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Save This Manual For Future Reference / IOqNCH DIRECT IVE TABLE SAW FOR YOUR . assembly ETY . SAF BEAD ALL . operating INSTRUCTIONS • repair parts CAREFULLY Sold by SEARS , ROEBUCK AND CO . , Chicago , iL . 60684 U . S . A . Part No . SP5537 Pr _ n . _ eain U . S , A ,
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WARRANTY SERVICE iS AVAILABLE BY SIMPLY " CONTACTING " irHENEAREST SEARS SERV _ E CF _ NTER / DEPARTMENTTHROUGHOUT THE UN | TED STATES . THIS WARRANTY APPUES ONLY _ IILETHiS PRODUCT IS USED IN THE UNITED STATES . This warranty gives you specific legal rights , and you may als . = have other rig hts which vary from state to state . SEARS , ROEBUCK . _ ND CO . , D / t8 WA Hoffman Estates , IL 60195 safety instructions for table saw 4 . GROUND THE SAW - This saw has an approved 3 - Safety isa combination of common sense , staying alert conductor cord and a 3 - pror _ j grounding type plug . and knowing how your table saw works . Read this The plugfits grounding type outlets designed for 120 manual to understand this saw . volt 15 amp cimuits . The green conductor inthe cord BEFORE USING THE SAW isthe grounding wire . To avoid electrocution , NEVER | WARNING : To avoid roistakes that could cause I connect the green wire to a live terminal . " _ serious , permanent injury , do not plug the saw in 5 . To avoid injury from electrical shock , make sure your | until the following steps have been sat | sfactorily fingers do not touch the plug's metal prongs when ! I completed . pluggingin or unplugging the saw . 1 . Assembly and Alignment ( See pages 9 - 24 ) . 6 . To avoid back injury get help to move the saw . 2 . Learn the use and function of the ON - OFF Switch , Always get help if you need to lift the saw . Hold the Guard , Spreader , Anti - Kickback device , MiterGauge , saw close to your body . Bend your knees so you can Fence Table Insert and Blade Elevation and Bevel liftwith your legs , not your back . Controls . ( See page 25 ) 7 . NEVER STAND ON TOOL . Serious injury could 3 Review and understand all safety instructions and occur ifthe tool tipsor you accidentally hitthe cutting tool . Do not store anything above or near the tool operating procedures inthis manual . where anyone might stand on the tool to reach them . 4 . Review the maintenance methods forthis saw . ( See BEFORE EACH USE : page 38 ) Read the DANGER label found on the front of the saw , 1 . inspect your saw as shown below . A . To avoid injurytrom accidental starting , unplugthe WHEN iNSTALLiNG OR MOVING THE SAW 1 . AVOID DANGEROUS ENVIRONMENT . Use the saw in a dry place protected from rain . Keep work area well lighted . B . Support the saw so the table is level and the saw does not rock . C . Bolt the saw support to the floor if it tends to slip walk , or slide during normal use . D . When using table extensions over 24 inches wide on any side of the saw , belt the saw supporttothe flooror propupthe outer end of the extension from the flcorto keep the saw fromtipping . Spreader is in line with the sawblade , 3 . Put the saw where neither operators orbystanders must stand in line with the saw blade . I DANGER . . . . . T _ . . . . . . o . o . _ tl 2 , Wear safety goggles that m p g " _ - ' " or servi i _ UL ; 5 DO _ ot do fre _ : ha _ d cuts Oracle I _ etwee ; _ 2 and 2 riches f o _ ad ustmg _ rig . _ AN _ Z87 . t standards . . . . cuts _ _ v , und or over saw 5 Kee henclsoutofpathofsaw 8 . Knowhow Or _ aducetheriskot bla ( fe . DO not make rip - - J 3 . Do not reach _ ro P . . . . OOORpM 130 _ , = - 23 _ 1 _ _ " I " set ace for hrou h cuts fence is set 2 inches or more from au _ ary f _ rlce v / heR fence S set ; or D ! _ O p _ lore _ ad _ s blade , kickback . See instructlor _ s for rtpp = ng , narrower than 1 / 2 _ nch . _ o v _ = _ = = _ - . _ . - . , = _ , _ pH 2
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E . REMOVE ADJUSTING KEYS AND WRENCHES . jewelry ( rings , wristwatches ) . They can get Form habit of checking for and removing keys and caught and draw you into moving pads . adjusting wrenches from tool before turning it on . 2 . Wear nonslip footwear . F . To avoid injury from jams , slips or thrown pieces 3 . Tie back long hair . ( kickback and throwback ) : 4 . Rol ! long sleeves above the elbow . 1 . USE ONLY " Recommended Accessories " ( See 5 . Noise levels vary widely . To avoid possible page 40 ) . Follow the instructionsthat come with hearing damage , wear ear plugs or muffs when the accessories . Using other accessories may using saw for long periods of time . be dangerous . 6 . Any power saw can throw foreign objects into 2 . Choose the right blade or cutting accessory for the eyes . This can cause permanent eye the material and the type of cutting you plan to damage . Wear safety goggles ( not glasses ) do . that comply with ANSI Z87 . f ( shown on pack - 3 . Never use grinding wheels , abrasive cut - off age ) . Everyday eyeglasses have only impact wheels , friction wheels ( metal slilting blades ) resistant lenses . They are not safety glasses . wirewheelsorbuffingwheel . Theycan fly apad Safety goggtes are available at Sears retail explosively . catalog stores . Glasses or goggles not in com - 4 . Choose and inspect your cutting tool carefully . pliance with ANSI Z87 . 1 could seriously hurt you when they break . a . To avoid cutting tool failure and thrown shrapnel ( broken pieces of blade ) , use only WEAR YOUR 10 " or smaller blades sr other cutting tools marked for speeds of 5000 rpm or higher . b . Always use unbroken , balanced blades de - signed to fit this saw's 5 / 8 inch arbor . c . When thru - sawing ( making cuts where the blade comes through the workpiece top ) , 7 . For dusty operations , wear a dust mask along always use a 10 inch diameter blade . This with the safety goggles . keeps the spreader closest to the blade . C , Inspect your workpiece . Make sure there are no d . Do not overtighten arbor nut . Use arbor nails or foreign objects inthe part of the workpiece wrenches to " snug " it securely . to be cut . e . Use only sharp bladeswith properly set teeth . D . Plan your cut to avoid KICKBACKS and Consult a professional blade sharpener THROWBACKS ( when a part or all of the work - when in doubt . piece binds on the blade and is thrown violently f . Keep blades clean of gum and resin . back toward the front of the saw ) . 1 . Never cut FREEHAND : Always use either a 5 . Adjust table inserts flush with the table top . NEVER use the saw without the proper insert . Rip Fence , Miter Gauge or fixture to position and guide the work , so it won't twist , bind on the 6 . Make sure all clamps and locks are tight and no blade and kickback . parts have any excessive play . 2 . Make sure there's no debris between the work - 2 . Keep work area clean piece and its supports . A . Cluttered areas and benches invite accidents . 3 . Whencutting Irreguladyshaped workpleces , Floor must not be slippery from wax or sawdust . plan your work so it will not slip and pinch the B . To avoid burns or other fire damage , never use the blade : saw near flammable liquids , vapors or gases . a . A piece of molding , for example , rr _ st lie flat C . To avoid injury , don't do layout , assembly , or setup or be held by a fixture or jig that will not let it work on the table while the blads is spinning . It twist , rock or slipwhile being cut . Usejigsor could cut or throw anything hitting the blade . fixtures where needed to prevent workpiece PLAN AHEAD TO PROTECT YOUR EYES , shifting . HANDS , FACE , EARS . b , Use a different , better suited type of tool for 3 . Plan your work work that can't be made stable . A . USE THE RIGHT TOOL - Don't force tool or 4 . Use extra caution with large , very small or attachment to do a job it was notdesigned for . awkward workpieces : a . Use extra supports ( tables , saw horses , blocks , etc . ) for anyworkpieces large enough 1 . DO notwear loose clothing , gloves , neckties or
