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Back To Craftsman Table Saw       Model: 113.290600 or 113290600 Craftsman Electronic 10 Inch Table Saw
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Save This Manual For Future Reference owners manual MODEL NO . 113.290600 SAW WITH MOTOR ONLY 113.290650 SAW WITH MOTOR , LEGS AND TWO TABLE EXTENSIONS Serial Number Model and serial numbers may be found at the left - hand side of the base . You should record both CRRFTSMRN model and serial number in a safe place for future use . ELECTRONIC CAUTION : IO - INCH TABLE SAW Read GENERAL and ADDITIONAL • assembly SAFETY • operating INSTRUCTIONS ! carefully • repair parts 60684 U . S . A . • Sold by SEARS , ROEBUCK AND CO . , Chicago , IL . Printed in U . S . A . Part No . 62824
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FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW If within one _ year from the date of purchase , this Craftsman Table Saw fails due to a detect in material or workmanship , Sears will repair It , free of charge . WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER / DEPARTMENT THROUGHOUT THE UNITED STATES . This warranty applies only while this product Is used In the United States . This warranty gives you specific legal rights , and you may also have other fights which vary from state to state . SEARS , ROEBUCK AND CO . , DEPT . 698 / 731A Sears Tower , Chicago , IL 60684 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS Z87 . 1 ) at all times . Everyday eyeglasses only 1 . KNOW YOUR POWER TOOL have impact resistant lenses , they are NOT Read and understand the owner's manual and safety glasses . Also , use face or dust mask if labels affixed to the tool . Learn its application cutting operation is dusty , and ear protectors and limi . tations as well as the specific potential ( plugs or muffs ) during extended periods of hazards peculiar to this tool . operation . 2 . GROUND ALL TOOLSped 13 . SECURE WORK This tool is equip with an approved Use clamps or a vise to hold work when 3 - conductor cord and a 3 - prong grounding practical . It's safer than using your hand , frees type plug to fit the proper grounding typeis both hands to operate tool . receptacle . The green conductor in the cord 14 . DON'T OVERREACH the grounding wire . Never connect the green Keep proper footing and balance at all times , wire to a live terminal . 15 . MAINTAIN TOOLS WITH CARE 3 . KEEP GUARDS IN PLACE , Keep tools sharp and clean for best and safest in working order , and in proper adjustment and performances . Follow instructions for alignment . lubricating and changing accessories . 4 . REMOVE ADJUSTING KEYS 16 . DISCONNECT hTOOLSen AND WRENCHESchecking before servicing ; w changing accessories Form habit of to see that keys and such as blades , bits , cutters , etc . adjusting wrenches are removed from tool before turning it on . 17 . AVOID ACCIDENTAL STARTING Make sure switch is in " OFF " position before 5 . KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents . plugging in . 18 . USE RECOMMENDED ACCESSORIES Floor must not be slippery due to wax or Consult the owner's manual for recommended sawdust . accessories . Follow the instructions that 6 . AVOID DANGEROUS ENVIRONMENT accompany the accessories . The use of Don't use power tools in damp or wet wlocationsell improper accessories may cause hazards . or expose them to rain . Keep work area bighted . Provide adequate surrounding work 19 . NEVER STAND ON TOOL Serious inj ury could occur if the tool is tipped or space . 7 . KEEP CHILDREN AWAY if the cutting tool is accidentally contacted . All visitors should be kept a safe distance from Do not store materials above or near the tool work area . such that it is necessary to stand on the tool to reach the m . 8 , MAKE WORKSHOP KID - PROOF with padlocks , master switches , or by 20 . CHECK DAMAGED PARTStool , Before further use of the a guard or other removing starter keys . 9 . DON'T FORCE TOOL part that is damaged should be rcarefullyly checked to ensure that it will operate prope It will do the job better and safer at the rate for which it was designed . and perform its intended function . Check gfor alignment of moving parts , binding of movin 10 . USE RIGHT TOOL parts , breakage of parts , mounting , and any Don't force too _ or attachment to do a job it was other conditions that may effect its operation . A not designed for . guard or other part that is damaged should be 11 . WEAR PROPER APPAREL properly repaired or replaced . Do not wear loose clothing , gloves , neckties or 21 . DIRECTION OF FEED jewelry ( rings , wrist watches ) to get caught inis Feed work into a blade or cutter against the moving parts . Nonslip footwear direction of rotation of the blade or cutter only . recommended . Wear protective hair covering htoe contain long hair . Roll long sleeves above t 22 . NEVER LEAVE TOOL RUNNING elbow . UNATTENDED Turn power off . Don't leave tool until it comes to 12 . USE SAFETY GOGGLES ( Head Protection ) Wear Safety goggles ( must comply with ANSI a complete stop .
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ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SA lr3 ! WARNING : FOR YOUR OWN SAFETY , DO NOT B . Wear safety goggles that comply with ANSIif OPERATE YOUR SAW UNTIL IT IS COMPLETELY Z87 . 1 , and a face shield or dust mask ASSEMBLED AND INSTALLED ACCORDING TO operation is dusty . Wear ear . plugs or muffs THE INSTRUCTIONS . . . AND UNTIL YOU HAVE during extended : peldods of operation READ AND UNDERSTAND THE FOLLOWING : C . Small loose pieces of wood or other objectsde 1 . GENERAL SAFETY INSTRUCTIONS FOR that contact the rear of the revolving bla POWER TOOLS . . . SEE PAGE 2 can be thrown back at _ " _ he ' 0 _ rator at excessive speed . This can usually be avoided 2 . GETTING TO KNOWYOUR SAW . . . SEE PAGE by keeping the guard and spreader in place 22 for all thru - sawing operations - ( sawingng 3 . BASIC SAW OPERATION . . . . . SEE PAGE 27 entirely thru the work ) AND by removi all 4 . MAINTENANCE . . . . . . . . . . . . . : SEE PAGE 41 loose pieces from the table w tb a _ ! ong Stick of wood IMMEDIATELY ' after they are cut off . 5 , STABILITY OF SAW D . Use extra caution when the guard assembly is If there is any tendency for the saw to tip over or removed for resawing _ da , doing , rabbeting , or move during certain cutting operations such as molding - - replace the guard as soon as that cutting extremely large heavy panels or long operation is completed . ' - ' - - heavy boards , the saw should be bolted down . E . For rip or rip - type cutso the . following endof ah If you attach any kind of table extensions over workpiece to which a push stick or pus 24 " wide to either end of the saw , make sure you either bolt the saw to the bench or floor as board s applied mu - st , jbe ° squar _ e ( perpendicular to the ferlce ) in order that feted appropriate , or support the outer end of theas pressure applied to , the workp _ ece . by " the extension from the bench or floor , push stick or block does not cause ' the appropriate . workpiece to come away from . thefence , and 6 . L _ ) CATION possibly cause a kickback . The saw should be positioned so neither the F . During rip and rip type cuts , the workpi . ece operator nor a casual observer is forced to stand in line with the saw blade . must be held down on the table andagainst the fence with a push stick , push block , and 7 . KICKBACKS featherboards , as required . A featherbOard is A " KICKBACK " occurs during a rip - type made of solid lumber ( at least 3 / 4 " thick ) per operation when a part or all of the workpiece is sketch . thrown back violently toward the operator . I " 24 " " , 1 Keep your face and body to one side of the sawblade , out of line with a possible " Kickback . " Kickbacks - - and possible injury from them 5 / _ " APART can usually be avoided by : A . Maintaining the rip fence parallel to the sawblade . B . Keeping the sawblade sharp . Replace or G . NEVER turn the saw " ON " before c [ e _ rin _ g the sharpen antikickback pawls when points become dull . table of all tools , wood scraps , etc _ . , except , the workpiece and related feed or Support C . Keeping sawblade guard , spreader , and devices for the operation plan ' * ned . antikickback , pawls in place and operating H . NEVER place your face or body in ine with properly . The spreader must be in alignment the cutting tool . with the sawblade and the pawls must stop air kickback once it has started . Check the I . NEVER place your fingers or hand & , in . the action before ripping . path of the sawblade or other Cqt . ting4oo : L . D . NOT ripping work that is twisted or warped or J . NEVER reach in back of the cdtti . ' ng " tool . with does not have a straight edge to guide along either hand to hold dowr _ i or S ! Jp . port the the rip fence . workpiece , remove wood scraps , . er for , anynd other reason . Avoid awkward 0perat.i0rnsa E . NOT releasing work until you have pushed it hand positions where a Suddenslip could all the way past the sawblade . cause fingers or hand to move into a F . Using a push stick for ripping widths of 2to o6r sawblade or other cutting tool . in . , and an auxiliary fence and push block f K . DO NOT perform layout , assembly , or setup ripping widths narrower than 2 in . ( See " Basic work on the table while the cutting tool is Saw Operation Using The Rip Fence " section . ) rotating . L . DO NOT perform any operatione G . NOT confining the cut - off piece when " FREEHAND " - - always use either th rip ripping or cross - cutting . fence or the miter gauge to pOsition and 8 . PROTECTION : EYES , HANDS , FACE , EARS , guide the work . BODY M . NEVER use the rip fence when crosscutting A . If any part of your saw is missing , or the miter gauge when ripping . DO NOT use malfunctioning , or has been damaged or the rip fence as a length stop . broken such as the motor switch , Never hold onto or touch the " free end " of the electronic ' controls , or other operating workpiece or a " free piece " that is cut off , control , a safety device or the power cord . . . while power is " ON " and / or the sawblade _ s cease operating immediately until the rotating . particular part is properly repaired or replaced . 3
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designed . For greatest safety and efficiency N _ $ _ " OFF " the saw and disconnect the _ p6wer cord when removing the table insert , when ripping , use the maximum diameter blade changing the cutting tool , removing or for which the saw is designed , since under these conditions the spreader is nearest the blade . replacing the blade guard , or making adjustments . 14 . Adjust table inserts flush with the table top . O . Provide adequate support to the rear and NEVER operate the saw unless the proper insert is installed . sides of the saw table for wider or long workpieces . 15 . NEVER feed material into the cutting tool fromus the rear of the saw . An accident and serio P . Plastic and composition ( like hardboard ) materials may be cut on your saw . However , injury could result . s nce these are usually quite hard and 16 . THINK SAFETY . slippery , the antikickback pawls may not stop Safety is a combination of operator wcommon a kickback . sense and alertness at all times when the sa is Therefore , be especially attentive to being used . following proper set - up and cutting 17 . NEVER use another person as a substitute for aa procedures for ripping . Do not stand , or table extension , or as additional support for permit anyone else to stand , in line with a workpiece that is longer or wider than the basic potential kickback . saw table , or to assist in feeding or supporting or Q . If you stall or jam the sawblade in the pulling the workpiece . workpiece turn saw " OFF " and remove the DO NOT pull the workpiece through the workpiece from the sawblade . Check to see if sawblade - position your body at the nose ( in - the sawblade is parallel to the miter gaugeer feed ) side of the guard : start and complete the grooves and if the spreader is in prop cut from that same side . This will require added alignment with the sawblade . If ripping atthe table support for long or wide workpieces thatw time , check to see if the rip fence is parallel extend beyond the length or width of the sa with the sawblade . Readjust as indicated . table . R . DO NOT remove smafi pieces of cut - off 18 . NOTE AND FOLLOW SAFETY INSTRUC - material that may become trapped inside the TIONS THAT APPEAR ON THE FRONT OF blade guard while the saw is running . This YOUR SAW . could endanger your hands or cause a kickback . Turn saw " OFF " and wait until ( ' _ _ FOR YOUR OWN SAFETY : . . . . . . . . . . . . . . . 1 . READANOUNDERSTANODWNER'S _ A _ AL s . NEV _ REACHA _ OU _ OOROVERSAW _ - AC _ blade stops . BEF _ e _ TING _ ; _ Ne . 7 . NeVeR PERFORMANy _ ERATION " FReEHANO " _ e _ l _ is c _ lEe 2 . _ AR SAFETYGC _ ES PElf ANSIZS _ , . 8 . USESAWB _ OE _ ARD F _ " ntnU - S _ l _ " 3 . KESRHANDSOUTOFPATHOFSAWBLAD _ 9 . SHUTO _ FMAST _ SWI _ CHANOALLOW 4 . KNOWHOWTOAV _ O " KICKSACKS " . SAWBLADTEOSTO _ eeeOREAO _ JSnNG S . Use extra care when ripping wood that has a • use " PUSH STICK " WHEN REOUIRED O _ SERVICINg . twisted grain or is twisted or bowed - - it may . 19 . WARNING : DO NOT ALLOW FAMILIARITY rock on the table and / or pinch the sawblade ( GAINED FROM FREQUENT USE OF YOUR 9 . KNOW YOUR CUTTING TOOLS SAW ) TO BECOME COMMONPLACE . A . Dull , gummy , or improperly sharpened or set ALWAYS REMEMBER THAT A CARELESS cutting tools can cause material to stick , jam , FRACTION OF A SECOND IS SUFFICIENT TO stall the saw , or kickback at the operator . INFLICT SEVERE INJURY . Minimize potential injury by proper cutting 20 . WARNING : THE 2 - 1 / 2 " SAW PULLEYAND THE tool and machine maintenance 2 - 1 / 2 " MOTOR PULLEY FURNISHED , WILL50 NEVER ATTEMPT TO FREE A STALLED RUN THE BLADE AT APPROXIMATELY 34 SAWBLADE WITHOUT FIRST TURNING RPM WHEN USED WITH A 3450 RPM MOTOR . THE SAW OFF . NEVER SUBSTITUTE THESE PULLEYS TO B Never use grinding wheels abrasive cut - off INCREASE THIS SPEED BECAUSE IT COULD wheels , friction wheels ( metal slitting blades ) BE DANGEROUS . w _ re wheels or buffing wheels . NOTE : Do not overtighten arbor nut . Use the arbor 10 . USE ONLY ACCESSORIES DESIGNED FOR wrench to } ust " snug " it . THIS SAW 11 . Crosscutting operations are worked more WEAR YOUR conveniently and with greater safety if an auxiliary wood facing is attached to the hmitere gauge using the holes provided . However , t facing must not interfere with the proper functioning of the sawblaae guard . 12 . Make sure the top of the arbor or cutting ltool rotates toward you whon _ tanding in norma operating position . Also make sure the cuttinged tool , arbor collars and arbor nut are install properly . Keep the cutting tool as low as The operation of any power tool can result in foreignult possible for the operation being performed . objects being thrown into the eyes , which can res Keep all guards in place whenever possible . in severe eye damage . Always wear safety goggles 13 . Do not use any blade or other cutting tool complying with ANSI Z87 . 1 ( shown on Package ) marked for an operating speed less than 3450 before commencing power tool operation . Safety RPM . Never use a cutting tool larger in diameter Goggles are available at Sears retail or catalog . than the diameter for which the saw was stores . WARNING : DO NOT UNDER ANY CIRCUMSTANCES ATTEMPT TO SERVICE , REPAIR , DISMANTLE , ORR DISASSEMBLE ANY OF THE ELECTRICAL O ELECTRONIC ( COMPUTER ETC . ) PARTS . REPAIRS ARE TOY . BE PERFORMED BY SEARS SERVICE PERSONNEL ONL 4
