Level EXTENSION 3oSnug down screws B , E , and Fr . 4 Repeat for left extension TO RAISE OUTER EDGE OF EXTENSION 1 Loosen screws C , D , and G on right extension . 2 . Tighten screws B , E , and F until table extension is tevet 3 . Snug down screws C , D , and G 1 EXTENSION 4 . Repeat for left table extension . 14
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ALIGNING TABLE EXTENSIONS WITH FRONT OF TABLE ! , Place blade of combination square on front of table and table extension , , 2 , Extension should line up with table , ' l'l = ' l ' _ ' l ' _ ' l'l'l ' _ ' t'l'l'I'l'J'l , t'l'l'l'l't'l , l't , t I ' I TO MOVE OUTER EDGE OF EXTENSION BACK 1 Loosen screws C and F in right extension See illustration 2 , Tighten screws B and G until extension is lined up , 3 Snug down screws C and F 4 , Recheck level and flatness to table 5 , Check left extension 6 . Adjust left extension in same manner F G TO MOVE OUTER EDGE OF EXTENSION FORWARD 1 Loosen screws B and G in right extension 2 , Tighten screws C and F until extension is lined lltI ! l up 3 , Snug down screws B and G 4 Recheck level and flatness to table Check left , LH extension , 4 _ Recheck level and flatness to table 5 Check left extension 6 Adjust left extension in same manner | S
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SQUARE NUT _ . . . . . _ , _ . . , _ F SPREADER St'IPPORT TRUSS HEAD _ _ SPREADER BRACKET SCREW _ _ J " 5 / 8 IN LONG " _ , _ ( 7 " _ K - _ } _ - " _ ' _ . , . , _ SPREADER CLAMP INSTALLING BLADE GUARD 1 / SOCKEHTEAD _ 1 . From among the loose parts , find the hardware as SETSCREW _ , _ - _ , _ 1 _ " - _ ( J ' - - I WING NUT shown 718 , . L , o.a g " IL _ & j / FLAT WASHER / _ ) @ ' _ . HEX NUT - " - ' _ ' _ LOCKWASHER EXT , 1 / 4 IN . BLADE SQUARE WITH TABLE 2 MAKE SURE THE BLADE IS ALL THE WAY UP AND SQUARE WITH THE TABLE 3 , Position SPREADER SUPPORT on rod until it is even with the end of the rod SPREADER SUPPORT EVEN WITH ROD 4 . Assemble the 7 / 8 in , long setscrews , nuts , Iockwashers and washers to the SPREADER SUPPORT BRACKET and slip the nuts into the slot in the spreader support 5 Finger tighten ONLY THE HEX NUTS 16
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6 Layapieceof flat straightwoodandasquareon sawtableandrotatetheSPREADERSUPPORT until the bracketis alignedwithsquare 7 MAKE SUREEND OF SUPPORTB , RACKET ANDRODAREEVEN . , + usingan1 / 8in + HexL wrench , TIGHTENTHESETSCREWSONLY , ENDS OF SUPPORTO AND BRACKET T BE EVEN WITH END OF ROD TIGHTEN SETSCREW ONLY SPACE EQUAL TO APPROX 3 THICKNESSES OF PAPER KERF WOOD . . . . : _ o / J ALIGNING SPREADER IMPORTANT : The SPREADER must always be PARALLEL to the sawblade and in the MIDDLE of the cut ( KERF ) made by the sawblade . / SPREADER NOTE : The spreader is thinner than the width of the KERF by approximately six thicknesses of paper SPACE EQUAL TOAPPROX , LOOKING DOWN ON SAW 3 THICKNESSES OF PAPER 1 Make two folds in a small piece ( 6 x 6 in , , ) of ordinary NEWSPAPER making athrees thicknesses The folded paper witl be used a " spacing gauge " 17
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PIECE OF STRAIGHT WOOD " IGHTLY AGAINST HOLD WOOD 1 BLADE 2 , Installthe SPREADERCLAMP . Placespreader betweenspreaderclamp and bracket , Move forwarduntilallthreeareinline , TIGHTENWING NUTS . 3 Lay a piece of straightflat wood againstthe ACK sawblade . Insertfoldedpaperbetweenspreader andstripof wood . 4 , MAKESURETHE HEXNUTSUNDERNEATH ARELOOSE HOLD SPREADER TIGHTLY AGAINST WOOD 5 Lift the antikickbackpawlto clearthewoodand BRACKET THREE THICKNESSES holdthespreadetrightlyagainstthewood , Make OFPAPER SPREADER sure the wood is against the saw blade WING NUT CLAMP TIGHTENTHEHEXNUTS , This will alignthespreaderin themiddleof the cut ( KERF ) madeby sawblade ATTACHING RIP FENCE Apply a coat of paste wax to the top surface and front ledge of the saw table This will allow the fence to slide more easily 1 Loosen fence lock knob by turning counter - clockwise , . 2 . Attach fence head by placing head of fence over front ledge in saw table . , FENCE LOCK KNOB 18
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MUST LINE UP WITH MITER ALIGNING RiP FENCE SLOT FRONT AND REAR IMPORTANT : The rip fence MUST be parallel with saw blade and miter grooves in order to help preventl KICKBACK of the workpiece when ripping . Carefu adjustment is required , 1 . . Hold head of rip fence and slide on table until the edge of the fence lines up with the right miter slot . 2 Turn fence lock knob clockwise to lock fence . 3 If . . fence does not line up with miter slot front and rear : A . Loosen the two hex screws in top of fence HEAD B . While holding head of rip fence , move rear of LOOSEN TWO HEX rip fence right or left until edge lines up with SCREWS TO ADJUST miter s ! ot _ C Tighten hex screws alternately being careful not to move fence ADJUSTING MITER GAUGE NOTE : The graduations are manufactured to veryy close tolerances which provide suitable accurac for average woodworking . In some cases wherele extreme accuracy is required , when making ang HEAD cuts , for example , make a trial cut and then recheck it . If necessary , the miter gauge head can then be swiveled slightly to compensate and then locked BAR The HEAD should be SQUARE ( 90 ° ) with the bar when the pointer points to " 0 " . To check for squareness , place an accurate square on the mitergauge If the head is NOTSQUAREwith the bar : 1 . Loosen the lock handle . 2 Position the head square with the bar . . • tighten the handle 3 Loosen the screw and adjust the pointer , so it points to zero 12 - 3 / 4 REAR OF SAW 4 HOLES OPENING . 312 DIA ' MOUNTING SAW TO LEGS OR BENCH If you purchase Craftsman Steel Legs for your saw , assemble them according to the directions furnished with them If you mount the saw on any other bench , makesurethe that there is an opening in the top of the bench same size as the opening in the bottom of the saw so that the sawdust can drop through , Recommended working height is 33 to 37 in . from the fop of the saw table to the floor ° 11 - 3 / 16 NOTE ; All dimensions in Inches , 19