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3 . Set the cutting tool as low as possible for the cut you're planning . 4 . KEEP CHILDREN AWAY . All visitors should be kept a safe distance fromwork . Make sure bystanders are uselength stopsagainst it . it must be freeto clear of the saw and workpiece . move . If confined , itcouldget wedged against 5 . Let the blade reach full speed before cutting . the blade and cause a kickback or throw - back . 6 . DON'T FORCE TOOL . It will do the job better and safer atitsdesignedrate . Feedtheworkpiece intothe c . Never cut more than one workpiece at a time . blade only fast enough to let it cut without bogging d . Never turn your table saw " ON " before clear - down or binding . ing everything except the workpiece and 7 . Before freeing any jammed material : related support devices off the table . A . Turn switch " OFF " . 4 . Planthewayyouwlil pushtheworkplecethrough A . NEVER pull the workplece through . Start and B . Unplug the saw . finish the cut from the front of the table saw , C . Wait for all moving parts to stop . B . NEVER put your fingers or hands in the path of D . Check blade , Spreader and Fence for proper align - the sawb ade or other cutting tool . ment before starting , again . C . NEVER reach ! n back of the cuttingtool with either 8 , To avoid throwback of cut off pieces ; hand to hold down or support the workpiece A . Use the Guard assembly . remove wood scraps , or for any other reason , B . To remove loose pieces beneath or trapped inside D . Avoid hand positions where a sudden slip could the guard : cause fingers or hand to move into asawblade or 1 . Turn saw " OFF " . other cutting tool . 2 . Remove switch key . 3 . Wait forblade to stop before lifting the Guard , F . Push the workpiece against the rotation of the ADDITIONAL INSTRUCTIONS FOR blade . NEVER feed material into the cutting tool RiP TYPE CUTS from the rear of the saw . 1 . NEVER use the Miter Gauge when ripping . G _ Always push the workpiece all the way past the 2 . Use a Push Stick whenever the fence is 2 or more sawblade . inches from the blade . When thru - sawing , use an H . As much as possible , keep your face and body to Auxiliary Fence and Push Block wheneverthe Fence one side of the sawblade , outer line with a possible mustbe between 112and2 inchesofthe blade . Never kickback or throwback . thru - saw rip cuts narrower than 1t2 inch . ( See " Basic I . NEVER tum the saw " ON " before clearing the table Saw Operation - Using the Rip Fence " section . ) of all tools wood scraps , etc . , except the work - 3 . Never rip anything shorter than 10 " long . piece and related feed or support devices forthe 4 . When using a Push Stick or PuSh Block , the trailing cut planned . end of the board must be square . A Push Stick or J . AVOID ACCIDENTAL STARTING - Make sure Blockagainst an uneven end could slipoff or push the switch is " OFF " before plugging saw in , work away from the Fence . WHENEVER SAW BLADE IS SPINNING 5 . A FEATHEABOARD can help guide the workpiece . I WARNING : Don't let familiarity ( gained from fre - _ See " Basic Saw Operations - Using the Rip Fence " . quent use of your table saw ) cause a careless j Always use Featherboards for any non thru rip type 1 mistake , Always remember that a careless frac - J tlon of a second Is enough to cause a severe j CUTS . I ' 24 " _ 1 KERFS ABOUT I injury . J I _ 5 / 16 " APART I " t . Before actually cutting with the saw , watch it while it runs for a short while . If it makes an unfamiliar noise 1 JL 4.112 " " - - _ - = - - - - - _ J 5 " _ , - _
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BEFORE STARTING 2 . An auxiliary wood facing attached to the Miter Gauge can help prevent workpiece twisting and throwbacks . 1 . To avoid kickbacks and slips into the blade , make Attach it tothe holes provided . Make the facing ! ong sure the Rip Fence is parallel to the sawblade . enough and big enough to support your work . Make 2 . Before thru - sawing , check the Anti - Kickback Pawls . sure , however , it will not interfere with the Sawbiade ( See " Basic Saw Operation - Using the Rip Fence . " ) Guard . The Pawls must stop a kickback once it has started . 3 . Use jigs or fixtures to help hold any piece too small to Replace or sharpen Anti - Kickback Pawiswhen points extend across the full length of the Miter Gauge face become dull . during the cut . This lets you properly hold the Miter 3 . Plastic and composition ( like hardboard ) materials Gauge and workpiece and helps keep your hands may be cut on your saw . However , since these are away from the blade . ( See page 20 . ) usually quite hard and slippery , the Anti - Kickback WHILE CUTTING Pawls may not stop a kickback . Therefore , be espe - 1 . To avoid blade contact , always hold the Miter Gauge cially careful in your set - up and cutting procedures . as shown in the " Basic Saw Operation - Using the WHILE CUTTING Miter Gauge . " 1 . TO avoid kickbacks and slips into the blade , always BEFORE LEAVING THE SAY # push forwardon the sectionof the workpiece between 1 . Turn the saw off . the saw blade and the Rip Fence , Never pushforward on the piece being cut off . 2 . Wait for blade to stop spinning . 3 . Make workshop child - proof . Lockthe shop . Discon - ADDITIONAL iNSTRUCTiONS FOR nect master switches . Remove the yellow Switch CROSS CUT TYPE CUTS Key . Store it away from children and others not BEFORE STARTING qualified to use the tool . 1 . NEVER use the Rip Fence when crosscutting . 4 . Unplug the saw . gmossary of terms for woodworking Kickback Anti - Kickback Pawls ( AKP ) An uncontrolled grabbing and throwing of the workpiece Device which , when properly maintained , isdesigned to back toward the front of the saw . stop the workpiece from being kicked back at the opera - tor during ripping operation , Leading End Arbor The end of the workpiece which , during a rip type The shaft on which a cutting tool is mounted . operation , is pushed into the cutting tool first . Crosscut Molding A non through cut which produces a special shape inthe A cuttingor shaping operation made acrossthe width of workpiece used for joining or decoration . theworkpiece . Dadc Push Stick A device used to feed the workpiece through the saw A non through cut which produces a square sided notch during narrow ripping type operations and helps keep or trough in the workpiece . the operator's hands well away from the blade . Featherboard Push Block A device which can help guide workpieces during rip A device used for ripping type operation _ too narrow to type operation . allow use of a Push Stick . Freehand Rabbet Performing a cut without using a Fence , Miter Gauge , fixture , hold down or other proper device to keep the A notch in the edge of a workpiece . workpiece from twisting during the cut Resin Gum A sticky , sap base substance that has hardened . A sticky , sap based residue from wood products . Ripping Heel A cutting operation along the length of the workpiece . Misalignment of the blade . Revolutions Per Minute ( RPM ) Kerr The number of turns completed by a spinning object in one minute . The amount of matedat removed by the blade in a through cut or the slot produced by the blade in a non through or partial cut .
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glossary of terms for woodworking h thepart of the workDiece which will be . or has been _ cut by the blade . Trail End Set , the = n a npping The distance thai [ ne up oi [ ne sawo _ aoe _ oo _ n _ soem to r set ) outward from the face of the blade . Workpiece Throw - Back The item on which the cutting operation is being done . are commonly referred to specifications : Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 \ Amperes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1360 Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i . . . . . . . . . . . . . . . . . . GROUNDING PRONG Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single UNDED RPM . . . . . . . . . . . . . . . . . . . . . . . . . 5000 3 - PRONG OUTLET Rotation ( viewed from sawblade end ) . . . . . . . . . . . . . . . . . . . . . . . . . Counterclockwise WARNING : Damaged power cords can cause MOTOR SAFETY PROTECTION shock or fires , if the power cord is worn , cut , or damaged in any way , have it replaced immedi - 1 . Frequent opening of fuses or circuit breakers may ately . result il motor is overloaded or if the motor circuitis . WARNING : Electricshock can kill . Not all outlets are property grounded . If you are not sure that youroutlet is properly grounded , have it checked by a qualified electrician . 2 . Although the motor is designed for operation on . the voltage and frequency spec lied on motor nameplate , WARNING : Toavoid electrical shock , do not minimal loads will be handled safely at voltages 10 % permit fingers totouch the terminals of the plug , above or below the nameplate voltage . Heavy loads , when installing or removing the plug to or from however , require that voltage at the motor be the the outlet . voltage specified on nameplate . 3 . Most motor troubles may be traced to loose or incor : tool can cause electrocution or serious shock , rectconnections overloading reduced input voltage particularly when used indamp locations , or near ( which results when small size wires are used inthe I WARNING : Failureto properly groundthis power 1 metal plumbing , if shocked , your reaction could supply circuit ) or when the supply circuitis extremely cause your hands to hit the cutting tool . long . Always check connection , load and suppl , / This saw is equipped with a 3 - conductor cord and circuit when the motor fails to perform satisfactorily . grounding type plug which has been approved by Un - Check wire sizes and lengthswithtable at endof this derwriters ' Laboratories . The ground conductor has a section . greenjacket and is attached to the tool housing at one CONNECTING TO POWER SOURCE end andtothe ground prong in the attachment plug atthe OUTLET other end . This saw must be grounded while in use to protect the This plug requires a mating 3 - conductor grounding type operatorfrom electrical shock . 3utlet as shown , Your saw iswired for 120 volts and it has a plug that looks WARNING : Avoid electric Shock . If the outlet you like the one shown . are planning to use for this saw is of the two prong type , DO NOT REMOVE OR ALTER THE Plug power cord into a 110 - 120V properly grounded GROUNDING PRONG IN ANY MANNER . Use typeoutlet protected by a 15 amp . time delay or Circuit - an adapter , as shown , and always connect the Saver fuse or circuit breaker . grounding lug to a known ground .