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MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS conductor has a green lug and is attached to the tool This saw is designed'to use a 3450 RPM motor only . housing at one end and to the ground prong in the Do not use any motor that runs faster than 3450 attachment plug at the other end . RPM . It is wired for operation on 110 - 120volts , 60E Hz . , alternating current . IT MUST NOT B This plug requires a mating 3 - conductor grounded CONVERTED TO OPERATE ON 230 VOLTS . type outlet as shown . CONNECTING TO POWER SOURCE OUTLET If the outlet you are planning to use for this saw is of This saw must be grounded while in use to protect the two prong type DO NOT REMOVE OR UALTERse the operator from electrical shock . THE GROUNDING PRONG . IN ANY MANNER . If power cord is worn or cut , or damaged in anyway , an adapter as shown and always connect the have it replaced immediately . grounding lug to a known ground . It is recommended that you have a qualified Your saw has a plug that looks likethe one below . electrician replace the TWO prong outlet with a properly grounded THREE prong outlet . 3 - PRONG PLUG An adapter as shown below is available for connecting plugs to 2 - prong receptacles . eTher green grounding lug extended from the adapt must be connected to a permanent ground such as to a properly grounded outlet box . GROUNDING LUG . . . . . . . GROUNDING PRONG PROPERLY GROUNDED 3 - PRONG OUTLET MAKE SURE THIS IS 3 - PRONG _ ' _ . 3TED TO A PLUG KNOWN GROUND \ Plug power cord into 110 - 120V properly grounded 2 - PRONGCLE type outlet protected by a 15 - amp . time delay or RECEPTA Circuit - Saver fuse or circuit breaker . IF YOU ARE NOT SURE THAT YOUR OUTLET IS ADAPTER PROPERLY GROUNDED , HAVE IT CHECKED BY A QUALIFIED ELECTRICIAN . NOTE : The adapter illustrated is for use only if you already have a properly grounded 2 - prong WARNING : DO NOT PERMIT FINGERS ETON receptacle . TOUCH THE TERMINALS OF PLUG WH The use of any extension cord will cause some loss INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET . of power : To keep this to a minimum and to prevent over - heating and motor burn - out , use the table WARNING : IF NOT PROPERLY GROUNDED THIS below to determine the minimum wire size ( A . W . G . ) POWER TOOL CAN HAVE THE POTENTIAL extension cord . Use only 3 wire extension cords HAZARD OF ELECTRICAL SHOCK , PARTICU - which have 3 prong grounding type plugs and LARLY WHEN USED IN DAMP LOCATIONS , 3 - pole receptacles which will accept the plug on the AROUND PLUMBING , OR OUT OF DOORS . IF ANE saw . ELECTRICAL SHOCK OCCURS THERE IS TH POTENTIAL OF A SECONDARY HAZARD SUCH 1 H . P . MOTOR 110 - 120V AS YOUR HANDS CONTACTING THE Extension Cord Length Wire Size A . W . G . SAWBLADE . Up to 50 Ft . . . . . . . . . . . . . . . . . . 14 This saw is _ equipped with a 3 - conductor cord and 50 to 100 Ft . . . . . . . . . . . . . . . . . . 12 grounding type plug which has a grounding prong , 100 - 200 Ft . . . . . . . . . . . . . . . . . . 10 approved by Underwriter's Laboratories and the 200 - 400 Ft . . . . . . . . . . . . . . . . . . . . 8 Canadian Standards Association . The ground CONTENTS Location And Function of Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Mechanical Controls . . . . . . . . . . . . . . . . . . . . 23 General Safety Instructions For Power Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Basic Saw Operation . . . . . . . . . . . . . . . . . . . . . . . . 27 Calibrating The Saw For Additional Safety Instructions For Table Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Electronic Operations . . . . . . . . . . . . . . . . . . . 29 Recommended Accessories . . . . . . . . . . . . . . . . . 40 Motor Specifications And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Electrical Requirements . . . . . . . . . . . . . . . . . . . . 5 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Unpacking And Checking Contents . . . . . . . . . . . 6 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Getting To Know Your Saw . . . . . . . . . . . . . . . . . . 22 Repai r Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Location And Function of Electronic Controls . . . . . . . . . . . . . . . . . . . . . 22
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UNPACKING AND CHECKING CONTENTS COMBINATION SQUARE MUST BE TRUE . TOOLS NEEDED STRAIGHT EDGE OF BOARD 3 / 4 " THICK . THIS EDGE MUST CRAW LIGHT LINE ON BE PERFECTLY STRAIGHT . BOARO ALONG THIS EDGE . _ ' \ . . Medium Screwdriver ( _ Hammer Small Screwdriver # 2 Phillips Type @ Pliers _ ' - Screwdriver SHOULD BE NO GAP OR OVERLAP Wrenches HERE WHEN SQUARE IS FLIPPED OVER IN DOTTED POSITION . 1 / 2 in , 9 / 16 in . Combination Square 3 / 4 in . MODEL113 . 290600 SUPPLIEDLOOSEIN CARTON Model 113.290600 Table Saw is shipped complete inE one carton with motor but DOES NOT INCLUD Item Part Name Qty . Table Extensions or Steel Legs . A Blade Guard and Spreader . . . . . . . . . . . . . . 1 Model 113.290650 Table Saw is shipped complete line B Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 one carton and INCLUDES Motor , Two Tab C Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Extensions and Steel Legs . D Rip Fence Guide Bar Rod . . . . . . . . . . . . . . . 1 E Rip Fence Guide Bar with Rip Scale ( Front ) 1 Separate all parts from packing materials and check each one with the illustration and the list of Loose F Rip Fence Guide Bar ( Rear ) . . . . . . . . . . . . . 1 Parts to make certain all items are accounted for G Motor Base . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 before discarding any packing material . H Bag Containing . . . . . . . . . . . . . . . . . . . . . . . . 1 Owner's Manual . . . . . . . . . . . . . . . . . . . . . . . 1 If any parts are missing , do not attempt to assemble Calibration Gauge . . . . . . . . . . . . . . . . . . . . . . 11 the table saw , plug in the power cord or turn thend Owner's Information Card . . . . . . . . . . . . . . switch on until the missing parts are obtained a are installed correctly . J Guard , Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Remove the protective oil that is applied to the table K Clip , " S " . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 top and edges of the table . Use any ordinary L Screw , Pan Hd . Type " T " 10 - 32 x 1 / 2 . . . . 3 household type grease and spot remover . M Support , Belt Guard . . . . . . . . . . . . . . . . . . . . 1 CAUTION : Never use gasoline , naptha or similar N Bracket Support . . . . . . . . . . . . . . . . . . . . . . . . 1 highly volatile solvents . Loose Parts Bag No . 62844 Apply a coat of automobile wax to the table . ( Containing the Following Items ) : Wipe all parts thoroughly with a clean , dry cloth . 0 Key , Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 WARNING : FOR YOUR OWN SAFETY , NEVERT Loose Parts Bag No . 62836 . . . . . . . . . . . . . 1 CONNECT PLUG TO POWER SOURCE OUTLE UNTIL ALL ASSEMBLY STEPS ARE COMPLETE , Loose Parts Bag No . 62836 AND YOU READ AND UNDERSTAND THE ( Containing the Following Items ) : SAFETY AND OPERATIONAL INSTRUCTIONS . P Rod Assembly , Spreader . . . . . . . . . . . . . . . 1 Q Support , Spreader . . . . . . . . . . . . . . . . . . . . . 1 R Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 S Belt , " V " 1 / 2 x 41 . . . . . . . . . . . . . . . . . . . . . . 1 T Wrench , Arbor . . . . . . . . . . . . . . . . . . . . . . . . 1 U Support , Guard . . . . . . . . . . . . . . . . . . . . . . . . 1 Loose Parts Bag No . 62835 . . . . . . . . . . . . . 1 MODEL113 . 290600 and ! 13.290650 Item PartName Qty . LooseParts Bag . No 62835ng ( Containing the Followi Items ) : V Bolt , Carriage 5 / 16 - 18 x 3 / 4 . . . . . . . . . . . . 48 W Nut , Hex 5 / 16 - 18 . . . . . . . . . . . . . . . . . . . . . . W Nut , Hex 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . 210 X Lockwasher , External5 / 16 . . . . . . . . . . . . . X Lockwasher , External1 / 4 . . . . . . . . . . . . . . 2 P Q Y Screw , Hex Hd 5 / 16 - 18 x 5 / 8 . . . . . . . . . . . 34 Y Screw , Hex Hd . 5 / 16 - 18 x 1 . . . . . . . . . . . . . Y Screw , Hex Hd . 5 / 16 - 18 x 1 - 3 / 4 . . . . . . . . . 2 T Y Screw , Hex Hd . 1 / 4 - 20 x 5 / 8 . . . . . . . . . . . . 2
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Z Spacer , Fence Guide Bar . . . . . . . . . . . . . . . 2 AA Nut , Self Threading . . . . . . . . . . . . . . . . . . . . 2 BB Screw , Thumb 5 / 16 - 18 x 1 . . . . . . . . . . . . . . 1 CC Wrench , Hex L 1 / 8 . . . . . . . . . . . . . . . . . . . . 1 CC Wrench , Hex L 3 / 32 . . . . . . . . . . . . . . . . . . . 1 CC Wrench , Hex L 5 / 32 . . . . . . . . . . . . . . . . . . . 1 DD Key , Square 3 / 16 . . . . . . . . . . . . . . . . . . . . . . 1 G X w y _ / _ i / 2 , _ : . x / x v z , , _ , @ DD AA SIZE MODEL113 . 290650 SUPPLIEDLOOSEIN CARTON Part Name Item Qty . A Blade Guard and Spreader . . . . . . . . . . . . . . 1 B Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 C Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . 1 D Rip Fence Guide Bar Rod . . . . . . . . . . . . . . . 1 E Rip Fence Guide Bar with Rip Scale ( Front ) 1 F Rip Fence Guide Bar ( Rear ) . . . . . . . . . : . . . 1 G Motor Base . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 AA BB CC DD EE H Bag Containing . . . . . . . . . . . . . . . . . . . . . . . . 11 Owner's Manual . . . . . . . . . . . . . . . . . . . . . . . . Calibration Gauge . . . . . . . . . . . . . . . . . . . . . 1 Owner's Information Card . . . . . . . . . . . . . . 1 J Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 K Stiffener , Side . . . . . . . . . . . . . . . . . . . . . . . . . 2 L Stiffener , End . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 M Extension , 10 x 27 . . . . . . . . . . . . . . . . . . . . . 2 N Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0 Guard , Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 P Clip , " S " . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Q Screw , Pan Hd . Type " 1 " 10 - 32 x 1 / 2 . . . . 3 R Support , Belt Guard . . . . . . . . . . . . . . . . . . . . 1 BB Bracket , Corner Stiffener . . . . . . . . . . . . . . . 2 S Bracket , Support . . . . . . . . . . . . . . . . . . . . . . 1 Loose Parts Bag No . 62837 . . . . . . . . . . . . . 1 Loose Parts Bag No . 62834 ( Containing the Following Items ) : Loose Parts Bag No . 62837 T Switch Key . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ( Containing the Following Items ) : Loose Parts Bag No . 62836 . . . . . . . . . . . . . 1 CC Screw , Truss Hd , 1 / 4 - 20 x 1 . . . . . . . . . . . . 8 DD Lockwasher , External 1 / 4 . . . . . . . . . . . . . . 8 Loose Parts Bag No . 62752 . . . . . . . . . . . . . 1 Loose Parts Bag No . 62745 . . . . . . . . . . . . . 1 DD Lockwasher , External 5 / 16 . . . . . . . . . . . . . 4 EE Nut , Hex 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . 8 Loose Parts Bag No . 62836 FF Nut , Hex 5 / 16 - 18 . . . . . . . . . . . . . . . . . . . . . . 4 ( Containing the Following Items ) : FF Screw , Hex Hd : 5 / 16 - 18 x 1 - 1 / 4 . . . . . . . . . 4 U Rod Assembly , Spreader . . . . . . . . . . . . . . . 1 GG Washer , 11 / 32 x 11 / 16 x 1 / 16 . . . . . . . . . . 4 _ / Support , Guard . . . . . . . . . . . . . . . . . . . . . . . . 1 GG Washer , 17 / 64 x 3 / 4 x 1 / 16 . . . . . . . . . . . . 2 W Belt , Vee 1 / 2 x 41 . . . . . . . . . . . . . . . . . . . . . 1 X Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Loose Parts Bag No . 62835 Y Wrench , Arbor . . . . . . . . . . . . . . . . . . . . . . . . 1 ( Containing the Following Items ) : Z Support , Spreader . . . . . . . . . . . . . . . . . . . . . 11 DD Lockwasher , External 5 / 16 . . . . . . . . . . . . . . . 10 Loo _ e Parts Bag No . 62835 . . . . . . . . . . . . . DD LOckwasher , External 1 / 4 . . . . . . . . . . . . . . 2 EE Nut , Hex 5 / 16 - 18 . . . . . . . . . . . . . . . . . . . . . . 8 MODEL113 . 290650 EE Nut , Hex 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . 2 FF Screw , Hex Hd . 5 / 16 - 18 x 5 / 8 . . . . . . . . . . . 3 Item Part Name Qty . FF Screw , Hex Hd . 5 / 16 - 18 x 1 . . . . . . . . . . . . . 4 Loose Parts Bag No . 62745 . . . . . . . . . . . . . 2 FF Screw , Hex Hd . 5 / 16 - 18 x 1 - 3 / 4 . . . . . . . . . 2 ( Containing the Following Items ) : FF Screw , Hex Hd . 1 / 4 - 20 x 5 / 8 . . . . . . . . . . . . 2 AA Bracket , Corner Support . . . . . . . . . . . . . . . 2 7
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Loose Parts Bag No . 62752 for Legs HH B01t , Carriage 5 / 16 - 18 x 3 / 4 . . . . . . . . . . . . 4 ( Containing the Following Items ) : JJ Spacer , Fence Guide Bar . . . . . . . . . . . . . . . 2 CC Screw , Truss Hd . 1 / 4 - 20 x5 / 8 . . . . . . . . . . 24 KK Nut , Self Threading . . . . . . . . . . . . . . . . . . . . 2 DD Lockwasher , External 1 / 4 . . . . . . . . . . . . . . 24 LL Screw , Thumb 5 / 16 - 18 x 1 . . . . . . . . . . . . . . 1 DD Lockwasher , External 5 / 16 4 MM Wrench , Hex " L " 1 / 8 . . . . . . . . . . . . . . . . . . . 1 EE Nut , Hex 1 / 2 - 13 . . . . . . . . . . . . . . . . . . . . . . . 8 MM Wrench , Hex " L " 3 / 32 . . . . . . . . . . . . . . . . . . 1 EE Nut , Hex 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . 24 MM Wrench , Hex " L " 5 / 32 . . . . . . . . . . . . . . . . . . 1 EE Nut , Hex 5 / 16 - 18 . . . . . . . . . . . . . . . . . . . . . . 4 NN Key , Square 3 / 16 . . . . . . . . . . . . . . . . . . . . . . 1 FF Screw , Hex 5 / 16 - 18 x 1 - 1 / 4 . . . . . . . . . . . . . 4 GG Washer , 11 / 32 x 11 / 16 x 1 / 16 . . . . . . . . . . 8 00 Foot , Leveling . . . . . . . . . . . . . . . . . . . . . . . . . 4 ASSEMBLY ASSEMBLING STEEL LEGS NOTE : Steel Legs are furnished with Model 113.290650 . ASSEMBLE SCREWS THROUGH HOLES From among the loose parts , find the following MARKED " X " Hardware : 24 Truss Head Screws , 1 / 4 - 20 x 5 / 8 in . long ( top _ SIDE STIFFENER of screw is rounded ) 24 Lockwashers , 1 / 4 in . External Type ( approx . dia . of hole 1 / 4 in . ) 24 Hex nuts , 1 / 4 - 20 ( approx . dia . of hole 1 / 4 in . ) 8 Hex Nuts , 1 / 2 - 13 ( approx . dia . of hole 1 / 2 in . ) 4 Leveling feet . ENDENER ' STIFF Assemble the legs as shown . . . 1 . Insert the Truss Head Screws through the holeshe in the legs , then through the holes in t stiffeners . MAKE SURE THE SCREWS GODE THROUGH THE HOLES rN THE SI STIFFENERS MARKED " X " . / 2 . Install the Iockwashers . . . screw on the nuts . 1 / 2 IN . HEX NUTS but do not tighten until completely assembled . 3 . Install leveling feet . MOUNTING SAW 1 . From among the loose parts , find the following hardware : 4 Hex Head Screws , 5 / 16 - 18 x 1 - 1 / 4 in , long . 4 Hex Nuts 5 / 16 - 18 ( approx . dia . of hole 5 / 16 in . ) 4 Lockwashers , 5 / 16 in . External Type ( approx . dia . of hole , 5 / 16 in . ) 8 Flat Washers , ( dia . of hole 11 / 32 in . ) NOTE : Do not lift saw by plastic housing .