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GETTING TO KNOW YOUR SAW 5 BLADE GUARD SPREADER 6 TABLE INSERT \ 8 SAW BLADE " k * RIP FENCE TABLE EXTENSION 4 MITER GUAGE T TABLE EXTENSION MITER GUAGE LOCK KNOB RIP FENCE LOCK KNOB 3 TILT HANDWHEEL , BEVEL SCALE BEVEL POINTER 2 ELEVATION HANDWHEEL POWER CORD 1 ON - OFF SWITCH 1 . ON - OFF SWITCH CAUTION : Before turning switch on , make sure the blade guard is correctly installed and operating properly , f The On - Off Switch has a locking feature . THiS FEATURE IS INTENDED TO HELP PREVENTS UNAUTHORIZED AND POSSIBLE HAZARDOU USE BY CHILDREN AND OTHERS INSERT KEY A Insert Key into switch TURN ON B TO turn saw ON stand to either side of the blade never in line with it . insert finger under switch lever and pull END of lever out After turning switch ON , always allow the blade to come up to fuff speed before cutting Do not cycle the motor switch on and off rapidly , as this may cause the sawblade tor , loosen In the event this should ever occu allow the sawblade to come to a complete stop and retighten the arbor nut normally , not excessively . Never leave the saw while the TURN O \ F _ F _ , _ \ _ - = _ , _ power is " ON " C TO turn saw OFF PUSH lever in Never REMOVE KEY leave the saw until the cutting toot has come to a complete stop " OFF " , WHEN SAW IS NOT IN USE o , . D To lock switch in OFF position hold switch REMOVE KEY AND KEEP IT IN A SAFE IN with one hand REMOVE key with other PLACE . , . ALSO , , . IN THE EVENT OF A hand POWER FAILURE ( ALL OF YOUR LIGHTS WARNING : FOR YOUR OWN SAFETY , GO OUT ) TURN SWITCH OFF , . , LOCK ITL LOWER BLADE OR OTHER CUTTING TOOL AND REMOVE THE KEY . THIS WIL PREVENT THE SAW FROM STARTING UP BELOW TABLE SURFACE . ( IF BLADE IS ° AGAIN WHEN THE POWER COMES BACK TILTED , RETURN IT TO VERTICAL ( 90 ) ON . POSITION ) . ALWAYS LOCK THE SWITCH 2O
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2 . ELEVATION HANDWHEEL , elevates orlowers D , Lift insert from front end , and pull toward front the blade , Turn counterclockwise to elevate of saw clockwise to lower NEVER OPERATE THE SAW WITHOUT THEW 3 . TILT HANDWHEEL tilts the blade for bevel PROPER INSERT IN PLACE . USE THE SA cutting Turn counterclockwise to tift toward left BLADE INSERT WHEN SAWING . . USE THE MOLDING INSERT WHEN MOLDING , clockwise to tilt toward right , When the blade is tilted to the LEFT as far as it witt RIP FENCE , is locked in place by tightening the go , it should be at 45 ° to the table and the bevel lock knob To move the fence , loosen the knob pointer should point 45 ° and grasp the fence with one hand at the front NOTE : There are LIMIT STOPS inside the saw Holes are provided in the rip fence for attaching a which prevent the blade from tilting beyond 45 ° wood facing when using the dado head , or to the LEFT and 90 ° to the RIGHT ( See molding head " Adjustments " section " Blade Tilt , or Squareness Select a piece of smooth straight wood approx of Blade to Table " ) 3 / 4 " thick , at least as long as the rip fence , and at 4 . MITER GAUGE head is locked in position for Ieast 7 - 1 / 2 " wide ( high ) to permit clamping of featherboards crosscutting or mitering by tightening the lock knob ALWAYS LOCK IT SECURELY WHEN IN Attach it to the fence with two Round Head # 10 USE Wood Screws 2 in long To remove the facing , 5 . BLADEGUARD must always be in place and loosen the screws , slide the facing forward and working properly for all thru - sawing cuts That is , puli the screws through the round holes all cuts whereby the blade cuts completely WOOD FACING through the workpiece \ To remove the guard for special operation , loosen both wing nuts , slide spreader back and up . DO NOT DISTURB THE SETTING OF THE SPREADER SUPPORT BRACKET When replacing the guard , insert spreader \ \ between bracket and clamp and slide forward TIGHTEN BOTH WINGNUTS SECURELY 6 . TABLE INSERT is removable for removing or " installing blades or other cutting tools WARNING : FOR YOUR OWN SAFETY , EOTURNM SWITCH " OFF " AND REMOVE PLUG OFRR # 10 WOOD SCREWS POWER SOURCE OUTLET BEF REMOVING INSERT . A Lower the blade below the table surface CAUTION : When positioning fence for maximum rip , make sure end of fence HEAD is even with edge B Raise blade guard of table extension . Fence cannot be locked securely C Loosen Screw ( Do Not Remove ) beyond the edge of the table extension . REMOVING AND INSTALLING SAWBLADE WARNING : TO AVOID INJURY FROM ACCIDENTAL START , TURN SWITCH " OFF " AND PHILLIPS REMOVE PLUG FROM POWER SOURCE OUTLET BLADE INSERT HEAD SCREW BEFORE REMOVING OR INSTALLING SAWBLADE . NOTE : When installing the blade make sure the upper saw teeth are pointing toward the front of the saw , and that the blade and collars are clean , and free from any burrs The HOLLOW side of the collars must be against the blade . NOTE : Always place the LARGE collar on the shaft I before the blade NOTE : Do not overtighten arbor nut Use the arbor wrench to just " snug " it 1 Loosen Phillips head screw in blade insert Do not remove 2 Remove blade insert by lifting stightly and pulling insert to disengage from key hole slot 21
