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Save This Manual For Future Reference MODEL NO . 113 , 225909 BELT AND DISC SANDER ONLY MODEL NO . 113.225931 BELT AND DISC SANDER ! WITH LEGS AND MOTOR Serial Number Model and serial number may be found at the right hand side of the base , You should record both model and serial number in a safe place for BEL T AND D / SC SANDER CAUTION : . assembly Read SAFETY ® operating INSTRUCTIONS o repair parts carefully Sold by SEARS , ROEBUCK AND CO . , Chicago , iL . 60684 U . S . A . Part No . 68073 Printed in USA
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FULL ONE YEAR WARRANTY ON CRAFTSMAN BELT AND DISC SANDER If within one year from the date of purchase th s Craftsman Belt and Disc Sander fails due to a defect in material or workmanship , Sears will repair it , free of charge . WARRANTY sERVICE IS AVAILABLE BY S MPLY CONTACTING THE NEAREST SEARS STORE OR SERVICE CENTER THROUGHOUT THE UNITED STATES . This warranty gives you specific legal rights , and you may also have other rights which vary from state to state . SEARS . ROEBUCK AND CO . , Dept . 698 / 731A , Sears Tower , Chicago , IL 60684 general safety instructions power tools 1 . KNOW YOUR POWER TOOL mask if cutting operation is dustv , and ear protectors Read and understand the owner's manual and labels ( plugs or muffs ) during extended periods of operation . affixed to the tool . Learn its application and limitations as well as the specific potential hazards peculiar to this tool . 13 . SECU RE WORK Use clamps or a v _ se to hold WOrK When Dractlcal It s 2 . GROUND ALL TOOLS safer than uslng your 13and . frees both hands to operate Th _ s foot Is equIPbe ( 1 with an approved 3 . conductor tool . cord and a 3 - prong grounamg type plug tp fit the proper 14 . DON'T OVERREACH groundmg type receptacle Th _ _ reen conductor n the cord _ s tha grounding wire . Never connect the green w _ re Keep ProPer foottng and balance at all bmes _ o a hve termmal . 15 . MAINTAIN TOOLS WITH CARE 3 . KEEP GUARDS IN PLACE Kee _ ) tools snaro and clean for best and safest perform - m working order , and in proper aolustment and align ance . Follow nstruct _ ons for ubrlcat _ ng ano changing ment accessor les . 4 . REMOVE ADJUSTING KEYS AND WRENCHES 16 . DISCONNECT TOOLS Form habit of ¢ heckmg to see tnat keys ana adlustmg before servicing , when changing accessories SUCh as wrenches are removed from tool before turning _ t pn blades . P _ ts . cutters etc 5 . KEEP WORK AREACLEAN 17 . AVOID ACCIDENTAL STARTING C _ uttereo areas and benches mwte acc _ dems FtOol Make sure swdch s m " OFF " position before pluggmg must not be Slippery due tO wax or SaWdUSt Ln 6 . AVOID DANGEROUS ENVIRONMENT 18 . USE RECOMMENDED ACCESSORIES Don't LISP Dower tOOlS in damp or wet locations or ex Consult tbeowner's manua for recommended accessories . ( _ se them to raln , Keep work area well hghted Provlde d ( lequate surrounding work space Follow the nslrucPons that accompany the accessories . The use of mproDer accessories may cause hazards . 7 . KEEP CHILDREN AWAY 19 . NEVER STAND ON TOOL All visitors should be keot a safed _ stance from work area Serious ] nlury could OCCUI _ f the tool _ s tipper or tf the 8 . MAKE WORKSHOP CHILD - PROOF cuttmg tool _ s accidentally contacteP w _ tn { _ adlpcks rnastel swltche _ or r ) V remownq starter Do not store materials 3bove or near the tool such mat I < eVS it s necessar , to stand on the tool to reach them 9 . DON'T FORCE TOOL 20 . CHECK DAMAGED PARTS It wdl do the IOb bt , tter ana safer at the rate to { which Before furmer use of the tool a guard or other _ ) art thai • was des _ qneo _ s Clamaged should be carefully checked to ensure that LI will operate properly and perform its intended function 10 . USE RIGHT TOOL Check for alignment of mPvmg Darts bJndmg of mowng _ OCt't foFce too ol dttaci _ mPnt to ( 30 a 1o13 r ' [ was not baits , breakage of _ arts , mountmg , and any other con ties gnea for dd _ ons that may affect ts operation . A guaro Ol othe _ 11 . WEAR PROPER APPAREL oa _ I that is damage ( ] should De properly repaired Ol replaced Do not weal loose cIothlnh gloves , rleckttes or _ ewelrv brags . _ . , rlstwatcnesl to get caugn [ in movlng parts DIRECTION OF FEED NONSLIP footwear s iecommended Weal protective 21 . Feed work mto a blade or cutter aga nst the ChrPCtion Of nalr covering to contain long halt . Roll long Sleeves rotation of the blade or cutter only above the elbow 12 . USE SAFETY GOGGLES ( Head Protection ) 22 . NEVER LEAVE TOOL RUNN NG Wear safety goggles ( must comply with ANSI Z87 , 1 ) at all UN ATTENDED times . Everyday eyeglasses only have impact resistant Turn power off _ ) on't leave too _ unt _ l t comps _ o a lenses , mey are NOT safety glasses . Also use face or dust coml ) lete stop
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safety instructions for beJt and disc sander BEFORE EACH USE : Safety is a combination of common sense , staying alert and knowing how your belt and disc sander works . Read this Inspect your sanderl manual to understand this sander . DISCONNECTTHE SANDER . To avoid injury from accidental starting , unplug the sander , turn the switch off and remove BEFORE USING THE SANDER : the switch key before changing the setup , sanding disc or WARNING : To avoid mistakes that could cause serious , per - belt or adjusting anything . manent injury , do not plug the sander in until the following steps are completed . CHECK DAMAGED PARTS . Check for : o Assembly . ( See pages 7 - 16 . ) , , alignment of moving parts , o Learn the use and function of the ON - OFF switch , , , binding of moving parts , backstop lock screw , belt adjusting screws , belt lock - ing screws , work table and work table tilt lock screw . = broken parts , ( See pages 16 - 18 . ) • stable mounting , and o Review and understanding of all safety instructions and o any other conditions that may affect the way the sander operating procedures in this manual . works . " Review of the maintenance methods for this sander . WARNING : The 2 - 1 / 2 " machine pulley and the 2 " motor ( See page 22 . ) pulley furnished will run the disc at about 2700 RPM and the Read the following DANGER label found on the front of the belt at about 2100 FPM ( Feet Per Minute ) when used with a sander : 3450 RPM motor . To avoid throwing of work or broken sander fragments , never substitute or interchange these pulleys to increase this speed . If any part is missing , bent , or broken in any way , or any elec - trical parts don't work properly , turn the sander off and unplug the sander . REPLACE damaged , missing , or failed WHEN INSTALLING OR MOVING THE parts before using the sander again . SANDER . MAINTAIN TOOLS WITH CARE . Keep the sander clean for AVOID DANGEROUS ENVIRONMENT . Use the sander in a best and safest performance . Follow instructions for lubri - dry , indoor place protected from rain . Keep work area well cating . lighted . REMOVE ADJUSTING KEYS AND WRENCHES from tool Place the sander so neither the user or bystanders are forced before turning it on . to stand in line with the abrasive belt or disc . To avoid injury from jams , slips or thrown pieces : To avoid injury from unexpected sander movement : • USE ONLY RECOMMENDED ACCESSORIES . ( See e Put the sander on a firm level surface where there is page 22 . ) Consult this Owner's manual for recom - mended accessories . Follow the instructions that plenty of room for handling and properly supporting the come with the accessories . The use of improper ac - workpiece . cessories may cause risk of injury to persons . Support the sander so it does not rock . Adjust table to clear the sanding surface by no more Bolt the sander to the floor or work surface if it tends than 1 / 16 of an inch . to slip , walk , or slide during normal use . , , Make sure all clamps and locks are tight and no parts To avoid injury or death from electrical shock : have excessive play . o GROUND THE SANDER . This sander has an approved • KEEPWORK AREA CLEAN . Cluttered areas and benches 3 - conductor cord and a 3 - prong grounding type plug . invite accidents . Floor must not be slippery . Use only 3 - wire , grounded outlets rated 120 volts , 15 To avoid burns or other fire damage , never use the sander amperes ( amps ) . The green conductor in the cord isthe near flammable liquids , vapors or gases . grounding wire . To avoid electrocution , NEVER connect the green wire to a live terminal . Plan ahead to protect your eyes , hands , face , ears . , , Make sure your fingers do not touch the plug's metal KNOW YOUR SANDER . Read and understand the owner's prongs when plugging or unplugging the sander . manual and labels affixed to the tool . Learn its application and limitations as well as the specific potential hazards pecu - To avoid back injury , get help or use recommended casters liar to this tool . when you need to move the sander . Always get help if you need to lift the sander . To avoid injury from accidental contact with moving parts , don't do ] ayout , assembly , or setup work on the sander while NEVER STAND ON TOOL . Serious injury could occur if the any parts are moving . tool tips or you accidentally hit the cutting tool . Do not store anything above or near the tool where anyone might stand AVOID ACCIDENTAL STARTING . Make sure switch is " OFF ' " on the tool to reach them . before plugging sander into a power outlet .
