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For Future Reference MODEL NO . 113.225705 Serial Number Model and serial numbers may be found on the back side ® of the base . You should record both model OSCILLATI and serial number in a safe place for future use . DLE S , , assembly FOR YOUR • operating • repair parts SAFETY READ ALL iNSTRUCTIONS CAREFULLY . . . . J Sears , Roebuck and Co . , Hoffman Estates , IL . 60179 U . S . A . Part No . SP6031
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FULL ONE YEAR WARRANW ON CRAFTSMAN BENCHTOP TOOLS e Sander : fails dueto a defect in material or workmanship within one year fi _ omthe date of purchase , RETURN IT TOTHE NEAREST SEARS SERVICE CENTER IN THE UNITED ! STATES _ Iand Sears will repair it , free of charge : : - _ if this Oscillating Spindle Sander is used for commercial or rental purposes , this warranty will apply for ninety days from the date of purchase . This warranty applies only while this product is in the United States . This warranty gives you specific legal rights , and you may also have other rights which vary from state to state . = Sears , Roebuck and Co . , I ) / 817 WA Hoffman Estates , IL 60179 Safety Instructions For Oscillating Spindle Sander . . . . . Safety is a combination of common sense , staying alert and knowing how your oscillating spindle sander works . Read this manual to understand this sander , Safety Signal Words WARNING : means if the safety information is not fol - DANGER : means if the safety information is not followed lowed someone could be seriously injured or killed , someone will be seriously injured or killed . CAUTION : means if the safety information is not followed someone may be injured . . . . . . . . . . . . . . . J i . . . . - ! Before Using The Sander / o Review and understanding of all safety instructions WARNING : To avoid mistakes that could cause ! and operating procedures in this manual . serious , permanent injury , do not plug the sander 1 - Review of the maintenance methods for this sander . in until the following steps are completed . ( See page 18 ) • Assembly . ( See pages 8 - 1 1 ) Read the following WARNING label found on the front of ° Learn the use and function of the ON - OFF switch , the sander : ( See page 13 ) [ J JI [ L lI = lt _ 5 . Use the proper spacer ring insert for each sleeve to minimize pinch 1 ; Read manual before using sander . , : : : : : : : : i : : : , points between sleeve and spacer ring insert . : Wear _ afety . . . . . . . : = : i : : = 6 . Always support workpiece against the table . : : : 3 ! Weara dust masl ( _ : i : : : : : : : : 7 . Avoid fire , clean out all sawdust and disconnect : 4 . Keep fingers away from abrasive s [ beve : when machine is on . from any vacuum before sanding metals . i : , , , , , I i iii1 , 1 , 1 _ i I . . . . . . . . . _ , , , i li . . . . . ; , , , , , ; . . . . . . . . . . . , , , , uu I II i , , , , , , , , , , , , , , , , , , , . . . . . . . . . . . . . . . . . . . . . . . . . , , , , , , , , , , , , 1.111 , , , , , , , . . , , nil When Installing Or Moving The Sander o Never use this or any power sander for wet sanding . Avoid dangerous environment . Use the sander in a Doing so could cause electrocution , serious injury or dry , indoor place protected from rain . Keep work area worse . well Fighted . To avoid injury from unexpected sander movement : To avoid burns or other fire damage , never use the sander near flammable liquids , vapors or gasses . - Always unplug the sander before , moving it . o Put the sander on a firm level surface where there is To avoid injury or death from electrical shock : plenty of room for handling and properly supporting the ° Ground the sander . This sander has an approved 3 - workpiece . conductor cord and a 3 - prong grounding type plug . Attach rubber feet . : : Use only 3 _ wire , grounded outlets rated 120 volts , 15 o Support the sander so it does not rock : . . . . . . amperes ( amps ) , The green conductor in the cord is - Bolt the sander to its work surface . Use the fasteners . . . . . . . . the grounding wire , To avoid electrocution , Never con - and method shown in " Assembly . " ( See page 9 . ) . . . . nect the green wire to . a live terminal . : : : i : " Make sure your fingers do not touch the plug's metal o Never stand on too ! . Serious injury could occur # the : : : : : : : plugging or unplugging the sander . tool tips . Do not store anything above or near the too ] where anyone might stand on the tool to reach it . !
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Before Each Use Maintain tools with care : Keep the sander clean for Lnspect your sander . Check for : maximum and safest performance . * alignment of moving parts , Remove wrenches from tool before turning on . o binding ol moving parts , o broken or damaged parts , To avoid injury from jams , slips or thrown pieces : oloose spindle washer and nut , • Use only recommended accessories . Consult this owner's manual for recommended accessories . The o worn or damaged electric cords , use of improper accessories may cause injury . ( See ° stable mounting , and page 19 ) . oany other conditions that may affect the way the o Use the correct spacer ring insert . The opening sander works . between the sanding sleeve and insert must be 1 / 8th If any part is missing , bent , or broken in any way , or any of an inch or less . ( See page 11 ) _ = lectrical parts don't work properly , turn the sander off • All sanding drums , washers and nuts are tight . No and unplug the sander . Replace damaged , missing , or parts should have excessive play prior to operating Failed parts before using the sander again . unit . Disconnect the sander to avoid injury from accidental o Keep work area clean . Cluttered work surfaces invite starting . Turn switch off , unplug sander and remove the accidents . Floor must be clean and dry for stabte foot - switch key before changing the setup or sanding drum . ing . [ I IBJl I II II U i jill IllllllllHIIll I I I IIIJIIql I iiiii ! iiiiiiii ! 1 Plan Ahead To Protect Your Eyes , Hands , Face and Ears To avoid injury from accidental contact with moving Know your sander . Read and understand the owner's manual and labels affixed to the tool . Learn its application parts : and limitations as well as the specific potential hazards . . Do not layout , assemble , or setup work on the sander while any parts are moving . Plan your work . Think through how you will hold and maneuver the workpiece against the sanding drum . • Avoid accidental starting . Make sure switch is " OFF " before plugging sander into a power outlet . Use the right tool . Don't force tool or attachment to do a job it was not designed to do . ill , i u , i , , hi , , Ill . . . . . . . . . . . . . . . . I _ p _ I , I Dress for Safety inspect your workpiece . Make sure there are no nails • Wear nonstip footwear . or foreign objects in the part of the workpiece to be ° Tie back long hair . sanded . • Roll long sleeves above the elbow . Plan the way you will hold the workpiece from start ° Noise levels vary widely . To avoid possible hearing to finish . Avoid awkward operations and hand positions damage , wear ear plugs or muffs when using sander where a sudden slip could cause finger or hand to move for hours at a time . into a sanding surface . • Sanding operations are usually dusty . Wear a dust Don't overreach . Maintain balance and footing . mask along with the safety goggles . ° Do not wear loose clothing , gloves , neckties or jewelry Keep face and body to one side . Stay out of line with a ( rings , wrist watches ) , They can get caught and draw possible throwback . you into moving parts . Plan your work to avoid THROWBACKS - when the workpiece catches the sanding drum and is torn WEAR YOUR from your hands : o Make sure there's no debris between the workpiece and its supports . - When sanding irregularly shaped workpieces , plan your work support so it will not slip and be pulled from your hands , ° Wear safety goggles . Any power sander can throw ° Use extra caution with large , very small or awkward foreign objects into the eyes . This can cause perma - workpieces . nent eye damage . Wear safety goggles ( not glasses ) o Never use this tool to finish pieces too small to hold by hand . that comply with ANSI Z87 . 1 ( shown on package ) . Everyday eyeglasses have only impact resistant • Use extra supports ( tables , saw horses _ blocks , etc . l lenses . They are not safety glasses . Safety goggles for any workpieces large enough to tip when not are available at Sears retail catalog stores . Glasses or secured to the work surface , goggles not in compliance with ANS ! Z87 . 1 could serf ously hurt you when they break . 3