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WARNING : To help avoid electric Shock , the green grounding lug extending from the adapter GROUNDING LUG must be connected tO a permanent ground such as to a properly grounded outlet box . Not all outlet boxes are properly grounded , if you are not sure the outlet box is properly grounded , have H PLUG i _ _ KNOWN GROUND checked by a qualified electrlclano - _ RECEPTACLE The use of any extension cord will cause some loss of ADAPTER power . To keep this to a minimum and to prevent overheating and motor burn - out , use the foflowing table to determine the minimum wire size ( A . W . G . ) extension cord . It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded Use only 3 wire extension cords which have 3 - prong THREE prong outlet . grounding type plugs and 3 - prong receptacles which accept the plug on the saw . An adapter , as shown , is available for connecting pgugs to 2 - prong receptacles . The green grounding lug ex - F . _ ension Cord tending from the adapter must be connected to a perma - Length Wire Size A . W . G . nent ground such as to a properly grounded outlet box . 0 - 25 Feet No . 16 The temporary adapter should be used only until a 26 - 50 Feet No . 14 propedy grounded outlet can be installed by a qualified 51 - 100 Feet No . 12 electrician . contents Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Aligning Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Safety Instructions for Table Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installing Measuring Tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2t Additional Instructions for Rip Type Cuts . . . . . . . . . . . . . . . . . . . . . . . . 4 Adjusting M _ ter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Additional Instructions fGr Cross Cut Type Cuts . . . . . . . . . . . . . 5 Mounting Saw to Bench or Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Getting to Know Your Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Motor Specifications and On - Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Elevation Handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Motor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Tilt Handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Motor Safety Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2266 Blade Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting to Power Source Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Table Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Unpacking and Checking Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Tools Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 List of Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Removing and installing Sawblade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 To install Saw Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Installing Handwheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Basic Saw Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Check Blade Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Work Helpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Adjusting Blade insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Safety Instructions for Basic Saw Operation . . . . . . . . . . . . . . . . 28 Checking Heeling or Parallelism of Sawblade Using the Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 to Miter Gauge Groove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Crosscutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Adjusting Parallelism of Saw Blade Repetitive Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 to Miter Gauge Groove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Miter Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Checking 90 = Bevel Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Bevel Crosscutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Adjusting 90 ° Bevel Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Compound Miter Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Adjusting Bevel Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Using the Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Checking 45 ° Bevel Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Adjusting 45 ° Bevel Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Bevel Ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Installing Table Extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Using Featherboards for Thru - Sawing . . . . . . . . . . . . . . . . . . . . . 36 Aligning Table Extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Resawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 To Raise Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Using Featherboards for Non Thru - Sawing . . . . . . . . . . . . . 37 To Lower Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Rabbeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Leveling Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Ploughing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 To Lower Outer Edge of Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Dadoing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3388 To Raise Outer Edge of Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aligning Table Extensions with Front of Table . . . . . . . . . . . . . . 17 Lubdcartion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 To Move Outer Edge of Extensions Back . . . . . . . . . . . . . . . . . . . . . 17 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4390 To Move Outer Edge of Extension Forward . . . . . . . . . . . . . . . . . 18 Recommended Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Leveling Center of Extension to Table . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Installing Blade Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Aligning Spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Attaching Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
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COMBINATION SQUARE MUST BE TRUE . STRAIGHT EDGE OF BOARD Medium Screwdriver 7 / 16 , 1 / 2,11 / 16 in . 3 / 4 " THICK . THIS EDGE MUST STRAIGHT , DRAW LIGHT LINE ON % BE PERFECTLY BOARD ALONG THIS EDGE , ' , , \ , _ / # 2 Phi ips Screwdriver . _ Long Nose P ers I x . , ll 11 " J ' _ " " h P ers Hex ' L ' wrenc , 3 / lf6 , I / 8 , 5 / 32 in . SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE JS FLIPPED Combination Square OVER IN DOTTED POSITION , LIST OF LOOSE PARTS Model 113.221720 Table Saw withextensions is shipped complete inone carton . Item Part Name Qty . Separate all parts from packing materials and check A Miter Gauge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 each one with the illustrationand the list of Loose Parts B Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 to make certain all items are accounted for , before C Rip Fence Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 discarding any packing material . D Extension , Table LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 E Extension , Table R . H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 t WARNING : If any parts are missing , do not at - F Handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 I tempt to assemble the table saw , plug in the ] G Owner's Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 power cord or turn the switch on until the missing I Bag of Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 parts are obtained and are installed correctly . I Containing the following : Apply a coat of automobile wax to the table . H Arbor Wrench . . . . . . . . . . . . . . . . . . . 1 Wipe all parts thoroughly with a clean , dry cloth . J Shaft Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 K Support , Spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 WARNING : For your own safety , never connect L Bracket , Spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 plug to power source outlet until all assembly t M Clamp , Spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 steps are complete , and you have read and under N Nut , Wing 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 stand the safety and operating instructions . I O Tape , Fence Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 P Tape , Fence Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 A N o P
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_ Q assembly V Bag of Loose Parts Containing the following : % w Q Key , Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 R Nut , Square 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 S Screw , Soc . Set 1 / 4x 7 / 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 T Washer , Flat 17 / 64 x 9 / 16 x 3 / 64 . . . . . . . . . . . . . . . . . . 4 U Lockwasher , External 1 / 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 U Lockwasher , External # 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 V Nut , Hex 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 W Screw , Truss Hd . 1 / 4 - 20 x 5 / 8 . . . . . . . . . . . . . . . . . . . . . . . 2 X Screw , Pan Hd . 8 - 32 x 3 / 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Y Screw , Flat Hd . 1 / 4 - 20 x 5 / 8 . . . . . . . . . . . . . . . . . . . . . . . . 14 mNSTALUNG HANDWHEELS 1 . From among the loose parts , find the following hard - ware : * 2 Lockwasher , External # 8 EXTERNAL * 2 Screw , Pan Cross 8 - 32 x 3 / 8 LOCKWASHER , NO . 8 2 Handwheels Items marked with an asterisk ( * ) are shown actual size . HANDWHEEL PAN CROSS SCREW 8 - 32 X 3 / 8 REMOVEPACKING MATERIAL FROM UNDERNEATH MOTOR 2 . install Elevation Hahdwheel onto elevation shaft by lining up FLAT on shaft with flat inside Handwheel . install screw and Iockwasher . 3 . install Bevel Handwheelonto bevel shaft by lining up FLAT on shaft with fiat inside handwheel , install screw and Iockwasher . LOCKWASHER . LOCKWASHER CAUTION : Failure to complete the foflowing two steps could result _ ndamage to your saw . 4 . Turn Bevel Handwheel counterclockwise to pull SCREW motor away from inner packing styrofoam . 5 . Remove styrofoam . CHECK BLADE INSERT I II 1 . rum saw over . 2 . Check blade insert to make sure it is flush with table . If blade insert is satisfactory , proceed to " Checking Heeling or Parallelism of Sawbiade to Miter Gauge Groove " . If insert is not flush , go on to " Adjusting Blade Insert " . CAUTION : insert must be even with the table J surface . An insert higher than the table top can " snag " the front edge of the workpiece , making it I harder to safely feed the work into the blade .
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TI ge in saw table t _ y . b sligl _ ly using pi _ rs
