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Back To Craftsman Sander or Polisher       Model: 137.215360 or 137215360 Craftsman 4 x 36 Inch Belt 6 inch Disc Sander
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@ 4 " × 36 " Be _ t 6 " Disc R / _ lod ÷ _ No , ! 37o2t5360 @ o Safety Instructions CAUT _ © N : o _ nstallation Before using this Belt / Disc Sander , o Operation read this manuai and follow o Maintenance all its Safety Rubs and o Parts List Operating _ nstructions , o Espa _ oi 1 ° 81 @ ° 848 = 1882 Sears , Roebuck and Co _ Hoffman Estates _ _ L ( } 0 ! 79 USA Part No , 1372t5360001
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t2 . SECTION PAGE w _ A _ Your ALWAYS WEAR EYE GENERAL SAFETY INSTRUCTIONS PROTECTION . Any belt / disc BEFORE USING THE BELT / DISC SANDER Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 sander can throw foreign Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 objects into the eyes which Safety is a combination of common sense , staying alert Safety Rnstructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . could cause permanent eye and knowing how to use your belt / disc sander . Accessories and Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . damage . ALWAYS wear Safety Carton Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Goggles ( not glasses ) that Know your Belt ! D ] sc Sander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 comply with ANSI safety standard Z87 . 1 . Everyday AssembJy and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 To avoid mistakes that could cause serious injury , do not eyeglasses have only impact - resistant lenses , They Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 ptug the belt / disc sander in until you have read and ARE NOT safety glasses . Safety Goggles are available understood the following : Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . 16 at Sears . NOTE : Glasses or goggles not in compliance with ANSt Z87 . 1 could seriously hurt you when they break . Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 1 . READ and become familiar with this entire instruction Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 13 . WEAR A FACE MASK OR DUST MASK . manual . LEARN the tool's applications , limitations , and possible hazards . Sanding operation produces dust , 2 _ 14 . KEEP GUARDS IN PLACE and in working order . SECURE WORK . Use clamps or a vise to hold work when practical . It's safer than using your hand and it 3 . REMOVE ADJUSTING KEYS AND WRENCHES , frees both hands to operate tool . Form the habit of checking to see that keys and 15 . adjusting wrenches are removed from the tool before DISCONNECT TOOLS before servicing , and when changing accessories , such as blades , bits , cutters , turning ON . and the like . . KEEP WORK AREA CLEAN . Cluttered areas and MOTOR . . . . . . . . . . . . . . . . . 120 ' , / , 60 HZ , 4.2 AMPS 16 , REDUCE THE RISK OF UNINTENTIONAL STARTING . benches invite accidents . HORSEPOWER . . . . . . . . . . . 2 / 3 ( Max . Developed ) Make sure the switch is in OFF position before 6 _ DON'T USE IN A DANGEROUS ENVIRONMENT . To avoid electrical hazards , fire hazards , or damage to the SPEEDS : plugging in . tool , use proper circuit protection . Don't use power tools in damp or wet locations , or MOTOR . . . . . . . . . . . . . . 3450 RPM 17 . USE RECOMMENDED ACCESSORIES . Consult the expose them to rain . Keep work area well lighted . BELT . . . . . . . . . . . . . . . . 1760 FPM Your bench belt / disc sander is wired at the factory for owner's manual for the recommended accessories . DISC . . . . . . . . . . . . . . . . 2800 RPM . KEEP CHILDREN AWAY , All visitors should be kept at 120V operation . Connect to a 120V , 15 amp branch circuit The use of improper accessories may cause risk of a safe distance from the work area . and use a 15 amp time delay fuse or circuit breaker . To injury to persons . SIZES : avoid shock or fire , replace power cord immediately if it is BELT . . . . . . . . . . . . . . . . 4 " X 36 " 7 , MAKE WORKSHOP KID PROOF with padlocks , master 18 . NEVER STAND ON TOOL . Serious injury could occur worn , cut or damaged in any way . DISC . . . . . . . . . . . . . . . . 6 " switches , or by removing starter keys . if the tool is tipped or if the cutting toot is unintentionally contacted . TABLE . . . . . . . . . . . . . . . . . . DISC / BELT 8 . DON'T FORCE THETOOL . It will do the job better TABLE TILT . . . . . . . . . . . . . . 0 ° TO 45 ° and safer at the rate for which it was designed . 19 . CHECK FOR DAMAGED PARTS . Before further use of BELT ARM TILT . . . . . . . . . . . 