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When Sanderis Running Don't force tool . It will perform better and safer at its Befo [ e starting your : work , watch the sander while it runs . If it : imakes ; : an ! dnfamiiiar : noise o : r vibrates excessively , designed rate . Press workpiece against the sanding sleeve hard enough to begin sanding without bogging : stop i the sander off . Unp ! _ g the down or binding spindle . : sander . Do not restart until identifying and co rrecting the Before freeing any jammed material : • Tum switch " OFF " . . . . . Before Using thesander ; make sure the sanding drum • Unplug the sander . turns Counterclockwise , when viewed from above . • Wait for all moving parts to stop . Keepcttiidrenaway . Keep ' all visitors a safe distance from the sander and workpiece . ; , i , i _ i , , , ' , , , , , _ _ . . . . . . . . . . . . . . . . . . . . . . . Illll IL II I , I II Illllllll Illl I IIlll , l ! l , I , I II Make workshop child - proof . Remove the yellow switch Before Leaving The Sander key . Disconnect master switches . Store it away from chil - Turn switch off . Don't leave tool until the unit comes to a dren and others not qualified to use the tool . Lock the complete stop : shop . : i . i : i . . . . Precautions To Take When Sanding Metals . . . . . . When sanding metals , sparks or hot fragments could 2 . Remove all traces of wood dust from inside the unit cause a fire . To avoid this : before sanding metals . 1 . Disconnect any dust collecting hose from the sander . 3 . Remove all traces of metal dust from inside the unit before sanding wood again . - - ii i i , u Precautions ToTake When Sanding Paint being sanded . After sanding paint , wash and clean up Sanding of lead based paint is not recommended . It is before eating , drinking or smoking . Do not leave food , difficult to control the contaminated dust that could cause drinl _ s , or tobacco products in the work area where lead poisoning . dust can settle on them . It is also difficult to identify whether or not a paint con - Protect the environment when sanding paint . Use a tains lead . Therefore , we recommend the following pre - 4 . dust collection system if possible . Seal the work area cautions when sanding all paints : with plastic if necessary . Do not track paint dust out - 1 . Protect your lungs . Wear a dust mask or respirator at side the work area . al ! times . Wear only dust masks that are suitable for Thoroughly clean the work area upon completion of working in lead paint sanding environments . Ordinary 5 . paint sanding project . It project lasts for an extended painting masks do not offer this protection . period of time , clean work area often . Items such as 2 . Do not allow children or pregnant women to enter the work sanding dust , vacuum filter bags , plastic drop cloths , etc . area until paint sanding job is complete and work area is should be placed in a sealed container and disposed of properly . Clean al ! items exposed to sanding dust . clean . : , To prevent ingesting contaminated paint particles : Do i : : : _ : : n _ oiit eat ; _ i : di : rink ; 1 : 0t _ : smoke in a : work : area'where paint Is • i 4
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Motor Specifications and Electrical Requirements . . . . . . . . . . . . . . General Electrical Connections DANGER : To avoid electrocution : WARNING Do not permit fingers to touch the ter - 1 . Use only identical replacement parts when ser - minals of plug when installing or removing the plug to or from the outlet . vicing . Servicing should be performed by a qualified service technician . If power cord is worn or cut , or damaged in any way , 2 . Do not use in rain or where floor is wet . have it replaced immediately - This too ] is intended for indoor residential use only . I ! , ln . " 1 Ul I , , I I Power Supply and Motor Specifications The A - C motor used on this tool is a relay start , having the WARNING : To avoid electrical hazards , fire haz - ards or damage to the tool , use proper circuit pro - following specifications : ' , It is wired at the factory for opera - tion on 11Oq20V AC . 60 Hz . operation . tection . Your tool is wired at the factory for operation using the voltage shown . Connect tool 1 / 3 JJ _ Z ( Cycles ) 6 to a power line with the appropriate voltage and a 15 - amp branch circuit . To avoid shock or fire , if 110 - 120 _ e power cord is worn or cut , or damaged in any way , have it replaced immediately . Counterclockwise 110 - 120 V01t , 60 Hz . Tool information NOTE : The plug supplied on your tool may not fit into the If the grounding instructions are not completely under - outlet you are planning to use , Your local electrical code stood , or if you are in doubt as to whether the Iool is prop - erly grounded check with a qualified electrician or service may require slightly different power cord plug connec - tions . If these differences exist refer to and make the personnel . proper adjustments per your local code before your tool WARNING : if no _ properly grounded , this tool can is plugged in and turned on . cause an electrical shock , particularly when used in damp locations , in proximity to plumbing , or out of doors . If an electrical shock occurs there is the In the event of a malfunction or breakdown , grounding potential of a secondary hazard , such as your provides a path of least resistance for electric current to hands contacting the sanding drum . reduce the risk of electric shock . This tool is equipped with an electric cord having an equipment grounding con - ductor and a grounding plug , as shown , The plug must 3 - Prong Plug be plugged into a matching outlet that is properly Properly installed and grounded in accordance w _ th all local codes Grounded and ordinances . Outlet _ , Do not modify the plug provided . If it will not fit the outlet , have the proper outlet installed by a qualified electrician . Grounding A temporary adapter may be used to connect this plug to Prong a 2 - pole outlet , as shown , if a properly grounded outlet is not available . This temporary adapter should be used only until a properly grounded outlet can be installed by a Make sure this Green I qualified electrician , The green colored rigid ear , lug and is Connected Grounding Lug ! ( _ - _ the like , extension from the adapter must be connected to to a Known a permanent ground such as a properly grounded outlet 3 - Prong _ : _ 1 Ground box . P , ug Improper connection of the equipment grounding con - ductor could result in a risk of electric shock . The conduc - tor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding Adapter conductor . If repair or replacement of the electric cord or plug is necessary , do not connect the equipment _ g round - NOTE : The adapter illustrated is for use only if you have a ing conductor to a live terminal properly grounded 2 - pro , qg outlet ,
