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Back To Craftsman Band Saw       Model: 113.248320 or 113248320 Craftsman 12 Inch Band Saw Manual
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Illl r Save ThisManual ForFuture Reference S _ AIRS owners manual Model No . 113.248210 Single Speed Band Saw 113.248320 with Leg Set Model No . 113.248320 Two Speed Band Saw with Leg Set J Model No . 113.248440 Two Speed Electronic Band Saw with Leg Set 113.248440 113.248510 Model No . 113.248510 Two Speed Electronic Band Saw with Cabinet CRRFTSMRN S _ rial Number . Model and s _ rial numbers may b _ found at the 12 - INCH BAND SAW left - hand side of the bas _ . You should record both model and s _ rial number in a safe place for futur _ US _ . • assembly • operating CAUTION : • repairparts READALL INSTRUCTIONS CAREFULLY J Sold by SEARS , ROEBUCKAND CO . , Chicago , IL . 60684 U . S . A . Part No . SP5292 Printed in U . S , A
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FULL ONE YEAR WARRANTY ON CRAFTSMAN BAND SAW If within one year from the date of purchase , this Craftsman Band Saw tails due to a defect in material or workmanship , Sears will repair it , free of charge . WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST BEARS SERVICE CENTER / DEPARTMENT THROUGHOUT THE UNITED STATES . This warranty applies only while this product is used in the Unltad States . This warranty gives you specific legal rights and you may also have other rights which vary from state to state . SEARS , ROEBUCK AND CO . , DEPT . 698 / 731A Sears Tower , Chicago , IL 60684 TABLE OF CONTENTS Section Title Page Number General Safety Instructions for Aligning the Blade and Power Tools . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Blade Guide Assemblies . . . . . . . . . . . . . . . . . 28 - 30 Additional Safety Instructions for Mounting the Front Table . . . . . . . . . . . . . . . . . . 30 - 32 Band Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5 Squaring the Blade to the Table . . . . . . . . . . . . . 32 Glossary of Terms for Woodworking . . . . . . . . . . 6 Adjusting Front Table . . . . . . . . . . . . . . . . . . . . . 3334 Electrical Connections . . . . . . . . . . . . . . . . . . . . 6 - 7 Location and Function of Controls . . . . . . . . . . . General Information . . . . . . . . . . . . . . . . . . . . . . 8 Tilting Head for Bevel Cut . . . . . . . . . . . . . . . . . 35 Model Description . . . . . . . . . . . . . . . . . . . . . . . 8 Adjusting Bevel Lock Knob . . . . . . . . . . . . . . . . 35 Unpacking and Checking Contents . . . . . . . . . . 8 - 10 Basic Band Saw Operation . . . . . . . . . . . . . . . . 36 Assembling Leg Set . . . . . . . . . . . . . . . . . . . . . . 11 - 13 Installing Sanding Attachment . . . . . . . . . . . . . . 37 Assembling Cabinet . . . . . . . . . . . . . . . . . . . . . . 13 - 15 Installing the Sanding Belt . . . . . . . . . . . . . . . . . 37 Recommended Accessories . . . . . . . . . . . . . . . . 38 Mounting the Saw to the Cabinet . . . . . . . . . . . . 15 - 16 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 - 39 Mounting Door . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Attaching the Handwheel . . . . . . . . . . . . . . . . . . 17 Trouble Shooting - - All Models . . . . . . . . . . . . . . 39 Mounting the Motor . . . . . . . . . . . . . . . . . . . . . . 17 - 19 Trouble Shooting - - Motor . . . . . . . . . . . . . . . . . . 40 Connecting the Motor . . . . . . . . . . . . . . . . . . . . . 20 Trouble Shooting - - Electronics . . . . . . . . . . . . . . 41 - 42 Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 - 50 Selecting Blade Speed . . . . . . . . . . . . . . . . . . . . 21 Recommended Speed Settings . . . . . . . . . . . . . 21 Leg Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . 44 - 45 Changing Speed Settings . . . . . . . . . . . . . . . . . 21 Attaching Trim Caps . . . . . . . . . . . . . . . . . . . . . . 22 Base Components . . . . . . . . . . . . . . . . . . . . . 46 - 47 Bevel Drive and Motor Mount Getting to Know Your Band Saw . . . . . . . . . . . . 23 ' Location and Function of the Assembly Parts . . . . . . . . . . . . . . . . . . . . . . 48 - 49 Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Electronic Indicator System . . . . . . . . . . . . . . 24 - 25 Installingthe Blade . . . . . . . . . . . . . . . . . . . . . . . 26 - 27
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GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS ALL MODELS 1 . KNOW YOUR POWER TOOL Z87 . 1 ) at all times . Everyday eyeglasses only Read and understand the owner's manual and have impact resistant lenses , they are NOT safety glasses . Also , use face or dust mask if labels affixed to the tool . Learn its application cutting operation is dusty , and ear protectors and limitations as well as the specific potential ( plugs or muffs ) during extended periods of hazards peculiar to this tool . operation . 2 . GROUND ALL TOOLS 13 . SECURE WORK This tool is equipped with an approved Use clamps or a vise to hold work when practical . 3 - conductor cord and a 3 - prong grounding type It's safer than using your hand , and frees both plug to fit the proper grounding type receptacle . hands to operate tool . The green conductor in the cord is the groundi ng wire . Never connect the green wire to a live 14 . DON'T OVERREACH terminal . Keep proper footing and balance at all times . 3 . KEEP GUARDS IN PLACE , 15 . MAINTAIN TOOLS WITH CARE in working order , and in proper adjustment and Keep tools sharp and clean for best and safest alignment . performances . Follow instructions for lubricating 4 . REMOVE ADJUSTING KEYS AND WRENCHES and changing accessories . Form habit of checking to see that keys and 16 . DISCONNECT TOOLS adj usti ng wrenches are removed from tool before before servicing ; when changing accessories turning it on . such as blades , bits , cutters , etc . 5 . KEEP WORK AREA CLEAN 17 . AVOID ACCIDENTAL STARTING Cluttered areas and benches invite accidents . Make sure switch is in " OFF " position before Floor must not be slippery due to wax or sawdust . plugging in . 6 . AVOID DANGEROUS ENVIRONMENT 18 . USE RECOMMENDED ACCESSORIES Don't use power tools indamp orwet locations or Consult the owner's manual for recommended expose them to rain . Keep work area well lighted . accessories . Follow the instructions that accom - Provide adequate surrounding work space . pany the accessories . The use of improper acces - 7 . KEEP CHILDREN AWAY sories - may cause hazards . All visitors should be kept a safe distance from 19 . NEVER STAND ON TOOL work area . Serious injury could occur if the tool is tipped or 8 . MAKE WORKSHOP CHILD - PROOF if the cutting tool is accidentally contacted . Do not store materials above or near the tool such - - with padlocks , master switches , or by removing that it is necessary to stand on the tool to reach starter keys . them . 9 . DON'T FORCE TOOL 20 . CHECK DAMAGED PARTS It will do the job better and safer at the rate for Before further use of the tool , a guard or other which it was designed . part that is damaged should be carefully rcheckedm 10 . USE RIGHT TOOL to ensure that it will operate properly and perfo Don't force tool or attachment to do a job it was its intended function . Check for alignment of not designed for . moving parts , binding of moving parts , breakage 11 . WEAR PROPER APPAREL of parts , mounting , and any other conditions rthatt Do not wear loose clothing , gloves , neckties or may effect its operation . A guard or other pa jewelry ( rings , wrist watches ) to get caught in that is damaged should be properly repaired or moving parts . Nonslip footwear is recommended . replaced . Wear protective hair covering to contain long 21 . NEVER LEAVE TOOL RUNNING UNATTENDED hair . Roll long sleeves above the elbow . Turn power off . Don't leave tool until it comes to 12 . USE SAFETY GOGGLES ( Head Protection ) a complete stop . Wear Safety goggles ( must comply with ANSI
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additional safety instructions for band saw ALL MODELS Safety is a combination of common sense , staying and lock knob , lower blade guide , tension adjust - alert , and knowing how your band saw works . ing knob and tension scale , and blade thrust bearing adjustment . BEFORE USING THE SAW : 3 . Read and understand all safety instructions and operating procedures throughout the manual . WARNING : TO AVOID MISTAKES THAT COULD RESULT IN SERIOUS , PERMANENT INJURY , DO 4 . Read the following labels which appear on the NOT PLUG THE SAW IN UNTIL THE FOLLOWING front of the band saw and blade guard . STEPS HAVE BEEN SATISFACTORILY f - - - - COMPLETED : 1 . Assembly and alignment . 2 . Learn the function and proper use of the on - off switch , bevel crank and lock , upper blade guide L _ _ _ J Krlow This Tool ! Read ind Undersland Owner's Manual before Using this MaChine . • Always wear sM _ ty goggles that comply • Before turning saw on , a _ lj ust UPPER • Plan hand politt _ 0ns so • sudden • lip • Tt . n _ Off . fro'hove switch key , • rid wMt with ANSI Z87 . t BLADE GUIDE to ius ! ciell workptece ÷ won't cau _ injury , tot " _ 4a4e to s | o _ b . efom adjusting _ w . • Before turning law on , check and adju st : • Supp _ , fixture or braK ; e workpJe _ e IDANGER I FOR YOUR OWN SAFETY : • Turn sew O11 and wa _ t for blade to stop char _ ltrsg bla < _ s or leevir _ g arel . a ) Blade Tensic ) n b ) Blade Guides firmly _ mnst tabht so it will not rock b4r / 0fe treeing jammed rnaterlal _ • Meintain _ / * 1 " ma = lmum cl4arance betmn c ) Thrust Searingl or twist Irom y _ r hand , fiM . e and sanding belt . WHEN INSTALLING OR MOVING THE WEAR YOUR SAW 1 . To avoid injury from unexpected saw movement : a . Place the saw on a firm level surface where there is plenty of room for feeding the work - piece . b . Adjust the saw so the table is level and the saw with ANSI Z87 . 1 could result in severe injury does not rock . from breakage of the eye protection . c . Bolt the saw to the floor if it tends to slip , slide , c . For dusty operations , wear a face shield along with safety goggles . or tip over during operations like cutting long , heavy boards . d . Use extra caution with large , very small , or awkward workpieces . d . Turn saw off and unplug electric cord before moving the saw to a new area . 1 . Use extra supports ( tables , saw horses , 2 . Store and use the band saw indoors . etc . ) forany workpieces large enough to tip when not held down to the table top . 2 . Do not feed small pieces that require your BEFORE EACH USE finger holding the workpiece to go under 1 . Inspect your saw . If any part of this band saw is the guard area . Use jigs or fixtures to hold missing , or bent , or failed in any way , or any the work and keep your hands away from the blade . electrical componentsdo not work properly , turn the saw off , remove switch key , and unplug the . When cutting irregularly shaped work - saw . Replace damaged , missing , or failed parts pieces , plan your work so it will not pinch before using the saw again . the blade . A piece of molding , for example , must lay flat or be held by a fixtu re or jig that 2 . Plan your work to protect your eyes , hands , face , ears and body . will not let it twist , rock or slip while being cut . a . Do not do layout , assembly , or set up work on the table while the saw is running . 4 . Properly support round material such as dowel rods , or tubing . They have a tendency b . Wear safety goggles ( not glasses ) that comply to roll while being cut , causing the b ! ade to with ANSI Z87 . 1 ( shown on package ) . Using " bite . " To avoid this , always use a " V " block , any power tool can result in foreign objects or clamp the workpiece to a miter gage . being thrown into the eyes , which can result in e . To avoid risk of hearing damage , wear ear permanent eye damage . Safety goggles are plugs or muffs during extended periods of available at Sears retail or catalog stores . Use of glasses or use of goggles not in compliance operation .
