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Back To Craftsman Table Saw       Model: 113.298470 or 113298470 Craftsman 10 Inch Table Saw
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Sears owners manual MODEL NO . 113.299142 SAW ON LY 113.299040 SAW WITH LEGS TWO TABLE EXTENSIONS AND MOTOR 113.298470 SAW WITH LEGS ONE TABLE EXTENSION AND MOTOR I ; eria Number Model and serial number may be found at the left - hand side CRRFTSMRN + - - _ of the base . You should record both model and serial number in a safe place for future use . IO - INCH TABLE SA W CAUTION : • assembly Read GENERAL and ADDITIONAL • operating SAFETY INSTRUCTIONS • repair parts carefully Sold by SEARS , ROEBUCK AND CO . , Chicago , IL . 60684 U . S . A . Part No . 62588 Printed in U . S . A ,
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FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAWS If within one y _ ar from the date of purchase , this Craftsman Table Saw fails due to a defect in material or workmanship , _ e _ r _ will repair , t , free of charge Warranty service is available by simply contacting the nearest Sears store or Service Center throughout the United States . This warranty gives you specific legal rights , and you may also have other rights which vary from state to state . SEARS , ROEBUCK AND CO . BSC 41 - 3 SEARS TOWER CHICAGO , I L 60684 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS 1 . KNOW YOUR POWER TOOL 13 . SECURE WORK Read the owner's manual carefully , Learn its Use clamps or a vise to hold work when practical . It ' . s application ano limitations as well as the specific safer than using your hand , frees both hands to operate tool . potential hazards peculiar to this tool . 14 . DON'T OVERREACH 2 . GROUND ALL TOOLS Keep proper footing and balance at all times . This tool is equipped with an approved 3 - conductor cord and a 3 - prong grounding type plug to fit the 15 . MAINTAIN TOOLS WITH CARE proper grounding type receotacle . The green conductor Keep tools sharp and clean for best and safest n the cord is the grounding wire . Never connect the performance . Follow instructions for lubricating and green wire to a live terminal . changing accessories , 3 . KEEP GUARDS IN PLACE in working order , and in proper adjustment and 16 . DISCONNECT TOOLS alignment . before servicing ; when changing accessories such as 4 . REMOVE ADJUSTING KEYS blades , bits , cutters , etc . AND WRENCHES 17 . AVOID ACCIDENTAL STARTING Form habit of checking to see that keys and adjusting Make sure switch is in " OFF " position before plugging wrenches are removed from too ! before turning it on . in . 5 . KEEP WORK AREA CLEAN 18 . USE RECOMMENDED ACCESSORIES Cluttered areas and benches invite accidents . Floor Consult the owner's manual for recommended must not be slippery due to wax or sawdust , accessories . Follow the instructions that accompany 6 . AVOID DANGEROUS ENVIRONMENT the accessories . The use of improper accessories may cause hazards . Don't use power tools in damp or wet locations or expose them to rain . Keep work area well lighted , Provide adequate surrounding work space . 19 . NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the 7 . KEEP CHILDREN AWAY cutting tool is accidentally contacted . All visitors should be kept a safe distance from work area , Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them . 8 . MAKE WORKSHOP KID - PROOF - - with padlocks , master switches , or by removing 20 . CHECK DAMAGED PARTS starter keys . Before further use of the tool , a guard or other part that 9 . DON'T FORCE TOOL is damaged should be carefully checked to ensure that it It will do the job better and safer at the rate for which will operate properly and perform its intended function . it was designed . Check for alignment of moving parts , binding of moving 10 . USE RIGHT TOOL parts , breakage of parts , mounting , and any other Don't force tool or attachment to do a job it was not conditions that may . affect its operation . A guard or designed for . other part that is damaged should be properly repaired 11 . WEAR PROPER APPAREL or replaced . Do not wear loose clothing , gloves , neckties or jewelry ( rings , wrist watches ) to get caught in moving parts . 21 , DIRECTION OF FEED Nonslip footwear is recommended . Wear protective Feed work into a blade or cutter against the direction hair covering to contain long hair . Roll tong sleeves above the elbow . of rotation of the blade or cutter only . 12 . USE SAFETY GOGGLES ( Head Protection ) 22 . NEVER LEAVE TOOL RUNNING Wear Safety goggles ( must comply with ANS Z87 . 1 ) at UNATTENDED all times . Also , use face or dust mask if cutting operation is dusty , and ear protectors ( plugs or muffs ) Turn power off . Don't leave tool until it comes to a during extended periods of operation . complete stop ,
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ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS WARNING : FOR YOUR OWN SAFETY , DO NOT contact the rear of the revolving blade can be OPERATE YOUR SAW UNTIL IT IS COMPLETELY thrown back at the operator at excessive speed . This ASSEMBLED AND INSTALLED ACCORDING TO THE can usually be avoided by keeping the guard and INSTRUCTIONS . . . AND UNTIL YOU HAVE READ spreader in 01ace for all thru - sawing operations AND UNDERSTOOD THE FOLLOWING . ( sewing entirely thru the workJ AND by removing all loose pieces from the table with a long stick of 1 . GENERAL SAFETY INSTRUCTIONS FOR POWER wood IMMEDIATELY after they are cut off . TOOLS . . . SEE PAGE 2 D . Use extra caution when the guard assembly is 2 . GETTING TO KNOW YOUR SAW . . . SEE PAGE 20 removed for resawing , dadoing , rabbeting , or 3 . BASIC SAW OPERATION . . . SEE PAGE 23 molding - replace the guard as soon as that 4 . ADJUSTMENTS . . . SEE PAGE 29 operation is completed . 5 . MAINTENANCE . . . SEE PAGE 32 E . NEVER turn the saw " ON " _ ) efore clearing the 6 , STABILITY OF SAW table of all tools , wood scraps , etc . , except the If there is any tendency for the saw to tip over or move workpiece and related feed or support devices for during certain cutting operations such as cutting the operation planned . extremely large heavy panels or long heavy boards , the F . NEVER place your face or body in line with the saw should be bolted down . cutting tool . If you attach any kind of table extensions over 24 in . G . NEVER place your fingers or hands in the path of wide , make sure they are supported underneath by the sawblade or other cutting tool . sturdy 0race attached to saw base or bench . H . NEVER reach in oack of the cutting tool with either hand to hold down or support the workplece , 7 . LOCATION remove wood scraps , or for any other reason . Avoid The saw should be oositioned so neither the operator awkward operations and hand positions where a nor a casual observer is forced to stand in line with the sudden slip could cause fingers or hand to move saw blade . into a sawblade or other cutting tool . 8 . KICKBACKS I . DO NOT perform layout , assembly , or setup work Kickbacks can cause serious injury : A " Kickback " on the table while the cutting tool is rotating . occurs when a part of the workpiece binds between the J . DO NOT perform any operation " FREEHAND " sawblade and the rip fence or other fixed object , rises always use either the rip fence or the miter gauge to from the table , and is thrown toward the operator . position and guide the work . Keep your face and body ; o one side of the sawblade , K . NEVER Use the rip fence when crosscutting or the out of line with a possible " Kickback . ' " miter guage when ripping . DO NOT use the rip Kickbacks - and possible injury from them - can fence as a length stop . usually be avoided by : Never hold ent0or touch the free end ' " of the A . Maintaining the rip fence oarallel to the sawblade . workpiece or a " free piece ' " that is cut off while B . Keeong the sawblade sharp . Replacing power is " ON " and / or the sawblade is rotating . anti - kickback oawls when points become dull . L . Shtit " OFF " the saw and disconnect the power cord C . KeeDing _ sawblade guard , spreader , and when , removing the table insert , changin £ the anti - kickback pawls in place and o 0erating properly . cutting toot , removing or replacing the blade guard , The spreader must be in alignment with the or making adjustments . sawblade anG the oawls must stop a < ickback once M . Provide adeauate support to the rear and sides of it has started . Check their action before ripping . the saw table for wider or tong workpieces , D . NOT ripping work that is twisted or warped or does N . Plastic and composition like hardboard ) materials not have a straight eage to guide along the rip fence . may be cut on your saw . However , since these are E . NOT releasing work until you have pushed it all the usually quite hard and slippery , the anti - kickback way oast the sawblade . pawls may not stop a kickback . F . Using a push stick for ripping widths of 2 to 6 in . , Therefore , be especially attentive to following and an auxiliary fence and push block for ripping proper set - up and cutting procedures for ripping . widths na - rower tnan 2 in . ( See " Basic Saw Do not stand , or permit anyone else to stand , in line Operation Using The RiD Fence " section . ) with a potential kickback . G . NOT confining the cut - off piece when ripping or O . If you stall or jam the sawblade in the workpiece , cross - cutting . turn saw " OFF " , remove the workDiece from the H . When ripping apply the feed force to the section of sawblade , and check to see if the sawblade s the workpiece between the saw blade and the rip parallel to the table slots or grooves ana if the fence . spreader is n proper alignment with the sawblade . If ripping at the time , check to see if the rid fence is 9 . PROTECTION : EYES , HANDS , FACE , EARS , BODY parallel with the sawblade . Readjust as indicated . A . If any part of your saw is malfunctioning , has been damaged or broken . . , such as the motor switch , or 10 . KNOW YOUR CUTTING TOOLS other operat ] n 9 control , a safety device or the A . Dull , gummy , or improperly sharpeneu or _ et cutting power cord . . . cease operating immediately until tools can cause materia to stick , jam , stall the saw , the particular Dart is properly repaired or replaced . or kickback at the onerator . B . Wear safety goggles that comply with ANS Minimize potential injury by proper cutting tool Z87 . 1 - 1968 , and a face shield if operation is dusty . and machine maintenance . Wear ear plugs or muffs during extended periods of NEVER ATTEMPT TO FREE A STALLED operation . SAWBLADE WITHOUT FIRST TURNING THE SAW OFF . C . Small loose pieces of wood or other objects that
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17 . NOTE AND FOLLOW SAFETY INSTRUCTIONS B . Never use grinding wheels , abrasive cut - off wheels , THAT APPEAR ON THE FRONT OF YOUR SAW . friction wheels ( metal slitting blades ) wire wheels or buffing wheels . DANGER 11 . USE ONLY ACCESSORIES DESIGNED FOR THIS FOR YOUR OWN SAFETY SAW , READ AND UNDE RSTAND OWNER'S MANUAL 12 . Cross - cutting operations are more conveniently worked BEFORE OPERATING MACHINE : and with greater safety if an auxiliary wood facing is I . WEAR SAFETY GOGGLES attached to the miter gauge using the holes provided , 2 , USE SAW - BLADE GUARD FOR " THRU - SAWING " 13 . Make sure the top of the arbor or cutting tool rotates 3 . KEEP HANDS OUT OF PATH OF SAWBLADE toward you when standing in norm _ operating 4 . USE A " PUSH - STICK " WHEN REQUIRED position . Also make sure the cutting tool , arbor collars 5 . KNOW HOW TO AVOID " ' KICKBACKS ' " and arbor nut are installed properly . Keep the cutting 6 . DO NOT PERFORM OPERATIONS " FREEHAND " tool as low as possible for the operation being performed . Keep all guards in place whenever _ ossible . 18 . WARNING : DO NOT ALLOW FAMILIARITY 14 . Do not use any blade or other cutting tool marked for ( GAINED FROM FREQUENT USE OF YOUR SAW ) an operating speed less than 3450 RPM . Never use a TO BECOME COMMONPLACE . - ALWAYS cutting tool larger in diameter than the diameter for REMEMBER THAT A CARELESS FRACTION OF A which the saw was designed . For greatest safety and SECOND IS SUFFICIENT TO INFLICT SEVERE efficiency when ripping , use the maximum diameter INJURY . blade for whicl _ the saw is designed , since under these 19 . WARNING : THE 2 - 1 / 2 " SAW PULLEY AND THE conditions the spreader is nearest the blade . 15 . Adjust table inserts flush with the table top . NEVER 2 - 1 / 2 " MOTOR PULLEY FURNISHED , WILL RUN THE BLADE AT APPROXIMATELY 3450 RPM operate the saw unlessthe proper insert is installed . 16 . THINK SAFETY . WHEN USED WITH A 3450 RPM MOTOR . NEVER Safety is a combination of operator common sense and SUBSTITUTE THESE PULLEYS TO INCREASE THIS alertness at all times when the saw is being used . SPEED BECAUSE IT COULD BE DANGEROUS . The operation of any power tool can result in foreign objects being thrown into the eyes , which can result in severe eye damage . Always wear safety gogglescomplying with ANSI Z87 . 1 ( shown on Package ) before commencing power tool operation . Safety Gogglesare available at Sears retail or catalog stores . MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS This saw is designed to use a 3450 RPM motor only . Do not If power cord is worn or cut , or damaged in any way , have it replaced immediately . use any motor that runs faster than ' 3450 RPM , It is wired for operation on 110 - 120 volts , 50 Hz . , alternating current . If your saw is for use on less than 150 volts it has a plug IT MUST NOT BE CONVERTED TO OPERATE ON 230 that looks like below . VOLTS . EVEN THOUGH SOME OF THE 3 - PRONG PLUG RECOMMENDED MOTORS ARE DUAL VOLTAGE . The outlet in the switch box will accept either a 15 amp . or a 20 amp . motor plug . RECOMMENDED CRAFTSMAN MOTORS FOR USE ON 6 THIS SAW . No . GROUNDING PRONG H . P . R . P . M . Volts Catalog 1 3450 110.120 1217 PROPERLY GROUNDED 1 3450 110.120 1220 3 - PRONG OUTLET See recommendation on saw for use in Canada Plug power cord into 110 - 120V properly grounded type outlet protected by a 15 - amp . time delay or Circuit - Saver fuse or circuit breaker . CAUTION : Do not use blower or washing machine motors IF YOU ARE NOT SURE THAT YOUR OUTLET IS or any motor with an automatic reset overload protector as PROPERLY GROUNDED , HAVE IT CHECKED BY A their use may be hazardous . OUALI FlED ELECTRICIAN . CONNECTING TO POWER SOURCE OUTLET WARNING : DO NOT PERMIT FINGERS TO TOUCH This saw must be grounded while in use to protect the THE TERMINALS OF PLUG WHEN INSTALLING OR operator from electrical shock . REMOVI _ IG THE PLUG TO OR FROM THE OUTLET .