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7 / 16 DIA . HOLES 2 . Placesawonlegssothatholesin bottonof saw lineupwithholesintop of legs . 11 - 1 / 4 3 . Installscrews , washers , Iockwashersand nuts r asshown . - - - - - _ ) 10 - 1 / 4 - - Ifyoumountthesawonanyotherbench , makesure thatthereisanopeninginthetop of thebenchthe samesizeastheopeninginthebottomofthesawso thatthesawdustcandropthrough . Recommended workingheightis33to 37inchesfromthetopofthe sawtableto thefloor . 13 16 13 ' SAW BASE ] ' _ HEHXEASOCREW i FLAWTAS7HE , R , END FLAT WASH ER - ' - ' - _ _ LOCKWASHER . . . . . _ w _ FRONT OF SAW HEX STIFFENER - - _ I i 2 - 3 / 4 NOTE : All dimensions in inches CHECKING TABLE INSERT 1 . Insert should be flush with table top along its entire length . Check as shown , Loosen flat head screw that holds insert and adjust the four set screws as necessary . Tighten flat head screw . Do not tighten screw to the point where it deflects the insert . 3 / 32 INWRENCH i SETSCREW 2 . To remove insert . A ) Loosen Screw B ) Lift insert from end , and pull toward front of saw . 3 . To replace insert , Place insert into insert opening in table and push toward rear of saw to engage spring clipand until keyslot in insert will drop over screw . Tighten screw . Do not tighten screw to the point where it will deflect the insert . 9
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MOUNTING THE MOTOR : LOCKWASHER THESE TWO CARRIAGE BOLT 1 . From among the Ioo , se parts , " find the following 6 / 16 IN . EDGES EVEN 5 / 16 - 18 X 3 / 4 IN . hardware : 2 Hex Head Screws 5 / 16 - 18 x 5 / 8 in . long 4 Carriage Bolts , 5 / 16 - 18 x 3 / 4 in . long 5 / 16 - 18 4 Hex Nuts , 5 / 16 - 18 ( approx . dia . of hole 5 / 16 in . ) 4 Lockwashers , 5 / 16 in _ External Type ( approx . dia . of hole 5 / 16 in . ) 2 . Place motor on MOTOR BASE . . . . insert bolts through holes in base . . , then through the motor . Install Iockwashers , and nuts . MOT % sOUNT'NG _ _ _ MOTOR BASE 3 . Position motor so that edge of MOTOR FOOTall and MOTOR BASE are even . . . slide motor the way to the RIGHT . . . tighten the four nuts . 4 . Screw the two 5 / 16 - 18 x 5 / 8 in . motor base clamp screws part Way into tapped holes in cradle . 5 . Lift motor and insert the TWO PINS on motor base into HOLES in cradle . . , push motor in as far as it will go . 6 . Tighten the two motor base clamp screws . CLAMP SCREWSIN . 5 / 16 - 18 X 5 / 8 " _ " HEX . HD . SCREWS 7 . Loosen the two MOTOR CLAMP SCREWS on each end of motor . Rotate the motor so that the CAPACITOR COVER is on top . . , tightenthe CAPACITOR screws . The ventilation holes are now facingm COVER downward which will help prevent sawdust fro \ entering motor . VENTILATION HOLES MOTOR CLAMP SCREWS ( BOTH ENDS ) 10
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MOTOR CONNECTIONS WARNING : FOR YOUR OWN SAFETY , NEVER TERMINAL CONNECT PLUG TO POWER SOURCE OUTLETD GREEN UNTIL ALL ASSEMBLY STEPS ARE COMPLETE 1 . Open motor connector box cover located on left end of motor ( viewed from rear of saw ) using a flat INTERNAL blade screwdriver . L ¢ 2 . Remove GREEN SCREW and Iockwasher and insert screw through round metal terminal on the end of the GREEN wire of power cord withe . Iockwasher between terminal and motor fram ( See illus . ) 3 . Reinsert GREEN SCREW in the threaded hole . Tighten securely . 4 . Insert terminal end of WHITE wire on spade GREEN WIRE terminal marked T4 on the motor . Push terminal . TO GREEN SCREW firmly until seated . STRAIN RELIEF 5 . Insert terminal end of BLACK wire on spade ) VE terminal marked T1 on the motor . Push terminal ITE WIRE TO firmly until seated . TERMINAL T4 6 . Close motor connector box being sure that power cord is seated in the largest strain relief groove , and tighten box cover screws : WARNING : Do not plug In power cord . 7 . Do not install pulley or belt at this time . ATTACHING AND ASSEMBLING TABLE EXTENSIONS If you received Table Extensions with your saw attach them at this time . From among the loose parts find the following hardware : ( Quantity indicated is for 2 extensions ) Ref . No . Description Qty . 1 Corner Support Bracket . . . . . . . . . . . . . 44 2 Corner Stiffener Bracket 3 Truss Hd . Screw , 1 / 4 - 20 x 1 . . . . . . . . . 16 4 External Lockwasher , 1 / 4 . . . . . . . . . . . . 16 5 Hex Nut , 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . 16 6 Flat Washer ( Dia . of Hole 17 / 64 ) . . . . . 4 HARDWARE FOR INSTALLING EXTENSIONS TO SAW TABLE 7 Hex Hd . Screw , 5 / 16 - 18 x 1 - 1 / 4 . . . . . . 8 8 External Lockwasher , 5 / 16 . . . . . . . . . . . 8 9 Hex Nut , 5 / 16 - 18 . . . . . . . . . . . . . . . . . . . . 8 10 Flat Washer ( Dia . of Hole 11 / 32 ) . . . . . 8 Assemble brackets with hardware as listed . Insert eight ( 8 ) 5 / 16 - 18 x 1 - 1 / 4 in . long screws through holes in EXTENSION then through table . Install flat washer , Iockwashers , and screw on the nuts . . . DO NOT TIGHTEN . BLOCK OF WOO n \ Align front edge of extension with front edge of saw table . Pull Extension UPWARDS above table surface . . . SLIGHTLY TIGHTEN 8CREW8 using 1 / 2 in . wrench . Using small block of hardwood and hammer , atapr , extension DOWNWARDS at front , center and re until it is EVEN with table surface . . . TIGHTEN SCREWS , 11
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Lay REAR FENCE GUIDE BAR on table to . act . , _ S a straightedge . If outer edge of extension is hig'h'er or lower than table surface : A . Slightly loosen nut holding the corner support bracket to extension using 7 / 16 in . wrench . B . Move end of extension up or down until outer eoge is even with table surface . . , check with GUIDE BAR . . . tighten nuts . C . Recheck INNER edge of extension to make sure it has not moved . . . readjust , if necessary . INSTALLING RIP FENCE GUIDE BARS REAR GUIDE BAR 3RD HOLE 1 . From among the loose parts find the following hardware : 7TH HOLE 2 Hex Head Screws , 5 / 16 - 18 x 1 - 3 / 4 in . long 2 Hex Head Screws , 5 / 16 - 18 x 1 in . long 4 External Lockwashers , 5 / 16 m . ( approx . dia . of hole 5 / 16 in . ) \ LEFT SIDE 4 Hex Nuts , 5 / 16 - 18 OF FRONT ( approx . dia . of hole 5 / 16 in . ) GUIDE BAR 2 Spacers , 3 / 4 in . dia . x 1 / 2 in . long 2 Self - threading nuts 1 Fence Guide Bar Rod 2 . Lay guide bars on saw table . \ NOTE : The various holes in the bar allow them to be positioned on this saw and also makes \ them adaptable to other models . 3 . Insert a 1 - 3 / 4 inch long screw through theT THIRD hole from LEFT IN THE FRON BAR . . . Insert another 1 - 3 / 4 inch long screw through the SEVENTH hole in bar . 4 . Place spacers on screws . INSERT BOLTS 5 , Turn front bar end for end and insert bolts through holes in middle and on right side ofl front of saw table as illustrated . . . instal Iockwashers and nuts . DON'T SCREW tNUTShe ON ALL THE WAY , just get them started on screws . 4TH HOLE 2ND HOLE 6 . Remove the 3 screws from rear of right table extension . 7 . Insert 1 in . long screws in SECOND andle FOURTH holes of rear bar and attach to tab FENCE GUIDE the same way as front bar . BAR ROD 8 . Insert ends of FENCE GUIDE BAR ROD through holes in bars as illustrated . NOTE : The ends of the ROD are not threaded . . , the SELF THREADING NUTS will cut threads on the rod as they are screwed on . 12
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9 . Hold rod with one hand and with a 1 / 2 in . wrench or pliers start screwing on ONEof the nuts onlyhe A TURN OR TWO . . . screw on other nut t same way . 10 . Using TWO 1 / 2 in . wrenches or pliers tighten both of the nuts . 11 . Slide the bars so that screws are in the MIDDLE of the slotted holes . 12 . Position rip fence over miter gauge groove , holding up the rear end while engaging front end with bar . , , lower fence onto table . OTOR MINUS 13 . Plug saw into power outlet . 14 . Insert yellow key into MASTER switch and turn on . REMOVE YELLOW 15 . Press _ key . A " E " " will be displayed . KEY TO LOCK raise sawblade 16 , Press and hold jog key L _ _ to about 3 inches above table surface . Release key , NOTE ; Display will not show elevation or angle until saw is " calibrated " . This is described after assembly is complete . @ 17 . Press _ key , YELLOW JOG ELEVATION BEVEL KEY KEYS KEY KEY 18 . Place a square against the blade . Make sure MAKE SURE SQUARE square is not touching the TIP of one of the saw IS NOT TOUCHING TEETH . TIP OF TOOTH 19 . Press and release _ and _ keys . to bring blade square with table . 20 . Turn switch off and remove yellow key . 21 . Remove plug from power source . 13
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8 THICKNESSES OF PAPER 22 . Carefully move fence against blade . 23 . Move front bar unti , I " 0 " mark on rip scale is approximately inline with indicator . Move FRONT bar upwards until fence is approximately 1 / 32 in . above table . . . tighten screw at left end of bar . NOTE " Fold a piece of newspaper making 8 thicknesses and place between rip fence and table to act as a spacer . This will hold the fence off of the table approx . 1 / 32 n . 24 . Adjust rear bar so that the fence is approximately 1 / 32 in . above table . Make sure it is square with fence guide bar rod . . . tighten screw at end of bar . 25 . Replace 3 screws in rear of table extension . . , beto sure top surface of extension is PARALLEL \ \ top surface of rear guide bar , 8 THICKNESSES 26 . Move fence to RIGHTedgeofsawtable . . , make sure it is approx . 1 / 32 in . above table at front and rear and tighten screws in front and rearguide bars . ALIGNING RIP FENCE - - _ The fence should slide easily along the bars and always remain in alignment ( parallel to sawblade and miter gauge grooves ) . The alignment is maintained by a spring underneath the fence which bears against the front guide bar . To move the fence , loosen the lock handle and grasp the fence with one hand _ t th _ front . 14
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For very close adjustments , grasp the guide bar withs . both hands and move the fence with your thumb With fence on saw but NOT LOCKED move the REAR END of the fence slightly to the right or left . . . when you release it , the fence should " spring " back to its original position . If it does not , the spring pressure must be INCREASED . 1 . Loosen the screws . 2 . Move Spring slightly toward front of fence . . . tighten screws . SPRING If the fence does not slide easily along the bars , the pressure of the spring can be REDUCED . SCREWS , 1 . Loosen the screws . 2 . Move spring slightly toward rear of fence . . . tighten screws . 15
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HEXSCREWS 3 . The rip fence must be PARALLEL with the FENCE HEAD sawblade and miter Gauge grooves . . . Move fence until it is along side of groove . DO NOT LOCK IT . It should be parallel to groove . If it is not : A . Loosen the two " Hex Head Screws . " B . Hold fence head tightly against bar . . , move end of fence so that it is parallel with groove . C . Alternately tighten the screws . HEELING ADJUSTMENT or PARALLELISM OF SAWBLADE TO MITER GAUGE GROOVE While cutting , the material must move in a straighthe line PARALLEL to the SAWBLADE . . . therefore t sawblade must be parallel to both the miter gauge GROOVE and the RIP FENCE . If the sawblade IS NOT parallel to the miter gauge groove , the blade will bind at one end of the cut . ( This is known as " HEELING " ) . Check the sawblade as follows . WARNING - - FOR YOUR OWN SAFETY MAKE CERTAIN THAT SWITCH IS " OFF " AND POWER CORD IS REMOVED FROM POWER SOURCE OUTLET BEFORE CHECKING OR ADJUSTING SAW . 1 . Mark an " x " on one of the teeth which is SET ( bent ) to the LEFT . 2 . Place the head of a combination square in the GROOVE . . . adjust blade of square so that it just touches the tip of the MARKED tooth . Lock the blade of the square . 3 . Move square to REAR , rotate blade to see if MARKED tooth again touches blade of square . 4 . If tooth touches square at FRONT andR REAR . . sawblade is PARALLEL to MITE GAUGE GROOVE . o 5 . If tooth does nottouch the same amount . . , the mechanism underneath must be adjusted to make the blade PARALLEL to GROOVE . A . Rear trunnion must be moved TOWARD the combination square if there is a spacein between marked tooth and end of square REAR TRUNNION FR ( step 4 . B . Rear trunnion must be moved AWAYfrom the square if marked tooth pushessquare out of position in the groove . 16
