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f Save This Manual For Future Reference SEARS owner's manual Model No . 113.299210 Saw with Legs Two Table Extensions Motor Rip Fence and Miter Gauge Serial Number . Model and sedal numbers may be found on the left rear ® side of the base , You should record both model 10 iNCH and serial number in a safe place for future use , DIRECT DRIVE TABLE SAW FOR YOUR - assembly . operating READ ALL o repair parts INSTRUCTIONS CAREFULLY J Sears , Roebuck and Co . , Hoffman Estates , IL . 60179 U _ S , A . Printed in US A Part No , SP5909
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FULL ONE YEAR WARRANTY ON L , RAFTSNIAN STATIONARY TOOL If this stationary tool fails due to a defect in material or workmanship within one year from the date of purchase , CONTACT THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES and Sears wilt repair it free of charge . This warranty applies only while this product is in the United States . If this Table Saw is used for commercial or rental purposes , this warranty will apply for ninety days from the date of purchase . This warranty gives you specific legal rights , and you may also have other rights which vary from state to state . Sears , Roebuck and Co ° , D / 817 WA Hoffman Estates , IL 60179 . . . _ Safety Instructions For Table Saw Safety is a combination of common sense , staying alert and knowing how your table saw works , , Read this manual to understand this table saw Safety Signal Words WARNING : means if the safety information is not foUowed someone could be seriously injured or killed , DANGER : means if the safety information is not followed CAUTION : means if the safety information is not followed someone will be seriously injured or killed someone may be injured , Before Using The Saw WARNING : to avoid mistakes that could cause blade tilt controls ( See " Getting to Know Your Table serious , permanent injury , do not plug the table Saw " section ) , saw in until the following steps have been satis - . Review and understand all safety instructions and factorily completed . operating procedures in this manual . * Completely assemble and align saw ( See " Assembly " , Review the maintenance methods for this saw ( See section ) " Maintaining Your Table Saw " section ) ) , ° Learn the use and function of the ON - OFF switch - Find and read all the warning labels found on the saw ( shown below ) , blade guard , spreader , anti - kickback device , miter gauge , rip fence , table insert , blade elevation and m , WARNING 1 , Read manual before usingsaw . ® 8 , , Know how to reduce therisk of kickback , 2 . Wear safety gogglesthat meet ANSI Z87 . 1Standards , See Instructions for ripping , E23417 ' 3 . DOnot reach around or oversaw blade . 9 . When rlpNng , use push blockand auxiliary fence wher 12o VoIts 4 . Keepblade guard downend In place for throughcuts . fenceIs set between1 / 2end 2 Inches from blade . 3450 RP M 5 . Do not do freehand cuts . Do not make dp cuts narrowerthan 1 / 2 ] nch _ 1 t 5 Amp . _ 6 . Keep hands out of path of saw blade ° 60 Hz _ I Ph l & Turn power off endwalt for bladeto stop I0 " Blade 7 . When ripping , use push stickwhen fence Is set before adjustingor servicing . 2 Inches or more from blade . When Installing Or Moving The Saw Avoid Dangerous Environment . o When using a table extension longer than t2 " attached to any side of the saw , bolt the saw to a stationary sur _ • Use the saw in a dry , indoor place protected from rain , face or prop up the outer end of the extension from the • Keep work area well lighted floor or bench top to keep the saw from tipping • Use recommended accessories Consult the owneCs o Put the saw where neither operator nor bystanders manual Ior recommended accessories , The use of must stand in line wilh the sawblade , improper accessories may cause risk of injuryto persons ° To avoid injury from electrical shock , make sure your To avoid injury from unexpected saw movement . fingers do not touch the plug's metal prongs when . Bott or clamp the saw to firm level surface where there is plugging in or unplugging the saw , plenty of room to handle and properly support the work - • Never Stand On Tool Serious injury could occur if the piece ( See " Assembly - Mounting Your Saw " section ) tool tips or you accidentally hit the cutting tool Do not ° Support the saw so the table is level and the saw does store anything above or near the tool where anyone not rock might stand on the tool to reach them ,
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° Replace damaged or missing parts before using the Before Each Use saw again , Inspect your saw , * Keep guards in place and in working order - To avoid injury from accidental starting , turn the switch . Use the sawblade guard , spreader and anti - kickback off , unplug the saw , and remove the switch key before pawls for any thru - sawing ( whenever the blade comes raising or removing the guard , changing the cutting through the top of the workplace ) Make sure the anti - tool . changing the setup , or adjusting anything Make kickback pawls work properly Make sure the spreader sure switch is in OFF position before plugging in , is in line with sawblade ( See " Assembly - Aligning Blade • Check for alignment of moving parts , binding of moving Guard " section ) parts , breakage of parts , saw stability , and any other ° Remove adjusting keys and wrenches Form a habit of conditions that may affect the way the saw works checking for and removing keys and adjusting • If any part is missing , bent or broken in any way . or any wrenches from table top before turning saw on electrical part does not work properly , turn the saw off o Make sure all clamps and locks are tight and no parts and unplug the saw have excessive play To Avoid Injury From Jams , Slips Or Thrown Pieces ( Kickbacks Or Throwbacks ) Inspect Your Blade . Inspect your workpieceo • Choose the right blade or cutting accessory for the • Make sure there are no nails or foreign objects in the material and the type of cutting you plan to do . part of the workpiece to be ctJt , o Use The Right Tool . Don't lorce tool or attachment to . When cutting irregularly shaped workpieces , plan your do a job it was not designed for work so it will not slip and pinch the blade : . Never use grinding wheels , abrasive cutoff wheels , ° A piece of molding for example , must lie flat or be held friction wheels ( metal cutting blades ) wire wheels or by a fixture or jig that will not let it twist , rock or slip buffing wheels , They can fly apart explosively while being cut Use jigs or fixtures where needed to • Cut only wood , wood like or plastic materials Do not prevent workpiece from shifting cut metal • Use a different , better suited type of tool for work that . Choose and inspect your cutting tool carefully : can't be made stable - To avoid cutting tool failure and thrown shrapnel Plan your cut , ( broken pieces of blade ) , use only 10 " or smaIler ° To avoid kickbacks and throwbacks - when a part or all blades or other cutting tools marked for speeds of of the workpiece binds on the blade and is thrown vio - 5000 rpm or higher lently back toward the front of the saw : - Always use unbroken , balanced blades designed to - Never cut Freehand . Always use either a rip fence , fit this saw's 5 / 8 inch arbor miter gauge or fixture to position and guide the work , - When thru - sawing ( making cuts where the blade so it won't twist or bind on the blade and kick back comes through the workpiece top ) , always use a 10 - Make sure there's no debris between the workpiece inch diameter blade This keeps the spreader closest and its supports to the blade - Use extra caution with large , very small or awkward - Do not over tighten arbor nut Use arbor wrenches to workpieces , " snug " it securely , o Use extra supports ( tables , saw horses , blocks , etc ) - Use only sharp blades with properly set teeth . Corn for any workpieces { arge enough to tip when not held suit a professional blade sharpener when in doubt down to the table top Never use another person as a - Keep blades clean of gum and resin substitute for a table extension , or as additional sup - - Never use the saw without the proper blade insert port for a workpiece that is longer or wider than thee basic saw table , or to help feed , support or pull th Inspect your work area . workplace , , Keep work area clean , • Never confine the piece being cut off , that is , the piece . Cluttered areas and benches invite accidents Floor not against the rip fence , mitel gauge or fixture Never must not be slippery from wax or sawdust hold it , clamp it . touch it , or use length stops against it oTo avoid burns or other fire damage , never use the It must be free to move If confined , it could get saw nearflammabte liquids , vapors or gases wedged against the blade and cause a kickback or • To avoid injury , don't do layout , assembly , or setup throwback work on the table while blade is spinning It could cut * Never cut more than one workpiece at a time ! or throw anything hitting the blade o Never tum your table saw " ON " before clearing every - Plan yourwork thing except the workpiece and related support • Use the right toot Don't force tool or attachment to do devices off the table a job it was not designed for
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Safety Instructions For Table Saws ( continued ) Plan Ahead To Protect Your Eyes , Hands , Face and Ears Plan the way you will push the workpiece through ° Dress for safety - Never pull the workpiece through , Start and finish • Do not wear loose clothing , gloves , neckties or jewelry the cut from the front of the table saw , , ( rings , wrist watches ) They can get caught and draw you into moving parts • Never put your fingers or hands in the path of the sawblade or other cutting tool , • Wear nonslip footwear ° Never reach in back of the cutting tool with either . Tie back long hair , hand to hold down workpiece , support the workpiece . • Roll long sleeves above the elbow remove wood scraps , or for any other reason • Noise levels vary widely To avoid possible hearing ° Avoid hand positions where a sudden slip could cause damage , wear ear plugs or muffs when using table fingers or hand to move into a sawblade or other cut - saw for hours at a time ting too ! • Any power saw can throw foreign objects into the • Don't overreach . , Always keep good footing and balance eyes , This can result in permanent eye damage , Wear o Push the workpiece against the rotation of the blade , safety goggles ( not glasses ) that comply with ANSI never feed material into the cutting tool from the rear of Z87 1 ( shown on package ) , Everyday eyeglasses have the saw , only impact resistant lenses They are not safety glasses , Safety goggles are available at Sears retail ° Always push the workpiece all the way past the saw - stores Glasses or goggles not in compliance with blade ANSI Z87 . 1 could seriously hurt you when they break , ° As much as possible , keep your face and body to one side of the sawblade , out of line with a possible kick _ WEAR YOUR back or throwback o Set the cutting tool as low as possible for the cut you're planning Avoid Accidental Starting . - Make sure switch is " OFF " before pltJgging saw into a ° For dusty operations , wear a dust mask along with power outlet safety goggles , , , 11 . . . . . . . . H , , . . . . , i , , , , 1 Whenever Sawblade Is Spinning Before freeing jammed material . WARNING : Don't allow familiarity ( gained from fre - o Turn switch " OFF " quent use of your table saw ) to cause a careless mistake , . Always remember that a careless fraction Wait for aFImoving parts to stop l of a second is enough to cause a severe injury . . Unplug the saw • Before actually cutting with the saw , watch it while it ° Check blade , spreader and fence for proper alignment runs for a short while if it makes an unfamiliar noise or before starting again . vibrates a lot , stop immediately Turn the saw off To avoid throwback of cut off pieces . Unplug the saw Do not restart until finding and cor - ° Use the guard assembly recting the problem , To remove loose pieces beneath or trapped inside • Make sure the top of the arbor or cutting tool turns the guard . toward the front of the saw oTurn saw " OFF " Keep Children Away , ° Remove switch key o Keep all visitors a safe distance from the table saw . - Wait for blade to stop before lifting the guard o Make sure bystanders are clear of the table saw and Before Leaving The Saw . workpiece - Turn the saw off Don't Force Toot . ° Wait for blade to stop spinning • Let the blade reach fu ! t speed before cutting . Unplug the saw ° It will do the job better and safer at its designed rate • Make workshop child - proof Lock the shop Disconnect o Feed the workpiece into the saw only fast enough to let master switches Remove the yellow switch key Store the blade cut without bogging down or binding it away from children and others not qualified to use the took
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Crosscut Type Cuts . Additional Safety Instructions o Never use the rip fence when crosscutting Rip Type Cuts . o An auxiliary wood facing attached to the miter gauge o Never use the miter gauge when ripping can help prevent workpiece twisting and throwbacks oUse a push stick whenever the fence is 2 or more Attach it to the slots provided Make the facing long inches from the blade enough and big enough to support your work Make * When thru - sawing , use an auxiliary fence and push sure , however , it wilt not interfere with the sawblade block whenever the fence must be between 1 / 2 and 2 guard inches of the blade Before Starting . o Never thru _ saw rip cuts narrower than 1 / 2 inch ( See * Use jigs or fixtures to help hold any piece too small to " Basic Saw Operations - Ripping and Bevel Ripping " extend across the full length of the miter gauge face sections , ) during the cut . This lets you properly hold the miter • Never rip anything shorter than 10 " long gauge and workpiece and helps keep your hands . When using a push stick or push block , the trailing end away from the blade of the board must be square A push stick or block While Cutting against an uneven end could slip off or push the work ° To avoid blade contact , always hold the miter gauge away from the fence as shown in " Basic Saw Operations - Using The Miter • A Featherboard can help guide the workpiece ( see Gauge " " Basic Saw Operation - Using Featherboards for Thru - Sawing " section ) oAlways use featherboards for any non thru rip type cuts ( See " Basic Saw Operations - Using Featherboards for NomThru Sawing " section , Before Starting , o To avoid kickbacks and slips into the blade , make sure the rip fence is parallel to the sawblade o Before thru - sawing , check the anti - kickback pawls The pawls must stop a kickback once it has started . Replace or sharpen antFkickback pawls when points become dul } ( See " Maintaining Your Table Saw - AntF Kickback Pawls " section ) . Plastic and composition ( like hardboard ) materials may be cut on your saw However , since these are usually quite hard and sIippery , the anti - kickback pawls may not stop a kickback Therefore , be especially careful in your setup and cutting procedures , While Thru - sawing . • To avoid kickbacks and slips into the blade , always push forward on the section of the workpiece between the sawblade and the rip fence Never push forward on the piece being cut off Make From 3 / 4 " Thick Solid Wood 24 " _ ' i Kerfs About it 5116 " Apart _ Grain - - - - _ 4.1 / 2 , , - _ - Featherboard