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3 , Turn elevation handwheel clockwise to raise motor shaft as high as it will go , 4 , Insert shaft wrench over flat portions of motor spacer and arbor wrench over arbor nut 5 Hold shaft wrench and loosen arbor nut with arbor wrench ARBOR WRENCH t LARGE COLLAR TO INSTALL SAWBLADE FLAT SURFACES ( 2 " DIAMETER ) 1 Install large inner blade collar onto motor shaft with rounded surface toward motor , , SMALL COLLAR ( 1 - 3 / 4 " DIAMETER ) 2 Install saw blade onto shaft with top teeth pointing toward front of saw HEX NUT 3 Install sina ! ! outer blade collar with flat surface toward blade 4 , Install arbor nut Note : Arbor nut should just be TOP TEETH POINTING TO FRONT OF SAW snug Do not overtighten IMPORTANT : Do not attempt to run saw without both blade collars properly installed _ 5 , Install blade insert by placing keyhole slot ing insert over screw head in saw table and pushin insert to rear of saw table engaging tab in insert onto saw table Iedge Tighten screw . 22
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BASIC SAW OPERATION USING THE MITER GAUGE CROSSCUTTING , MITER CUTTING , BEVELnd by the back of the blade and thrown toward the CUTTING , COMPOUND MITER CUTTING a operator ) , Stand to either side of the blade when RABBETING across the end of a narrow 7 , Keep your hands clear of the blade and out Of workpiece , the MITER GAUGE is used the path of the blade , WARNING : FOR YOUR OWN SAFETY , ALWAYS 8 . If blade stalls or stops while cutting , TURN OBSERVE THE FOLLOWING SAFETY SWITCH OFF before attempting to free the PRECAUTIONS IN ADDITION TO THE SAFETY blade , , INSTRUCTIONS ON PAGES 2 , 3 , and 4 . 9 . Do not reach over or behind the blade to pul ! the 1 Never make these cuts freehand ( without usings ) workpiece through the cut , . oto support long or the miter gauge or other auxiliary deviceand heavy workpieces , , . to remove cut - off pieces of because the blade could bind in the cut material or FOR ANY OTHER REASON cause a KICKBACK or cause your fingers or hand to slip into the blade , 10 , Do not pick up small pieces of cut - off material from the table . REMOVE them by pushing them 2 . , Always lock the miter gauge securely when in OFF the table with a long stick , Otherwise htheye USe . could be thrown back at you by the rear of t 3 . Remove rip fence from table , blade . 4 , Make sure blade guard is installed for atl " thru - 11 . Do not remove small pieces of cut - off material sawing " operations ( when sawbiade cuts that may become TRAPPED inside the bladeD entirely thru the thickness of the workpiece , ) guard while the saw in RUNNING THIS COUL Replace guard IMMEDIATELY after completion ENDANGER YOUR HANDS or cause a of dadoing , molding or rabbeting cuts . , K1CKBACK _ 5 . Have blade extend approximately 1 / 8 in above Turn the saw OFF . After the blade has stopped top of workpiece ° Additional blade exposure turning , lift the guard and remove the piece . would increase the hazard potential , 12 If workpiece is warped , place the CONCAVE 6 , Do not stand directly in front of the blade in case side DOWN This will prevent it from rocking of a THROWBACK ( Small cut - off piece caught while it is being cut , SLIGHTLY LESS THAN THICKNESS OF WORKPIECE UP TO WORK HELPERS t - 5 / 8 Before cutting any wood on your saw , study all of the " Basic Saw Operations'L Notice that in order to make some of the cuts , it is necessary to use certain devices " Work Helpers " 15 45 ° NOTCH like the Push Stick , the Push Block and the Auxiliary Fence , which you can make yourself After you have made a few practice cuts , make up NOTE : All dimensions in inches these " helpers " before starting any projects , Make the " Push Stick " first , To rip the piece for the push PUSH STICK stick , start out with a wide board , say 11 - t / 2 in . wide and set the rip fence 9 - 3 / 4 in . from the blade THESE EDGES MUST BE PARALLEL 3 / 4 PLYWOOD PUSH STICK AND PUSH BLOCK Make the Push Stick using a piece of 1 x 2 . Make the Push Block using a piece of 3 / 8 in and 3 / 4 _ \ 1 " 4 " 3 / 4 _ in . plywood The small piece of wood 3 / 8 in , x 3 / 8 in , x 2 - 1 / 2 in . should be GLUED to the plywood . . . • DO NOT USE NAILS , This is to prevent dulling the sawblade in the 114 - " 2 - 1 / 2 event you mistakingly cut into the push block , Position the handle in the center of the plywood and fasten together with glue and woodscrews 3 / 8 3 / 8 PLYWOOD NOTE : All dimensions in inches 23