0 ° TO 90 ° the tool , a guard or other part that is damaged should 9 . USE THE RIGHTTOOL , Don't force tool or the MITER GAUGE . . . . . . . . . . . YES be carefully checked to determine that it wilt operate attachment to do a job for which it was not designed . properly and perform its intended function . Check for I0 . USE PROPER EXTENSION CORD . Make sure your alignment of moving parts , binding of moving parts , extension cord is in good condition . When using an breakage of parts , mounting , and any other conditions extension cord , be sure to use one heavy enough to that may affect its operation . A guard or other part that carry the current your product will draw . An undersized is damaged should be properly repaired or replaced . cord will cause a drop in line voltage resulting in loss 20 . NEVER LEAVE TOOL RUNNING UNATTENDED , of power and overheating . The table on page 5 shows TURN THE POWER OFF . Don't leave the tool until the correct size to use depending on cord length and it comes to a complete stop . nameplate ampere rating . If in doubt , use the next Some dust created by power sanding , sawing , grinding , drilling , and other construction activities heavier gauge . The smaller the gauge number , the 2t . contains chemicals known [ to the State of California ] to cause cancer , birth defects or other DON'T OVERREACH . Keep proper footing and heavier the cord . balance at all times . reproductive harm . Some examples of these chemicals are : 11 . WEAR PROPER APPAREL . DO NOT wear loose ¢ Lead from lead - based paints . 22 . MAINTAIN TOOLS WITH CARE . Keep tools sharp clothing , gloves , neckties , rings , bracelets , or other ¢ Crystalline silica from bricks , cement and other masonry products . and clean for best and safest performance . Follow jewelry which may get caught in moving parts . instructions for lubricating and changing accessories , € Arsenic and chromium from chemically4reated lumber . Nonslip footwear is recommended . Wear protective Your risk from these exposures varies , depending on how often you do this type of work . To reduce 23 . DO NOT use power tools in the presence of flammable hair covering to contain long hair . your exposure to these chemicals : work in a well ventilated area , and work with approved safety liquids or gases . equipment , such as those dust masks that are specially designed to filter out microscopic particles . SAVE THESE INSTRUCT ONS 3
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GROUNDING DNSTRUCTIONS This tool is intended for use on a circuit that has a 24 . DONOToperattehetoo ! ifyouareundertheinfluence 12 . ALWAYSmaintaina minirnumclearanceof 1 / 16inch receptacle like the one illustrated in FIGURE A . ofanydrugs , alcohool 1m " edicatiotnhatcouldaffect orlessbetweenthetableorbackstopandthesanding yourabilityto usethetoolproperiy , beltordisc . IN THE EVENT OF A MALFUNCTmONOR BREAKDOWN , FIGURE A shows a 3 - prong electrical plug and receptacle grounding provides a path of least resistance for electric that has a grounding conductor . If a properly grounded 25 . Dustgeneratedfromcertainmaterialscanbe - 13 . DO NOT sand pieces of material that are too small to current and reduces the risk of electric shock . This tool is receptacle is not available , an adapter ( FIGURE B ) can hazardous to your health . Atways operate the be safely supported . equipped with an electric cord that has an equipment be used to temporarily connect this plug to a 2 - contact belt / disc sander in a well - ventilated area and provide ungrounded receptacle . The temporary adapter should be grounding conductor and a grounding plug . The plug KEEP fingers away [ rom where the belt goes into the for proper dust removal . Use dust collection systems ! 4 . . MUST be plugged into a matching receptacle thai is used only until a properly grounded receptacle can be whenever possible . dusl trap . properly installed and grounded in accordance with ALL installed by a qualified technician . The adapter ( FAGURE B ) local codes and ordinances . has a rigid lug extending from it that MUST be connected 15 . WHEN sanding a large workpiece , provide additional SPECHF C SAFETY NSTRL CTIONS loa permanent earth ground , such as a properly support at table height . FOR BELT / DISC bANDE - R " s ' " DO NOT MODIFYTHE PLUG PROVIDED . If it will not fit the grounded receptacle box . The Canadian Electrical Code 16 . prohibits the use of adapters . receptacle , have the proper receptacle installed by a DO NO ' [ ' sand with the workpiece unsupported . qualified electrician . Support the workpiece with the backstop or table . The CAUTmON : In all cases , make certain the receptacle in only exception is curved work performed on the outer question is properly grounded . If