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Back To Craftsman Sander or Polisher       Model: 351.22632 or 35122632 Craftsman 1 in belt 8 in. Disc Sander
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MANUAL , MODEL N @ o 351 ° 22532 and MITER CAUTION : oassembly ' READ ALL gNSTRUCTgONS ooperating CAREFULLy ! , repair parts i . i , , Sold by SEARS , ROEBUCK AND CO . , Chicago , 0L60684 U . S . A . Part No , 138000 Copyrighted
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FULL ONE YEAR WARRANTY ON SEARS CRAFTSMAN If within one year from the date of purchase , this Sears Craftsman Belt & Disc Sander fails due _ = < to a defect in material or workmanship , Sears will repair it , free of charge WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS = = _ STORE OR SERVICE CENTER THROUGHOUT THE UNITED STATES . c _ < This warranty gives you specific legal rights , and you may also have other rights which vary from state to state . SEARS , ROEBUCK AND CO . , DEPT . 698 / 731A SEARS TOWER , CHICAGO , IL 60684 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS BEFORE ANY WORK IS DONE , READ THE b . Consult the owner's manual for specific main - CAUTIONS LISTED BELOW CAREFULLY . taining and adjusting procedures , WORKING SAFELY PREVENTS ACCIDENTS ° c , Keep machine lubricated d . Use sharp blades , and keep the tool clean for 1 OPERATOR SHOULD BE PREPARED FOR THE best , and safest operation , JOB : e . Never leave adjusting keys and wrenches on a Do not wear loose clothing , jewelry or gloves machine ; remove them that will get caught in moving parts of the L Workbed of power tool should only be used to machine _ support the workpiece and necessary b , Wear safety shoes with non - slip soles . accessories _ c Wear safety glasses . g Use recommended accessories only , and follow d . Wear face mask or dust mask when needed . manufacturer's instructions . e . Be alert , and think clearly . h , Keep all guards in place . f . Never operate power tools when tired , i Keep all parts in working order ; do not perform intoxicated , or when taking medications that makeshift repairs ( Use the Parts List provided cause drowsiness . with the owner's manual to order replacement parts . ) 2 . WORK AREA SHOULD BE READY FOR THE JOB : j . Make sure the machine is mounted correctly ; a , An uncluttered work area ensures that the oper - never attempt to stabilize a floor or benchtop tool ator has ample room for movement and place - by standing on it , or by holding it in position ment of the work _ Clean floors ensure good footing 4 , OPERATOR SHOULD KNOW HOW TO USE THE TOOL : b , Environment should be suitable for tool ; Power tools should not be used in damp locations , or a _ Use the right tool for the job . gaseous , explosive atmospheres . b . Avoid accidental start - up ; make sure that the c . Area should be properly lighted _ machine is in the OFF position before plugging it in . d Proper electrical outlet should be available for the tool . c Do not force a tool ; it will work most efficiently 1 . Three - prong plug should be plugged directly at the rate for which it was designed into a properly grounded three - prong d . Turn the machine OFF if it jams : A blade jams receptacle when it digs too deeply into the work . ( The motor 2 . If work area is not grounded , a qualified elec - force keeps it stuck in the work . ) trician should install the proper electrical e . Handle the work piece correctly . system . 1 . Secure the work with clamps , or a vise when - e _ Extension cords should have a grounding prong , ever possible ; leave hands free to operate the and the three wires of the extension cord should machine be the correct gauge . 2 Use push sticks or push blockswhen required ; f Keep visitors a safe distance away from work protect hands from possible injury . area _ f Do not overreach : Keep the proper footing and balance _ 3 TOOL SHOULD BE MAINTAINED : g . Keep hands away from moving parts and cutting a . Always unplug power tool prior to inspection surfaces or maintenance . h Know your power tool : learn its operation , applications and specific limitations .