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Motor Specifications and E / ectrical Requirements ( continued ) 4 . Fuses may " blow " or circuit breakers may trip fre - Motor Safety Protecti on quently if : IMPORTANT : Tb avoidmotor damage ; this motor should a : Motor Is Overloaded - Overloading can occur if you be _ blown ' Out : Or vacuumed : frequently to keep sawdust sand too rapidly or make too many staWstops in a from interfering with normal motor ventilation . short time . 1 . Connect this tool to a power source with the appropri - b . Line voltages should not be more than 10 % above ate voltage for your model and a 15 - amp branch circuit or below the nameplate voltage . For heavy loads , with a 15 - amp time delay fuse or circuit breaker . Using however , the voltage at motor terminals must equal the wrong size fuse can damage the motor . the voltage specified for your model . 2 , Ifthe motor won't start , turn off the power switch imme - 5 . Most motor troubles may be traced to loose or incorrect d ately : and unplug the toot . Check the spindle to make connections , overload , low voltage ( such as small size sure it turns freely . If the spindle is free , try to start the wire in the supply circuit ) or to overly long supply circuit motor again , If the motor stiU does not start , refer to the wire . Always check the connections , the load and sup - " Motor Troubleshooting Chart . ' ply circuit whenever motor doesn't work well . Check 3 . tf the motor suddenly stalls while sanding , turn off the wire sizes and extension cord length with the Wire Size power switch , unplug the tool , and free the spindle Chart . from the workpiece . The motor may now be restarted . Wire Sizes NOTE : Make sure the proper extension cord is used and is in good condition . Extension Wire Sizes Required The use of any extension cord will cause loss of power . To Cord Length for ( A . W . G . ) keep this to a minimum and to prevent overheating and motor bum - out , use the table shown to determine the min - t10 - 120V imum wire size ( A . W . G . ) extension cord . 0 - 25 Ft . 16 Use only 3 - wire extension cords with 3 - prong grounding 26 - 50 Ft . 14 type plugs and 3 - pole receptacles . Contents i i uu iii iiii i i i ul Selection OI Spacer Ring Inserts And Upper Spindle Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Safety Instructions For Oscillating Spindle Sander . . . . . . . 2 Getting to Know Your Spindle Sander . . . . . . . . . . . . . . . . . . . . . . . . . 1123 Safety Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 On - Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before Using The Sander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Instructions for Oscillating Spindle Sander . . . . . . 14 When Installing Or Moving The Sander . . . . . . . . . . . . . . . . . . . . . 2 Before Using The Sander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Before Each Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 When Installing Or Moving The Sander . . . . . . . . . . . . . . . . . . . 14 PlanAhead To Protect Your Eyes , Hands , Face and Ears 3 Before Each Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ! 4 Dress for Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Ptan Ahead To Protect Your Eyes , Hands , Face and Ears 14 When Sander is Running . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Dress for Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Before Leaving The Sander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 When Sander is Running . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Precautions To Take When Sanding Metals . . . . . . . . . . . . . . . . . 4 Before Leaving The Sander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Precautions To Take When Sanding Paint . . . . . . . . . . . . . . . . . . . . 4 Precautions To Take When Sanding Metals . . . . . . . . . . . . . . . 16 Motor Specifications and Electrical Requirements . . . . . . . . 55 General Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Precautions To Take When Sanding Paint . . . . . . . . . . . . . . . . . 16 Basic Sanding Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Power Supply and Motor Specifications . . . . . . . . . . . . . . . . . . . . . 5 Sanding Sleeve Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 110 - 120 Volt , 60 Hz . Tool Information . . . . . . . . . . . . . . . . . . . . . . . . 5 Sanding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Motor Safety Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Feed Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Wire Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Edge Sanding with Auxiliary Fence . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Dust Collection Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Unpacking and Checking Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 List of Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transporting Sander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ! Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 : i : iAssembly . . : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 i : i iBoiting Spindle Sander To Workbench . . . . . . . . . . . . . . . . . . . . . . 8 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 C ; amping Spindle Sander To Workbench . . . . . . . . . . . . . . . . . . 9 Sears Recommends The Following Accessories . . . . . . . . 19 Mounting Spindle Sander to Legset . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2201 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . installing The ACcessory : Holder To Base . . . . . . . . . . . . . . . . . . 9 Attaching the ACcesso _ Holder to Wa I . . . . . . . . . 10 Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 . . . . : Changing Sleeves and [ ) rums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ? : : ! , : ii : i < i • • . . . . . . .
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Contents Unpacking and Checking List of Loose Parts 1 , Remove tooi from carton by lifting unit , 2 . Place the tool on a secure , stationary work surface and A Oscillating Spindle Sander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 took the tool over carefully . B Owners Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 C Holder Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 WARNING : For your own safety , never connect D Drum Sandpaper 1 / 2 " reed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 plug to power source outlet , or insert switch key E Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ! until all assembly steps are complete and until you F Spacer Ring inserts have read and understood the entire owners man - 1 " 1 . D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ual . 1 - 3 / 8 " LD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 WARNING : To avoid injury , if any parts are miss - 1 - 7 / 8 " I . D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . t ing , do not attempt to assemble the spindle sander , 2 - 3 / 8 " I . D . ( Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 plug in the power cord , or turn the switch on until 3 - 3 / 8 " I . D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ! the missing parts are obtained and installed cor - G Bag of Loose Parts rectly . Containing the fo ] towlng parts : Rubber feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Washer , Flat 21 / 64 x 7 / 8 x 3 / 64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Washer , Flat 21 / 64 x 5 / 8 x 1 / 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Switch Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Loose Parts F A / _ / / 1 " Inside 1 - 318 " Inside 1 - 7 / 8 " Inside 3 - 3 / 8 " Inside Diameter D iameter Diameter Diameter Spacer Ring Spacer Ring Spacer Ring Spacer Ring Insert ( 1 ) Insert ( 1 ) Insert ( 1 ) Insert ( 1 ) © © 4 # 21164 × 718x3164 21164xSISx1132 Washer ( 1 ) Washer ( 1 ) Switch Key ( 1 ) Rubber Feet ( 4 ) NOTE : Parts are not shown to actuai size . NOTE : The spindle sander is shipped with a 2 " 1 . D . diame - ter drum , sanding sleeve and a 2 - 3 / 8 " I . D . spacer ring insert installed .