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NOTE : All six screws can be reached through back of saw . Use a 9 / 16 - in . wrench . To reach left - hand front trunnion screws , tilt blade to approximately 25 ° . After loosening screws reposition blade at 90 ° . To make this adjustment : a . Plug saw into power outlet . b . Insert yellow key into MASTER switch and REAR TRUNNION turn on . SCREWS c . Press [ - _ key . d . Press and hold _ - _ key to tilt sawbladeto approximately 25 ° to obtain clearance for wrench . e . Turn switch off . Remove yellow key . . EFT - - HAND f . Loosen all three screws that hold the rear RIGHT HAND CENTER ( BEHIND HERE ) trunnion and all three screws that hold the front trunnion . ( BEHIND HERE ) ! \ g . Insert yellow key into MASTER switch and FRONT - TRUNNION SCREWS turn on . h . Press [ - _ key . i . Press and hold _ keyto reposition blade at 90 ° using a square . j . Turn switch " OFF " , remove yellow key and unplug saw . EDGE OF TRUNNION CLAW HAMMER 6 . Using a wood block and mallet as shown , move rear trunnion to right or left as required to realign the blade . If necessary , shift front trunnion in similiar manner ; but do NOT move front trunnion unless necessary . Recheck the alignment with the square . 7 . Securely tighten all six trunnion screws following previous steps to tilt blade to obtain clearance for wrench . 8 . Recheck alignment after tightening screws . PLACE BLOCK HERE . . . . • • • • • • • • " • OR HERE EDGE OF Readjust as needed . REAR OF SAW CRADLE \ ADJUSTING RIP SCALE INDICATOR IMPORTANT : BLADE must be SQUARE ( 90 ° ) to TABLE , in order to ALIGN rip fence . LOCK HANDLE _ 1 . Using a rule , position fence on right side of sawblade 2 in . from the sides of the teeth . . . tighten lock handle . 2 . Loosen screw holding the indicator . . , adjust so that it points to " 2 " on the rip scale . . , tighten screw . NOTE : If you cannot adjust indicator so that it points to " 2 " , loosen the screws holding the front guide bar and move the guide bar . 17
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INSTALLING BLADEGUARD 1 . From among the loose parts , find 2 Hex Head Screws , 1 / 4 - 20 x 5 / 8 in . long 1 Hex Head Screw , 5 / 16 - 18 x 5 / 8 in . long G UARDT _ L OC _ ( _ / _ S ' _ HE RS " - 2 Hex Head Screws , 5 / 16 - 18 x 1 in . long 5 / 16 - 18 . X 5 / 8 IN 2 Hex Nuts , 1 / 4 - 20 HEX HD . _ " \ ( approx . dia . of hole 1 / 4 in . ) SCREW 2 Lockwashers , 1 / 4 in . External Type ( approx . alia . of hole 1 / 4 in . ) 2 Lockwashers . 5 / 16 in . External Type / 5116 - 18 1 IN . ( approx . dia . of hole 5 / 16 in . ) HEX HD . SCREWS / 1 Thumbscrew Guard Support Spreader Support Spreader Rod - DO NOT 2 . Attach GUARD SUPPORT TIGHTEN screws . into 3 . Assemble 5 / 16 - 18 x 5 / 8 hex head screw GUARD SUPPORT . THUMB SCREW \ 4 . Insert SPREADER ROD into SPREADER SPREADER _ SUPPORT until pin fits into notch . Insert ROD Thumbscrew and tighten it . \ \ , FLAT SURFACE SPREADER SUPPORT ( INTO SUPPORT ) \ n " II 1 / 4 - 20 HEX J 5 . Slide SPREADER ROD into GUARD SUPPORT 114 , " % ' c % % . J until left end of ROD extends approximately 1 / 4 inch beyond edge of SUPPORT . , : Snug up Hex Head Screw in SUPPORT . 6 . Attach SPREADER to SPREADER SUPPORT so that screws are all the way back in the SLOTS of , _ qUPPORT . . . tighten screws . 7 . Raise ANTIKICKBACK PAWLS ( hold in place with a setscrew wrench . See next illustration ) . Align spreader SQUARE to table ( be sure insert is properly adjusted ) . 1 / 4 iNCH TO LEFT _ _ , \ 1 _ \ \ WAY . BACK IN SLOTS OF EDGE OF , ( _ _ OF SUPPORT _ _ / SCREWS GUARD SUPPORT 18
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8 . Raise Blade Guard . lift up both ANTIKICKBACK PAWLS ' . . . insert one of the SETSCREW WRENCHES in the notches to hold the pawls out of the way . 9 . Lay blade of square or other straightedge alongside of blade . 10 . Loosen Hex Head Screw in GUARD SUPPORT and move spreader so that it touches blade of square . . . tighten screw . STRAIGHTEDGE 11 . NOTE : The spreader is now square with the table and approximately in line with the \ sawblade . The spreader requires further adjustment to align it PARALLEL to the blade HD . and in the MIDDLE of the cut ( KERF ) made by the sawblade . SCREW 12 . IMPORTANT : The SPREADER must always beof PARALLEL to the sawblade in the MIDDLE BLADE the cut ( KERF ) made by the sawblade . NOTE : The spreader is thinner than the width of / the KERF by approximately six thicknesses of _ t paper . SPACE EQUAL TO APPROX . LOOKING DOWN ON SAW 3 THICKNESSES OF PAPER 13 . Make two folds in a small piece ( 6 x 6 in . ) of ordinary NEWSPAPER making three thicknesses . The folded paper will be used as a " spacing gauge " . 14 . Place RIP FENCE on table , . . CAREFULLY move it against blade so that it is parallel to the blade , and just TOUCHES tips of saw teeth . . , tighten RIP FENCE LOCK KNOB HANDLE . 15 . Insert folded paper between SPREADER and FOLDED PAPER FENCE . . . hold spreader flat against fence . . . tighten screws using 7 / 16 in . wrench . Now tighten Hex Hd . Screws in Support . 16 . To remove BLADE GUARD AND SPREADER , loosen THUMBSCREW . . . DO NOT LOOSEN OTHER SCREWS . 7 / 16 IN . WRENCH 19
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INSTALLING BELT GUARD SUPPORT 1 . Screws furnished with guard are " self threading " . . , screw them into holes in vBELTe GUARD SUPPORT BRACKET , then remo them . 2 . Position BELT GUARD SUPPORT BRACKET and BELT GUARD SUPPORT as shown and install the screws . . , make sure motor shaft is in CENTER of hole in SUPPORT , TOGETHER TWO HOLES CLOSEST BELT GUARD _ 10 - 32 X 1 / 2 IN . SUPPORT BRACKET _ \ % % . , _ . _ _ SELF . THREADING / SCREW BELT GUARD \ SUPPORT BELT GUARD SUPPORT OPENING 3 . Install three CLIPS ( furnished with guard ) 90 ° apart starting with one clip at the end of the guard as shown . . . LONG END of clip facing AWAY from you . 4 . Do not assemble belt guard to belt guard BELT GUARD support at this time . \ \ LONG END INSTALLING MOTOR PULLEY AND BELT 1 Loosen set screw in motor pulley using 5 / 32 in . setscrew wrench . Slide pulley on shaft with NHUB away from motor . DO NOT TIGHTE SETSCREW , 2 , Install 3 / 16 " in , square key ( in loose parts ) in grooves in pulley and motor shaft . DO NOT TIGHTEN SETSCRI : : Wat this time . J KEY PULLEY SETSCREW 2O
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3 . Loosen two motor base clamp screws . . , push motor in as far as it will go . 4 . a . Plug in saw , turn MASTER switch " ON " . b . Press _ key . c . Press and hold L _ _ key to lower blade even MOTOR BASE j with table top . EDGE OF WASHER EVEN WITH END d . Turn MASTER switch " OFF " , remove yellow key OF SLOT and unplug saw . 5 . Install belt on motor pulley and saw pulley . 6 . Sight along edges of both pulleys and move motor pulley so that belt is parallel to the edges of both pulleys . . , tighten the setscrew in the motor pulley . - BELT 7 . Make sure blade is 90 ° to table . . , raise it all the way up using procedure in Step 4 except holding _ PIVOT SCREW the [ _ key . 8 . Lift motor until edge of washer is even with end MOTOR of slot . . , tighten pivot screw . In this position , PULLEY pull motor toward you ( pins will slide out of cradle ) until belt is TIGHT . . . tighten the two downward as blade is lowered . If it does not , MOTOR BASE CLAMP SCREWS . LOOSEN the PIVOT SCREW some more . 9 . Loosen Pivot Screw slightly . 12 . Pivot screw must be adjusted onlytight enoughedn 10 . Lower the saw blade all the way down following to allow motor to pivot FREELYas blade is raissio procedure in Step 4 above . or lowered . This will maintain constant ten 11 . IMPORTANT - " Motor should pivot freely on belt . BELT 13 . Remove belt from motor pulley . Insert end of belt through opening in end of belt guard and nstall belt on pulley . 14 . Press guard onto support so that bottom loft guard is approximately 3 / 4 in . away from be with blade all the way down . NOTE : To remove guard , lift up on LONG TABS of clips . . . . pull guard outward . The Tclips . should remain on the BELT GUARD SUPPOR l 1 314 IN . 21
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MITER GAUGE LOCK KNOB NOTE : The slots for the Stop Pin and the angle graduations are manufactured to close tolerances which provide accuracy for most woodworking BAR ISTOPN projects . In cases where greater accuracy is P required , it is recommended thata trial cut be made and checked before cutting the actual workpiece . Before using the miter gauge , check that the head of the miter gauge is square to its bar when the Stop Pin is indexed at 0 ° and the Lock Knob tightened . If the head is not square with the bar , an adjustment will be required . SQUARE INDICATORK BLOC To adjust the squareness of the Miter Gauge : 1 . Loosen the two screws that hold the Indicator Block 1 / 2 turn . SETSCREW FOR 2 . Loosen the Lock Knob . / ADJUSTING SWIVEL MOVEMENT 3 . Holding the Miter Gauge Bar and Head firmlyck against a square , tighten the Lock Knob . Reche the squareness . 4 . If the Head is square to the Bar , tighten the two screws for the Indicator Block while pushing the Stop Pin firmly into the 0 ° notch . 5 . Align pointer with " 0 " mark on the head . Looseness in the Miter Gauge Head can be removed by adjusting the set screw located on the aundersidend of the Head . Rotate the Head to a 60 ° position turn Miter Gauge upside down to reach the set LOOSEN THESE 2 SCREWS screw . Use a 1 / 8 " Hex L wrench to adjust . There TO ADJUST INDICATOR BLOCK should be no up and down movement in the Headel when the Lock knob is loosened , yet it must swiv freely . GETTING TO KNOW YOUR SAW LOCATION AND FUNCTION OF ELECTRONIC CONTROLS 1 . MASTER SWITCH 2 . SAW MOTOR SWITCH 3 . DISPLAY 4 . CONTROL KEYS 5 . NUMBER KEYS 22
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LOCATION AND FUNCTION OF MECHANICAL CONTROLS 10 . SAWBLADE 11 . EXACT - I - CUT 8 . BLADE GUARD MITER GAUGE \ 9 . TABLE ANTIKICKBACK PAWLS LOCK HANDLE \ INSERT 6 . RIP FENCE 7 , MITER GAUGE HOLES FOR ATTACHING WOODEN FACING RIP FENCE LOC ELECTRONIC CONTROLS CAUTION : Before turning switch on , make sure the blade guard is correctly installed and operating properly . 1 . MASTER SWITCH : This is the power on - off switch for the computer's display and keyboard functions . ( The computer's memory has constant power as long as saw is plugged into a 120v live power supply . ) Turning this switch off will shut off power to the saw motor as well as the computer functions . 2 . Insert finger under bottom of lever and pull out . To turn switch off : Push lever in . To turn switch on : 1 . Insert yellow key . To lock switch : Hold lever in with one hand while removing yellow key with the other hand . 23
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. SAW _ ( ) _ TO _ SWITCH : due to either a power interruption or the saw Thi , s _ swit _ h i _ used to turn the saw motor on and off _ _ _ , , _ ' _ L . _ _ has been unplugged . NOTE : _ Pdsl _ i _ ingoff either the Saw Motor Switch FLASHING " P " INDICATES CALIBRATION REQUIRED or the Master Switch will shut off power to the saw motor . _ OTOR _ _ - will NOTE : Only the _ - ] . and JOG keys work when the Saw Motor Switch is " ON " . The elevation only is displayed as long as this switch is " ON " . 4 . CONTROL KEYS : Operation of this switch is the same as the The two rows of keys directly under the tdisplayhe Master Switch except for the yellow key . are the control keys . They are how you tell WARNING : Do not stand in line with blade when computer what you want it to do . turning switch on . Do not cycle motor switch " ON " and " OFF " rapidly , as this may cause the sawblade htoe MINUS loosen . In the event this should occur , allow t sawblade to come to a complete stop and retighten the arbor nut normally , not excessively . Never leave the saw with power " ON " . WARNING : FOR YOUR OWN SAFETY , LOWER BLADE OR OTHER CUTTING TOOL BELOW TABLE SURFACE . ( IF BLADE IS TILTED , RETURN IT TO VERTICAL ( 0 ° ) POSITION ) . ALWAYS ELOCK . THE SWITCH " OFF " . WHEN SAW IS NOT IN US . • REMOVE KEY AND KEEP IT IN A SAFE PLACE . . . ALSO . . . IN THE EVENT OF A POWER FAILURE ( ALL OF YOUR LIGHTS GO OUT ) TURN SWITCH OFF . . . LOCK IT AND REMOVE THE KEY . THISUP A . Jog key is a rocker type switch that when WILL PREVENT THE SAW FROM STARTING pushed up and held in causes the blade to AGAIN WHEN THE POWER COMES BACK ON . elevate when in _ or to bevel to the left 3 . DISPLAY : when in _ . Themotionsaretheopposite NOTE : Readout on display is in decimals . There isa conversion chart for converting fractions to when thekey is pushed down . decimals on page 55 of this manual . MINUS When the jog key is pressed and immediately INDICATOR NUMBERS released it will cause the blade to change elevation by 0.005 " or bevel by 0.1 ° dependingthe on the function selected . This " ' tapping " of jog key can be repeated as many times as OTOR li desired to move blade into position . ) II ° # ° vC n B . _ and _ keys are used to select the desired function , Pressing _ will display current blade elevation . Saw must be in elevation mode before any programmed or . jogging elevation DECIMAL POINTS operation can be pertormed . A lighted The display gives the user four pieces of information . decimal above [ _ key indicates that the 1 . The decimal point shows what function , elevation function is active , oithor I : : LEV OR BEVEL , io b _ ing displayed . 2 . The numbers show either the present In the same way , pressing _ will display position of the blade or the entered destination for programmed operation . the current angle of the blade and allow anybe programmed or jogging bevel operation to 3 . The minus indicator in the upper left hand corner lights when the displayed number is performed . A lighted decimal above [ _ negative ( less than the " zero " position ) or indicates that the bevel mode is active when the _ key is pressed after a number . C . _ key is a dual purpose key . When the 4 . The flashing IS indicates that the saw needs saw is first plugged in or if there has been aa calibrating . The flashing " E " will only be power interruption the key operates as displayed when the saw requires calibrating " Calibration " key . Pressing the key , with the 24