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CHECKING HEELING OR PARALLELISM OF SAWBLADE TO THE ? 4 _ TER GAUGE GROOVE M _ RK " x o _ T _ 3OTN Whi _ e cutting , the materia _ must _ : _ e _ _ _ Vai _ h _ _ PARALLEL to the SAWBLADE there , ' o _ e _ t ; < _ thtr _ eMi _ er Gauge GROOVE and the R _ P F _ NCE m _ Jstbe PARAL _ LEL to the SAWBLADE . WARNING : If the sawb _ ade _ s NOT para _ let w _ th the Miter Gauge Groove , _ _ s _ td _ ohave _ HEEL ' , This cond fUon can cau _ the wo _ kp _ ce to b _ nd o _ " move away from the Rip Fence _ th4 _ er _ dof 8 rip cut , possibly causing a k _ ¢ kback . WARNING : To avoid Injury _ rom acc _ n _ al start , make sure switch Is " OFF " and p _ ug is not corn nected to power source ou _ et , 1 . Elevate blade to ma × imum t _ e _ h _ by tumi { _ g E _ eva _ t _ onHandwheel counte _ cbc : kwis _ 2 , Mark an " X " on ore _ ooth which i _ SE ! t ( beret ) to _ he LEFT . 3 . Place the head of a comb Rat ; o # sq _ ; _ re { n _ he _ t MITER GROOVE . Adjust b _ e ol squsre so _ hat i _ just touches the tip of the MAnKinD V . _ oth . 4 . Movesquareto REAR , rotate bi _ detosee # MARKED tooth again touches blade of sqL _ are . 5 . if tooth touches square the s _ me a _ : _ ur _ tat FRONT and REAR , sawb _ adeis PAR AL . LEL , _ oM _ ER GAUGE GROOVE . 6 . If tooth does not touch fro _ t and rear _ hem _ han _ sm underneath must be adiusted _ o make # _ e b _ ade PARALLEL to M _ ter Gauge G # oove . ADJUSTING PARALLELISM OF SAW BLADE TO MITER GAUGE GROOVE 1 , Loosen 1 / 2 turn _ our hex socket screws ir _ the _ opof table next to the saw blade # si # . g _ 37t6 ir _ chhex ' L ' wrench , This " will allow the rr _ chanism betow _ he labie to be sh _ fted sideways . \
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\ \ \ if It does - alternately tighten other three screws slowly . \ 12
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ADJUSTING 90 ° BEVEL STOP / BLADE 1 . On the stop bracket are two 10 - 32 pan head screws which set 90 ° stop position . If condition A exists , the _ t two screws need to be turned clockwise to obtain 90 = tl setting . If condition B exits , the screws should be turned counterclockwise . It II / BLADE I I I I I Ir ti BEVEL 2 . Turn saw over . HANDWHEEL 3 . Rotate bevel crank until blade is in approximately 40 ° 1 BEVEL bevel position and using phillips screwdriver , rotate STOP BRACKET screws slightly in direction necessary to correct gap , ( rotate screws equally ) . Recheck blade position and BEVEL . A T \ readjust if necessary . 4 . When 90 ° stop position is adjusted to your satisfac - tion , re - adjust pointer to 0 ° position . BEVEL ADJUSTING SCREWS . . . . . . . ! _ ADJUSTING BEVEL POINTER r _ - - - 3 f Using a pair long nose pliers , carefully bend the Bevel Pointer so that it points to the " 0 " mark . ® I I 13
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assembly CHECKING 45 ° BEVEL STOP 1 . Turn Elevation Handwhee counterc ockwise to raise blade as high as it will go . 2 . Turn Bevel Handwheel clockwise to tilt blade to 45 _ . 3 . Lay head of combination square on the blade of square , as ustrated , and place head against the blade . Make sure square is not touching TIP of one of the saw TEETH . 4 . The 45o blade stop is set during manufacturing . If adjustment s needed , proceed to next step . If bevel adjustment is satisfactory , go on to " nstalling Tab e Extensions " . ADJUSTING 45 ° B EVEL STOP X 1 . The 450blade position iscontrolled by the locationof ° ANGLE the sheet metal nut on end of bevel shaft . ILADE 2 . If condition A exists , the sheet metal nutneeds to be turned clockwise to obtain 45 ° setting _ if condition B exists , the nut should be turned counterclockwise , / 3 . To correct conditionA - Rotate Bevel Handle coun - \ \ terc ockw se approximately two turns . Place 11 / 16ce inch wrench on sheet meta nut and hold n pla while rotatinghandle counterclockwise insmall incre - ments , Recheck blade positionaftereach rotation . jBLADE E \ \ \ \ / / " J " PAL " NUT ADJUSTING BEVEL SCREW TENSION The tension on the Beve Screw must be tight for then [ ' _ J _ by tightening the Pa Nut on the bevel shaft using a | 11 / 16 inch wrench . The nut should be adjusted so the shaft is somewhat difficult to turn . k 14
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iNSTALLiNG TABLE EXTENSIONS 1 . Lower blade to below the table top . 2 . From among the loose parts , find the following hard - ware : * 14 Flat Hd . Socket Screws 1 / 4 - 20 x 5 / 8 FLAT HEAD SOCKET SCREW 1 / 4 - 20 X 5 / 8 Items marked with an asterisk { * ) are shown actual size . i i FLAT HEADT HEXSOCKE 3 . Install right table extension and installseven screws SCREWS using 5 / 32 inch hex ' L ' wrench . Just start screws into threaded holes . 4 . Install left table extension and install seven screws using 5 / 32 inch hex ' L'wrench , Just start screws into threaded holes . \ ALiGNiNG TABLE EXTENSIONS NOTE : The table extensions must be the same height as the table and level to the table . Place combination square on table and extension . NOTE : When aligning the table extensions , the 1 / 4 - 20 x 5 / 8 inchflat head hex socket screws may " bottomout " . If this occurs , simply loosen the screws and restart the process for proper alignment . EXTENSION SHOULD BE SAME HEIGHT AS TABLE 15
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TO RAISE EXTENSION i a = vTl _ l @ ar _ DJ and rear . 3 . Check height with square and tighten A B and C . 4 . Repeat for left extension . TO LOWER EXTENSION , I , Jll , l . l . ' , l , i . I . = , l . . l , t . l . l , l . i . l , l , l . J , l , w , I , i , I , [ , ] 2 _ Tighten screws A , B , and C on top of table extension to lower extension even with table top front and rear . EXTENSION 3 . Check height with square and tighten screws D , E , F and G . 4 . Repeat for lelt extension . LEVELING EXTENSIONS SHOULD BE NO GAP Place combination square on table and extension so that end of blade extendsover edge of extension . Hold square firmly on saw table and check for gap between extension and btade of square . TO LOWER OUTER EDGE OF EXTENSION 1 . Loosen screws B , E and F on right extension . See illustration . 2 . Tighten screws C , D and G until table extension is leve ! . . . . . EXTENSION 3 _ Snug down screws B , E and F . 4 . Repeat for left extension . 16
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TO RAISE OUTER EDGE OF EXTENSION 1 . Loosen screws C , D , and G on right extension . , , , , , 2 . Tighten screws B , E , and F until table extension is L . . . _ J - - - - - - level . t EXTENSION 3 . Snug down screws C , D , and G . 4 . Repeat for left table extension . ALiGNiNG TABLE EXTENSIONS W _ TH FRONT OF TABLE 1 . Place blade of combination square on front of table and table extension . 2 . Extension should line up with tabie . WARNING : Front edges must line up to help prevent workplece kickback when the fence is SHOULD BE mounted to the table extension . I NO GAP TO MOVE OUTER EDGE OF EXTENSION BACK 1 Loosen screws C and F in right extension . See illustration . 2 . Tighten screws B and G until extension is lined up . 3 . Snug down screws C and F . 4 . Recheck level and flatness to table , 5 , Check left extension . 6 . Adjust left extension in same manner , - - q J / \ / s \ / \ \ 17
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I , ! I i : li i ' ! | ill | 1 ! ! t | _ iili , llil Check left H extension . 5 . Check left extension . • ii1 , 1 ii I I I I I I I I t t tl't'l'l ' = ' l'J'l'l'l'l'l'l'l ' j ' I 6 . Adjust left extension in same manner . LEVELING CENTER OF EXTENSION 3 " 0 TABLE 1 . Locatetwo ( 2 ) 1 / 4 - 20 x 7 / 8 sockethead set screws andinstallon bottomsideoftable . I I t \ 1 / 4 - 20 x 7 / 8 SOCKET HEAD SET SCREW joir " L " WRENCH with CLOCKWISE ROTATION , i INSTALLING BLADE GUARD 1 , From among the loose parts , find the following : SOCKET HEAD TRUSS HEAD SCREW SETSCREW , 1 ! 4 - 20 X 5 / 8 1 / 4 - 20 X 7 / 8 * 4 Flat Washer , 17 / 64 I . D . © EXTERNALHER HEX NUT , 1 / 4 - 20 LOCKWAS FLAT WASHER , 17164 Items marked with an asterisk ( _ ) are shown actual size . i SPREADER SUPPORT SPREADER BRACKET WING NUT , 1 / 4 - 20 SPREADER CLAMP 18
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SQUARE NUT _ . . , _ , _ = . / SPREADER SUPPORT TRUSS HEAD _ , _ SPREADER BRACKET SCREW I 2 . Parts are assembled as shown in illustration . Follow 5 / 8 IN . LONG _ " _ _ / _ _ SPREADER CLAMP steps below . SOCKETHEAD _ _ ' / 3 . MAKE SURE TH E BLADE IS ALL THE WAY UP AND SETSCREW _ - - - _ _ 8 " _ , _ I WING NUT SQUARE WITH THE TABLE . 7 / 8 iN . LONG " ' _ " _ o _ J / , wAS . tEt . HEX NuT " - " _ _ LOCKWASHER EXT . 1 / 4 IN . BLADE SQUARE WITH TABLE 4 . Position Spreader Support on rod with end even with end of rod . " O BE EVEN WiTH END OF ROD 5 . Assemble the7 / 8 inlongsetscrews , nuts , iockwashers and washers to the Spreader Support Bracket and slip the nuts into theslot in the Spreader Support . 6 . Finger tighten ONLY THE HEX NUTS . NOTE : Be sureto putthe socket head set screwthrough the slot shaped holes in the Spreader Bracket ( see HEAD illustration ) . This allows the guard and spreader to be SETSCREW lined up with the blade . Be sure the socket end of the " m setscrew is at the hex nut end of the assembly . FLAT WASHER _ LOCKWASHER _ HEX NUT _ saw table and rotate the Spreader Support until the bracket is aligned with square , Using an 1 / 8 inch Hex ' L ' wrench , tighten the set ° screws only . Check that Spreader Support cannot be , L . ayarap , , 0ehote.oo , a , , nsa , _ _ oo , ho rotated on the Spreader Rod . / / TIGHTEN SETSCREW ONLY ! 9
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SPACE EQUAL TO APPROX , 3 THICKNESSES OF PAPER KERF WOOD ALIGNING SPREADER IMPORTANT : To work properly , the Spreader must lways be adj usted so t he cut wo rkpiece w ill pass on = . . _ - . . . . ither side of the Spreader without binding or skew - _ = = s SPACE EQUAL TO APPROX . LOOKING DOWN ON SAW 3 THICKNESSES OF PAPER 1 Make two folds in a small piece ( 6 x 6 n ) of ordinary NEWSPAPER making three thicknesses . The folded paper will be used as a " spacing gauge " . / / 2 . Raise blade to maximum height and make sure blade PIECE OF HOLD WOOD STRAIGHT WOOD is square to the saw table . TIGHTLYBLADAEGAINST / 3 . Install the Spreader Clamp using truss head screws , Iockwashers and wing nut . Place Spreader between T , BEEoFTHICKNESSESpAPER 4 . Lay a piece of straight flat wood against the saw blade _ Insert folded paper between Spreader and stripof wood . HOLD SPREADER TIGHTLY AGAINST WOOD 5 ; MAKE SURETHEHEX NUTS UNDERNEATH ARE / SPREADER SPREADER LOOSE . CLAMP BRACKET 6 , Lift the anti - kickback pawl to clear the wood and hold the Spreader tightly against the wood . Make surethe wood is against the saw blade . TIGHTEN THE HEX NUTS . _ This will alignthe Spreader in the middle of the cut { KERF ) madeby saw blade . When replacing the Guard , slide the Spreader down and forward between the Spreader Clamp and NOTE : To remove the Guard for non - throughcuts , Spreader Bracket . Make sure the wing screws are tightened securely . This lets you remove and replace the Guard withoutdisturbing the Spreader alignment . i ATTACHING RiP FENCE FENCE more easily , 1 , Loosen fence Iockknob by turningcountemlockwise , 2 , To attach fence , tilt untilfront tab slides under front edge of table , Engage fence head into table rail slot KNOB FENCE LOCK and lower fencetothe table . Slide fence on table to NO WAX THiS FACE make sure fence head is properly engaged in rail , then tighten handle to secure fence to table . 2O