you are not sure have a For your own safety , do not try to use your belt / disc sander IMPROPER CONNECTION of the equipment grounding sanding drum . Plan your work support certified electrician check the receptacle . or plug it in until it is comple [ ely assembled and installed conductor can result in risk of electric shock . The according to the instructions , and until you have read and 17 . NEVER USE ANOTHER PERSON as additional conductor with the green insulation ( with or without yellow understood this instruction manual : support for a workpiece longer or wider than the table . stripes ) is the equipment grounding conductor . If repair or replacement of the electric cord or plug is necessary , DO This belt / disc sander is for indoor use only . Do not . THiS SANDER tS DESIGNED TO SAND WOOD OR i8 . ALWAYS remove scrap pieces and other objects from expose to rain or use in damp locations . NOT connect the equipment grounding conductor to a live WOOD - LIKE PRODUCTS ONLY . Sanding or grinding the table , backstop or belt before turning the sander terminal . ON . other materials could result in fire , injury or damage to Fig , A workpiece . CHECK with a qualified electrician or service personnel if 3 - ProngPlug 19 . NEVER perform layout , assembly or set - up work on the you do not completely understand the grounding instructions , 2 , USE sander on horizontal surfaces only . Operating table while the sander is operating . or if you are not sure the tool is properly grounded . the sander when mounted on nonqqerizontal surfaces might result in motor damage . 20 . NEVER use solvents Io clean plastic parts . Solvents USE ONLY 3 - W _ RE EXTENS ! ON CORDS THAT HAVE coutd dissolve or other wise damage the material . Use 3 - PRONG GROUNDING PLUGS AND 3 - POLE TO STOP i [ from tipping over or moving when in use , only a soft damp cloth to clean plastic parts . RECEPTACLES THAT ACCEPT THE TOOL'S PLUG . the sander must be securely fastened to a bench top 21 . or supporting surface . SHOULD any part of your sander be missing , damaged , REPAIR OR REPLACE DAMAGED OR WORN CORD . _ . . . , . . . Grounding Prong Properly Grounded or fai ! in any way , or any electrical components fail to IMMEDIATELY , 3 - Prong Receptacle , PLACE the sander so neither the user nor bystanders perform proper ! y , shut off switch and remove plug from are forced to stand in line with the abrasive belt or disc . GUIDELINES FOR EXTENSION CORDS power supply outlet . Replace missing , damaged or Fig . B failed parts before resuming operation . 5 . MAKE SURE the sanding belt is installed in the correct USE PROPER EXTENSION CORD . Make sure your Grounding Lug _ direction . See directional arrow on back of belt . 22 . NEVER PULL ° THE POWER CORD out of the receptacle . extension cord is in good condition . When using an Keep cords away from heat , oil and sharp edges . extension cord , be sure to use one heavy enough to carry . ALWAYS have the tracking adjusted properly so the the current your product will draw . An undersized cord wilt belt does not run off the pulleys . 23 . HAVE AN ELECTRiCiAN REPLACE OR REPAIR is Connected to a cause a drop in line voltage resulting in loss of power and damaged or worn cords immediately . Known Ground overheating . The table below shows the correct size to use 7 _ DO NOT USE sanding belts or discs that are damaged , I ake Sure This depending on cord length and nameplate ampere rating . If torn , loose . Use only correct size sanding belt and disc . 24 . When using the bett to grind or sharpen metal or 2 - Prong in doubt , use the next heavier gauge . The smaller the gauge Narrower belts uncover parts that could trap fingers . Receptacle plastic material : number , the heavier the cord . , o DO NOT wet grind or polish . Never use a steady MAKE SURE there are no nails or foreign objects in stream of water on the workpiece . Dip or quench the part of the workpiece to be sanded . Be sure your extension cord is properly wired and in the workpiece in water Io cool it . good condition . Always replace a damaged extension cord This tool must be grounded while in use to protect the 9 . ALWAYS HOLD the workpiece firmly when sanding • operator from electrical shock . or have it repaired by a qualified person before using it . o DO NOT OVERHEATTHE WORKP _ BCE . Move Keep hands away from sanding belt or disc . Sand Protect your extension cords from sharp objects , excessive meta the material across the abrasive and al ! ow only one workpiece at a time . heat and damp or wet areas . it to coo } when it becomes hot . 