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Toavoidbeingsuddenlycaughtintheblade : WHENEVER SAW IS RUNNING 1 . Donotwear gloves . WARNING : DO NOT ALLOW FAMILIARITY ( GAINED FROM FREQUENT USE OF YOUR 2 . Remove all jewelry and loose clothing . BAND SAW ) TO CAUSE A CARELESS MIS - 3 . Tie back long hair . TAKE . ALWAYS REMEMBER THAT A CARE - LESS FRACTION OF A SECOND IS SUFFI - 4 . Roll long sleeves above the elbow . CIENT TO INFLICT SEVERE INJURY . g . To avoid injury from accidental starting , always a . If your saw makes an unfamiliar noise or if it unplug saw , turn switch off and remove switch vibrates excessively , stop immediately . Turn key before removing the guard , installing or the saw off . Remove switch key and unplug removing any blade , accessory or attach ment , the saw . Do not restart until finding and or making any adjustments . correcting the problem . h , To avoid slips and jams causing injury : b . Avoid awkward hand positions where a sudden 1 . Choose the right size and style blade for the slip could cause a hand to move into the blade material and the type of cutting you plan to or the sanding belt . do . Use this band saw to cut and sand only c , Feed the workpiece only fast enough to let the wood , wood like products and plastic . blade cut without bogging down or binding . 2 . Make sure the blade teeth point downward d . Before freeing jammed material , turn saw off . toward the table . Remove switch key . Remove plug from power 3 . Make sure the blade tracking guides and source outlet . Wait for all moving parts to stop . thrust bearings are properly adjusted . e . When backing up the workpiece , the blade 4 . Always check and correctly adjust blade or may bind in the kerf ( cut ) . This Js usually sanding belt tension . caused by sawdust clogging up the kerr or because the blade comes out of the guides . If To avoid accidental blade contact , minimize this happens : blade breakage and provide maximum blade support . 1 , Turn saw off . 1 . Always adjust the upper blade guide and 2 . Unplug saw . blade guard to just clear the workpiece . 3 . Remove switch key . 2 . Plan your hand placement so your fingers 4 , Wait for all moving parts to stop . will not be where a sudden slip could cause them to hit the blade . 5 . Remove band saw cover . j . 6 . Stick a flat blade screwdriver or wedge into Make sure all clamps and locks are tight and the kerf . there is no excessive play in any parts . k . To avoid an electrical shock , make sure your 7 . Turn the upper wheel by hand while backing up the workpiece . fingers do not touch the metal prongs on the plug when installing or removing the plug to or Before removing loose pieces from the table , from a live outlet . turn saw off and wait for all moving parts to stop . Never turn your band saw " ON " before clearing everything except the workpiece and related feed or support devices off the table , ACCESSORIES BEFORE SANDING USE ONLY RECOMMENDED ACCESSORIES . Follow the instructions that come with the accessories . Con - 1 . Keep the table and sanding belt adjusted so the sult the owner's manual for recommended accessories . gap between them is no more than 1 / 16 - inch wide . The use of improper accessories may cause risk of injury to persons . 2 . To avoid fire , shock , or cause electrical shorts , do not sand metal . It could ignite the sawdust inside the saw .
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glossary of terms for woodworking ALL MODELS Beveling Push Stick An angle cutting operation through the face of the A device used to feed the workpiece through the saw board , during narrow ripping type operations so the opera - Crosscut tor's hands are kept well away from the blade . A cutting operation made across the width of the Resaw workpiece . A cutting operation to reduce the thickness of the Compound Cutting workpiece to make thinner pieces . Resin A simultaneous bevel and miter cutting operation . FPM A sticky , sap based substance that has dried . Feet per minute . Used in reference to surface speed Ripping of blade . A cutting operation along the length of the work - piece . Freehand ( as used for band saw ) Sawblade Path Performing a cut without the workpiece properly supported on the work table . The area of the worktable or workpiece directly in Gum line with the saw blade . Set A sticky , sap based residue from wood products . Kerr The distance the tip of the saw blade tooth is bent outward from the face of the blade , The material removed by the blade in a through cut or the slot produced by the blade in a non - through or Trailing End partial cut . The workpiece end last cut by the saw blade . Leading End Workpiece The end of the workpiece which is pushed into the The item on which the cutting operation is being cutting tool first . performed . The surfaces of a workpiece are commonly referred to as faces , ends , and edges . Mitering Worktable An angle cutting operation made across the width of the workpiece . The surface on which the workpiece rests while performing a cutting or sanding operation . electrical connections ALL MODELS WORN OR CUT , OR DAMAGED IN ANY WAY , HAVE IT REPLACED IMMEDIATELY . POWER SUPPLY IF NOT PROPERLY GROUNDED THIS POWER Motor Specifications TOOL CAN CAUSE ELECTRICAL SHOCK - - The A - C motor used in this saw is a capacitor - start , PARTICULARLY WHEN USED IN DAMP LOCA - non - reversible type having the following specifica - TIONS CLOSE TO PLUMBING . IF AN ELECTRICAL tions : SHOCK OCCURS THERE IS ALSO THE POTEN - 24832 TIAL OF A SECONDARY HAZARD SUCH AS YOUR 24844 24851 24821 HANDS CONTACTING THE SAWBLADE . NOT ALL OUTLETS ARE PROPERLY GROUNDED . IF YOU Rated H . P . . . . . . . . . . . . . . . . . . . . . . . 5 / 8 . . . 1 / 2 ARE NOT SURE THAT YOUR OUTLET IS PRO - Maximum Developed H . R . . . . . . . . . . 11 / 8 . . 1 PERLY GROUNDED , HAVE IT CHECKED BY A Voltage . . . . . . . . . . . . . . . . . . . . . . . . . 120 . . 120 QUALIFIED ELECTRICIAN . 7.9 Amperes . . . . . . . . . . . . . . . . . . . . . . . 7.9 , . 60 Hertz ( Cycles ) . . . . . . . . . . . . . . . . . . . 60 . . . Your unit has a plug that looks like the one shown Phaze . . . . . . . . . . . . . . . . . . . . . . . . . Single Single below . RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . 1725 . 1725 3 - PRONG PLUG Rotation of Shaft . . . . . . . . . . . . . . . . . Clock - Clock - wise wise GROUNDED PROPERLY _ - _ i / OUTLET WARNING : TO AVOID ELECTRICAL HAZARDS , FIRE HAZARDS , OR DAMAGE TO THE TOOL , USE e PROPER CIRCUIT PROTECTION . YOUR SAW IS GROUNDING PRONG WIRED AT THE FACTORY FOR 120V OPERATION . CONNECT TO A 120V , 15 - AMP , BRANCH CIRCUIT AND USE A 15 - AMP FUSE OR CIRCUIT BREAKER . TO AVOID SHOCK OR FIRE , IF POWER C ) RD IS
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TOOL . Check the saw blade to make sure it turns This power tool is equipped with a 3 - conductor cord freely . If the blade is free , try to start the motor and ground type plug listed by Underwriters ' Labora - again . If the motor still does not start , refer to the tories . The ground conductor has a green jacket and " Motor Trouble - Shooting Chart . " is attached to the tool housing at one end and to the ground prong in the attachment plug at the other . If the motor suddenly stalls while cutting wood , end . turn the power switch off , unplug the tool , and free the blade from the wood . The motor may This plug requires a mating 3 - conductor grounded now be restarted and the cut finished . type outlet as shown above . WARNING : TO MAINTAIN PROPER TOOL GROUND - 4 . Frequent " blowing " of fuses or tripping or circuit ING WHENEVER THE OUTLET YOU ARE PLAN - breakers may result if : NING TO USE FOR THIS POWER TOOL IS OF THE a . MOTOR IS OVERLOADED - Overloading can TWO PRONG TYPE , DO NOT REMOVE OR ALTER occur if you feed too rapidly . THE GROUNDING PRONG IN ANY MANNER . USE b . LOW VOLTAGE - Although the motor is de - AN ADAPTER AS SHOWN AND ALWAYS CON - NECT THE GROUNDING PRONG TO KNOWN signed for operation on the voltage and fre - GROUND . quency specified on the motor nameplate , normal loads will be handled safely on voltages It is recommended that you have a qualified electri - not more than 10 % above or below the name - cian replace the two prong outlet with a properly plate voltage . Heavy loads , however , require grounded three prong outlet . that voltage at motor terminals equals the An adapter as shown is available for connecting the voltage specified on nameplate . plug to 2 - prong receptacles . The green grounding 5 . Most motor troubles may be traced to loose or lead extending from the adapter must be connected incorrect connections , overload , reduced input to a permanent ground such as a properly grounded voltage ( such as small size wire in the supply outlet box . circuit ) or to overly long supply circuit wire . GROUNDING LUG Always check the connections , the load and the / supply circuit whenever motor fails to perform satisfactorily . Check wire size and length with ADAPTER I _ : _ the Wire Size Chart below . \ \ _ I I { ' _ T _ ) il MAKE SURE THIS IS 3 - PRONG \ _ ' . _ . _ _ . _ - - < _ CONNECTED TO A PLUG \ _ " I _ II KNOWN GROUND WIRE SIZES \ _ " / _ ' " _ l _ JJJ _ l - - ' " 2 PRONG _ _ . _ ' _ ' _ _ _ _ , ; - . The use of any extension cord will cause some loss _ " " _ " _ - - _ " _ RECEPTACLE of power . To keep this to a minimum and to prevent overheating and motor burn - out , use the table below WARNING : THE ADAPTER ILLUSTRATED IS FOR to determine the minimum wire size ( AW . G . ) exten - USE ONLY IF YOU ALREADY HAVE A PROPERLY sion cord . Use only 3 - wire extension cords which GROUNDED 2 - PRONG RECEPTACLE . have 3 - prong grounding type plugs and 3 - pole receptacles which accepts the tools plug . MOTOR SAFETY PROTECTION CAUTION : For circuits that are farther away from CAUTION : To avoid motor damage this motor should electrical service box , the wire size must be increased be blown out or vacuumed frequently to keep proportionately in order to deliver ample voltage to the saw motor . sawdust from interfering with normal motor ventila - tion . 1 . This tool should be connected to a 120V , 15 amp Length of the 120 Volts Wire Sizes Required branch circuit with a 15 amp fuse or circuit Conductor ( American Wire Gage Number ) breaker . Failure to use the proper size fuse can 0 - 25 Ft . 16 result in damage to the motor . 26 - 50 Ft . 14 2 . If the motor fails to start , turn the power switch to 51 - 100 Ft . 12 the " OFF " position immediately . UNPLUG THE
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general information ALL MODELS Model Description 1 . This manual is for the following Models - - 113.248210,113.248320,113.248440 , and113 . 248510 . Model 113.248210 : Manual Band Saw ; 18x 23 inch All sections are labeled withthe correct model num - work table ; sLngle speed ; 1 / 2H.P . motor that develops 1 ber . Follow ONLY instructions that are meant for H . P . ; legset . your model saw . Model 113.248320 : Manual Band Saw ; 27 x 23 inch 2 . Ifyou aremissing anypart ( s ) whileputtingyour saw work table ; two speed ; 5 / a H . P . motor that develops together , do not continue assembly . Contact your 11 / 8H.R ; legset . Sears Service Center or Retail Store and get the Model 113.248440 : Electronic Band Saw ; 27 x 23 inch missing part ( s ) before continuing assembly or try - work table ; two speed ; % H . P . motor that develops ing to use the saw . 11 / 8H.P . ; legset . Complete parts lists are located at the end of this manual . Use these liststo identifythe number of any Model 113.248510 : Electronic Band Saw ; 27 x 23 inch missingpart . work table ; two speed ; 5 / 8 HP . motor that develops 11 / 8H.P . ; 23 inch cabinet with door . 3 . Sometimes small parts get lost inpackaging materi - als . Do notthrow away any packaging untilyour saw is put together . If you are missinga part , check the packaging before contacting Sears . unpacking and checking contents ALL MODELS COMBINATION SQUARE MUST BE TRUE TOOLS NEEDED STRAIGHT EDGE GF BOARD 3 / 4 - INCH THICK THIS EDGE MUST BE f _ _ . / PER _ CTLY STRAIGHT MEDIUM SCREWDRIVER € PRI - , , SSCREWDRmVE . @ . . . . . . . . . . 318 " WRENCH DRAW LIGHT LINE ON BOARD : _ 7 / 16 " WRENCHH 9 / 16 " WRENC ALONG THIS EDGIE SQUARE _ / t , _ 7116 " SOCKET 9 / 16 " SOCKET / 1 / 8 " HEX " L " WRENCH 5 / 32 " HEX " L " WRENCH _ SOCKET WRENCH SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPED OVER IN DOTTED POSITION WARNING : IF ANY PARTS ARE MISSING , DO WARNING : TO AVOID INJURY FROM UNEXPECT - NOT ATTEMPT TO ASSEMBLE THE BAND ED STARTING OR ELECTRICAL SHOCK , DO NOT SAW , PLUG IN THE POWER CORD , OR TURN PLUG THE SAW IN UNTIL ALL ASSEMBLY AND THE SWITCH ON UNTIL THE MISSING PARTS ALIGNMENT STEPS ARE COMPLETE . THE POWER ARE OBTAINED AND ARE INSTALLED COR - CORD MUST REMAIN UNPLUGGED WHENEVER RECTLY . YOU ARE WORKING ON THE SAW . 2 . Remove front table and front cover first while Unpacking and Checking Contents saw is being unpacked . TO remove the front 1 . Separate all " loose parts " from packaging mater - cover , pull thecover at the neck and underside of ials and check each item with " Table of Loose throat area . Parts " to make sure all items are accounted for , before discarding any packing material .