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safety instructions for belt and disc sander Plan your work . , • Use extra supports ( tables , saw horses , blocks , etc . ) for USETHERIGHTTOOL Don t forcetoo [ or attachment to doa any workpieces large enough to tip when not held down job it was not designed to do . to the table _ oD , CAUTION : Thismachineisnotdesignedforheavydeburring • NEVER use another person as a substitute for a table operations . When finishing metals , sparks or hot fragments extension or as additional support for a workplace that could cause a fire . To avoid this . disconnect any dust col - is longer or wider than the basic sander table , or to help feed support or pull the workp = eca , lectieg hose fromthesander . Also , remove all traces of wood dustfrom inside dust traps in the sander . = When finishing on the Disc , always press the workpieca against the " ' Down " side of the disc . Sanding against the Dress for safety , side coming up from under the table could damage the work by making it " chatter , " or tear the work from your WEAR YOUR hands and throw it . • Sand only one workpiece at a time , • Clear everything except the workoiece and related sup - port devices off the table before turning the sanaer on . Plan the way you will hold the workpiece from start to finish . Avoid awkward oeerations and hand positions where a sud - den slip could cause fingers or hand to move into a sanding surface . Keep fingers away from where the belt goes into the dust trap , Any power sandercan throw foreignobjects intothe eyes . This DON'T OVERREACH . Keep good footing and balance can cause permanent eye damage . Wear safety goggles ( not glasses ) that cornpty withANSI Z87 . 1 . Everyday eyeglasses Keep your face and booy to one side . out of line with a pos - have only impact resistant lenses . Theyare not safety glasses . sible throwback Safety goggles are available at Sears retail catalog stores . WHENEVER SANDER IS RUNNING . Glasses or goggles not in compliance with ANSI Z87 . 1 could WARNING : Don't let familiarity ( gained from frequent use of seriously hurt you when they break , your belt and disc sander } cause a careless mistake . A care - = Do not waarioosa clothing , gloves , neckties or jewelry less fraction of a second is enough to cause a severe injury . ( rings . wrist watches ) . Tney can get caught and draw Before starting your cut , watch the sander while it runs . If it you into moving parts . makes an unfamiliar noise or vibrates alot , stop immediately . = Wear nonslio footwear . Turn the sander off . Unplug the sander . Do not restart until finding and correcting tee problem . - Tie back long hair . • Roll long sleeves above the elbow . Make sure the sanding disc turns counterclockwise before - Noise levels vary widely . To avoid possible hearing dam - using the sander . age , Wear ear plugs ormuffs when using sander for hours KEEP CHILDREN AWAY . Keep all visitors a safe distance from at a time . the sander . Make sure bystanders are clear of the sander and o Sanding operationaare usually dusty . Wear a dust mask workpiece . along with the safety goggles . DON'T FORCE TOOL . It will do the job better and safer at its Inspect your workpieoe , designated rate . Press the workeiece against the sanding Make sure there are no nails or foreign objects in the part of material only hard enough to let it sand without bogging the workDiece to be sanded , down or binding . Before freeing any jammed material : Plan your work to avoid THROWBACKS - - when the work - • Turn switch " ORE " piece catches on the sanding belt or disc and is torn from your hands . • Unplug the sander . • Make sure there's no debris between the workpiece and • Wait for all moving parts to stop . its supports . To avoid throwback of the workpiece , use work ! _ iece supports • When sanding irregularly shaped workpiecas , plan your for all flat surface sanding . work support so it wit { not slip and be pulled from your hands . BEFORE LEAVING THE SANDER : • Use extra caution with large , very small or awkward Wait for all moving parts to stop , pieces : Make workshop child - proof . Lock the shoo . Disconnecl • Never use this tool to finish pieces too small to hold by master switches . Remove the yellow switch key Store it hand . away from children and others not qualified to use tne tool .
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electrical requirements If the outlet you are planning to Use for this power tool is CONNECTING TO POWER SOURCE OUTLET of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER , Use an This machine must be grounded while in use to protect adapter as shown and always connect the grounding lug to the operator from electric shock . known ground . It is recommended that you have a qualified electrician Plug power cord into a 120V properly grounded type outlet replace the TWO prong outlet with a properly grounded protected by a 15 - amp . dual element time delay or Circuit - THREE prong outlet . Saver fuse or circuit breaker . A temporary adapter as shown below is available for connecting plugsto 2 - prong receptacles . The green ground - If you are not sure that your outlet is properly grounded , ing lug extending from the adapter must be connected to a have it checked by a qualified electrician . permanent ground such as to a properly grounded outlet box , WARNING : DO NOT PERMIT FtNGERSTO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR RE - A temporary adapter as illustrated is available for connecting MOVING THE PLUG TO OR FROM THE OUTLET . plugs to 2 - prong receptacles . The temporary adapter should be used only until a properly grounded outlet can be WARNING : IF NOT PROPERLY GROUNDED THIS installed by a qualified electrician . POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK . PARTICULARLY WHEN USED NOTE : The adapter illustrated is for use only if you already IN DAMP LOCATIONS IN PROXIMITY TO PLUMBING . have a properly grounded 2 - prong receptacle . IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS The use of any extension cord will cause some loss of YOUR HANDS CONTACTING THE ABRASIVE BELT power . To keep this to a minimum and to prevent over - OR DISC . heating and motor burn - out ; use the table below to deter - mine the minimum wire size ( A . W . G . ) extension cord . Use If power cord is worn or cut , or damaged in any way , have only 3 wire extension cords which have 3 - prong grounding it replaced immediately . type plugs and 3 - pole receptacles which accept the tools plug . Your unit is wired for 120 volts and has a plug that looks like GROUNDING LUG the one shown below . 3 - PRONG I _ MAKE SURE THIS IS PLUG 3 - PRONG _ _ I _ " j } CONNECTED TO A PROPERLYED GROUND / n Ul OUTLETs , 4 _ _ . , , , _ r _ _ . . . _ 3 _ [ _ ] 1 2 - PR ONG / _ RECEPTACLE ADAPTER GROUNDING / Do l PRONG \ / Wire Size A . W . G . Extension Cord Length 0 - 25Ft . . . . . . . . . . . . . . . . . . . 16 26 - 50Ft . . . . . . . . . . . . . . . . . . . 14 This power tool is equipped with a 3 - conductor cord and 51 - 100 Ft . . . . . . . . . . . . . . . . . . 12 grounding type plug , approved by Underwriters ' Labora - tories and the Canadian Standards Association . The ground CHECK MOTOR ROTATION conductor has a green jacket and is attached to the tool hous = ing at one end and to the ground prong in the attachment plug Place the motor on your workbench or on the floor . at the other end . Standing clear of the motor shaft , plug the motor cord into a properly grounded outlet . Notice the rotation of the shaft . This plug requires a mating 3 - conducto { grounded type out - As you look directly at the motor shaft it should be turning in let as shown . the counterclockwise direction _ . tf the motor shaft is turning counterclockwise , remove the plug from the power outlet and continue the assembly procedures . If the motor is turning clockwise , remove the plug from the power outlet and contact your Sears Store immediately , 5