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WARNINGI : F NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD CONTENTS OF ELECTRICAL SHOCK , PARTICULARLY WHEN USED IN DAMP LOCATIONS , IN PROXIMITY TO WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 PLUMBING , OR OUT OF DOORS . IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A GENERAL SAFETY INSTRUCTIONS SECONDARY HAZARD SUCH AS YOUR HANDS FOR POWER TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . 2 CONTACTING THE SAWBLADE . ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 This saw is equipped with a 3 - conductor cord and grounding type plug which has a grounding prong , approved MOTOR SPECIFICATIONS AND ELECTRICAL by Underwriters ' Laboratories and the Canadian Standards REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Association . The ground conductor has a green lug and is UNPACKING AND CHECKING CONTENTS . . . . . . . . 6 attached to the tool housing at one end and to the ground Tools Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 prong in the attachment plug at the other end . List of Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 This plug requires a mating 3 - conductor grounded type ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 outlet as shown . Installing Tilt Crank . . . . . . . . . . . . . . . . . . . . . . . . . . 7 If the outlet you are planning to use for this saw is of the Checking Table Insert . . . . . . . . . . . . . . . . . . . . . . . . . 7 two prong type DO NOT REMOVE OR ALTER THE Checking Blade Squareness to Table . . . . . . . . . . . . . . 8 GROUNDING PRONG N ANY MANNER . Use an adapter Assembling Steel Legs . . . . . . . . . . . . . . . . . . . . . . . . . 8 as shown and always connect the grounding lug to a known Mounting Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ground . Attaching Table Extensions . . . . . . . . . . . . . . . . . . . . . 9 It is recommended that you have a qualified electrician Installing Rip Fence Guide Bars . . . . . . . . . . . . . . . . . 10 replace the TWO prong outlet with a properly grounded Aligning Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . 12 THREE prong outlet . Adjusting Rip Scale Pointer . . . . . . . . . . . . . . . . . . . . 13 Repositioning Rip Fence Guide Bars . . . . . . . . . . . . . ! 3 An adapter as shown below is available for connecting plugs Installing Blade Guard . . . . . . . . . . . . . . . . . . . . . . . . 14 to 2 - prong receptacles . The green grounding lug extending Mounting the Motor . . . . . . . . . . . . . . . . . . . . . . . . . 16 from the adapter must be connected to a permanent ground Installing Belt Guard . . . . . . . . . . . . . . . . . . . . . . . . . 18 such as to a properly grounded outlet box . Plugging in Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 GETTING TO KNOW YOUR SAW . . . . . . . . . . . . . . . 20 GROUNDING LUG On - Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Elevation Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Tilt Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Tilt Lock Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 MAKE SURETHIS IS 3 - PRONG _ . . , , - - - - - CONNECTED TO A Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 ADAPTER / / _ _ . _ . . . Blade Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 PLUGI _ KNOWN GROUND Table Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Removing and Installing Saw Blade . . . . . . . . . . . . . . 22 RECEPTACLE Exacti - Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 BASIC SAW OPERATION USING THE MITER GAUGE23 Work Helpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 NOTE : The adapter illustrated is for use only if you already Crosscutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 have a properly grounded 2 - prong receptacle . Adapter is Repetitive Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 not allowed in Canada by the Canadian Electrical Code . Miter Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 The use of any extension cord will cause some loss of Bevel Crosscutting . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 power . To keep this to a minimum and to prevent Compound Miter Cutting . . . . . . . . . . . . . . . . . . . . . . 25 over - heating and motor bum - out , use the table below to BASIC SAW OPERATION USING THE RIP J : ENCE . . 26 determine the minimum wire size ( A . W . G . ) extension cord . Ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Use only 3 wire extenston cords which have 3 prong Bevel Ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 grounding type plugs and 3 - pole receptacles which will Resawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 acceot the plug on the saw . Cutting Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 1 H . P . MOTOR 110 - 120V Rabbeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Extension Cord Length Wire Size A . W . G . ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Upto 50 Ft . . . . . . . . . . . . . . . . . 14 Heeling Adjustment or Parallism of 50to 100 Ft . . . . . . . . . . . . . . . . 12 Sawblade to Miter Gauge Groove . . . . . . . . . . . . . . . 29 100 - 200 Ft . . . . . . . . . . . . . . . . . 10 Blade Tilt , or Squareness of 200 - 400 Ft . . . . . . . . . . . . . . . . . 8 Blade to Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Tilt Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 CHECK MOTOR ROTATION MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 WARNING : FOR YOUR OWN SAFETY , MAKE SURE PLUG IS NOT CONNECTED TO POWER SOURCE RECOMMENDED ACCESSORIES . . . . . . . . . . . . . . . 33 OUTLET . WHEN CHANGING MOTOR ROTATION , TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 34 The motor must rotate CLOCKWISE when viewed from the REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 shaft end to which you will mount the pulley . ( See page 16 . ) If it does not , change the direction according to the instructions furnished with the motor .
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UNPACKING AND CHECKING CONTENTS COMBINATION SQUARE MUST BE TRUE . / _ TOOLS NEEDED STRAIGHT EDGE OF BOARD 3 / ' 4 THICK . EHIS EDGE MUST DRAW LIGHT LINE ON BE PERFECTLY SI _ AIGHT . M _ dia _ _ nscrSCerw _ dri _ rer BOARD ALONG THIS _ " EDGfE " _ \ I _ / P . ers L . _ U _ IU II1 . , . . . . Wrenches _ i . . ' i : ! . ' : i . i : , ' i ' . i ; , ! : iii [ ' . : _ ) ' . ) , ( ' . ) , : i ' , : - i , _ ' j 3 / 8 in . 7 / 16 n . / 1 / 2 in . 9 / 16 in . S _ OULD BE NO nAP Off OVERLAP Combination Square 3 / 4 in . HERE WHEN SQUARE IS FLIPPED OVE _ : N DOTTED POSITION . Model 113.299142 Table Saw is shipped complete in one carton but DOES NOT INCLUDE Table Extension , Steel Legs , or motor . LIST OF LOOSE PARTS Model 113.299040 Table Saw is shipped complete in one Key carton but INCLUDES Two Table Extensions , Steel Legs , No . PartName Qty . and Motor . Model 113.298470 Table Saw is shipped complete in one 1 BladeGuardandSpreader . . . . . . . . . . . . . . . . . . . . 1 carton but INCLUDES One Table Extension , Steel Legs , 2 Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 and Motor . 3 OwnersManual . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Separate all parts from packing materials and check each 4 Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 one with the illustration and the list of Loose Parts to make 5 Arbor Nut Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . 1 certain all items are accounted for , before discarding any 6 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 packing material . 7 Rip FenceGuide Barwith Rip Scale ( Front ) . . . . . . 1 If any parts are missing , do not attempt to assemble the B Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 table saw , plug in the power cord or turn the switch on 9 V - Belt 1 / 2 in . x41 in . . . . . . . . . . . . . . . . . . . . . . . . 1 until the missing parts are obtained and are installed correctly . 10 Pulley , 2 - I / 2 in . dia . , with 5 / 8 in . bore . . . . . . . . . . . 1 Remove the protective oil that is applied to the table top 11 Belt andPulleyGuard . . . . . . . . . . . . . . . . . . . . . . . 1 and edges of the table . Use any ordinary household type 12 Belt GuardClip . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 grease and spot remover . 13 Self - ThreadingScrew , 10 - 32x 1 / 2inJong . . . . . . . 2 CAUTION : Never use gasoline , naptha or similar highly 14 Belt GuardSupport . . . . . . . . . . . . . . . . . . . . . . . . . 1 volatile solvents . 15 Belt GuardSupportBracket . . . . . . . . . . . . . . . . . . . 1 Apply a coat of automobile wax to the table . 16 Motor Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wipe all parts thoroughly with a clean , dry cloth . 17 SpreaderRod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 WARNING : FOR YOUR OWN SAFETY , NEVER 18 Blade GuardSupport with Screw . . . . . . . . . . . . . . . 1 CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE , AND YOU 19 SpreaderSupport . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 HAVE READ AND UNDERSTAND THE SAFETY AND 20 Rip FenceGuideBar ( Rear ) . . . . . . . . . . . . . . . . . . . 1 OPERATIONAL INSTRUCTIONS . 21 Rip FenceGuideBar Rod . . . . . . . . . . . . . . . . . . . . I Pkg . of MiscellaneouSsmallPartsNo . 62586 _ 1 2 _ 3 Consistingof the Following : 22 SetscrewWrench , 3 / 32 in . . . . . . . . . . . . . . . . . . 1 22 SetscrewWrench , 1 / Bin . . . . . . . . . . . . . . . . . . . 1 22 SetscrewWrench , 5 / 32 in . . . . . . . . . . . . . . . 1 SIZE 23 24 2 TH 26 27 I L ' 2s _ _ 30 31 _ ' 31 11 10 9