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3 / 8 PLYWOOD 3 / ' 4 PLYWOOD AUXILIARYFENCE Make one using a piece of 3 / 8 in , . and 3 / 4 in , plywood Fasten together with glue and woodscrews NOTE : Since the Push Block is used with the Auxiliary Fence , the 4 - 3 / 4 in dimensions must be THIS FACE AND 14 held identical on both the pieces . THIS EDGE MUST BE PARALLEL NOTE : All dimensions in Inches AUXILIARY FENCE CROSSCUTTING CROSSCUTTING is cutting wood across the grain , at 90 _ , or square with both the edge and the flat side WORKPIECE of the wood This is done with the miter gauge and blade angle set at " 0 " . The graduations on the miter 1 , gauge provide accuracy for average woodworking In some cases where extreme accuracy is required , when making angle cuts , for example , make a otrialr cut and then recheck it with an accurate square , TABLE protractor . _ f necessary , the miter gauge head can be swiveled slightly to compensate for any inaccuracy NOTE : The space between the miter gauge bar and the groove in the table is held to a minimum during manufacturing . For maximum accuracy when using the miter gauge , always " favor " one side of the groove in the SANDPAPER table In other words , don't move the miter gauge from side to side while cutting , but keep one side of the bar riding against one side of the groove PLYWOOD CLAMPED NOTE : Glue a piece of sandpaper to the face of the TO SAWHORSE miter gauge head , This will hetp prevent the workpiece from " creeping " while it is being cut . The miter gauge may be used in either of the grooves in the table . Make sure locking knob is tight . When using the miter gauge in the LEFT hand LINE FOR CLARITY groove , hold the workpiece firmly against the miter gauge head with your left hand , and grip the lock knob with your right When using the RIGHT hand groove , hold theb workpiece with your right hand and the tock kno with your left hand . When cutting tong workpieces , make sure the end is supported from the floor . . 24
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REPETITIVE CUTTING REPETITIVE CUTTING is cutting a quantity of pieces the same length without having to mark each piece NOTE : When making repetitive cuts from a long workpiece make sure it is supported 1 NEVER USE THE RIP FENCE AS A LENGTH STOP BECAUSE THE CUTOFF PIECE COULD BIND BETWEEN THE FENCE AND THE BLADE CAUSING A KICKBACK 2 , When making repetitive cuts shorter than 6 in , clamp a block of wood 3 in long to the table to act as a length stop CAUTION : When clamping the block , make hsuree that the end of the block is well in front of t sawblade , Be sure it is clamped securely . 3 . Slide the workpiece along the miter gauge until it touches the block , , hold it securely 4 Make the cut , pull the workpiece back _ push the cut off piece off the table with a long ApushS stick . . DO NOT ATTEMPT TO PICK IT UP THIS COULD ENDANGER YOUR HANDS MITER CUTTING TABLE MITER CUTTING is cutting wood at an angle othere than 90 ° with the edge of the wood Follow the sam procedure as you would for crosscutting Adjust the miter gauge to the desired angle , and TOP VIEW lock it The miter gauge may be used in either of the grooves in the table When using the miter gauge in the LEFT hand groove , hold the workpiece firmly against the miter gauge head with your left hand , and grip the lock knob with your right When using the RIGHT hand groove , hold otheb workpiece with your right hand and the lock kn with your left hand 25
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WORKPIECE BEVEL CROSSCUTTING ? , 1 BEVEL CROSSCUTTING is the same as cross - cutting except that the wood is cut at an angle TA ! LE other than 90 ° with the flat side of the wood . Adjust the blade to the desired angle Use the Miter Gauge in the groove to the RIGHTof the blade It cannot be used in the groove to the LEFT because the blade guard will interfere Holdock the workpiece with your right hand and the D knob with your left hand COMPOUND MITER CUTTING COMPOUND MITER CUTTING is a combination of miter cutting and bevel crosscutting The cut is made at an angle other than 90 ° to both the edge and the flat side of the wood Adjust the miter gauge and the blade to the desired angle . Make sure miter gauge is locked USING THE RIP FENCE RIPPING , BEVEL RIPPING , RESAWING AND 5 Have blade extend approximately 1 / 8 in above RABBETING are performed using the RiP FENCE top of workpiece Additional blade exposure together with the AUXILIARY FENCE / WORK would increase the hazard potential SUPPORT , PUSH STICK OR PUSH BLOCK . . 6 Do not stand directly in front of the blade in casehe of a KICKBACK Stand to either side of t blade WARNING : FOR YOUR OWN SAFETY , ALWAYS OBSERVE THE FOLLOWING SAFETY 7 Keep your hands clear of the blade and out of PRECAUTIONS IN ADDITION TO THE SAFETY the path of the blade , , INSTRUCTIONS ON PAGES 2 , 3 and 4 . 8 If the blade stalls or stops while cutting , TURN SWITCH OFF before attempting to free the 1 Never make these cuts FREEHAND ( without blade using the rip fence or auxiliary devices when required ) because the blade could bind in the , r Do not reach over or behind the blade to pull the cut and cause a KICKBACK workpiece through the cut . , to support long or heavy workpieces , to remove small cut - off 2 . Always lock the rip fence securely when in use pieces of material or FOR ANY OTHER REASONS 3 . Remove miter gauge from table . 10 , Do not pick up small pieces of cut - off material from the table . REMOVE them by pushing hthemey 4 Make sure blade guard is installed for aft thru - OFF the table with a long stick Otherwise t sawing type cuts . Replace the guard could be thrown back at you by the rear of the IMMEDIATELY following completion of blade resawing , rabbeting , dadoing , or molding operations 11 Do not remove small pieces of cut - off material that may become TRAPPED inside the bladeD Frequently check the action of the guard while the saw is RUNNING , THIS COUL ANTtKICKBACK PAWLS by passing the ENDANGER YOUR HANDS or cause a workpiece alongside of the spreader while saw KICKBACK , is OFF Turn the saw OFF After the blade has stopped turning , lift the guard and remove the piece , Pull the workpiece TOWARD you . If the . PAWLS do not DtG into the workpiece and HOLD it . 12 , If workpiece is warped , place the CONCAVE the pawls must be REPLACED OR side DOWN , This will help prevent it from SHARPENED See " Maintenance " section rocking while it is being ripped . 26