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TABLE OF LOOSE PARTS ITEM DESCRIPTION QTY . A Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 J Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 B Basic Saw Assembly . . . . . . . . . . . . . . . . . . 1 K Loose Parts Bag ( Models 113.248210 and 113.248320 containing the following items : Do not include electronic Band Saw Blade 1 / 4 x 80 . . . . . . . . . . . . . . . . 1 indicator system ) Sanding Belt 1 / 2 x 80 . . . . . . . . . . . . . . . . . . . 1 Handwheel Asembly . . . . . . . . . . . . . . . . . . . 1 C Owners Manual . . . . . . . . . . . . . . . . . . . . . . . 1 D Trim Cap , L . H . . . . . . . . . . . . . . . . . . . . . . . . . 1 Bag of Loose Parts # 508014 . . . . . . . . . . . . . 1 E Trim Cap , R . H . . . . . . . . . . . . . . . . . . . . . . . . 1 Bag of Loose Parts # 507968 . . . . . . . . . . . . 1 F Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Bag of Loose Parts # 507741 . . . . . . . . . . . . . 1 G Lower Stiffener . . . . . . . . . . . . . . . . . . . . . . . 4 Battery ( Electronic Models Only ) . . . . . . . . . 1 L Cabinet Assembly ( Model 113.248510 Only ) 1 H Sanding Platen . . . . . . . . . . . . . . . . . . . . . . . 1 I Poly " V " Drive Belt . . . . . . . . . . . . . . . . . . . . 1 M Leg Channel . . . . . . . . . . . . . . . . . . . . . . . . 1 NOTE : To avoid damage to the band saw leave it laying on its left side until you are ready to mount it to the leg set or cabinet . To prevent scratching the finish , lay a piece of the packing box under the saw . D E I (
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ALL MODELS LIST OF LOOSE PARTS IN BAG # 507968 ITEM DESCRIPTION QTY . A Truss Head Screw 1 / 4 - 20x12 . . . . . . . . . . . . 32 B Lockwasher Ext . t / 4 . . . . . . . . . . . . . . . . . . . . 32 A C Hex Nut 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . 32 D Leveling Foot . . . . . . . . . . . . . . . . . . . . . . . . . 4 E Hex Jam Nut 3 / 8 - 16 . . . . . . . . . . . . . . . . . . . . 8 F Bracket Leg . . . . . . . . . . . . . . . . . . . . . . . . . . 4 _ ] t _ \ \ \ / \ \ \ _ \ \ \ \ \ \ \ _ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ e \ _ LIST OF LOOSE PARTS IN BAG # 508014 ITEM DESCRIPTION QTY . G Pan Hd . Screw 10 - 32 x 2 . . . . . . . . . . . . . . . . 1 H Hex Nut 10 - 32 . . . . . . . . . . . . . . . . . . . . . . . . 1 i , v I Switch Key . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 J Lo Hd . Screw Cap 1 / 4 - 20x si8 . . . . . . . . . . . . 2 K Spacer # 10 x 5As . . . . . . . . . . . . . . . . . . . . . . 3 L Hex Flange Lock Nut 10 - 32 . . . . . . . . . . . . . . 4 - M Locking Setscrew 1 / 4 - 20x 1 / 2 . . . . . . . . . . . . . 3 N Wingnut % s - 18 . . . . . . . . . . . . . . . . . . . . . . . . 1 K L M O Washer 7 / 32x 1 x11 , 4s . . . . . . . . . . . . . . . . . . 1 0 Washer 13 / 64x s / ex 1 / 32 . . . . . . . . . . . . . . . . . . 2 P Pan Hd . Screw Type TT 10 - 32 x 3 / 8 . . . . . . . . 2 Q Hex Hd . Screw Ty TT 1 / 4 - 20x % . . . . . . . . . . 4 P O * R * LIST OF LOOSE PARTS IN BAG # 507741 ITEM DESCRIPTION QTY . R Table Alignment Key . . . . . . . . . . . . . . . . . . . 1 S Table Latch . . . . . . . . . . . . . . . . . . . . . . . . . . 2 T T Belt Tension Stud . . . . . . . . . . . . . . . . . . . . . 1 U Table Latch Spring . . . . . . . . . . . . . . . . . . . . 2 V Table Alignment Spring . . . . . . . . . . . . . . . . . 2 W Key 3 / 16Sq . x 15,46 . . . . . . . . . . . . . . . . . . . . . 1 * NOT SHOWN TO SCALE 10
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assembly and alignment MODEL 113.248210 , 113.248320 , 113.248440 ATTACHING LEVELING FEET From the loose parts bag find the following hardware : Item Description Qty . A Support Bracket . . . . . . . . . . . . . . . . . . . . 4 B Leveling Feet . . . . . . . . . . . . . . . . . . . . . . 4 C Hex Nut 3 / 8 - 16 . . . . . . . . . . . . . . . . . . . . . . 8 From the loose parts find the following items : D Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 _ D * NOT SHOWN TO SCALE LEG 1 . Mount floor leveler support brackets inside legs . Line up the three tabs on brackets with slots on leg ® and tap into place . Make sure lip on bracket points up . Install the remaining three brackets the same way . SUPPORTBRACKET 2 . Put a hex nut on each of the leveling feet and screw it down towards the rubber foot . 3 . Put the leveling feet through the holes in the bottom of the floor leveler support bracket . 4 . Put another hex nut on each of the leveling feet _ . nd hand tighten until they are next to the support NUTS bracket . WARNING : After the legset has been attached to the basic saw assernbly , it will be necessary to adjust the leveling feet so the saw does not rock . SUPPORT BRACKE _ _ _ , , . , _ , . LEVELING FOOT 11
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MODEL 113.24821 O , 113.248320 , 1113.248440 ATTACHING LEG SET From the loose parts bag find the following hardware : Item Description Qty . A Truss Head Bolts 1 / 4.20x 1 / 2 . . . . . . . . . . . 32 B Lockwashers External 1 / 4 . . . . . . . . . . . . . 32 C Hex Nuts 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . 32 From the loose parts find the following items : D Leg Channel . . . . . . . . . . . . . . . . . . . . . . . 1 E Legs ( with attached support brackets and leveling feet ) 4 F Lower Stiffeners . . . . . . . . . . . . . . . . . . . . 4 _ * NOT SHOWN TO SCALE Switch = _ ont Side , / _ / _ J _ / / _ 1 _ _ . Front Leg s Are 1 . Lay a piece of cardboard on the floor to keep from scratching the saw . 2 . Position the basic saw assembly on the floor as shown below . The back cabin et of the saw should be laying flat on the floor . It may be necessary to have _ Leg t _ _ . _ t _ Artac bed Here someone help you lift the saw . J [ t _ ' / \ Rear Legs Are L _ . _ / _ Attached _ _ _ _ Here \ Floor SAW BAS E 3 . Mount the two front legs to the basic saw assembly using truss head bolts , Iockwashers , and nuts . Make sure that the four ( 4 ) holes in each corner of the saw line up with the four ( 4 ) holes in the top of LEG each leg . At this time only put bolts through thesides ! of the saw assembly notthe front . Onlyfinger tighten nuts . TRUSS 4 . Position the leg channel inside the legset as shown . HEAD Fasten the channel piece , leg , and saw together SCREW with two ( 2 ) truss headbolts on each side . The threaded section of the bolts should point towards LOCKWASHER the inside of the basic saw assembly . Put a lock - washer and hex nuton each bolt . Finger tighten nuts atthis time . Trusshead screw , Iockwasher , hex nut , and front channel piece . 12
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TRUSS HEAD BOLT " - ' - ' _ ' . - J . _ _ . Use truss head bolts , Iockwashers , and hex nuts to , . _ j _ WASHER mount the two ( 2 ) rear legs to the basic saw assem - LEG . _ _ S _ / _ : 1i bly . It may be necessary to slightly tilt the saw as - HENXu , sembly backwards in order to get the four ( 4 ) holes in / / / _ , , / LL _ - - _ - - each corner of the saw to line up with the four ( 4 ) holes in the top of each leg . Finger tighten nuts at i S FFE . ER this time . . Attach the four ( 4 ) lower stiffeners to the legs . Two ( 2 ) truss head bolts , washers , and hex nuts are re - quired to hold each end of alowerstiffener in place . Only hand tighten hex nuts . 7 . Go back with a 7 / _ 6wrench or socket and tighten all hex nuts . 8 . Carefully lift the saw into its normal position . It may be necessary to have someone help you in order to avoid damaging the saw . ADJUSTING LEVELING FEET WARNING : TO AVOID INJURY FROM UNEX - PECTED SAW OR WORK MOVEMENT , LEVEL - ING FEET MUST BE ADJUSTED SO THAT SAW DOES NOT ROCK . To adjust leveling feet so the saw will sit properly : a . Move saw to desired location . b . Raise or lower leveling foot by turning it clockwise or counterclockwise . c . Tighten nuts to lock leveling foot in place . MODEL 113.248510 ASSEMBLING CABINET 1 . Separate all " loose " parts from packing materialske and check each item with " Parts List " to ma sure all items are accounted for before discard - ing any packing material . From loose parts find the following items : ITEM DESCRIPTION QTY . 1 Right Side Panel . . . . . . . . . . . . . . . . . . . . . . 1 2 Left Side Panel . . . . . . . . . . . . . . . . . . . . . . . 1 3 Lower Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4 Skirt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5 Shelf Stiffener . . . . . . . . . . . . . . . . . . . . . . . . 1 6 Corner Bracket . . . . . . . . . . . . . . . . . . . . . . . 2 7 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 8 Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Bag of Loose Parts # 507530 Bag of Loose Parts # 508166 ( In Cabinet Assembly ) Containing Following Items : Containing Following Items : Screw , Pan Hd . # 6 - 10 x 1 / 2 . . . . . . . . . . . . . . . . . . 2 Screw , Truss Hd . 1 / 4 - 20 x 1 / 2 . . . . . . . . . . . . . . . . 34 Lockwasher , Ext . 1 / 4 . . . . . . . . . . . . . . . . . . . . . . 34 Screw , Pan Hd . Ty " T " 6 - 32 x 318 . . . . . . . . . . . . . 2 Screw , Pan Hd . # 10 - 10x 1 / 2 . . . . . . . . . . . . . . . . . . 4 Nut , Hex 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Foot , Leveling 3 / 8 . . . . . . . . . . . . . . . . . . . . . . . . . 4 Catch Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Nut , Hex Jam 3 / 8 - 16 . . . . . . . . . . . . . . . . . . . . . . . 8 Hinge Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 13
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MODEL 113.248510 o o o o o o o o LOWER SHELF 2 . After layout of cabinet parts , take the lower shelf and turn upside down on floor . Small front flange should be pointing upward . CORNER / _ BRACKETS 7 _ 3 . Locate the two ( 2 ) corner brackets , four ( 4 ) 1 / 4 - 20 x 1 / 2 truss head bolts , Iockwashers , and nuts . \ , / : o : Attach the corner brackets to the front flange in . holes as illustrated . Attach both corner brackets CORNER BRACKETS SHELF 4 . Locate the two ( 2 ) side panels , one ( 1 ) shelf stiffener , and six ( 6 ) 1 / 4 - 20 x 1 / 2truss head bolts , Iockwashers and hex nuts . Place the right side panel on its back side as illustrated . Stand up the lower shelf on the rear flange and line up the holes on the corner bracket and shelf stiffener with the holes in the side panel . Mount the bolts in the three holes and tighten hex nuts with a 7 / 16 - inch wrench or socket . Repeat procedure RIGHT SIDE SHELF STIFFENER PANEL for left side panel . REAR FLANGE REAR SKIRT 5 . Locate the two ( 2 ) skirts , eight ( 8 ) truss head bolts , Iockwashers and hex nuts . Assemble one ( l ) skirt to / . . . i RIGHT SIDE PANEL the front of the cabinet using four ( 4 ) bolts , lock - washers and nuts . Hand tighten only . Stand the cab - inet upright and assemble the rear skirt to the cabinet using two ( 2 ) truss head bolts Iockwashers and nuts using the top two holes only . From inside the cabinet insert two bolts out through the two remaining holes in the rearskirt . Installlockwashers \ \ and nuts hand tightened only . FRONT SKIRT SHELF LEFT SI DE PANEL 14