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Key No , Part Name _ ty . 23 Switch Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 24 Self - ThreadingNut . . . . . . . . . . . . . . . . . . . . . . . 2 25 Hex HeadScrew , 5 / 16 in . - 18 x 1 - 1 / 2 in . long . . 2 25 Hex HeadScrew , 5 / 16 in . - 18 x 5 / 8 inJong . . . . 3 25 Hex HeadScrew , 5 / 16 in . - 18 x 1 in . long . . . . . 4 25 Hex HeadScrew , 1 / 4 in . - 20 x 5 / 8 in . long . . . . . 2 26 Hex Nut , 5116in . - 18 ( approx . dia . of hole5 / 16 in . ) . . . . . . . . . . . . . 8 26 Hex Nut , 1 / 4 in . - 20 ( approx . dia . of hole1 / 4 in . ) . . . . . . . . . . . . . . 2 4 27 Lockwasher , 5 / 16 in . ExternalType ( approx . dia . of hole5 / 16 in . ) . . . . . . . . . . . . . 10 27 ! Lockwasher , 1 / 4 in , ExternalType ( approx . dia . of holeI / 4 in . ) . . . . . . . . . . . . . . 2 28 CarriageBolt , 5 / 16 in . - 18 x 3 / 4 in . long . . . . . . 4 5 29 Rip FenceGuideBarSpacer . . . . . . . . . . . . . . . 2 30 Cord Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 31 PanHeadSheetMetalScrews , 3 / 8 in . long . . . . . 2 © 32 Thumbscrew5 , / 16 in . - 18 x 1 in . long . . . . . . . . I $ 9 10 11 The following parts are included with Model 113.299040 and 113.298470 Key 1 Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 No . Part Name Qty . 2 SideStiffener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 Hex Nut , 1 / 4 in . - 20 3 EndStiffener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ( approx . dia . of hole 1 / 4 in . ) . . . . . . . . . . . . . . . 24 4 TableExtension ( 113.299040 ) . . . . . . . . . . . . . . . 2 7 Hex Nut , 5 / 16 in . - 18 TableExtension ( 113.298470 ) . . . . . . . . . . . . . . . I ( approx . dia . of hale5 / 15 in . ) . . . . . . . . . . . . . 12 Pkg . of MiscellaneouSsmall Parts , No . 82591 7 Hex Nut , I / 2 in . - 13 ( approx . die . of hole 1 / 2 in . ) . . . . . . . . . . . . . . . 8 Consistingof the Following : 8 FlatWasher ( dia . of hole , 11 / 32 in . ) . . . . . . . . . . 8 5 Hex HeadScrewS / 16in . - 18x1 - 1 / 4in . long . . . 12 9 TrussHeadScrew , 1 / 4 in , - 20 x 5 / 8 in . long 6 Lockwasher , 1 / 4 in . ExternalType ( top of screwisrounded ) . . . . . . . . . . . . . . . . . 24 ( approx . dia . of hole 1 / 4 in . ) . . . . . . . . . . . . . . . 24 10 LevelingFoot . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6 Loekwasher , 5 / 16 in . ExternalType ( approx . dia . of hole5 / 16 in . ) . . . . . . . . . . . . . . 12 11 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ASSEMBLY Before mounting the saw on legs , a stand or a bench , the Table Insert and Blade Squareness must be checked at this time . INSTALLING TILT CRANK 1 , Line up set screw in crank with FLAT SPOTS on shaft . . . tighten screws using 1 / 8 in . set screw wrench furnished with saw . CHECKING TABLE INSERT 2 . Insert should be flush with table top . Check as shown and adjust the four setscrews as necessary . TABLE NSERT J 3 / 32 IN . SETSCREWWRENCH
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\ SPRING CLIP / - . \ CZ > - - I / _ ( \ " t " _ BEND CLIPS / 3 . Insert forefinger into table - insert slot and pull upward k , . _ _ " AS NEEDED to remove insert . 4 . Replace nsert . If clips do not hold insert securely , remove insert end bend clips . t . . _ SPRING CLIP CHECKING BLADE SQUARENESS TO TABLE IMPORTANT : BLADE must be SQUARE ( g0 ° ) to MAKE SURE SQUARE IS NOT [ OUCHING TABLE , in order to proceed with assembly . TIP OF TOOTH 1 . Turn ELEVATION crank clockwise until blade is up as high asit will go . 2 . Check for BLADE SQUARENESS . . . if blade is not square to table , adjust it at this time . NOTE : The combination square must be " true " - see start of " Unpacking and Checking Contents " Section on page 6 for checking method . Refer to " BLADE TILT , OR SQUARENESS OF BLADE TO TABLE " adjustments on page 30 . ASSEMBLING STEEL LEGS NOT SUPPLIED IN CANADA NOTE : Steel Legs ere furnished with Model 113.299040 and 113.298470 . From among the loose parts , find the following Hardware : 24 Truss Head Screws , 1 / 4 in . - 20 x 5 / 8in . long ( top of SIDE STIFFENER screw is rounded ) 24 Lockwashers , 1 / 4 in . External Type ( approx . dia . of hole 1 / 4 in . ) 24 Hex Nuts , 1 / 4 in . - 20 ( approx . dia . of hole 1 / 4 in . ) 8 Hex Nuts . 1 / 2 in . - 13 ( approx . dia . of hole 1 / 2 in . ) 4 Leveling feel END STIFFENER " Assemble the legs as shown . . . 1 . Insert the Truss Head Screws through the holes in the legs , then through the holes in the stiffeners . MAKE SURE THE SCREWS GO THROUGH THE HOLES N THE SIDE STIFFENERS MARKED " ' X " . 2 . Install the Iockwashers . . . screw on the nuts but do not tighten until completely assembled . IN . HEX NUTS 3 . Install leveling feet . _ _ . _ . . - - - - - LEVELING FOOT 8
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MOUNTING SAW 1 . From among the loose parts , find the following hardware : 4 Hex Head Screws , 5 / 16 in . - 18 x 1 - 1 / 4 in . long . 4 Hex Nuts , 5 / 16 in , - 18 ( approx . dia . of hole 5 / 16 in . ) 4 Lockwashers , 5 / 16 in . External Type ( approx . dia . of hole , 5 / 16 in , ) 8 Flat Washers , ( dia . of hole 11 / 32 in . ) 2 . Place saw on legsso that holes in bottom of saw line up with holes in top of legs . 3 . nstall screws , washersand nuts asshown . / SAW BASE / HEX HEAD SCREW - , . . , 7 / 16 DIA . HOLES FLAT / _ I - V4 END STIFFENER - " _ j FLAT WASHE OPENING HEX 13 16 13 If you mount the saw on any other bench , make sure that there is an opening in the top of the bench the same size as the opening in the bottom of the saw so that the sawdust can drop through . Recommended working height is 33 to 37 inches from the top of the saw table to the floor . / \ \ ® / / \ \ , . , , - FRONOTF SAW I / 2 2 - 3 / 4 NOTE : All dimensions in inches ATTACHING TABLE EXTENSIONS If you received Table Extensions with your saw ( two furnished with Model No . 113.299040 or one furnished with Model No . 113.298470 ) attach them at this time . If you have only one Table Extension , it may be attached to either side . NOTE : When the Table Extension is attached to the left side , it offers more support to the workpiece , especially BLOCK OF WOOC \ when crosscutting or mitering long boards . When attached to the right side , it offers more support when cutting wide panels . If you attach the Extension to the left side , be sure to construct the Auxiliary Fence / Work Support and Push / Block shown on page I 1 . From among the loose parts find the following hardware ; 8 Hex Head Screws 5 / 16 in . - 18 x 1 - 1 / 4 in . long Align front edge of extension with front edge of saw table . 8 Lockwashers , 5 / 16 in . External Type ( approx . dia . of Pull Extension UPWARDS above table surface . . hole 5 / 16 in . ) SLIGHTLY TIGHTEN SCREWS using I / 2 in . wrench . 8 Hex Nuts , 5 / 16 in . - 18 ( approx . dia . of hole 5 / 16 in . ) Using small block of hardwood and hammer , tap extension Insert screws through holes in EXTENSION then through DOWNWARDS at front , center & rear , until it is EVEN table . Install Iockwashers and screw on the nuts . . . DO with table surface . . . TIGHTEN SCREWS , NOT TIGHTEN .