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WORKPIECE RIPPING RIPPING is cutting a piece of wood with the grain , or lengthwise . This is done using the rip fence , Position the fence to the desired WIDTH OF RIP and k . j TABLE lock in place Before starting to rip , be sure A , Rip Fence is parallel to sawblade . B Spreader is properly aligned with sawbfade C . Anti - Kickback pawls are functioning properly , D Rip fence knob is tightened to secure the fence to the table Position the fence to the desired WIDTH OF RIP by measuring the distance from the sawblade ALWAYS SUPPORT When ripping LONG BOARDS or LARGE PANELS , LONG WORKPIECES always t , _ sea work support . A simple one can be made by clamping a piece of plywood to a sawhorse . BEVEL RIPPING When bevel ripping material 6 in or narrower , use fence on the right side of the blade ONLY . This wille provide more space between the fence and th sawblade for use of a push stick if the fence isy mounted to the left , the sawbtade guard ma interfere with proper use of a push stick When " WIDTH OF RIP " is 6 in and WIDER use your RIGHT hand to feed the workpiece until it is c _ ear of the table , Use LEFT hand ONLY to guide the workpiece . Ldo not PUSH the workpiece with the left hand 27
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When " WIDTH OF RIP " is 2 in , to 6 in , wide USE THE PUSH STICK to feed the work , When " WIDTH OF RIP " is NARROWER than 2 in , , the push stick CANNOT be used because the guard will interfere USE the AUXILIARY FENCEIWORK SUPI _ ORT and PUSH BLOCK Attach Auxiliary Fence / Work Support to rip fence with two " C " clamps Feed the workpiece by hand along the AUXILIARY FENCE until the end is approx , 1 in past the front edge of the table Continue to feed using the PUSH BLOCK until the cut is complete . , Hold the workpiece in position and instalf the PUSH BLOCK by sliding it on top of the AUXILIARY FENCE / WORK SUPPORT ( This May Raise Guard ) \ \ \ 28
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FLE Narrow strips thicker than the Auxiliary Fence / Work Support may enter the guard and strike the baffle CAREFULLY raise guard only enough to clear the workpiece . Use PUSH BLOCK to complete cut . RESAWING RESAWlNG is a " thru - sawing " cut made by ripping a piece of wood through its thickness Do not attempt to res'aw BOWED or WARPED material NOTE : To RESAW a piece of wood it will be necessary to remove the blade guard _ , and use the AUXILIARY FENCE / WORK SUPPORT . ( See " Work Helpers " ) . Clamp it to the table so that the workpiece will SLIDE EASILY but not TILT or MOVE SIDEWAYS without BINDING between the two fences . Do not clamp directly to the bottom edge of the table because the " swivel " of the clamp will not griphe properly Place a small block of wood between t bottom edge of the table and the " C " clamp . WARNING : FOR YOUR OWN SAFETY . . : 1 . DO NOT " BACK UP " ( REVERSE FEEDING ) WHILE RESAWING BECAUSE THIS COULD CAUSE A KICKBACK . 2 , MAKE FIRST PASS TO A DEPTH SLIGHTLY LESS THAN ONE - HALF THE WIDTH OF THE SMALL BLOCK BOARD ; KEEP SAME FACE OF BOARD OF WOOD AGAINST FENCE FOR SECOND PASS AS THE FIRST PASS , 3 . INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF THE RESAWING OPERATION , PLOUGHING AND MOLDING MOLDING is shaping the workpiece with the grain PLOUGHING is grooving with the grain the long the long way of the workpiece , using the fence . Use way of the workpiece , using the fence . USE feather - featherboards and push sticks as required boards and push sticks as required PLOUGHING MOLDING 29
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RABBETING FIRST CUT RABBETING is known as cutting out a section of the corner of a piece of material , across an end or along RABB ! an edge To make a RABBET requires cuts which do not go all the way through the material Therefore the blade guard must be removed 1 Remove blade guard 2 For rabbeting along an edge ( long way of work - RABBETING ALONG piece ) as shown , add facing to rip fence approxi - THEEDGE mately as high as the workpiece is wide Adjust rip fence and blade to required dimensions ; then make first cut with board flat on table as any rip ( type ) cut ; make second cut with workpiece on edge Foitow all precautions , safety instructions , and operational instructions as for ripping , or rip type operations , including feather boards and push stick , etc 3 For rabbeting across an end , for workpiece 10 - 1 / 2 " and narrower make the rabbet cut with the board flat on the table Using the miter gauge fitted with a facing , follow the same procedures and instructions for cross cutting making succes - RABBETING sive cuts across the width of the workpiece