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MODEL 113.248510 6 . Secure rear of shelf to right side and left side panels using ( 2 ) 1 / 4 - 20 x 1 / 2 truss head bolts and hex nuts . LOCKWASHER Hand tighten only . NUT I © 7 . Locate the right and left side spacers , the six ( 6 ) 1 / 4 - 20 x 1 / 2 truss head bolts , Iockwashers , and hex nuts . Position the spacer inside the right and left side panels and fasten in the three holes as SPACER illustrated . Tighten nuts using a 7 / 16 - inch wrench or socket . 2 © 1 / ' 4 - 20 x 1 ! 2 RIGHT SIDE PANEL Locate four ( 4 ) leveling feet and eight ( 8 ) 3 / 8 - 16 hex nuts . Attach the leveling feet to bottom of side panels in front and rear as illustrated . Hand tighten hex nuts . WARNING : TO AVOID INJURY FROM UN - EXPECTED SAW OR WORK MOVEMENT , LEVELING FEET MUST BE ADJUSTED SO THAT SAW DOES NOT ROCK . g . To adjust leveling feet so the saw will sit properly : a . Move saw to desired location . b . With 9 / 16 - inch wrench loosen bottom nut . c . Back off top nut by hand . d . Raise or lower foot by adjusting bottom nut using 9 / 16 - inch wrench . e . Snug top nut against inside of leg by hand . f . Adjust all four feet as necessary then tighten all four bottom nuts using a 9 / 16 - inch wrench . MOUNTING THE SAW TO THE CABINET 1 , From loose parts bag find the following hard - ware : ITEM DESCRIPTION QTY . c © A Truss Head Bolts 1 / 4 - 20 x 1 / 2 . . . . . . . . . . 4 B Lockwashers External 1 / 4 . . . . . . . . . . . . . . 4 C Hex Nuts 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . 4 t5
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MODEL 113.248510 2 . Place saw on cabinet so that holes in bottom of saw line up with holes in top of cabinet . 3 . Install bolts , Iockwashers , and nuts as shown . Tighten securely using a 7 / 16 - inch wrench or socket . The front two bolts hold the saw , lower wheel cover , and the cabinet together . Install these bolts from the bottom side , 4 . After the band saw has been mounted to the cabinet , go back and tighten all the nuts that were previously hand tightened using a 7 / 16 - inch wrench or socket . FRONT MOUNTING DOOR Tools needed : 7 / 16 " wrench or socket and phillips screwdriver . 1 . Locate the two ( 2 ) door hinges and four ( 4 ) 10 - 10 x 1t2 plastite screws . Mount hinges on either side of the ; IDE PANEL door with phillips screwdriver . 2 . Locate the four ( 4 ) truss head bolts , Iockwasher and hex nuts to attach door hinges to the side panel . MAGNETIC CATCH STOP PLATE Tighten hex nuts with a 7 / 16 " wrench or socket . MAGNETIC CATCH 3 . Locate the magnetic catch , the magnetic catch stop plate , two ( 2 ) 6 - 10 x 1 / 2 pan head screws and two ( 2 ) 6 - 32 x 3t8 pan head screws . Attach the magnetic catch to the door with the two ( 2 ) 6 - 10 x 1 / 2 pan head screws using a phillips screwdriver . Attach the mag - netic catch stop plate to the side panel opposite the side the hinges are to be mounted . Use the two ( 2 ) 6 - 32 x 3 / 8 pan head screws to mount stop plate . Adjust the stop plate if necessary with phillips screw - driver for desired closure . 16
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ALL MODELS 7 _ T _ - _ ATTACHING THE HANDWHEEL 1 . From loose parts bag find one ( 1 ) pan head screw ( i ¸ ' 10 - 32 x 2 and one ( 1 ) hex nut . Install the hand - wheel . Reach inside the base to the back side of the bevel mechanism and put the nut in place . Hold the nut in place with a finger . Install the screw through the center of the handwheel and tighten with a phillips screwdriver . 1 2 . Hold the handle and pull the red release button with your finger to close the handle . MOUNTING THE MOTOR 1 . Find the following parts : ITEM DESCRIPTION QTY . A Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 B Spacer ( I / 40 . D . x % 6 ) . . . . . . . . . . . . . . . . . . . 3 C Flanged Locknut # 10 - 32 . . . . . . . . . . . . . . . . . 4 D Wing Nut % 6 - 18 . . . . . . . . . . . . . . . . . . . . . . . 1 F E Motor Pulleyw / Set Screw ( Model 113.248320 , 113.248440 , 113.248510 ) . . . . . . . . . . . . . . . . . . . . . . . . 1 F Belt Tension Stud . . . . . . . . . . . . . . . . . . . . . 1 G Motor Pulleyw / Set Screw ( Model 113.248210 ) . . . . . . . . . . . . . . . . . . 1 H Poly " V " Belt . . . . . . . . . . . . . . . . . . . . . . . . 1 I Key 3 / % Sq . x 1 % 6 ( Model 113.248320 , 1 ! 3.248440 , 113.248510 ) . . . . . . . . . . . . . . . . . . . . . . . . 1 * NOT SHOWN TO SCALE 2 . Place the three ( 3 ) spacers onto the three motor studs as shown . Pay attention to where the oil plug is located . No spacer goes on the fourth motor stud . - OIL PLUG MODEL 113.248210 ONLY 3 . Install the motor pulley onto the motor shaft with the set screw boss toward the motor . Position the outer 1 face of the pulley 2 inches from the end shield of the motor and tighten the set screw against the flat side 1 of the motor shaft using a 1 / 8 - inch hex " E ' wrench . OIL PLUG r 17
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MODELS 113.248320 , 113.248440 , and 113.248510 4 . Locate the correct motor pulley ( Model 113.248210 has a " one - step " pulley ) . Placethe shaft key intothe groove on the motor shaft . Align the groove in the pulley with the shaft key and install the motor pulley on the motor shaft with the setscrew boss toward the motor . ALL MODELS 5 . Place the Poly " V " belt into the motor mount as shown on the underside of the band saw . 6 . Look atthe motor mount and find the slot that is nar - MOTOR MOUNT rower than the other three . When mounting the motor , the motor stud without a spacer goes into this slot . NARROW SLOT 7 . Carefully position the motor sothat the poly " V " belt is around the motor pulley and the four motor studs align with the slots in the motor mount . 8 . Push motor studs through and install the flanged lock nuts to the three ( 3 ) motor studs with spacers . Start the flanged nuts by hand only at this time . MOTOR MOUNT MOTOR MOUNT 9 . Install the threaded stud through the hole in the lower leg of the motor mount and over the motor stud as shown . THREADED STUD 18
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10 . Install a flanged lock nut onto this motor stud . Tighten the flanged lock nuts , using a % - inch wrench , until almost tight . It will be easier to tighten lock nuts if the head is tilted to approximately 45 ° . See page 34 for instructions on tilting head . NOTE : Do not over - tighten the flange nuts . The motor should slide in the grooves to allow tensioning of the belt . _ / / - / 11 . Install the wing nut on the threaded stud . 12 . Check that the poly " V " belt is on both pulleys being SMALLPULLEY sure that it is centered on each pulley . J ! J / 13 . Check that the pulleys are in line by sighting down the side of the large pulley te see if it lines up with the small pulley . If the pulleys are not in line , loosen the set screw holding the pulley on the motor shaft and position the pulley . A notch in the small end of the motor support is provided for access to the set screw and belt . FLANGED LOCK NUT WING NUT 14 . Belt tensioning is done by tightening the wing nut which pulls the motor down . The motor slides on the three ( 3 ) spacers and is locked in place by the flanged lock nut at the threaded stud . Belt tension is important . Over tensioning may cause vibration while too little tension may allowthe belt to slip under heavy loads , TIGHTEN FLANGE NUT AFTER TENSIONING BELTWITH WING NUT 19
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ALL MODELS CONNECTING THE MOTOR 1 . Next , the motor cord needs to be wired into the motor . Coming from the underside of the table will be a cord with a black , white and green wire . TERMINAL GREEN This is the motor cord . WARNING : FOR YOUR OWN SAFETY , NEVER PLUG I _ HE SAW IN UNTIL ALL ASSEMBLY STEPS ARE COMPLETED . 2 . Loosen the two screws holding the connector BLACK WIRE box cover on the back side of the motor . Swing TERMINAL Tt the cover open . 3 . Install the green ground wire by removing the green grounding screw and inserting it through the round metal terminal on the green ground wire of the motor cord . Reinstall the green screw into the hole from which it was removed and GREEN WIRE . TO GREEN SCREW tighten securely . WARNING : TO AVOID ELECTROCUTION , STRAIN RELIEF NEVER CONNECT ANYTHING BUT THE GROUND WIRE ( COLORED GREEN ) TO THE WtRE TO TERMINAL T4 GREEN SCREW . 4 . Insert terminal end of WHITE wire on spade terminal marked T4 on the motor . Push terminal firmly until seated . 5 . Insert terminal end of BLACK wire on spade terminal marked T1 on the motor . Push terminal firmly until seated . 6 . Close motor connector box being sure that power cord is seated in the largest strain relief groove and tighten box cover screws . 7 . DQ NOT plug in power cord . 2O
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MODEL 113.248320 , 113.248440 & 113.248510 SELECTING BLADE SPEED The band saw has two speed settings : 3000 FPM for normal operation and 1500 FPM for operation requir - ing more control of the work piece , MOTOR 1500 3000 RPM RPM J RECOMMENDED SPEED SETTINGS 2 . 1500 Feet per Minute a . Intricate Wood Cutting 1 . 3000 Feet per Minute b . Veneers , Tile , Plastics a . Basic Wood Cutting . c . Non - Ferrous Metals ( Brass , Copper , b . Resawing Aluminum ) * Most effective with skip tooth , hook tooth , and Most effective with blades that have 15 teeth per regular tooth blades . inch . CAUTION : This band saw will not cut steel . Steel cutting requires the blade speed to be 140 FPM . * Must use recommended blade for non - ferrous metals . CHANGING SPEED SETTINGS motor to the motor mount . WARNING : TO AVOID INJURY FROM UNEXPECTED STARTING OR ELECTRIC SHOCK , DO NOT PLUG 3 . While still holding the motor up reposition the " V " THE SAW IN . THE POWER CORD MUST REMAIN belt . UNPLUGGED WHENEVER YOU ARE WORKING ON When changing speeds from 1500 to 3000 FPM THE SAW , remove the belt from the band saw pulley first . When 1 . Releasetension onthe poly " V " belt by Iooseningthe going from 3000 to 1500 FPM remove the belt from the motor pulley first . wingnut , 2 . Push the motor up to create slack in the " V " belt . 4 . Reapply tension to motor belt by tightening the wingnut . If the motor does not slide up easily , slightly loosen the four ( 4 ) flanged lock nuts that are holding the 21
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ALL MODELS ATTACHING TRIM CAPS 1 . Find the left and right trim caps . 2 . There are two plastic stubson the back of each trim cap . 3 . These stubs will snap into matching holes at the TRIM CAP front corner of each saw . 4 . Snap the left & right trim caps in place . 22
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getting to know your band saw 2 TENSION ADJUSTMENT KNOB COVER 1 WARNING LABEL BEVEL BLADE GUARD WARNING LABEL BEVEL 4 GAGE SLOT BEVEL LOCK KNOB HAND WHEEL MODELS113 . 248210an ¢ 113.248320 BACKUP BEARING BLADE GUIDES HANDWHEEL ON - OFF SWITCH 5 + 0 JIDES 3 ELECTRONIC / INDICATOR SYSTEM 7 MODELS 113.248440 and BACK - BUEPA . , NG 113.248510 1 . Warning Label 2 . Tensions adjustment knob - - Tightening the knob will increase the tension on the blade . Loosening it will decrease the tension . Clockwise to tension , counter clockwise to loosen . 3 . Electronic IndicatorSystem - - ( Models113 . 248440 and 113.248510 ) Digital readout for blade tension , bevel angle and blade speed ( FPM ) . 8 4 . Setting Bevel Angle - - Pull the bevel lock knob and GUIDE BAR LOCK KNOB adjust the band saw to the desired angle by turning the handwheel , then push in the bevel lockto secure . 5 . Blade Guide Adjustment - - The guides can be adjusted in or out for various widths of blades and locked in place by the set screws . 6 . Lateral Blade Guide Adjustment - - The guides can be adjusted sideways and locked in position by the capscrews to prevent the blade from twisting during operation . 7 . Blade Backup Bearing Adjustment - - The thrust bearings can be adjusted in or out for various widths of blades and locked in place by the setscrews . 8 . Guide Bar Lock Knob - - The upper blade guides should justclear the workpiece while cutting . Always adjust the guides before turning on the band saw and ALL MODELS lock the guide bar by tightening the knob . 23