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Lay REARFENCE GUIDE BAR on table to act as a straightedge . If outer edge of extension is higher or lower than table surface ; A . Slightly loosen nuts holding bracket to extension using 7 / 16 in . wrench . B . Move end of extension up or down until outer edge is even with table surface . . . check with GUIDE BAR . . . tighten nuts . C , Recheck INNER edge of extension to make sure it has not moved . . . readjust , if necessary , INSTALLING RIP FENCE GUIDE BARS I . From among the loose parts find the following hardware : 2 Hex . Head Screws , 5 / 16 in . - 18 x 1 - 1 / 2 in . long 2 Hex . Head Screws , 5 / 16 in . - 18 x 1 in . long 4 Hex . Nuts , 5 / 16 in . - 18 ( approx , dia . of hole 5 / 16 in . ) 4 External Lockwashers , 5 / 16 in . ( approx . dia . of hole 5 / 16 in . ) 2 Spacers , 3 / 4 in . dia . x I / 2 in . long 2 Self - threading nuts 2 . Lay guide bars on table . NOTE : The various holes in the bars allow them to be repositioned on the saw and also makes them adaptable to other models . SWITCH BRACKET then through SEVENTH hole in bar . Hold them in place with a piece of masking tape 3 . Insert 1 - 1 / 2 in . long screw through the THIRD eholert from the underside . from the LEFT IN THE FRONT BAR . . . ins 4 . Place spacerson screws . another 1 - 1 / 2 in . long screw through LARGE hole in Insert bolts through holes in middle and on right side ofs . front of saw table . . . instal Iockwashers and nut DON'T SCREW NUTS ON ALL THE WAY , just get them started on the screws . 6 . Remove the 3 screwsfrom rear of table extension . 7 . Insert 1 in . long screws in SECOND and FOURTH holes of rear bar and attach to tabSethe same way . 8 . Insert ends of FENCE GUIDE BAR ROD through round holes at outer end of bars . NOTE : The ends of the ROD are not threaded . . . the SELF THREADING NUTS will cut threads on the rod as they are screwed on . ] 0
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9 . Holdrodwithonehandandwitha7 / 16 ( n . wrencohr pliersstartscrewinognONEof thenutsonlyATURN ORTWO . . . screwonothernutthesamweay . 10 . UsingTWO7 / 16in.wrencheosrplierstightenbothof thenuts . 11 . Slide the bars so that screws are in the MIDDLE of the slotted holes . 12 . Position rip fence over miter gauge groove , holding up the rear end while engaging front end with bar . . . lower fence onto table . 13 . Raise blade all the way up . 8 THICKNESSES PAPF . , R 14 . Carefully move fence against blade . 15 . Move front bar until " 0 " mark on rip scale is approximately at tip of pointer . 16 , Move FRONT bar upwards until fence is approximately 1 / 32 in . above table . . . tighten screw at left end of bar . NOTE ; Fold a piece of newspaper making 8 thicknesses and place between rip fence and table to act as a spacer . This will hold the fence off of the table approx . 1 / 32 In . 17 . Adjust rear bar so that the fence is approximately 1 / 32 ' n . above table make sure it is square with fence guide bar rod . . . tighten screw at end of bar . 18 . Replace screws in rear of table extension . . , be sure \ top surface of extension is PARALLEL to top surface \ of rear guide bar . 19 . Move fence to RIGHT edge of table . . . make sure it is approx . 1 / 32 in . above table at front and rear and tighten screws , 11
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ALIGNING RIP FENCE The fence should slide easily along the bars and always remain in alignment ( parallel to sawblade and miter gauge grooves ) . The alignment is , maintained by a spring underneath the fence which bears against the front guide bar . To move the fence , loosen the lock handle and grasp the fence with one hand at the front , For very close adjustments , grasp the guide bar wi ; _ h both hands and move the fence with your thumbs . Place fence on saw but DO NOT LOCK IT . Move the REAR END of the fence slightly to the right or left . . . when you release it , the fence should " spring " back to its original position . If it does not , the spring pressure must be INCREASED . 1 . Loosen the screws . 2 . Move Spring slightly toward front of fence . 12
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If the fence does not slide easily along the bars , the pressure of the spring can be REDUCED . 1 . Loosen the screws . SPRING 2 . Move spring slightly toward rear of fence . . . tighten screws . SCREWS ' HEX SCREWS & FENCE HEAD The rip fence must be PARALLEL with the sawblade and Miter Gauge grooves . , , Move fence until it is along sideof groove , Do NOT LOCK IT . It should be parallel to groove , If it is not ; A . Loosen the two " Hex , Head Screws . " B . Hold fence head tightly against bar . . . move end of fence so that it is parallel with groove . C . Alternately tighten the screws . ADJUSTING RIP SCALE POINTER 1 . Turn ELEVATION crank counterclockwise until blade is up as high as it will go . LOCK HANDLE IMPORTANT : BLADE must be SQUARE ( 90 ° ) to TABLE , in order to ALIGN rip fence . 2 . Position fence on right side of sawblade so that it touches the sides of the teeth . . . tighten lock handle . 3 . Loosen screw holding the pointer . . . adjust pointer so that it points to " 0 ' " . . . tighten screw . NOTE : If you cannot adjust pointer so that it points to " 0 " , loosen the screws holding the front guide bar and move the guide bar . _ _ ! o 1 - . . . _ REPOSITIONING RIP FENCE GUIDE BARS NOTE : If most of your work does not require 24 in . of rip capacity , the bars may be reposi tioned to allow 12 in . of rip capaGity to the right , or 10 - 1 / 2 n . to the left . The rip scale , however , only reads to the right . There is a second set of numerals reading from 0 to 12 in . to the right which can be used when the rails are repositioned . 1 . Attach FRONT bar by inserting bolts through FIFTH and NINTH holes in bar and through RIGHT and LEFT holes in table . 13
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t - J 2 . Attach REAR bar using SIXTH and EIGHTH holes in bar . NOTE : Remove screws from Table Extensions . . . the ones / 1 _ / - - " - - - - _ closest to the table . Reinstall them after attaching guide bar . If extension is used on right side of saw , remove the Guide Bar Rod . INSTALLING BLADE GUARD 1 . From among the loose parts , find LADE 2 Hex Head Screws , 1 / 4 in . - 20 x 5 / 8 in . long 2 Hex Head Screws , 5 / 16 in . - 18 x 5 / 8 in . long 2 Hex Head Screws , 5 / 16 in . - 16 x 1 in . long 2 Hex Nuts , 1 / 4 in , - 20 ( approx . dia . of hole 1 / 4 in . ) 2 Lockwashers , 1 / 4 in . External Type ( approx . dia . of hole 1 / 4 in . ) 2 Lockwashers , 5 / 16 in . External Type ( approx . dia . of hole 5 / 16 in . } . . . . 1 Thumbscrew Blade Guard Support Spreader Support Spreader Rod 2 . Lower the blade . 3 . Screw the two MOTOR MOUNT CLAMP SCREWS part way into cradle . 4 . Attach BLADE GUARD SUPPORT . . . DO NOT TI GHTEN screws . SPREADER Insert SPREADER ROD into SPREADER SUPPORT ROD \ until pin fits into notch . Insert Thumbscrew and tighten it . FLAT SURFACE SPREADER SUPPORT ( INTO SUPPORT ) u 14
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1 / 4 - 2H0EX HD . SCREW I / 4 IN . LOCKWASHER 1 . / 4 - 2H0EXNUT 6 . Slide SPREADER ROD into BLADE GUARD SUPPORT until end of ROD is even with edge of SUPPORT . . • Tighten Hex Head Screw in support , 7 . Attach SPREADER to SPREADER SUPPORT so that screws are all the way back in the SLOTS of SUPPORT END OF ROD • . . tighten screws . EVEIN WITH 8 • Raise ANTI - KICKBACK PAWL ( hold it in place with a OF SUPPORT piece of masking tape ) • . . align spreader SQUARE to table • . . Tighten both HEX HEAD SCREWS . SCREWS ALL THE J WAY BACK IN SLOTS I IN SUPPORT 9 . Raise blade all the way up . . . make sure it is square with table • 10 . Raise Blade Guard . . . lift up bothANTI - KICKBACK PAWLS . . . insert one of the SETSCREW WRENCHES in the notches to hold the pawls out of the way . 11 . Lay blade of square or other straightedge alongside of blade • 12 . Loosen Hex Head Screw in BLADE GUARD SUPPORT and move spreader so that i1 touches blade of square • . , tighten screw . 13 . NOTE : The spreader is now square with the table and approximately in line with the sawblade . The spreader requires further adjustment to align it PARALLEL to the blade and in the MIDDLE of the cut ( KERF ) made by the sawblade • \ SPACEEQUAL TO APPROX . 3 THICKNESSESOF PAPER KERF WOOD 14 . IMPORTANT : The SPREADER must always be PARALLEL to the sawblade and in the MIDDLE of the BLADE cut ( KERF ) made by the sawblade . NOTE : The spreader is thinner than the width of the KERF by approximately six thicknesses of paper . [ ! SPREA SPACE EQUAL TO APPROX . LOOKING DOWN ON SAW 3 THICKNESSES OF PAPER 15
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15 . Make two folds in a small piece ( 6 x 6 in . ) or ordinary N EWSPAPE R making three thicknesses . The folded paper will be used as a " ' spacing gauge " . FOLDED PAPER 16 . Place RIP FENCE on table . . . CAREFULLY move it against blade so that it is parallel to the blade , and just TOUCHES tips of saw teeth . . . tighten RIP FENCE LOCK KNOB HANDLE . 17 . Insert folded paper between SPREADER and FENCE • . . bold spreader flat against fence . . . tighten screws 7 / 16 using 7 / 16 in . wrench . 18 . To remove BLADE GUARD AND SPREADER , loosen THUMBSCREW . . . DO NOT LOOSEN OTHER SCREWS . / MOUNTING THE MOTOR NOTE : Motor is included with Mode ] 113.299040 and 113.298470 • CHECK MOTOR ROTATION 1 . The motor must rotate CLOCKWISE when viewed from the 5 / 8 in . shaft . 2 . MAKE , SURE " KEY " IS REMOVED FROM SHAFT . ROTATION 3 . Place the motor on your workbench or on the floor • 4 . Stand clear of the motor and plug the cord into a / SIN . _ : properly grounded outlet ( See " Motor Specifications DIA , SHAFT and Electrical Requirements " Section ) Notice the rotation of the pulley . If it is not turning CLOCKWISE , REMOVE the plug from the outlet , and change the WARNING : FOR YOUR OWN SAFETY , MAKE SURE rotation of the motor according to the instructions PLUG IS NOT CONNECTED TO POWER SOURCE furnished with the motor . OUTLET WHEN CHANGING MOTOR ROTATION . 5 . From among the loose parts , find the following hardware : LOCKWASHER THESE TWO CARRIAGE BOLT 4 Carriage Bolts , 5 / 16 in . - 18 x 3 / 4 in . long 5 / 16 IN . EDGES EVE _ 4 5 / 16 - t8 X 3 / 4 " 4 . 4 Hex . Nuts , 5 / 16 in . - t8 NUT I ( approx . dia . of hole 5 / 16 in . ) 5 / 16 - 18 J . . . . j ' _ 4 Lockwashers , 5 / 16 in . External Type ( approx . alia . of hole 5 / 16 in . ) GUARD 6 . Remove Blade Guard and Spreader . 7 . Place motor on MOTOR BASE . . . insert bolts through holes in base . . . then through the motor . Install Iockwasbers , and nuts . BASE 8 . Position motor so that edge of MOTOR - FOOT and MOTOR BASE are even . . . . slide motor all the way to MOTOR MOUNTING the RIGHT . . . Lighten the four nuts . BASE g . Loosen set screw in motor pulley using 5 / 32 in . setscrew wrench . Slide pulley on shaft with HUB away ULLEY from motor . DO NOT TIGHTEN SETSCREW . K _ Y 10 . Install 3 / 16 in . square key ( furnished with motor ) in grooves in pulley and motor shaft . DO NOT TIGHTEN SETSCREW . 16