tohe ACROSS THE END obtain the desired width of cut DO NOT use t rip fence for rabbeting across the end Rabbet cuts can also be made in one pass of the 4 , INSTALL BLADE GUARD IMMEDIATELY UPON workpiece over the cutter using the dado head or COMPLETION OF RABBETING OPERATION molding head LARGE BLADE DADO ARBOR DADOING COLLAR ( 2 " DIA , ) HEAD NUT Instructions for operating the Dado Head ared contained in booklet furnished with the Dado Hea The Recommended Dado Head is listed under Recommended Accessories in this manual The arbor on the saw , is only long enough so that li the widest cut that can be made is 1 / 2 " wide Do not install the outside loose collar before screwing on the arbor nut Make sure the arbor nut is tight ALWAYS USE DADO INSERT LISTED UNDER RECOMMENDED ACCESSORIES When using the dado head it will be necessary toEH remove the Blade Guard and Spreader USS CAUTION , USE FEATHERBOARDS AND PU STICKS AS REQUIRED WARNING ' . FOR YOUR OWN SAFETY , ALWAYS REPLACE THE BLADE , GUARD AND SPREADER WHEN YOU ARE FINISHED DADOING _ MOLDING CUTTING Instructions for operating the Molding Head are contained in a booklet furnished with the Molding Head USE FEATHERBOARDS AND PUSH STICKS , etc AS The recommended molding head is listed under REQUIRED Recommended Accessories in this manual ALWAYS REPLACE THE BLADE GUARD AND When using the molding head it will be necessary to SPREADER WHEN YOU ARE FINISHED MOLDING remove the Blade Guard and Spreader . USE CAUTION 30
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- C'CLAMPS FEATHERBOARD " C ' * CLAMPS WORK SUPPORT USING FEATHERBOARDS Featherboards are not employed during non thru - sawing operations when using the miter gauge Use featherboards for all other non " thru - sawing " operations ( when sawblade guard must be removed ) Featherboards are used to keep the work in contact with the fence and table as shown , and to stop kickbacks , , Add 8 inch high fiat facing board to the fence , the full length of the fence Mount featherboards to fence and table as shown , so that leading edges of featherboards will support workpiece until cut is complete , and the workpiece has been pushed completely past the cutter ( sawbtade , dado head , molding head , etc ) with a pushstick , as in ripping , Before starting the operation ( switch " OFF " and cutter befow table surface ) : ( a ) install featherboards so they exert pressure on the workpiece ; be positive they are secure , and ( b ) Make sure by trial that the featherboards will stop a kickback if one should occur Replace the sawblade guard as soon as the non thru - sawing operation is complete , MAmNTENANCE WARNING : TO AVOID INJURY FROM ACCIDENTAL START , TURN SWITCH " OFF " EANDT REMOVE PLUG FROM POWER SOURCE OUTL BEFORE MAINTAINING OR LUBRICATING YOUR SAW . Do not allow sawdust to accumulate inside the saw Frequently blow out any dust that may accumulate inside the saw cabinet and the motor Frequently clean your cutting tools with Craftsman Gum and Pitch Remover A coat of automobile - type v , , = x applied to the table will hetp to keep the surface clean and allow workpieces to slide more freely , Treat unplated and unpainted steel parts and surfaces with Sears " Stop Rust , " If the power cord is worn or cut , or damaged in any way , have it replaced immedia [ efy Make sure the teeth of the ANTtKICKBACK pawls are always sharp To sharpen : t Identify the dull tooth or teeth Remove blade 3 Hold spreader with left hand and place pawl over guard corner or workbench 2 , Rotate pawl toward rear of spreader so that teeth 4 Sharpen the dull tooth using a few light strokes of are above top of spreader a fine - cut file 31
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LUBRiCATiON The saw motor bearings have been packed at the factory with proper lubricant and require no additional lubrication , The following parts should be oiled occasionally with SAE Noo 20 or No , 30 engine oil 1 _ Elevation guide slot and pivot 2 , Elevation screw threads , 3 . , Bevel screw threads ( First clean with Craftsman Gum & Pitch Remover . ) 4 Bevel and elevation link pivot points 5 Cradle pivot pin bearing points 6 , Bearing points in miter gauge and rip fence The saw table and other major parts are made of aluminum and require no special care . A coat of automobile - type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely , Treat unplated and unpainted steel parts and surfaces with Sears " Stop Rust " BEARING POINTS SCREW ELEVATION . 7 I ELEVATION LINK ELEVATIOI ' , GUIDE SLOT I AND PIVOT tl LD IN CRADLE tl I 32
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RECOMMENDED ACCESSORIES ITEM CAT . NO . ITEM CAT . NO , Saw Blades . . . . . . . . . . . . . . . . . . . . . . . . . See Catalog Steel Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22236 Retractable Caster Set . . . . . . . . . . . . . . . . . . . . 9 - 22221 * Molding Head Set . . . . . . . . . . . . . . . . . . . . . . 