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CONTENTS Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Unpacking and Checking Contents . . . . . . . . . . . . . . . . . . . 5 General Safety Instructions Tools Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 for Power Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Safety Instructions Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 for Belt & Disc Sander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Motor Specifications Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 and Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . 4 Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Replacement Parts Illustration . . . . . . . . . . . . . . . . . . . . . . . . 14 SAFETY BNSTRUCTnONS FOR l in . BELT & 8in . DiSC SANDER WARN | NG - " DO NOT ATTEMPT TO OPERATE 11 . KEEP SANDER MAINTAINED . Follow BELT & DISC SANDER UNTIL IT IS COMPLETELY maintenance instuctions ( page 10 ) ASSEMBLED ACCORDING TO THE INSTRUCTIONS . 12 . DISCONNECT POWER , Turn switch " off " and 1 KNOW GENERAL POWER TOOL SAFETY . Make diconnect the power whenever sander is not be - sure all precautions are understood and provided ing used for ( page 2 ) CAUTION : DO NOT ALLOW FAMILIARITY ( GAINED ) 2 SECURE ALL FASTENERS , Frequently check FROM FREQUENT USE OF YOUR BELT AND DISC that nuts and bolts are tight and have not vibrated SANDER TO BECOME COMMONPLACE ALWAYS loose REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY 3 FOLLOW OPERATION INSTRUCTIONS . Operate the belt and disc sander as described in this manual ( page 8 ) The operation of any power tool can result in foreign objects being thrown into the eyes . which can result 4 BE SURE MOTOR RUNS CLOCKWISE . Abrasive in severe eye damage . Always wear safety goggles belt must travel down complying with ANSI Z87 . 1 ( shown on package ) before commencing power tool operation Safety Goggles are 5 DISC SAND ON DOWN SIDE ( RIGHT SIDE ) . The available at Sears retail or catalog stores disc should pull work towards the table _ 6 SUPPORT WORKPIECE . Maintain control of workpiece at all times 7 . DO NOT FORCE WORK , Slowing or stalling the motor will overheat it 8 , DO NOT OVERHEAT WORK _ Move metal across the abrasive and cool it when it becomes hot 9 DO NOT WET GRIND OR POLISH . Never use a steady stream of water on the workpiece Only quench the workpiece in water to cool it , THINK SAFETY : Safety is a combination of operator 10 DO NOT GRIND OR POLISH MAGNESIUM . It common sense and alertness at all times when the Belt could catch on fire & Disc Sander is being used .
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MOTOR SPECIFICATOONS AND ELECTRICAL REQUIREMENTS MOTOR PROPERLY GROUNDED OUTLET The Belt and Disc Sander is assembled with motor and GROUNDING PRONG wiring installe & The 120 Volt AC capacitor start motor has the follow - 3 - PRONG PLUG ing specifications : Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 3 This unit is for use on less than 150V , it has a plug as Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 illustrated above . Amperes . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 If the outlet you are planning to use for this power tool Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 is of the two prong type , use an adapter as shown Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single below , RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1725 The green grounding lug extending from the adapter Rotation ( viewed from pulley end ) . . . . . . . . . . . . . clockwise must be connected to a permanent ground , such as Frame size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NEMA 56Z to a properly grounded outlet box . Use Sears Craftsman _ 912037C motor if a replace . Having a qualified electrician replace the two prong ment motor is needed outlet with a properly grounded three prong outlet is recommended GROUNDING LUG POWER SOURCE A . . . . . . _ ; f = : _ MAKE SURE THIS u _ r'rcn _ " _ ' _ l IS CONNECTED CAUTION : DO NOT CONNECT THE BELT AND D ) SC 3 - PRONGPLUG \ _ If _ IITOAKNOWN SANDER TO ITS POWER SOURCE UNTIL ALL ASSEMBLY STEPS HAVE BEEN COMPLETED / . " _ " _ ' - " _ " _ 2 - PRONGTACLE The motor is designed for operation on the voltage and _ " RECEP frequency specified on motor nameplate , NOTE : The adapter illustrated is for use only if you Normal loads will