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11 . Lift motor and insert the TWO PINS on motor base into HOLES in cradle . . . push motor in as far as it will go . 12 . Lower the blade . . . install belt on saw pulley and motor pulley , 13 . Sight along edges - of both pulleys and move motor pulley so that belt is parallel to the edges of both EDGE OF WASHEF pulleys . . . tighten the setscrew in the motor pulley . EVEN WITH END 14 . IMPORTANT : Measure the distance from end of motor OF SLOT shaft to pulley . . . mark this dimension down ; you will need it later when reinstalling the pulley . 15 . Make sure blade is g0 ° to table . . . raise i _ allthe way BASE up . CLAMP SCREWS _ 16 . Lift motor until edge of washer is even with end of slot . . . tighten pivot screw , In this position , pull motor toward you ( pins will slide out of cradle ) until belt is TIGHT . . . tighten the two MOTOR BASE CLAMP SOREWS . 17 . Loosen Pivot Screw slightly . 18 . Lower the saw blade all the way down . 19 . IMPORTANT : Motor should pivot freely downward as PIVOT SCREW blade is lowered , If it does not , LOOSEN the PIVOT SCREW some more . MOTOR PULLEY " _ 20 . Pivot screw must be adjusted only tight enough to allow motor to pivot FREELY as blade is raised or lowered . This will maintain constant tension on belt . CAPACITO _ COVER 21 . Loosen the two MOTOR CLAMP SCREWS on each end of motor . Rotate the motor so that the CAPACITOR \ COVER is on top , . . tighten the screws . The ventilation holes are now facing downward which will help prevent sawdust from entering motor . VENTILATION MOTOR HOLES CLAMP SCREW • ( BOTH ENDS ) 17
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TWO HOLES CLOSEST TOGETHER INSTALLING BELT GUARD 10 - 32 X I / 2 fIN BELT GUARD SUPPORT BRACKET 1 . Remove the belt and motor pulley . 2 . Screws furnished with guard are " self threading " . . \ screw them into holes in BELT GUARD SUPPORT BELT GUARD SUPPORT BRACKET , then remove them . 3 . Position BELT GUARD SUPPORT BRACKET and BELT GUARD SUPPORT as shown and install the BELT GUARD screws . . . make sure motor shaft is in CENTER of hole in SUPPORT . \ PIVOT SCREW CENT £ RED OPENING / Install three CLIPS ( furnished with guard ) 90 ° apart starting with one clip at the end of the guard asshown • . . LONG END of clip facing AWAY from you . BELT GUARD CLIPS \ LONG END 5 . Reinstall motor pulley the same way it was when you aligned the belt . 6 . Place belt on SAW'PULLEY . . . insert end of belt through opening in END of guard . 7 . Slip belt over motor pulley . 18
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Press guard onto support so that bottom of guard is approximately 3 / 4 in . away from belt . NOTE : To remove guard , lift up on LONG TABS of cl ps . . . pull guard outward . The clips should remain on the BELT GUARD SUPPORT . IN . PLUGGING IN MOTOR 1 . From among the loose parts , find two Pan Head Sheet Metal Screws , 3 / 8 in . long , and two cord clamps . 2 . Attach clamps to right side of saw cabinet . 3 . Route motor cord and power cord inside of clamps . 4 . Plug motor cord into outlet on back of switch box . CORD CLAMPS 19
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GETTING TO KNOW YOUR SAW SAWBLADE BLADE GUARD TABLE INSERT ANTI - KICKBACK MTEGRAUGE 10 EXACCTU , T PAWLS LOCK HANDLE _ \ RIP FENCE MITER GAUGE RIP FENCE LOCK HANDLE TILT LOCK HANDLE ( UNDERNEATH TABLEt \ ELEVATI6N CRANK TILT CRANK \ ON - OFF SWITCH 1 ON - OFF SWITCH CAUTION : Before turning switch on , make sure the blade @ guard is correctly installed and operating properly . KEY The On - Off Switch has a locking feature . THIS FEATURE ( YELLOWPLASTIC ) IS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS . B . TO turn saw ON . . . stand to either side of the blade never in line with it . . . insert finger under switch lever and pull END of lever out . After turning switch ON , always allow the blade to come up to full speed before cutting . Do not cycle the motor switch on and off rapidly , as this may cause the sawblade to loosen . In the event this should ever occur , allow the sawblade to come to a complete stop and retighten the arbor nut normally , not excessively . Never leave the saw while the Dower is " ON " . KEY C . TO turn saw OFF . . . PUSH lever in . Never leave the saw until the cutting tool has come to a complete stop . D . TO lock switch in OFF position . . hold switch IN with one hand . . . REMOVE key with other hand . WARNING : FOR YOUR OWN SAFETY , LOWER BLADE OR OTHER CUTTING TOOL BELOW TABLE SURFACE . ( IF BLADE IS TILTED , RETURN IT TO VERTICAL ( 90 ° } POSITION ) . ALWAYS LOCK THE SWITCH " OFF " . WHEN SAW IS NOT IN USE . . . REMOVE KEY AND KEEP IT IN ASAFE PLACE . . . ALSO , . . IN THE EVENT OF A POWER FAILURE ( ALL OF YOUR LIGHTS GO OUT ) TURN SWITCH OFF . . . LOCK IT AND REMOVE THE KEY . THIS J WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON . 2O
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2 ELEVATION CRANK . . . elevates or lowers the blade . Select a suitable piece of smooth straight wood . . . Turn clockwise to elevate . . . counterclockwise to drill two holes through it and attach it with small lower . screws and nuts . The nuts go inside of the miter gauge . Or drill 1 / 4 in . holes all the way through the head . Then you can attach the facing with wood screws . 3 TILT CRANK . . . tilts the blade for bevel cutting , NOTE : When bevel crosscutting , attach facing so that it Turn clockwise to tilt toward left . . . counterclockwise extends to the right of the miter gauge and use the to tilt toward right , miter gauge in the groove to the right of the blade . When the blade is tilted to the LEFT as far as it will go , it should he at 45 ° to the table and the bevel pointer AUXILIARY FACING should point 45 ° . NOTE : There are LIMIT STOPS inside the saw which prevent the blade from tilting beyond 45 ° to the LEFT and 90 ° to the RIGHT . ( See " Adjustments " section " Blade Tilt , or Squareness of Blade to Table " ) . S ! UTTING , 4 TILT LOCK HANDLE . . . locks the blade in the desired tilt position . To loosen , turn counterclockwise . Push handle in and turn it to another position if necessary in order to tighten or loosen . 5TOP PIN 45 ° HOLE FOR STOP PIN RIP FENCE . . is locked in place by tightening the lock handle . To move the fence , loosen the handle and graspthe fence with one hand at the front . BLADEGUARD must always be in place and working Holes are provided in the rip fence for attaching a wood properly for all thru - sawing cuts . That is , all cuts facing when usingthe dado head , or molding head . whereby the blade cuts completely through the workpiece . Select a piece of smooth straight wood approx . 3 / 4 in . To remove the guard for special operations , loosen the thick and the same size asthe rip fence . thumbscrew and slide the guard off of the rod . DO Attach it to the fence . with three Round Head _ 10 NOT DISTURB THE SETTING OF THE ROD . Wood Screws 2 in . long . To remove the facing , loosen the screws , slide the facing forward and pull the screws When replacing the guard , make sure the PIN in the rod engages with the NOTCH in the spreader support . Make through the round holes . sure thumbscrew is tightened securely . WOOD FACING \ 8 TABLE INSERT is removable for removing or installing blades or other cutting tools . • \ / / - . . / / / / " , _ OLND HEAD / ' _ 10WOOD SCREWS 6 MITER GAUGE . . head is locked in position for crosscutting or mitering by tightening the lock handle , ALWAYS LOCK IT SECURELY WHEN IN USE . There are two holes for the stop pin at the 45 degree WARNING : FOR YOUR OWN SAFETY , TURN rign _ and left positions for conveniently setting the SWITCH " OFF " AND REMOVE PLUG FROM Miter Gauge to cut miters . POWER SOURCE OUTLET BEFORE REMOVING NOTE : The holes for the stop pin and the graduations INSERT . are manufactured to very close tolerances which A . Lower the blade below the table surface . provide accuracy for average woodworking . In some caseswhere extreme accuracy is required , when making B , Raise blade guard . angle cuts , for example , make a trial cut and then C . Lift insert from front end , and pull toward recheck it . front of saw . If necessary , the miter gauge head can then be swiveled NEVER OPERATE THE SAW WITHOUT THE slightly to compensate and then locked . PROPER INSERT IN PLACE . USE THE SAW BLADE INSERT WHEI _ SAWING . . . USE THE Holes are provided in the miter gauge for attaching ang AUXILIARY FACING to make it easier to cut lon COMBINATION DADO MOLDING INSERT WHEN DADOING OR MOLDING . pieces . 21
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9 REMOVING AND INSTALLING SAWBLADE . WARNING : FOR YOUR OWN SAFETY , TURN SWITCH " OFF " AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE REMOVING OR INSTALLING SAWBLADE . A . Raise Blade Guard . . . remove insert . B . To REMOVE blade , place a block of wood against front of blade . . . PULL arbor wrench / JT WOOD BLOCK toward you to LOOSEN arbor nut . BLADE GUARD NOT SHOWN FOR PICTURE CLARITY BLADE GUARD NOT SHOWN FOR PICTURE CLARITY C . To TIGHTEN arbor nut , place a block of wood against rear of blade . . . PUSH wrench away from you . When installing the blade . . . make sure the teeth are pointing toward the front of the saw . . . and that the blade and collars are clean , and free from any burrs . The HOLLOW side of the collar must be against the blade . Always tighten the arbor nut securely . NOTE : When using the Dado or Molding Head , it is not necessaryto install the loose collar . NUT LOOSE COLLAR . ARBOR _ JT FRONT OF SAW 10 EXACT - I - CUT The " yellow " plastic disc imbedded in the table in front of the sawbl ade , is provided for marking the location of the " ' sawcut " on the workpiece . A . Check disc . . . if it is above table surface , place a piece of hardwood on top of it and tap it down . B . With blade go ° ( square to table ) cut off a piece of wood . C . Pull miter gauge back until wood is over disc . Using very sharp pencil , mark a line on disc . D . With miter gauge in right hand groove , follow same BLADE GUARD NOT SHOWN FOR PICTURE CLARITY procedure and mark another line on disc . E . These lines indicate the " ' path " of the cut ( kerr ] made by the sawblade . F . When cutting the workpiece , line up mark on workpiece with line on disc . 22