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Select a piece of smooth straight wood approx . blade at 90 ° to the table and at zero elevation 3 / 4 " thick , at least as long as the rip fence , and at accurately sets the program that computes least 7 - 1 / 2 " wide ( high ) to permit clamping of the elevation and bevel angle of the blade . featherboards . Once the calibration has been set the key Attach it to the fence with three Round Head # 10 becomes an " Enter " key used for entering Wood Screws 2 in . long . To remove the facing , both a bevel and an elevation programmed loosen the screws , slide the facing backward motion . and pull the screws through the round holes . D . The _ key , when pressed , will starta WOOD FACING programmed motion . It becomes inactive while the saw motor is " ON " . E The _ keywillsetthedisplaytoa " zero " ' \ point other than at the table top , or wheninor using a cutting tool less than 10 inches diameter . See " Calibrating the Saw f Electronic Operations " Page 29 . F . The _ key will clear the display if an , / j / " / error is made in a programmed entry and will ROUND HEAD . / return the display to the current position of # 10 WOOD SCREWS the chosen function . This key will also stop a If - you are making a np type cut in material programmed motion once begun and clear thinner titan 3 / 16 in . while the fence is the original destination . positioned over the depressed area of table extension , the facing should be attached to the 5 . NUMBER KEYS : fence so that the bottom edge touches the top surface of the extension • In this case , the facingnt must be shorter than the fence . This will preve thin material from sliding under the rip fence . , MITER GAUGE . . . head is locked in position Bmm for crosscutting or mitering by tightening Ythe lock knob . ALWAYS LOCK IT SECUREL mmM WHEN IN USE . LOCK KNOB Rim mMD AUXILIARY FACING \ \ STOP PIN 45 ° SLOT FOR STOP PIN \ There are slots for the stop pin at the 45 degree These keys include the number keys _ } right and left positions for conveniently setting the Miter Gauge to cut miters . through _ . the decimal point _ and NOTE : The slots for the stop pm and the graduations are manufactured to very gclosee are keys keys , The number used to enter tolerances which provide accuracy for avera woodworking . In some cases where extreme a destination for programmed motion . The accuracy is required make a trial cut and then decimal point is used when entering the decimal recheck it . part of the number . If necessary , the miter gauge head can then be The [ _ key ispressedafterthenumbersare swiveled slightly to compensate and then locked . entered if a destination is desired below • the " zero " location Slots are provided in the miter gauge for attaching AUXILIARY FACING to make it easierote A lighted dot in the upper left hand corner of the to cut long pieces • Be positive facing does nth display indicates " min us . " interfere with the proper operation of sawblade guard . Select a suitable piece of emooth _ traight wood 6 . RIP FENCE . . . is locked in place by ttighteninghe • . drill two holes through it and attach it with the lock knob . To move the fence , loosen screws . knob and grasp the fence with one hand at the NOTE : When bevel crosscutting , attach facing front , so that it extends to the right of the miter gauge Holes are provided in the rip fence for attaching and use the miter gauge rn the groove to the a wood facing when using the dado head , or right of the blade . molding head . 25
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8 _ , BLADEGUARD must always be in place and NEVER OPERATE THE SAW WITHOUT THEW working properly for all thru - sawing cuts That PROPER INSERT IN PLACE . USE THE SA fs , all cuts where , the blade cuts completely BLADE INSERT WHEN SAWING . . . USE THET through the workpiece . COMBINATION DADO - MOLDING INSER WHEN DADOING OR MOLDING . 10 . REMOVING AND INSTALLING SAWBLADE WARNING : FOR YOUR OWN SAFETY , OTURNM SWITCH " OFF " AND REMOVE PLUG FR POWER SOURCE OUTLET BEFORE REMOVING OR INSTALLING SAWBLADE . NOTE : If blade is above table when plug is removed from power source , it will be gnecessarye to recalibrate the electronic function . See pa 28 . A . Raise Blade Guard . . remove insert . THUMBSCREW B . To REMOVE blade , place a block of wood against front of blade . . . PULL arbor wrench \ toward you to LOOSEN arbor nut . \ / To remove the guard for special operations , WOOD BLOCK loosen the thumbscrew and slide the guard off of the rod . DO NOT DISTURB THE SETTING OF THE ROD . BLADE GUARD NOT SHOWN FOR PICTURE CLARITY When replacing the guard , make sure the PIN m C . To TIGHTEN arbor nut , place a block of wood the rod engages with the NOTCH in the against rear of blade . . PUSH wrench away from you . spreader support . Make sure thumbscrew is tightened securely . When installing the blade . . , make sure the teeth are pointing toward the front of the 9 . TABLE INSERT is removable for removing or saw . . , and that the b ade and collars are clean , installing blades or other cutt ng tools . and free from any burrs . The HOLLOW side of the collar must be against the blade . Always tighten the arbor nut securely . BLADE GUARD NOT SHOWN FOR PICTURE CLARITY BLOCK BOR NUT WARNING : FOR YOUR OWN SAFETY , TURNM SWITCH " OFF " AND REMOVE PLUG FRO POWER SOURCE OUTLET BEFORE LOOSE REMOVING INSERT ARBOR COLLAR A . Use " Shut Down Procedure " Page 30 , to retain calibration . B . Raise blade guard . C . Loosen Screw . T , , TP , O'NTT , NG D . Lift insert from front end . and pull toward FRONT OF SA _ , f " _ , / _ ( _ front of saw . 26
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A . Checkdisc . . . if it is above table surface , NOTE : When using the Dado or Molding Head , it is not necessary to install the loose collar . Refer to place a piece of hardwood on top of it and tap it down . instruction sheet packed with dado or molding head . B . With blade 90 ° ( square to table ) cut off a To replace insert . piece of wood . C . Pull miter gauge back until wood is over disc . Place insert into insert opening in table and push toward rear of saw to engage spring clip Using very sharp pencil , mark a line on disc . and until keyslot in insert will drop over screw . D . With miter gauge in right hand groove , follow Tighten screw . same procedure and mark another line on disc . Do not tighten screw to the point where it will deflect the insert . E . These lines indicate the " path " of the cut ( kerf ) made by the sawblade . 11 . EXACT - I - CUT F . When cutting the workpiece , line up mark on The " yellow " plastic disc imbedded in the table workpiece with line on disc . in front of the sawblade , is provided for markinge . the location of the " sawcut " on the workpiec SHOWN WITH HOLD - DOWN CLAMP ( OPTIONAL ACCESSORY ) BASIC SAW OPERATION WORK HELPERS Make the Push Block using a piece of 3 / 8in . and 3 / 4 in . plywood . Before cutting any wood on your saw , study all of The small piece of wood 3 / 8 in . x 3 - 1 / 2 in . should be the " Basic Saw Operations " . GLUED to the plywood . . . DO NOT USE NAILS . Notice that in order to make some of the cuts , it is This is to prevent dulling the sawblade in the event necessary to use certain devices called " Work you mistakingly cut into the push block . Helpers " like the Push Stick , the Push Block and the Position the handle in the center of the plywood and Auxiliary Fence / Work Support , which you can make fasten together with glue and woodscrews . yourself . AUXILIARY FENCE / WORK SUPPORT After you have made a few practice cuts , make up these " helpers " before starting any projects . Make Make one using a piece of 3 / 8 in . and 3 / 4 in . the " Push Stick " first . plywood . Fasten together with glue and woodscrews . PUSH STICK AND PUSH BLOCK NOTE : Since the Push Block is used with the Make the Push Stick using a piece of 1x 2 , or rip onehe Auxilia _ : y Fence , the 4 - 3 / 4 in . dimensions must be from a wide board , say 11 - 1 / 2 in . wide , and set t held identical on both the pieces . rip fence 9 - 7 / 8 in . from the sawblade . 3 / 4 PLYWOOD THESE EDGES MUST BE PARALLEL 3 / 4 PLYWOOD 27 45 ° NOTCH t 1 - 5 / 8 t _ - - WORKPIECE END 111 / 4 I _ - 1 / 4 THIS FACE AND THIS / EDGE MUST BE PARALLEL PUSH STICK 3 / 8 PLYWOOD NOTE : All dimensions in inches . AUXILIARY FENCE / 3 / 8 PLYWOOD PUSH BLOCK WORK SUPPORT NOTE : All dimensions in inches NOTE : All dimensions in inches 27
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USING THE MITER GAUGE 6 . Do not stand directly in front of the blade in case FOR CROSSCUTTING , MITER CUTTING , BEVEL of a THROWBACK ( Small cut - off piece caughte CUTTING , COMPOUND MITER CUTTING , by the back of the blade and thrown toward th DADOING and when RABBETTING AND operator ) . Stand to either side of the blade . MOLDING across the end of a narrow workpiece , 7 . Keep your hands clear of the blade and out of THE MITER GAUGE IS USED . the path of the blade . WARNING : FOR YOUR OWN SAFETY , ALWAYS 8 . If blade stalls or stops while cutting , TURNthe OBSERVE THE FOLLOWING SAFETY SWITCH OFF before attempting to free PRECAUTIONS IN ADDITION TO THE SAFETY blade . INSTRUCTIONS ON PAGES 2 , 3 , and 4 . 9 . Do not reach over or behind the blade to pull the 1 Never make these cuts freehand ( without using workpiece through the cut . . , to support long the miter gauge or other auxiliary devices ) or heavy workp _ eces . . . to remove cut - off because the blade could bind in the cut and pieces of material or FOR ANY OTHER cause a KICKBACK or cause your fingers or REASON . hand to slip into the blade . 10 . Do not pick up small pieces of cut - off material 2 . Always lock the miter gauge securely when in from the table . REMOVE them by pushing them use . OFF the table with a long stick . Otherwise they 3 . Remove rip fence from table . could be thrown back at you by the rear of the blade . 4 . Make sure blade guard is installed for all " thru - sawing " operations ( when sawblade cuts 11 . Do not remove small pieces of cut - off material entirely through the thickness of the that may become TRAPPED inside the blade workpiece . ) Replace guard IMMEDIATELYafter guard while the saw is RUNNING . THIS COULD completion of dadoing , molding or rabbeting ENDANGER YOUR HANDS or cause a cuts . KICKBACK . 5 . Have blade extend approximately 1 / 8 in . above Turn the saw OFF . After the blade has stopped top of workpiece . Additional bade exposure turning , lift the guard and remove the piece . would increase the hazard potential . 211
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CALIBRATING THE SAW FOR ELECTRONIC OPERATIONS Calibration Procedure Usifl _ ff0 " _ lameter Whenever the saw has been unplugged or there has Sawblade . been an interruption in power , it will be necessarytoand calibrate the " zero " points for the elevation 1 . Plug in the saw and insert yellow key into bevel operations . To do this , perform the steps listed MASTER switch and turn " ON . " Display will below . show flashing C . NOTE : For calibrating the saw with a sawblade or 2 . Press _ key . other cutting tool that is less the 10 " in diameter refer to the section headed " Calibration Procedure 3 . Press and hold in the _ key to raise blade for Cutting Tools Less then 10 " Diameter " page 30 . until the maximum elevation is reached CALIBRATION REQUIRED INDICATOR ( indicated by a distinct change in pitch of the motor . ) Press and hold the _ key to just D pull blade away from the stop . TOR MINUSI ( _ O l R key . 4 . Press 5 . Place a square against table top and the left U n side of the sawblade ( be sure that the square is not resting against a saw tooth ) . R OFF 6 . Press and release the _ and keys until blade is square to the table . JOG ELEVATION BEVEL KEYS KEY KEY NOTE : For greater accuracy make the final adjustment into square from the right using the jog key marked 7 . Press the _ key . 8 . Press and hold _ key to lower blade until the blade is completely below the table top . 9 . key Repeatedly press and release the to jog blade up until the tip of a saw tooth is just even with the table top . NOTE : Final adjustment should be made with the blade coming up to the level of the table top rather than down , for greatest accuracy . 10 . Now press the _ key . The display will read ] [ ] o _ ] [ ] [ ] which is zero elevation . Pressing the _ . key will display • [ ] o _ ] ] • The elevation and bevel operation will now be calibrated until the saw is either unplugged or there is a power interruption . When the work session is over , return the blade to the 0 ° bevel position and the tip of the 10 " sawblade even with the table top before unplugging saw . Refer to " Shut Down Procedure to Retain Calibration . " With the saw at this setting , it will only be necessary to plug the saw in , turn the MASTER switch " ON , ' and press the _ key to calibrate the saw , next time it is used . NOTE : The saw will remain calibrated even if the \ Master Switch is " off " and " locked " , as long as the saw is plugged in and there is no power interruption . 29