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CONTENTS SAFETY INSTRUCTIONS FOR POWER TOOLS . . . . . . . . . . . . . . 2 Belt Locking Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 ADDITIONAL SAFETY NSTRUCTIONS FOR BELT AND Work Table Tilt Lock Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 DISC SANDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Backstop Lock Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 ELECTRICAL REQU REMENTS . . . . . . . . . . 5 Belt Table Locking Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Check Motor Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Belt Table Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 UNPACKING AND CHECKING CONTENTS . . . . . . . . . . . . . . . . . . . . . . 6 BASIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Surface Finishing on tne Abrasive Belt . . . . . . . . . . . . . . . . . . . 20 Assembling Steel Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 End Finishing on the Abrasive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Mounting Belt and Disc Sander on Steel Leg Set . . . , . . 8 Finishing Curved Edges on the Abrasive Belt . . . . . . . . . . 21 Installing Sanding Disc and Dust Trap . . . . . . . . . . . . . . . . . . . . . . . 9 Finishing Small End Surfaces and Curved Edges Installing Motor , V - Belt Tensioning and Tracking . . . . 1 ! on Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 On - Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Installing Work Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Motor Maintenance and Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . 22 Installing Abrasive Belt Tensioning and Tracking . . . . 14 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Installing Belt Dust Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Recommended Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Installing Backstop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 GETTING TO KNOW YOUR SANDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Belt Adjusting Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 unpacking and checking contents Model 113.225900 Belt and Disc Sander is shipped TOOLS NEEDED - - - , complete in one carton but DOES NOT INCLUDE Steel Legs or Motor . Model 113.225931 Belt and 0isc Sander is shipped complete in one carton and INCLUDES Steel Legs and 3 / 4 " 7 / 16 " W1r / 2e " nchWrenChwMreedniucmh _ : 2Screwdriver _ SPchreilwbpdsrlvelC ° mbinati ° nS _ . q _ uSaqrueare ! i Motor . 3 / 8 " Wrench Separate all parts from packing materials and check each " COMBINATION SQUARE MUST BE TRUE . item with Ilustration and " Table of Loose Parts . " Make DRAW LIGHT J 8OAR ° 3 / 4 THICK certain all items are accounted for , before discarding any LINE ON BOARO TNIS EDGE MUST B £ packing material . AEOf _ G THIS EIE ) GE I _ ' _ _ PERFECTLY STRAIGHT If any parts are m _ ss _ ng , do not attempt to assemble the Belt and Disc Sander . plug in the power core . or _ urn the I " N . I switch on until the missing parts are obtained aria installed correcti V . [ q _ u Using a 112 " wrench , remove the plywood attached to the machine . Save the nuts and bolts and washers . You SHOULD _ NOGAPOROVE , LAPNEREWHEN Wil ] need them for attaching the machine to the base SOUARES _ L'PPEOOVE " _ NDOTTEOPOS , T _ ON 6
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D E O Item Table of Loose Parts Qty . Item ! Table of Loose Parts Qty , j Pan Head Screw , Type 23 8 - 32 x 3 / 8 . . . . . . . . . 5 A V - Belt , 1 / 2 x 41 " . . . . . . . . . . . . . . . . . . . . . . . . 1 Fiat Washer , 21 / 64 x 7 / 8 x 1 / 8 . . . . . . . . . . . . . . 1 B Backstop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Hex , Head Machine Screw 5 / 16 - 18 x 1 . . . . . . . . 1 O Belt , Du _ t Trap . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Screw , M Pan Hd . 10 - 32 x 9 / 16 . . . . . . . . . . . . . I D Motor Pulley Belt Guard . . . . . . . . . . . . . . . . . . . 1 Lockwasher No , 10 Int . Tooth . . . . . . . . . . . . . . 1 E Belt Guard Support . . . . . . . . . . . . . . . . . . . . . . . 1 Hunger , Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 F Belt Guard Support Bracket . . . . . . . . . . . . . . . . I 0 Owner's Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . t G " S ' " Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 P 9 " Abrasive Disc . . . . . . . . . . . . . . . . . . . . . . . . . . 1 H Pan Head Screw , Type 23 , 10 - 32 x 1 / 2 . . . . . . . . 3 Q Sanding Disc ( w / Set Screw ) . . . . . . . . . . . . . . . . . . 1 J Base and Belt , Table ( w / Sanding Belt ) . . . . . . . . . t R Belt , Sanding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 K Disc Dust Trap . . . . . . . . . . . . . . . . . . . . . . . . . . t - Bag Assembly , Outlet ( Part No . 68064 ) L Oust Trap Cover . . . . . . . . . . . . . . . . . . . . . . . . . 1 ( Containing the following loose parts ) : M Work Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 S Outlet , on / off Power . . . . . . . . . . . . . . . . . . . . . . 1 N Bag ( containing the following loose parts ) T Switch Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ( Part No . 68035 ) U Bracket , Switch Mounting . . . . . . . . . . . . . . . . . . t Motor Pulley , 2 In . Oia . . . . . . . . . . . . . . . . . . . 1 V Screw , Pan Hd . 8 x 3 / 8 . . . . . . . . . . . . . . . . . . . . 3 Wrench , 1 / 2 " . . . . . . . . . . . . . . . . . . . . . . . . . . 2 W Lockwasher , 114 " . . . . . . . . . . . . . . . . . . . . . . . . 2 5 / 32 Setscrew Wrench . . . . . . . . . . . . . . . . . . . 1 X Screw ; Pan Hd . Machine 1 / 4 - 20 x 1 / 2 . . . . . . . . . 2 Flat Head Machine Screw 10 - 32 x 1 - 3 / 4 . . . . . . 4 assernbJy H The following parts are included with Model 113.225931 ONLY . ItemNo . Qty . * Loose Parts Bag Part # 68062Containing Following items : * A Nut , Hex Head 1 / 2 - 13 . . . . . . . . . . . . . . . . . . . . . . . . 8 * A Nut Hex 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3232 * B Screw Truss Hd . 1 / 4 - 20 x 5 / 8 . . . . . . . . . . . . . . . . . * C Lockwasher , 1 / 4 External . . . . . . . . . . . . . . . . . . . . 32 * D Foot , Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 E Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 G Channel , Support . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 H Stiffener , Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J Stiffener , End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 K Support , Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 P Bracket , Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . F • HAROWABFEORMOUNTINGTOOL & MOTOR * L Screw , Hex Hd . 5 / 16 - 18 x 1 - 1 / 2 . . . . . . . . . . . . . . . 2 * C Lockwasher Ext . 5 / 16 . . . . . . . . . . . . . . . . . . . . . . . 6 K * A Nut , Hex 5116 - 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 * M Washer11132ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 * N Bolt , Carriage 5116 - 18x 314 . . . . . . . . . . . . . . . . . . 4 N P L D E
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END STIFFENER HEX NUT SCREW _ 1 | LOCKWASHER S , DE ST , FFEN R STIFFENER SIDE STIFFENER 1 . Assemble the two ( 2 ) End Stiffeners and the two 2 Side Stiffeners using four ( 4 ) 1 / 4 - 20 Truss head LOCKWASHER screws . The End Stiffeners are placed On top of each Side Stiffener as shown . Insert screws through the \ 9 / 32 inch diameter holes and finger tighten 1 / 4 - 20 HEX NUT _ e \ nutS . _ CH / % NNEL . r LEG _ - _ SUPPORT CHANNEL 2 . Attach the four ( 4 ) legs to the side and End Stiffener SUPPORT SCREW using 1 / 4 - 20 screws , Iockwashers and nuts as shown . 3 . Remove the four ( 41 Truss head screws which were assembled in Paragraph No . One . Place the two ( 2 _ k _ . MOTOR Support Channels as shown , in position align holes in SUPPORT supports with holes in the Stiffeners , replace Iockwashers and nuts , Tighten all nuts using 7 / 16 LEG wrench . 4 . Assemble the motor support to steel legs with 1 / 4 - 20 screws and nuts . Motor support can be mounted to either end of stand . Tignlen nuts 5 . Install leveling feet as shown . To level Leg Set , loosen / NUT nut on inside of leg and turn nut on outside to raise LOCKWASHER / or lower feet . Adjust alt four levelers , if necessary , and then tighten nuts on inside of leg . SCREW NOTE : These levelers are not intended for height adjustment . WHEN INSTALLING OR MOVING THE SANDER . AVOID DANGEROUS ENVIRONMENT , Use the sander n a dry , indoor place protected from rain . Keen work area well lighted . Place the sander so neither the user nor bystanders are forced to stand in line with the abrasive belt or d sc . To avoid injury from unexpected sandel movement : = Put the sander on a firm level surface where there is plenty of room for handling and properly supporting the workpiece . - Support the sander so it does not rock . , , Bolt the sander tothe floor or work surfaceif it tends to slip , walk . or slide during normal use . To avoid back injury , get help or use recommended casters when you need to move the sander . Always get help if you need to lift the sander . NEVER STAND ON TOOL . Serious injury could occur if the # too ] tips or you accidentally hit the cutting tool , Do not store MOTOR MOUNT anything above or near the toot where anyone might stand on BRACKET the tool to reach them . THISSIDE MOUNTING BELT AND DISC SANDER ON CRAFTSMAN STEEL LEG SET . CATALOG NO . 9 - 22236 0 C OOc NOTE : Forillustrative purposes , the Belt and Disc Sander is o ° ° o shown mounted on the Craftsman Catalog No . 9 - 22236 oo Steel Leg Set . This Leg Set is included with Model No . _ _ _ c oc 113.225931 .