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Glossary of Terms for Woodworking Anti - Kickback Pawls Molding A non through cut which produces a special shape in the Device which , when properly maintained , is designed to workpiece used for joining or decoration , , stop the workpiece from being thrown towards the front of the saw at the operator during ripping operation Ploughing Grooving with the grain the length of the workpiece , using Arbor the fence ( A type of non - through cut ) The shaft on which a cutting tool is mounted Push Stick Bevel Cut A device used to feed the workpiece through the saw An angle cutting operation made through the face of the during narrow ripping type operations which helps keep workpiece , the operator's hands well away from the blade Compound Cut Push Block A simultaneous bevel and miter crosscutting operation A device used for ripping type operations too narrow to Crosscut allow use of a push stick , A cutting operation made across the width of the work - Rabbet piece A notch in the edge of a workpiece , ( A type of non - Dado through cut ) A non thru cut which produces a square sided notch or Resin trough in the workpiece A sticky , sap based substance that has hardened , Featherboard A device which can help guide workpieces during rip type Revolutions Per Minute ( RPM ) The number of turns completed by a spinning object in operation one minute Freehand Performing a cut without the use of fence ( guide ) , miter Rip Cut gauge , fixture , hold down or other proper device to pre - A cutting operation along the length of the workpiece . vent the workpiece from twisting during the cutting opera - Sawblade Path tion Twisting of the workpiece can cause it to be thrown The area of the workpiece or table top directly in line with either the travel of the blade or the part of the workpiece Gum A sticky , sap based residue from wood products , which will be , or has been , cut by the blade . Set Heel The distance that the tip of the sawblade tooth is bent ( or Misalignment of the sawblade such that the blade is not set ) outward from the face of the blade , parallel to the miter gauge groove , Throw - Back Kerr The amount of material removed by the blade in a Throwing of pieces in a manner similar to a kickback , through cut or the slot produced by the blade in a non - Thru - Sawing through or partial cut Any cutting operation where the blade extends com - Kickback pletely through the thickness of the workpiece An uncontrolled grabbing and throwing of the workpiece Trailing End back toward the front of the saw The workpiece end last cut by the blade in a ripping oper - ation Leading End The end of the workpiece which , during a rip type opera - Workpiece tion , is pushed into the cutting tool first The item on which the cutting operation is being per - Miter Cut formed The surfaces of a workpiece are commonly An angle cutting operation made across the width of the referred to as faces , ends , and edges workpiece ) ado or Cut Ri Ploughing Cut Molding \ Rabbet Bevel Cut Compound Cut
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Motor Specifications and Electrical Requirements 1 The A - C motor used in this tool is a relay start , non - revers - _ ower Supply and Motor Specifications ible type , having the following specifications : WARNING : To avoid electrical hazards , fire haz - Rated H P 1 ards or damage to the tool , use proper circuit pro - tection . Your tool is wired at the factory for Voltage 110 - 120 operation using the voltage shown . Connect toot Amperes 1t 5 to a power line with the appropriate voltage and a Hertz ( Cycles ) 60 15 - amp branch circuit . Use a 15 - amp time delay type fuse or circuit breaker . To avoid shock or fire , Phase Single if power cord is worn or cut , or damaged in any RPM 3450 way , have it replaced immediately . Rotation of Shaft Counterclockwise i , , u . . . . . . . . . . . . . . General Electrical Connections 7 DANGER : To avoid electrocution : WARNING : Do not permit fingers to touch the ter - | 1 . Use only identical replacement parts when ser - minals of plug when installing or removing the vicing , Servicing should be performed by a plug to or from the outlet . qualified service technician . 2 , Do not use in rain or where floor is wet . This tool is intended for indoor residential use . . . . . . o . . n . ly . 110 - 120 Volt , 60 Hz . Tool Information If the grounding instructions are not completely under - NOTE : The plug supplied on your toof may not fit into the stood , or if you are in doubt as to whether the tool is prop - outtet you are planning to use Your local electrical code erly grounded check with a qualified electrician or service may require slightly different power cord plug connec - ) ersonnel . tions if these differences exist refer to and make the proper adjustments per your local code before your tool WARNING : If not properly grounded , this tool can is plugged in and turned on cause an electrical shock , particularly when used in damp locations , in proximity to plumbing , or out In the event of a malfunction or breakdown , grounding of doors _ If an electrical shock occurs there is the provides a path of least resistance for electric current to potential of a secondary hazard , such as your reduce the risk of electric shock This toot is equipped hands contacting the sawblade . with an electric cord having an equipment - grounding con - ductor and a grounding plug , as shown , , The plug must 3 - Prong Plug Properly be plugged into a matching outlet that is properly Grounded installed and grounded in accordance with all local codes and ordinances 3 - Prong Outlet \ J Do not modify the plug provided , If it will not fit the outlet , have the proper outlet installed by a qualified electrician G ! ounding In 111 A temporary adapter may be used to connect this plug to Prong a 2 - prong outlet as shown if a properly grounded three prong outlet is not available , . This temporary adapter Make sure this should be used only until a properly grounded three Is Connected prong outlet can be installed by a qualified electrician Grounding Lug _ The green colored rigid ear ' , lug or the like , extending to a Known Ground from the adapter must be connected to a permanent ground such as a properly grounded outfet box Improper connection of the equipment - grounding con - ductor can result in a risk of electric shock The conduc - 2 - Prong tor with insulation having an outer surface that is green Outlet with or without yellow stripes is the equipment - grounding conductor If repair or replacement of the electric cord or plug is necessary , do not connect the equipment - ground - NOTE : The adapter illustrated is for use only if you ing conductor to a live terminal already have a properly grounded 2 - prong outlet 7
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Motor Specifications and Electrical Requirements ( continued ) CAUTION : To avoid motor damage , this motor should be blown out or vacuumed frequently to prevent sawdust buildup which will interfere with normal motor ventilation , 1 Frequent " blowing " of fuses or tripping of circuit break - ers may result if : a Motor is overloaded - Overloading can occur if you feed too rapidly or if saw is misaligned b , Motor circuit is fused differently from recommenda - tions - Always follow instructions for the proper fuse / breaker Do not use a fuse / breaker of greater capacity without consulting a qualified electrician c Low voltage - Although the motor is designed for operation on the voltage and frequency specified on motor nameplate , normal loads will be handled safely on voltage not more than 10 % above or below the nameplate voltage Heavy loads , however , require that voltage at motor terminals equals the voltage specified on nameplate , 2 . Most motor troubles may be traced to loose or incor - rect connections , overloading , reduced input voltage ( such as small size wire in the supply circuit ) or to overly long supply circuit wire , Always check the con - nections , the load and the supply circuit whenever motor fails to perform satisfactorily Check wire sizes and length with the Wire Size Chart below Wire Sizes NOTE : Make sure the proper extension cord is used and is in good condition Extension Wire Sizes Required The use of any extension cord will cause some loss o ! Cord Length for ( A . W . G . ) power To keep this to a minimum and to prevent over - heating and motor burn - out , use the table shown to 0 - 25 Ft , 16 determine the minimum wire size ( AWG , ) extension 26 - 50 Ft 16 cord Use only 3 - wire extension cords which have 3 - prong grounding type plugs and 3 - prong receptacles which accept the tool's plug
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Table of Contents . . . . . . . Section Page Section Page Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Push Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Safety Instructions For Table Saw . . . . . . . . . . . . . . . . . . . . 2 Auxiliary Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Safety Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Basic Saw Operations . . . . . . . . . . . . . . . . . . . . . . . . 28 Before Using The Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Using the Miter Gauge . . . . . . . . . . . . . . . . . . . . . 28 When Installing Or Moving The Saw . . . . . . . . . . . . . . . . . . . . . . 2 Additional Safety Instructions for Crosscutting . . . . . . . . 28 Before Each Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Crosscutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 To Avoid Injury From Jams , Slips Or Thrown Pieces Repetitive Crosscutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 ( Kickbacks Or Throwbacks ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Miter Crosscutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Plan Ahead To Protect Your Eyes , Hands , Bevel Crosscutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Face and Ears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Compound Crosscutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Whenever Sawblade Is Spinning . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Using the Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Additional Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Addilionai Safety Instructions for Rip Cuts . . . . . . . . . . . . . 31 Glossary of Terms for Woodworking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Motor Specifications and Electrical Requirements . . . . . . . . . 7 Bevel Ripping Narrow Work . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Power Supply and Motor Specifications . . . . . . . . . . . . . . . . . . . . . 7 Using Featherboards for Thru - Sawing . . . . . . . . . . . . 33 General Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Using Featherboards for Non Thru - Sawing . . . . . . . 34 110 - f20 Volt , 60 Hz Tool Information . . . . . . . . . . . . . . . . . . . . . . . . . 7 Resawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Wire Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Dadoing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Rabbeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Unpacking and Checking Contents . . . . . . . . . . . . . . . . . . . . . . 10 Ploughing and Molding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Tools Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Molding Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 List of Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Loose Paris . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Self Aligning Spring Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Installing Handwheels and Bevel Pointer . . . . . . . . . . . . . . . 12 Rip Fence Alignment Adjustment . . . . . . . . . . . . . . 38 Assembling Steel Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Adjusting Rip Scale Indicator . . . . . . . . . . . . . . . . . . . . . . 38 Mounting Your Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Heeling Adjustment or Parallelism of Sawblade to Miter Assembling Table Extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Gauge Groove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Installing Rip Fence Guide Bars and Switch Box , , 15 Blade Tilt , or Squareness of Blade to Table . . . . . . . . 40 Aligning Extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Blade Elevation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Checking Table Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Tilt and Elevation Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Installing Blade Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Maintaining Your Table Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Getting to Know Your Table Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Safety Instructions for Basic Saw Operations . . . . . . . . . . . . 24 Before Each Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Sears Recommends the Following Accessories . . . . . . 