be handled safely on voltages not already have a properly grounded 2 - prong receptacle more than 10 % above or below the nameplate voltage . Adapter is not allowed in Canada by the Canadian Electrical Code . Running the unit on voltages which are not within the range may cause over - heating and motor burn - out EXTENSION CORDS The use of any extension cord will cause some drop Heavy loads require that voltage at motor terminals be in the voltage and loss of power not less than the voltage specified on narneplate , The wires of the extension cord must be sufficient in This machine must be grounded while in use to pro - size to carry the current and maintain adequate voltage . tect the operator from electric shock Use the table below to determine the minimum wire size This power tool is equipped with a 3 - conductor cord and ( A WG , ) extension cord . grounding type plug which has a grounding prong , Use only 3 wire extension cords which have 3 prong approved by Underwriters Laboratories and the grounding type plugs and 3 - pole ' receptacles which Canadian Standards Association , accept the tool plug Do not remove or alter the grounding prong in any If power cord is worn ; cut , or damaged in any way , have manner . it replaced immediately _ Extension cord Length Wire Size A . W . G . This plug requires a mating 3 - conductor grounded type outlet as shown . Up to 50 ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 50 - 100 ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Use a 110 - 120V properly grounded type outlet protect - NOTE : Using extension cords over 100 fL long is not ed by a 15 - amp . time delay fuse or circuit breaker recommended . WARNBNG : DO NOT PERMIT FINGERS TO WARNaNG : BE SURE THAT THE OUTLET IS TOUCH THE TERMINALS OF PLUGS WHEN IN - PROPERLY GROUNDED , HAVEIT CHECKED BY A STALLING OR REMOVING THE PLUG TO OR FROM QUALIFIED ELECTRICIAN °
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ELECTRICAL CONNECTIONS WARNING : MAKE SURE THE UNIT IS " OFF " AND DISCONNECTED FROM THE POWER SOURCE GREEN BEFORE INSPECTING ANY WIRING . _ . - . - - - - - POWER The motor and wiring are installed as shown in the wiring diagram ( See Figure 1 ) WHITE A label on the motor describes the possible wiring configurations The motor is assembled with an approved three con - ductor cord to be used on 115 volts as indicated ILACK If T5 and T6 are interchanged , the direction of rotation 1 GREEN GREEN will be reversed ( GROUND ) The power supply to the motor is controlled by a double pole safety rocker Remove the key to prevent unauthorized use _ The power lines are inserted directly into the switch . Both green ground lines must remain securely fasten - ed to the frame to properly protect against electric shock Figure 1 UNPACKING AND CHECKING CONTENTS ALUMINUM DISC GUARD SANDING BELT GUARDS o , sc DISC TABLE PULLEY V - BE LT _ l i / ' " _ : " _ ' _ ' - _ - I ! _ TABLE SUPPORT 114 _ . . . _ _ _ 4 _ " _ ) ABRASIVE t £ . _ . . . . . u ' - BELT LM SANDING DISC _ IVH / CH _ " " E H G TABLE GAUGE N Figure 2 Check for shipping damages If damage has occurred , J . Hex bolt , 1 / 4 " - 20 X 3 / 4 ; 4 each for attaching feet a claim should be filed with the carrier for fastest action . to base . K Flat washer , 1 / 4 " ; 6 each . The belt and disc sander is assembled to the base at L . Rubber Foot , 4 each . the factory . M Lockwasher , 1 / 4 " ; 4 each . Additional parts which need to be fastened to the unit should be located and accounted for ( see Figure 2 ) N . Nut , 1 / 4 " ; 4 each . Locate the parts bag and make sure the proper hard - O . Tension Handle ; 1 each _ ware is included . P . Knob ; 1 each . A Hex bolt , 5 / 16 " - 18 X 1 1 / 4 " ; 4 each for attaching Q . Screw , 3 / 16 " - 24 - 3 / 8 " ; 2 each the table mounting bracket to the base R . Flat washer , 3 / 16 " ; 2 each B . Socket head bolt , 5 / 16 " - 18 X 1 1 / 4 " ; 2 each for Adjusting tools are also located in the parts bag mounting disc table to bracket . See tools needed ( Page 6 ) C Flat washer , 5 / 16 " ; 12 each + Unpainted steel surfaces have been coated with a ship - D Lockwasher , 5 / 16 " ; 6 each . ping preservative . E Nut , 5 / 16 " - 18 , 6 each Remove the preservative with kerosene or penetrating F Socket head bolt 3 / 8 " - 16 X 3 / 4 " ; 1 each for oil . fastening belt table to the frame Use soap and water on rubber and plastic parts Clean - G Flat washer , 3 / 8 " ; 1 each . ing fluids tend to deteriorate them H Lockwasher , 3 / 8 " 1 each . Non41amable solvents are recommended I Thumb knob ; 2 each for fastening belt cover to CAUTION : DO NOT ATTEMPT ASSEMBLY iF PARTS frame ARE MISSING USE OWNERS MANUAL TO ORDER