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1 . ) lace the 3elt and Disc Sander on the Steel Legs , 2 . Mount to legs using two 5 _ 16 - 18 x 2 - 1 / 2 ' " hex head screws , flat washers , externa ! Iockwashers . ana hex position as shown , ane align the mounting qoles n nuts . the feet of the Belt and Disc Sander with those in the END STIFFENERS marKea with an X n tne Jllustratior ! . 1 / 2 " WRENCH NOTE : The abrasive belt is shipped detached . To install the belt on the machine : 1 . Loosen both belt LOCKING screws , using the 1 / 2 " wrench furnished with the machine . 2 . Turn both of the abrasive belt AJUSTING screws as shown until they stop . Retighten the two belt LOCK - ING screws so that the idler pulley does not come out 3 . Remove the piece of paper , 4 . Remove the protective coating , that is applied at the factory , from the belt table . Use any ordinary house - hold type grease and spot remover . / WARNING : Never use gasoline , naptha , or similar highly volatile solvents . NOTE : Do not apply wax to the belt table . BELT ADJUSTING SCREW ( ONE ON EACH SIDE ) INSTALLING SANDING DISC AND DUST TRAP 1 . Loosen the belt table locking bolts behind the mount - ing bracket using one of the 1 / 2 " " wrenches supplied with your machine . BELT TABLE LOCKING 2 . Position belt table vertically and tighten only one of the bolts . 3 . Place the V - Belt over the pulley . WRENCH 4 . Attach the switch assembly to the base using the two screws and washers packed with the switch . 5 . Loosen the bolt that you tightened in step 2 . Position the belt table horizontally , and tighten both bolts . SWITCH ASSEMBLY
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assembly B . Find five 378 " Pan Head Self - Treading screws from among the loose parts . 7 . Place Disc Dust Trap on your workbench and screw m five Pan Head " Thread Cutting Screws , " 3 / 8 " long . Screw them in all the way . NOTE : The holes in the Trap are not threaded but the screws are " Thread Cutting Screws " and will cut a thread as they are tightened . DISC DUST TRAP FLAT HEAD SCREWS R . Find four Flat Head Machine Screws 1 - ¾ " long from 1 3 / 4 " LONG FLAT SPOT among the loose _ arts / ONSHAFT / / / 9 . Attach the Disc Dos1 Trap with four flat head screws ! - ¾ " long . 10 . There is a flat spot on the shaft near the end . Rotate / / / the shaft so that the flat spot is facing up . 5 / 32INCH / - - SETSCREW / WRENCH 11 Place the disc on the shaft so that the set screw ts facmc up . Position the disc so that it is approx , 1 / 16 rich outward from the edge of the dust trap . TRAP 12 Insert the long end of me 532 " setscrew wrench through me hole in the disc housmg and mto the setscrew n the disc . Make sure setscrew _ s aligned with " F ] at " on shaft . NOTE : After several hours of operation , check for ooseness of setscrew and ret _ gh [ er 13 . Make certain that the metal disc is free of oil and \ \ grease then peel the backing from the 9 " abrasive disc \ and affix to the sanding disc . 10
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14 . Remove the top right hand screw which VOU installed in step 6 and loosen the other t _ ree screws . 15 . Install the Dust Trap cover and reD , ace me too right hand screw . Tighten ag five screws . TOP RIGHT HAND SCREW DUST TRAP COVER AND iNSTALLING MOTOR , V - BELT , II BELT GUARD LOCKWASHER 1 . Locatethe following parts : OTY . Description CARRIAGE BOLT 5 / t6 - 18 x 3 / 4 1 Motor 1 " L " Bracket 1 Pulley ( approx . 2 " Dia . ) / 1 V - Belt 4 Carriage Bolt 5 / 16 - 18 x 3 / 4 4 Flat Washer 5 / 16 I . D . 4 Lockwasher 5 / 16 I . D . 4 Hex Nut 5 / 16 - 18 Guard Assembly including a guard support , guard support bracket , self - threading screws , and clips . 2 . Place motor against the motor mounting bracket and insert bolts through holes in motor base and then MOTOR through holes marked " X " in motor mounting bracket . DO NOT TIGHTEN BOLTS AT THIS TIME . The " ' L " bracket which holds the guard support must be slid between the motor base and the motor mounting bracket so motor must be loosely assembled to bracket at this time . 3 . Slide long leg of " L " bracket between motor base and motor mounting bracket . Then sandwich the " L " bracket between the guard support bracket and the guard support and fasten together with self - threading screws as shown . Install clips onto belt guard support . TWO HOLES 4 . Install the 2 " pulley onto the motor shaft flush with the end of the shaft and tighten the set screw in the pulley hub against the flat part of the motor shaft . TOGETHER CLIPS BELT GUARD SUPPORT BRACKET 10 - 32 X 1 / 2 IN , SELF - THREADING ' SCREW SUPPORT / _ BELT GUARD 11
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assembly / BELT / 5 . Place belt overmachine pulleyand insert the belt nl the open end of the guard andoutthe round opening . MAKE SURE BELT HAS NOT SLIPPED OFF OF MACHINE PULLEY FROM STEP 3 , DISC AND DUST TRAP INSTALLATION . 6 . Place the bolt onto the motor pulley by rotating the r • pulley , 7 . Move the motor sideways so that the belt is in the center of the opening in the top of the base . Visually I line up the pulleys and V - belt . 8 . PUSH downward on motor to apply tension to belt and tighten motor bolt nuts . IELT MUST BE ON MACHINE PULLEY 9 . Check guard support before tightening guard support screws . Guard support must becentered around motor shaft , Tighten screws . 10 . Push guard into position on guard support . / / / ON - OFF SWITCH WARNING : DON'T CONNECT POWER CORD TO ELECTRICALOUTLET IN YOU R SHOP UNTIL YOU ARE SURE MOTOR ROTATION IS CORRECT . SEE PAGE 5 , The On - Off Switch has a locking feature . THIS FEATURE IS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS . 1 . Insert key into switch , _ NOTE : Key is made of yellow plastic 12
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2 . Toturnmachinoen . inserftingerunder switch lever and pull end of switch out , 3 . TO turn machine OFF , . . PUSH lever in . Never leave the machine unattended until it has come to a complete stop , 4 . To lock switch in OFF position . . . hold switch IN with one hand . . . REMOVE key with other hand . WARNING : FOR YOUR OWN SAFETY , AL - WAYS LOCK THE SWITCH " OFF " WHEN MACHINE IS NOT IN USE . . . REMOVE KEY AND KEEP IT IN A SAFE PLACE . . . ALSO • . . IN THE EVENT OF A POWER FAILURE ( ALL OF YOUR LIGHTS GO OUT ) TURN SWITCH OFF . • . LOCK ITAND REMOVE THE KEY . THIS WILL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON . 5 . Find plastic cable hanger from among the loose parts . CABLE MOTOR HANGER CORD 6 . Route the motor cord behind the motor mount , across the top of the base and plug it into the receptacle in the side of the switch box , 7 . Bring the power cord alongside the motor cord . . . wrap the plastic cable hanger around the cords and attach the hanger to the top of the base by pushing i _ into a _ " diameter hole . POWER CORD 13
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INSTALLING WORK TABLE NOTE : Apply coat of paste wax ; o the work table . This will make it a little easier to feed the work . 1 . Loosen the table positioning screw . 2 . Insert the table support rod in the hole in the base until the edge of the table is approximately 1 / 16 " from the abrasive disc , Tighten the screw . NOTE : There is a second mounting hole in the base . This / is for mounting the table when the belt is used in a ver - SECOND \ tical position . MOUNTING TABLE HOLE TABLE WARNING : To avoid trapping the work or fingers be - SUPPORT tween the table and sanding surface , the table edge POSITIONING ROD should be a maximum 1 / 16 inch from the sanding SCREW surface , the table should be completely engaged on the rod . INSTALLING ABRASIVE BELT - TENSIONING AND TRACKING WARNING : FOR YOUR OWN SAFETY , TURN PULL WRENCHES IN THIS SWITCH " OFF " AND REMOVE PLUG FROM DIRECTION TO APPLY POWER SOURCE OUTLET BEFORE REMOV - TENSION ING OR INSTALLING ABRASIVE BELT . On the smooth side of the abrasive belt you will find a DIRECTIONAL ARROW \ • dl " r - n , in the ectlonal arrow . The abras ve belt must run _ , direction of this arrow so that the splice does not come apart . 1 . Loosen the two abrasive belt LOCKING screws . 2 . Place the abrasive belt over the pulleys with the direc - tional arrow pointing as shown . Make sure the abra - sive belt is centered on both pulleys . Turning the abrasive belt ADJUSTING screws will cause the idler pulley to move in or out . When the idler pulley is moved outward , it puts TENSION on the belt . 3 . Place both of the ½ " wrenches on the ADJUSTING / screws and pull the wrenches toward you . This will BE LT ADJUSTING SCR EWS stretch the abrasive belt . Move the wrenches back and forth a few times so that you " ' get the feet " of the BELT LOCKING SCREW abrasive belt while it is stretching ( TENSIONING ) . Apply a small amount of TENSION to the abrasive belt by pulling the wrenches toward you , so that the TENSION feels the same on both wrenches . 14