9 - 3222 Dado Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22281 9 - 22222 " Power Tool Know How Handbook " Molding Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22282 Table Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2918 Taper Jig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 3233 Dado Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 32581 * Smaller Diameter Molding Heads cannot be used because they do not provide adequate depth of cut The above recommended accessories are currentas and were available at the time this manual w printed TROUBLE SHOOTING WARNING : TO AVOID INJURY FROM ACCIDENTAL START , TURN SWITCH " OFF " ANDE ALWAYS REMOVE PLUG FROM POWER SOURC OUTLET BEFORE TROUBLE SHOOTING . TROUBLE SHOOTING - - GENERAL TROUBLE PROBABLE CAUSE REMEDY Excessive vibration , t Blade out of balance 1 Discard Blade and use a different blade 1 1 See section ' Miter Gauge " Cannot make square cut Miter gauge not adjusted when crosscutting _ properly Dull blade with improper 1 Sharpen or replace blade Cuts binds , burns or 1 stalls motor when tooth set 2 Make sure concave or hollow side is facing ripping _ 2 Warped board ' down " feed slowly 3 3 Rip fence not parallel See " Assembly " section , * Aligning Rip Fence " to blade 4 4 Spreader out of See " Assembly " section . " Installing Blade Guard " alignment Cut not true at 90 ° t See ' Assembly " section , _ Blade Tilt , or 1 Stop nuts not properly or 45 ° positions , adjusted " Squareness of Blade to Table " 1 Sawdust on threads of tilt Tilt crank and elevating t See " Maintenance and Lubrication " section crank turn hard . screw or elevating screw 1 . Blade has excessive Excessive blade wobble ° 1 Replace blade wobble ( Causes oversize kerr 2 Blade collars not installed and unsmooth cut ) 2 Make sure the _ arge collar ( 2 " Dia ) is between motor and blade ( Installed properly before blade ) 33
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TROUBLE SHOOTING - - MOTOR NOTE : Motors used on wood - working tools are particulary susceptible to the accumulation ofr sawdust and wood chips and should be blown out o ' * vaccummed " frequently to prevent interferences with normal motor ventilation NOTE : The starting relay is a GRAVITY SENSITIVE TYPE NEVER TURN THE POWER ON WHILE THE SAW IS UPSIDE DOWN AS THIS WILL DAMAGE THE MOTOR REMEDY TROUBLE PROBABLE CAUSE t Have motor checked by qualified service 1 Motor Excessive noise ° technician Repair service is available at your nearest Sears store 1 Circuit overloaded with Do not use other appliances or motors on Motor fails to develop same circuit when using the saw lights , appliances and lull power , . ( Power other motors output of motor decreases 2 Undersize wires or circuit Increase wire sizes , or reduce length of wiring rapidly with decrease in See " Motor Specification and Electrical too long voltage at motor terminals Requirements " section For example , a reduction of 10 % in voltage causes Request a voltage check from the power a reduction of 19 % in 3 Generat overloading of power company facilities ( In company maximum power output of some sections of the which the motor is capable , white a reduction of 20 % country , demand for electrical power may exceed the in voltage causes reduction of 36 % in capacity of existing maximum power output ) generating and distribution systems ) 4 install correct fuses or circuit breakers 4 Incorrect fuses or circuit breakers in power tine Request a voltage check from the power 1 Low voltage - will not trip Motor starts slowly or relay company fails to come up to 2 Have retay replaced , 2 Starting relay not operating lull speed . 1 Do not cut so fast - Feed work slower into blade Motor overheats , 1 Motor overloaded 2 Clean out sawdust to provide normal air 2 Improper cooling ( Air circulation restricted circulation through motor See " Maintenance and Lubrication " section through motor due to sawdust , accumulating inside of saw Have reiay replaced and request a voltage check Burned relay contacts ( due Starting relay in motor from the power company to extended hold - in periods will not operate ( Motor caused by low line voltage does not come up etc ) to full speed ° ) 2 Place saw in upright position 2 Saw not in upright position , 3 Have wiring checked and repaired 3 . Loose or broken connections I Have relay replaced Motor stalls ( resulting I Starting relay not operating 2 Request a voltage check from the power in blown fuses or tripped 2 Voltage too low to permit motor to reach operating company circuit breakers ) speed 3 Fuses or circuit breakers 3 Install proper size fuses or circuit breakers do not have sufficient capacity 1 Don't cut so fast - Feed work slower into blade 1 Motor overloaded Frequent opening of 2 lnstalt proper size fuses or circuit breakers 2 Fuses or circuit breakers fuses or circuit breakers . do not have sufficient capacity 3 Have relay replaced 3 Starting relay not operating ( motor does not reach normal speed ) 34
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REPAIR PARTS PARTS LIST FOR CRAFTSMAN 8 INCH DIRECT DRIVE TABLE SAW MODEL NO . 113.221611 i 8 \ FIGURE 1 - GUARD ASSEMBLY 62935 Always Order by Part Number - Not by Key Number M Part Description Key 1 62916 Link , Guard 2 62911 Guard 3 62519 Spring , Pawl i62921 4 Pin iSTD551025 5 * Washer , 17 / 64 x 1 / 2 x 1 / 32 i62561 6 Pawl i62902 7 Blade , Spreader i455734 8 Pin , Roll 1 / 8 x 3 / 4 i * Standard Hardware Item - May be Purchased Locally 35
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PARTS LiST FOR CRAFTSMAN 8 lINCH DIRECT DRIVE TABLE SAW MODEL NO . 113.221611 10 1t 8 9 12 I 13 68 . i 24 J \ \ 65 / t5 f , , , t / ¢ P , \ 64 63 55 50 51 52 47 42 41 - 41.40 46 45