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BASIC SAW OPERATION USING THE MITER GAUGE CROSSCUTTING , MITER CUTTING , BEVEL CUTTING , & If blade stalls or stops while cutting , TURN SWITCH COMPOUND MITER CUTTING and when RABBETING OFF before attempting to free the blade , across the end of a narrow workpiece , THE MITER 9 . Do not reach over or behind the blade to pull the GAUGE IS USED . workpiece through the cut . . . to support long or heavy workpieces . . . to remove cut - off pieces of WARNING : FOR YOUR OWN SAFETY , ALWAYS material or FOR ANY OTHER REASON . OBSERVE THE FOLLOWING SAFETY PRECAUTIONS 10 . Do not pick up small pieces of cut - off material from the IN ADDITION TO THE SAFETY INSTRUCTIONS ON table . REMOVE them by pushing them OFF the table PAGES 2 , 3 , and 4 . with along stick . Otherwise they could be thrown back at you by the rear of the blade . 1 . Never make these cuts freehand ( without using the miter gauge or other auxiliary devices ) because the 1 I . Do not remove small pieces of cut - off material that may blade could bind in the cut and cause a KICKBACK or become TRAPPED inside the blade guard while the saw cause your fingers or hand to slip into the blade . is RUNNING . THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK . 2 . Always lock the miter gauge securely when in use , Turn the saw OFF . After the blade has stopped turning , 3 . Remove rrp fence from table . lift the guard and remove the piece . 4 . Make sure blade guard is installed for all " thru - sawing " operations ( when sawblade cuts entirely thru the WORK HELPERS thickness of the workpiece . ) Replace guard IMMEDIATELY after completion of dadoing , molding Before cutting any wood on your saw , study all of the or rabbeting cuts . " Basic Saw Operations " . 5 . Have blade extend approximately 1 / 8 in . above top of Notice that in order to make some of the cuts , it is workpiece . Additional blade exposure would increase necessary to use certain devices " Work Helpers " like the the hazard potential . Push Stick , the Push Block and the Auxiliary Fence / Work 6 . Do not stand directly in front of the blade in case of a Support , which you can make yourself . THROWBACK ( Small cut - off piece caught by the back After you have made a few practice cuts , make up these of the blade and thrown toward the operator ) , Stand to " helpers " before starting any projects . Make the " ' Push either side of the blade . Stick " first . To rip the piece for the push stick , start out with a wide board , say 11 - 1 / 2 in . wide and set the rip fence 7 . Keep your hands clear of the blade and out of the path of the blade . _ 3 / 4 in . from the blade . THESE EDGES MUST BE PARALLEL 3 / 4 PLYWOOD 15 45 ° NOTCH WORKPIECE END 2 - I / 2 1 / 4 1 / 4 PUSH STICK - 5 - 1 / aq 3 / 8 t NOTE : All dimensions in inches PUSH BLOCK 3 / 8 PLYWOOD NOTE : All dimensions in inches PUSH STICK AND PUSH BLOCK Make the Push Stick usinga piece of 1 x 2 . 3 / ' 4 PLYWOOD Make the Push Block using a piece of 3 / 8 in . and 3 / 4 in . plywood . The small piece of wood 3 / 8 in . x 3 / 8 in , x 2 - 1 / 2 in . should 27 be GLUED to the plywood . . , DO NOT USE NAILS . This ts to prevent dulling the sawblade in the event you mistakingly cut into the push block . Position the handle in the center of the plywood and fasten together with glue ano woodscrews . AUXILIARY FENCE / WORK SUPPORT Make one using a piece of 3 / 8 in . and 3 / 4 in . plywood . THIS FACE AND THIS 30 . . . Fasten together with glue and woodscrews . EDGE MUST BE ' _ ARALLEL NOTE : Since the Push Block is used with the Auxiliary AUXILIARY FENCE / 3 / 8 PLYWOOD Fence , the 4 - 3 / 4 in . dimensions must be held identical on both the pieces . NOTE : All dimensions in inches WORK SUPPORT - . _ . _ . + 23
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CROSSCUTTING CROSSCUTTING is known as cutting wood across the grain , at go ° , or square with both the edge and the flat side of the wood . This is done with miter gauge set at _ " O " . The graduations on the miter gauge provide accuracy for SAND average woodworking . In some cases where extreme accuracy is required , when making angle cuts , for example , make a trial cut and then recheck it with an accurat _ square , or protractor . If necessary , the miter gauge head can be swiveled slightly to compensate for any macurraey . NOTE : The space between the miter gauge bar and the groove in the table is held to a minimum during manufacturing . For maximum accuracy when using the miter gauge , always " favor " one side of the groove in the table . In other words , don't move the miter gauge from side to side while cutting , The miter gauge may be used in either of the groovesin the but keep one side of the bar riding against one side of the table . Make sure it is locked . groove . When using the miter gaugein the LEFT hand groove , hold NOTE : Glue a piece of sandpaper to the face of the miter the workpiece firmly against the miter gauge head with gauge head . This will help prevent the workpiece from your left hand , and grip the lock handle with your right . " creeping " while it is being cut . When using the RIGHT Hand groove , hold the workplece The Hold - Down Clamp ( Optional Accessqry ) should be with your right hand and the Iockhandle with your left used on the miter gauge for greater accuracy . hand . \ \ \ When cutting long workpieces , invert AUXILIARY FENCE / WORK SUPPORT and position it on top of the guide bars to support the workpiece as near to the end as possible . Use the Hold - Down Clamp ( Optional Accessory ) on the miter gauge for greater accuracy . REPETITIVE CUTTING \ REPETITIVE CUTTING is known as cutting a quantity of _ ieces the same length without having to mark each piece . 1 . Use the Stop Rods ( optional accessory ) only for cutting duplicate pieces 6 in . long and longer . 2 , DO NOT FEED workpJeee with RIGHT Hand , merely guide it , making sure that it does not bind or pinch the sawblade . When making repetitive cuts from a long workpiece , make sure it is supported . Use the AUXILIARY FENCE / WORK SUPPORT for additional support of the workpiece . Lay it across the guide bars to support the workpiece asnear to the end aspossible . Use the Hold - Down Clamp ( Optional Accessory ) on the miter gaugefor greater accuracy . RY FENCE / WORK SUPPORT 24
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\ 1 . NEVER USE THE RIP FENCE AS A LENGTH STOP BLOCK _ BECAUSE THE CUTOFF PIECE COULD BIND BETWEEN THE FENCE AND THE BLADE CAUSING A KICKBACK . 2 _ When making repetitive cuts shorter than 6 in . , clamp a block of wood 3 in . long to the table to act as a length stop . CAUTION : When clamping the block , make sure that the end of the block is well in front of the sawblade . Be sure it is clamped securely . 3 . Slide the workpiece along the miter gauge until it touches the block . . . hold it securely or clamp it with the Hold - Down Clamp ( Optional Accessory ) . 4 . Make the cut . . . pull the workpiece back . . . push the cut off piece off the table with a Fong push stick . . . DO NOT ATTEMPT TO PICK IT UP AS THIS COULD ENDANGER YOUR HANDS . MITER CUTTING MITER CUTTING is known as cutting wood at an angle other than g0 ° with the edge of the wood . Follow the same procedure asyou would for crosscutting • Adjust the miter gauge to the desired angle , and lock it . The miter gauge may be used in either of the grooves in the table . When using the miter gauge in the LEFT Hand groove , hold the workpiece firmly against the miter gauge head with your left hand , and grip the lock handle with your right • When using the RIGHT hand groove , hold the workpiece with your right hand and the Iockhandle with your left hand . Use the Hold - Down Clamp ( Optional Accessory ) on the miter gauge for greater accuracy . BEVEL CROSSCUTTING BEVEL CROSSCUTTING is the same as crosscutting \ except that the wood is also cut at an angle . . . other than \ 90 ° with the flat side of the wood . \ Adjust the blade to the desired angle . \ Use the Miter Gauge in the groove to the RIGHT of the \ blade , It cannot be used in the groove to the LEFT because the blade guard will interfere . Hold the workpiece with your right hand and the Iockhandle with your left hand . Use the AUXILIARY FENCE / WORK SUPPORT for additional support of the workpiece , Lay it across the guide bars to support the workpiece as near to the end as possible , Use the Hold - Down Clamp ( Optional Accessory ) on the miter gauge for greater accuracy . COMPOUND MITER CUTTING COMPOUND MITER CUTTING is a combination of miter cutting and bevel crosscutting . The cut is made at an angle other than 90 ° to both the edge and the flat side of the wood . Adjust the miter gauge and the blade to the desired angle • . . Make sure miter gauge is locked . 25
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USING THE RIP FENCE not DIG into the workpiece and HOLD it . . . the pawls RIPPING , BEVEL RIPPING , RESAWING AND . . . . . . . . . . . . . . . See " Maintenance " section . RABBETING are performed using the RIP FENCE together 5 . Have blade extend approximately 1 / 8 in . above top of with the AUXILIARY FENCE / WORK SUPPORT , PUSH workpiece . Additional blade exposure would increase STICK OR PUSH BLOCK . the hazard potential . 6 . Do not stand directly in front of the blade in case of a WARNING : FOR YOUR OWN SAFETY , ALWAYS KICKBACK . Stand to either side of the blade . OBSERVE THE FOLLOWING SAFETY PRECAUTIONS 7 . Keep your hands clear of the blade and out of the path IN ADDITION TO THE SAFETY INSTRUCTIONS ON of the blade . PAGES 2 , 3 , and 4 . 8 . If the blade stalls or stops while cutting . TURN SWITCH OFF before attempting to free the blade . Never make these cuts FREEHAND ( without using the 9 . Do not reach over or behind the blade to pull the rip fence or auxiliary devices when required ) because workpiece through the cut . . . to support long or the blade could bind in the cut and cause a heavy workpieces . . . . to remove small cut - off piecesof KICKBACK . material or FOR ANY OTHER REASON . 2 . Always lock the rip fence securely when in use . I0 . Do not pick up small pieces of cut - off material from the 3 . Remove miter gauge from table . table . REMOVE them by pushing them OFF the table 4 . Make sure blade guard is installed for all thru - sawing with a long stick . Otherwise they could be thrown back type cuts . Replace the guard IMMEDIATELY following at you by the rear of the blade . completion of resawing , rabbeting , dadoing , or molding 11 . Do not remove small piecesof cut - off material that may operations . become TRAPPED inside the blade guard while the saw Frequently check the action of the ANTI - KICKBACK is RUNNING . THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK , PAWLS by passing the workpiece alongside of the spreader while saw is OFF . Turn the saw OFF . After the blade has stopped turning , Pull the workpiece TOWARD you . If the PAWLS do lift the guard and remove the piece . RIPPING ALWAYS SUPPORT LONG WORKPIECES RIPPING is known as cutting a piece of wood with the grain , or lengthwise . This is done using the rip fence . Position the fence to the desired WIDTH OF RIP and lock in place . Before starting to rip , be sure A . Rip Fence is parallel to sawblade . B . Spreader is properly aligned with sawblade . C . Anti - Kickback pawls are functioning properly . When ripping LONG BOARDS or LARGE PANELS , always use a work support . A simple one can be made by clamping a piece of plywood to a sawhorse . BEVEL RIPPING When bevel ripping material 6 in . or narrower , use fence on the right side of the blade ONLY . This will provide more space between the fence and the sawblade for use of a push stick . If the fence is mounted to the left , the sawblade guard may interfere with proper use of a push stick . When " WIDTH OF RIP " is 6 in . and WIDER use your RIGHT Hand to feed the workpiece until it is clear of the table . Use LEFT hand ONLY to guide the workpiece . . . do not FEED the workpiece with the left hand . 26
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When " WIDTH OF RIP " is 2 in . to 6 in . wide USE THE PUSH STICK to feed the work . When WIDTH OF RIP is NARROWER than 2 in . , the push stick CANNOT be used because the guard wilt interfere . . . USE the AUXILIARY FENCE / WORK SUPPORT and PUSH BLOCK . Attach auxiliary fence to rip fence with two " ' C ' " clamps . Feed the workpiece by hand until the end is approx . 1 in . from the front edge of the table . Continue to feed usingthe PUSH BLOCK . BAFFLE When ripping narrow strips that may enter the guard and strike the baffle . CAREFULLY raise guard only enough to clear the workpiece . Use Push Block to cornplete cut . 27