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4 . Hold the abrasive disc with your left hand tO keep it from turning while pushing the belt in the direction of the arrow . If the abrasive belt slips over the pulleys , turn both ADJUSTING screws simultaneously a small amount to apply a little more tension to the abrasive belt . 5 . Adjust the tension so that the abrasive belt does not slip very easily when pushing it , while you are holding the disc . \ 6 . Tighten the locking screws , 7 . Plug in the power cord . Turn the switch " ON " , and immediately " OFF " , noting if the belt moved to the right or to the left . BELT LOCKING SCREW If it did not move to the right or left , it is TRACKING properly . PUSH BELT IN DIRECTION OF ARROW 8 . IF THE ABRASIVE BELT MOVES TO THE RIGHT : a . Loosen the LOCKING SCREWon the RIGHT . BELT b , Place wrenc , h on the ADJUSTING SCREW on the LEFT MOVING right . TO RIGHT c . Push abrasive belt so it is moving while pulling the wrench toward you . This will move the abrasive belt to the left . PUSHING the wrench will move the belt to the right . d . The abrasive belt is tracking properly when it is RIGHT centered on the DRIVE pulley . IMPORTANT : If you have difficulty tracking the abrasive belt , apply more tension . BELT LOCKING 9 . IF THE ABRASIVE BELT MOVES TOTHE LEFT : SCREW a . Loosen the LOCKING SCREW on the LEFT . b . Place wrench on the ADJUSTING SCREWon the left . DRIVE BELT ADJUSTING PULLEY c . Push abrasive belt so it is moving while pulling the SCREW wrench toward you , This wilt move the abrasive belt to the right . PUSHING the wrench will move the abrasive belt to the left . d . The abrasive belt is tracking properly when it is centered on the DRIVE pulley . IMPORTANT : If you have difficulty tracking the abrasive belt , apply more tension , INSTALLING BELT DUST TRAP 1 . Find one 10 - 32 x 9 / 16 " Pan Head screw and a lock - © washer among the loose parts . 15
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assembWy 2 . Attach the dust trap . make surethe top edge is below the surface of the abras ve be t PAN HEAD SCREW AND LOCKWASHER E3ELT DUST TRAP BACKSTOP BACKSTOP LOCK SCREW INSTALLING BACKSTOP 1 . Find one 5 / 16 " x 1 " Hex . Head bolt and one fiat washer among the loose parts . 2 . Place the washer on the bolt . and screw it halfway into the mounting hole . Place the backstoo into pos - tion and tighten the bolt . When removing the bacK - stop , loosen the bolt but do not remove it , disc sander getting to know your belt and WARNING : FOR YOUR OWN SAFETY TURN SWITCH " OFF " AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAKING BACK OF SANDER ANY AOJUSTM ENTS . BELT ADJUSTING BACKSTOP SCREW LOCK SCREW ( ONE ON EACH SIDE ) \ \ \ WORK / / TABLE \ / IDLER WORKTABLE 6 BELTTABLE 2 BELT _ OC _ ' _ G PULLEY STOP SCREW TILT LOCK SCREW ( ONE ON EACH SIDE ) FRONT OFSANDER 16
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BELT ADJUSTING SCREW ( ONE ON EACH SIDE ) 1 . ABRASIVE BELT ADJUSTING SCREWS cause the idler pulley to move in or out for applying tension to the abrasive belt or for tracking it . They are adjusted using the 1 / 2 " wrenches , See " Assembly " section . . . " Installing Abrasive Belt " . 2 . ABRASIVE BELT LOCKING SCREWS lock the adjustment mechanism after the abrasive belt is tensioned and tracking properly , They are locked using the 1 / 2 " wrench . See " assembly " section . . . " Installing Abrasive Belt " . BELT LOCKING SCREW ( ONE ON EACH SIDE ) 3 , WORK TABLE TILT LOCK SCREW locks the table . It is locked using the 1 / 2 " wrencn . a . Using a combination square , check the angle of the table with the disc . NOTE : The : ombination square must be " true " - - See start of assembly section on Pg . 6 for checking method . \ TABLE 1 / 2 " b . If the table Js not 90 ° with the disc . . , loosen / tilt Ic _ ck screw and ti t table , FROM DISC TABLE POSITIONING LOCK SCREW c . Loosen the lock nut using a 7 / 16 " wrench . d . Screw the atop screw in or out . using a 3 / 8 " " wrench so that when the table touches the stop screw , the table is 90 ° to the disc . e . Tighten the lock nut STOP SCREW _ " TILT LOCK NUT LOCK SCREW 17
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sander ge n " g to know you r belt and disc f Loosen the table positioning lock screw . , . posi - / tion the table approximately 1 / 16 " awa _ from the abrasive disc . g . Tilt the table downward but don't tighten the ock screw , and position it as close to the disc as pos - sibte . Using the head of a combination square , check the angle of the table with the disc , h . If the table is not 45 ° with the disc : i . Raise the table and loosen the lock nut using a 7 / 16 " wrench . j , Screw the stop screw in or out , using a 3 / 8 ' " wrench so that when the table touches it , it is 45 ° with the disc . k . Tighten the lock nut . WARNING : To avoid trapping the work or fingers between the table and sanding surface , the table must be repositioned on the rod to maintain a maxtmum STOP SCREW 1 / 16 inch space between the table and sanding surface , BACKSTOP BACKSTOP LOCK SCREW \ 4 . BACKSTOP LOCK SCREW locks the backstop in place . It is locked u _ ing the 1 / 2 " ' wrench , 5 . BELT TABLE LOCKING BOLTS . . . lock the belttable in position . To adjust to vertical position : a . Remove the backstop . b . Loosen the two belt table locking bolts using the 1 / 2 " wrench supplied with your machine . c . Position belt table vertically and tighten the two bolts . 6 , ABRASIVE BELT TABLE STOP can be adj - BELT TABLE usted so that the abrasive belt table is level with the floor when in a horizontal position . LOCKING BOLT / STOP BOLT a , Loosen the lock nut using a 3 / 4 " " wrench . b , Place a level on the abrasive belt table and using a LOCK NUt 314 " wrench , screw the stop bolt in or out until the table is level . 18