10 . ALWAYS HOLD the workpiece firmly on the table { when using 120 voits only ) • 3 o DO NOT grind or pol s _ magnestum . It could Use a separate electrical circuit for your tools . This circuit when using the disc sander and when using the belt CATCH on fire . _ . mpe : e , _ e _ ! qg Totallength of cord in feet , , must not be less than # ! 2 wire and should be protected sander . more than not more _ hal ; 25 ' 50 ' 100 ' 150 ' with a 15 Amp time lag fuse . Before connecting the motor to 18 16 16 14 0 6 the power line , make sure the switch is in the OFF 11 . ALWAYS SAND ON THE DOWNWARD S _ DE of the 18 16 14 i2 6 10 position and the electric current is rated the same as the sanding disc when using the disc sander . Sanding on t0 t2 16 16 14 12 current stamped on the motor nameplate . Running at a the upward side of the disc could cause the workpiece 12 16 14 12 Notrecommended lower voltage will damage the motor . to fly out of position , resuking in injury . SAVETHESE SAVE THESE NSTRUCT ONS NSTRUCT ONS
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_ EM DESCRiPTiON _ QUANTITY A . Belt / Disc Sander 1 B . Disc 1 C . Disc housing 1 D . Disc table 1 AVAHLABLE ACCES . _ , OR ES E . k / liter gauge 1 Sanding disc Disc housing Back stop Tension lever Sanding belt R Disc dust chute 1 G . Belt dust chute 1 \ Use only accessories recommended for this belt / disc Loose parts in bag : sander . Follow instructions that accompany accessories . H , " Fable support rod 1 Use ol improper accessories may cause hazards . I . Belt backstop 1 J . Hex key 1 Visit your Sears Hardware Department or see the Sears K . Open - end wrench 1 Power and Hand Tool Catalog for the following L . Hex head bolt t accessories : M . Long pan head screw 40mm 1 o Adhesive - backed Discs 6 inch : N . Pan head short screws 2 Fine , Medium , or Coarse Griics O . Pan head thin screws 1 / 2 " 2 Idler drum R Pan head medium screws 12ram 1 o Sanding Belts 4 x 36 inch : Q . Large washer 1 Bett tracking knob Fine , Medium , Coarse , or Extra Coarse Grits R . Small washers 2 oAbrasive Disc & Belt cleaner Table assembly stop Use only accessories designed for this belt / disc sander to Mounting hole avoid injury from thrown broken parts or workpieces . Sears may recommend other accessories not listed in this manual . See your nearest Sears store or Power and Hand Tool Catalog for other accessories . Do not use any accessory unless you have completely Disc dust chute On / Off switch read the instruction or owner's manual for that accessory . Hex key _ tor _ ge Miter gauge B c If any part is missing or damaged , do not plug the belt / disc sander in until the missing or damaged part is replaced , and assembly is complete . Carefully unpack the belt / disc sander and all its parts , and compare against the illustration below . To protect the belt / disc sander from moisture , a Bevel scale protective coating has been applied to the machined G surfaces . Remove this coating with a soft cloth moistened with WD - 40 . To avoid fire or toxic reaction , never use gasoline , naphtha , J H I L M acetone , lacquer thinner or similar highly volatile solvents to clean the belt / disc sander . Table support rod @ @ @ Table Iock knob N O Q R : : : : : : : : , : : : : : : : : 6 : : : : : : : : : : : : : : : : ; : : : : : : : : : : : 7 : ! ' : : _ : i
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ASSEMBLY INSTRUCTIONS PULLEY COVER INSTALLATION ( FIG . E ) SANDING DiSC iNSTALLATION ( FIG . G ) Attach pulley cover ( 1 ) using the 40mm long pan head Remove and clean any adhesive or material left on the screw ( 2 ) and 12mm pan head screw ( 3 ) , as shown . disc plate ( 2 ) . Peel plastic backing from abrasive disc ( 1 ) Tighten screws securely . and carefully press disc firmly in position around the To avoid injury , always keep the plug disconnected from sanding disc . the power source and the switch turned OFF until the sander is completely assembled and adjusted properly . Fig . E _ 3 Fig . G i For your own safety , never connect plug to power source outlet until all assembly and adjustment steps are completed , and you have read and understood the safety © and operating instructions . TOOLS NEEDED Slotted screwdriver 2 . Loosen lock nut ( 3 ) , and belt tension set screw ( 4 ) by turning it counterclockwise . Level Phillips screwdriver 3 . Raise up on the motor pulley ( 5 ) to replace or remove the existing belt . Place new belt ( 6 ) on both pulleys ( 5 ) and ( 7 ) • 4 . At the center span of the pulleys , apply light pressure SANDING DiSC PLATE INSTALLATION ( FIG . F ) , _ ' < Combination square Adjustable wrench to the belt . At the same time tighten set screw ( 4 ) by 1 . Thread 1 / 4 " set screw ( 1 ) , into the tapped hole on hub turning it clockwise , until the belt is just stretched . of sanding disc plate ( 2 ) . Turn clockwise to tighten . Reapply light pressure to the belt and maintain belt 2 . Slide sanding disc plate ( 2 ) , on drive shaft ( 3 ) making DISC COVER INSTALLATION ( FIG . H ) tension between t / 4 " to ! / 2 " deflection . sure flat on drive shaft is aligned with set screw ( 1 ) in 1 . Position disc cover ( 1 ) in place as shown . MOUNTING BELT AND DISC SANDER TO hub of disc plate ( 2 ) . Stide disc plate onto shaft until 2 . Insert the two 1 / 2 " pan head screws ( 2 ) and tighten . IMPORTANT : Do not over tighten belt tension because WORKBENCH ( FIG . B ) disc plate surface and edge of the pulley cover are it does not require excessive tension to function nearly flush . properly • Excessive tension will reduce motor and Fig . B 3 . Insert hex wrench , down through slot ( 4 ) in the top of belt life . 2 belt and pulley guard and tighten set screw ( I ) against 1 . belt / disc sander base 3 . . . . . . . _ " ' f _ 5 , After correct tension is obtained tighten lock nut ( 3 ) , and flat on drive shaft ( 3 ) . 2 . Bolt 4 position sanding arm ( 2 ) in the horizontal position by 3 . Flat washer / r i . . . . . . . loosening the two hex screws ( 1 ) . Retighten hex screws • 4 4 . Rubber washer 1 mUm I I Fig , D 5 . 1 / 2 " Foam pad ( optional ) [ i i 1 7 . Flat washer t J - 68 . . WLoocrkkwsuarsfhaecre 9 . Hex nut ( i 10 . Jam nut 5 7 . . . . . . t0 6 2 PULLEY BELT ADJUSTMENT ( FIG . C AND D ) 1 . Loosen the two hex screws ( 1 ) with wrench provided , and move the sanding arm ( 2 ) to the vertical position . Then tighten the two screws . ( Fig . C ) 5
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TABLE ASSEMBLY INSTALLATION ( FIG . I ) Fig . J ADJUSTMENTS The worktable can be used with either the sanding disc or the sanding belt . It should be used to support workpieces in all sanding operations except inside curve applications . 1 . Insert the table support rod ( 1 ) into the sander base To avoid injury , always keep the plug disconnected from the power source and the switch turned OFF until the hole as shown . Table support rod should extend 5 " outside of the sander base . sander is completely assembled and adjusted properly . 2 . Align round side of the support rod ( 1 ) with hex bolt ( 2 ) ADJUSTRNG TABLE SQUARE WITH SANDING DiSC and tighten bolt . 3 . Slide table assembly ( 3 ) onto rod ( 1 ) . ( F _ G . L ) 1 . Using a combination square ( 1 ) , place one side of the 4 . Adjust table , align flat side of support rod with hex boJt ( 4 ) on tabte bracket , and tighten . square on the table ( 2 ) with the other side against the sanding disc ( 3 ) , and check to see if the table is 900 Fig . U to the disc . 2 . if the table surface is not 90 ° to the disc , loosen table lock knob ( 4 ) , adjust table square with disc and tighten DUST CHUTE _ NSTALLATtON ( RG . K ) iock knob ( 4 ) . 1 . Position the dust chute ( 1 ) on the sanding arm as shown . 3 . Adjust pointer ( 5 ) to the 0Gmark on [ he angle scale , using a screwdriver . 2 . Place washers on two pan screws ( 2 ) . insert the screws through the slots on the side of the dust chute into the Fig . L threaded holes on the sanding arm ( 3 ) . 3 . Tighten screws securely . Fig . K ADJUSTING TABLE ANGLE ( FIG . N ) The table can be tilted [ rom 0 ° to 45 ° by loosening the tabte lock knob ( 1 ) , tilting the table to the desired angle , and tightening table lock knob ( 1 ) . FIIt II _ llf _ I After tilting the table , the table assembly must be repositioned on the support rod to a maximum of 1 / 16 " distance between the sanding disc and the edge of the table , to avoid trapping the work or fingers between the disc and table . Fig . N To avoid trapping the workpiece or fingers between the 4 table and sanding disc , the table edge should be positioned a maximum of 1 / 16 " from sanding disc plate , O as shown in FIG . I . BACK STOP INSTALLATION ( FIG . J ) The backstop prevents the workpiece from being pulled or dragged beyond the sanding arm . It should always be used to help control the workpiece . 1 . Position back stop ( 1 ) on sanding arm ( 2 ) . To avoid trapping the workpiece or fingers between the 2 , Place washer ( 3 ) on hex bolt ( 4 ) . Insert bolt through table and sanding disc , the table edge should be slotted hole into the threaded hole in the side of the positioned a maximum of 1 / 16 " from sanding disc plate . sanding arm . & Tighten hex bolt securely . ADJUSTING TABLE TO BE HORIZONTAL ( FIG . I _ A ) 1 . Place level on table parallel to disc . 2 . If not level , hold table , loosen bolt ( 1 ) . 3 . Adjust to horizontal and retighten bolt . : : : : = i : : = : : i : t0 = : : : : : = : L ' : : i - _ ib : : < : ¸ : : : . : - i ! / ? . . . . 1t . . . .