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CAUTION : To avoid injury from tool movement , supporting surface where spindle sander is Rubber Feet mounted should be examined carefully after mounting to insure no movement during use can result _ If any tipping or walking is noticed , secure to workbench or supporting surface before operat - ing spindle sander . Bolting Spindle Sander To . Workbench If Spindle sander isto be used in a permanent location , it should be fastened securely to a firm supporting surface such as a workbench . If mounting to a workbench , holes should be drilled through supporting surface of the work - bench using dimensions as shown . 1 . The unit should be bolted securely using 1 / 4 " screws , washers and hex nuts ( not included ) . Screw length should be 1 - 1 / 2 " plus the thickness of thebench top . 11 - t / 2 " , Locate and mark the holes where sander is to be O • mounted . Front 3 . Drill ( 4 ) 3 / 8 " diameter holes through workbench , 1 4 . Place sander on workbench , aligning holes on base with holes drilled in workbench . 5 . Insert ( 4 ) 1 / 4 " diameter screws and washers and 1 _ _ attach nuts securely . - IT fl l ! • 17 - 1t8 " lf4 " diameter screws and nuts . 1 I CAUTION : To avoid injury from tool movement , use 8
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Clamping Spindle Sander To Workbench An alternative method of mounting is to fasten the spindle sander to a mounting board . The board should be suffi - cient size to avoid tipping while in use . Any good grade of plywood or chipboard with a 3 / 4 " thickness is recom - mended . ( Thinner chipboard can break . ) NOTE : For proper stability , holes must be countersunk so screw heads are flush with the surface of supporting board . Mounting Spindle Sander to Legset The sander may also be attached to the 9 - 22243 tegset as shown . NOTE : To assemble legset follow directions provided in legset carton . Installing The Accessory Holder To Base 1 . Attach holder to the side of the base as shown . 2 . Remove the spacer ring inserts , 1 / 2 " diameter sleeve , washers and wrench from the loose parts bag and insert each part in the holder as shown . NOTE : This holder is designed to be removable to permit attachment to the wall , or workbench as shown . The 7 / 8 " and 5 / 8 " diameter washers wilt be used with the sanding sleeve sizes identified on page 11 . Do not dis - card .
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ASsembly ( continued ) usingthe dimensions in the figure . Screw them in until there is al / i6 gap between the Screws and the wall . . . . . . If secUring to drywall or plaster , toggle bolts will be : : : required to adequately support the holder . : 2 , Slide the slots in the back of the accessory holder over the . sCrew heads . If the holder is not snug against the wall , adjust the screws as necessary . . _ . 1 _ 314 , , - , . - ii i ( ; hanging Sleeves and Drums Removal and installation of sander sleeves and ( _ - - , _ - _ - 5t16 - 24 Nut drums . NOTE : The spindle sander is shipped with a 2 " diameter drum , sanding sleeve , and a 2 - 3 / 8 " diameter spacer ring Sanding Sleeve insert installed . _ _ : : Washer WARNING : To avoid injury from accidental start - ing , always turn switch " OFF " and remove switch key before removing or replacing the spacer ring inserts , sleeves and drums . Sanding Drum Changing and installing sanding sleeves larger than 1 / 2 " diameter . t . Hand support sleeve and rubber drum on spindle while ( _ - - - - - _ Spacer Ring Insert loosening the 5 / 16 - 24 " hex nut using the wrench . sup - plied as shown . _ _ % 2 . Remove the hex nut , upper spindle washer , sanding _ Lower Spindle sleeve , spacer ring insert , and rubber sleeve . 3 . Remove the lower spindle washer and clean sawdust from around the spindle , NOTE : This cleaning is highly recommended when - ever a wet ! dry vac is not connected to the dust collec - tion port and used with sander . A dust buildup may cause the oscillating motion to stop when the sawdust port is blocked . 4 . Slide the lower spindle washer onto the spindle ( grooved side down ) . The lower spindle washer is used with all drums and sleeves . 5 , Position spacer ring insert in the table recess . ( See SANOING SLEEVE recommended spacer ring insert selection area from table on page 1 1 ) . 6 . Place desired sanding sleeve on correct drum and SPAC ER slide them on the spindle . NOTE : It the drum is difficult R | NG TO OPENING to slide over the spindle , apply talcum powder to the LOOSEN spindle . 7 . Install the correct upper spindle washer and 5 / 1 6 - 24 " nut and tighten the hex nut with wrench while grasping the sleeve . Do not overtighten . 8 . Remove the wrench and return it to the storage area on the holder . 9 . Plug line cord in the power source and install the key . SPACER : RING 10
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WARNING : To avoid injury from accidental start - ing , always turn switch " OFF " , unplug the sander and remove switch key before removing or replac - ing the spacer ring inserts , sleeves and drums . Changing and installing sanding sleeves for the 1t2 " diameter sanding drum : 1 . Hand support sleeve and rubber drum on the spindle and loosen 5 / 16 - 24 " hex nut using the wrench supplied as shown . 2 , Remove the hex nut , upper spindle washer , sanding _ 5 / 16 - 24 Nut sleeve , spacer ring insert , and rubber sleeve , _ it " ' - - _ - - - - 518 " O . D . Washer 3 . Remove the lower spindle washer and clean sawdust from around the sawdust port , NOTE : This cleaning is highly recommended when - ever a wet / dry vac is not connected to the dust coftec - - - . , - _ 1 / 2 " Sanding Sleeve tion port and used with sander . A dust buildup may cause the oscillating motion to stop when the sawdust port is blocked , _ 1 " I , D , Spacer Ring _ . . _ . ower Spindle 4 , Slide the lower spindle washer onto the shaft ( grooved _ Washer side down ) , The lower spindle washer is used with all drums and sleeves . 5 . Position 1 " opening diameter spacer ring insert in the table recess . 6 . Locate 1 / 2 " sanding sleeve and slide it on the spindle . ( No drum is used . ) / 7 . Install the upper spindle washer and 5 / 16 - 24 " hex nut and tighten the hex nut with wrench while holding the sleeve . Do not overtighten . 8 . Remove the wrench and return it to the storage area on the holder , 9 , Plug the line cord in the power source and install the key . Selection Of Spacer Ring Inserts And Upper Spindle Washers WARNING : Using the wrong spacer ring insert may permit small pieces of wood or finger tips to become wedged between the abrasive surface and the metal ring . Spacer Ring insert Upper Spindle Washer Size Sanding Sleeve Opening Inside Diameter Outside Diameter 1 Inch 5 / 8 Inch Outside Diameter t / 2 Inch 1 Inch 5 / 8 Inch Outside Diameter 3 / 4 Inch 1 - 3 / 8 Inch 7 / 8 Inch Outside Diameter 1 Inch 1 - 7 / 8 Inch 7 / 8 Inch Outside Diameter 1 - 1 / 2 Inch 2 - 3 / 8 inch 1 - 3 / 4 Inch Outside Diameter 2 Inch 3 - 3 / 8 Inch 1 - 3 / 4 Inch Outside Diameter 3 Inch 1t