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basic operation AVOID ACCIDENTAL STARTING . Make sure switch is " OFF " BEFORE USING THE SANDER : before plugging sander into a power outlet . WARNING : To avoid mistakes that could cause serious , per - manent injury , do not plug the sander in until the following Plan your work . steps are completed . USE THE RIGHTTOOL . Don't force tool or attachment to do a o Assembly . ( See pages 7 - 16 . ) job it was not designed to do . " Learn the use and function of the ON - OFF switch , CAUTION : This machine is not designed for heavy deburring backstop lock screw , belt adjusting screws , belt bcking operations , When finishing metals , sparks or hot fragments screws , work table and work table tilt lock screw . ( See could cause a fire . To avoid this , disconnect any dust col - pages 16 - 18 , ) lecting hose from the san der . Also , remove all traces of wood o Review and understanding of all safety instructions and dust from inside dust traps in the sander . operating procedures in this manual . Dress for safety . o Review of the maintenance methods for this sander , Any power sander can throw foreign objects into the eyes . This ( See page 22 . ) can cause permanent eye damage . Wear safety goggles ( not BEFORE EACH USE : glasses ) that comply with ANSI Z87 . 1 . Everyday eyeglasses have only impact resistant lenses . They are not safety glasses . Inspect your sander . DISCONNECT THE SANDER . To avoid injury from accidental Safety goggles are available at Sears retail catalog stores . starting , unplug the sander , turn the switch off and remove Glasses or goggles not in compliance with ANSI Z87 , 1 could the switch key before changing the setup , sanding disc or seriously hurt you when they break . belt or adjusting anything . = Do not wear loose clothing , gloves , neckties or jewelry ( rings , wrist watches ) . They can get caught and draw you CHECK DAMAGED PARTS . Check for : into moving parts . e alignment of moving parts , • Wear nonslip footwear . • binding of moving parts , ° Tie back long hair . • broken parts , o Roll long sleeves above the elbow . • stable mounting , and • Noise levels vary widely . To avoid possible hearing dam - t any other conditions that may affect the way the sander age , wear ear plugs or muffs when using sander for hours at works . a time . If any part is missing , bent , or broken in any way , or any ° Sanding operations are usually dusty . Wear a dust mask electrical parts don't work properly , turn the sander off and along with the safety goggles , unplug the sander . REPLACE damaged , missing , or failed Inspect your workplace . parts before using the sander again Make sure there are no nails or foreign objects in the part of MAINTAIN TOOLS WITH CARE . Keep the sander clean for the workpiece to be sanded . best and safest performance . Follow instructions for lubri = Plan your work to avoid THROWBACKS - - when the work - caring . piece catches on the sanding belt or disc and is torn fro m you r REMOVE ADJUSTING KEYS AND WRENCHES from tool hands . before turning it on . • Make sure there's no debris between the workplace and its To avoid injury from jams , slips or thrown pieces : supports : • USE ONLY RECOMMENDED ACCESSORIES . ( See ° When sanding irregularly shaped workpieces , plan your page 22 . ) Consult this Owner's manual for recommended work support so it will not slip and be pulled from your accessories . Follow the instructions that come with the hands . accessories . The use of improper accessories may Use extra caution with large , very small or awkward work - cause risk of injury to persons . pieces : = Adjust table to clear the sanding surface by no more than • Never use this tool to finish pieces too small to hold by 1 / 16 of an inch . hand , • Make sure all clamps and locks are tignt and no parts have • Use extra supports ( tables , saw horses , blocks , etc . ) for excessive play . any workpieces large enough to tip when not held down to = KEEP WORK AREA CLEAN . Cluttered areas and benches the table top . invite accidents , Floor must not be slippery . , , NEVER use another person as a substitute for a table exten - To avoid burns or other fire damage , never use the sander sion , or as additional support for a workpiece that is longer ' lear flammable liauids , vapors or gases . or wider than the basic sander table , or to help feed , sup - port or pull the workpiece . Plan ahead to protect your eyes , hands , face , ears . o When finishing on the Disc , always press the workpiece KNOW YOUR SANDER . Read and understand the owner's against the " Down " side of the disc . Sanding against the manual and labels affixed to the tool , Learn its application side coming up from under the table could damage the and limitations as well as the specific potential hazards pecu - work by making it " chatter ; ' or tear the work from your iar to this tool . hands and throw it , To avoid injury from accidental contact with moving parts , • Sand only one workpiece at a time . don't do layout , assembly , or setup work on the sander while • Clear everything except the workpiece and feinted support any parts are moving . devices off the table before turning the sander on . 19
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" rt operaho KEEP CHILDREN AWAY . Keep aU visitors a safe distance from Plan the way you will hold the workpiece from start to finish the sander . Make sure bystanaers are clear of the sunder and Avoid awkward operations and hand positions Where a sud - workpiece . den s p cou d cause fingers or hand to move into a sanding DON'T FORCE TOOL . it will do the job better and safer at its surface , Keep fingers away from where the belt goes into the designated rate . Press the workoiece against the sanding dust trap - material only hard enough to let it sand without bogging DON'T OVERREACH , Keep good footing and balance , down or binding . Keep your face and body to one side . out of line with a pos - Before freeing any jammed material : sible throwback . • Turn switch " OFF , " WHENEVER SANDER IS RUNNING - • Unplug the sanaer . WARNING : Don't let familiarity ( gained from frequent use of • Wait for all mov = ng parts to stop . your belt and disc sander ) cause a careless mistake . A care - - fo avoid throwback of the workpiece , use workpiece supports less fraction of a second is enough to cause a severe injury . for all flat surface sanding . Before starting your cut , watch the sander while it runs . if it makes an unfamiliar noise or vibratesa lot , stop immediately , BEFORE LEAVING THE SANDER : Turn the sander off , Unplug the sander , Do not restart until Wait for all moving parts to stop . finding and correcting the problem . Make workshop child - Drool . Lock the shoD . Disconnect Make sure the sanding disc turns counterclockwise before _ naster switches . Remove the vetlow switch key . Store ii using the sunder , away from children and others not qualified to use the tool , SURFACE FINISHING ON THE ABRASIVE BELT . \ \ FLATSURFACES Hold the work piece firmly with both hands , keeping fingers away from the abrasive belt . Keep the end butted against the backstop and move the work evenly across the abrasive belt . Use extra caution when finishing very thin pieces . For finishing long pieces , remove the backstop . Apply only enough pressure to allow the abrasive belt / / to remove material . If the abras = ve belt stalls and the belt pulleys slip while applying moderate pressure to the workpiece , the abrasive belt reouires more tension . END FINISHING ON THE ABRASIVE BELT , I1 is more convient to finish the ends of long work - pieces with the abrasive belt in a vertical position . Move the work evenly across the abrasive belt . For accuracy use a miter guage . The table may be tilted for beveled work . See Getting To Know Your Finishing Machine section for adjusting the abrasive belt table and the work table , 2O
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FINISHING CURVED EDGES ON THE ABRASIVE BELT CURVED EDGES Finish outside curves on the abrasive belt and inside curves on the idler pulley . J FINISHING SMALL END SURFACES AND CURVED EDGES ON THE ABRASIVE DISC Move the work across the " Down Side " of the face of the abrasive disc . For accuracy , use a miter gauge _ NOTE : Use a combination square to square the miter gauge to the face of the disc . If it is not squat e pull out the index pin , loosen the miter gauge knob and move the SQUARE miter gauge slightly until it is square . Without moving " _ MITER GAUGE the miter gauge , tighten the knob securely . \ Applying the workpiece to the " Up Side " could cause it to fly up ( kickback ) which could be hazardous . The table may be tilted for beveled work . /