45 To Avoid Injury From Jams , Slips Or Thrown Pieces Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 ( Kickbacks Or Throwbacks ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Whenever Sawblade Is Spinning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Work Feed Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Push Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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Unpacking and Checking Contents Tools Needed Combination Square must be true . Check it's accuracy as shown below . Utility Knife Select the straight edge of Draw light line on 314 " thick board . This edge board along edge must be perfectly straight . straight edge are used to I i align the saw , They must NOTE : The square and Phillips Screwdriver Tape Rule be accurate if the saw is LI to be aligned properly , Medium Screwdriver \ Should be no gap or overlap here when square is flipped over in dotted position , Small Screwdriver Combination Wrenches _ . , Combination 3 ! 8 ino , 7116 In , , 112 Ino , 9 / 16 In . Square , _ ' , - ' , i ' . ; : : ' . _ ' . I _ , t Hex " L " Wrenches Framing Square 3 / 16 In . , 1 / 8 In , NOTE : Before beginning assembly : Unpacking o Check that all parts are included If you are missing any 1 Separate saw and all parts from packing materials and part , do not assemble the saw Contact your Sears Ser - check each one with the illustration and the " List of vice Center to get the missing part Loose Parts " to make certain all items are accounted o Sometimes small parts can get lost in packaging mate * for , before discarding any packing material riat Do not throw away any packaging until saw is put WARNING : If any parts are missing , do not attempt together Check packaging for missing parts before to assemble the table saw , plug in the power cord contacting Sears or turn the switch on until the missing parts are o A complete parts list ( Repair Parts ) is at the end of the obtained and are installed correctly . manual Use this list to identify the part number of the WARNING : The saw is heavy ° To avoid back injury , missing part get help to lift the saw . Hold the saw close to your body . Bend your knees so you can lift with your legs , not your back . WARNING : For your own safety , never connect plug to power source outlet until all assembly steps are complete , and you have read and under - stand the safety and operating instructions . 10
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List of Loose Parts Item Part Name Qtyo Item Part Name Qtyo A Tabte Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 G Table Extension 12 x 27 . . . . . . . . . . . . . . . . . . . . . . . . . 2 B Rip Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . t H Side Stiffener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 C Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 J End Stiffener . . . . . . . . . . . . . . . . . . . . . . . . . 2 D Blade Guard and Spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ! K Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 E Rip Fence Guide Bar , Rear . . . . . . . . . . . . . . . . . . 1 L Owners Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 F Rip Fence Guide Bar with Rip Scale ( Front ) , 1 M Bag of Loose Parts Labeled " Large Pads " . . . . . . 1 Loose Parts A E F _ , _ - . , , _ , , _ o " _ : _ _ B K C Open loose parts bag labeled " Large Pads " , Check to see that the following items are included o Bag labeled " Guard " • Blade Wrenches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 • Bag labeled " Legs " • Corner Supped Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ° Handwheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 o Bag labeled " Table Extensions " o Bag labeled " Guide Bars " • Wire Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 • Bag labeled " Miscellaneous " • Bag labeled " Base " 11
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. . . . . . . . i , , i = . . . . . PH . . . . . , . H . . , = . . . . . . = Assembly . . . . . . . . . . . . . . . . . ' " Installing Handwheels and Bevel Pointer Type " T " 8 - 32 x 3 / 8 In . 10 - 32 x 5 / 8 In . 1 From the bag labeled " Miscellaneous " remove only the Pan Head Screw Pan Head Screw following hardware : * 2 Pan Head Screws , 10 - 32 x 5 / 8 " Long O Handwheel * 2 Lockwashers , # 10 External Type # 10 External Bevel Pointer " 1 Par } Head Screw Type " T " 8 - 32 x 3 / 8 Long Lockwasher 1 Bevel Pointer From the bag labeled " Large Parts " remove only the following : 2 Handwheels Items marked with asterisk ( * ) are shown actual size 2 , Fasten bevel pointer to cradle assembly with 8 - 32 x 3 / 8 Lockwasher screw , as shown . Adjustment of the pointer may be nec - essary later 3 Line up flat spots on shaft and handwheel , push handwheel onto shaft . . Install screw and ! ockwasher to Screw Bevel Pointer / Pan Head Tilt lock handwheel on shaft . Repeat for the other hand - Elevationel Handwheel wheel Handwhe Screw Assembling Steel Legs t From the bag labeled " Legs " remove the following 0 © hardware : 1 / 4 In . External 1 / 4 - 20 " 16 Truss Head Screws , 1 / 4 - 20 x 1 / Z ' long 1 / 4 - 20 x 112In Lockwasher Hex Nut russ Head Screw " 16 Lockwashers , 1 / 4 " External Type " I6 Hex Nuts , 1 / 4 - 20 * 8 Hex Nuts , 3 / 8 - 16 4 Leveling Feet Q From among the loose parts find the following : 4 Legs 3 / 8 - 16 Hex Nut Leveling Foot 2 End Stiffeners 2 Side Stiffeners Leg items marked w { th asterisk ( * ) are shown actual size 2 Assemble the legs as shown insert the truss head screws through the holes in the Stiffener legs , then through the holes in the side and end stiffen - ers Side Stiffeners ' _ Legs must be assembled on top of stiffeners . , , j End Stiffeners 3 Install the Iockwashers Screw on the nuts hand tight . 4 Instal ! leveling feet through hotes in bottom of legs as shown . 5 Adjust teveling feet as follows : a Move saw to desired location . . b . With 9 / 16 " wrench loosen bottom nut c Back off top nut by " hand d Raise or lower foot by adjusting bottom nut using 9 / 16 " wrench . . e . . Snug top nut against inside of leg by hand . . Truss Head 1 / 4 - 20Nut Screw Hex f Tighten all four bottom nuts using 9 / 16 " wrench Lockwasher Hex Nuts Leveling Foot - - - - _ 12
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Mounting Your Saw 1 From the bag labeled " Base " remove the following hardware : * 4 Hex Head Screws , 5 / 16 - 18 x 1 - I / 8 " Long 5t16 - 18 x 1 - 1 / 8 In 5 / 16 - 18ut * 4 Hex Nuts , 5 / 16 - 18 Hex Head Screw Hex N * 4 Lockwashers , 5 / 16 " External Type * 8 Fiat Washers , tl / 32 x 11 / 16 x 1 / 16 items marked with asterisk ( * ) are shown actual size 2 Place the saw upside down onto a smooth piece of 5 / 16 In External cardboard or heavy paper , on the floor , so the saw is Lockwasher 11 / 32 LD . resting on the table top Flat Washer WARNING : The saw is heavy . To avoid back injury , get help to lift the saw . Hold the saw close to your body . Bend your knees so you can lift with your 3 . Place legs on saw so that holes in saw base and leg set line up and trim label is facing front . Legs will over - hang base in rear Cardb , 4 . Install screw , washers , lockwasher and nut as shown 5 Tighten all leg assembly and mounting hardware at this time Hex Leg Set Flat Washer End Stiffener Flat Washer Hex Head Screw Saw Base NOTE : For clarity , later manual illustrations may not show leg set attached Bench Mounting If you do net use the legset and prefer to mount the saw on a bench , make sure that there is an opening in the top of the bench the same size as the opening in the bottom 12 14 - 3 / 4 of the saw so that the sawdust can drop through Recom - mended working height is 33 to 37 inches from the top of the saw table to the floor 1 / 2 - - , - - _ l Front of Saw NOTE : All dimensions in inches 13
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. . . . i . . . . . . . . . . . . . . . . . , , , Assembly ( continued ) Assembling Table Extensions 1 From the bag labeled " Table Extensions " remove the O following hardware : ( Quantity indicated is for two Hex Head Screw 21 _ 41 , D . extensions ) 5 / 16 In External Flat Washer Lockwasher * 8 Hex Head Screws , 5 / 16 - 18 x 1 - 1 / 4 " Long * 8 Flat Washers , 21 / 64 x 5 / 8 x 1 / 16 0 * 8 Lockwashers . 5 / 16 " External Type © @ Q 5 / 16 - 18 * 8 Hex Nuts , 5 / 16 - 18 Hex Nut 114 In External " 10 Truss Head Screw , 1 / 4 - 20 x 1 17 / 64 I , D . Hex Nut Lock'washer Flat Washer " 10 Hex Nut , 1 / 4 - 20 " 10 Lockwashers , 1 / 4 External Type * 4 Flat Washers , 1 / 7 / 64 x 3 / 4 x 1 / 16 2 Brackets Truss Head Screw From the bag labeled " Large Parts " remove only the fol - lowing : Bracket 4 Comer Support Brackets From among the loose parts find the following : 2 Table Extensions s ° ppc items marked with asterisk ( * ) are shown actual size 17 / 64 I . D . Flat Washer 2 Assemble with saw upside down \ 1 / 4 - 20Nut NOTE : To protect the finished surfaces of the saw and \ Hex extensions , lay a piece of heavy paper or cardboard on the floor . . Corner _ . _ \ / ( _ support WARNING : Stock table extensions must be Bracket - - - - _ _ Lockwasher Table k ' _ ' - 4z.z _ installed . They help support the fence guide bars . An unsupported guide bar can twist . Twisted guide bars can misalign fence . A misaligned fence can cause binding or kickback . You could be hit or cut , 3 Install corner support brackets , 1 / 4 - 20 x 1 inch truss head screws , 17 / 64 inch flat washers , 1 / 4 inch exter - This Edge Toward Table nal Iockwashers and 1 / 4 - 20 hex nuts as shown , Hand tighten onty 4 insert four ( 4 ) 5 / 16 - 18 x 1 - 1 / 4 inch long hex head screws through the holes on inside edge of one extension 5 / 16 - 18 5 Instal ! 21 / 64 ID fiat washer , 5 / 16 external lock - washer , and 5 / 16 - t8 hex nut on the end of each Hex Nut _ screw Just start nut on end of screw 51 ' 16Lock ' washer 6 Slide the extension with hardware into four slots in 21 / 64 I . D . side of table Line up front edge of extension with Flat Washer front edge of table and tighten all screws and nuts 7 Repeat for other extension Hex Head Screw t4
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8 Inserta 1 / 4 - 20x 1trussheadscrewthroughbottomhe holeinthebracket , andthroughthefirstholein t j Front of Saw righthandextensionI . nstalla lockwashearndnuton 1 / 4 - 20 thescrewHandtightenthenut Hex Nut1 / 4 NOTE : Whensawis upsidedown , righthandextension isontheleftsidewhenfacingfrontofsaw _ ¢ . _ - - - - Lockwasher 9 Inserta 1 / 4 - 20x 1trussheadscrewthroughbottom holein the other bracket and the fourth hole of the extension Install a Iockwasher and nut on the screw Hand tighten the nut . 1st Hole Bracket Truss Hd . Screws Installing Rip Fence Guide Bars and Switch Box 1 . From the bag labeled " Guide Bars " remove the fol - G 5 / 16 - 18 x 3 / 4 lowing hardware : 5 / 16 In . External 5 / 16 In . Hex Hd . Screw * 3 Hex Head Screws , 5 / 16 - 18 x 1 - t / 2 Lockwashers Hex Jam Nut * 3 Hex Head Screws , 5 / 16 - I8 x 1 * 6 Hex Jam Nuts , 5 / I6 - 18 * 4 Flat Washers , 21 / 64 x 5 / 8 x 1 / 16 * 3 Spacers , 3 / 4 dia , x 1 / 2 long 5 / 16 - 18 x 1 In . 5116 - 18 x 1 - 1 / 2 In * 6 Lockwashers , 5 / 16 External Type Hex Hd . Screw Hex Hd . Screw From the bag labeled " Miscellaneous " remove only the following hardware : * 2 Hex Head Screws , 5 / 16 - 18 x 3 / 4 * 2 Hex Jam Nuts , 5 / 16 - 18 * 4 Lockwashers , 5 / t6 External Type 21164 In . 1 / 2 In . Spacer From among the loose parts find the following : Washer 1 Front Guide Bar 1 Rear Guide Bar Items marked with asterisk ( * ) are shown actual size 8th Slot ( For Mounting 2 . Position guide bars on floor and install hardware as shown , . Just start the nuts on the end of the screws , To Bracket ) do not screw nuts on all the way , / Rear Guide Bar , ¢ 1 In Hex • FI _ _ 3rd Slot Head'Screw wasner . . _ _ _ l ( For Mounting _ _ ' _ Hex Nut _ _ - - _ ToBracko , 1 - 112 ln . Hex 2rid Slot t _ ' _ . _ / Flat Washer Head Screw 1st SIo _ t I Spacer Front Guide Bar 15
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Assembly ( continued ) 3 Mount switch to front guide bar with two 5 / 16 - ! 8 x 3 / 4 Hex Nuts hex head screws , tour lockwashers and two nuts _ Securely tighten both nuts , , 1 Lockwashers _ ' _ _ Loekwashers 3 / 4 In . Hex Head Screws 4 Place front guide bar against saw table and drop it in place engaging the screws in the slots , Make sure the spacers are between the front guide bar and the Lockwasher Hex Nut table 5 End of front guide bar must be 7 - 5 / 16 inch from side of saw table , This is important so that rip fence indi - 1 - 1 / 2 In . cator can be aligned Hex Head Screw 6 With the blade of your combination square set to 1 / 4 inch , gauge and adjust front guide bar so the edge of the bar is 1 / 4 inch above the edge of the table , Securely tighten nuts , 7 Install 5 / 16 - 18 x 1 - 1 / 2 hex head screw through the 7 - 5 ! 16 | no fourth slot in front guide bar ( that lines up with @ bracket ) , through the 1 / 4 inch spacer and the bracket , Install a 5 / 16 inch external lockwasher and 5 / 16 - t8 hex jam nut , 8 . Remove the two truss head screws from rear of right table extension , Hex Nut 9 Attach the rear guide bar in a similar manner to the Lockwas her ' front guide bar Make sure that the end of the bar is 11 inches from the side of the saw table , Spacers are not required 10 Reinstall two truss head screws , tockwashers and hex nuts removed in step 8 . Check that all hardware t In , is tight Hex Head 11 insert 5 / 16 - 18 x 1 hex head screw through the eighth Screw Truss Head slot in rear guide bar and bracket , Install 5 / 16 exter - Screws nal Iockwasher and 5 / 16 hex jam nut Tighten 1 In . Hex Head securely Screws 16