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i : ii L LI L _ [ Getting ! to Know Your Spindle Sander 4 Sanding 3 Rubber Drum 2 Spacer Ring Insert 1 Work Table 6 Wrench Storage 5On , 7 Accessory Holder 1 . Work Table . Supports the workpiece . 8 Dust Collection Port 2 . Spacer Ring Insert . Permits a variety of abrasive diameters to be used on various curve sizes . 3 . Drum , Rubber support for the abrasive sleeve . NOTE : Not required for 1 / 2 " diameter sleeve . 4 , Sanding Sleeve . Removes material from the wood . 5 , On - Off switch _ . . . . . . . . . : : 6 . Wrench Storage , Location of wrench when not in use . 8 . Dust Collection Port . 2 : - 112 ' ' _ openingfor : : we _ dryivaC hookup . : : : , : : i i : : i : ; : : : : : : i : , i 12
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On - Off Switch The On - Off switch has a locking feature . This Feature Is Intended To Help Prevent Unauthorized And Possible Hazardous Use By Children And Others . 1 . To turn sander " ON " insert key into switch . NOTE : Key is made of yellow plastic , located in loose parts bag . 2 . Insert finger under switch lever and Pull end of switch out . 3 . To turn sander " OFF " . Push lever in . WARNING : Never leave the sander unattended until ! it has come to a complete stop . I 4 . To lock switch in " OFF " position , hold switch " IN " with one hand . Remove key with other hand . WARNING : For your own safety , always lock the switch " OFF " when sander is not in use . Remove key and keep it in a safe place . Also , in the event of a power failure ( all of your lights go out ) turn switch off , remove the key and store it remote from spindle sander . , , , , , , , , _ , , , , , , , _ _ , , , _ CAUTION : Before turning switch on , make sure the drum and sleeve is properly installed . 13
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i i i tylnstructionsfor : Oscillating iLeaSrn pfhiendleandfuSncationn doef r ' switch . Before Usinq The Sander use the ON - OFF ( See page 13 ) Review : and understanding of all safety instructions and operating procedures in this manual . - Review of the maintenance methods for this sander . - Assembly . ( See pages 8 - 11 ) ( See page t8 ) When Installing or Moving The Sander Avoid dangerous environment . Use the sander in a Do = ng so could cause electrocution serious injury or worse . dry , indoor place protected from rain . Keep work area well lighted . To avoid injury from unexpected sander movement : To avoid burns or other fire damage , never use the ° Always unplug the sander before moving it . sander near flammable liquids , vapors or gasses . ° Put the sander on a firm level surface where there is plenty of room for handling and properly supporting the To avoid injury or death from electrical shock : workpiece , • Ground the sander _ This sander has an approved 3 - * Attach rubber feet , conductor cord and a 3 - prong grounding type plug . Use only 3 - wire , grounded outlets rated 120 volts , 15 ° Support the sander so it does not rock . amperes ( amps ) . The green conductor in the cord is ° Bolt the sander to its work surface . Use the fasteners the grounding wire To avoid electrocution , Never con - and method shown in " Assembly , " ( page 9 ) nect the green wire to a live terminal . o Never stand on tool . Serious injury could occur if the - Make sure your fingers do not touch the plug's metal tool tips . Do not store anything above or near the toot prongs when plugging or unplugging the sander . where anyone might stand on the tool to reach them . • Never use this or any power sander for wet sanding . Before Each Use Remove wrenches from tool before turning on . Inspect your sander , Check for : To avoid injury from jams , slips or thrown pieces : ° alignment of moving pads , ° binding of moving parts , • Use only recommended accessories . Consult this owner's manual for recommended accessories . The ° broken or damaged parts , use of improper accessories may cause injury . ( See ° loose spindle washer and nut , page 19 ) . • worn or damaged electric Cords , • Use the correct spacer ring insert . The opening ° stable mounting , and between the sanding sleeve and insert must be 1 / 8 of ° any other conditions that may affect the way the an inch or less . ( See page 11 ) sander works : • All sanding drums , washers and nuts are tight . No If any part is missing , bent , or broken in any way , or any parts should have excessive play prior to operating electrical parts don't work properly , turn the sander off unit . and unplug the sander . Replace damaged , missing , or • Keep work area clean . Cluttered work surfaces invite failed parts before using the sander again . accidents . Floor must be clean and dry for stable foot - Disconnect the sander to avoid injury from accidental ing . starting . Turn switch off , unplug sander and remove the switch key before changing the setup or sanding drum . Maintain tools with care . Keep the sander clean for maximum and safest performance . ill i i Plan Ahead To Protect Your Eyes , Hands , Face and Ears To avoid injury from accidental contact with moving Know your sander , Read and understand the owner's : manual and labels affixed to the tool . Learn its application parts : , i and limitations as well as the specific potential hazards . • Do not layout , assemble , or setup work on the sander while any parts are moving . Plan your work , Think through how you witl hold and i : : : maneuver the w0rkpiece against the sanding drum . ° Avoid accidental starting . Make sure switch is " OFF " before plugging sander into a power outlet . Use the right tool . Don't force tool or attachment to do a job itwas not designed to do . 14