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TOOLS NEEDED 10 - 12 - " SOCKETS & RATCHET HANDLE J J / 3.5 - 6 - 8mm COMBINATION # 2 PHILLIPS 10 - 12 - 14mm HEX WRENCHES SQUARE SCREWDRIVER WRENCHES ( SUPPLIED ) ASSEMBLY ( Refer to figure 6 ) INSTALL THE " V " BELT ( Key NOo 50 ) The frame ( Key No _ 77 ) and the motor are fastened to the base ( Key No 1 ) t The " V " Belt is located inside the belt guard ( Key The loose items which need to be attached have been No 46 ) described in unpacking and checking contents 2 Remove the screw ( Key No 48 ) and rear belt guard ( Key No 45 ) to remove the belt Fasten the additional parts in the manner described 3 Place the " V " belt around the pulleys below , the order is important , 4 . Belt guard will be installed after the disc table bracket is installed MOUNT THE BELT AND DISC SANDER TENSION THE " V " BELT 1 The base has a mounting flange on each side 1 The " V " belt is tensioned by moving the frame ( Key 2 Each flange has three mounting holes No 77 ) forward 3 The holes toward the front and the holes which are 2 Loosen the mounting nuts ( Key No 7 ) so the frame 101 / 2 " from them can be used to mount the belt and can be moved Remove wheel cover ( Key No 76 ) disc sander to a leg set if necessary 4 The Sears leg set can be set up to accomodate a 3 Move the frame by rotating the tension bolt ( Key No set of holes with 9 " X 101 / 2 ' ' spacing . 10 ) clock wise ; to tighten the belt 5 Mount the base to the leg set prior to assembly 4 The belt is properly tightened when light pressure ( mounting bolts not included ) , applied between the pulleys produces about 3 / 8 " deflection _ MOUNT THE FEET 5 Do not over tighten ; a belt which is too tight will wear fast and over work the motor 1 Four rubber feet ( Key No _ 2 ) and mounting hardware are supplied . 6 Make sure the pulleys are aligned ; poorly aligned 2 Use the feet if the sander is not fastened directly pulleys make the unit vibrate and reduce the belt life to a leg set 7 Once the belt is tensioned and aligned secure the 3 Use the mounting holes which are farthest appart position by tightening the mounting nuts 4 Push the bolts through the washer ( Key Nos . 5 & 30 ) , then through the base and the rubber foot POSITION DISC TABLE BRACKET 5 Fasten the feet with the lock washers and nuts ( Key The disc table bracket is attached with a combina - Nos 3 & 4 ) tion of bolt , two flat washers , Iockwasher and nut ( 4 each , Key Nos 18 , 9 , 6 , & 7 ) . 6 The additional hole in each flange carl be used to fasten the sander to a bench top after it is 2 Attach the bracket using the two holes closest to the assembled left edge of the base , the two mounting bolts closest to the motor will be installed after the disc table is INSTALL THE MOTOR PULLEY ( Key No . 26 ) adjusted 3 Insert the bolts through one flat washer , the bracket 1 . The set screw ( Key No . 27 ) is installed in the pulley and the base 2 Slide the motor pulley on to the motor shaft with set screw over the flat of the shaft . 4 Attach the washer , lockwasher , and nut from beneath 3 Align the pulleys , use a straight edge if necessary 5 Only thread the nut on with a few turns the bracket 4 Secure the pulley position with the set screw must be loose in order to position the belt guard
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FASTEN THE BELT GUARD 6 1 The rear belt guard ( Key No 45 ) and screw ( Key No Use a square to set the table at 90 ° to the disc and 48 ) should be unattached _ tighten the bolts 7 2 Hold the belt guard with the drive pulley end up and Reposition the mounting bracket so that the table position it with the motor shaft through the opening and disc are parallel and the gap between them is in the guard 1 / 16 " 3 Rotate the guard into place , bring it clown over the 8 . Reposition the disc on the motor shaft if the table belt guard supports ( Key No 47 ) cannot be moved in far enough to close the gap 9 Make sure the disc is centered relative to the table 4 Move disc table bracket so the guard can be posi - tioned on the supports , but leave the mounting bolts SECURE THE DISC TABLE . ( Key No 18 ) positioned 1 . Once the table is positioned , secure the bracket 5 Attach the belt guard with the washers and thumb knobs ( Key Nos 30 & 49 ) 2 Use an open - ended wrench to hold the head of the hex bolt ( Key No 18 ) . 