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ALiGNiNG RiP FENCE MUST LINE UP WITH MITER SLOT FRONT AND REAR backs and jams . To avoid injury , follow thesek - WARNING : A mlsailgned Fence can cause kic instructions until fence is properly aligned . 1 . Hold head of Rip Fence and slide on table until the edge of the fence lines up with the right miter slot . 2 . Turn fence lock knob clockwise to lock fence . 3 . if fence does notline up with miter slotfront and rear ; HEAD A . Loose the two hex screws in top of fence . LOOSEN TWO HEX SCREWS TO ADJUST B . While holdinghead of Rip Fence , move rear of Rip Fence rightorleft untiledge lines upwith miter slot . C . Tighten hex screws alternately beingcareful notto move fence . D . Recheck alignment . E . Repeat steps as needed . iNSTALLiNG MEASURING TAPES RIGHT HAND SiDE 1 . From the loose pads , find : ls - l ! s " t 2 Measuring Tapes t . . . . . t LEFT HAND SIDE LEFT SiDE OF FENCE 2 . Place Rip Fence on saw table to the rightside of the 10 " FROM BLADE blade . 10 " MARK 3 . Using a tape rule , measure 10 inches out from the right side of the blade . Positionthe Rip Fence so the left side of the fence is at this 10 inch mark . 4 . Lock the fence in this position . 5 . Find the " 0 " inch mark on the end of R . H . measuring tape . Slide this end ofthe measuring tape under right side of Rip Fence head and slide tape intogroove on Rip Fence Guide Bar . 21
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6 . Move the measuring tape under head of Rip Fence untilthe 10 inch mark on the measuring tape is lined up with the right edge of the Rip Fence head . RiP FENCE H _ _ \ 11 " O " INCH 7 _ Hold the measuring tape in this position with one hand , while using the other hand to peel off approxi - mately one inch of protective coating from underside of tape on the left end ( " 0 " inch ) . r APPROX . 1 IN . PEEL OFF X _ / \ PRESS TAPE INTO 9 . Carefully , so as notto disturb measuring tape , unlock Rip Fence and remove from saw . 10 . Carefully raise the rest of the measuring tape , and peel off the rest of the protective coating . 12 . Place Rip Fence on saw table on the left side of the blade . REST OF COATING 22
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13 . Use a tape rule to measure 10 inches out from the left side of the blade . Position the Rip Fence so the right side of the fence is at this 10 inch mark . RIGHT SiDE OF FENCE 14 . Lock Rip Fence in this position . 10 " FROM BLADE 15 . Follow the same procedure used to install the first MARK measuring tape , EXCEPT : A . The end of L . H . measuring tape with " 0 " inch mark must be pushed under left side of Rip Fence head . B . Move the measuring tape under head of Rip Fence untit the t0 inch mark is lined up with the left edge of the Rip Fence head . C . When peeling back protective coating to expose adhesive , work from the right end of measuring tape . ADJUSTING MITER GAUGE NOTE : The graduations are manufactured to very close tolerances which provide suitable accuracyfor average woodworking . In some cases where extreme accuracy is required , make a trial cut and then recheck it . If necessary , the Miter Gauge head can then be swiveled slightly to compensate and then locked . The HEAD should be SQUARE ( 90 ° ) withthe bar when the pointer points to " 0 " . To check for squareness , place an accurate square on the Miter Gauge . If the head is NOT SQUARE with the bar : 1 . Loose the lock handle . 2 . Position the head square with the bar , tighten the handle . 3 . Loosen the screw and adjust the pointer , so it points to zero . REAR OF SAW MOUNTING SAW TO BENCH OR LEGS If you mount the saw on a bench , make sure that there is an opening inthe top of the bench the same size as the opening inthe bottom of the saw so that the sawdust can drop through . 5 1 4 - 5f32 FRONT OF YAW 13 - _ K _ TE : All d _ ttens _ ons in Inche _ 23
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assembly with them . correctly . o o 0 0 A _ FRONT SIDE 0 o o 0 P _ FRONTOF TABLESAW CATALOG NO . 9 - 22244 LEG SET ( not included with table saw ) Recommended hardware ( not included ) for mounting HEX HEAD BOLT table saw to teg set : 1 / 4 - 20 × 1 - 1 / 2 HEX NUT 1 / 4 - 20 * 4 Rex Hcl Bolts , 1 / 4 - 20 x 1 - 1 / 2 © items marked with an asterisk as shown actual size . LOCKWASHER , 1 / 4 FLAT WASHER , 1 / 4 MOUNTING SAW WITH " C " - CLA MP S To make saw mountablewith " C " - clamps , fasten two underside of the board , up through the holes inthe base . Secure withwashers and nuts . The saw can then be set on a flat , stable surface and held in place with " G " - I _ 18 " MIN " 1 5116 " DIA , 24
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getting to know your saw5 BLADE GUARD SPREADER 6 TABLE iNSERT RiP FENCE TABLE EXTENSION J 3 TiLT HANDWHEEL BEVEL SCALE 1 ON - OFF SWITCH POWER CORD ON - OFF SWITCH sure the blade guard is correctly installed and CAUTION : Before turning switch " ON " , make ] operating properly . J The On - Off Switch has a locking feature . THIS FEATURE iS INTENDED TO PREVENT UN - AUTHORIZED AND POSSIBLE HAZARDOUS TURN ON USE BY CHILDREN AND OTHERS . A . insert Key into switch . B _ To turn saw ON , stand to either side of the blade , never in line with it , insert finger under switch lever and pull END of lever out . After turning switch ON , a _ ways allow the blade to come up to full speed before cutting . Do not cycle the Motor Switch on and off rapidly , as this may causethe sawbtade to loosen , lathe event this should ever occur , allow the sawblade WARNING : For your own safety , lower blade or to come to a complete stop and re - tighten the other cutting tool below table surface . ( if blacie is arbor nut normally , not excessively , Never leave tilted , return it to vertical , 90 ° , position ) . Always the saw while the power is " ON " . lock the switch " OFF " , When sew is not in use , C . Toturn saw OFF , PUSH lever in . Never leave the remove key and keep it in a safe place . Also , in the saw untit the cutting tool has come to acomplete event of a power failure [ all of your lights go out ) stop . turn switch off , lock it by removing the key . This D . To lock switch inOFF position hold switch N with wll ! prevent the saw from starting up again when one hand , REMOVE key wittl other hand . the power comes back on . 25
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getting to know your saw 2 ELEVATION HANDWHEEL . . . elevates or Iowersthe blade . Turn counterclockwise to elevate , clockwise to lower . 3 TILTHANDWHEEL . . . tiltsthebladeforbevel A . Lower the blade below the table surface cutting . Turn counterclockwise to tilt toward eft , B . Raise Blade Guard . clockwise to tilttoward right . C . Loosen screw . Do not remove . When the blade is ti ted to the LEFT as far as itwill D . Lift insert from front end , and pull toward front of go , it should be at 45 ° to the table and the bevel saw , indicator should point to 45 ° . NEVER OPERATE THE SAW WITHOUT THE NOTE : There are LIMIT STOPS inside the saw PROPER INSERT IN PLACE , USE THE SAW which prevent the b ade frorntiltingbeyo nd450tothe BLADE INSERTWHEN SAWING . USETHE DADO LEFT and 90 ° to the RIGHT . ( See " Adjustments INSERT WHEN CUTTING A DADO . section " BladeTilt , orSquarenessof Bladeto Table _ . 7 RiP FENCE . . . is locked in place by tightening 4 MITER GAUGE . . . headislockedinposltionfor the Lock Knob . To move the Fence loosen the crosscuttingormitering by tighteningthe LockKnob . Knob and grasp the Fence with one hand at the ALWAYS LOCK IT SECURELY WHEN IN USE . front . Holes are provided in the Miter Gauge for attaching Holes are provided in the Rip Fence for attaching a an Auxiliary Facing to make it easier to cut long wood facing when using the Dado Head . p eces . Be positive Facing does not interfere with the proper operation of the Sawblade Guard Select a piece of smooth straight wood approxi - mately 3 / 4 inch thick , at least as long as the Rip Select a suitable piece of smooth straight wood , drill Fence . and at least 7 - 1 / 2 inches wide ( high ) to two holes through it and attach it with screws . permit clamping of Featherboards . Attach it to the Fence with three Round Head # 10 Wood Screws , 2 inches long . To remove the facing , loosen the screws , slide the facing forward and pull the screws through the round holes . RY FACING WOOD FACING B LAD EG UAR D . . . must always be inplace and working properly for allthru - sawing cuts . That is , all cuts where the blade cuts completely through the top of workpiece . To remove the Guard for special operations , loosen the both Wing Nuts and slide the Spreader back and # 10 WOOD SCREWS up . DO NO = FDISTURB THE SETTING OF THE SPREADER BRACKET . IWARNING : When positioning Fence for maxi - I mum rip , make sure end offence HEAD is even 1 with edge Of table extension . Fence cannot be I Ilocked securely beyond the edge of the table I 6 TABLE iNSERT . . , is removable for removing lextension . The workpiece could bind and kick I Iback . _ J or installing blades or other cutting tools . 26
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PHILLIPS REMOVING AND iNSTALLiNG BLADE INSERT HEAD SCREW SAWBLADE \ WARNING : To avoid Injury due to accidental start , push switch " OFF " and remove plug from power source outlet before removing or installing sawblade . NOTE : When installing the blade , make sure the upper \ \ \ _ \ \ _ saw teeth are pointing toward the front of the saw and that the blade and collars are clean , and free from any burrs . The HOLLOW side of the collar must be against the blade . 1 . Loosen Phillips head screw in blade insert , Do not remove . 2 . Remove blade insert by lifting slightly and pulling insert toward front of saw to disengage from key hole slot . 3 . Turn Elevation Handwheel counterclockwise to raise motor shaft as high as it will go . SHAFT WRENCH 4 . Insert shaft wrench over flat portions of motor spacer and arbor wrench over arbor nut . 5 . Hold shaft wrench and loosen arbor nut with arbor wrench . ARBOR WRENCH TO INSTALL SAWBLADE 1 , Install saw blade onto shaft with top teeth pointing toward front of saw . COLLAR 2 . Install blade collar with flat surface toward blade . 2 , _ / HEX NUT 3 . Install arbor nut . NOTE : Arbor nutshould justbesnug . Do notovertighten , IMPORTANT : Do not attempt to run saw without / blade collar properly installed . TOP TEETH POINTING TO FRONT OF SAW TAB 4 . Install blade insert by placing key hole slot in insert over screw head in saw table and pushing insert to rear of saw table , engaging tab of insert onto saw table ledge . Tighten screw . work _ . ' To avoid piece , blade parts , or blade contact , NEVER oper - ate saw wmthout the proper insert in place . Use I WARNING : injury from a hthrowne the saw blade insert when sawing . Use t DADO iNSERT when using a Dado blade . 27