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Dress for Safety * Wear nonslip footwear . Don't overreach . Maintain balance and footing . . Tie back long hair . Keep face and body to one side . Stay out of line with a possible throwback . * Roll long s _ eeves above the elbow . Plan your work to avoid THROWBACKS - when the oNoise levels vary widely . To avoid possible hearing workpiece catches the sanding drum and is torn damage , wear ear plugs or muffs when using sander for hours at a time . from your hands : • Make sure there's no debris between the workpiece * Sanding operations are usually dusty . Wear a dust _ nd its supports . mask along with the safety goggles . • When sanding irregularly shaped workpieces , plan ° Do not wear loose clothing , gloves , neckties or jewelry your work support so it will not slip and be pulled from ( rings , wrist watches ) . They can get caught and draw your hands . you into moving parts . • Use extra caution with large , very small or awkward workpieces . WEAR YOUR ° Never use this tool to finish pieces too smaUto hold by hand . • Use extra supports ( tables , saw horses , blocks , etc . ) for any workpieces large enough to tip when not secured to the work surface . ° Never use another person as a substitute for a table extension , or as additional support for a workpiece that • Wear safety goggles . Any power sander can throw is longer or wider that the basic sander table , or to help foreign objects into the eyes . This can cause perma - feed , support or pull the workpiece . nent eye damage . Wear safety goggles ( not glasses ) • Clear everything except the workpiece and related sup - that comply with ANSI Z87 , 1 ( shown on package ) . port devices off the table before turning the sander on . Everyday eyeglasses have only impact resistant lenses . They are not safety glasses . Safety goggles • Always feed workpJece from right to left against the are available at Sears retail catalog stores . Glasses or direction the drum sleeve is rotating . goggtes not in compliance with ANSI Z87 . 1 could seri - • Do not use drums or sanding sleeves which show ously hurt you when they break , visual signs of wear such as grooves , tears or rips , Inspect your workpiece make sure there are no nails or WARNING : Don't let familiarity ( gained from fre - foreign objects in the part of the workpiece to be sanded . quent use of your spindle sander ) cause a careless Plan the way you will hold the workpiece from start mistake . A careless fraction of a second is enough to finish . Avoid awkward operations and hand positions to cause a severe injury . where a sudden slip could cause finger or hand to move into a sanding surface . When Sander is Running Before starting your work , watch the sander while it runs . Don't force tool . It will perform better and safer at its If it makes an unfamiliar noise or vibrates excessively , designed rate , Press workpiece against the sanding Stop Immediately . Turn the sander off . Unplug the sleeve hard enough to begin sanding without bogging sander . Do not restart until identifying and correcting the down or binding spindle . problem . Before freeing any jammed material : Never leave tool running unattended . • Turn switch " OFF " . Before using the sander , make sure the sanding drum • Unplug the sander . turns counterclockwise , when viewed from above . • Wait for air moving parts to stop . Keep children away . Keep all visitors a safe distance from the sander and workpiece . Before Leaving The Sander Turn switch off . Don't leave toot until the unit comes to a Make workshop child - proof . Remove the yellow switch complete stop . key . Disconnect master switches . Store it away from chiL dren and others not qualified to use the tool . Lock the shop . 15
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Sanding Metals . . . . . . . . When sandlng me _ als , _ sparks or hot fragments could 2 . Remove all traces of wood dust from inside the unit cause : a fire : : ! To av0id this : : : _ : : before sanding metals . : : : li _ Disconnect any _ : duStColtectinghosefromthe sandeil & Remove all traces of metal dust from inside the unit before sanding wood again . Precautions To Take When Sanding Paint . . . . • . . . . . . . . Sanding of lead based paint is not recommended . It is being sanded . After sanding paint , wash and clean up difficult to control the contaminated dust that Could cause before eating , drinking or smoking . Do not leave food , lead poisoning . drinks , or tobacco products in the work area where dust car settle on them . It is also difficult to identify whether or not a paint con - tains tead _ Therefore , we recommend the following pre - 4 , Protect the environment when sanding paint . Use a cautions when sanding all paints : dust collection system if possible . Seal the work area with plastic if necessary . Do not track paint dust out - 1 . Protect your lungs , Wear a dust mask or respirator at side the work area . all times . Wear 0niy dust masks that are Suitable for w0rking : in lead paint sanding environments . Ordinary , Thoroughly clean the work area upon completion of painting masks do not offer this protection . paint sanding project . If project lasts for an extended period of time , clean work area often . Items such as 2 . Do not allow children or pregnantwomen to enter the work sanding dust , vacuum filter bags , plastic drop cloths , etc . area until paint sanding jobis complete and work area is should be placed in a sealed container and disposed of clean . properly . Clean all items exposed to sanding dust . 3 . To prevent ingesting contaminated paint particles : Do not eaL drink , or smoke in a work area where paint is Basic Sanding Operation NOTE : Do Not use sander without a sanding sleeve . Sanding Sleeve Selection Doing so will damage the rubber drum . Selecting the correct size diameter , correct size grit , and Select and install the desired sanding sleeve for your par - correct type sanding sleeve is an extremely important ticular application . See optional sleeves and drums . step in achieving a high quality sand _ ed finish . Aluminum Sanding sleeves from 1 / 2 " to 3 " can be used with this oxide , silicon carbide , and other synth etic abrasives are sander . Choose one that is close in size to the workpiece best for power sanding . Natural abrasives , such as flint you are sanding . Also install the appropriate spacer ring and garnet , are too soft for economical use in power insert ( page 11 ) . sanding . In general , coarse grit will : remove the most material and finer grit will produce the best finish in all sanding operat ring insert with its matching sanding sleeve could lions . The condition of the surface to be sanded will result in fingers being pinched or the workpiece determine which grit will do the job . If the surface is being pulled down between the spacer ring insert WARNING : Failure to use the correct size spacer rough , start with a coarse grit and sand until the surfaCe and sanding sleeve . is uniform . Medium grit may then be used to remove scratches left by the coarser grit and finer grit used for finishing of the surface , Always continue sanding with each grit until surface is uniform . o 1 " 1 - 1 / 2 " 2 " 3 " 16