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SAFETY POWER SWITCH ( FIG . O ) WRENCH ( F1G . Q ) REPLACmNG SANDING BELT ( FIG . S , T , U ) Fig . U Insert the handle of the wrench into the metal clip located on the sander as shown . To avoid injury , always keep the plug disconnected from To avoid injury , turn switch OFF and disconnect the plug Fig , Q the power source and switch turned OFF until the sander from the power source before removing and installing is completely assembled and adjusted properly . sanding belts . The ON - OFF toggle switch ( 1 ) is located on side of the 1 . Remove two screws ( 1 ) , and dust chute ( 2 ) . sanding machine . Pull toggle switch up to turn the tool ON Fig , S and down to turn it OFR The toggle switch has a switch f key ( 2 ) for locking the switch in the OFF position . IMPORTANT : When removing switch key from toggle switch , always push the switch down to the OFF position and pull yellow key out . CHANGING POSITION OF SANDING ARM SANDING ARM IN VERTICAL POSITION ( FIG . V ) Fig . 0 1 . The sanding arm can be used in either the horizontal or vertical position . To move the sanding arm , loosen the two bolts ( 1 ) , that attach arm ( 2 ) . Move the arm to o © the desired position . Tighten the two bolts . 2 . Insert the table support rod ( 3 ) into auxiliary hole as shown . Table support rod should extend 5 " outside base . 2 . Remove hex bolt ( 3 ) , and backstop ( 4 ) • 3 . Align round on support rod with hex bolt on sander Fig . T and tighten hex bolt ( 4 ) on sander . 3 4 4 . Slide table assembly ( 5 ) onto rod ( 3 ) , as shown . 5 . Align flat on support rod with hex bolt ( 6 ) on table MITER GAUGE ( FIG . R ) bracket and tighten bolt . A miter gauge ( 1 ) is supplied with your sander and is used with the disc table . The miter gauge body can be tilted 0 ° to 45 ° right or left for angle or miter sanding . Install the slide rod into the table slot ( 2 ) as shown . To avoid trapping the workpiece or fingers between the Loosen lock knob ( 3 ) , rotate miter gauge body to the table and sanding belt , the table edge should be WRENCH STORAGE desired angte and tighten lock knob ( 3 ) , positioned a maximum of 1 / 16 " from sanding belt . 1 / 8 INCH HEX WRENCH ( FIG . P ) Fig , R Insert the long end of the hex wrench ( 1 ) through the Fig . V holes ( 2 ) located on the back surface of the pulley cover , as shown . 1 3 3 . Slide tension lever ( 5 ) , to the right to release tension Fig . P on the sanding belt ( 6 ) ( Fig , U ) , 4 . Remove sanding belt from both sanding drums ( 7 ) . 5 . Slide new sanding belt over sanding drums , making sure the belt arrow located on the inside of the belt will run in the direction of the arrow on the sander • Slide tension lever ( 5 ) , to the left to apply belt tension . 6 , Quickly push the belt forward by hand ( in the direction of the belt rotation arrow , visible from the top between the sanding disc and the belt arm ) and check to see if the sanding belt tends to run to one side or the other on the two pulleys . 7 . If the sanding belt runs toward the disc , slightly turn the tracking knob ( 8 ) counterclockwise . 8 . If the sanding belt runs away from the disc , slightly turn the tracking knob ( 8 ) clockwise . 9 . Plug sander into power source and turn the switch ON and OFF quickly , and check to see if the sanding belt runs to either side . Readjust and fine tune tracking knob if necessary . 10 . When proper tracking is achieved , replace backstop and dust guard . 6 12 : : 13 i _ ? ! _ ! _ ; _ i _ iYF _ ! ! ! _ ! ; _ J : _ ! ! _ ! ! _ i ! _ ! _ ! i ! i ! : _ i _ ! : ! i _ ! _ : ! ! _ i _ ? : i _ ii ! _ ! _ ! _ ! ; _ i _ ! : _ ! ! i _ ! _ ? _ i ! _ i ! i
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ADJUSTINGSANDINGARM SANDING INSIDE CURVES ( FIG . Y } END GRAIN SANDING WITH THE BELT ( FroG . AA ) Freehand sanding of inside curves can be sanded on the When sanding the ends of the wide workpieces it is LEVELINGTHEARM ( FIG . W ) idler drum ( 1 ) . Never attempt to sand the ends of a more convenient to use the sanding belt ( 1 ) with the A positivestopisprovidedto positionthesandingarm workpiece on the drive drum . sanding arm in the vertical position and the table levelwiththeworkbencwhhenthearmisinthe assembly ( 2 ) moved to the sanding belt , as shown . See horizontaplosition . section titled CHANGING POSITION OF SANDING ARM . The belt and disc sander is designed to perform rough 1 . Placethesandingarm ( 1 ) inthehorizontaplosition . sanding operations on surface , edge grain and end grain To avoid injury , do not apply the end of the workpiece to 2 . Placealeve ( l2 ) onthesandingbeltandchecktosee sanding . The sander will also perform freehand forming For more accurate work use the miter gauge and move if thearmis level . the idler drum . This could cause the workpiece to fly up and contouring operations . The following suggestions are the workpiece evenly across the sanding belt . or cause kickback . 