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basic saw operations THESE EDGES BE PARALLEL 3 / 4 PLYWOOD WORK HELPERS Before cutting any _ on your saw , study all of the " Basic Saw Operations . " Notice that in order to make some of the cuts ; , it kise necessary to use certain devices , " Work Helpers " , li the Push Stick , the Push Block and the Auxiliary Fence / Work Su _ , which you can make yourself . After you have made a few practice cuts , make suptheseh " he _ ers before starting arly projects . Make th _ " Pu 3 / 8 Stid _ " first . 3 / 8 PLYWOOD NOTE : All dimensions in inches PUSH STICK AND PUSH BLOCK Make the Push Stick using a piece of I x 2 . PUSH BLOCK AUXILIARY FENCE / WORK SUPPORT SLIGHTLY LESS THAN THICKNESS OF WORKPIECE Make one usinga piece of3 / 8 inch and3 / 4 inch plywood . UP TO3 / 8 " \ Fasten together with glue and woodscrews . NOTE : Since the Push Block is used with the Auxiliary 1 - 5 / 8 Fence , the 4 - 3 / 4 inchesdimensions must be held iden - tical on both the pieces . 3 / 4 PLYWOOD 45 ° NOTCH / NOTE : All dimensions in inches 1 - 1 / 4 PUSH STICK Makethe Push Block using a piece of 318in . and 3 / 4 in . plywood . THIS FACE AND THIS EDGE MUST BE PARALLEL 3 / S PLYWOOD is to prevent dulling the sawblade in the event you mistakenly cut into the Push Block . NOT _ A : l ! dimensiIonnInches POSitionthe handle in the center of the plywood and AUXIUARY FENCE / WORK SUPPORT fasten together with glue and woodscrew . i " " " rat " safety mstructmns for basic saw ope ons BEFORE EACH USE : Make sure the Pawlswork properly . Makesurethe before raising or removing the Guard , changing Spreader is in line with the sawblade . the cutting tool , changing the setup or adjusting E . REMOVE ADJUSTING KEYS AND WRENCHES . anything . Form habit of checkingfor and removing keys and B . Check for alignment of moving pads , binding of adjusting wrenches from tool before turning it on . moving pads , breakage of parts , saw stability , and F . To avoid injury from jams , slips or thrown pieces any other conditions that may affect the way the saw works . If any pad is missing , bent , or broken ( kickback and throwback ) : in any way , or any electrical part does not work 1 . USEONLY RECOMMENDEDACCESSORIES properly , turn off and unplug the saw . ( See page 40 ) . Follow the instructions that come with the accessories . Using other acces - C . Replace damaged , missing , orfailed parts before sories may be dangerous . using the saw again . 28
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safety instructions for basic saw operations 6 . Any power saw can throw foreign objects into 2 . Choose the right blade or cutting accessory for the eyes . This can cause permanent eye darn - the material and the type of cuttingyou plan to do . age . Wear safety goggles ( not glasses ) that comply with ANSI Z87 . 1 ( shown on package ) . 3 . Never use grinding wheels , abrasive cut - off Everyday eyeglasses have only impact resis - wheels , fdction wheels ( metal slitting blades ) tant lenses . They are not safety glasses . Safety wlrewheelsorbuffingwheel . Theycan fly apart goggles are available at Sears retail catalog explosively . stores . Glasses or goggles not in compliance 4 . Choose and inspect your cutting tool carefully . with ANSI Z87 . 1 could seriously hurt you when a . To avoid cuttingtool failure andthrownshrap - they break . nel ( broken pieces of blade ) , use only 10 " or smaller blades orother cuttingtools marked for speeds of 5000 rpm or higher . b . Always use unbroken , balanced blades de - signed to fit this saw's 5t8 inch arbor . c . When thru . sawing ( making cuts where the blade comes through the workpiece top ) , always use a 10 inch diameter blade . This 7 . For dusty operations , wear a dust mask along keeps the Spreader closest to the blade . with the safety goggles . d . Do not overtighten arbor nut . Use arbor C . Inspect your workpiece . Make sure there are no wrenches to " snug " it securely . nailsor foreign objects in the part of the workpiece to be cut . e . Use only sharp blades withproperlysetteeth . Consult aprofessional blade sharpenerwhen D . Plan your cut to avoid KICKBACKS and in doubt . THROWBACKS - when a part or all of the work - f . Keep blades clean of gum and resin . piece binds on the blade and is thrown violently back toward the front of the saw . 5 . Adjust table inserts flush with the table top . NEVER use the saw without the proper insert . 1 . Inspect your workpiece . Make sure there are no nails or foreign objects in the part of the work - 6 . Make sure allclamps and locks are tight and no piece to be cut . parts have any excessive play . 2 . Never cut FREEHAND : Always use either a 2 , Keep work area clean Rip Fence , Miter Gauge or fixture to position A . Cluttered areas and benches invite accidents . and guide the work , so it won't twist , bind on the Floor must not be slippery from wax or sawdust . blade and kickback . B . To avoid burnsorother fire damage , never usethe 3 . Make sure there's no debris between the work - saw near flammable liquids , vapors or gases . piece and its supports . C . To avoid injury , don't do layout , assembly , or setup 4 . When cutting irregularlyshapedworkpieces , work on the table while the blade is spinning . It plan your work so it will not slip and pinch the could cut or throw anything hitting the blade . blade : AVOID ACCIDENTAL STARTING - Make sure a . A piece of molding , for example , must lie flat switch is " OFF " before plugging saw in . or be held by a fixture or jig that wili not let it Plan ahead to protect your eyes , hands , face , ears . twist , rock or slip while being cut . Use jigsor 3 . Plan your work fixtures where needed to prevent workpiece A . USE THE RIGHT TOOL - Don't force tool or shifting . attachment to do a job it was not designed for . b . Use a different , better suited type of tool for B . Dress for safety : work that can't be made stable . 1 . Do not wear loose clothing , gloves , neckties or 5 . Use extra caution with large , very small or jewelry ( rings , wristwatches ) . They can get awkward workpieces : caught and draw you into moving parts . a . Use extra supports ( tables , saw horses , 2 . Wear nonslip footwear . blocks , etc . ) for anyworkpieces large enough 3 . Tie back long hair . to tip when not held down to the table top . NEVER use another person as a substitute 4 . Roll long sleeves above the elbow . for a Table Extension , or as additional sup - 5 . Noise levels vary widely . To avoid possible port for a work . piece that is longer or wider hearing damage , wear ear plugsor muffs when than the basic saw table , or to he _ p feed , using saw for long periods of time . support or pull the workpiece . 29
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safety instructions for basic saw operations b . Neverconfinethe piece beingcut off . That is , 1 . Before actually cutting with the saw , watch it while it the piece NOTagainstthe Fence , MiterGauge runs for a short while . If it makes an unfamiliar noise orfixture . Never hold it , clamp it , touch it , or or vibrates a lot , stop immediately . Turn the saw off , use length _ ops against it . it must be free to Unplug the saw . Do notrestart untilfinding andfixing move . If confined , it couldget wedged against the problem . the blade and cause a kickback or throw - 2 . Make sure the top of the arbor or cutting tool turns safer at itsdesigned rate . Feed the workpiece intothe B . NEVER put your fingers or hands in the path of blade only fast enough to let it cut without bogging down or binding . 7 . Before freeing any jammed material : A . Tum switch ' _ ) FF " . B . Unplug the saw . D . Avoid awkward operations and hand positions C . Wait for all moving parts to stop . and balance . F . Push the workpiece against the rotation of the A Use the Guard Assembly . blade . NEVERIeed material into the cutting tool B . To removeloosepiecesbeneathortrappedinside from the rear of the saw the Guard : G . Always push the workpiece all the way past the 1 . Turn saw " OFF " . sawblade . 2 . Remove Switch Key . 3 . Wait for blade to stop before lifting the Guard . H . As much as possible , keep yourface and body to one side of tl _ esawblade , outof line with a possible BEFORE L EAVING THE SAW kickback or throwback . 1 . Turn the saw off . WHENEVER SAW BLADE iS SPINNING 2 . Wait for blade to stop spinning . WARNING : Don't let familiarity ( gained from fro - I 3 . Make workshop child - proof . Lockthe shop . DisCon - nect master switcheS . Remove the yellow Switch quent use of your table saw ) cause a careless Key . Store it away from children and others not mistake . Always remember that a careless frac - qualifiedto use the tool . tion of a second is enough to cause a severe L 4 . Unplug the saw . injury . 3O