6 Replace the rear belt guard and screw . 3 Use a socket and ratchet handle from under the INSTALL THE DISC sander to secure the bracket to the base 1 The set screw ( Key No 22 ) is installed in the disc . 4 . Install the two remaining bolts through the holes closest to the motor in the same manner . 2 Slide the disc on to the motor shaft with set screw over the flat FASTEN THE DISC GUARD 3 Position disc back onto motor shaft but , make sure 1 . The disc guard ( Key No . 23 ) attaches to the disc that the motor shaft will not interfere with the table bracket with two screws and Iockwashers ( Key abrasive disc Nos 24 & 25 ) 4 Tighten set screw to lock position 2 Position the disc guard so it is centered and the lip covers the outer edge of the disc FASTEN ABRASIVE DISC INSTALL THE BELT TABLE 1 . The abrasive disc ( Key No 19 ) has an adhesive backing 1 The belt table bracket ( Key No . 54 ) is attached to the belt table 2 Theadhesive is not reusable . Be certain to place it centered on the disc 2 _ The table and bracket are fastened to the frame with the socket head bolt , Iockwasher and flat washer 3 . Peel off the adhesive's covering and press the ( Key Nos . 52 , 53 , & 11 ) _ adhesive disc firmly against the aluminium disc 3 _ The belt table is angled and positioned 1 / 16 " away ALIGN THE DISC TABLE from the belt at the same time . 1 Finger4ighten the disc table bracket mounting bolt & 4 . if the table slot is not centered over the belt and Allow for adjustment platen , the belt table bracket needs to be 2 The table is attached to the bracket with a socket repesitioned . head bolt , two flat washers , a Iockwasher and a nut INSTALL THE TENSION HANDLE ( two each , Key Nos 17,9,6 & 7 ) . 1 Thread the knob ( Key No . 63 ) onto the end of the 3 Hold the table in position and insert bolts through handle farthest from the fiats _ washers , the table and the bracket 2 Screw handle into the spring cap ( Key No 66 ) 4 Fasten the table by threading the washers and nuts onto the bolts ; finger tighten . 3 Use flats of handle to secure the handle to the spring cap 5 When the table mounting bolts are finger tighten - ed , the table can be positioned at any angle from 45 ° to 90 ° to the disc 7
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OPERATDNG INSTRUCTIONS REPLACING ABRASIVE BELT SAFETY PRECAUTIONS WARNING : ALWAYS OBSERVE THE FOLLOW - Remove the wheel guard ( Ref No 76 ) by removing thumb knobs ( Key No 49 ) ING SAFETY PRECAUTIONS . Remove belt table ( Key No 59 ) by removing socket Whenever adjusting or replacing any parts on the head bolt ( Key No 52 ) sander turn switch " OFF " and remove plug from power source Release the tension on the belt by pulling the tension handle ( Key No 65 ) forward ( towards operator ) Recheck table locking nuts and bolts . They must be tightened securely Remove belt from the top wheel ( tracking wheel , Key No . 72 ) release the tension handle and remove belt Make sure all guards are properly attached All guards should be fastened securely Install abrasive belt in the reverse manner Make sure all moving parts are free and clear of any Place the abrasive belt squarely on the wheels The interference ; With power disconnected , test operation spring action will tension the belt . by hand for clearance and adjust if necessary . Make sure the belt is tracking correctly Adjust the Make sure abrasive belt always tracks properly ; Cor - tracking if necessary rect tracking gives optimum performance The abrasive belt has an arrow printed on the inside After turning switch " On " always allow the belt to come which indicates the direction of travel up to full speed before sanding or grinding The arrow should point down toward the belt table to Keep your hands clear of abrasive belt , disc and all ensure that the splice in the belt will not come apart moving parts When the belt is tracking properly it rides squarely on For optimum performance do not stall motor or reduce the center of each wheel belt speed ; Do not force the work into the abrasive Replace the wheel guard and belt table Never push a sharp corner of the workpiece rapidly against the