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RESAWING RESAWING is known as ripping a piece of wood through its thickness . NOTE : To RESAW a piece of wood wider than 3 - 3 / 8 in . . . . it will be necessary to remove the blade guard . . . and use the AUXILIARY FENCE / WORK SUPPORT . [ See " Work Helpers " ) . Do not attempt to resaw BOWED or WARPED material Clamp it to the table so that the workpiece will SLIDEut EASILY but not TILT or MOVE SIDEWAYS witho BINDING between the two fences . Do not clamp directly to the bottom edge of the table because the " swivel " of the clamp will not grip properly . Place a small block or wood between the bottom edge of the table and the " ' C " clamp . WARNING : FOR YOUR OWN SAFETY . . . 1 . DO NOT " BACK UP " ( REVERSE FEEDING ) WHILE R ESAWING BECAUSE THIS COULD CAUSE A KICKBACK . 2 . INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF THE RESAWING OPERATION . AU × LIARY FENCE / CUTTING PANELS RK SUPPORT When cutting panels ( whenever fence is positioned outside of table surface ) , ALWAYS use the AUXILIARY F ENCE / WO R K SUPPORT . . _ 1 . Unlock fence and raise rear end . 2 . Position AUXILIARY FENCE as shown and attach it with two " ' C ' " clamps . RABBETING Rabbeting is known as cutting out a section of the corner of a piece of material . To make a RABBET requires two cuts which do not go all the way through the material , Therefore the blade guard must be removed . 1 . Remove blade guard . 2 . Adjust rip fence and blade to required dimensions . 3 . Make first cut through edge . Follow resawing RABBET procedure . 4 . Remove auxiliary fence and make second cut . 5 . INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF RABBETING OPERATION . Rabbet cuts can also be made using the dado head or molding head . 28
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ADJUSTMENTS LOCK HANDLE WARNING : FOR YOUR OWN SAFETY , TURN SWITCH " _ " 0 " " OFF " AND REMOVE PLUG FROM POWER SOURCE BAR _ _ _ I STOP OUTLET BEFORE MAKING ANY ADJUSTMENTS . o _ [ I PIN MITER GAUGE NOTE : The holes for the stop ; ) in and the graduations are manufactured to very close tolerances which provide accuracy for average woodworking . In some cases where extreme accuracy is required , when making angle cuts , for example , make a trial cut and then recheck it . N SQUARE NDI CATOR If necessary , the miter gauge head can be swiveled slightly to compensate for any inaccuracy . . _ - - ' - I 1 . Loosen the " handle " and pull " ' stop pin " OUT . BLOCK 2 . Swivel the head . . . position it at " ' 0 " . . push the stop pin IN . . . lock the handle . 3 . The HEAD should be square with the Bar and the pointer should point to " 0 " . Readjust the pointer if necessary . 4 . If the head is not square with the bar , adjustments are required . A . Loosen the " handle " ( 1 ] and the " two screws " ( 2 ) B . Position the HEAD square with the BAR using a combination square . C . PUSH the STOP PIN into the hole in the head at " 0 " . . . push the pin into the hole and twist it . Lock the handle . D . Recheck with the square . If the head is still not square , loosen the screws ( 2 ) and readjust the INDICATOR BLOCK . I / 8 IN . SETSCREW E . With the head square with the bar and the pin WRENCH 2 _ pushed into the hole , adjust the pointer ( 3 ) to point to " 0 " . adjusted by tightening or loosening the setscrew ( 4 ) . . . using the 1 / 8 in . setscrew wrench . F . The miter gauge head must rest on top of the bar NOTE : The setscrew is located inside of the head . without being able to move up and down . . . yet it must swivel freely . To reach it , swivel the head to 60 degrees and turn the miter gauge upside down , G . The swiveling movement of the head can be HEELING ADJUSTMENT or PARALLELISM OF SAWBLADE TO MITER GAUGE GROOVE While cutting , the material must move in a straight linee PARALLEL to the SAWBLADE . . . therefore both th miter gauge GROOVE and the RIP FENCE must be PARALLEL to the SAWBLADE . If the sawblade IS NOT parallel to the miter gaugegroove , MARK " X " ON TOOTH the blade will bind at one end of the cut . ( This is known as " HEELING " ) . To check for parallelism ; WARNING - FOR YOUR OWN SAFETY , TURN SWITCH " OFF " AND REMOVE PLUG FROM POWER SOURCE OUTLET . 1 . Raise blade all the way up . . . raise blade guard . 2 . Mark as " x ' " on one of the teeth which is SET ( bent ) to the LEFT . 3 . Place the head of a combination square in thest GROOVE . . . adjust blade of square so that it ju touches the tip of of the MARKED tooth . 4 . Move square to REAR , rotate blade to see if MARKED - _ tooth again touches blade of square . _ - _ 5 . If tooth touches square the same amount at FRONT and REAR , . . sawblade is PARALLEL to MITER GAUGE GROOVE . 29
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If tooth does not touch the same amount . . . the mechanism underneath must be adjusted to make the REAR TRUNNION blade PARALLEL to GROOVE . FRONT TRUNNION A . Rear trunnion must be moved TOWARD the combination square if there = s a space between marked tooth and end of square in step 4 , B . Rear trunnion must be moved AWAY from the square if marked tooth pushes square out of position in the groove . REAR - TRUNNiON SCREWS 7 . Loosen all three screws that hold the rear trunnion and all three screws that hold the front trunnion . o i NOTE : All six screws can be reached through back of saw . Use a 9 / 16 - in , wrench . To reach left - hand front trunnion screw , tilt blade to 45 ° . After loosening screws reposition blade at 90 ° . ( BEHIND HERE ) - I \ FRONT - TRUNNION SCREWS EDGE OF TRUNNION CLAW HAMMER 8 . Using a wood block and mallet as shown , move rear j WOOD BLOCK trunnion to right or left as required to realign the blade . If necessary , shift front trunnion in similar manner ; but do NOT move front trunnion unless necessary . Recheck the alignment with the square , then securely retighten all six trunnion screws . PLACE BLOCK HERE - - OR HERE EDGE OF REAR OF SAW CRADLE BLADE TILT , OR SQUARENESS OF BLADE TO TABLE 90 ° ( SQUARE ) and 45 ° ( BEVEL ) STOP COLLARS . When the bevel pointer is pointing directly to the " ' 0 " mark on the bevel scale , the sawblade should make a SQUARE cut 90 ° to the table . To check for SQUARENESS : WARNING : FOR YOUR OWN SAFETY , TURN SWITCH " OFF " AND REMOVE PLUG FROM POWER SOURCE OUTLET . 1 . Raise blade all the way UP . . . raise blade guard . 2 . TILT blade a few degrees to the LEFT . . . nowtilt blade back to the RIGHT as far as it will go . 3 . Place and ACCURATE square against blade . Make sure square is not touching the TIP of one of the saw TEETH . 3O
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i • I CLAMPSCREW LOCK HANDLE 4 . Operate the tilt - lock handle ( COUNTERCLOCKWISE ) to loosen the tilt clamp screw . 5 . NOTE ; Handle is spring loaded for engagement with screw head - - must be pushed inward for disengagement whenever necessary to obtain a new grip on screw head . • 1 / / / 6 . Rotate tilt crank CLOCKWISE a few turns to tilt blade . Now rotate crank COUNTERCLOCKWISE until it stops . Blade should now be square with table and pointer should point to " ' 0 " . TILT CRA NK I / f t I I , / , g | If blade IS SQUARE to table ; A . Check pointer If POINTER DOES NOT point to the " O ' " mark on the bevel scale ; B . Loosen screw and adjust pointer . . . using medium screwdriver . I , . / POINTERAT " 0 " POSITION If blade is NOT SQUARE to table . . . the 90 ° LIMIT STOP must be ADJUSTED . 1 . Using a medium size screwdriver , loosen BOTH setscrews in 90 ° STOP COLLAR . 45 ° STOP COLLAR NOTE : If you can't reach the setscrews , turn the TILT CRANK slightly . 2 . ROTATE the STOP COLLAR moving it all the way to the end of TILT SCREW . ( to the right ) STOP COLLAR 3 . TILT blade RIGHT or LEFT . . . checking with your square until blade is square to table . TILT 4 . ROTATE STOP COLLAR moving it to the right until it CRANK stops . . . TIGHTEN the setscrews . 5 . Check POINTER . If it DOES NOT point to the " ' O " ° mark on the bevel scale . . . loosen screw and adjust pointer . / 31
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45 ° POSITION TILT blade to LEFT as far as it will go . It will stop when " _ the PIVOT NUT is against the 45 ° STOP COLLAR . . . and the pointer SHOULD POINT to the " 45 " mark on the bevel scale . If POINTER DOES NOT POINT to the " ' 45 " mark . . . the 45 ° STOP COLLAR must be ADJUSTED . I . Insert a medium screwdriver through the slot and loosen BOTH setscrews in 45 ° STOP COLLAR . _ \ NOTE : If you can't reach the setscrews , turn the TILT \ crank slightly . \ _ - _ 2 . Reach inside the saw from REAR . . . ROTATE the STOP COLLAR a few turns moving it toward the TILT CRANK ( to the left ) . 3 . TILT blade until POINTER points to " 45 " mark . 4 . ROTATE STOP COLLAR moving it to the right until it stops . . . TIGHTEN the setsCrews . TILT CRANK TI LT MECHANISM The crank should turn freely without binding . The turning action can be adjusted by tightening or loosening the screws in the bearing retainer . NOTE : When adjusting the screws on the tilt crank , hold the nut inside usinga 3 / 8 in , wrench . f ADJUSTTHESE SCREWS 1 I / MAINTENANCE WARNING : FOR YOUR OWN SAFETY , TURN SWITCH 2 . Rotate pawl towaro rear of spreader so that teeth are " OFF " AND REMOVE PLUG FROM POWER SOURCE above top of spreader . OUTLET BEFORE MAINTAINING OR LUBRICATING 3 . Hold spreader with left I " and and place pawl over corner YOUR SAW . of workbench . Do not allow sawdust to accumulate inside the saw . 4 . Using a sma round file ( Smooth Cut ) sharpen the Frequently blow out any dust that may accumulate inside teeth . the saw eebinet _ nd the motor . Frequently clean your cutting tools with Craftsman Gum and Pitch Remover . A coat of automobile - type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely . Treat unplated and unpainted steel parts and surfaceswith Sears " Stop Rust . ' " f the power cord is worn or cut , or damaged in any way , have it replaced immediately . Make sure the teeth of the ANTIKICKBACK pawls are always sharp . To sharpen : 1 . Remove blade guard . 32