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Aligning Extensions 1 . Stand saw upright on legs Roll saw over onto front then up onto feet , WARNING : The saw is heavy . To avoid back injury , get help to lift the saw . Hold the saw close to your body . Bend your knees so you can lift with your legs , not your back . 2 Line up the front edge of extension with the front edge of the table Pul ! up on front and rear of sheet metal side extension so it is higher than table Using a block of wood and hammer as shown , tap the extension down until it is even with table top Recheck alignment Line Up Front Of Extension of front edge of table and extension Tighten front and rear extension mounting nuts only , WARNING : Table extensions must be installed , Front edge of table and extensions must be lined up . An uneven front edge can twist the fence guide bar . Twisted guide bars can misalign fence . A mis - aligned fence can cause binding or kickback . You could be hit or cut . 3 Using the block of wood , check to see if center of extension is flush with table top If adjustment is needed , push the table top into alignment and tighten center two mounting nuts 4 , Repeat steps 2 and 3 to atign the other extension 1 From the bag labeled " Large Parts " remove the follow - ing hardware ; Tie 1 Wire Tie 2 Use a hammer to lightly tap the pointed tab on the wire tie into the hole provided on side of cabinet Route motor cord from inside cabinet through the wire tie Secure cord in wire tie Keep any extra cord on outside Extension Removed for of cabinet Do not push extra cord inside cabinet , , Picture Clarity Wire Tie 17
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Assembly ( continued ) . . . . . Leveling Checking Table Insert Tab The table insert must be flush with the surface of the saw table to keep the workpiece from hanging up or binding with the sawbtade as the workpiece is cut by the saw - blade , 1 Lower sawblade beneath the table insert and check to be sure the screw fastening the insert in place is snug Edge 2 Use a straight edge to check near each of the eight leveling tab positions to determine if the insert is flush with the surface of the saw table at all eight leveling tab positions 3 . tf insert is not flush with table surface , loosen insert fastening screw and pull insert forward to lift from saw table 4 , Bend with pliers or tap with a hammer , as required , to make the insert flush with the table top , . / - - \ \ 18
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Installing Blade Guard 1 . From the bag Iabeled " Guard " remove the following X © hardware : 1 / 4 - 20 7 / a8d Socket He 8 In Set Screw * 2 Truss Head Screws , t / 4 - 20 x 5 / 8 " Long 1 / 4 In , , External Truss Head Screw Lockwasher * 2 Socket Head Set Screws , 1 / 4 - 20 x 7 / 8 " Long * 4 Fiat washers , 17 / 64 x 9 / 16 x 3 / 64 * 2 Hex Nuts 1 / 4 _ 20 Q 1 / 4 - 20 17164I ° D . * 4 Lockwashers , 1 / 4 ExternalType 1 / 4 - 20 Wing Nut * 2 Wing Nuts , 1 / 4 - 20 114 - 20Hex Nut Square Nut Flat Washer * 2 Square Nuts , 1 / 4 - 20 1 Spreader Support 1 Spreader Bracket 1 Spreader Clamp Spreader Support Spreader Bracket From among the loose parts find the following : 1 Blade Guard Items marked with asterisk ( * ) are shown actual size 2 , Make sure the blade is all the way up and square with table , 3 , Position spreader support on rod until it is even with the end of the rod . \ Blade Square With Table Even With Rod = i . . . . . . . . . . . 4 Assemble the 7 / 8 inch long set screws , nuts , lock - washers and washers to the spreader support bracket and slip the nuts into the slot in the spreader support , 5 Finger tighten only the hex nuts NOTE : Be sure to put the socket head set screw through the slot shaped holes in the spreader bracket ( see itlus - Holes Up tration ) _ This allows the guard and spreader to be Iined up with the blade Be sure the socket end of the set Round Hole On Side screw is at the hex nut end of the assembly , - Leckwasher ex Nut - - = ' _ 19
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Assembly ( continued ) 6 Lay a piece of flat straight wood and a square on saw table and rotate the spreader support until the bracket is aligned with square . 7 Make sure end of support , bracket and rod are even Using a 1 / 8 inch hex " L " wrench , tighten the set screws only Check that the spreader support cannot be rotated on the spreader rod _ port _ ' _ And Bracket To Be Even With End Of Rod Tighte _ Setscrew Only t Important : To work properly , the spreader must always Space Equal to Approx . Wood be parallel to the sawblade and adjusted so the cut work - 3 Thicknesses of Paper . Blade piece will pass on either side of the spreader without binding or skewing to the side NOTE : The spreader is thinner than the width of the kerr by approximately six thicknesses of paper 8 Make two folds in a smaII piece ( 6 x 6 inch ) of ordinary newspaper making three thicknesses . Looking Down on Saw The folded paper will be used as " spacing gauge " . . 9 Raise blade to maximum height and make sure blade is square to the saw table . / 10 . Install the spreader clamp using t / 4 - 20 x 5 / 8 truss head screws , lockwashers , and wing nuts Place l spreader between spreader clamp and bracket . Move spreader forward until all three are in line . Tighten wing screws Antikickback Piece of Pawls Straight Wood 11 Lilt up both anti - kickback pawls Insert set screw Hold Wood wrench or a pencil into notches to hold the pawls out Tightly Against of the way Blade 12 . Lay a piece of straight flat wood against the saw - blade Insert folded paper between spreader and strip Three of wood . Thicknesses 13 Make sure the hex nuts underneath are loose Of Paper \ 14 Hold the spreader tightly against the wood and make sure the wood is against the sawblade Tighten the hex nuts . This will align the spreader in the middle of the cut ( kerf ) made by sawbtade NOTE : To remove the guard for non - through cuts , loosen the wing nuts and slide the guard back and upward off Hold Spreader the spreader bracket Do not disturb the setting of the Tightly Against Wood spreader bracket Screw Clamp When replacing the guard , slide the spreader down and Wing Nut forward between the spreader clamp and spreader Spreader Lock'washer Bracket bracket until it rests as shown , make sure wing nuts are tightened securely This lets yell remove and replace the guard without disturbing the spreader alignment . 2O
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Getting to Know Your Table Saw . . . . . . 8 Sawblade 6 Blade Guard 5 Miter Gauge 4 Rip Fence 7 Table Insert 9 Exacti - Cut 3 Tilt Handwheel 2 Elevation Handwheel Switch 1 , On - Off Switch . the blade guard is correctly installed and operat - I CAUTtON : Before turning switch " ON " , make sure ing properly . The On - Off Switch has a locking feature _ This feature is intended to help prevent unauthorized and possible haz - ardous use by children and others A Remove key from bag labeled " Miscellaneous " and insert into switch . B To turn saw ON , stand to either side of the bJade , never in line with it , insert finger under switch lever and pull end of lever out After turning switch ON , always allow the blade to © come up to full speed before cutting . Do not cycle the motor switch on and off rapidly , as this may cause the sawblade to loosen . In the event this should ever occur , allow the sawbIade to come to a complete stop and retighten the arbor nut normally , not excessively Never leave the saw while the power is " ON " CTo turn saw OFF , PUSH lever in Never leave the saw until the cutting too } has come to a complete stop D To lock switch in OFF position , hold switch IN with one hand , REMOVE key with other hand WARNING : For your own safety , lower blade or other cutting tool below table surface . ( if blade is tilted , return it to vertical , 90 ° , position . ) Always lock the switch " OFF " . When saw is not in use , remove key and keep it in a safe place . Also , in the event of a power failure ( all of your lights go out ) turn switch off , lock it and remove the key . This will prevent the saw from starting up again when the power comes back on . 21
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Getting to Know Your Table Saw ( continued ) . . . . . . . . . . . . . . . . . . . . . 5 . Miter Gauge . . . head is locked in position for cross - 2 . Elevation Handwheel . . . elevates or lowers the cutting or mitering by tightening the lock knob blade Turn clockwise to elevate , counterclockwise to Always lock it securely when in use lower 3 , Tilt Handwheel . . . tilts the blade for bevel cutting Lock Knob Turn clockwise to tilt toward left , counterclockwise to tilt toward right . When the blade is tilted to the left as far as it will go , it should be at 45 ° to the table and the bevel pointer should point to 45 ° NOTE : There are limit stops inside the saw which 6 . Blade Guard . . . must always be in place and work - ing properly for all thru - sawing cuts That is , all cuts prevent the blade from tilting beyond 45 ° to the left where the blade cuts completeIy through the work - and 90 ° to the right . ( See " Adjustments " section piece " Blade Tilt , or Squareness of Blade to Table " ) To remove the guard for special operations , loosen 4 , Rip Fence _ Js locked in place by tightening the the wing nuts and slide the guard back and upward lock knob To move the fence , loosen the knob and off the spreader bracket Do not disturb the setting of grasp the fence with one hand at the front the spreader bracket Holes are provided in the rip fence for attaching a wood When replacing the guard , slide the spreader down facing when using the dado head , or molding head and forward between the spreader clamp and Select a piece of smooth straight wood approxi - spreader bracket until the bottom and rear edges of mately 3 / 4 inch thick , at least as long as the rip all three are even Make sure both wing nuts are fence , and at least 7 - 1 / 2 inches wide ( high ) to permit hand tightened securely clamping of featherboards 7 . Table Insert . . ois removable for removing or install - Attach it to the fence with the three round head ing blade or other cutting tools # 10 wood screws 2 inches long . To remove the fac - ing , loosen the screws , slide the facing forward and WARNING : To avoid injury from accidental start , l pu _ lthe screws through the round hotes . turn switch " OFF " and remove plug from power Wood Facing source before removing insert . A Lower the blade below the table surface B Raise blade guard C Loosen insert screw D Lift insert from front end , and pull toward front of saw , WARNING : Never operate saw without the proper insert in place . Use the sawblade insert when saw - ing . Use the combination dado molding insert when using a dado or molding head . Round Head # 10 Wood Screws If you are making a rip type cut in material thinner than 3 / 16 inch while the fence is positioned over the depressed area of table extension , the facing should be attached to the fence so that the bottom edge touches the top surface of tf3eextension _ nthis case , the facing must be shorter than the fence This will prevent thin material from sliding under the rip fence 22
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8 . Removing and Installing Sawblade WARNING : To avoid injury from accidental start , turn Pull To Loosen switch " OFF " and remove plug from power source Push To Tigh _ en outlet before removing or installing sawblade . A Remove insert . B . Remove wrenches from bag labeled " Large Parts " C Place open end arbor wrench on flat surfaces of saw arbor and closed end arbor wrench on nut Position wrenches as shown , holding your hands well above blade DWith arbor wrench against table , pull wrench on arbor nut forward to loosen nut E To tighten nut , hold arbor wrench against rear of table , push arbor nut wrench toward rear . NOTE : When installing the blade , make sure the teeth Flat Surfaces Collar are pointing toward the front of the saw and that the blade and collars are clean , and free from any burrs The hollow side of the collars must be against the _ ' _ Z " ' _ " J ' _ _ / 7 \ Hex Nut blade Always tighten the arbor nut securely . TooPt . ointingTo F To replace insert Place insert into opening in table Front of Saw \ " - , , , _ . _ - f and push toward rear of saw to engage spring clip and until keyslot in insert will drop over screw Tighten screw Do not tighten screw to the point where it will dellect the insert , WARNING : To avoid injury from a thrown workpiece , blade parts , or blade contact , never operate saw without the proper insert in place . Use the sawblade Shown With Hold Down Clamp insert when sawing . Use the proper size dado / mold - ing insert for dado blades and molding heads ° 9 . Exact - I - Cut The " yellow " plastic disk embedded in the table in front of the sawblade , is provided for marking the location of the " sawcut " ( kert ) on the workpiece Check disk location : if it is above table surface , place a piece of hardwood on top of it and tap it down with a hammer . Marking the Exact - l - Cut : A With blade 90 ° ( square to table ) and miter gauge in left groove , cross cut a piece of wood holding the wood firmly against miter gauge . Blade Guard Not Shown In B Pull miter gauge back until freshly cut edge of wood For Picture Clarity is over disk . Using a sharp pencil , mark a line on disk at freshly cut edge of wood C With miter gauge in right hand groove , follow same procedure and mark another line on disk \ D These lines indicate the " path " of the cut ( kerr ) made by the sawblade . E When cutting the workpiece , line up mark on work - piece with line on disk Use the hold - down clamp ( optional accessory ) on the miter gauge for greater accuracy 23