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location and function of the electronic indicator system MODEL 113.248440 & 113.248510 ON LY BATTERY COVER RELEASE SLOTS BATTERY COVER & OPEN BATTERY OPEN • KEY BEVEL ANGLE KEY ELECTRONIC MEASUREMENT SION KEY SPEED KEY ( FT . PER MIN . ) _ IEFERENCE SET KEY DIGITAL READOUT DISPLAY DIGITAL READOUT DISPLAY BATTERY COVER The Liquid Crystal Display , or LCD , on this saw The Battery Cover covers the battery compartment , gives the user the ability to accurately position the To . release the cover , insert a small coin into one of blade and monitor the set - up . The three functions the release slots and twist . Remove the cover . displayed are : 1 . Installing the Battery Bevel Angle - Shows the present angle of the blade The battery is supplied with the loose parts . It is a to the table . The _ keyis used toset thezero 6 - volt , type J alkaline battery . Install the battery degree point . with the contact end down and the " + " terminal Blade Tension - Displays the blade size for which the towards the left . Push the battery down and back tension has been adjusted . until the top edge of the battery is caught under the ribs in the compartment . Do not force the Blade Speed - Displays the speed of the blade in battery . It if doesn't push in easily , remove the surface feet per minute ( FPM ) . battery and check that it is positioned correctly . NOTE : The function being displayed is indicated by 2 . Reinstall battery cover by inserting the tabs on the an abbreviated name of the function in the left hand lower edge of the cover into the mounting holes in the area of the display ; either BEV , TEN , or FPM . control and pushing the cover into position . 24
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FUNCTION KEYS key . b . Press the _ E . _ - - _ key , then the . _ , s _ j The five keys located to the right of the display are the function keys . They are : c . Display should read : F _ v ' U - . U'i 2 . Selecting Blade Tension io . _ o _ - - Turns the display " On " or " Off " n a . Press the IoF _ . IQFk _ e ! y if display is off . _ j - - Selects the Bevel Angle display b . Press the _ T , . key . i - _ . _ - j - Selects the Blade Tension display E c . The digital display will show one of seven _ p _ - Selects the Blade Speed display tension settings . Turn the tension knob until the correct read - out appears for the blade or - - Sets the Bevel Angle to Zero sanding belt you have selected . NOTE : In order to extend battery life the display will Read - out i Indicates correct tension for : shut off approximately five ( 5 ) minutes after the last L Loose - no tension key was pressed . S Sanding Belt . 125 1 / 8 " blade . 250 1 / 4 " blade . 375 3 / 8 " blade . 500 1 / 2 " blade E Overtensioned 3 . Blade Speed The digital display will read out one of two starting speeds , depending on where the motor belt is positioned on the pulleys . The two starting speeds are 3000 FPM and 1500 FPM . The speed ranges for each starting point are : 3000 1500 2800 1400 * 2600 ' 1300 2400 1200 2200 1100 2OOO 1000 The band saw motor wilt stall if the blade speed drops two steps * below operating speed , USING THE ELECTRONIC INDICATOR NOTE : It is important to maintain maximum SYSTEM cutting efficiency by keeping the blade speed as 1 . Setting the Bevel Angle Reference Point . fast as possible . Do not feed the work piece too rapidly , tt will overload the motor and stall the Whenever the battery is installed or a new zero blade , point is desired , it is necessary to set the zero reference . Normally the zero reference is set with the blade vertical to the table . When the blade is in the desired position for the zero point do the following . a . Press the IONIOIFI ¢ key if display is off . 25
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ALL MODELS INSTALLING THE BLADE WARNING : TO AVOID INJURY FROM ACCIDENTAL STARTING , MAKE SURE THE POWER CORD IS UNPLUGGED BEFORE REMOVING ANY PART . IGNUGARD FROM THE SAW . 1 . Remove the blade guard by loosening the two ( 2 ) mounting screws with a phillips screwdriver and lifting the blade guard upward . 2 . Loosen the upper blade guide assembly and | _ . j LOCK KNOB lower to approximately 3 inches above rear table and retighten lock knob . This is necessary to make adjustments to blade guide and back up roller bearing . Jrt [ , t ] I 3 . Loosen the two capscrews that lock the upper blade guides using a 1 / 8 - inch hex " L , ' wrench and separate them about 1 / 8 - inch . Repeat the BLADE GUIDE same step for the lower blade guides . CAPSCREWS 26
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UPPERBLADE tl tr GU , DsEuPPO . TII _ l - L 4 . Loosen the setscrew which locks the blade guide support and push the support all the way back . SETSCREW _ Repeat for lower blade guide support . " < _ - _ - " _ , J / l [ I L . U ql I ' 1 GUIDE SUPPORT _ - - - _ - - _ - - ' = _ SETSCREW 5 . Loosen the setscrew which locks the upper back _ f UPPER BACKUP up bearing and push the bearing all the way back . Repeat procedure for lower back up bear - ing . BEAR NG SETSCRE _ LOWER BACKUP BEARING SETSCREW WARNING : TO AVOID SERIOUS EYE INJURY OR SCRAPES IF THE BLADE SHOULD SUDDENLY BLADE CENTERED ON RUBBER TIRE UNCOIL , WEAR SAFETY GOGGLES . CAREFULLY UNCOIL THE BLADE HOLDING IT AT ARMS LENGTH . 6 . Uncoil the blade . 7 . Place the blade over the wheels with the teeth pointing downwards toward the table as shown . Make sure the blade is between the blade guides and is in the center of the rubber tires . NOTE : If the blade wi ! t not reach around both wheels , lower the upper wheel by turning the tension knob counterclockwise . 27
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MODEL 113.248210 & 113.248320 ALIGNING THE BLADE AND BLADE GUIDE ASSEMBLIES This band saw comes equipped with a 1 / 4 - inch blade , This band saw can be used with blades of width from 1 / 8 - inch to 1 / 2 - inch . The align merit steps must be followed for proper tension , blade guide , and bearing adjustments for each different blade . Refer to the blade usage section for the recom - mended blade size for best results during most band saw operations . NOTE : It is critical to the life of the blade that the following steps are followed . Premature blade breakage wilt result if these steps are omitted . 1A . Turn the tension knob until the tension scale indi - cates 1 / 4 - inch position . This will set the correct ten - sion for a lt4 - inch blade . WARNING : TO AVOID INJURY FROM UNEX - PECTED STARTING OR ELECTRICAL SHOCK , DO NOT PLUG THE SAW IN . THE POWER CORD MUST REMAIN UNPLUGGED WHEN - EVER YOU ARE WORKING ON THE SAW . MODEL 113.248440 & 113.248510 ALIGNING THE BLADE AND BLADE GUIDE ASSEMBLIES This band saw comes equipped with a 1 / 4 - inch biade . This band saw can be used with blades o . f width from 1 / 8 - inch to 1 / 2 - inch . The alignment steps must be followed for proper tension , blade guide , and bearing adjustments for each different blade . Refer to the blade usage section for the recom - mended blade size for best results during most band saw operations . NOTE : It is critical to the life of the blade that the following steps are followed . Premature blade breakage wilt result if these steps are omitted . lB . Turn on the digital display and push the key . Turn the tension knob until the display reads . 250 , Turn the tension knob one additional turn , This wilt set the correct tension for 1 / 4 - inch blade . WARNING : TO AVOID INJURY FROM UNEX - PECTED STARTING OR ELECTRICAL SHOCK , DO NOT PLUG THE SAW IN . THE POWER CORD MUST REMAIN UNPLUGGED WHEN - EVER YOU ARE WORKING ON THE SAW . 28
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ALL MODELS 2 . Turn the upper wheel by hand a few times andre notice if the blade remains in the center of the ti on the top wheel . TRACKING ADJUSTMENT SCREW If the blade moves away from the center of the tire while you are turning it , the blade is not tracking properly . The top wheel shaft is hinged so the blade can be tracked . Tilt the wheel by turning the tracking adjustment screw using a medium screw driver . ( See illustration . ) a . If the bladel moves toward the front of the band saw : Turn the tracking adjustment screw clockwise about 1 / 4 of a turn , as though you were tightening it . b . If the blade moves toward the back of the band saw : Turn the tracking adjustment screw counter - clockwise about 1 / 4 of a turn as though you were loosening it . c . Check adjustment by turning wheel by hand . 3 . The upper and lower blade guides support the blade and keep it from twisting during operation . Adjust blade guide support whenever blades are changed or replaced with a different width . 4 . Push the blade guide support toward the blade and adjust the blade guides so they are about 1 / 32 - inch from the deepest part of the blade teeth . This deep part is called a gullet . Tighten the set screw locking the blade guide support . Turn the upper wheel , by hand , checking the position of the blade guide support . NOTE : Letting the blade teeth hit the blade BLADE GUIDE guides while using the band saw will ruin the GULLET blade . The set of the teeth and the sharpened edge of the teeth would be damaged . Proper adjustment of the upper and lower blade guide assemblies will prevent this from happening . Repeat procedu re for lower blade guide support . BL 5 . Slide the two blade guides evenly against the BEARING sides of the blade . Do not push the blade guides or pinch the blade guides against the blade . Rotate the upper wheel by hand so the blade travels downward . This leaves proper space for blade . Make sure one guide is not further from the blade than the other . Tighten both setscrews with a 1 / 8 - inch hex " L " wrench , Repeat proce - dure for lower blade guides . NOTE : The backup bearings support the blade from the rear and will spin when the blade is BLADE GUIDE BLADE GUIDE pushed against them while you are cutting , As soon as you stop cutting , the bearings should stop spinning . 29