3 . Ifanadjustmenist necessarylo , osenlocknut ( 3 ) , and recommended for best results and safest use . turnsandingarmstop ( 4 ) clockwisteoraiseo , arrmis WMPORTANT : Use a combination square to position Fig . Y counterclockwitsoelower , untilthesanding miter gauge perpendicular to face of the disc . If it is not 1 . Always apply light pressure allowing the abrasive to level . Thentightenlocknut ( 3 ) . square loosen miter gauge knob and move miter gauge , remove the material slowly . slightly , until it is square . Fig . W 2 . The workpiece should be moved , continuously , to avoid burning . 2 1 3 , Avoid sanding small pieces of wood which will position the fingers close to the abrasive belt or disc . For your own safety , turn switch OFF and remove plug from the power source outlet during assembly or while USING BACKSTOP WITH SANDING ARIVl ( FIG . X ) making adjustments to belt / disc sander . When using the sanding arm in the horizontal position , to perform surface or edge sanding , the backstop ( 1 ) must always be used . Always hold the work piece ( 2 ) firmly The edge of the table must be positioned a maximum of keeping your fingers away from the sanding belt ( 3 ) . 1 / 16 " from the sanding belt to avoid trapping the Always keep the end of the workpiece against the workpiece or fingers between the table and sanding belt . backstop and move the work evenly across the sanding belt . Apply only enough pressure to allow the sanding belt to remove material , Use extra caution when sanding Fig . AA very thin piece & SANDING OUTSIDE CURVES ( FroG . Z ) Freehand sanding of outside curves should be done on the sanding disc ( 1 ) . Keep fingers a minimum of 1 inch from the disc . The edge of the backstop must be positioned a maximum of 1 / 16 " from the sanding belt to avoid trapping the work or fingers between the backstop and sanding belt . Always sand on the left ( downward ) side of the sanding Fig . X disc , as shown . Sanding on the right ( upward ) side of the sanding disc could cause the workpiece to fly up which could be hazardous . The edge of the table must be positioned a maximum of 1 / 16 " from the sanding disc to avoid trapping the workpiece or fingers between the table and sanding disc , Fig . Z
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TROUBLESHOOTUNG GUIDE For your own safety , turn switch OFF and remove plug To avoid shock or fire hazard , if the power cord is worn or from the power source outlet before maintaining , or cut or damaged in any way , have it replaced immediately . lubricating your belt / disc sander . Turn switch OFF and always remove plug from power source before making any adjustments or repairs . 1 . Frequently blow out or vacuum out any dust that may accumulate inside the motor . All repairs , electrical or mechanical , should be attempted 2 . Remove impacted sawdust from the disc and belt only by trained repairmen . Contact the nearest Sears All repairs , electrical or mechanical , should be attempted only by qualified service technicians . Contact the nearest abrasive or replace abrasive . Service Center . Sears Service Center . LUBRaCATION PROBLEM PROBABLE CAUSE REMEDY Certain cleaning agents and solvents damage plastic All of the BALL BEARINGS are packed with grease at Motor will not run . 1 , Defective or broken ON / OFF switch . 1 - 3 . Replace all broken or defective parts . Some of these are : gasoline , carbon tetrachioride , the factory . They require no further lubrication . parts before using sander . chlorinated cleaning solvents , ammonia and household 2 . Defective or damaged switch cord . detergents that contain ammonia . Avoiding use of these 3 . Defective or damaged switch relay . and other types of cleaning agents , minimizes the 4 . Burned out motor . 4 , Consult your local Sears Service probability of damage . Center . Any attempt to repair this motor may create a hazard unless repair is done by a qualified technician . 5 . Blown house fuse . . Replace house fuse . Turn OFF other appliances and power tools on the same circuit . Machine slows down t . Operator applying too much 1 . Use less pressure in applying while sanding , pressure to workpiece , workpiece to sanding surface . 2 . Dirt on wheels . 2 . Clean wheels . 3 . Worn or stretched belt . 3 . Replace pulley belt . Sanding belt runs off pulleys . 1 . Not tracking properly . 1 . Adjust tracking . See section " REPLACING SANDING BELT " . Wood burns while sanding . 1 . Sanding disc or belt glazed with sap . 1 . Replace belt or disc . 2 . Excessive pressure being applied 2 . Reduce pressure applied to to workpiece . workpiece . Motor overheats 1 . Motor overload . 1 . Reduce motor load . Allow to cool off before restarting .