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LUBRICATION The following parts should be oiled occasionally with SAE / No . 20 or No . 30 engine oil . 1 . Tilt screw threads and pivot nut , ( First Clean with Craftsman Gum & Pitch Remover , ) 2 . Elevation screw threads and pivot nut . ( First Clean with Craftsman Gum & Pitch Remover , ) 3 . Cradle bearing points . 4 . Bearing points in guard assembly , miter gauge and rip fence . C GUARD ' _ MITER GUAGE ° t BEARING POINTS RECOMMENDED ACCESSORIES IN CANADA , SEE YOUR LOCAL SIMPSONS - SEARS STORE OR CATALOG FOR ACCESSORY SELECTION AND NUMBERS . ITEM CAT . NO . ITEM CAT . NO . Steel Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22235 Work Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2480 Steel Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22214 Work Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2481 Tool Bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1071 7 In . Dia . Adjustable Dado Head . . . . . . . . . . . . . . 9 - 3263 Retractable Caster Set for Steel Legs . . . . . . . . . . 9 - 22209 7 In . Dia . Dado Head . . . . . . . . . . . . . . . . . . . . . . . 9 - 3257 Retractable Caster Set for Steel Stand . . . . . . . . . 9 - 22201 Blade Stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 4952 Solid Table Extension . . . . . . . . . . . . . . . . . . . . . . 9 - 29957 Sanding Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22723 _ Adjustable Table Extension . . . . . . . . . . . . . . . . . 9 - 2178 Miter - Gauge Stop Rods . . . . . . . . . . . . . . . . . . . . . 9 - 29924 7 In . Molding Head Set . . . . . . . . . . . . . . . . . . . . . . 9 - 3217 Miter - Gauge Hold - Down Clamp . . . . . . . . . . . . . . 9 - 29928 7 In . Molding Head Set . . . . . . . . . . . . . . . . . . . . . . 9 - 3218 Hold - Down Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 3230 7 In . Molding Head . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 3214 Taper Jig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 3233 Molding / Dado Insert for 7 In , Universal Jig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 3231 Power Tool Know How Handbooks Dia . Molding or Dado Head . . . . . . . . . . . . . . . . . 9 - 29994 Table Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2918 * CAN ONLY BE ATTACHED TO SAW TABLE NOT TO TABLE EXTENSIONS . 33
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TROUBLE SHOOTING WARNING : FOR YOUR OWN SAFETY , TURN : SWITCH " OFF " AND ALWAYS REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLESHOOTING . TROUBLE SHOOTING - - GENERAL PROBABLE CAUSE ' REMEDY TROUBLE 1 . Blade out of balance , Excessive vibration . 1 . Discard Blade and use a different blade . Cannot make square 1 . Miter gauge not adjusted 1 . See " Adjustments " section " Miter Gauge . " Cut when crosscutting . properly . Cut binds , burns or 1 . Sharpen or replace blade . 1 . Dull blade with improper stalls motor when tooth set , ripping . 2 . Blade is Heeling • 2 . See " Adjustments " section , " Heeling Adjustment , . . " 3 . Warped board . 3 . Make sure concave or hollow side is facing " down , " feed slowly . 4 . See " Assembly " section , " Aligning Rip Fence " 4 , Rip fence not parallel to blade , 5 . See " Assembly " section , " Installing 5 . Spreader out of Blade Guard , ' " alignment Cut not true at 90 ° 1 . Stop collars not properly 1 , See " Adjustments " section , " Blade Tilt , or or 45 ° positions . adjusted . " Squareness of Blade to Table . " 1 . See " Maintenance and Lubrication " section • Tilt crank and elevating 1 . Sawdust on threads of tilt crank turn hard . screw or elevating screw . 2 . See " Maintenance " section 2 . Bearing retainers " Tilt and Elevation Mechamsm . to tight . TROUBLE SHOOTING - - MOTOR NOTE : Motors used on wood - working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or " vacuumed " frequently to prevent interference with normal motor ventilation , TROUBLE I PROBABLE CAUSE REMEDY Excessive noise . 1 . Motor . 1 . Have motor checked by qualified service technician . Repair service is available at your nearest Sears store . Motor fails to develop 1 . Circuit overloaded with 1 . Do not use other appliances or motors on full power . ( Power lights , appliances and same circuit when using the saw . output of motor decreases other motors . rapidly with decrease in voltage at motor terminals . 2 . Undersize wires or circuit 2 . Increase wire sizes , or reduce length of wiring . For example , a reduction too long . See " Motor Specification and Electrical of 10 % in voltage causes Requirements " section . a reduction of 19 % in 3 . General overloading of 3 , Request a voltage check from the power company , maximum power output power company of which the motor is facilities . ( In some capable , while a reduction sections of the of 20 % in voltage causes country , demand for a reduction of 36 % in electrical power may maximum power output . ) exceed the capacity of existing generating and distribution systems . ) 4 . Incorrect fusesor circuit 4 . Install correct fuses or circuit breakers . breakers in power line . 34
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TROUBLE SHOOTING - - MOTOR ( Continued ) REMEDY TROUBLE PROBABLE CAUSE 1 , Request voltage check from the power company . 1 . Low voltage will not Motor starts slowly or fails to come up trip relay . 2 . Have motor repaired or replaced . to full speed . 2 . Windings burned out or open . 3 . Starting relay not 3 . Have relay replaced , operating . Motor overloaded . 1 . Feed work slower into blade , Motor overheats . 1 . 2 . Improper cooling . ( Air 2 . Clean out sawdust to provide normal air circulation restricted circulation through motor . See " Maintenance and Lubrication " section . through motor due to sawdust , accumulating inside of saw ) . Burned switch contacts 1 . Have switch replaced and request a voltage check Starting switch in 1 . motor will not ( due to extended from the power company , operate . hold - in periods caused by low line voltage , etc . ) 2 . 2 . Test capacitor and replace if defective . Shorted capacitor ( when equipped ) Loose or broken 3 . Have wiring checked and repaired . 3 . connections . Motor stalls 1 . Starting switch not 1 . Have switch replaced , ( resulting in blown operating . 2 , Request voltage check from the power company . Voltage too low to permit fuses or tripped 2 . circuit breakers ) . motor to reach operating speed . 3 . Fusesor circuit breakers 3 . Install proper size fuses or circuit breakers . do not have sufficient capacity . 1 . Feed work slower into blade . 1 . Motor overloaded , Frequent opening of 2 . Fusesor circuit breakers 2 . Install proper size fusesor circuit breakers . fuses or circuit do not have sufficient breakers . capacity . 3 . Have switch replaced . 3 . Starting switch not operating ( motor does not reach speed ) . 35
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PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO . 113.299142 , 113,299040 & 113.298470 3 4 1 2 t I FIGURE 3 - - 62581 FENCE ASSEMBLY Part Keyo . N No . Description 62581 Fence Assembly , Rip 62524 Handle 1 2 STD 551031 * Washer , 21 / 64 I . D . 3 62534 Indicator , Fence " T " 4 40 x 3 / 16 4 60049 * Screw , Pan Hd . Type - 5 62527 Head , Fence 6 423350 Screw , Sems 3 / 8 - 16 x 1 / 2 7 62582 Channel , Fenced . STD 611005 * Screw , Pan H Type " A " 10 - 32 x 5 / 8 8 9 62528 Spring , Fence Lock 62529 Lock , Rear Fence 1101 62531 ' Roller , Rear Fence 12 62583 ' Rod , Fence Lock 13 62533 Spring , Head Alignment STD 551210 * Lockwasher , External No . 10 14 15 62532 Pad , Aliqnment 16 STD 600805 * Screw , Pan Hd . Type " T " 8 - 32 x 1 / 2 * Standard Hardware Item - May be Purchased Locally . 4O
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PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO . 113.299142 , 113.299040 & 113.298470 1 / J 12 I 13 ! 11 1 6 T - - 4 6 FIGURE 4 - 62325 MITER GUAGE ASSEMBLY FIGURE 5 - 62579 GUARD ASSEMBLY Part Key Key Part No . No . Description No . No . Description 62579 - 62325 tGauge Assembly , Miter Guard Assembly , Saw 1 60297 1 62524 Handle , Miter Gauge Nut , Push * Washer , Plain , 21 / 64 x 1 x 1 / 16 " 2 62391 Pin 1 / 4 x 1 - 1 / 2 " 2 STD 551031 3 37893 3 62395 Gauge , Miter Support , Guard 4 STD 600803 * Screw , Pan Hd . 8 - 32 x 5 / 16 " 4 62389 Guard , Saw Indicator 5 135 Pin , I / 4 x 1 - 3 / 4 " 62390 STD 551025 * Washer , 17 / 64 x 5 / 8 x 1 / 16 " 6 37895 Block , Miter Gauge Indicator 7 62136 7 37896 Pin , Miter Gauge Stop Spacer , Pawl 8 9417295 * Screw , Pan Hd . , w / Lockwasher , 8 62396 Pawl 8 - 32 x 5 / 8 " . 9 62580 Spreader , Assembly Blade 62230 Rod Assembly , Miter Gauge , 10 62410 Pin , 1 / 4 x 1 " Consisting of Items 10 , 11 , 12 11 STD 571810 * Pin , Roll , 3 / 16 x 15 / 16 " * Nut , Hex . , 5 / 16 - 18 x 1 / 2x 3 / 16 " 10 STD 541231 12 62134 Spring , Pawl 11 62225 Stud , Clamp 12 62383 Stud , Pivot 13 STD 502503 Screw , Set 1 / 4 - 20 x 3 / 8 " * Standard Hardware Item May be Purchased Locally . t Stock Item - - May be secured through the Hardware Departments of most Sears or Simpsons - Sears Retail Stores or Catalog Order Houses . 41
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" \ 42
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PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO . 113.299142 , 113.299040 & 113.298470 j9 6 5 4 1 2 1 I 12 11 2 ! / FIGURE 9 - TABLE EXTENSION FOR MODEL 113.299040 AND 113.298470 ONLY FIGURE 8 - - LEGS FOR MODEL 113.299040 AND 113.298470 ONLY NOT SUPPLIED IN CANADA Part Key No . No . Description Part 62589 tExtension Assembly , Complete No . No . Description Screw , Serrated Truss Hd . , 1 60323 ° YI Screw , Serrated Truss Hd . 1 / 4 - 20 x 5 / 8 1 60314 1 / 4 - 20 x 1 " 2 62552 Leg 62590 Extension 2 3 62554 Stiffener , Side 3 62549 Bracket , Corner Support No . 2 * Lockwasher , Ext . 1 / 4 4 STD 551225 4 62548 Bracket , Corner Support No . 1 STD 541025 * Nut , Hex 1 / 4 - 20 5 STD 541025 " Nut , Hex 1 / 4 - 20 5 6 62553 Stiffener , End STD 551225 i " Lockwasher , Ext . 1 / 4 6 Nut , Hex 1 / 2 - 13 7 120238 7 62550 Bracket , Corner Stiffener 803835 Foot , Leveling 8 HARDWARE FOR ATTACHING EXTENSION TO TABLE HARDWARE FOR ATTACHING LEGS TO SAW . 8 STD 523112 = * Screw , Hex Hd . 5 / 16 - 18 x 1 - 1 / 4 9 STD 523112 * Screw , Hex Hd . 5 / 16 - 18 x 1 - 1 / 4 9 STD 551131 * Lockwasher , Ext . 5 / 16 10 STD 551031 Washer , 11 / 32 I . D . 10 STD 541031 * Nut , Hex 5 / 16 - 18 11 STD 551131 * Lockwasher , Ext . 5 / 16 62591 eBag of Loose Parts ( not illustrated ) 12 I STD 541031 * Nut , Hex 5 / 16 - 18 / 62591 ieBag of Loose Parts not illustrated ) * Standard Hardware terns - - May be Purchased Locally . • Bag contains all Loose Parts for both Legs and Extensions . t Stock Item - May be secured through the Hardware Departments of most Sears or Simpsons - Sears retail stores or catalog order house . 43
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i - i . . . . Sears owners 10 INCH TABLE SAW manual SERVICE Now that you have purchased your 10 - inch table saw shoulda need ever exist for repair parts or service , simply contact any Sears Service Center and most Sears , Roebuck and Co . stores . Be sure to provide all pertinent facts when you call or visit . MODEL NO . 113.299142 SAW ON LY The model number of your 10 - inch tab e saw will - be found on a plate attached to your saw , at the left - hand side : of the base . 113.299040 SAW WITH LEGS TWO TABLE EXTENSIONS AND MOTOR 113.298470 SAW WITH LEGS WHEN ORDERING REPAIR PARTS , ALWAYS GIVE THE ONE TABLE EXTENSION FOLLOW NG INFORMATION : AND MOTOR PART NUMBER PART DESCRIPTION HOW TO ORDER MODEL NUMBER NAME OF ITEM REPAIR PARTS 113.299142,113.299040 10 - INCH TABLE SAW or113 , 298470 All parts listed may be ordered from any Sears Service Center and most Sears Stores . If the parts y0u _ i _ eed are not stocked locally , your order will be electronically transm tted to a Sears Repair Parts Distribution Center for f _ ancl ] ing . Sold by SEARS , ROEBUCK AND CO . , Chicago , IL . 60684 U . S . A . Part No . 62588 Form No . SP4149 - 10 Printed in U . S . A . 9P _ "
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