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ALL MODELS 6 . To insure the backup bearing is properly sup - I - - - - " " ° ° I I porting the blade , push the bearing toward the blade until it almost touches it . Turn the upper wheel , by hand , checking the backup bearing to make sure it is not turning . If the bearing is turning the blade is too close . Move bearing slightly away from blade and tighten set screw with 1 / 8 " hex " L " wrench . Turn upper wheel and recheck the bearing . Adjust again if necessary . 7 . Repeat procedure for lower backup bearing . 8 . Turn upper wheel by hand and check the blade guides and backup bearings to make sure they are adjusted correctly . Make any readjustments if necessary . 9 . Install blade guard and tighten with phillips screw - driver . ( See illustration , page 26 . ) FRONTCOYER 10 . Install the front cover . Rest top edge of cover on two latch springs along the top edge of back cover . Swing cover down into position , engaging the three other latch springs . Push the front SPRING cover into position on the back cover . Check that the lip on the front cover completely overlaps the lip on the rear cover . _ 1 / 4 - 20 x 5 / 8 MOUNTING THE FRONT TABLE _ WASHER HEAD _ ' _ SCREW 1 . Turn front table over . Locate the two ( 2 ) latch , _ _ ' - _ ' " _ ALIGNMENT springs , two ( 2 ) alignment springs , and the four , , t ATOS . . . . NG ( 4 ) 1 / 4 - 20 x 5 / 8 hex washer head thread forming screws . 2 . Install the two latch springs on the front table as illustrated using a 3 / 8 - inch wrench or socket . Install the two alignment springs on the front table as illustrated using a 3 ! 8 - inch wrench or _ FRONT TABLE socket . 3O
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3 . Locate the two ( 2 ) oval point setscrews 1 / 4 - 20 x 1 / 2 and use an 1 / 8 - inch hex " L " wrench to install _ . / / HEX " L " WRENCH in the two holes , as illustrated , but do not allow j - 1 / 4 - 20X1 / 2 the screws to extend beyond the underside of the I / / OVAL POINT table . fSETSCREW FRONT TABLE / _ TABLE LATCH LARGE 4 . Locate thetwo ( 2 ) table latches , two ( 2 ) 3 / 8 " long Phil - WASHER ON RIGHT SIDE ONLY lips head self tapping screws , two ( 2 ) small washers , and one ( 1 ) large washer . WASHER 5 . Place front table latch through slot on right side of bandsaw frame . \ I TABLE LATCH 6 . Tilt top of front table latch slightly forward and place large washer between bracket and bandsaw frame . PHILLIPS HEAD 7 . Place self tapping screw through small washer and SELF TAPPING SCREW attach to table latch . Do not completely tighten screw . 8 . Attach left side table latch with self tapping screw and washer as shown . BASE PHILLIPS HEAD SELFTAPPING SCREW ASSEMBLE WITH LATCH TO HIGHEST ADJUSTING POSITION I - 1 / 4 - 20 X 1 _ J _ _ HEAD CAPSCREW 9 . Locate the table alignment key and the two ( 2 ) 1 / 4 - 20x I low head capscrews , Installthe key under the rear table miter gage slot and install the two screws but do not tighten at this time . TABLE AL : GNMENT KEY 31
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ALL MODELS 10 . Mount the front table to the base as follows : FRONT TABLE a . Makesurefronttablelatchesarepositioned upas high as they will go . b . Hold the front edge of the table . Position the rear edge of the table so that the two flat springs slip under the two tabs on the rear table . c . Line up the miter gage slots in the front and rear tables . d . Push the front edge of the table backward and downward until the table snaps into position . SQUARING THE BLADE TO THE TABLE WARNING : TO AVOID INJURY FROM UNEXPECTED STARTING , MAKE SURE POWER CORD IS UN - PLUGGED BEFORE MAKING ADJUSTMENTS TO BANDSAW PARTS . To assu re repeatability and accuracy , it is important to square the blade to the table and adjust the 0 ° position stop . This will guarantee that the blade wi II return to the square position after the head has been moved for a bevel cut . I _ , il l ir , / 1 . Locate the 1 / 4 - 20 x 1 / 2 oval point setscrew and use an 1 / 8 - inch hex " L " wrench to install it in the 0 ° STOP SETSCREW i _ / _ / " hole located at the left front of the rear table . - The setscrew has a lock patch that will make it hard to turn . 2 . Slide the upper blade guard to its top most position and tighten knob . 3 . Release bevel lock by pulling out bevel lock knob under left front edge of table . 4 . Place a combination square on the table against the blade . Adjust the position of the blade to the table by turning the handwheel . When the blade is flush against the combination square lock the bevel lock knob . Use a 1 / 8 - inch hex " ' L " wrench to set the 0 ° stop . Turn screw until it makes contact with the frame . 5 . Unlock bevel lock , bevel the blade , then return to 0 ° position . Push in bevel lock knob and recheck blade to make sure it is square to the table . NOTE : The combination square must be " true " - - see the beginning of the unpacking and checking contents section for checking the combination square procedure . 32
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ADJUSTING FRONT TABLE 1 . Adjust the front table so it is the same height as the rear table as follows : a , Lay a straight edge across front table to rear table . b . Gentlytap the fronttable down until it is in line with the rear table , c . Tighten the Phillips head self tapping screw once the front table is in the correct position . d . If necessary adjust the two ( 2 ) oval point set screws ( see Step 3 ) as needed to help line up the TABLE LEVELING table . SETSCREWS e . Both the left and right sides of the front table should be adjusted simultaneously . 2 , To keep the miter gage grooves in line , use a flat blade screwdriver against the head of one of the low head capscrews in the miter gage groove to force the table alignment key firmly forward intothe notch in the front table . 3 . While holding the alignment key into the notch , tighten theother capscrew . Removethe screwdriver and tighten the remaining screw . Check that the miter gage grooves line up , 4 . Check the operation of springs and tabs by remov - ing the front table and reinstalling . Removethetable by lifting up on two spring tabs under front edge of the table until springs are free , then pulling forward . 33
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location and function of controls ALL MODELS ON - OFF SWITCH NOTE : The On - Off switch has a locking feature . This featu re is intended to help prevent unauthorized and possibly hazardous use by children and others . 1 . Insert yellow key into switch . 2 . To turn on , insert finger under end of red switch lever and pull end out . 3 . To turn off switch , push red lever in towards the base . 4 WARNING : The locking feature provided is to help prevent unauthorized use of your saw . Always remove the yellow key and keep it in a safe place . To remove yellow key , hold thumb on the end of red lever to keep switch in " Off " position and pull yellow key straight out . 3 / MODEL 113.248210 & 113,248320 TILTING HEAD FOR BEVEL CUT 1 . Unlock bevel lock by pulling outon knob located under the left front edge of the table : 2 . Turn handwheel counter - clockwise to increase the tilt angle of the blade . The bevel scale printed on the front cover shows the approximate angle and is read at table level . 3 . Lock the bevel lock by pushing in on knob until it is fully seated when desired bevel angle is reached . BEVEL SCALE BEVEL LOCK KNOB HANDWHEEL 34
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MODEL 113.248440 & 113.248510 TILTING HEAD FOR BEVEL CUT 1 , Unlock bevel lock by pulling outon knob located under the left front edge of the table , 2 . Turn handwhee4 counter - clockwise to increase the tilt angle of the blade . The digital display will read out the angle of the blade to the table . 3 . Lock the bevel lock by pushing in on knob until it is fully seated when desired bevel angle is reached . BEVEL LOCK HANDWHEf ELECTRONIC DISPLAY PANEL ALL MODELS MOUNTING FRAME BEVEL LOCK ADJUSTING BEVEL LOCK KNOB • KNOB F The bevel lock knob is factory adjusted and set , If after repeated use it becomes necessary to adjust : 1 . Pull the bevel lock foward and bevel the band saw to 25 degrees . 2 . Use a 9 / 16 - inch wrench or socket to adjust the locking nut behind the band saw mdunting frame . Turn nut clockwise to tighten . LOCKNUT 3 . Recheck bevel lock knob and readjust if neces - sa ry . HANDWHEEL 35
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basic band saw operation ALL MODELS WARNING : FOR YOUR SAFETY , COMPLY WITH Operation Recommended Blade Size ALL THE SAFETY INSTRUCTIONS ON PAGES 3 - 5 ( Inches ) BEFORE USING THE BAND SAW . Cross Cutting 1 / 4 , 3 / 8 , 1 / 2 Ripping 1 / 2 A band saw is basically a " curve cutting " machine . It Mitering 1 / 4 , 3 / 8 , 1 / 2 is not capable of doing inside cutting . Beveling 1 / 4 , 3 / 8 , 1 / 2 Your Craftsman Band Saw is not only capable of the Compound Cutting 1 / 4 , 3 / 8 , 1 / 2 usual band saw operations , but it can be converted Circle Cutting See Chart Below into a sander as well . You can finish wood , certain Resawing 1 / 2 compositions and plastics . Curve Cutting 1 / 8 , 1 / 4 It is also used for straight - line cutting operations such as crosscutting , ripping , mitering , beveling , compound cutting , and resawing . BLADE SELECTION GUIDE FOR MINIMUM CIRCLE CUTTING CIRCLE CUTTING t . Adjust the upper guides to just clear the work - piece . 2 . Use both hands while feeding the work into the blade . Hold the workpiece firmly against the table . Use gentle pressure , and do not force the work , but allow the blade to cut . 2 112 " D CIRCLE DIM . 3 . The smallest diameter that can be cut out is BLADE SIZE determined by the width of the blade . For example , a 1 / 4 - inch wide blade will cut a mini - mum diameter of approximately 1 - 1 / 2 - inch ( see chart ) . SAWDUST COLLECTION 1 . There is an opening provided in the rear of the bottom cover to attach a 2 - 1 / 2 - inch hose from a wet / dry vac to control sawdust . SAWDUST COLLECTION OPENING 36
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INSTALLING SANDING ATTACHMENT WARNING : TO AVOID INJURY FROM UNEXPECTED STARTING , MAKE SURE POWER CORD IS UNPLUG - GED BEFORE MAKING ADJUSTMENTS TO BAND - SAW PARTS . NOTE : The sanding bett cuts very rapidly . Practice with some scraps of wood first before you attempt to sand your actual workpiece . 1 . To install the sanding belt and sanding platen , remove the front table , front cover , blade guard , and the blade . 2 . Use a 1 / 8 - inch hex " L " wrench and remove the upper and lower right blade guides . The mount - ing screw used for the upper blade guide will be used to hold the sanding platen in place . 3 . Loosen the setscrews that hold the upper and lower backup bearings in place and push the bearings all the way back _ Tighten setscrews so bearings will remain . 4 . Slide the sanding platen into the blade slot in the table and fasten to the upper blade guide assembly where the right blade guide mounts . It may be necessary to loosen the left blade guide and slide it backwards until platen is in place . 5 , Slide the upper left blade guide towards the sanding platen and tighten mounting screw securely . 6 . Slide the lower teft blade guide towards the sanding platen until the platen rests 1 / 8 - inch away from the right edge of the slot in the work table , SANDING PLATEN , Ii I INSTALLING THE SANDING BELT ' % . i _ ii 1 . Install the sanding belt and adjust tension to the sanding position . ( The letter " S " on the scale . ) 2 . Rotate the upper wheel by hand ( clockwise ) to check the sanding belt tracking . Adjust tracking SANDING if necessary . ( Reference the blade tracking sec - BELT tion for tracking procedure . ) 3 . After tracking the sanding belt if the belt and the ! 1 - ' 2 platen do not align loosen the upper blade guide support and slide the support in or out to align . Then tighten set screws to hold support and platen in place , it may also be necessary to adjust the lower blade guide support to align the blade guide with the sanding platen . NOTE : A new sanding belt will stretch with use , so check the tension often .