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Safety Instructions for Basic Saw Operations . . . . . . . . . . . Before Each Use . Replace damaged or missing parts before using the Inspect your saw . saw again • To avoid injury from accidental starting , tum the switch off , unplug the saw , and remove the switch key before . Use the sawblade guard , spreader and anti - kickback raising or removing the guard , changing the cutting pawls for any thru - sawing ( whenever the blade comes through the top of the workpiece ) . Make sure the anti - tool , changing the setup , or adjusting anything , kickback pawls work properly Make sure the spreader . Check for alignment of moving parts , binding of mov - is in line with sawbladeo ing parts , breakage of parts , saw stability , and any • Remove adjusting keys and wrenches . Form a habit of other conditions that may affect the way the saw works . checking for and removing keys and wrenches from table top before turning saw on , • If any part is missing , bent or broken in any way , or any • Make sure all clamps and locks are tight and no parts electrical part does not work properly , turn the saw off have excessive play and unplug the saw . , . . . . . . . , , , , i , i , , , 11111 , , , , , , , , , , , , i To Avoid Injury From Jams , Slips Or Thrown Pieces ( Kickbacks Or Throwbacks ) • Use the right tool Don't force too ! or attachment to do Inspect Your Blade . a job it was not designed for • Choose the right blade or cutting accessory for the Dress for safety material and the type of cutting you plan to do , • Do not wear loose clothing , gloves , neckties or jewelry = Use The Right Tool , Don't force tool or attachment to ( rings , wrist watches ) . They can get caught and draw do a job it was not designed for you into moving parts ° Never use grinding wheels , abrasive cutoff wheels , friction wheels ( metal cutting blades ) wire wheels or • Wear nonslip footwear , buffing wheels They can fly apart explosively . . ° Tie back long hair . • Cut only wood , wood like or plastic materials , Do not ° Roll long sleeves above the elbow cut metal , , • Noise levels vary widely , To avoid possible hearing • Choose and inspect your cutting tool carefully : damage , wear ear plugs or muffs when using table saw for hours at a time . - To avoid cutting tool failure and thrown shrapnel ( broken pieces of bIade ) , use onty t0 " or smaller ° Any power saw can throw foreign objects into the blades or other cutting tools marked for speeds of eyes This can result in permanent eye damage Wear 5000 rpm or higher safety goggles ( not glasses ) that comply with ANSI Z87 1 ( shown on package ) Everyday eyeglasses have - Always use unbroken , balanced blades designed to fit this saw's 5 / 8 inch arbor only impact resistant lenses They are not safety glasses Safety goggles are available at Sears retail - When thru - sawing ( making cuts where the blade stores Glasses or goggles not in compliance with comes through the workpiece top ) , always use a I0 ANSI Z871 could seriously hurt you when they break , inch diameter blade This keeps the spreader in clos - WEAR YOUR est to the blade - Do not over tighten arbor nut Use arbor wrenches to " snug " it securely - Use only sharp blades with properly set teeth Con - sult a professional blade sharpener when in doubt • For dusty operations , wear a dust mask along with - Keep blades clean of gum and resin safety goggles - Never use the saw without the proper blade insert , Inspect your workpiece . Inspect your work area . • Make sure there are no nails or foreign objects in the o Keep work area clean part of the workpiece to be cut ° Cluttered areas and benches invite accidents , Floor • When cutting irregularly shaped workpieces , plan your must not be slippery from wax or sawdust work so it will not slip and pinch the blade : o To avoid burns or other fire damage , never use the . A piece of molding for example , must lie flat or be held saw near flammabte liquids , vapors or gases by a fixture of jig that will not let it twist , rock or slip o To avoid injury , don't do layout , assembly , or setup whiIe being cut Use jigs or fixtures where needed to work on the table while blade is spinning tt could cut prevent workpiece shifting or throw anything hitting the blade • Use a different , better suited type of tool for work that Plan your work can't be made stable ° Plan ahead to protect your eyes , hands , face , ears 24
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Planyour cut . Plan the way you will push the workpiece through . • To avoid kickbacks and throwbacks which occur when o Never pull the workpiece through , , Start and finish the cut from the front of the table saw a part or all of the workpiece binds on the blade and is thrown violently back toward the front of the saw : ° Never put your fingers or hands in the path of the - Never cut Freehand . Always use either a rip fence , sawblade or other cutting tool miter gauge or fixture to position and guide the work , o Never reach in back of the cutting tool with either so it won't twist or bind on the blade and kickback hand to hold down or support the workpiece , to - Make sure there's no debris between the workpiece remove wood scraps , or for any other reason and its supports oAvoid hand positions where a sudden slip could cause • Use extra caution with large , very small or awkward fingers or a hand to move into a sawblade or other cut - ting toot workpieces • Don't overreach Always keep good footing and balance • Use extra supports ( tables , saw horses , blocks , etc ) for any workpieces large enough to tip when not held • Push the workpiece against the rotation of the blade , down to the table top , Never use another person as a never feed material into the cutting toot from the rear of substitute for a table extension , or as additional sup - the saw port for a workpiece that is longer or wider than the ° Always push the workpiece all the way past the saw - basic saw table , or to help feed , support or pull the Made , , workpiece . oAs much as possible , keep your face and body to one • Never confine the piece being cut off , that is , the piece side of the sawblade , out of line with a possible kick - not against the fence , miter gauge or fixture Never back or throwback hold it , clamp it , touch it , or use length stops against it • Set the cutting tool as tow as possible for the cut you're It must be free to move If confined , it could get planning , wedged against the blade and cause a kickback or Avoid Accidental Starting . throwback . ° Make sure switch is " OFF " before plugging saw into a . Never cut more than one workpiece at a time power outlet ° Never turn your table saw " ON " before clearing every - thing except the workpiece and related support devices off the table Whenever Sawblade is Spinning Before freeing jammed material . WARNING : Don't allow familiarity ( gained from fre - I quent use of your table saw ) cause a careless mis - Turn switch " OFF " take . Always remember that a careless fraction of ° Wait for all moving parts to stop I a second is enough to cause a severe injury . - Unplug the saw = Before actually cutting with the saw , watch it while it . Check blade , spreader and fence for proper alignment runs for a short while , if it makes an unfamiliar noise or before starting again , vibrates a lot , stop immediately Turn the saw off To avoid throwback of cut off pieces . Unplug the saw Do not restart until finding and cor - oUse the guard assembly recting the problem , To remove loose pieces beneath or trapped inside • Make sure the top of the arbor or cutting tool turns the guard , toward the front of the saw oTurn saw " OFF " Keep Children Away , • Remove switch key ° Keep all visitors a safe distance from the table saw ° Wait for blade to stop before lifting the guard ° Make sure bystanders are clear of the table saw and Before Leaving The Saw . workpiece ° Turn the saw off Don't Force Tool , • Wait for blade to stop spinning • Let the blade reach full speed before cutting ° Unplug the saw . It will do the job better and safer at its designed rate o Make workshop child - proof Lock the shop Disconnect . Feed the workpiece into the saw only fast enough to let master switches Remove the yellow switch key Store the blade cut without bogging down or binding it away from children and others not quatified to use the tooI 25
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Work Feed Devices . . . . . . . . . . . . . . . . . . . . . . . IIIII ' 1 . . . . . . . . - - Before cutting any wood on your saw , study all of the Many people custom build their own jigs and fixtures " Basic Saw Operations " Jigs and fixtures are often designed for a particular cut As you learn new table saw woodworking techniques , You can use your table saw to easily make many jigs and you'll see that many types of cuts need different support fixtures To get you started , we've included instructions and feeding devices , known as jigs or fixtures . They can for some simple ones After you have made a few prac - help you make cuts more accurately . By helping to tice cuts , make up these jigs before starting any projects . steady the workpiece and keep you away from the blade , The use of these devices is explained in " Basic Saw Operations " section . they can help you safely use your saw for certain cuts . . . . . . u . . . . - - , - - = Push Stick Make the featherboard from a 8 x 24 x 3 / 4 thick solid Make the push stick using a piece of 1 x 2 x 3 / 4 thick solid wood . wood . Slightly Less Than Thickness 3 / 4 " - _ 24 " - 4 Of Workpiece Up To 3 / 8 " Kerfs About F . 8 " Grain - - - - - . 1 - S / 8 " 5 / 16 " Apart ! 4 - 1 / 2 " - , - - - - - , - F " - s " H 1 / 2 " NOTE : All dimensions in inches . . . H . . i . . . = . . i . . . i , . 11 . . . . . . , Material for Push Block Push Block There are any number of ways to properly cut your work - - = = At Least12 " _ pieces to make a push block The following steps describe one way you can make a push block . - f Making the base : 3 / 8 " Thick Plywood _ , t Least Base 5 - 5t8 " • Start with a piece of 3 / 8 inch plywood at least 5 - 5 / 8 inches wide or wider and 12 inches long or longer o Make two ripcuts . Perform the first dpcut along the - . _ At Least 12 " _ side of the 3 / 8 " wide strip Next , ripcut the 3 / 8 " plywood to a width of 5 - 1 / 8 " . o Crosscut the 3 / 8 " plywood to 12 " long , 3 / 4 " Thick Plywood . Crosscut a 2 - 1 / 2 " piece off the 3 / 8 " wide by 3 / 8 " thick Handle strip and save this short piece for later . . The next cuts wili create the 3 / 8 " by 9 - 1 / 2 " notch in the base Mark the long edge of the board 2 - 1 / 2 " from one end Make a crosscut into the edge on the mark , stop - ping about 3 / 4 " into the board Set the saw and rip the width to 4 - 3 / 4 " along the same edge as the stopped crosscut , , Stop the ripcut where the two cuts intersect , Turn off the saw and remove the bas _ epiece The base should now measure as shown / / Finished Base Creating the Notch 3 / 8 " These Edges I 2 nd Cut Must Be 2 - 1,2 , , t Parallel 26
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Making the handle : - Miter crosscut a piece of 3 / 4 inch thick plywood to shape and size shown : NOTE : The mitered comers can be any size that looks 1 - 1 / 2 " _ . _ / _ _ _ like the drawing ( about 1 - 1 / 2 " by 1 - 1 / 2 " ) , 5 " 1 - 1 / 2 " Putting it Together • Using good quality woodworking glue , glue the 3 / 8 " x 3 / 8 " × 2 - 1 / 2 " piece strip saved earlier to the base as shown , , , _ , . - _ 12 " IMPORTANT : Do not use nails or screws , This is to pre - vent dulling of the sawbtade in the event you cut into the push block o Position the handle at the center of the plywood base as shown Fasten them together with glue and wood screws Glue Onty _ IMPORTANT : Make sure the screw heads do not stick out from the bottom of the base , they must be flush or recessed , , The bottom must be flat and smooth enough to slide along the auxiliary fence you are now ready to make Plywood Handle Screw Head Must Be Finished Push Flush Or Recessed 3 / 8 " Plywood Base Cutting Out the Base Auxiliary Fence Making the base : 30 " ° Start with a piece of 3 / 8 inch plywood at least 5 - 1 / 2 inches wide or wider and 30 inches long or longer , o Cut the piece to shape and size shown : 3E | - l ! 2r _ L 3 / 8 " Thick Plywood Base s / 2 Making the side : ° Start with a piece of 3 / 4 inch plywood at least 2 - 3 / 8 Cutting Out the Side inches wide or wider and 27 inches long or longer • Cut the piece to shape and size shown : Putting it together : 3 / 4 " Thick Side " o Put the pieces together , as shown : _ ' = Plywood27 " _ " _ 2 _ 8 IMPORTANT : Make sure the screw heads do not stick out from the bottom of the base , they must be flush or Finished Auxiliary Fence recessed , The bottom must be flat and smooth enough to rest on the saw table without rocking j _ . 1 . _ . _ _ . _ . . _ _ _ . . . " Plywood L This Face and This Edge Must Be Parallel 27
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Basic Saw Operations . . . , . . . . . . o An auxiliary wood facing attached to the miter gauge Using the Miter Gauge can help prevent workpiece twisting and throwbacks . The miter gauge is used when crosscutting , miter cutting , Attach it to the slots provided . Make the facing long bevel cutting , compound miter cutting , dadoing and when enough and big enough to support your work . Make rabbeting across the end of a narrow workpiece . sure , however , it will not interfere with the sawblade guard . ° Use jigs or fixtures to help hold any piece too small to the following safety precautions in addition to the WARNING : For your own safety , always observe extend across the full length of the miter gauge face safety instructions of pages 2 , 3 , 4 , 5 , 24 & 2 & during the cut . This lets you properly hold the miter Additional Safety Instructions for Crosscutting gauge and workpiece and helps keep your hands away from the blade . . Before Starting : While cutting : = Never use the rip fence when crosscutting except as specifically instructed • To avoid blade contact , always hold the miter gauge as shown in the this section Crosscutting Definition : A cutting or shaping operation made across the width of a workpiece The graduations on the miter gauge provide ample accu - racy for average woodworking In some cases where Sandpaper extreme accuracy is required , make a tdal cut and then recheck it with a precision square , or protractor . NOTE : The space between the miter gauge bar and the groove in the table is held to a minimum during manufac - Always Support turing Long Workpieces For maximum accuracy when using the miter gauge , always favor one side of the groove in the table In other words , don't move the miter gauge from side to side while cutting but keep one side of the bar riding against one side of the groove . NOTE : Gluing a piece of sandpaper to the face of the miter gauge head can help prevent the workpiece from " creeping " while it is being cut The miter gauge head is locked in position by twisting the lock knob clockw { se Always tighten it securely when in use , [ WARNING : To avoid blade contact or kickback , 1 hold miter gauge properly . The miter gauge may be used in either of the grooves in the table When using the miter gauge in the left hand groove , hold the workpiece firmly against miter gauge head with your left hand , and grip the lock knob with your right hand When using the miter gauge in the right hand groove , hold the workpiece with your right hand and the lock knob with your left hand 28