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maintenance MOTOR MAINTENANCE AND WARNING : FOR YOUR OWN SAFETY , TURN SW | TCH " OFF " AND REMOVE PLUG FROM LUBRICATION POWER SOURCE OUTLET BEFORE ADJUST - 1 The bearings , in both end stllelds Of the motor , have been ING , MAINTAINING , OR LUBRICATING lubricated at the factory with correct lubricant No other YOUR FINISHING MACHINE . part of the motor reautres lubrtcabon 2 Re - lubricate motor bearings in accordance with the Keep your machine and your workshop clean . The dust instructions ontne nameplate Be sure to wipe off dirt or traos around the abrasive disc and the abrasive belt are grit if present around od hole capsto prevent anypossibd _ ty designed to deflect most of the fine dust . They should be of foreign material eontaminapng the oil wicks that supply connected to a Mac for most efficient dust removal the bearings with oil Use a good grade of rrled { um weight WARNING : DO NOT ATI'ACH AVACWHEN FINISHING mineral ell . SUCh as automobde engine oil , SAE 20 . IRON DR STEEL . THE SPARKS COULD IGNITE THE 3 If disassembl _ of [ ne motor is necessary , it should be DEBRIS AND CAUSE A FIRE , returned to your nearest Sears retad or mall order store { n order to prevent vo = dtng the guarantee ( f power cord ts worn or cut , or eamaged in any way NOTE : The s [ _ eea of thts motor cannot be regulated or have _ treplaced immediately . changed Frequently blow oat any dust that may accumulate 4 . Ever . effort should De made to prevent fore = gn material inside the moto _ from entering me motor . When operated under conddlons _ KetVtO Dermtt accumulatlor3s of ( Just , dirt , or waste wdh _ n A coat of automobge - type wax applied to the work - the motor a visual insDection should be made at frequent table wd { make it a little easier to feed the work while mterva = s Accumulations of dr , / dust can usually be blown finishing , out successful [ , . NOTE : Motors usedon wood - working tools are parbcularly Do not apply wax to the abrasive belt table because the Suscepttble TOthe accumulatton of sawdust and wood ch = ps belt could Dick uD the wax and deposit it on the pulleys , and should be blown out or " vacuumed " frequently to causing the'belt to sli _ . prevent nterference WITh normal motor ventilabon and proper ouerat = on ot the centrifugally - operated starting SWlta [ 1 , lubrication SEARS RECOMMENDS THE FOLLOWING ACCESSORIES ITEM CAT . NO . The BEARINGS in this machine are packed with grease at the factory . They requtre no further lubrication . Steel Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22213 Periodically lubrlcate the cams and shafts in the idler pulley Caster Set . . . . . . . . . . . . . . . . . . . . . . . 9 - 22222 , 9 - 22221 mechanism with Silicon Spray . Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 29929 Pressure * Sensitive cement . . . . . . . . . . . . . . . . . . . . 9 - 2220 Abrasive Belts and Disc . . . . . . . . . . . . . . SEE CATALOG Steel Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22236 Power Tool Know How Handbooks Radial Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2917 Table Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2918 Sears may recommend other accessories not listed in the manual , See your nearest Sears store or catalog department for other accessories . Do not use any accessory unless you have received and read complete instructions for its use . i i ¸ _ ' i " i i _ , ii i _ i _ 22
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trouble shooting WARNING : FOR YOUR OWN SAFETY , TURNOM SWITCH " OFF " AND REMOVE PLUG FR POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING YOUR SANDER , TROUBLE SHOOTING CHART TROUBLE PROBABLE CAUSE REMEDY Motor wd ! not run . 1 , Defective On - Off switch . 1 . Replace defective pa _ ts before , 4sing b ! ! l _ dsc Defective switch cord . sai _ ( ler agai _ Defective switch box receptacle , 2 . Reset p _ otector after motor has cooled 2 , Motor protector open , ( only if 3 . Coqsuit S _ ! a ! s S _ ! TvI ( ; e , Ally attemt . ) t . _ o lepa _ this your motor is equipped with an motor may £ reate a HAZARD urtfe _ s r _ ; t _ air ts overload protector ) , clon _ by a qualified service techr _ icia _ . Repair 3 . Burr _ ed out motor . service is available at your nearest Sears Store . Machine slows down 1 . V - Belt too loose . 1 . Increase belt tension , see Assembly Section , when finishing , " Motor Pulley Belt Gtlard and Motor InstaUation . " 2 . Applying too much pressure to 2 . Ease up on pressure . workpiece . 3 . Too much tension on abrasive 3 , Adjust tension , see Assembly Section , " fnstaliing belt . and Adjusting Abrasive _ 3elt . " Abrasive Belt Slips 1 . Adjust tension , see Assembly Section , " Installing 1 , Not enough tension . and Adjusting Abrasive Belt . " Abrasive Belt runs 1 . Not tracking properly . 1 , Adjust tracking , see Assembly Section , " ' Installing off pulleys . and Adjusting Abrasive Belt . " 2 . Adjust tension , see Assembly Section . " Installing 2 . Not enough tension . and Adjusting Abrasive Belt . " Wood burnswhile t . Replace dis ( : or belt . 1 . Abrasive disc or belt is glazed with finishing . sap . 23
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TROUBLE SHOOTING - - MOTOR NOTE Motors used on wood - working tools are particular y susceptib ! e to the accumulation of sawdust and wood chips and should be blown out or vacuumed ' frequently to prevent interference with , normal motor ventilation and proper operation of the centrifugally - operated starting switch . REMEDY 1 . Have motor checked by qualified service technician . Repair service is available at , your nearest Sears store , I 1 . Circuit overloaded with ' Motor fails to develop 1 . Do not use other appliances or motors on lights , appliances and same circuit when using the saw . full power . NOTE : other motors . LOW VOLTAGE : ( Power output of motor decreases rapidly with 2 . Undersize wires or circuit 2 . Increase wire sizes , or reduce length of wiring . decrease in voltage at too long . See " Motor Specifications and Electrical motor terminals . For Requirements " section , example , a reduction of : 3 . General overloading of 3 . Request a voltage check from the power 10 % in voltage causes power comoanv company . a reduction of 19 % in ' facilities - " maximum power output of which the motor is ' capable , and a reduction of 20 % in voltage causes a reduction of 36 % in ' maximum power output . ) i J Motor starts slowly I 1 . Low voltage will not 1 . Request voltage check from the power company . or fails to come up I trip relay to full speed . 2 . Windings burned out 2 . Have motor repaired or replaced or open . 3 . Starting relay not 3 . Have relay replaced . operating . 1 . Motor overloaded 1 . Feed work slower into belt or disc . 2 . Improper cooling . ( Air • 2 . Clean out sawdust to provide normal air c _ rculation restricted c _ rculation through motor See " Maintenance and Lubrication " section ' through motor due to i sawdust accumulating . 1 Burned switch contacts 1 . Have switch replacedand request a voltage check Starting switch in ( due to extended from the power company . motor will not hold - in periods caused operate . by low line voltage , etc ) 2 . Shorted capacitor 2 Have capac = tor tested and replace _ f defectwe 3 Loose or broken 3 Have wiring checked and repaired . connections . Motor stalls 1 Starting switch not I Have switch replaced . ( resulting in blown operating fuses or tripped 2 . 2 Request voltage check from the power company Voltage too low to permit eircuLt breakers } . motor to reach operating speed 3 , Fuses or circuit breakers 3 . install proper s = ze fuses or c = rcult breakers . do not have sufficient capacity , 1 . Motor overloaded 1 . Feed work slower into belt or disc . [ Frequent opening of fuses or circuit 2 . Fuses or circuit breakers 2 Install proper s _ ze fuses or c _ rcu _ t breakers breakers . do not have sufficient capacity , 3 . Starting switch not 3 , Have sw _ tch replaced . operating ( motor does not reach speed ) 24