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WARNING : Always wear safety goggles ( not glasses ) that comply with ANSI Z87 . 1 when using your sander . Failure to do so could result in dust , shavings , loose particles , or foreign ob ) ects being thrown in your eyes resulting in possible serious injury . If the operation is dusty , also wear a face or dust mask . NOTE : This spindle sander is a unique design . Although it is generally quieter than most power tools , some noise is normal . When it is operating normally , you will hear a gear - drive noise . As the gears wear , they may get louder . This is normal and does not affect the performance of the sander . Sanding Insert the switch key and turn sander on . Let the motor build to its full speed , then gradually feed workpiece against the rotation of sanding sleeve . DO NOT let the workpiece contact sanding sleeve before turning on sander and allowing it to develop full speed . Do Not Force . Exercise Caution ! You will become familiar with the sander's features with practice and use . If at all possible , always sand with a scrap piece of the same wood , beforehand . Atways Remain Alert ! Do Not operate sander when fatigued , or under the influence of alcohol or drugs . Feed Direction When sanding , the sanding sleeve rotates counterclock - wise . Therefore , you should feed the workpiece against the sanding sleeve from right to left as shown . When led from right to left , the rotation of the sanding sleeve sands against the workpiece . Iffed in the opposite direction , the rotation forces of the spinning sanding sleeve will tend to throw or bounce the workpiece away from the sanding sleeve . This could cause loss of control of workpiece or injury . Edge Sanding with Auxiliary Fence A straight edge can be sanded more accurately by using an auxiliary fence . To attach a fence , turn the sander OFF and clamp a suitable wood piece securely to the table . Adjust the gap between the fence and sanding drum to the desired width . Stand clear of the path of the workpiece and feed it in slowly from right ' _ o teft ( against the direction of rotation of the spindle . CAUTION : Do not feed the workpiece from left to right . Feeding the workpiece from left to right ( with the rotation of the drum ) will cause the sanding sleeve to grab the workpiece and throw it . Do not stand , or permit anyone else to stand in line with the auxiliary fence . / 17
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BasicSanding Operation ( continued ) - _ D , , tCOt e tion : Capab . ity A star _ dard 2 _ - l / 2 " dust : exhaust port has been provided to possible . : ff : is : : : located under the table : _ topon ! : theleftliside of your sander as shown . The pickup adapter eridof a vacuum hose fits inside the dust exhaust poffwith a Wedgefit : EVen : with a dust collection system , it is necessary to periodically clean sanding dust from the spacer ring insert area and the top surface of the table : After extended use , sanding dust builds up under the spacer ring insert and forces its way into the spacer ring insert nest . Sanding dust build up in this area may cause the spacer nng insert surface to rise and be above the table Surface . Transporting Sander When using your sander in a portable application , it is acceptable to lift and carry sander by the table top . Be careful when transporting to avoid dislodging accessory holder , spacer ring inserts , wrench , and upper spindle washers from their respective storage areas . Also be Careful not to lose any parts when transporting . Maintenance WARNING : For your own safety , turn switch " OFF " If power cord is worn or cut , or damaged in anyway , have and remove plug from power source outlet before it replaced immediately . adjusting or maintaining your spindle sander . Frequently blow out or vacuum out any dust that may accumulate inside the motor . WARNING : To avoid electrocution or fire , any repairs to electrical systems should be done only Lubrication by qualified service technicians . Unit must be reas - The motor sleeve bearings in tool are serf - lubricating . sembled exactly to factory specifications . L , , L . . . . . . . . They require no further lubrication . Wiring Diagram Ground Screw Green Black t o _ I _ o _ e M _ _ L Black Switch , _ Red White ' " _ - - Relay 18
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Sears Recommends The Following Accessories Description Catalog No , Legset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22243 Rubber Spindles Sears may recommend other accessories or combina - Stock No . Size tions of accessories not listed in the manual . See your nearest Sears store or consult a Sears Power & Hand 28118 3 / 4 " x 4 - 1 / 2 " Tool Catalog for other accessories . 28119 1 " x 4 - 1 / 2 WARNING : Do not use any accessory unless you ] 28120 1 - 1 / 2 " x 4 - 1 / 2 " have received and read complete instructions for 1 its use . 28121 2 " x 4 - 1 / 2 " 28122 3 " x 4 - t / 2 " Sanding Sleeves Stock No . Size . . . . . Grit 28050 1 / 2 " x 4 - 1 / 2 " Coarse 28051 12 " x 4 - 1 / 2 " Medium Fine 28052 1 / 2 x 4 - t / 2 " , , I . . . . . . . . . . . . . . . 3 / 4 x 4 - 1 / 2 " Coarse 28053 3 / 4 x 4 - 1 / 2 " Medium 28054 28055 3 / 4 " x 4 - 1 / 2 " Fine Coarse 28056 1 " × 4 - 1 / 2 " Medium 28O57 1 " × 44 / 2 " Fine 28058 1 " × 4 - 1 / 2 " 28059 1 - 1 / 2 " x 4 - 1 / 2 " Coarse 28110 1 - t / 2 " x 4 - 1 / 2 " Medium Fine 28111 1 - 1 / 2 " x 4 - 1 / 2 " 28112 2 " x 4 - 1 / 2 " Coarse 28113 2 " x 4 - 1 / 2 " Medium 28114 2 " x 4 - 1 / 2 " Fine 3 " x 4 - 1 / 2 " Coarse 28115 28116 3 " x 4 - 1 / 2 " Medium 3 " x 4 - 1 / 2 " Fine 28117 19