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Crosscutting ( continued ) Lock Miter Gauge Knob Slots are provided in the miter gauge for attaching an auxiliary facing to make it easier to cut very tong or short k Head pieces _ Select a suitable piece of smooth wood , drill two holes through it and attach with screws Make sure the facing does not interfere with the proper operation of the sawblade guard When cutting long workpieces , you can make a simple support by clamping a piece of plywood to a sawhorse ( As seen on previous page . , ) Use the hold - down clamp ( optional accessory ) on the miter gauge for greater accuracy ° Auxiliary Facing I IM . . . . III'UU Left Hand Removed Repetitive Crosscutting Stop Rod For Clarity Definition : Cutting a quantity of pieces the same length without having to mark each piece . A Use the stop rods ( optional accessory shown ) only for cutting duplicate pieces 6 inches long and longer , B Follow all safety precautions and operational instructions for cross cutting When making repetitive cuts from a long workpiece , make sure it is adequately supported WARNING ; Never use the rip fence as a direct length stop because the cutoff piece could bind between the fence and the blade causing a kick - back . © , When making repetitive cuts shorter than 6 inches , clamp a block of wood 3 " long to the table at desired length to act as a length stop . Do not clamp directly to the bottom edge of the table because the " swivel " _ _ Work Support of the clamp will not grip properly Place a small block of wood between the bottom edge of the table Wood Block and the ' % " clamp f \ \ / J workpiece , when clamping the block make sure that the end of the block is well in front of the saw - WARNING : To avoid kickback from twisting the blade . Be sure it is clamped securely ° D Slide the workpiece along the miter gauge until it touches the block hold the workpiece securely against the miter gauge or clamp it with the hold - down clamp ( optional accessory shown ) E , Make the cut , turn the saw off , remove the piece after the blade has stopped and before cutting the next piece 29
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Basic Saw Operations ( continued ) Miter Crosscutting Definition : Cutting wood at an angle other than 90 ° with the edge of the wood . Follow the same procedure as you would for crosscutting A Adjust the miter gauge to the desired angle , and lock it B The miter gauge may be used in either of the grooves in the table Make sure it is locked C When using the miter gauge in the left hand groove , hoId the workpiece firmly against the miter gauge head with your Ieft hand , and grip the lock knob with your right hand D When using the miter gauge in the fight hand groove , hold the workpiece with your right hand and the lock knob with your left hand , Bevel Crosscutting Bevel crosscutting is the same as crosscutting except that the wood is cut at an angle , other than 90 ° with the bottom flat side of the wood , , oAdjust the blade to the desired angle , , Always use the miter gauge in the groove to the right of the blade It cannot be used in the groove to the left because the blade guard will interfere Hold the work - piece with your right hand and the lock knob with your left hand • Use the auxiliary fence / work support for additional support of the workpiece Compound Crosscutting Compound cutting is a combination of miter cutting and bevet crosscutting The cut is made at an angle other than 90 ° to both the edge and the bottom flat side of the wood , o Adjust the miter gauge and the blade to the desired angle . Make sure miter gauge is locked 30
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o A featherboard can help guide the workpiece _ ( See Using the Rip Fence " Basic Saw OperatiomUsing Featherboards for Thru - Ripping , bevel ripping , resawing and rabbeting are per - Sawing " section , ) formed using the rip fence together with the auxiliary , Always use featherboards for any non thru - sawing rip fence / work support , push stick or push block , type cuts , ( See " Basic Saw Operations - Using Feather - boards for Non Thru - sawing " section ) observe all safety precautions listed in manual and Before Starting : I WARNING : For your own safety , read and always on saw . oTo avoid kickbacks and slips into the blade , make sure the rip fence is parallel to the sawblade Additional Safety instructions for Rip Cuts • Before thru - sawing , check the anti - kickback pawls , the • Never use the miter gauge when ripping pawls must stop a kickback once it has started , , • Use a push stick whenever lhe fence is 2 or more Replace or sharpen anti - kickback pawts when points inches from the blade , become dull • When thru - sawing , use an auxiliary fence and push ° Plastic and composition ( like hardboard ) materials may block whenever the fence must be between 1 / 2 and 2 be cut on your saw , However , since these are usually inches from the blade quite hard and slippery , the anti - kickback pawls may • Never thru - saw rip cuts narrower than t / 2 inch , not stop a kickback , Therefore , be especially careful in oNever rip anything shorter than 10 " long , . your setup and cutting procedures , • When using a push stick or push block , the trailing end While Thru - sawing : of the workpiece must be square A push stick or block oTo avoid kickbacks and slips into the blade , always against an uneven end could slip off or push the work - push forward on the section of the workpiece between piece away from the fence , the sawblade and the rip fence Never push forward on the piece being cut off Always Support Long Ripping Or Wide Workpieces Definition : Cutting operation along the length of the work - piece , Position the fence to the desired width of rip and lock in place , Before starting to rip , be sure : 1 Rip fence is parallel to sawblade 2 Spreader is properly aligned with sawblade 3 Anti - kickback pawls are functioning properly , When ripping long boards or large panels , always use a work support A simple support can be made by clamping a piece of plywood to a sawhorse WARNING : To avoid kickback , push forward only ] on the part of the workpiece that will pass between the blade and the fence . 1 Keep your hands out of the blade path , Feed the workpiece by pushing forward only on the part of the workpiece that will pass between the blade and the fence Stop your left thumb at the front edge of the table Finish the cut with the appropriate pusher 31
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Basic Saw Operations ( continued ) - Ripping ( continued ) Once the trailing end is on the table : Push Stick When " width of rip " is 2 " or wider , use the push stick to finish pushing the work all the way past the blade Auxiliary When " width of rip " is narrower than 2 " the push stick Guard fence cannot be used because the guard will interfere _ use the \ auxiliary fence and push block . , \ Attach auxiliary fence to rip fence with two " C " clamps Push Block Feed the workpiece by hand along the auxiliary fence until the end is approximately 1 " past the front edge of the table , Continue to feed using the push block . Hold the workpiece in position and install the push block by sliding it on top of the auxiliary fence ( this may raise guard ) Workpiece 32
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Baffle WARNING : To avoid injury from blade contact neverthru - sawcuts narrowerthan1 / 2 " wide . Narrow strips thicker than the auxiliary fence / work sup - port may enter the guard and strike the baffle Carefully raise guard only enough to clear the workpiece Use push block to complete cut . Bevel Ripping Narrow Work When bevel ripping material 6 " or narrower , use fence on the right side of the blade only This will provide more space between the fence and the sawblade for use of a push stick If the fence is mounted to the left , the saw - blade guard may interfere with proper use of a push stick H = , , Featherboard Using Featherboards for Thru - Sawing Work Featherboards are not employed for thru - sawing opera - Support tions when using the miter gauge Facing Board Featherboards are used to keep the work in contact with the fence and table as shown , and to help stop kick - backs . Add a 7 - 1 / 2 " high flat facing board to the fence , the full length of the fence Mount featherboards to facing board and table as shown , so that leading edges of featherboards will support work - piece edge presses only on the uncut portion ( in front of l the blade ) . It might otherwise pinch the blade in I WARNING : Make sure the featherboard against the Workpiece the kerf and cause a kickback . Featherhoar ! Before starting the operation ( switch " OFF " and blade below table surface ) : Push Stick 1 Install teatherboards so they exert pressure on the workpiece ; be positive they are securely attached 2 . Make sure by trial that the featherboards will stop a kickback if one should occur 33
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Basic Saw Operations ( continued ) Using Featherboards for Non Thru - Sawing Work Support Featherboards are not employed during non thru - sawing operations when using the miter gauge " C " Clamp Use featherboards for all other non thru - sawing opera - tions ( when sawblade guard must be removed ) Feather - \ boards are used to keep the work in contact with the fence and table as shown and to stop kickbacks Add a 7 - 1 / 2 " high flat facing board to the fence , the full length of the fence Mount featherboards to facing board and table as shown , so that leading edges of featherboards will support work - piece until cut is complete , and the workplace has been Blade Path pushed completely past the cutter ( sawblade . dado - / head , etc . , ) with a push stick , as in ripping , Featherboard Before starting the operation ( switch " OFF " and blade below table surface ) : Stick t Install featherbeards so they exert pressure on the workpiece ; be positive they are secure 2 , Make sure by trial the featherboards wilt stop a kick _ back if one should occur WARNING : For your own safety , replace the saw - blade guard as soon as the non thru - sawing opera - tion is complete . Auxiliary Fence / Resawing Work Sup Resawing is a rip cut made in a piece of wood through its thickness , The piece is typically positioned on its edge If the piece is narrower than 2 - t / 2 " it can be resawn in one pass with the blade guard in place , Extra supports or fix - tures will be required when the edge resting on the table is too narrow for the piece to be stable and when the fence interferes with the blade guard , ( See method described below ) Workpiece warped material . It can't be properly supported . St Wood WARNING : Do not attempt to resaw bowed or could kickback or bind , " C " Clamp NOTE : To resaw a piece of wood wider than 2 - 1 / 2 " , or a piece needing extra support , it wilt be necessary to WARNING : For your own safety remove the btade guard and use the auxiliary fence ( See 1 _ Do not " Backup " ( reverse feeding ) while resaw - " Workload Devices " ) ing because this could cause a kickback , 2 . Make first pass to a depth slightly more than Clamp the auxiliary fence to the table so that the work - one half the width of the board . piece will slide easily without binding between the two 3 . Keeping the same face of board against the fences and it will not tilt or move sideways fence rotate it end over end and make the sec - Do not clamp directly to the bottom edge of the table ond pass . because the " swivel " of the clamp will not grip properly Place a small block of wood between the bottom edge of WARNING : For your own safety , install blade the table and the " C " clamp guard immediately upon completion of the resaw - ing operation . 34
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Dadoing instructions for operating the dado head are contained in booklet furnished with the dado head The arbor on the saw , is only long enough so that the widest cut that can be made is 9 / 16 " wide It is not necessary to install the outside loose collar before screwing on the arbor nut , Make sure the arbor Lc ° e _ lSJa _ e nut is tight . WARNING : For your own safety , always use dado 1 insert listed under recommended accessories , Arbor jitjiL _ lii - _ J Arbor When using the dado head , it will be necessary to remove the blade guard and spreader Use caution . Use miter gauge , fence , featherboards or push sticks as required , WARNING : For your own safety , always replace / the blade , table insert , guard and spreader when ] you are finished dadoing . Rabbeting Definition : Cutting out a section of the corner of a piece of Second Cut This Side material , across an end or along an edge Against Fence When uMakingt To make a rabbet requires cuts which do not go all the Second C way through the material Therefore , the blade guard Rabbet must be removed _ I Remove blade guard 2 , For rabbeting along an edge ( long way of workpiece ) as shown add facing to rip fence approximately as high as the workpiece is wide Adjust rip fence and blade to required dimensions ; then make first cut with board flat First Cut on table as any rip ( type ) cut ; make second cut with workpiece on edge Follow all precautions , safety instructions , and operational instructions as for ripping , or rip type operations , including featherboards and push stick , etc , Second Cut Etc . 3 For rabbeting across an end , for workpiece 10 - 1 / 2 " , , i J i i and narrower , make the rabbet cut with the board flat on the table Using the miter gauge fitted with a facing , follow the same procedures and instructions for cross First Cut cutting making successive cuts across the width of the workpiece to obtain the desired width of cut , Do not use the rip fence for rabbeting across the end abbet guard immediately upon completion of rabbeting I WARNING : For your own safety , install blade operation . Some rabbet cuts can also be made in one pass of the workpiece over the cutter using a dado head 35