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repair parts CRAFTSMAN BELT AND DISC SANDER MODEL NO . 113.2259OO & 113.225931 4 3 FIGURE 1 PARTS LIST SUPPLIED WITH MODEL 113.225931 ONLY Key Part Key Part No . No . Description No . No . Description HARDWARE FOR MOUNTING TOOL & MOTOR 1 62614 Leg 1 - Screw , TrussHd . 1 / 4 - 20 x 5 / 8 2 ; 0314 STD523125 t'Screw , Hex Hd . 5 / 16 - 18 x 2 - 1 / 2 3 STD541025 t * Nut , Hex1 / 4 - 20 STD551131 _ * Lockwasber , External 5 / 1B 4 TD551225 1 * Lockwasher1 , / 4 External STD541231 t'Nut , Hex Jam5 / 16 x 18 Channel , Support STD551031 1 * Washer , 11 / 32 x 11 / 16 x t / 16 680609 6805 Stiffener , Side STD532507 1 " * Bolt . Carriage5 / 16 - 18 x 3 / 4 7 62615 Stiffener , End 8 168061 Support , Motor 9 _ TD541050 1 * Nut , Hex1 / 2 - 13 10 803835 1 - Foot , Leveling - - 68062 1 - Bagof LooseParts ( Not illustrated ) tThese itemsall contained in LooseParts Bag , PartNo . _ 8062 . * StandardHardwareItem - May be PurchasedLeeelly . 25
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" 10Q CRAFTSMAN BELT AND DISC SANDER MODEL NO . 113.225900 & 113,225931 me / 22 g " _ 24 21 25 26 17 23 Q " ql t9 15 l 23 4 _ \ 30 19 28 14 i _ q 8 9 _ 0 I1 28 _ . i 58 65 64 - : > 48 49 44 / 45 46 47 57 46 47 68 63 62 59 61 6O 67 66 37 38 39 4O FIGURE 2
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CRAFTSMAN BELT AND DISC SANDER MODEL NO . 113.225900 & 113,225931 FIGURE 2 PARTS LIST Part Part Key Key No De $ criptlon No Description No No 1 38834 t Disc , 9 Inch Abrasive 36 47813 t Belt . Sar _ ding 37 2 68033 60254 Bracket . Support Disc , Sanding ( w / Set Screw ) 3 STD503103 38 60253 SupporL Belt Guard " Screw , Socket Head Set , 5 / 16.18 x 5 / 16 39 4 STDBQllQ5 " Screw , Type 23 Pal ! Head 30646 t Pulley ( w / Set Screw ) 2 1 / 2 dia , x ! / 2 , No , 10 _ 32 x 1 / 2 " V " Groove 5 / 8 bore , Keyed 40 5 STD600803 60255 " S " Clip " Screw , Type 23 , Pan No . 8 - 32 x 3 / 8 41 60252 Guard , Belt 6 68003 Cover , Housing 7 42 STD304410 tV - Belt , 1 / 2 x 41 " 133656 " Screw , Machine Fiat Head No . t0 - 32 43 62023 tPuHev , tw / Set Screw ) 2 " D ; a x 1 / 2 x 1 3 / 4 " V " Groove 5 / 8 Bore 8 68004 Housing , Disc 44 47622 9 68069 Shaft . Control Shaft , Drive 45 STD571807 Pin , Roll 3 / 16 x 5 / 8 10 STD580025 Key , Woodruff , No . 9 38538 11 46 38812 Key , Woodruff Ring , Retaining 5 / 8 38536 12 STD523115 47 * Screw , Hex Head 5 / 16 - 18 x 1 - 1 / 2 Bearing , Ball 13 STD551131 * Lockwasher . 5 / t6 48 68015 Base 14 68005 49 47621 Shaft , Idler Bracket , Mounting 15 STD551031 " Washer , 21164 x 7 / 8 x 1 / 8 * Wrench Hex , , 5 / 32 50 60096 16 68068 Bracket , Table Support 51 47414 Pulley , Idler 17 37188 Ring , Retaining 5 / 8 52 68017 Wrench * 4 18 60434 8earing , Ball 53 STD512505 * screw , Machine Pan Head 1 / 4 - 20 × 1 / 2 19 STD523110 * Screw , Machine Hex Head 5 / 16.18 x I STD551125 * Lockwasher . 1 / 4 54 47222 20 Backstop 55 100167 * Bolt , Hex . Head . 1 / 2 - 13 x 4 - ! / 2 47190 STD541250 21 Pulley , Drive ( w / Set Screw ) 56 " N , _ t , Hex . , 1 / 2 - 13 22 STD502502 " Screw , Socket Head Set . 1 / 4 - 20 57 STD523 ! 07 Bolt , High Strength , 5 / 16 - 18 x 3 / 4 x 5 / 16 STD623122 Bolt , High Strength , 5 / 16q8 x 2 - 1 / 4 58 3509 23 Bearing Ball 59 68016 Support Assembly , Base 24 68006 Trap , Dust 60 STD541025 * Nut , He × , 1 / 4 - 20 STD551210 * Lockwasher No . 10 Int . Tooth 25 61 STD522512 " Screw , MachneHe × Head , 1 / 4 - 20xli / 4 26 8TD511105 " Screw Mach . Pan Hd . t0 - 32 x 9 / 16 62 38738 Bracket , Table Lock 27 68070 Table , Belt 63 9416187 * Screw , Ty ' T " 5 / t6 - 18 x 3 / 4 28 STD551037 He x Head " Washer , 3 / 8 x 3t4 x 1 / 16 29 6800 ' 7 Nut , Cam 6TD571812 64 * Pn , Roi1316x 1 - 1 ! 4 30 8TD510605 " Screw , Machine Pan Slotted 65 68055 No 6 - 32 x 7 / 16 66 68036 Hanqer , Cable 68008 Cam . Left Hand 31 67 68072 Motor ( Model 113 225931 ) ONLY 47815 Spr ir _ g 32 68 69184 Bracket , Mounting 68009 Cam , Bight Hand 68073 L ) wne _ " _ Manual [ Not _ liust _ at _ , ctl 34 681 ) 10 Guard , Idler 68035 [ : _ gof loose Parts ( Not Hlustrated ) STD510803 * Screw , Machine Pan Head 68064 No 8 - 32 x 3z8 ! t ; ta ! ldar ( t H _ HJware tttm M _ y Be P _ cha , , _ J L ocallv I Stock Item M } y besec _ : d th _ { u ( ih theHa { dwareDepdrUnetHo _ mos ! Searsor Catalo _ jOfd . t Ho _ ses
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repair parts CRAFTSMAN BELT AND DISC SANDER MODEL 113.225931 NOTE : ANY ATTEMPT TO REPAIR THIS MOTOR MAY CREATE A HAZARD UNLESS REPAIR IS DONE BY QUALIFIED SERVtCE TECHNICIAN . REPAIR SERVICE IS AVAILABLE AT YOUR NEAREST SEARS STORE 3 \ \ FIGURE 3 - MOTOR PART NO . 68072 SUPPLIED WITH MODEL 113.225931 ONLY Key Part jl No , No . I Description I 60306 Screw , 8 - 32 x 3 / 8 . Thread " ' Cutt = r _ g , Slotted , Serrated Hd , 2 64088 Cover , Terminal 3 64258 I Cord with Plug 2B
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MOTOR CONNECTIONS WARNING : FOR YOUR OWN SAFETY , TURN SWITCH 3 . Reinsert GREEN SCREW in the threadedhote Tighten securely . " OFF " AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE PROCEEDING . 4 , Insert terminal end of WHITE wire on spade terminal marked T4 on the motor Push terminal firmly until seated . 1 . Open motor connector box cover located on left end of 5 . Insert terminal end of BLACK wire on spade terminal motor ( viewed from rear of saw ) using a flat blade screwdriver . marked T1 on the motor . Push terminal firmly until seated . 2 . Remove GREEN SCREW and Iockwasher and insert 6 Close motor connector box being sure that power cord is screw through round metal terminal on the end of the GREEN wire of power cord with Iockwasher between seated in the largest strain relief groove , and tighten box terminal and motor frame . ( See illus . ) cover screws TERMINAL GREEN INTERNAL t LOCKWASHER BLACK WIRE TO TERMINAL T1 GREEN WIRE _ TO GREEN SCREW ; TRAIN RELIEF 29
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repair parts _ _ i _ CRAFTSMAN BELT AND DISC SANDER MODEL NO . 113.225900 & 113.225931 7 8 S 6 3 4 FIGURE 4 PARTS LIST ON \ OFF POWER OUTLET 60382 AND MOUNTING BRACKET Key No . No , Description J - - 60382 • Oa / Off Power Outlet 1 60375 Cord , Molded 2 60378 Heusing , Switch 3 9 - 22255 t - Key , Switch 4 60374 Switch , Locking 5 60376 Cever , Switch 6 448007 Screw , Pan Hd . No . 6 x 3 / 4 7 68066 Bracket , Switch Mounting 8 STD600803 * Screw , Pan Hd . Plastite No . 8 x 3 & / 8 * Standard Hardware item - May be Purchased Locally . • Does Not Include Key No , 3 . Order Separately If Required . TStock Item - - May be secured through the Hardware Deeartment of most Sears Retail Stores or Catatog Order Houses . NOTE : Shipping and handling charges for standard hardware items ( identified by * l such as nuts . screws , washers , etc . , make buying these items by mait uCeconomicaL To avoid shipping and handling charges , you may obtain most of these locally 30
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NOTES 31
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BEL T AND DISC SANDER Now that you have purchased your Belt & Disc Sander should a SERVICE need ever exist for repair parts or service , simply contact any Sears Service Center and most Sears , Roebuck and Co . stores . Be sure to provide a ! l pertinent facts when you call or visit . The model number of your Belt and Disc Sander will be found MODEL NO . on a plate attached to your sander at the right - hand side of the base . 113.225900 BELT AND DISC SANDER ONLY MODEL NO . 33 3.225931 BELT AND DISC SANDER / WITH LEGS AND MOTOR HOW TO ORDER WHEN ORDERING REPAIR PARTS , ALWAYS GIVE THE FOLLOWING INFORMATION : REPAIR PARTS PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF ITEM 113.225900 OR Belt And Disc Sander 113.225931 All parts listed may be ordered from any Sears Service Center and most Sears stores . If the parts you need are not stocked locally , your order wilt be electronically transmitted to a Sears Repair Parts Distribution Center for handling . Sold by SEARS , ROEBUCK AND CO . , Chicago , IL . 60684 U . S . A . Part No . 68073 Form No . SP4928 - 2 Printed in U . S , #
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