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SHUT DOWN PROCEDURE TO RETAIN CALIBRATION By following the procedure below when the work session is over , recalibration is done by simply pressing the _ key after the saw Js plugged in and the MASTER switch is turned " ON " . 1 , Press _ key . 2 . Press _ key . 3 . Press _ key . 4 . Press _ key . 5 . Press [ _ key . 6 . Press [ _ key . Saw blade will automatically return to the " 0 " bevel and " 0 " elevation where it was calibrated . ( Note : This operation will not work if _ key has been used and a new " zero " location set . ) 7 . Turn MASTER switch " OFF " and remove yellow key . CALIBRATION OF SAW WHEN USING A CUTTING TOOL SMALLER THAN 10 " DIAMETER . When a cutting tool smaller than 10 " diameter , suchill as a dado head or molding head , is to be used , it w f be necessary to use the " calibration gauge " © included with the saw to calibrate the saw after CALIBRATION GAUGE changing cutting tools . orMO _ m _ GHEAO WARNING : Unplug the saw whenever changing the • . ; _ . . . . . . . . . . , No , cutting tool , Keep fingers away from and out of line with the cutting tool when calibrating the saw . CABLIBRATION GAUGE Along with this manual came a plastic gauge titled " CALIBRATION GAUGE " . This gauge fits over the fixed blade flange on the saw arbor ( see illustration ) and sticks up above the table . A full size reproduction has been printed in this manual , page 45 . 1 After cutting tool is securely mounted , plug in saw and turn on MASTER switch . Press the [ _ key . TABLE TOP 2 . Place the notch of the Gauge down into the insert / 1 opening on the left side of the cutting tool . Placer . the notch over the fixed blade collar of the arbo 3 . Holding the Gauge by the top edge , jog the arbor down or up until the heavy line lies even with the table with the notch still firmly against the arbor flange . 4 . Press the _ key . This will set the " zero " point for both elevation and bevel . TOOL ! NOTE : Other " zero " reference points can now be FIXED BLADE COLLAR set using _ - _ key without affecting the calibration settings as long as the power to the saw is not interrupted . 3O
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CROSSCUTTING CROSSCUTTING is cutting wood across the grain , at 90 ° , or square with both the edge and the flat 0side " of the wood . This is done with miter gauge setat " . The graduations on the miter gauge provide SANDPAPER accuracy for average woodworking . In some casesut where extreme accuracy is required , make a trial c and then recheck it with an accurate square , or protractor . If necessary , the miter gauge head can be swiveled slightly to achieve the desired angle . NOTE : The space between the miter gauge bar and the groove in the table is held to minimum during manufacturing . For maximum accuracy when using the miter gauge , always " favor " one side of the groove in the table . In other words , don't move the miter gaugeof from side to side while cutting , but keep one side the bar riding against one side of the groove . NOTE : Glue a piece of sandpaper to the face of the miter gauge head . This will help prevent the When using the miter gauge in the LEFT hand workpiece from " creeping " while it is being cut . groove , hold the workpiece firmly against the miter The Hold - Down Clamp ( Optional Accessory ) gauge head with your left hand , and grip the lock should be used on the miter gauge for greater handle with your right . accuracy . When using the RIGHT Hand groove , hold the The miter gauge may be used in either of the workpiece with your right hand and the Iockhandle grooves in the table . Make sure it is locked . with your left hand . In this example a 1 " x 6 " board will be cut on a 90 ° angle to its edge . NOTE ; A 1 " thick board is actually 3 / 4 of an inch WORKPIECE thick . ! Have saw calibrated , with tip of blade even with table top . Have guard in place . / [ itI STEP 1 - Set the miter gauge to the zero position . TABLE STEP 2 - Turn MASTER switch on and press key . Press number keys _ _ \ _ - _ ( the decimal equivalent of 7 / 8 inches ) . Press _ key . The blade will automatically raise to the programmed height . Blade elevation will be displayed . STEP 3 - Draw a line on the board at the cut - off point - - long enough for sighting , position the board against the miter gauge face . Align cut - off point with Exact - I - Cut indicator . STEP 4 - Firmly hold the board in this position . ( A hold down clamp is recommended for greater accuracy ) . Turn on the saw motor . STEP 5 Guide the board through the blade . STEP 6 Turn the motor " OFF " . Wait for the blade to stop before removing the boards and returning the miter gauge to the starting position . STEP 7 - Press _ key . Press number key Press _ . The blade will lower automatically until is is even with the table . 31
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/ \ When ' cutting long workpieces , invertAUXILIARY \ FENCE / WORK SUPPORT and position it on top of \ \ the guide bars to support the workpiece as near to the end as possible . If this does not adequately support the workpiece , you can make a simple support by clamping a piece of plywood to a sawhorse . | Y FENCE / Use the Hold - Down Clamp ( Optional Accessory ) WORK SUPPORT on the miter gauge for greater accuracy . REPETITIVE CUTTING REPETITIVE CUTTING is cutting a quantity of p ! eces the same length without having to mark each piece . 1 , Use the Stop Rods ( optional accessory ) onlyfor cutting duplicate pieces 6 in . long and longer . 2 . DO NOT FEED workpiece with RIGHT Hand , merely guide it , making sure that it does not bind or pinch the sawblade . When making repetitive cuts from a long workpiece , make sure it is adequately supported . Use the Hold - Down Clamp ( Optional Accessory ) on the miter gauge for greater accuracy . WORK SUPPORT / 1 . NEVER USE THE RIP FENCE AS A LENGTHLD / STOP BECAUSE THE CUTOFF PIECE COU BIND BETWEEN THE FENCE AND THE BLAD E CAUSING A KICKBACK . 2 . When making repetitive cuts shorter than 6 in . , clamp a block of wood 2 in . long to the table to act as a length stop . Do not clamp directlyto the bottom edge of the table because the " swivel " of the clamp will not grip properly . Place a _ malle block of wood between the bottom edge of th table and the " C " clamp . CAUTION : When clamping the block , makeof sure that the end of the block is well in front the sawblade . Be sure it is clamped securely . 3 . Slide the workpiece along the miter gauge until it touches the block . . , hold it securely or clamp it with the Hold - Down Clamp ( Optional Accessory ) . 4 . Make the cut . . , pull the workpiece back . . , push the cut off piece off the table withO a long push stick . . . DO NOT ATTEMPT T PICK IT UP AS THIS COULD ENDANGER YOUR HANDS . 32
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MITER CUTTING MITER CUTTING is cutting wood at an angle other than 90 ° with the edge of the wood . Follow the same procedure as you would for crosscutting . Adjust the miter gauge to the desired angle , and lock it . TABLE The miter gauge may be used in either of the grooves n the table . When using the miter gauge in the LEFT Hand groove , hold the workpiece firmly against the miter TOP VIEW gauge head with your left hand , and grip the lock knob with your right . When using the RIGHT hand groove , hold the workpiece with your right hand and the knob with your left hand . Use the Hold - Down Clamp ( Optional Accessory ) n the miter gauge for greater accuracy . In this example a 1 " x 6 " board will be cut on a 30 ° miter angle . Have saw calibrated withtip of blade even with table top . Have guard in place . STEP 1 - Set the miter gauge to 30 ° . Mark the start of the cut on the board . STEP 2 - Turn on MASTER switch and press . [ _ key . Press number keys [ _ [ _ _ - _ ( the decimal equivalent to 7 / 8 inches ) . Press _ button . The blade will automatically raise to the correct height . Blade elevation will be dis played . STEP 3 - Position the board against the miter gauge face . Align cut mark with Exact - I - Cut indicator . STEP 4 - Firmly hold the board in this position . ( Aor hold down clamp is recommended f greater accuracy . ) Turn on the saw motor . STEP 5 - Guide the board through the blade . STEP 6 - Turn the motor " OFF " . Wait for the blade to stop before removing the boards andg returning the miter gauge to the startin position . STEP 7 - Press _ key . Press number key . Press _ key . The blade will lower automatically until it is even with the table . 33
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BEVEL CROSSCUTTING BEVEL CROSSCUTTING is the same as crosscutting except that the wood is cut at an angle other than 90 ° with the flat side of the wood . WORKPIECE Adjust the blade to the desired angle . Set blade elevation to clear top of workpiece by 1 / 8 " . Verify this clearance by placing the work next to the blade . Use the Miter Gauge in the groove to the RIGHTof TABLE the blade . It cannot be used in the groove to the LEFT because the blade guard will interfere . Hold the workpiece with your right hand and the Iockhandle with your left . Use the AUXILIARY FENCE / WORK SUPPORT for aaditional support of long workpieces . Lay it across the guide bars to support the workpiece as near to the end as possible . Use the Hold - Down Clamp ( Optional Accessory ) \ \ on the miter gauge for greater accuracy . \ \ \ In this example a 1 " x 6 " board will be cut on a 30 ° \ bevel angle . \ \ Have saw calibrated with tip of blade even with table top . Have guard in place . STEP 1 - Turn MASTER switch on and press key . Press number keys _ J - _ Press _ key . Press _ key . Press number keys , _ _ ] _ ( the equivalent [ _ ] decimal of 1 - 1 / 4 will inches ) . Press J _ _ key . The blade automatically raise and tilt to the correct angle . STEP 2 - Set the miter gauge to the zero position . STEP 3 - Draw a line to the board at the cut - off point - - long enough for sighting . Use the miter gauge in the right side groove . Position then board against the miter gauge face Alig the cut - off point with the Exact - I - Cut indicator . STEP 4 - Firmly hold the board in this position . Turn ' ON " the saw motor . STEP5 - Guide the board through the blade . STEP6 - Turn the motor " OFF " . Wait for the blade to stop before removing the boards and returning the miter gauge to the starting po _ ition . STEP7 - Press . Press number key _ . COMPOUND MITER CUTTING Press _ key . Press _ key . Press COMPOUND MITER CUTTING , is a combination of numberkey _ , Press J - _ key , The miter cutting and bevel crosscutting . The cut is made at an angle other than 90 ° to both the edge blade will lower automatically until it is even and the flat side of the wood . with the table and return to 0 ° bevel . Adjust the miter gauge and the blade to the desired angle . . . Make sure miter gauge is locked . NOTE : If saw blade is tilted more than 45 ° from vertical , the electronic function must be recalibrated . See page 29 . 34
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USING THE RIP FENCE RIPPING , BEVEL RIPPING , PLOUGHING , 5 . Have blade extend approximately 1 / 8 in . abovee MOLDING , RESAWING AND RABBETING are top of workpiece . Additional blade exposur performed using the RIP FENCE together with the would increase the hazard potential . AUXILIARY FENCE / WORK SUPPORT , PUSH 6 . Do not stand directly in front of the blade in hcasee STICK OR PUSH BLOCK . of a KICKBACK . Stand to either side of t blade . WARNING : FOR YOUR OWN SAFETY , ALWAYS OBSERVE THE FOLLOWING SAFETYETY 7 . Keep your hands clear of the blade and out of PRECAUTIONS IN ADDITION TO THE SAF the path of the blade . INSTRUCTIONS ON PAGES 2 , 3 , and 4 . 8 . If the blade stalls or stops while cutting , TURN SWITCH OFF before attempting to free the 1 . Never make these cuts FREEHAND ( withoutn using the rip fence or auxiliary devices whe workpiece . required ) because the blade could bind in the 9 . Do not reach over or behind the blade to pull the cut and cause a KICKBACK . workpiece through the cut . . , to support longall 2 . Always lock the rip fence securely when in use . or heavy workpieces . . , to remove sm cut - off pieces of material or FOR ANY OTHER 3 _ Remove miter gauge from table . REASON . 4 . Make sure blade guard is installed for all 10 . Do not pick up small pieces of cut - off material thru - sawing type cuts . Replace the guard from the table . REMOVE them by pushing them IMMEDIATELY following completion of OFF the table with a long stick . Otherwise they resawing , rabbeting , dadoing , or molding could be thrown back at you by the rear of the operations . blade . Frequently check the action of the il . Do not remove small pieces of cut - off material ANTIKICKBACK PAWLS by passing athew workpiece alongside of the spreader while s that may become TRAPPED inside the bladeD is OFF . guard while the saw is RUNNING . THIS COUL ENDANGER YOUR HANDS or cause a Pull the workpiece TOWARD you . If the LPAWLSD THROWBACK . do not DIG into the workpiece and HO it . . . the pawls must be SHARPENED . See Turn the saw OFF . After the blade has stopped " Maintenance " section . turning , lift the guard and remove the piece . RIPPING ALWAYS SUPPORT LONG WORKPIECES RIPPING is cutting a piece of wood with the grain , or lengthwise . This is done using the rip fence as a guide . Position the fence to the desired WIDTH OF RIPand lock in place . Before starting to rip , be sure : A . Rip Fence is parallel to sawblade . B . Spreader is properly aligned with sawblade . C . Antikickback pawls are functioning properly . When ripping LONG BOARDS or LARGE PANELS , always use a work support . A simple one can be made by clamping a piece of plywood to a sawhorse . BEVEL RIPPING When bevel ripping materia - I 6 in . or narrower , use fence on the right side of the blade ONLY . This will provide more space between the fence and the sawblade for use of a push stick . If the fence is mounted to the left , the sawblade guard may interfere with proper use of a push stick . 35