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Basic Saw Operations ( continued ) . . . . . . . . . . . . . . . . . . . Ploughing and Molding Ploughing fs grooving with the grain the tong way of the workpiece , using the fence Use featherboards and push sticks as required Molding is shaping the workpiece with the grain the long way of the workpiece , using the fence . Use feather - Ploughing boards and push sticks as required Molding Cutting Instructions for operating the molding head are contained in a booklet furnished with the molding head . . Always use the molding insert listed under recom - mended accessories . When using the molding head it will be necessary to remove the blade guard and spreader Use caution Use Molding miter gauge , fence , featherboards , or push sticks , etc . , as required blade guard and spreader when you finished plough - I WARNING : For your own safety , always replace the I ing or molding . I Adjustments and remove plug from power source outlet before WARNING : For your own safety , turn switch " OFF " 1 making any adjustments , Miter Gauge Miter Gauc Knob Pointer NOTE : The graduations are manutactured to very close Head tolerances which provide ample accuracy for fine wood - working In some cases where extreme accuracy is required , when making angle cuts , for example , make a trial cut and then recheck it The head should be square ( 90 ° ) with the bar when the pointer points to " 0 " To check for squareness , place an accurate square on the miter gauge it the head is not square with the bar : 1 Loosen the lock knob Bar 2 . Position the head square with the bar Tighten the lock knob 3 Loosen the screw and adjust the pointer , so it points to zero The swiveling movement of the head can be adjusted by tightening or loosening the set screw located inside of the head using a 1 / 8 " hex " L " wrench 36
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Rip Fence The fence should slide easily along the guide bars and always remain in alignment ( parallel to sawblade and miter gauge grooves ) , The alignment is maintained by a spring underneath the fence which bears against the front guide bar To move the fence , loosen the lock handle and grasp the fence with one hand at the front For very close adjustments , grasp the guide bar w { th both hands and move the fence with your thumbs ® Self Aligning Spring Adjustment Checking the Fence Spring 1 Place fence on saw but do not lock it 2 Move the rear end of the fence slightly to the right or left , When you release it , the fence shouid " spring " back to its original position 3 ff it does net , the spring pressure must be increased , 37
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Adjustments ( continued ) . . . . . . . . . . Adjusting the Spring 1 Loosen the screws 2 . Move spring slightly toward front of fence Tighten screws If the fence does not slide easily along the bars , the pres - sure of the spring can be reduced . Spring 1 Loosen the screws Screws 2 Move spring slightly toward rear of fence Tighten screws Slide Spring To Adjust Pressure i . . . . , i , i , , 11 , , r , _ tl , , i , i1 , 1 . . . . Rip Fence Alignment Adjustment WARNING : A misaligned rip fence can cause kick - backs and jams _ To avoid injury , follow these instructions until the fence is properly aligned , The rip fence must be parallel with the sawbtade and miter gauge grooves Move fence until it is along side of groove Do not lock it . It should be parallel to groove tf it is not : 1 . Loosen the hex head screws 2 . Hold fence head tightly against bar Move end of fence so that it is parallel with groove 3 Alternately tighten the screws Fence Head 4 Recheck alignment _ 5 . Repeat steps , as needed . Adjusting Rip Scale Indicator 1 Turn elevation handwheel clockwise until blade is up as high as it wilt go IMPORTANT : Blade must be square ( 90 ° ) to table , in order to align rip fence 2oUsing a rule , position fence on right side of sawbtade 2 \ inches from the side of the teeth , tighten lock handle 3 Loosen screw holding the indicator , adjust so that it points to " 2 " on the rip scale , tighten screw . Lock Handle NOTE : If you cannot adjust indicator so that it points to " 2 " , loosen the screws holding the front guide bar and move the guide bar . 38
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Heeling Adjustment or Parallelism of Saw - blade to Miter Gauge Groove While cutting , the materia _ must move in a straight line parallel to the sawblade Therefore , both the miter gauge groove and the rip fence must be parallel to the saw - blade must parallel gauge groove . Misatigned blades could bind on workpiece . Workpiece could suddenly kickback . I WARNING : The blade be to the miter You could be cut or hit . If the sawblade is not parallel to the miter gauge groove , the blade will bind at one end of the cut This is known as " Heeling " ) WARNING : To avoid injury from accidental start , make sure switch is " OFF " and plug is not con - nected to power source outlet . To check for parallelism : 1 , , Raise blade all the way up , raise blade guard 2 Mark an " X " on one of the teeth of the sawblade which is naturally bent to the left 3 Place the head of a combination square in the left miter gauge groove Adjust ruler blade of square so that it just touches the tip of the marked tooth Remem - ber to keep the head of the square flush against the miter gauge groove 4 Rotate the sawblade so that the " X " on the tooth is now visible at the rear of the saw 5 Move combination square to the rear of the SaWr The end of the square blade should just touch the marked tooth the same as it did at the front of the sawblade 6 If sawblade is not parallel with the miter gauge groove , you must adjust the position of the sawblade Cardboard To Adjust For Blade Heel : 3t16 In . 1 Use a 3 / 16 " hex " L " wrench to loosen the four adjust - Hex " L " \ ment locking screws about 1 / 2 turn Wrench 2 Loosen two pan head screws on the rear skirt of the Adjustment table about 1 / 2 turn , Locking 3 The mechanism under the table can now be moved Screws sideways from above by covering the sawblade with a piece of cardboard and shifting the blade to the right or left as required 4After shifting the sawblade mechanism slightly , recheck the position of the marked tooth of the saw - blade at both front and rear 5 The tooth marked on the sawblade should be parallel to the miter gauge groove after adjustment is made 6 Tighten all screws carefully so as not to move saw - v blade out of alignment Two Pan Head Screws 7 Recheck parallelism of marked sawblade tooth to the miter gauge groove Repeat the steps for heeling adjustment if necessary 39
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i , , 11 , , , , i , , i , , , i , i . , , , , i Adjustments ( continued ) Blade Tilt , or Squareness of Blade to Table When the bevel pointer is pointing directly te the " 0 " mark on the bevel scale , the sawblade should make a square cut 90 ° to the table turn switch " OFF " and remove plug from power I WARNING : To avoid injury from accidental start , ] source outlet . 1 To check for squareness , 90 ° position . 1 Raise blade all the way up , raise blade guard 2 Tilt blade a few degrees to the { elt Now tilt blade back te the right as far as it will ge 3 Place the square against the blade Make sure square is net touching the tip of one of the saw teeth 4 If blade is square to table ; check peinter Pointer Adjusting A If pointer does net point to " 0 " mark en the bevel Screw scale , bend peinter to read " 0 " POINTER AT / " " O " POSITION _ J 40
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5 . , If blade is not square to table , the 90 ° limit stop must Blade Covered be adjusted , With Piece of I CAUTION " Cover blade with piece of cardboard to I protect your hand . ! A Using a small size screwdriver , reach underneath saw and loosen both set screws in 90 ° stop collar , NOTE : If you can't reach the set screws turn the tilt handwheel slightly B Rotate the stop collar moving it away from pivot nuL CTilt blade right or left , checking with your square until blade is square to table . D Rotate stop collar toward pivot nut until it touches the pivot nut . , Tighten the set screws _ E Check pointer , if it does not point to the " 0 " mark on the bevel scale bend pointer to read " 0 " 6 , , Tilt blade to left as far as it will go it will stop when the pivot nut is against the 45 ° stop collar 7 , PIace an accurate square against blade , Make sure square is not touching the tip of one of the saw teeth 8 , It blade is not 45 ° to table , the 45 ° stop collar must be 45 ° adjusted Stop A Remove elevation handwheel BUsing a small size screwdriver , reach through curved slot in front trim panel and loosen both set - screws in 45 ° stop collar NOTE : If you can't reach the setscrews , turn the tilt handwheel slightly C Rotate the stop collar moving it in or out and tilt blade right or left , checking with your square , until Setscrews blade is 45 ° to tabte D Tighten the setscrews NOTE ; If you can't reach the setscrews , turn the tilt handwheel slightly E Reinstall elevation handwhee ! 41
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Adjustments ( continued ) Blade Elevation Step When the eIevation handwheel is turned clockwise , until it stops , the blade must not be more that 2 - 5 / 8 inches above the table If the b } ade extends more than 2 - 5 / 8 Elevation inches , the motor could interfere with the underside of the table causing misalignment , With the blade extending 2 - 5 / 8 inches above the table , the stop collar and spacer must be against the elevation Spacer screw pivot nut If the blade extends more that 2 - 5 / 8 ! inches , loosen two screws in stop collar , and readjust it , I " Elevation Screw Pivot Nut 1 f Tilt Screw Tilt NScrewut Pivot Tilt and Elevation Mechanism Tilt The handwheels should turn freely without binding , The Handwheel turning action can be adjusted by tighten { ng or loosening the screws in the bearing retainer Both handwheels Elevation must be removed to reach the adjusting screws NOTE : When adjusting the screws on the tilt bearing _ ' _ _ - _ Handwheel retainer , ho _ d the nut inside using a 3 / 8 " wrench , The screws for the elevation bearing retainer can be reached with a small screwdriver through the curved slot on the front of the saw Adjust Thes _ ! , _ ' _ - , , _ J _ Two Screws _ _ OJ F [ _ Adjust Theses Two Screw 42
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Maintaining Your Table Saw . . . . . . . . . . Maintenance WARNING : For your own safety , turn switch " OFF " 1 and remove plug from power source outlet before maintaining or lubricating your saw . • Do not allow sawdust to accumulate inside the saw . Frequently blow out any dust that may accumulate inside the saw cabinet and the motor o Clean your cutting tools with a gum and pitch remover o The cord and the tool should be wiped with a dry clean cloth to prevent deterioration from oil and grease o If the power cord is worn , cut , or damaged in any way , have it replaced immediately If disassembly of the motor is necessary , it should be returned to your nearest Sears retail or main order store ] n order to prevent voiding the guarantee NOTE : The speed of this motor cannot be regulated or changed . Every effort should be made to prevent foreign material from entering the motor . When operated under conditions likely to permit accumulations of dust , dirt , or waste within the motor , a visuat inspection should be made at frequent intervals Accumulations of dry dust can be blown out successfully . . NOTE : Motors used on woodworking tools are particu - larly susceptible to the accumulation of sawdust and wood chips and should be blown out or " vacuumed " fre - quently to prevent interference with normal motor ventila - tion Anti - Kickback Pawls Make sure the teeth of the anti - kickback pawls are always sharp To sharpen : 1 Remove blade guard 2 Rotate pawf toward rear of spreader so that teeth are above top of spreader . 3 Hold spreader with left hand and place pawl over cor - ner of workbench as shown 4 Using a small round file ( smooth cut ) sharpen the teeth 5 Reinstall blade guard 43
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Maintaining Your Table Saw ( continued ) Lubrication The saw motor bearings have been packed at the factory Stop with proper lubricant and require no addit } onal lubrication , The following parts should be oiled occasionally with SAE no 20 or no 30 engine oil Elevation 1 Tilt screw threads and pivot nut ( First clean with Screw Craftsman Gum and Pitch remover ) ( 2 ) 2 Elevation screw threads and pivot nut ( First clean with Craftsman Gum and Pitch remover ) Spacer t 3 . Cradle bearing points , / 4 , Bearing points in guard assembly , miter gauge and rip Screw fence Pivot Nut t ( 21 \ J P Tilt Screw Tilt Screw ( 1 ) Pivot Nut ( + ) 3 4 4 + 1 44
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Sears Recommends the Following Accessories Sears Recommends the Following Accessories Item Cat . No . Item Cat . No . Miter Gauge Stop Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 29924 Caster Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Catalog * 7 In , Molding Head Set . . . . . . . . . . . . . . . . . . . . . . . . . See Catalog Miter Gauge Hold - Down Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 29928 * 7 In . , Molding head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Catalog Storage Hooks ( Miter Gauge / Rip Fence ) . . . . . . . . . . . . 9 - 32038 Taper , Jig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Catalog Molding / Dado Insert for 7 fn Dia , , Molding or Dado Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 29933 Universal Jig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Catalog " Power Tool Know How Handbook " . . . . . . . . . . . . . . . . . . 9 - 29115 Work Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Catalog Sawdust CoIlection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 29962 Whole Shop Sawdust Collector Kit . . . . . . . . . . . . . . 9 - 29964 Sears may recommend other accessories not listed in 7 In . , Dia . Adjustable Dado Head . . . . . . . . . . . . . . . . . . See Catalog manual 7 In . Dia Dado Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Catalog See your nearest Sears store for other accessories , Sanding Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Catalog Do not use any accessory unless you have received and Miter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 29930 read complete instructions | or its use * Smaller diameter molding heads cannot be used because they do to provide adequate depth of cut Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING : For your own protection , turn switch " OFF " and always remove plug from power source outlet before troubleshooting . General Probable Cause Trouble Remedy 11Blade ' " out of balance 1 Discard blade and use a different blade Excessive Vibration 1 Miter gauge not adjusted prop - 1 See " Adjustments " section " Miter Gauge " Cannot make square cut when crosscutting erly 1 Sharpen or replace blade Cut binds , burns or 1 Dull blade or improper tooth set . . 2 . See " Adjustments " section , " Heeling Adjustment " stalls motor when rip - 2 . Blade is heeling 3 Make sure concave or hollow side is facing " down " 3 Warped board ping . feed slowly . 4 Rip fence not parallel to blade 4 See " Adjustments " section , " Rip Fence " 5 . See " Assembly " section , " Installing Blade Guard " 5 Spreader out of alignment Cut not true at 90 ° or 1 Stop Collars not properly 1 . See " Adjustment " section , " Blade Tilt , or Squareness of Blade to Table " adjusted 45 ° positions . . I Sawdust on threads of tilt screw 1 See " Maintaining Your Table Saw " section , Lubrica - Tilt and elevating hand - tion wheel turn hard . or elevating screw 2 Bearing retainers too tight . 2 . See " Adjustments " section , " Tilt and Elevation Mechanism " 45