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Sears recommends the following Accessories Caster Set for Leg Set . . . . . . . . . . . 9 - 22222 , 9 - 22221 Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 29929 Hold - Down Clamp for Miter Gauge . . . . . . . 9 - 29928 Stop - Rods for Miter Gauge . . . . . . . . . . . . . . 9 - 29924 Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 23402 Blades and Sanding Belts . . . . . . . . . . . . See Catalog Circle Cutting Attachment . . . . . . . . . . . . . . . 9 - 23411 Power Tool Know How Handbooks Radial Saw ( includes band saw section ) . , 9 - 2917 Table Saw ( includes band saw section ) . . . 9 - 2918 Sears may recommend other accessories net listed in the manual . See your nearest Sears store or Catalog department for other accessories . Do not use any accessory unless you have received and read complete instructions for its use . maintenance ALL MODELS ADJUSTING THE UPPER BLADE GUIDE WARNING : FOR YOUR OWN SAFETY , TURN SWITCH " OFF " AND REMOVE PLUG FROM POWER TRAVEL SOURCE OUTLET BEFORE MAINTAINING OR If the upper guide bar will not move up and down LUBRICATING YOUR BAND SAW . easily or falls when the lock knob is loosened , the Tires following adjustment should be performed . 1 . Remove the Guide Bar Lock Knob and the Pitch and sawdust that build up on the tires should be removed with a stiff brush or scraped off with a washer which is under it . piece of wood . 2 . Using a 7 / 16 " socket or wrench , tighten the nut CAUTION : To avoid damaging the tires do not use a which is under the washer to just tight . sharp knife or any kind of solvent . 3 . Then loosen the same nut 1 turn . When the tires become worn they should be replaced . 4 . Move the guide bar up and down to check for When replacing the tires , stretch them around the smooth movement while still holding its position wheels but do not glue them on . when released . 5 . Make further adjustments to the nut as required ADJUSTING BAND SAW BEVEL TRAVEL to get the guide bar to move smoothly and hold If the band saw will not hold its position when at a its position when released . bevel angle , and before the bevel look is locked , or if 6 . Reinstafl the washer and Guide Bar Lock Knob . it is difficult to change the bevel angle , an adjustment is necessary to correct the force required to bevel General Maintenance the band saw . Keep your band saw clean . Remove the sawdust To adjust the force required to bevel the band saw , from the inside . Vacuum or blow out frequently . locate the three ( 3 ) capscrews holding the frame to the motor mount . The capscrews are located in the Do not allow filth to build up on the table , the guides recessed area behind the hub of the lower wheel at orthe back - up bearings . Clean them with Craftsman the 2 o'clock , 6 o'clock , and 10 o'clock positions . Use Gum and Pitch Remover . a 3 / 16 - inch hexagonal " L " wrench that has a 4 - inch CAUTION : Do not immerse the backup bearings in leg , reach between the spokes of the lower wheel to the gum and pitch remover . the capscrews . Adjust the capscrews equally until the bevel action is smooth and the saw wilt hold its Put a thin coat of paste wax on the table so that the position before the bevel lock is locked . wood slides easily while cutting . 38
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Light Bulb To replace the light bulb remove the front cover . Use WIRE CONNECTOR a phillips screwdriver to remove the lens and replace ( 3 REO ) - - - _ BLACK the bulb . The light bulb is a 25 watt bayonet mount bulb . SWITCH " _ k / F - LAMP CORD Motor Frequently blow or vacuum out any sawdust from the motor , Follow lubrication instruction on the motor label . / / _ r _ JJ . ] 1 " _ - - - - WHITE WARNING : TO AVOID EYE INJURY FROM BLOW - CORD W ! PLUG _ / " I I € ING DEBRIS , WEAR SAFETY GOGGLES WHEN BLOWING OUT SAWDUST . GRE _ NHI - - _ E _ _ L _ MOTOR CORD WARNING : TO AVOID ELECTROCUTION OR FIRE , IMMEDIATELY REPLACE A WORN , CUT , OR BLACK _ DAMAGED POWER CORD . Lubrication WIRING DIAGRAM All of the ball bearings are packed with grease at the factory . They require no further lubrication . trouble shooting ALL MODELS WARNING : FOR YOUR OWN SAFETY , TURN SWITCH " OFF " AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING YOUR BAND SAW / SANDER . TROUBLE PROBABLE CAUSE REMEDY Blade does not run in 1 . Not tracking properly . 1 . Adjust tracking , see Assembly Section , I " Installing the Blade . " the approximate center of the upper wheel . 1 . Lower wheel not 1 , Reposition the wheel by loosening setscrew Blade does not run in and slide wheel in or out to allow blade to run positioned correctly on the approximate center in center of wheel . shaft . of the lower wheel . Belt too loose . 1 , Adjust belt tension , see Assembly Section 1 , Band Saw slows down " Installing and Aligning the Belt . " when cutting . 2 . Cutting too small a radius 2 . Stop feeding , and back up the material slightly , until the band saw speeds up . Duil blade . 3 . 3 . Replace blade . 4 . Overloading motor , i 4 . Slow down , trying to cut too fast . Too much tension on 1 . Adjust tension . See Getting To Know Your 1 . Blades breaking . Band Saw , blade . 2 . Kink in blade caused by 2 . Use correct cutting technique . See Basic cutting too small a radius Band Saw Operation Section . or turning the material I too fast when cutting . Blade guides set too close 1 . Adjust upper and lower blade guides . See Blade dulls too quickly . to teeth . Assembly Section " Installing the Blade . " 2 . Cutting incorrect material . Too much tension on - 11 Adjust according to " Installing and Aligning { r Band saw vibrates . motor belt . Poly " V " E _ e _ t " section . 39
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trouble shooting - - motor ALL MODELS NOTE : Motors used on wood - working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or " vacuumed " frequently to prevent interference with normal motor ventilation and proper operation of the centrifugally - operated starting switch . TROUBLE PROBABLE CAUSE REMEDY Excessive noise . 1 . Motor . 1 . Have motor checked by qualified service technician . Repair service is available at your nearest Sears store . 1 . Circuit overloaded with Motor tails to develop 1 . Do not use other appliances or motors on full power . NOTE : lights , appliances and same circuit when using the saw . other motors . LOW VOLTAGE : ( Power output of motor Undersize wires or circuit decreases rapidly with 2 . Increase wire sizes , or reduce length of wiring . decrease in voltage at too long . See " Motor Specifications and Electrical motor terminals , For Requirements " section . example , a reduction of General overloading of 3 . Request a voltage check from the power 10 % in voltage causes power company company . a reduction of 19 % in facilities . maximum power output of which the motor is capable , and a reduction of 20 % in voltage causes a reduction of 36 % in maximum power output . ) Motor starts slowly 1 . Low voltage . 1 . Request voltage check from the power or fails to come up company _ Check size of circuit wiring . to full speed . 2 . Windings burned out 2 . Have motor repaired or replaced . or open . 3 . Blow out sawdust from motor . Have motor 3 . Starting switch not operating . repaired . 1 . Feed work slower into blade . Motor overheats . 1 . Motor overloaded . 2 . Clean out sawdust to provide normal air 2 . Improper cooling ( Air circulation restricted circulation through motor . See " Maintenance and Lubrication " section . through motor due ton _ sawdust accumulatio 1 . Burned switch contacts 1 . Have switch replaced and request a voltage Starting switch in check from the power company . motor will not operate . ( due to extended hold - in periods caused by low line voltage _ etc . ) 2 . Shorted capacitor . 2 . Have capacitor tested and replace if defective . 3 . Loose or broken 3 . Have wiring checked and repaired . connections . Motor stalls 1 . Starting switch not 1 . Have switch replaced . operating . ( resulting in blown 2 . Voltage too low to permit 2 . Request voltage check from the power fuses or tripped motor to reach operating company . circuit breakers ) . speed . 3 . Fuses or circuit breakers 3 . Install proper size fuses or circuit breakers . do not have sufficient capacity . Feed work slower into blade _ . . . . . . . . . 1 . 1 . Motor overloaded . Frequent opening of 2 . 2 . Fuses or circuit breakers Install proper size fuses or circuit breakers . fuses or circuit do not have sufficient Check : that wiring will handle load . breakers . capacity . 3 . Have switch replaced . Blow out sawdust . 3 . Starting switch not operating ( motor does not reach speed ) . 40
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trouble shooting - - electronics MODEL 113.248440 & 113.248510 PROBABLE CAUSE PROBLEM SUGGESTED CORRECTIVE ACTION I . . . . . . . . . . _ . . . . . . - - . . . . . _ _ . . . . . . - - H No display when 1 . Battery incorrectly - Adjust battery position in compartment . installed or missing . - Install battery . is pressed . 2 . Battery contacts dirty - Clean battery contacts . or corroded . 3 . Battery dead . - Replace battery Battery is 6 volt , size J , ! alkaline type . , 4 . Digital display failure . - Have electronics checked by qualified technician . Repair service available at nearest Sears Store . - - 1 . Normal display when - No action required . Display shows battery is first installed in 1 unit . I 2 . Bevel display was not - Follow procedure for setting bevel reference ref - set . point in this manual . 3 . Poor battery contact to - Clean battery contacts . Adjust battery position indicator display leads in compartment . causing intermittent power to display . - Have electronics checked by qualified service 4 . Digital display failure . technician . Repair service available at nearest Sears store . Display dim . 1 . Low battery voltage . - Replace battery . Battery is 6 volt , size J . alkaline type . 2 . Temperature below 32 ° F . - Allow saw to warm above 32 ° F . Display dark . 1 . Temperature above 120 ° F . - Allow saw to cool below 120 ° F . Display blanks after 1 . Normal . - Press IO " _ OF _ ] key . Display should return . a few minutes . Display shows 1 . Head tilted too rapidly - Reset bevel zero reference . for digital display to monitor . cFF , : EEl i _ Have electronics checked by qualified Display will reset to 1 . Encoder or digital i technician , Repair service available at nearest display defective . zero but immediatelyis shows when bevel Sears store . moved , I EEEEI - Select bevel function . Display does not 1 . Wrong display function selected . change when bevel is moved . - Have electronics checked by qualified 2 . Encoder or digital technician . Repair service available at nearest display defective . Sears store . - Have electronics checked by qualified 3 . Rib on lower slide technician . Repair service available at nearest not engaging encoder . Sears store . 41
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trouble shooting - - - electronics MODEL 113.248440 & 113.2485t 0 PROBABLE CAUSE SUGGESTED CORRECTIVE ACTION PROBLEM - Select FPM function . Display does not 1 . Wrong display function selected . change when blade speed is changed . 2 . Encoder or digital - Have electronics checked by qualified display defective . technician . Repair service available at nearest Sears store . - Normal . Display changes back 1 . Slight variations in and forth between in blade speed . 3000 & 2800 in fpm function . Display does not 1 . Wrong display function - Select _ function . selected . change when blade tension is changed . - Have electronics checked by qualified 2 . Encoder or digital display defective . technician . Repair service available at nearest Sears store . 3 . Encoder not engaged - Engage tab of actuator with encoder . with tab on actuator . - Normal . Reduce blade tension . Blade too tight . Display shows 1 in tension function . ! E 1 42
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repair parts PARTS LIST FOR CRAFTSMAN 12 - INCH BAND SAW MODEL NO'S . 113.248210 , 113.248320 & 113.248440 \ 3 3 4 3 89 \ 7 Always order by Part Number - - Not by Key Number Part Key No . No . Description 1 818213 Leg 2 818163 Channel , Leg 3 815909 Stiffener , Lower 4 818170 Bracket , Leg 5 STD541237 * Nut , Hex Jam 3J8 - 16 6 803835 - 1 Foot , Leveling 7 Screw Truss Hd . 1 / 4 - 20 x 112 805589 - 5 8 STD551225 * Lockwasher , Int . 1 / 4 9 STD541025 * Nut , 1 / 4 - 20 507968 Bag of Loose Parts ( Not . _ lls . ) * Standard Hardware Item may be Purchased Locally .