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basic saw operation - using the miter gauge can help prevent workpiece twisting andthrowbacks . The MITER GAUGE IS USED when CROSSCUTTING , Attach it to the holes provided . Make the facing long MITER CUTTING , BEVEL CUTTING , COMPOUND MI - enough and big enough to support yourwork . Make TER CUTTING , DADOING and when RABBETING sure , however , it will not interfere with the sawblade AND MOLDING across the end of a narrow workpiece . guard . 3 . Use jigs orfixtures to help hold any piece too small to the following safety precautions in addition to the i . . . , , , ° o , o , ° - r , . ° . . , . . , ° ° , . , . I . . . extend across the furl length of the Miter Gauge face safety instructions on pages 2 , 3 , 4 , 5 28 , 29 & 30 . during the cut . This lets you properly hold the Miter ADDiTiONAL SAFETY iNSTRUCTiONS FOR Gauge and workpiece and helps keep your hands CROSS CUT TYPE CUTS = away from the blade . While cutting : Before start Ing : 1 . To avoid blade contact , always hold the Miter Gauge 1 . Never use the Rip Fence when crosscutting , as shown in this section , 2 . An auxiliary wood facing attached tothe Miter Gauge CROSSCUTTING Crosscut is known as a cutting or shaping operation SANDPAPEi made across the width of a workpiece . The graduations on the Miter Gauge provide accuracy for average woodworking , in some cases where ex - PLYWOOD CLAMPED TO SAWHORSE treme accuracy is required , when making angle cuts , for example , make a trial cut and then recheck it with an accurate square , or protractor . If necessary , the Miter Gauge head can be swiveled slightlyto compensate for any inaccuracy . : - LINE FOR CLARITY NOTE : The space between the Miter Gauge Bar andthe groove inthe table is held to a minimum dudng manufac - turing . For maximum accuracy when using the Miter Gauge , always " favor " one side of the groove in the table , in other words , don't move the Miter Gauge from side to side white cutting , but keep one side of the bar riding against one side of the groove . NOTE : Glue a piece of sandpaperto the face of the Miter Gauge head . This will help prevent the workpiece from " creeping " while it is being cut . Holes are provided inthe Miter Gauge for attaching an Auxiliary Facing to make it easier to cut long pieces . The Miter Gauge may be used in either of the grooves in Be positive Facing does not interfere with the proper the table . Make sure it is locked . operation of the Sawbiade Guard . I WARNING : To avoicl blade contact or kickback , J Select a suitable piece of smooth straight wood , drill hold Miter Gauge properly . two holes through it and attach it with screws . When using the Miter Gauge in the LEFT hand groove , holdthe workpiece firmly against the Miter Gauge head with your left hand , and grip the tock handle with your right . When using the RIGHThand groove , hold the workpiece with your right hand and the Lock Handle with your left hand . MITER GAUGE . . . head is locked in position for crosscutting or mitering by tightening the Lock Knob . ALWAYS LOCK IT SECURELY WHEN IN USE . 31
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basic saw operations REPETITIVE CUTTING 1 . NEVER USE THE RiP FENCE AS A LENGTH STOP BECAUSE THE CUT OFF PIECE COULD BIND BETWEEN THE FENCE AND THE BLADE CAUS - iNG A KICKBACK , 2 _ When making repetitive cuts shoder than 6 inches , c amp a block of wood 3 inches longto the table to act as a length stop . FCAUTION : Avoid kickback from twisting the lworkpiece . When c | amplng the block , make I isure that the end of the bk ) ck is well in front of I L _ he sawbiade . Be sure it is clamped securely I 3 . Slide the workpiece a ong the Miter Gauge until it touches the block , hold it securely . 4 . Makethecut , pullthe workpiece back , turnthe sawofl and wait for the blade to stop . Remove cut off piece before continuing . i . . . . . . . . . MITER CUTTING MITER CUTTING iscuttingwood at an angle other than 90 ° with the edge of the wood . Follow the same proce - TABLE dure as you would for crosscutting . Adjust the Miter Gauge to the desired angle , and lock it . The Miter Gauge may be used in either of the grooves in the table . TOP VIEW When using the Miter Gauge in the LEFT hand groove , hold the Workpiece firmly against the Miter Gauge head with your left hand , and grip the Lock Knob with your right . When usingthe RIGHT hand groove , hold theworkpiece with , / our dCjht hand and the Knob with your left hand . / 32
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WORKPIECE BEVEL CROSSCUTTING _ ' BEVEL CROSSCUTTING is the same as crosscutting except that the wood is also cut at an angle , other than TABLE 90 ° with the flat side of the wood . Adjust the blade to the desired angle . Use the Miter Gauge in the groove to the RIGHT of the blade . It cannot be used in the groove to the LEFT because the Blade Guard will interfere . Hold the work - piece with your right hand and the Lock Handle with your left hand . COMPOUND MITER CUTTING Adjust the Miter Gauge and the blade to the desired COMPOUND MITER CUTTING is a combination of angle , Make sure Miter Gauge is locked . miter cuttingand bevel crosscutting , The cut is made at an angle other than 900to boththe edge and the flat side of the wood . 24 using the rip fence 5 / 16 APART RIPPING , BEVEL RIPPING , PLOUGHING . MOLDING , KERFS ABOUT i _ RESAWING AND RABBETING are performed usingthe RIP FENCE together with the AUXILIARY FENCE / Before starting : WORK SUPPORT , PUSH STICK OR PUSH BLOCK , 1 . To avoid kickbacks and slips into the blade , make WARNING : For your own safety , always observe I sure the Rip Fence is paratlel to the sawbtade , the following safety precautions in addition to the I 2 . Check the Anti - Kickback Pawls . ( See " Basic Saw safety instrucUons on pages 2 , 3 , 4 , 5 , 28 , 29 & 30 . Operation - Using the Rip Fence " . ) The Pawls must ADDITIONAL SAFETY iNSTRUCTiONS stop a kickback once it has started . Replace or 1 . NEVER use the Miter Gauge when ripping . sharpen Anti - Kickback Pawls when points become dull . 2 . Use a Push Stick whenever the fence is 2 or more inches from the blade . When thru - sawing , use an 3 . Plastic and composition ( like hardboard ) materiaas auxiliary fence and push block whenever the fence may be cut on your saw . However . since these are must be between 1 / 2 and 2 inches ofthe blade . Never usually quite hard and slippery , the Anti - Kickback thru - saw rip cuts less than 1 / 2 inch wide . Pawls may not stop a kickback . Therefore , be espe - cially careful in your set - up and cutting procedures . 3 . When using a Push Stick or Push Block , the trailing end of the board must be square . A Push Stick or While cutting : Block against an uneven end could slipoff orpush the 1 . To avoid kickbacks and slips into the btade , ah _ ays work away from the fence . push forward onthe section of the workpiece between 4 . Never rip anything shorter than 10 " long . the sawblade andthe Rip Fence . Neverpushforwar _ on the piece being cut off . 5 . A FEATHERBOARD can help guide the workpiece . 33
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basic saw operations RIPPING Rmpplngsknown as acutting operation along the length wORKP ! ECE of the workpiece . Position the Fence to the desired WIDTH OF RiP and lock inplace , Before starting to rip , be sure : 1 . Rip Fence is parallel to sawblade . 2 . Spreader is properly aligned with sawblade . 3 . Anti - Kickback Pawls are functioning properb / . ALWAYS SUPPORT LONG WORKPIECES A simple one can be made by clamping a piece of plywood to a sawhorse . BEVEL RIPPING When bevel ripping material 6 in . or narrower , use fence or = the right side of the blade ONLY . This will provide morespace between the fence and the sawblade for use of a push stick . If the fence is mounted to the left , the sawblade guard may interfere with proper use of a push stick . Keep your hands out of the blade path . on the part of the workplece that wll ! pass be - WARNING : To avoid kickback , push forward only l tween the blade and the fence . the cut with the appropriate pusher . / Feed the wo rkpiece by pushing forward only on the part ofthe workpiecethat will pass between the blade andthe t I fence . \ Once the trailing end is on the table : wl 1 _ * - ° r When WIDTH OF RiP s 2 inches or wide , use the Push Stickto finish pushingthe work all the way past the blade . 34
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When WIDTH OF RiP is 1 / 2 inch to 2 inches , the Push Stick CANNOT be used because the Guard will inter - fere . USE the Auxiliary Fence / Work Support and Push B ck . Attach Auxiliary Fence / Work Support to Rip Fence with two i'C " clamps . AUXILIARY FENCE WORK SUPPORT Feed the workpiece by hand along the Auxiliary Fence until the end is approximately 1 inch past the front edge of the table . Continue to feed using the Push Block . Hold theworkplece inposition and installthe Push Block by sliding it on top of the Auxiliary Fence / Work Support ( this may raise Guard ) . \ \ \ \ \ \ | I WARNING : To avoid Injury from blade contact , , , never thru - saw cuts narrower than 1 / 2 inch wide . I Narrow strips thicker than the Auxiliary Fence / Work Support may enter the Guard and strike the E3aflle . CAREFULLY raise Guard only enough to clear the workpiece . Use Push Block to complete cut . BAFFLE \ \ 35
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FEATHERBOARD USING FEATHERBOARDS FOR THRU SAWING " C " CLAMPS backs . piece . i WARNING : Make sure the Featherbeard againsl I the edge presses only on the uncut position ( in front of tl _ e blade } , it might otherwise pinch the blade in the kerr and cause a kickback . Before starting the operation ( switch " OFF " and cutter below table surface ) : 1 . Install Featherboards so they exert pressure on the workpiece be positive they are secure , and RESAWING RESAWING isathru - sawing cut made by ripping a piece of wood through its thickness Do not attempt to resaw BOWED or WARPED material . NOTE : To RESAW a piece of wood wider than 3 - 3 / 8 inches , it will be necessary to remove the blade guard and use the Auxiliary Fence / Work Support . ( See ' ; ' Work Helpers " ) . BINDING between the two Fences . Do not clamp directly to the bottom edge of the table because the " swivel " of the clamp will not grip properly . Place a small blocker wood between the bottom edge of OF WOOD the table and the " C " clamp . WARNING : For your own safety 1 . Do not " Back up " ( reverse feeding ) while re - sawing because this could cause a kickback . 2 . Make first pass to a depth slightly more than Guard immediately upon completion of thede one - half the width of the board ; keep same face WARNING : For your own safety , install Bla resawing operation . of board against Fence for second pass . 36