belt or disc ; The abrasive may tear TRACKING ABRASIVE BELT Replace abrasives when they become loaded ( glazed ) Remove the wheel guard or frayed Test the tracking Plug in power cord Turn the switch When grinding metal : Move the workpiece across the " ON " and immediately " OFF ' abrasive , to prevent built up heat If the abrasive belt did not move to the right or left , it Never attempt wet cutting If the workpiece becomes is tracking properly too trot to handle , cool it in cold water . If the belt moved to the right or left , adjust the tracking Always wear eye protection or face shield To adjust the tracking wheel loosen the lock - nut ( Key No 4 ) , WEAR YOUR Use a 3mm setscrew wrench ( Key No 21 ) to turn the tracking adjusting screw ( Key No 63 ) If the abrasive belt moves to the right , tilt the top of the tracking wheel towards the frame by turning the ad - justing screw clockwise If the abrasive belt moves to the left , tilt the top of the tracking wheel away form the frame by turning the ad - TENSIONING ABRASIVE BELT justing screw counter - clockwise Tension is created by a spring loaded cam shaft Lock the position when the belt is tracking properly ; so the belt will remain centered on the wheels . The tracking wheel is mounted on the opposite side of the shaft Hold the position of the tracking adjustment screw with the 3mm setscrew wrench The spring return is transmitted to the tracking wheel Tighten Iocknut ( Key No 64 ) to lock the position and maintains the tension Replace wheel guard and secure with thumb knobs
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ADJUSTING BELT TABLE ANGLE To adjust the angle of the belt table , loosen the socket head bolt ( Key No 52 ) and adjust to the desired angle Use a combination square to set the belt table at 45 ° or 90 ° to the abrasive belt Adjust for 1 / 16 " clearance between the belt and the table When the belt table is at the desired angle , lock it into Figure 5 position by securely tightening the socket head bolt ABRASIVE BELT FINISHING REPLACING THE ABRASIVE DISC . The abrasiye belt can be used to sand wood , deburr Remove disc table ( Key Na15 ) metal , or polish plastic and glass Remove old abrasive disc by peeling it from the The belt is most efficient when used with the table aluminum disc Removing aluminum disc from motor The 1 " belt size is convenient for getting into corners shaft is not necessary . and concave curved edges Clean aluminum disc if necessary ADJUSTING BELT PLATEN Select the proper abrasive disc and apply to ah _ minum disc . Operating with the belt platen in place will allow the operator to sand or grind straight even lines The abrasive used can be changed to a different grit without replacing the abrasive disc . Belt edges should be even with platen edges , ( Key No 58 ) To adjust belt platen , loosen two each 1 / 4 - 20 X 5 / 8 " Additional aluminum discs are available ( see recom - hex head bolts ( Key No , 67 ) and adjust mended acessories ) use separate aluminum disc for each grit size use & Tighten bolts securely Interchange the aluminum disc to change grit size ( see POLISHING AND CONTOUR SANDING : assembly page 7 ) Remove platen completely , remove hex head bolts and Replace disc table washers ( Key Nos 57 , 3 & 30 ) ADJUSTING DISC TABLE ANGLE The belt has'ho rigid back and is able to follow the con - tour of curved parts The disc table is adjustable from 45 ° to 90 ° for bevel - ed work Move the workpiece against the belt The belt will follow the contour ( See Figure 4 ) To adjust the disc table , loosen the two socket head bolts and nuts ( Key Nos . 17 & 7 ) and adjust to the desired angle Use a combination square to set the disc table at 45 ° or 90 ° to the abrasive disc When disc table is at desired angle , lock it into posi - tion by securely tightening the socket head bolts . ABRASIVE DISC FINISHING Abrasive disc sanding is well suited for finishing small Figure 4 end surfaces and convex curved edges SHARPENING : Move the workpiece across the " down side " ( Right ) of the face of the abrasive disc Adjust belt table to the desired sharpening angle and The abrasive disc produces almost no abrasive action tighten securely at the center . Use the belt sander to notch the back of an auxiliary The abrasive disc moves fastest and removes more piece of wood material at the outer edge Using a " C " clamp , attach the auxiliary piece of wood If workpiece is fed without additional guidance , more to the table , it acts as a support while sharpening ( See material will be removed towards the outer edge of the Figure 5 ) disc . Top edge of the wood should be approximately 1 / 16 " Fnr _ r ' , " ura , " v i , _ e the miter nm _ ne frnm _ bra _ iv _ h _ , lt