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4 " x 36 " BELT / DISC SANDER MODEL NO . 137.215360 4 " x 36 " BELT / DDSC SANDER MODEL Nee 137.215360 When servicing use only CRAFTSMAN replacement parts . Use of any other parts may create a HAZARD or cause product damage . Any attempt to repair or replace electrical parts on this belt / disc sander may create a HAZARD unless repair is done by a qualified service technician , Repair service is available at your nearest Sears Service Center . Always order by PART NUMBER , not by key number Size Key No . Part No . Description Size Qty , Key No , Part No . Description Qty . to 1 2668BBDA37 Pan hd . screw M6x1 , 0 - 8 4 81 270tQBD514 Hex . nut t / 2x13 1 2 15900204 Floor p { ate 1 62 N / A 3 2601BZDA47 Hex . hd . boll M6xl . 0 1 63 16001701 Spring t 4 2701FZDt06 Hex nut M6xl . 0 ' 1 64 15902001 Guide drum t 5 15904102 Motor pulley 1 65 2705QZB506 Nut chuck 1 / 4x20 1 6 8343725904 Motor t 66 2601QBD K37 Hex , hd , boil " 1 / 4x20 1 7 15900702 Motor rod 1 67 2502NBC406 Spring washer 1 8 2570BBN207 E - ring t 68 16003001 Grips I 9 15900904 Base 1 69 16002901 Belt tension lever 1 I0 2898DB7G06 Rocker switch 1 70 15902501 Handle 1 t I 2652PBCK1 t Pan hd . tapping screw M4xl 8q 2 2 71 15904001 Plastic wasl _ er 1 12 15901204 Switch cover 1 72 2501NBDN16 Fiat washer 1 13 2852PSCK10 Pan hd . tapping screw M4xt 8 - 8 2 73 16002301 Spring 1 14 2504MZCO04 External tooth lock washer 2 74 1590170t Rubber pad 2 15 15903101 Switch box 1 75 2570BBNt 12 C - ring 2 16 2801UBHA07 Strain relief 2 76 2506MBN612 Wave washer 1 17 t 5901704 Label 1 77 1590I 801 Bush 2 18 2668BBDA37 Pan hd . screw M6x1 . 0 - 8 4 78 15901902 Drum4d [ er co 1 19 15901903 Plate cover 1 79 15902101 Shaft - idler 1 20 26010BDK57 Hex . hd , bolt 5 / 16xt8,1 1 80 15900801 Sanding bell 1 21 2603BBLA38 Hex . soc . set screw M6xl _ 0 - t 0 1 8 ! 15905501 Lock kr ) ob 1 22 15902202 Plate cover ! 82 2501QBDK53 Hex . hd . boil 5 / 16x18 - 7 / 16 1 23 2888BBDA37 Pan hd . screw M6x1 , 0 - 8 4 83 2501NBDN24 Flat washer 1 24 2807BY06H2 Power cable 1 84 16005201 Tilt bracket 1 25 2606BBLA05 Hex . ace . set screw M4x & 7 - 4 2 85 2668QBDK24 Pan hd . screw 10 # x24 - I / 4 1 © 26 2701 FBD106 Hex , nut M6xl . 0 1 86 16004901 Needle pointer 1 27 2669SBDA41 Pan hd . screw M6xt . O - 20 1 87 26010BDK55 Hex . hd . bolt 5 / 16x18 - 3 / 4 1 28 2668QBDK17 Pan hd . screw 8 # x32qi2 2 88 16004801 Tabte support 1 29 1771150l Disc cover 1 89 15908101 Hex . soc . hd . cap bolt 10 # x32 - 0.59 2 36 15904601 Disc sanding 1 90 2504MB0005 External tooth lock washer 2 o 31 15904501 Hate sanding I 9I 2501NBDNO3 Flat washer 2 32 2603RBLK32 Hex , soc . set screw 1 / 4x20 - 1 / 4 I 92 15906301 Pin pivot sapport ' _ 2 33 2668BBDA45 Pan hd . screw M6x1 , 0 - 40 I 93 16004301 Pin pivot 2 34 16005903 Pulley cover 1 94 15906001 7ab } e sander I 35 2138NBL701 Wrench hex . 1 95 15905301 Support rod 1 36 2572ARY150 Synch belt 1 96 14911703 Sheet bar 1 37 15903701 Spindle pulley 1 97 14606001 Angle pointer 11 38 26010BDK59 Hex . hd . boil 5t16x18 - 1 1 / 2 2 98 2641BZDA22 Round washer hd . screw M5x0 . 8 - 6 39 2501NBDN22 Ftat washer 5 / 16x25 / 32 - 1 / 8 2 99 14607802 Miter gauge 1 40 15904002 Bearing seat bracket I 100 2501NZDN10 Flat washer 1 41 2502ABC416 Spring washer 2 t01 14608301 Knob I 42 2602BBLA55 Hex . sec . hd . cap belt M8xl , 25 - 20 2 t02 14608001 Pin 1 43 15907803 Caution Iabei 1 103 15910601 Wrench 1 44 2669QBDK27 Pan hd . screw 10 # x24 - 3 / 4 3 104 2620BBDC19 Pan hd . screw & washer M6x1 . 0 - 12 2 45 17305801 Bearing seat 1 105 1591080I C _ amp 11 46 2001ZZ6001 Ball bearing 2 106 t5911004 Warning label 47 2570BBN1 ! 2 C - ring 2 107 2669BBDA39 Pan hd . screw M6xl . 0 - 12 1 48 15900102 Drive - drum 1 108 2805U5HN18 Terminat 1 49 2603RBLK32 Hex . soc . set screw t / 4x20 - ti4 2 109 2801DBHAOI Strain relief 1 50 18001203 Table belt 1 110 2606BBLA05 Hex . soc . set screw M4x0 . 7 - 4 2 51 15906701 Drive shaft 1 111 28605BH071 Switch key I 52 16001401 Cap . - beari ng 1 112 163t 4801 Power cord cl amp 2 53 2668QBDK22 Pan hd . screw 10 # x24 - I / 4 8 113 264t BBDA40 Round washer hd . screw 2 54 16008101 Dust collector ! 114 250t MZDN06 Hal washer 2 55 250tNBDN03 Flat washer 2 137215360001 Owner's manual 1 56 26680BDK22 Pan hd . screw I0 # x24 - 1 / 4 2 57 2601QBDK34 Hex . h & belt l / 4x20 - 1 / 2 t 58 2501NBDN16 Fiat washer 1 / 4x3 / 4 - 1 / 16 1 59 16003101 Stop back 1 N / A Not applicable 60 15901101 Screw stop 1 Not shown 19
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