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18 19 t7 3 64 2 33 34 35 / \ \ \ 37 \ 47 45 44 _ , _ 46 38 3 ; ' 63 36 34 38 37 FIGURE 2
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PARTS LIST FOR CRAFTSMAN 12 - INCH BAND SAW MODEL NO'S . 113.248210 , 113.248320 , 113.248440 & 113.248510 Always order by Part Number - - Not by Key Number FIGURE 2 - - DRIVE ASSEMBLY PARTS Key Part Key Part No . No . No , No . Description Description 1 507830 Cover , Front w / Label 32 816362 Slide Assembly , Lower 33 816356 2 9 - 26595 Shaft , Bearing Support 1 - Blade , Band Saw 3 41815 Tire 34 816365 Support , Guide 35 STD502502 * Screw Soc . Set 1 / 4 - 20 x 1 / 4 4 816600 Screw , SI . Hd . Set 5 / 16 - 18 x 2 - 1 / 8 36 808819 - 1 Ring , Retaining 37 816379 5 STD582062 Guide , Blade * Ring , Retaining 5 / 8 38 60334 Screw , Socket Button 6 41711 Washer , Spring 7 805034 Cap No . 10 - 32 x 3 / 4 Bearing , Ball 39 60416 8 816419 - 2 Wheel , Upper - kRing , Retaining 5 / 16 40 STD315485 9 38879 * Bearing , Ball Ring , Retaining 1 - 3 / 8 41 818000 Guide , Lower slide 10 STD541431 * Nut , Lock 5 / 16 - 18 42 816273 Screw , Truss Hd . 1 / 4 - 20 x 1 / 2 11 STD551031 * Washer , 21 / 64 x 5 / 8 x ! 132 43 815865 - 2 Screw , Hex Wash Hal . 12 816364 Support Assembly , 1 / 4 - 20 x 5 / 8 Upper Wheel 44 816387 13 816446 Shaft , Lower Wheel Screw , Blade Tension 45 STD580103 3 / 8 - 16 x 10 - 1 / 4 * Key , 3 / 16 Sq . x 15116 46 STD315238 14 816437 Knob , Blade Tension * Bearing , Ball 47 69059 Wheel , Drive 15 816350 Plate , Support 48 816349 Follower 16 808380 - 5 Screw , Pan Hd . 49 816358 Nut , Heavy Square 3 / 8 - 16 Plastite # 8 x 3 / 4 Frame 50 816599 AActuator , Tension 17 816433 51 816377 Indicator , Tension 18 816453 Plate , Pivot Support 52 STD551037 * Washer , . 380 x . 750 x . 03 19 STD533110 * Bolt , Carriage High Strength 53 816353 5 / 16 - 18 x 1 Spring , Blade Tension 54 816406 20 816464 AEncoder , Spd . / Ten . Latch , Cover 55 816393 , , Cord , Sensor 21 816429 Cover , Rear 56 STD510807 22 808447 - 2 * Screw , Pan Hd . Ty " T " Washer , Wave 3 / 8 x 3 / 4 x . 016 8 - 32 x 3 / 4 23 60128 Washer , 17 / 64 x 5 / 8 x 1 / 32 57 816363 Slide Assembly , Upper 24 STD541425 * Nut , Lock 1 / 4 58 816361 Lock , Slide 25 i 805552 - 20 Washer 17 / 64 x 1x 1116 59 109093 Bolt , Carriage 1 / 4 - 20 x 1 - 3 / 4 26 816435 Knob , 1 / 4 - 20 60 813786 - 2 Screw , Pan Cross Hd . 27 816444 Socket , Light 28 808335 - 2 Retainer Type " TT " No . 8 - 32 x 5 / 8 61 816388 Guard , Blade 29 STD372252 * Bulb , Light 62 9 - 22361 30 816380 Lens 1 " Belt , Sanding 1 / 2 x 80 31 808380 - 1 63 816368 Platen , Sanding Screw , Pan Hd . 64 816606 = = Scale , Bevel Plastite # 6 x 3t8 5O8014 Bag of Loose Parts ( Not Ills . ) - - SP5292 Owners Manual ( Not Ills . ) * Standard Hardware Item may be Purchased Locally . 1 - Stock Item - - May be secured through the Hardware Department of most Sears Retail Stores or Catalog Order Houses . If this part is removed , discard and replace with a new push nut . AMode1113 . 248440 and 113.248510 . = = Model 113.248210 and 113.248320 . 45
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PARTS LIST FOR CRAFTSMAN 12 - INCH BAND SAW MODEL NO'S . 113.248210,113.248320 , 113.248440 & 113.248510 5 17 16 14 18 5 f9 28 \ 23 46
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PARTS LIST FOR CRAFTSMAN 12 - INCH BAND SAW MODEL NO'S . 113.248210 , 113.248320 , 113.248440 & 113.248510 Always order by Part Number - - Not by Key Number FIGURE 3mBASE COMPONENTS Key Part Key I Part i No . No . No . No . Description Description 1 816421 23 818391 Table , Rear B _ , Base Assembly 24 816403 ( Model 113.248210 only ) Box , Switch 2 816420 mOATable , Rear 25 STD541110 * Nut , Hex 10 - 32 3 806036 - 2 26 STD611005 Screw , Locking Set * Screw , Pan Hd . TyAB 1 / 4 - 20 x 1 / 2 10 x1 / 2 Cover Base 816423 ( Model 113.248210 only ) 27 STD551012 ( Model 113.248210 only ) * Washer , Large 7 / 32 x 1x 5 815868 1 / 16 Relief , Strain 6 810214 - 2 28 818777 Screw , Low Hd . Cap Latch , Table 1 / 4 - 20 x 5 / 8 29 816113 Switch , Locking 7 816371 30 808380 - 2 Key , Table Alignment Screw , Pan Hd . Plastite 8 62204 # 8 x 3 / 8 Clip , Cord 9 STD522505 31 818569 Gasket * Screw , Hex Wash Hd . 1 / 4 - 20 x 1 / 2 32 STD51 ! 105 * Screw , Pan Cross 10 - 32 x 1 / 2 10 816372 Plate , Cover 33 9 - 22256 11 816333 - 2 1 - Key , Switch Screw , Pan Hd . Type " TT " 10 - 32 x 3 / 8 34 STD551010 * Washer , Small 13 / 64 x 5 / 8 x 12 STD551210 1t32 * Lockwasher , Int . # 10 13 169123 - 12 35 818193 Relief , Strain Cap , Trim , L . H . 14 816448 36 STD363569 Cord , w / Plug IA - A - Battery 15 816436 37 816376 i _ , Lid Battery Cord , Switch 16 STD375006 38 816404 IAControl , Band Saw * Connector , Wire 39 818192 17 816888 Cap , Trim R . H . Cord , Motor 18 816434 Table , Front 4O STD551206 IA * Lockwasher , Internal # 6 t9 816417 41 808380 - 1 Cover , Bottom iAScrew , Pan Hd . Plastite 20 818529 # 6 x 3t8 Spring , Table Latch 21 816370 42 60419 Screw , Pan Hd . Plastite Spring , Table Alignment 22 815865 - 2 # 8 x t / 2 Screw , Hex Washer Hd . 507741 Bag of Loose Parts Type " TT " 1 / 4 - 20 x 518 23 818390 ( Not Ills . ) Base Asserpbly Model ( 113.248210 & 113.248320 ) I _ Can also use these battery numbers : * Standard Hardware Item may be Purchased Locally . AMode1113 . 248440 Only Eveready # 539 OMode1113 . 248320 Only Rayovac # 867 Duracel # 7K67 = = Model113 . 248510 Only 1 - Stock Item - - May be secured through the Hardware Department of Most Sears Retail Stores or Catalog Order Houses . 47
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PARTS LIST FOR CRAFTSMAN 12 - INCH BAND SAW MODEL NO'S . 113.248210,113.248320,113.248440 & 113.248510 7 \ \ I 4 3 17 16 18 14 24 22 23 J J _ J 28 30 29 33 36 28 F / 9 4,4 FIGURE 4 48
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PARTS LIST FOR CRAFTSMAN 12 - INCH BAND SAW MODEL NO'S . 113.248210 , 113.248320 , 113.248440 & 113.248510 Always order by Part Number - - Not by Key Number FIGURE 4 - - BEVEL DRIVE AND MOTOR MOUNT ASSEMBLY PARTS Key Part Key Part No . No , No . No . Description Description 1 816499 24 60240 Handwheel Assembly _ Nut , Push 3 / 8 2 816386 Knob , Bevel Lock 25 816465 Spacer , 1 / 2 x . 59 3 816381 Pinion , Handwheel 26 60419 Screw , Pan Hd . 4 STD541110 * Nut , Hex 10 - 32 Plastite # 8 x 1 / 2 5 8t6384 Gear , Handwheel 27 809372 - 18 Screw , Pan Hd . 10 - 32 x 2 6 816543 28 STD551037 Cover , Bevel Gear * Washer , . 380 x . 750 x . 03 7 816382 29 816504 Shaft , Bevel Support Frame 8 STD571207 * Pin , Roll 1 / 8 x 3 / 4 30 9414202 Nut , Lock 3 / 8 - 16 9 815865 - 2 31 817165 Screw , Hex Washer Hd . Washer , Plastic 32 816422 Ty TT 1 / 4 - 20 x 5 / 8 Mount , Motor 10 816348 Pinion , Bevel Drive 33 STD580103 * Key 3t16 Sq . x 15 / 16 11 802392 - 38 34 STD503105 * Screw , Set 5 / 16 - 18 x 1t2 Spacer 1 / 2 x 2 12 STD551050 * Washer , . 507 x 1.25 x . 125 35 816407 IIoAPulley , Polyrib 2 Step 13 815774 - 3 Rivet , 1 / 4 x 1 - 1 / 8 35 818775 Pulley , Polyrib 3.5 In . 14 816360 Cam , Bevel Lock 36 816439 - 2 Belt , Poly V 15 816359 37 816612 Mount , Bevel Lock ® Motor , 1725 R . P . M . 16 60208 38 60453 - k Nut , Push 1 / 4 Spacer , Motor Mount 17 813024 - 4 # 10 x 5 / 16 Washer , Spring 18 816443 39 816390 Gear , Segment imAPulley , Polyrib 2 Step 19 60317 39 818776 Washer , 21132x 1x 1 / 64 Pulley Polyrib 1.75 In . 20 816452 40 816815 Spacer , 9 / 16 x 1 / 4 Stud , Belt Tension 21 STD551012 41 STD541631 * Washer , 17 / 64 x 1 / 2 x 1 / 32 * Nut , Die Cast Wing 5 / 16 x 18 22 STD551125 42 816817 * Lockwasher , 1 / 4 Nut , Hex Flange Lock 10 - 32 23 815992 - 1 43 816445 Screw , Hex Socket Head Bushing , Rubber 44 816405 IlAEncoder Bevel Ty " TT " 1 / 4 - 20 x 3t4 * Standard Hardware Item may be Purchased Locally . _ lf this part is removed , discard and replace with new push nut . _ , _ , Anayttempt to repair this motor may create a hazard unless repair is done by a Qualified Service Technician . Repair Service is available at your nearest Sears Store . , & Model 113.248440 Only OMode1113 . 248320 Only = = Model 113.248510 Only 49
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PARTS LIST FOR CRAFTSMAN 12 - INCH ELECTRONIC BAND SAW MODEL 113.248510 13 10 FIGURE 5 - - PARTS LIST 23 " CABINET Always order by Part Number - - Not by Key Number Key Part Key Part No . No . No . No . Description Description II 11 815934 1 805589 - 5 Screw , Truss Hd . 1 / 4 - 20 x 1 / 2 Hinge , Door Skirt 23 " 12 816274 - 1 2 815900 Screw , Pan Hd . Plastite 10 - 10x 1 / 2 3 STD551225 * Lockwasher , Ext . 1 / 4 4 ISTD541025 13 815882 Door , Cabinet * Nut , Hex 1 / 4 - 20 5 STD600603 14 803835 - 1 * Screw , Pan Hd . Ty " T " Foot , Leveling 6 - 32 x 3 / 8 15 815993 Bracket , Corner 6 81593 3 16 817108 Catch , Magnetic Spacer 7 817151 Panel Side R . H . 17 816063 Stiffener , Shelf 18 817150 8 815887 Panel Side L . H . Shelf , Lower 23 " 9 816274 Screw , Pan Hd . Plastite 507530 Bag of Loose Parts ( Not . Ills . ) 6 - 10 x 1 / 2 508166 Bag of Loose Parts ( Not . Ills . ) STD541237 * Nut , Hex Jam 3 / 8 - 16 10 * Standard Hardware Item may be Purchased Locally . 50
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NOTES 51
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f _ , , f _ AIRS 12 - INCH BAND SAW owners manual SERVICE Nowthat you have purchased your ' I2 - Inch Band Saw , should a need _ * verexist for repair parts or service , simply contact any Sears Service Center and most Sears , Roebuck and Co . stores , Be sure to provide all pertinent facts when you calJ or visit . MODEL NO . The model number of your fl2 - 1nch Band Sawwill b _ found on a plate attached to your saw , at the I _ fft - hand side of the base . 113.248210 Single Speed Band Saw with Leg Set MODEL NO . 113.248320 Two Speed Band Saw with Leg Set MODEL NO . 113.248440 Two Speed Electronic Band Saw with Leg Set MODEL NO . 113.248510 Two Speed Electronic Band Saw with Cabinet HOW TO ORDER WHEN ORDERING REPAIR PARTSA , LWAYS GIVE THEFOLLOWING INFORMATION : REPAIRPARTS PART NUMBER PARTDESCRIPTION MODEL NUMBER NAME OF ITEM 113.248210 , 113.248320 , fl2 - 1nch Band Saw 113.248440 or 113.248510 All parts listed may b _ ordered from any S _ ars S _ rvice Center and most S _ ars stor _ s . If the parts you need are not stocked locally , your order will be el _ ctronically transmitted to a Sears Repair Parts Di . - _ rribution C _ _ nter for handling . J Sold by SEARS , ROEBUCK AND CO . , Chicago , IL . 60684 U . SA Part No . SP5292 Form No . SP5292 - 5 Printed in U . S . A . 1 / 93
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