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USING FEATHERBOARDS FOR NON - THRU SAWING FEATHERBOARD Featherboards are NOT employed during non thru - " C " CLAMPS sawing operations when using the Miter Gauge . USE FEATHERBOARDS FOR ALLOTHER NON THRU - SAWING OPERATIONS ( when Sawblade Guard must be removed ) . Featherboards are used to keep the work incontact withthe Fence and table as shown , and to stop kickbacks . Add a 7 - 1 / 2 inch high fiat facing board to the Fence , the full length of the Fence . Mount Featherboards to Fence and table as shown , so that leading edges of Featherboards will supportwork - piece untilcut is complete , and the workpiece has been pushed completely past the cutter ( sawblade , Dado Head , Molding Head , etc . ) with a Push Stick , as _ n ripping . Before starting the operation ( switch " OFF " and cutter below table sudace ) : 1 . Install Featherboards so they exert pressure on the workpiece ; be positive they are secure , and 2 . Make sure by trial that the Featherboards will stop a kickback if one should occur . WARNING : For your own safety , replace the I Sawblade Guard as soon as the non thru - sawing I operation is complete . RABBETING | RABBETING is known as cutting out a section of the FIRST CUT 7 corner of a piece of materiat , across an end or along an sEco . ocUT / / edge . / To make a RABBET requirescuts which do notgo all the / / way through the material . Therefore , the Blade Guard / must be removed . RABBETING ALONG 1 . Remove Blade Guard . THE EDGE 2 . For rabbeting along an edge ( long way of work - piece ) as shown , add facing to Rip Fence approxi - mately as high as the workpiece iswide . Adjust Rip / Fence and blade to required dimensions ; then make first cut with board flat on table as any rip ( type } cut ; l / make second cut with workpiece on edge . Follow all / precautions , safety instructions , and operational in - / structions as for ripping , or dp type operations , includ - / / ing Featherboards and Push Stick , etc . RABBETING ACROSS THE END 3 . For rabbeting across an end , for workpiece 10 - 1 / 2 inches and narrower , make the rabbet cut with the board flat on the table . Using the Miter Gauge fitted with a Facing , follow the same procedures and in - guard immediately upon completion of rabbeting structions for cross cutting making successive cuts WARNING : For your own safety , install blade I operation . across the width of the workpiece to obtain the de - Some rabbet cuts can also be made in one pass of the sired width of cut . DO NOT use the Rip Fence for workpiece over the cutter using the Dado Head . rabbeting across the end . 37
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basic saw operations PLOUGHING PLOUGHING is grooving with the grain the longway of the workpiece , using the Fence . USE proper hold - PLOUGHING downs al _ clfeed devils . BACK OF SAW It is not necessary to install the outside loose collar SAW ARBOR before screwing onthe arbor nut . Make sure the arbor nutistight and at least one thread onthe arbor st cksout past the nut . ALWAYS USE DADO INSERT LISTED UNDER " REC - iiZ ! coLLF OMMENDED ACCESSORIES . " NUT When using the Dado Head it will be necessary to remove the Blade Guard and Spreader . USE CAU - TION . USE MITER GAUGE , FENCE , FEATHER - BOARDS AND PUSH STiCKSAS REQUIRED . the blade , Guard and Spreader when you aree Nn _ REMOVE SAWBLADE AND i WARNING : For your own safety , always replac ] I finished Dadoing . INSTALL DADO HEAD ! ma ntenance ] WARNING : Toavoid lnjuryfrom accidentalstart , I I turn switch OFF " and remove plug from power I source outlet before maintaining or lubrl _ ing ! I your saw . Do not allow sawdust to accumulate inside the saw . Frequently clean your cuttingtoolswith Craftsman Gum and Pitch Remover . slide more freely . itthe power cord is worn , cut , or damaged in anyway , have it replaced immediately . Make sure the teeth of the And - Kickback Pawls are always sharp . To sharpen : 1 . Identify the dull tooth orteeth _ Remove Blade Guard . comer of workbench . 4 . Sharpen the dull tooth using a few light strokes of a fine - cut file . 38
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lubrication The sawmotor bearings have been packed at the factory with proper lubricant and require no additional lubrica - tion . The following parts should be oiled occasionally with MITER GAUGE SAE No . 20 or No . 30 engine oil . 1 . Elevation guide slot and pivot , 2 . Elevation screw threads and support bearings . 3 . Bevel screw threads and support bearings . ( First clean with Craftsman Gum & Pitch Remover . ) 4 . Bevel and elevation link pivot points . GUARD 5 . Cradle pivot pin bearing points . 6 . Bearing points in Miter Gauge and Rip Fence . The saw table and other major parts are made of aluminum and require no special care . A coat of auto - mobile - type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely . Treat unplated and unpainted steel parts and surfaces with Sears " Stop Rust " . BEARING PARTS BEVEL LINK SUPPORT BEARINGS BEVEL NUT O SUPPORT SEARiNGS wiring diagram TGREEN BLACTK WHITEBLA " C _ KPOWER CORD WIRE CONNECTOR 39
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sears recommends the following accessories ITEM CAT . NO . Saw Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Catalog Sears may recommend other accessories not listed Dado insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22273 in manual Taper Jig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Catalog See your nearest _ ears Store or Catalog Department Dado Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Catalog for other accessbrles . WARNING : Do not use adjustable ( wobble ) type II Do not use any accessory unless you have received dados or carbide tipped dado blades on this saw . and read complete instructions for its use . Maximum dado width is 1 / 2 inch . Steel Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22244 " Pnw _ r TnoI Know How Handbook " . . . . . . . . . . . . . . . . 9 - 29117 WARNING : Use only accessories recommended for this saw . Using other accessories may be dangerous . m troub e shootmg WARNING : To avoid injury from accidental start , turn switch " OFF " and 1 always remove plug from power source outlet before trouble shooting . I ] ' ROUBLE SHOOTaNG - GENERAL , , TROUBLE REMEDY ! . Discard Blade and use a different blade . Cannot make square 1 . M ter Gauge not adjusted 1 See " Adjustments " section " Miter Gauge . " W . I cut hen crosscutting properly Cut binds , burns or 1 . Dull blade or improper 1 . Sharpen or replace blade . Cut not true at 900 or " 1 . Stop screw not properly , 1 . See " Adjustments " section , ' Blade Tilt , or 45 ° positions , adjusted . I Squareness of Blade to Tab e " s , , , . . . . . . 4O
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TROUBLESHOOTING - MOTOR NOTE : Motors used on wood working too _ s are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or % , acuumed " frequently to prevent interference with normat rr _ otor ventilation . REMEDY TROUBLE PROBABLE CAUSE . _ 1 _ motor checked by qualified service techni - Excessive noise . 1 . Motor cian . Repair service is available at your nearest Sears store . 1 . Do not use other appliances or motors on same 1 . Circuit overloaded with Motor fails to develop circuit when using the saw . full power . NOTE : lights , appliances and other Low Voltage : motors . 2 . increase wire sizes , or reduce length of wiring . ( Power outputof 2 . Undersize wires or circuit See " Motor Specifications and Electrical Require - motor decreases too long . ments " section . rapidly with decrease 3 . Request a voltage check from the power . involtage at motor General overloading of company . terminals . For example , power company facilities . a reduction of 10 % in ( In some sections of the voltage causes a country , demand for elec - reductionof 19 % in trical power may exceed maximum power the capacity of existing output of which the generating and distribution systems . ) motor is capable , and a reduction of 20 % ih 4 . incorrect fuses or circuit 4 . Install correct fuses or circuit breakers . voltage causes a reduction of 36 % in breakers in power line . maximum power output . ) 1 . Low voltage . ! . Request voltage check from the power company . Motor starts slowly or falls to come up to full speed . 1 . Motor overloaded 1 . Do not cut so fast - feed work slower into blade . Motor overheats . 2 . Improper cooling . ( Air 2 . Clean out sawdust to provide normal air circulation circulation restricted through motor . See " Maintenance and Lubrication " section . through motor due to sawdust , accumulating inside o ! saw . ) 1 + Voltage too low to permit Moto r stalls 1 . Request voltage check from the power company . motor to reach operating ( Resulting in blown speed . fuses or tripped 2 . Fuses or circuit breakers circuit breakers . ) 2 . _ nstall proper size fuses or circuit breakers . do not have sufficient capacity . 1 . Motor overloaded D ' 1 . on t cut so fast - feed work slower into btade . Frequent opening of 2 . Fuses or circuit breakers fuses or circuit 2 . install proper size fuses or circuit breakers . do not have sufficient breakers . capacity . 41
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repair parts / ff / ! tll 1 I I I 42
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oE " 0 r _ . - _ _ R E . _ N m z E E ! _ , , _ =
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PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO . 1113.221720 4 5 1 / ÷ . . 6 \ 13 7 / I 12 FIGURE 2 - GUARD ASSEMBLY KEY I NO . i i 8 62810 9 62410 Pin , 1 / 4 x 1 - 3 / 64 10 62519 I Spring Pawl 11 62520 Spacer , Paw ! 12 62974 . Pawl 13 STD551012 Washer 17 / 64 x 1t2 x 1 / 32 14 60208 _ Nut Push 15 . S'TD581025 Ring , Retaining 1 / 4 Ifthis part is removed , discard and replacewith a new push nut . 44
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PARTS LIST FOR CRAFTSMAN 10 iNCH TABLE SAW MODEL NO . 113,221720 10 11 8 9 4 3 t 15 13 FIGURE3 FENCE ASSEMBLY KEY PART NO . NO . DESCRIPTION 1 62693 Plug , Button 2 62692 Knob ( Includes Key No . 1 ) 3 STD551031 * Washer , 21 / 64 x 5 / 8 x 1 / 32 4 62996 Head , Fence 5 STD551231 * Lockwasher , External 5 / 16 6 60078 Screw , Hex Hd . , 5 / 16 - 18 × 1t2 7 814646 Channel , Fence 8 808844 - 1 Ring , Retaining 9 814657 Spacer 10 62501 Spring , Fence Lock 11 62603 Lock , Fence 12 814647 Rod , Fence Lock 13 815227 Bracket , Retainer * Lockwasher , External No . 8 14 STD55 ! 208 15 STD600803 * Screw , Pan Hd . Type " T " No . 8 x 3 / 8 Standard Hardware Item - May be purchased locally . 45
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PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW MODEL NO . 113.221720 _ : ii i ! _ _ _ • i _ 1 S2693 Pleg ; B _ 0n 2 62999 i E _ b ( i _ ¢ iOdes Key # i ) 1 / 32 3 / 8 6 _ 724 ii _ r 7 , 605 _ S 8 820863 ter Gauge 62175 Pini Mite _ Pivot 46
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notes ii i i i i i , i , i i i m 47
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10 - INCH DIRECT DRIVE TABLE SAW Now that you have purchased your 10 - inch direct drive table saw , should a need ever exist for repair parts or service , simply contact any Sears Service Center and most Sears , Roebuck and Co , stores . Be sure to provide all pertinent facts when you call or visit . The model number of your 10 - inch table saw will be found on a plate attached to your saw , at the rear ofthe base . WHEN ORDERING REPAIR PARTS , ALWAYS GiVE THE FOLLOWING iNFORMATiON : PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF ITEM t 13.221720 10 - inch Direct Drive Table Saw All parts listed may be ordered from any Sears Service Center and most Sears stores , if the parts you need are not stocked locally , you rorderwili be electronically transmitted to a Sears Repair Parts Distribution Cen - ter for handling . Sold by SEARS , ROEBUCK AND CO . , Chicago , IL 60684 U . S . A . Part No . SP5537 Form No . SP5537 - 4 Printed in U . S . A . 12 / 92
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