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PARTS LIST FOR CRAFTSMAN 8 INCH DIRECT DRIVE TABLE SAW MODEL NO . 113.221611 FIGURE 2 Key Part . Part ( ey No . No Description No . No . Description , = , H , = 4I 60240 t _ Nut , Push 3 / 8 t 62905 Bracket , Cradle 42 62912 Handwheel , 3 - 5 / 8 2 ST D601 ' I03 * Screw , Hex Washer Hd 43 STD551208 * Lockwasher , No 8 Type " T " 10 - 32 x 3 / 8 44 STD510803 * Screw , Pan 8 - 32 x 3 / 8 62436 Nut 34 45 } 2901 Base 62625 Hanger 46 814638 Plate , Thrust 816075 5 Rod , Cradle 47 STD522506 * Screw , Hex 1 / 4 - 20 x 5 / 8 6 62908 Extension , Table LH 48 STD551125 * Lockwasher , 1 / S4crew 7 805297 _ 9 Screw , Socket Fiat Hd Bracket Lead 49 816071 1 / 4 - 20 x 5 / 8 50 806752W Screw , Pan Hd Type " T " 8 ] 05297 - 1 Screw , Flat - Hd 10 - 32 x 1 - 1 / 8 5 / 16 - 18 x 1 1 / 4 51 60540 Ring , Retaining 11 / 16 Table 9 _ 293l 52 62919 Nut , Elevation 10 62915 Insert , Tablen 53 62917 Link iSTD600805 * Screw , Pa Hd 8 - 32 x 1 / 2 11 54 62923 Pin , Guide Extension , Table R . H 12 62909 55 816076 Shaft , Tilt 13 62937 Fence Assy , Rip ( See Fig 3 ) 56 9414920 Washer , t7 / 64 x 5 / 8 x 1 / 16 14 62924 Plate , Switch 57 160388 Nut , Self - Threading 15 STD601105 * Screw , Pan Hd . Cross 58 814663 Shaft , Elevation Recess Type " T " 10 - 32 x 1 / 2 59 65093 Clip , Wire 16 62936 Lead Assembly 60 62900 Baffle 17 62442 Switch , Locking 6t 60548 Screw , Hex Washer Type " T " 18 60256 Key , Locking # 1 / 4 - 20 x 3 / 8 t9 803709 Connector , Wire 62 62989 Bracket , Lead Screw 67085 20 Cord with Plug 63 6054I Screw , Hex Locking STD510603 2 ' 1 * Screw , Pan Rec . . 1 / 4 - 20 x 3 / 4 Type " T " 6 - 32 x 3 / 8 64 60546 Washer , Springn 22 62913 Housing , Switch 65 60545 Washer , Nylo 23 62925 oRelay 66 18992 1 : Blade , 8 " 62938 Gauge Assembly , Miter 24 67 60547 Collar , Outer ( See Fig . 4 ) 68 6362 Nut , Saw Arbor 25 62935 Guard Assembly ( See Fig 1 ) Collar , Inner 26 62642 Support , Spreader 69 624982 70 6299 Cradle 27 STD54 ! 025 * Nut , Square 1 / 4 - 20 71 62856 oMotor 62809 28 Bracket , tSpreaderernal 72 STD541025 * Nut , Hex 1 / 4 - 20 29 STD551225 * Lockwasher , Ex 1 / 4 - 20 73 60539 Ring , Retaining 1 / 4 30 STD541625 * Nut , Wing 1 / 4 - 20 74 62922 Pin , Guide ] 0074 31 Screw , Socket Set 75 STD551025 * Washer , 17 / 64 x 1 / 2 x 1 / 32 1 / 4 - 20 x 7 / 8 Link 76 814770 } TD551012 32 * Washer , 17 / 64 x 9 / 16 x 3 / 64 77 3540 Wrench , Arbor 33 STD54t025 * Nut , Hex 1 / 4 - 20 78 63062 Wrench , ShaftExt , 34 62643 Clamp , Spreader * Lockwasher # 10 79 STD551210 35 60314 Screw , Truss Hd . 1 / 4 - 20 x 5 / 8 507545 Bag of Loose Parts 36 _ 420417 Screw , Washer Type " T " ( Not Illustrated ) 1 / 4 - 20 x 5 / 8 507546 Bag of Loose Parts 37 ITD611005 * Screw , Pan Rec Type " AB " ( Not Illustrated ) No 10 x 1 / 2 Owners Manual SP5022 38 816072 Panel , FrontBevel ( Not Illustrated ) 39 816073 indicator , 40 STD551037 * Washer , 380 x 47 / 64 x 1 / 16 QRelay must accompany motor when motor is * Standard Hardware item - May be purchased returned for service . Any attempt to repair this locally . motor may create a hazard unless repair is done by 1 " Stock Item - May be secured through the Hardware a qualified service technician Repair service is Department of most Sears Retail Stores and available at your nearest Sears Store . Catalog Order House , " klf this part is removed , discard and replace with a new Push Nut 37
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PARTS LIST FOR CRAFTSMAN 8 INCH DIRECT DRIVE TABLE SAW MODEL NO . 113,221611 7 6 / 5 FIGURE 3 - RIP FENCE ASSEMBLY 62937 m , Part Key No . No , Description 62906 1 Channel , Fence STD522505 2 * Screw , Hex Hd , Sems 1 / 4 - 20 x 1 / 2 3 62985 Head , Fence 4 62482 Knob , t - 1 / 4 Dia 5 STD541231 * Nut , Hex , Jam 5 / 16 - 18 6 60543 Screw , Truss Hd 5 / 16 - ! 8 x 2 7 62939 Clip , Shoe * Standard Hardware Item - May be Purchased Locally 38
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PARTS LIST FOR CRAFTSMAN 8 INCH DIRECT DRIVE TABLE SAW MODEL NO . 113.221611 7 FIGURE 4 - MITER GAUGE ASSEMBLY 62938 Key Part No . No . Description 1 62176 Knob , Miter Gauge 2 STD551010 * Washer , I3 / 64 x 5 / 8 x 1 / 32 3 62173 Gauge , Miter 4 62175 Pin , Miter Pivot 5 STD510803 * Screw , Pan Hd 8 - 32 x 3 / 8 6 38724 Pointer 7 60544 Spacer 8 62927 Rod , Miter Gauge * Standard Hardware Item = May be Purchased Locally 39
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8 iNCH DIRECT DRIVE TABLE SAW SERVICE Now that you have purchased your 8 inch direct drive table saw should a need ever exist for repair parts or service , simply contact any Sears Service Center and most Sears , Roebuck and Co stores Be sure to provide all pertinent facts when you call or visit . The model number of your 8 inch direct drive table saw will MODEL NO . be found on a plate attached to your saw , at the rear of the 113.221611 base SAW WITH TABLE EXTENSIONS WHEN ORDERING REPAIR PARTS , ALWAYS GIVE THE HOW TO ORDER FOLLOWING INFORMATION : REPAIR PARTS PART NUMBER PART DESCRIPTION NAME OF ITEM MODEL NUMBER 8 INCH DIRECT DRIVE 113o221611 TABLE SAW All parts listed may be ordered from any Sears Service Center and most Sears stores , If the parts you need are not stocked locally , your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling . Sold by SEARS , ROEBUCK AND CO . , Chicago , IL . 60684 U . S . A . Part No SP5022 Form No . . SP5022 - 2 Printed in US . A . 7 / 87
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