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Motor NOTE : Motors used on wood working tools are particularly susceptible to the accumulation of sawdust and wood chips and shouId be blown out or " Vacuumed " frequently to prevent interference with normal motor ventilation Trouble Probable Cause Remedy FExcessive Noise 1 Motor 1 Have motor checked by qualified service technician Repair service is available at your nearest Sears store . Motor fails to develop t Circuit overloaded with lights , 1 Do not use other appliances or motors on same cir - appliances and other motors full power NOTE : Low cuit when using the saw 2 Undersize wires or circuit too Voltage : 2 . Increase wire sizes , or reduce length of wiring . See ( Power output of motor long " Motor Specifications and electrical Requirements " section decreases rapidly with decrease in voltage at 3 . General overloading of power 3 Request a voitage check from the power company motor terminals For company facilities r ( in some example , a reduction of sections of the country , 110 % in voltage causes demand for electrical power ' . a reduction of 19 % in may exceed the capacity of maximum power output existing generating and distribu - of which the motor is tion systems ) 4 Incorrect fuses of circuit break - 4 . Install correct fuses or circuit breakers capable , and a reduc - tion of 20 % in voltage era in power line causes a reduction of 36 % in maximum power output . ) Motor starts slowly or 1 . Low voltage 1 . Request voltage check from the power company fails to come up to full 2 Windings burned out or open 2 Have motor repaired or replaced . speed 3 Starting relay not operating 3 Have relay reptaced Motor overheats 1 Motor overloaded 1 Feed work slower into blade 2 Improper cooling ( Air circulation 2 Clean out sawdust to provide normal air circulation restricted through motor due to through motor See " Maintenance " and " Lubrication " section sawdust , accumulating inside of saw ) Relay will not operate 1 . Burned contacts ( due to 1 , Have relay replaced and request a voltage check extended hold - in periods from the power company caused by low line voltage , etc . , ) 2 . Saw not in upright position 2 . Place saw in upright position . 3 . Loose or broken connectors . 3 Have wiring checked and repaired . Motor stalls ( resulting in 1 . Starting relay not operating , 1 Have relay replaced blown fuses or tripped 2 Voltage too low to permit motor 2 . Request voltage check from the power company circuit breakers ) to reach operating speed 3 Fuses or circuit breakers do not i3 Install proper size fuses or circuit breakers . have sufficient capacity . 1 . Motol overloaded j l Feed work slower into blade Frequent opening of fuses or circuit breakers 2 Fuses or circuit breakers do not 2 Install proper size fuses or circuit breakers have sufficient capacity 3 . Starting relay not operating _ 3 Have relay replaced . ( motor does not reach speed . ) 46
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Repair Parts . . . . . . . . . . . . . Parts List for Craftsman 10 Inch " Fable Saw Model No . 113.299210 Figure 1 - Fence Assembly \ 12 3 1 2 13 I & _ ' - ' - - _ 16 Always Order by Part Number - not by Key Number Key PaN No . Description No . 1 62693 Plug , Button 2 62692 Knob ( Includes Key No 1 ) 3 STD551031 * Washer , 21 / 64 x 1 / 2 x 1 / 32 4 62775 Indicator , Fence 5 9404336 * Screw , Pan Hd Type " T " 4 - 40 x I / 4 6 62774 Head , Fence ( Includes Key No 4 ) 7 423567 Screw , Seres 3 / 8 - t6 x I / 2 8 62582 Channel , Fence 9 STD600805 * Screw , Pan Hd Type " T " 8 - 32 x 1 / 2 10 62528 Spring , Fence Lock 11 62529 Lock , Rear Fence 12 62531 Roller , Rear Fence 13 62944 Rod , Fence Lock 14 508112 Spring Head Alignment ( Includes Key No 1 15 STD551210 * Lockwasher , External No 10 16 STD611005 * Screw , Type " A " , Hex Hd No 10 x 1 / 2 17 i62532 Pad , Alignment * Standard Hardware Item May be purchased tocalty 47
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Parts List for Craftsman 10 Inch Table Saw Model No . 113.299210 Figure 2 2 / 4 _ 03 36 201 44 40 39 , 37 26 35 31 34
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Parts List for Craftsman 10 Inch Table Saw Model No . t 13.299210 Figure 2 Always Order by Part Number - not by Key Number Key Keyo . N Part No . Description No . Part No . Descriptior 1 i9 - 29929 26 820617 I - Gauge Assembly , Miter ( , _ Figure 8 ) Bar Assembly , Fence Guide 2 Fence Assembly , Rip ( Se Figure4 ) ( Includes Key No . 25 ) 3 1447441 27 818511 Screw , Flat Hd . Type " T " 10 - 32 x 7 / 8 Lead Assembly 4 62514 28 62442 Insert Assembly ( Include . ' y No . 5 ) Switch , Locking 5 62545 29 9 - 22255 Clip , Retaining 1 " Key Switch 6 3O 62975 Guard Assembly ( See Ficure 3 ) Relay 7 ! 62643 31 805920 Clamp , Spreader Cord with Plug 8 _ STD541625 32 STD51It05 * Nut Wing 1 / 4 - 20 * Screw , Pan Cross 10 - 32 x 5 / 8 9 STD551225 33 STD600603 * Leckwasher , External To _ 1 / 4 * Screw , Pan Cross Type " T " 10 - 32 x 3 / 8 10 62642 34 62970 Support , Spreader Housing , Switch 4 _ 11 62636 35 STD601103 Nut , Square 1 / 4 - 20 * Screw , Pan Rec . Type " - F ' 10 - 32 x 3 / 8 12 60314 36 STD5512t0 Screw , Truss 1 / 4 - 20 x 1 / ; * Lockwasher , External Not 10 13 6OO74 37 62924 Plate , Switch Screw , Set Hex Cup 1 / 44 x 7 / 8 14 62809 38 Bracket STD523107 * Screw , Hex Hd . 5 / t6q8 x 3 / 4 15 39 STD551025 l * Washer , 17 / 64 x 9 / 16 x 1 / 16 62968 Bracket , Switch 16 STD541025 40 i * Nut , Hex 1 / 4 - 20 STD541411 * Nut , Lock 10 - 32 17 STD523110 41 STD523115 Screw , Hex Hd . 5 / 16 - 18 _ 1 * Screw , Hex 5 / 16 - 18 x 1 - 1 / 2 18 820425 42 Bar , Fence Rear 62204 Clip , Cord 19 STD551031 43 STD611105 * Washer , 21 / 64 x 5 / 8 x 1 / 16 * Screw , Pan Hd . Type " AB " No . 10 x 1 / 2 20 STD551231 44 820452 * Lockwasher , Extemat Toc 5 / 16 Handwheel Assembly 21 45 STD541231 * Nut , Hex 5 / 16 - 18 STD511107 * Screw , Pan Hd . 10 - 32 x 5 / 8 22 71165 46 820435 Tie , Wire Panel , Front 23 STD375006 47 3540 * Connector , Wire Wrench , Arbor 24 62539 SP5909 Spacer , Fence Guide Bar Owners Manual ( Not Illustrated ) 25 62710 Tape , Fence Stock Item - May be secured through the hardware department Standard Hardware item - May be purchased locally of most Sears stores .
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Parts list for Craftsman 10 Inch Table Saw Model No . 113.299210 Figure 3 5 \ 39 38 21 4 \ LzZ 11 36 \ , \ 13 \ \ \ / \ 34 \ 31 32 \ ! \ t 31 16 15 201 ! 17 23 22 12 _ h \ \ \ ' " 3 N 1i 14 42 12 / 10
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Parts List for Craftsman 10 Inch Table Saw Model 113.299210 Figure 3 Always Order by Part Number - not by Key Number Key Key Pad No . Description Part No . Description NO . No . 1 62791 Table Saw STD541 . 4 . . 1 . 1 22 * Nut , Lock 10 - 32 2 805297 - 1 Screw . Flat Hd . 5 / 16 - 18 x 1 - 1 / 4 23 62437 Retainer Bearing ( Includes 22 & 31 ) 3 62493 Insert , Exactq - Cut 24 60436 - k Ring , Retaining 7 / 16 4 62629 25 STD551050 Support , Rod * Washer , . 505 x 1 - t / 8 x 1 / 16 5 STD511107 * Screw , Pan Hd . 10 - 32 x3 / 4 26 Rod . Motor ( Includes Key # 25 ) 62796 6 62795 Rod , Cradle 27 62682 Screw Assembly , Elevation 7 STD551210 * Lockwasher , External Tooth No . 10 28 STD541425 * Nut , Lock t / 4 - 20 8 STD541110 * Nut , Hex No . I0 - 32 29 STD551231 * Lockwasher , 5 / t6 9 62792 Spacer , Cradle Rod 30 160078 Screw , Hex Hd . 5 / 16 - 18 x 1 / 2 10 62962 o Motor 31 i STD511103 * Screw , Pan Hd . 10 - 32 x 3 / 8 11 62498 Collar . Blade 32 62967 Base , Saw 12 62683 Collar , Stop LH . 33 62685 03 Nut , Bevel Pivot 13 9 - 32668 1 - Blade , Saw 10 Inch 34 i62684 Screw Assembly , Tilt 14 6362 Nut , Arbor 35 STD600803 * Screw , Type " T " Pan 8 - 32 x 3 / 8 15 60303 36 Spacer 162686 indicator , Bevel 16 62681 Nut , Elevation Pivot 37 _ 62436 Nut , Twin 17 60328 38 _ 62625 Washer , Nylon Hanger 18 8O62OO - 2 Washer , Rubber 39 62435 Washer , Thrust 3 / 8 x 5 / 8 x 1 / 16 I9 62648 Washer , Rubber 40 62623 Cradle Assembly 2O STD551037 * Washer , 17 / 64 x 47 / 64 x 1 / 16 41 436594 Screw , Pan Hd . 10 - 32 x 1 - 1 / 2 21 16O301 42 436593 YrRing Retatning 3 / 8 Screw , Pan Hd . , 10 / 32 x 1 - 3 / 8 * Standard Hardware Item - May be purchased locally . - k If this part is removed , discard and replace with a new retaining ring . 1 Stock Item - May be secured through the Hardware Department of most Sears retail stores . • Any attempt to repair this motor may create a hazard unless repair Is done by a qualified service technician . Repair service Fsavailable at your nearest Sen / ice Center / Department .
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Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts List for Craftsman 10 Inch Table Saw Model No . 299210 Figure 4 - Miter Gauge Assembly 1t . j2 Always Order by Part Number - not by Key Number Key ! Part No . Description No . I , 9 _ 29929 t Gauge Assembly , Miter 1 t 62693 Ptug , Button Knob ( Includes Key No , 1 ) 2 t 62692 * Washer , Plain , 21 / 64 x 1 x 1 / 16 3 ISTD551031 4 I37893 Gauge , Miter 5 lSTD510803 * Screw , Pan Hd , 8 - 32 x 5 / 16 * Lockwasher , External Nor 8 6 ISTD551208 Indicator 7 162042 8 162252 Rod Assembly , Miter Gauge , ( hcludes Key No 9 , 10 , 11 ) Stud , Clamp 9 162225 10 I STD541231 * Nut , Hex , Jam , 5 / 16 - 18 Stud , Pivot 11 162383 Screw , Locking Set , 1 / 4 - 20 x 3 / 8 12 16O288 i * Standard Hardware Item - May be purchased Iocatly t Stock item - May be secured through the hardware depart - ment of most Sears retail stores , 62
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Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts List for Craftsman 10 Inch Table Saw Model 113.299210 Figure 5 - Guard Assembly 2 13 \ 12 Always Order by Part Number - not by Key Number 624 - _ - - Guard , Saw 62516 Pin 62650 Bumper , Snap In STD541425 Nut , Lock ! / ' 4 - 20 62517 Link , Guard STD512515 Screw , Pan Hd , 1 / 4 - 20 x l - 1 / 2 62522 Spacer , Link 62810 Blade , Spreader 62410 Pin , 1 / 4 x I - 3 / 64 62519 Spring , Pawl Part No . Description 62520 Spacer , Pawl 62974 Pawl STD551025 Washer , 17 / 64 x 1 / 2 x 1 / 32 60208 Nut Push STD581025 * Ring , Retaining 1 / 4 Standard Hardware Item - May be purchased Iocatly If this part is removed , discard and replace with a new push nut 53
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Repair Parts Parts List for Craftsman 10 Inch Table Saw Model No . 113.299210 Figure 6 - Table Extensions Front Guide Bar ( Ref ) ' / Rear Guide Bar ( Ref ) 1 / / 5 13 11 Always Order by Part Number _ not by Key Number Key Part No . Description No . I - - 9 - 29957 1 Extension Assembly , Complete 1 60323 Screw , Serrated Truss Hd , 1 / 4 - 20 x 1 Bracket 2 818308 3 STD551231 * Lockwasher , External 5 / 16 4 STD541031 * Nut , Hex 5 / 16 - 18 5 STD55 ! 225 * Lockwasher , External 1 / 4 6 STD541025 * Nut Hex , 1 / 4 - 20 7 6259O Extension , 10 x 27 8 62539 Spacer , Fence Guide Bar 9 STD551031 * Washer , 21 / 64 x 11 / 16 x 1 / 16 10 STD523115 * Screw , Hex Hd . 5 / 16 - 18 x 1 - 1 / 2 11 62549 Bracket , Comer Support No 2 12 STD523112 * Screw , Hex Hd 5 / 16 _ 18 x 1 - 1 / 4 13 STD551025 * Washer , 17 / 64 x 3 / 4 x 1 / 16 14 STD523110 * Screw , Hex Hd 5 / 16 - 18 x 1 * Standard Hardware Item - May be purchased locally t Stock Item - May be secured through the hardware department of most Sears retail stores 54
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Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . Parts List for Craftsman 10 Inch Table Saw Model No . 113.299210 Figure 7 - Leg Set 6 7 Key j No , I Part No . Description - ' 805589 - 5 Screw , Serrated Truss Head 1 / 4 - 20 x I / 2 2 ; 824361 Leg 3 1824363 Stiffener , Side _ 824362 Stiffener , End 5 i824364 - 2 Stiffener , End w / Label 6 1STD541025 * Nut Hex , 1 / 4 - 20 ' STD551225 * Lockwasher 1 / 4 1803835 _ 1 Foot Leveling I STD541237 * Nut , Hex 3 / 8 - 16 10 I Hardware For Attaching Legs To Saw 11 I STD523112 * Screw , Hex Hd 5 / 16 - 18 x 1 - 1 / 4 STD55103I Washer , 11 / 32 x 11 / 16 x 1 / ! 6 12 i STD551t31 Lockwasher , Ext 5 / 16 ' li 13 ISTD541231 Nut , Hex 5 / 16 - I8 Standard Hardware item - May be purchased Iocaily 55
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10 INCH STATIONARY TABLE SAW owner's rnanu For the repair or replacement paris youneed Call 7 am - 7 pro , 7 days a week 1 - 800 - 366 = PART Model No . ( 1 - 80D - 368 - 7278 ) 113.299210 For in - homemajor brandrepair service Call 24 hours a day , 7 days a week 1 - 800 - 4 - REPAIIR ( 1 - 800 - 473 - 7247 ) The model number of your 10 inch Table Saw wilt be found on a plate attached to your Far the location of a saw , at the right rear side of Sears RepairService Center in yourarea the base Call 24 hours a day , 7 days a week 1 = 800 = 488 = 1222 When requesting service or ordering parts , always provide For information on purchasinga Sears Maintenance Agreementor to inquire the following information : about an existing Agreement oProduct Type Call 9 am - 5 pro , Monday - Saturday • Model Number 1 - 800 - 827 - 6655 • Part Number ° Part Description America's Repair £ peciaIJsts _ ' = , luH , ni , , i , Hml = _ Sears , Roebuck and Co . , Hoffman Estates , IL . 60179 U . S . A . Part No SP5909 Form No SP5909 Printed in U S A 1 / 97
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