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i WARNING _ For yourow'n safety , turn switch " OFF " , and remove plug from power source outlet before trou - 1 bleshooting your spindle : sander _ i CAUSE . . . . REMEDY Excessive noise : ' _ : _ : 1 ! Motor for gearbox . 1 . Consult Sears Service , any attempt to repairthis NOTE : The sandel _ wiii motoror gearboxmay create a hazard unless repair makesome noise when : _ : . . . . . . . is done by a qualifiedSears service technician . itis operating normaily i _ : Motor fails to develop : : " 1 . Circuit overloaded with lights , 1 . Do not Use sander on heaviiyloaded circuits full power , starts slowly ; i appliances and other motor . or fails to come up to full 2 : General overloading of power 2 , Request a voltage check by qualified electrician speed , company facilities . , NOTE : Low voltage 3 . Motor relay not operating . Have relay replaced . Consult Sears Service , Any attempt to repair this relay may create a hazard unless repair isdone by a qualified Sears service technician , Motor overheats 1 . Motor Overloaded . I . Reduce ' Pressure on workpiece , i . Motor relay not operating . I , Have relay replaced . Consult Sears ' i3ervice , Any Motor stalls ( resulting in blown fuses or circuit attempt to repair this relay may create a hazard unless repair is done by a qualified Sears service breakers ) technician . 2 . Voltage too low . Circuit over - 2 , Request voltage check by qualified electrician loaded or ger _ eral overloading of power company facilities . Install correct fuse or circuit breaker , 3 , Incorrect fuses or circuit breakers 3 . in power line . Feed work slower in'to drum 1 . Motor Overloaded . 1 . . . . . . . . . . 1 . Frequent opening of 2 , incorrect fuses or circuit breaker 2 . Install correct fuse or circuit breakers , fuse or circuits breaker in power line . Have relay replaced , Consult Sears Service , Any 3 . Relay not operating . 3 . attempt to repair this relay may create a hazard unless repair is done by a qualified Sears service • • • • • • _ : • • • • - • • i • technician , _ f . Replace damaged parts before using sander , ' . . . . . . . Motor will not run 1 . Damaged On - Off Swffch / Cord , 2 : Burned out motor . 2 . Consult Sears Service , Any attempt to repair this motor may create a hazard unless repair is done 3 . No power to motor , by a qualified Sears service technician . . . . . 4 . Low voltage . . . . . . . . . . . . . . , , L Sanding drum slips or 1 . Applying too much pressure to 1 . Ease up on workpiece . slows down easily workpiece . 2 , Install lower drum washer . 2 . Lower drum washer not in place . 3 , Incorrect or missing upper drum 3 , Install correct upper drum washer . washer . , Tighten spindle nut , 4 , Spindle nut too loose . . . . . . . . . i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace sanding drum , Wood burns while sand - 1 , Sanding drum is glazed with sap , 1 . ing 1 . Replace sanding drum . 1 . Sanding dru'rn " is compacted with iSandpaper doesn't sawdust . iremove material i ' . Vacuum sawdust from area lower drum wash'er . 1 . sawdust is compacted under Spindle doesn't go Ensure that lower drum washer is installed with lower drum washer . through full 3 / 4 " travel grooved side down , 2 , Consult Sears Service , Any attempt to repair this 2 . Damaged gearbox . _ i • _ _ gearbox may create a hazard unless repair is done by a qualified Sears service technician . • 20 ; i : _ i _ : _
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Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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Parts List For Craftsman Oscillating Spindle Sander Model 113.225705 Figure 1 36 \ 27 33 \ 22 i _ _ ii _ _ iii _ i _ iii _ i _ iii _ i _ i _ ii , _ , i • i _ i _ i _ il
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Repair Parts . . . . . . . . . . . . . . . . . Parts List For Craftsman Oscillating Spindle Sander Model 113.225705 AJways order by Part Number - - Not by Key Number Figure 1 Key Key Description Part No . Pa _ No . Description No . No , Follower Cam 824463 1 STD54 ! t 31 Nut , Hex 5 / 16 - 24 Ring Retaining 2 STD551062 Washer 5 / 8 x 1 - 3 / 4 x 1 / 8 22 STD58t031 Housing 805553 - 24 824464 3 Washer 11 / 32 x 7 / 8 x 3 / 64 23 Nut Hex Flange Lock 8 - 32 4 805553 - 2 24 822356 Washer 21 / 64 x 5 / 8 x 1 / 32 STD600805 5 82229744 * Scr Hx Hd Wash Ty " m ' 8 - 32xl / 2 Drum Sandpaper 2 " Med 825766 6 822297 - 10 26 Drum Sandpaper I / 2 " Med I Relay w / Bracket 822384 27 822303 7 Wrench 1 t4older , Accessory 822308 8 822304 - 3 Drum , Sanding 2 " 28 , I Switch Locking 9 822305 = 2 29 19 - 22255 Plate , Spacer 1.875 t . D , 11 Key Switch Enclosure 3O 824003 10 822305 - 4 Plate , Spacer 3.375 t . D , Scr Pan Hd TY " BN ' " t0 x 1 / 2 ; STD611005 * 31 11 822305 - 3 Plate , Spacer 2.375 t . D . 8t6345 - I * Nut Hex Flange 1 / 4 - 20 32 12 822305 Plate , Spacer 1.000 I . D . 819012 Foot 33 13 822305 - 1 Plate , Spacer 1 375 t , D . Cord w / Plug 34 824004 822286 Table t4 Strain Relief 60361 35 822388 Washer Drum Lower 15 Base 36 509298 822287 t6 Support , Drive Assembly Washer 17 / 64 x 7 / 16 x 1 / 32 37 STD551025 760047 17 Screw Drywall # 6 x 1 - 1 / 4 38 141594 - 47 Screw Soc Cap 1 / 4 = 20 x 2 18 STD582050 Ring Retaining Owners Manual SP6031 o Drive Asm . 19 825829 2O ST D315485 Bearing Ball 8ram t Stock Item - May be secure through the hardware Standard Hardware Item - May be purchased locally department of most Sears retail stere & • Any attempt to repair this motor may create a hazard unless repair is done by a qualified service technician . Repair service is available at your nearest Sears Service Center . 23
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OSCILLATING SP LE SANDER For the repair or replacement parts you need MODEL NO . Call 7 am - 7 prn , 7 days a week 113.225705 t - 800 - 366 - PART ( 1 - 800 - 386 - 7278 ) For in - homemajor brand repair service Call 24 hours a day , 7 days a week 1 - 800 - 4 - REPAIIR ( 1 - 800 - 473 - 7247 ) The model number of your Spindte Sander may be found For the location of a on the back side of the base Sears Repair Service Center in your area Call 24 hours a day , 7 days a week t - 800 - 488 - 1222 When requesting service or For information on purchasinga Sears ordering parts , always provide Maintenance Agreementor to inquire the following information : about an existingAgreement • Product Type Call 9 am - 5 pro , M0nday _ Saturday • Model Number 1 - 800 - 827 = 6655 • Part Number • Part Description SEAR , S 4meric3 ' S Repair Spec _ a ; _ Sts Sears , Roebuck and Co , , Hoffman Estates , IL . 60179 U , S , A . Part No . SP6031 Form No . SP603 ! Printed in U , S . A . 3 ! 97
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