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When " WIDTH OF RIP " is 6 in . and WIDER use yourof RIGHT Hand to feed the workpiece until it isclear the table . OR MORE Use LEFT hand ONLY to guide the workpiece . . , do not FEED the workpiece with , the left hand . When " WIDTH OF RIP " is 2in . to 6in . wide USE THE PUSH STICK to feed the work . When WIDTH OF RIP is NARROWER than 2 in . , theill push stick CANNOT be used because the guard w interfere . . . USE the AUXILIARY FENCE / WORK SUPPORT and PUSH BLOCK . Attach Auxiliary Fence / Work Support to rip fence with two " C " clamps . 36
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FeedtheworkpiecebyhandalongtheAUXILIARY FENCEuntiltheend isapprox . 1in . pastthefront edgeofthetable . ContinuetofeedusingthePUSH BLOCK . HoldtheworkpieceinpositionandinstallthePUSH BLOCKby sliding it on top of the AUXILIARY FENCE / WORSKUPPORT ( ThisMayRaiseGuard ) . NarrowstripsthickerthantheAuxiliaryFence / Work Supportmayentertheguardandstrikethe baffle . CAREFULLYraiseguardonlyenoughto clearthe workpieceU . sePUSHBLOCKto completecut . BAFFLE In this example a 14 " wide board will be cut down the center . WORKPIECE Have saw calibrated . Have guard in position . STEP 1 - Position the board so the usuable piece will be 7 inches between the blade and the fence . STEP 2 - Adjust the fence against the board so it is parallel to the saw blade . Lock the fence in position , STEP 3 - Turn MASTER switch " ON " and press • _ key . Press number keys _ _ - _ ( decimal equivalent of 7 / 8 inches . ) Press [ _ key . The blade will automatically raise to the programmed height . Blade elevation will be displayed . STEP 4 - Firmly hold the board in cutting position . Turn on the saw motor . STEP 5 - Guide the board through the blade , Pushing only on the piece between blade and the fence . STEP 6 - Turn the motor " OFF " . Wait for the blade to _ top before removing the boards . STEP 7 - Press _ key . Press number key [ _ , Press _ key . The blade will lower automatically until it is even with the table . 37
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PLOUGHINGAND MOLDING PLOUGHINGis grooving with the grain the long way of the workplece using the fence Use proper holddowns and feed devices . PLOUGHING MOLDING is shaping the workpiece with the grain the long way of the workpiece , using the fence . Use proper holddowns and feed devices SURFACE MOLDING RESAWING RESAWING is known as ripping a piece of wood through its thickness . Do not attempt to resaw BOWED or WARPED material . NOTE : To RESAWa piece of wood wider than 3 - 3 / 8 in , . . it will be necessary to remove the blade guard . . , and use the AUXILIARY FENCE / WORK SUPPORT . ( See " Work Helpers ' ) . Clamp it to the table so that the workpiece will SLIDE EASILY , but not TILT or MOVE SIDEWAYS , without BINDING between the two fences . Do not clamp directly to the bottom edge of the rtableip because the " swivel " of the clamp will not g properly . Place a small block of wood between the bottom edge of the table and th _ " C " clamp . SMALL BLOCK WARNING : FOR YOUR OWN SAFETY . . . OF WOOD 1 . DO NOT " BACK - UP " ( REVERSE FEEDING ) WHILE RESAWING BECAUSE THIS COULD / / ' , , \ CAUSE A KICKBACK . 2 . MAKE FIRST PASS TO A DEPTH SLIGHTLY LESS THAN ONE - HALF THE WIDTH OF THE BOARD ; KEEP SAME FACE OF BOARDHE AGAINST FENCE FOR SECOND PASS AS T FIRST PASS . 3 . INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF THE RESAWING OPERATION . AUXILIARY FENCE / _ _ yRK SUPPORT CUTTING PANELS When cutting panels ( whenever fenoe is positioned use the _ _ outside of table surface ) , ALWAYS . AUXILIARY FENCE / WORK SUPPORT 1 . Unlock fence and raise rear end 2 . Position AUXILIARY FENCE / WORK SUPPORT as shown and attach it with two " C " clamps . 38
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RABBETING RABBETINGis known as cutting out a section of the corner of a piece of material , across an end or along an edge . To make a RABBET requires cuts which do not go all the way through the material . Therefore the blade guard must be removed . 1 . Remove blade guard . FIRST CUT For rabbeting along an edge ( long way of RABBET workpiece ) as shown , add facing to rip fence ( hseee 6 , RIP FENCE , p . 25 ) approximately as high as t workpiece is wide . Adjust rip fence and blade to required dimensions ; then make first cut with board flat on table as any rip ( type ) cut ; makeall second cut with workpiece on edge . Follow precautions , safety instructions , and operational instructions as for ripping , or rip type operations , including feather boards and push stick , etc . 3 . For rabbeting across an end , for workpiece 10 - 1 / 2 " and narrower make the rabbet cut with the board flat on the table using the miter gauge fitted with a facing ( per " 7 , MITER GAUGE p . 25 ) DO NOT use the rip fence . 4 . INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF RABBETING OPERATION . Rabbet cuts can also be made using the dado head or molding head . DADOING Instructions for operating the Dado Head are contained in a booklet furnished with the Dado DADO INSERT Head . SAW TABLE The Recommended Dado Head is listed under \ / Recommended Accessories in this manual . The arbor on the saw , is only long enough so that the widest cut that can be made is 13 / 16 " wide . It is not necessary to install the outside loose hcollare before screwing on the arbor nut . Make sure t arbor nut is tight . " ALWAYS USE DADO INSERT LISTED UNDER RECOMMENDED ACCESSORIES . HEAD When using the dado head it will be necessary to remove the Blade Guard and Spreader . USEH CAUTION . USE FEATHERBOARDS AND PUS STICKS AS REQUIRED . ALWAYS REPLACE THE BLADE , GUARD AND SPREADER WHEN YOU ARE FINISHED DADOING . MOLDING CUTTING When using the molding head it will be necessary StoEH Instructions for operating the Molding Head are remove the Blade Guard and Spreader . UUS contained in a booklet furnished with the Molding CAUTION . USE FEATHERBOARDS AND P Head . STICKS , etc . AS REQUIRED . The recommended molding head is listed under ALWAYS REPLACE THE BLADE GUARD AND " Recommended Accessories " in this manual . SPREADER WHEN YOU ARE FINISHED MOLDING . Always use Molding Insert Listed Under " Recommended Accessories . " 39
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USING FEATHERBOARDS ( sawblade , dado head , molding head , etc . ) with a pushstick , as in ripping . Add 8 inch high flat facing board to the fence , the Before starting the operation ( switch ' OFF ' and full length of the fence . cutter below table surface } : Use featherboards for all non " thru - sawing " ( a ) Install featherboards so they exert pressure on operations ( when sawblade guard must rbekn , the workpiece ; be positive they are secure , and removed ) . Featherboards are used to keep the wow ( b ) Make sure by trial that the featherboards will in contact with the fence and the table as sho stop a kickback if one should occur . and to stop kickbacks . Mount featherboards to fence and table as shown , Featherboards are not employed during non thru - sawing operations when using the miter gauge so that leading edges of featherboards will supporte workpiece until cut is complete , and the workp _ ec Replace the sawblade guard as soon as the non has been pushed completely past the cutter thru - sawing operation is complete . / / _ BOARD " C " CLAMPS WORK SUPPORT / / RECOMMENDED ACCESSORIES ITEM CAT . NO . ITEM CAT . NO . Steel Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22235 7 in . Dia . Dado Head . . . . . . . . . . . . . . . . . . . . 9 - 3257 _ t _ gl _ tand . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22214 Sanding Wheel . . . . . . . . . . . . . . . . . . . . . . . 9 - 22723 Caster Sets . . . . . . . . . . . . . . . . . 9 - 22222 or 9 - 22221 Miter - Gauge Stop Rods . . . . . . . . . . . . . . . 9 - 29924 Solid Table Extension . . . . . . . . . . . . . . . . . 9 - 29957 Miter - Gauge Hold - Down Clamp . . . . . . . 9 - 29928 7 in . Molding Head Set . . . . . . . . . . . . . . . . . . 9 - 3217 Taper Jig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 3233 7 in . Molding Head Set . . . . . . . . . . . . . . . . . . 9 - 3218 Universal Jig . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 3235 7 in . Molding Head . . . . . . . . . . . . . . . . . . . . . 9 - 3214 Power Tool Know HOW Handbook Table Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2918 Molding / Dado Insert for 7 in . Dia . Molding or Dado Head . . . . . . . . . . . . 9 - 29997 Sawdust Collector . . . . . . . . . . . . . . . . . . . . 9 - 29966 Rip Fence Bar . . . . . . . . . . . . . . . . . . . . . . . . 9 - 299698 Work Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2480 Table Extension . . . . . . . . . . . . . . . . . . . . . . 9 - 2996 Work Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2481 10 " Dia . Sawblades with 5 / 8 bore . . . see Catalog 7 in . Dia . Adjustable Dado Head - 9 - 3261 - 9 - 3262 - - 9 - 3263 4O
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MAINTENANCE WARNING : FOR YOUR OWN SAFETY , TURN SWITCH " OFF " AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAIN - ING OR LUBRICATING YOUR SAW , \ Do not allow sawdust to accumulate inside the saw . \ Frequently blow out any dust that may accumulate \ inside the saw cabinet and the motor . Frequently clean you cutting tools with Craftsman Gum and Pitch Remover . A coat of automobile - type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely . If the power cord or motor cord is worn or cut , or damaged in any way , have it replaced immediately . Make sure the teeth of the ANTIKICKBACK pawls are always sharp . To sharpen : 1 . Remove blade guard . 2 . Rotate pawl toward rear of spreader so that teeth are above top of spreader . 3 . Hold spreader with left hand and place pawl over corner of workbench . 4 . Using a small round file ( Smooth Cut ) sharpen the teeth . LUBRICATION The following parts should be oiled occasionally with SAE No . 20 or No . 30 engine oil . 1 . Tilt screw threads and pivot nut . ( First Clean with Craftsman Gum & Pitch Remover . ) 2 . Elevation screw threads and pivot nut . ( First Clean with Craftsman Gum & Pitch Remover . ) 3 . Cradle bearing points . 4 . Bearing points in guard assembly , miter gauge and rip fence . © 0 0 GUARD \ C \ ! : . . . . ITER GAUGE - - - O _ fr BEARING POINTS 0 0 © o o 41
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TROUBLESHOOTING WARNING : FOR'YOUR OWN SAFETY , TURN SWITCH " OFF " AND ALWAYS REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING , TROUBLE SHOOTING - - GENERAL PROBABLE CAUSE REMEDY TROUBLE Excessive vibration , 1 . Blade out of balance . 1 . Discard Blade and use a different blade . 2 . Replace as Indicated . 2 . Damaged V - Belt Pulleys or poor belt . Cannot make square 1 . Miter gauge not adjusted 1 . See " Assembly " section " Miter Gauge . " cut when crosscutting . properly . 1 . Sharpen or replace blade . Cut binds , burns or 1 . Dull blade with improper tooth set . stalls motor when ripping . 2 . Blade is Heeling , 2 . See " Assembly " section , " Heeling Adjustment . . . " 3 . Warped board 3 . Make sure concave or hollow side is facing " down , " feed slowly . 4 . Rip fence not parallel 4 . See " Assembly " section , " Aligning Rip Fence " to blade . 5 , Spreader out of 5 . See " Assembly " section , " Installing Blade Guard . " alignment Cut not true at 90 ° 1 , Not calibrated . 1 . See " Calibrating the Electronic Function " or 45 ° positions . Tilt and elevating noisy 1 . Sawdust on threads of tilt 1 . See " Maintenance and Lubrication " section . or slow . screw or elevating screw . TROUBLE SHOOTING - - SAW MOTOR NOTE : Motors used on wood - working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown outor " vacuumed " frequently to prevent interference with normal motor ventilation . TROUBLE PROBABLE CAUSE REMEDY Excessive noise . 1 , Motor . 1 . Have motor checked by qualified service technician . Repair service is available at your nearest Sears store . 1 . Circuit overloaded with Motor fails to develop 1 . Do not use other appliances or motors on full power . NOTE : lights , appliances and same circuit when using the saw . other motors . LOW VOLTAGE : ( Power output of motor decreases rapidly with 2 . Undersize wires or circuit 2 . Increase wire sizes , or reduce Igngth of wiring . too long . dgere _ e in voltage at See " Motor Specifications and Electrical " motor terminals . For Requirements " section . example , a reduction of 3 . General overloading of 3 . Request a voltage check from the power 10 % in voltage causes power company company . a reduction of 19 % in facilities . maximum power output of Which the motor is capable , and a reduction of 20 % in voltage causes a reduction of 36 % in maximum power output . ) 42
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TROUBLE SHOOTING - - SAW MOTOR ( Continued ) TROUBLE PROBABLE CAUSE REMEDY Motor starts slowly 1 . Low voltage will not 1 . Request voltage check from the power company . or fails to come up trip relay . to full speed . 2 . Windings burned out 2 . Have motor repaired or replaced . or open . 3 . Sawdust inside motor . 3 . Blow or vaccuum sawdust from motor . 1 . Motor overloaded . Motor overheats . 1 , Feed work slower into blade . 2 . 2 . Improper cooling . ( Air Clean out sawdust to provide normal air ci rculation restricted circulation through motor . through motor due to See " Maintenance and Lubrication " section . sawdust , accumulating inside of saw ) . 1 , Burned switch contacts 1 . Have switch replaced and request a voltage check Starting switch in ( due to extended from the power company . motor will not hold - in periods caused operate . by low line voltage , etc . ) 2 . Shorted capacitor 2 . Have capacito ( tested and replace if defective . 3 , Loose or broken 3 . Have wiring checked and repaired . connections . Motor stalls 1 . Starting switch not 1 . Have switch replaced . ( resulting in blown operating . fuses or tripped 2 . Voltage too low to permit 2 . Request voltag e check from the power company . circuit breakers ) . motor to reach operating speed . 3 . Fuses or circuit breakers 3 . Install proper size fuses or circuit breakers . do not have sufficient capacity . 1 ; Motor overloaded . 1 . Feed work slower into blade . Frequent opening of fuses or circuit 2 . Fuses or circuit breakers 2 . Install proper size fuses or circuit breakers . breakers , do not have sufficient capacity . 3 . Starting switch not 3 . Have switch replaced . operating ( motor does not reach speed ) . 43
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TROUBLE SHOOTING - - ELECTRONICS REMEDY TROUBLE CAUSE i 1 . Power Interruption 1 . See Cahbrating The Saw For Electronic Operations " Flashing " C " in p . 29 . 2 . Saw just plugged in and display when MasterN " not calibrated Switch is turned " O . 1 . Check plug , fuse , or circuit breakers . Inspect line , 1 . No power to unit . No display or failure cord and plug for damaged insulation and shorted wires . of electronic function 2 . Master Switch " OFF " . 2 . Turn Master Switch " ON " . 3 . Electronics failure 3 . Have electronics checked by qualified service technician , repair service is available at your nearest Sears store . 1 . See " Calibrating The Saw For Electronic Operations " Steady " C " in display . 1 . A function key has been pressed but saw has not p . 29 . _ been calibrated . 1 . Elevation or bevel 1 . Press Jog keys to pull away from stop . Flashing display . Elevation or bevel motor positioning motor jammed tries to run but stops . against stop . 1 . No elevation or bevel keyed 1 . Key in correct elevation or bevel . in or saw is already at key does not desired elevation or bevel . function . 2 . Elevation greater than 2 . Press _ key and key in correct elevation . plus or minus 4.095 inches . Elevation motor runs 1 . Elevation screw threads 1 . Clean threads & lubricate slow or noisily filled with pitch & sawdust . 1 . Clean threads & lubricate 1 . Tilt Screw threads filled . with . Bevel motor runs slow pitch & sawdust . or is noisy . 1 . Allow to cool for at least 10 minutes . Elevation or bevel motor 1 . Positioning motor overheated , stops before reaching target number or will not run . Saw is not jammed . Depth of cut or blade 1 . Saw not properly calibrated . 1 . See " Calibrating The Saw For Electronic Operations " angle incorrect . p . 29 1 . Turn master switch " OFF " then " ON " . If Display does not 1 . Static Electricity respond correctly still not right unplug saw from power supply to keys . momentarily . Recalibrate saw p , 29 . If you require further help on operating your new4 . Craftsman Electronic Table Saw call 800 - 325 - 118 In Missouri call 314 - 595 - 2500 . 44
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f © CALIBRATION GAUGE Use to set calibration point in elevation for cutting tools 10 " or smaller , such as DADO or MOLDING HEAD . THIS LINE EVEN WITH TABLE TOP DIRECTIONS 1 . Unplug saw ; remove cutting tool . 2 . Assemble new Cutting tool per instructions with cutting tool and tighten arbor nut . 3 , Install proper insert . 4 . Plug saw in , turn MASTER switch on and press _ key . 5 . Place the notch of this card to the left side of cutting tool , over the fixed blade collar . 6 . Hold this gauge on the blade collar while pressing the _ or _ key , until the heavy line is even with the table top . 7 . Press _ key . PLACE OVER LEFT BLADE COLLAR 45
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PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW m MODEL NO . 113.290600 & 113.290650 1 " o I 14 ' ! 1 1 > , 15 / - 4 19 o o I I 57 55 32 34 / 22 33 59 58 39 28 35 [ 29 30 31 60 _ 61 _ 62 _ <
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FIGURE 1 PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL No . 113.290600 & 113,290650 Always Order by Part Number - not by Key Number Key Part Key Part . No . No . Description No . No Description 1 62579 36 62825 Guard Assembly ( See Fig . 5 ) Housing , Support 2 STD522506 * Screw , Hex Hd . 1 / 4 - 20 x 5 / 8 37 75084 Screw , Pan Hd . Plastite No . 6 x 2 - 1 / 4 3 STD551225 * Lockwasher , External 1 / 4 38 STD551206 * Lockwasher , Internal # 6 4 STD541025 * Nut , Hex 1 / 4 - 20 75088 3940 Bracket , Gounding R . H . 5 STD523110 * Screw , Hex 5 / 16 - 18 x 1 STD601105 * Screw , Pan Cross Type " AB " 6 62541 Bar , Fence Rear No . 10 - 32 x 1 / 2 * Lockwasher , External 5 / 16 7 STD551231 41 75087 Bracket , Grounding L . H . 8 STD541231 * Nut , Hex 5 / 16 - 18 - 42 62832 Transformer 43 9416712 9 60388 Washer , 3 / 16 x 1 / 2 x 1 / 32 Nut , Self - threading 10 62703 44 62847 Insert Assembly , Clamp , Cord 45 63418 ( Includes Key No . 11 & 12 ) Clamp , Cordrd 11 62718 46 73151 Clip , Retaining Clamp , Co 12 STD501102 47 62823 * Screw , Locking Set 10 - 32 x 3 / 16 Cord , Motor 13 133645 Screw , Flat Hd . 10 - 32 x 1 48 62822 Cord , Power 14 62748 49 60469 Rod , Separation ( Includes Key No . 9 ) Bushing 15 62493 Insert , Exact - I - Cut 50 62204 Clip , Cord 16 62773 51 61086 Fence Assembly , Rip ( See Fig . 3 ) Relief , Strain 17 62710 52 62838 Tape , Fence Base AssemblyHd . 18 82709 Bar Assembly , Fence 53 454896 Screw , Hex 3 / 8 - 16 x 1 / 2 54 STD551237 * Lockwasher , External 3 / 8 Guide ( Includes Key No . 17 ) - 19 STD5231 ! 7 55 60254 * Screw , Hex Hd . 5 / 16 - 18 x 1 3 / 4 Bracket , Support 20 62539 56 62817 Motor Spacer , Fence Guide Bar 21 82704 57 60253 Gauge Assembly , Miter ( See Fig . 4 ) Support , . Belt Guard 22 60470 58 60255 Bushing Clip " S " 23 62820 59 3602527 Bracket , Housing Guard , Beltex 24 STD610805 60 378 Wrench , H L 5 / 32 * Screw , Pan Cross Type " AB " No . 8 x 1 / 2 25 STD551208 61 37887 * Lockwasher , External No . 8 Wrench , Hex L 1 / 8 26 75080 62 37836 Lead , Grounding Wrench , Hex L 3 / 32 27 75086 62824 Housing , Bezel Owners ' Manual ( Not Illustrated ) 28 75081 Lead 62834 Bag of Loose Parts ( Not Illustrated ) 29 75082 Lead with terminals 3628356 Bag of Loose Parts ( Not Illustrated ) 628 30 62830 Switch , Locking Bag of Loose Parts ( Not Illustrated ) 31 60256 Key , Switch 4628374 Bag of Loose Parts ( Not Illustrated ) 32 62842 628 Controls , Electronic T . S . Bag of Loose Parts ( Not Illustrated ) 33 62826 62845 Lens , Display Operation Information Card 34 62827 Panel , PTriman ( Not Illustrated ) 35 STD510605 * Screw , Hd . No . 6 - 32 x 1 / 2 62846 Gauge , Calibration ( Not Illustrated ) * Standard Hardware Item - May be purchased locally . NOTE : Shipping and handling charges for standard hardware items ( identified by * ) such as nuts , screws , washers , etc , make buying these items by mail uneconomical . To avoid shipping andhandling charges , you may obtain most of these locally . _ - Stock Item - May be secured through the hardware department of most Sears Retail Stores or Catalog Order Houses . , #
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PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO . 113.290600 & 113.290650 10 11 , = \ L ' , . _ _ 1415 13 t & 16 _ ) ' * ' - ' - " - ' - 17 FIGURE 3 - 62773 FENCE ASSEMBLY Key Part No . No . Description 62773 Fence Assembly , Rip 1 62693 Plug , Button 2 62692 Knob ( Includes Key No . 1 ) 3 STD551031 * Washer , 21 / 64 I . D . 4 62775 Indicator , Fence 5 9404336 * Screw , Pan Hd . Type " T " 4 - 40 x 1 / 4 6 62774 Head , Fence Includes Key # 4 7 423350 Screw , Sems 3 / 8 - 16 x 1 / 2 8 62582 Channel , Fence 9 STD600805 * Screw , Pan Hd . Type " T " 8 - 32 x 1 / 2 10 62528 Spring , Fence Lock 11 62529 Lock , Rear Fence 12 62531 Roller , Rear Fence 13 62583 Rod , Fence Lock 14 62533 gpring , Head Alignment ( Include8 Key No . 17 15 STD551210 * Lockwasher , External No . 10 16 STD611005 * Screw , Type " A " , Hex Ind . SI . Wash . Hd . No . 10 x 1 / 2 17 62532 Pad , Alignment i * Standard Hardware Item - May Be Purchased Locally . 5O
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PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO . 113.290600 & 113.290650 3 4 14 8 I FIGURE 4 - 62704 MITER GAUGE ASSEMBLY Part Key No . No . Description 62704 tGauge Assembly , Miter 1 62693 Plug , Button 2 62692 Knob , Miter Gauge ( Includes Key No . 1 ) 3 STD551237 * Washer , Plain 21 / 64 x 1 x 1 / 16 " 4 37893 Gauge , Miter 5 STD510803 * Screw , Pan Hd . 8 - 32 x 5 / 16 " 135 Indicator 6 7 37895 Block , Miter Gauge Indicator 8 37896 Pin , Miter Gauge Stop 9417295 * Screw , Pan Hd . , w / Lockwasher , 8 - 32 x 5 / 8 " 10 62230 Rod Assembly , Miter Gauge , Consisting of Items 11 , 12 , 13 11 STD541231 * Nut , Hex . , 5 / 16 - 18 62225 12 Stud , Clamp 13 62383 Stud , Pivot 14 60288 Screw , Locking Set , 1 / 4 - 20 x 3 / 8 " * Standard Hardware Item - May be Purchased Locally , tStock Item - May be secured through the Hardware Departments of most Sears Retail Stores or Catalog Order Houses . 51
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PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO . 113.290600 & 113.290650 4 1 2 5 1 II / / / / / \ 8 \ 7 10 FIGURE 5 - 62579 GUARD ASSEMBLY Ke y Part No . No . Description 62579 Guard Assembly , Saw 1 60297 Nut , Push Pin 1 / 4 x 1 - 1 / 2 " 2 62391 3 62395 Support , Guard 4 62389 Guard , Saw 5 62390 Pin , 1 / 4 x 1 - 3 / 4 " 6 STD551025 * Washer , 17 / 64 x 5 / 8 x x 1 / 16 " 7 62520 Spacer , Pawl 8 62396 Pawl 9 62580 Spreader , Assembly Blade 10 62410 Pin , 1 / 4 x 1 " 11 STD571810 * Pin , Roll , 3 / 16 x 15 / 16 " 12 62519 Spring , Pawl * Standard Hardware Item - May Be Purchased Locally tStock Item - May be secured through the Hardware Department of most Sears Retail Stores or Catalog Order Houses . 52
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PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL No . 113.290600 & 113.290650 2 1 FIGURE 6 - TABLE EXTENSION SUPPLIED WITH MODEL 290650 ONLY Key Part No . No . Description 62589 tExtension Assembly , Complete 60323 Screw , Serrated Truss Hd . , 1 / 4 - 20 x 1 " 2 62590 Extension 3 62549 Bracket , Corner Support 4 STD541025 * Nut , Hex 1 / 4 - 20 STD551225 5 * Lockwasher , Ext . 1 / 4 62550 Bracket , Corner Stiffener 6 7 STD523112 * Screw , Hex Hd . , 5 / 16 - 18 x 1 - 1 / 4 STD551131 * Lockwasher , Ext . 5 / 16 8 STD541031 * Nut , Hex 5 / 6 - 18 9 62745 , Bag of Loose Parts ( not illustrated ) 10 STD551031 * Flat Washer , 11 / 32 I . D , 11 STD551025 * Flat Washer , 17 / 64 I . D . * Standard Hardware Items - May be Purchased Locally . eBag contains all Loose Parts for Extensions . { Stock Item - May be secured through the Hardware Department of most Sears retail stores or catalog order houses . 53
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PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO . 113.290600 & 113.290650 3 4 5 1 1t . 9 2 6 5 4 6 12 11 2 _ - - - - - - - 8 FIGURE 7 - LEGS SUPPLIED WITH MODEL 290650 ONLY Part Key No , No . Description J 1 60314 Screw , Serrated Truss Hd . 1 / 4 - 20 x 5 / 8 2 62552 Leg 3 62554 Stiffener , Side 4 STD551225 * Lockwasher , Ext . 1 / 4 5 STD541025 * Nut , Hex 1 / 4 - 20 6 62553 Stiffener , End STD541250 7 * Nut , Hex 1 / 2 - 13 8 803835 Foot , Leveling HARDWARE FOR ATTACHING LEGS TO SAW 9 STD523112 * Screw , Hex Hd . 5 / 16 - 18 x 1 - 1 / 4 10 . STD551031 . Washer , 11 / 32 I . D . 11 STD551131 * Lockwasher , Ext . 5 / 16 12 STD541031 * Nut , Hex 5 / 16 - 18 62752 eBag of Loose Parts For Legs ( not illustrated ) * Standard Hardware Items - May be Purchased Locally . oBag contains all Loose Parts for Leg Set . 54
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Sears 10 INCH owners ELECTRONIC TABLE SAW manual SERVICE Now that you have purchased your 10 - inch electronic table saw should a need ever exist for repair parts or service , simply contact any Sears Service Center and most Sears , Roebuck and Co . stores . Be sure to provide all pertinent facts when you call or visit . MODEL NO . 113.290600 SAW WITH MOTOR ONLY The model number of your 10 - inch electronic table saw will 113.290650 be found on a plate attached to your saw , at the left - hand side of the base . SAW WITH MOTOR , LEGS AND TWO TABLE EXTENSIONS HOW TO ORDER WHEN . ORDERING REPAIR PARTS , ALWAYS GIVE THE FOLLOWING INFORMATION : REPAIR PARTS PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF ITEM 113.290600 10 - INCH ELECTRONIC TABLE SAW 113.290650 All parts listed may be ordered from any Sears Service Center and most Sears stores . If the parts you need are not stocked locally , your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling . Sold by SEARS , ROEBUCK AND CO . , Chicago , IL . 60684 U . S . A Part No . 62824 Form No . SP4711 - 2 Printed in U . S . A . 4 / 84
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