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USING THE MITER GUAGE The miter gauge is used only on the disc table . Use the miter gauge for securing work and holding the pro * per angle , while disc sanding Adjust the angle by repositioningthe miter gauge scale RECOMMENDED ACCESSORIES ( Key No 29 ) and locking it into place with thumbscrew and flatwasher ( Key Nos 31 & 30 ) . ABRASIVE BELTS 1 " x 42 " Check the accuracy of the miterguage scale , FINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _ 26056 MEDIUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 26055 Use a combination square to adjust the miter gauge COARSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 26054 square to the face of the disc . ABRASIVE DISCS 8 " , . . . . . . . . . . . . . . . . . . . 922745 Indicator ( Key No 32 ) should be at zero , Loosen screw ALUMINUM DISC 8 . . . . . . . . . . . . . . . . . . . . . . . . 925135 ( Key No24 ) and reposition indicator if necessary STEEL STAND . . . . . . . . . . . . . . . . . . . . . 922244 POWER TOOL KNOW HOW " HANDBOOKS " DUST COLLECTION : TABLE SAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _ 2918 The wheel cover has a I 1 / 4 " diametel : exaust port in it RADIAL SAW . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2917 The exhaust port will accept a standard 1 1 / 4 " Dust The above recommended accessories are current collection hose . and were available at the time this manual was Use the exhaust port to connect the belt and disc printed sander to a shop vac or dust collector , MAINTENANCE LUBRICATION WARNING : MAKE CERTAIN THAT THE UNITIS DISCONNECTED FROM THE POWER SOURCE The shielded ball bearings in this sander are per - BEFORE ATTEMPTING TO SERVICE OR REMOVE manently lubricated at the factory , they require no fur - ANY COMPONENT . ther lubrication . CLEANING A small amount of machine oil can be applied to the cam shaft ( Key No 62 ) within the tracking bracket ° Keep machine and workshop clean . Do not allow sawdust to accumulate on the belt and disc sander _ When operation seems stiff , a coat of automobile - type wax applied to the belt table and disc table will make Keep the wheels clean , Dirt on wheels will cause poor it easier to feed the work while finishing . tracking and belt slippage . Do not apply wax to the belt platen , the belt could pick Operate sander / grinder with dust collector to keep dust up the wax and deposit it on the wheels , causing the from accumulating belt to slip . IMPORTANT : AFTER SANDING WOOD OR NON - KEEP SANDER IN REPAIR * . " METALLIC MATERIAL , ALWAYS CLEAN DUST COL - LECTOR AND WHEEL GUARD OF SAWDUST BEFORE GRINDING METAL THE SPARKS COULD If power cord is worn , cut , or damaged in any way , have IGNITE THE DEBRIS AND CAUSE A FIRE it replaced immediately , Replace V - belt and worn abrasives when needed . Be certain motor is kept clean and is frequently vacuumed or blown free of any dirL Replace any damaged or missing parts , use the parts list to order parts , Unpainted surfaces should be cleaned with penetrating oil . Use soap and water to clean painted parts , rubber parts and plastic guards .
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TROUBLE SHOOTING WARNING : FOR SAFETY , TURN SWITCH " OFF " Any attempt to repair the motor may create a hazard AND ALWAYS REMOVE PLUG FROM POWER unless repair isdone by qualified service technician SOURCE OUTLET BEFORE TROUBLE SHOOTING . Repair service is available at your nearest Sears Store , Trouble Probable Cause Remedy , , , , , , , , Motor will not start 1 Low voltage 1 Check power line for proper voltage , 2 Open circuit in motor 2 Inspect all lead terminations on motor for or loose connectionSr loose or open connection m Motor will not start , 1 Short circuit in line , 1 Inspect line cord or plug for damaged fuses or circuit insulation and shorted wires . cord or plug breakers " blow " 2 Short circuit in motor 2 . Inspect all lead terminations on motor for or loose connections loose or shorted termials or worn insulation on wires 3 Incorrect fuses or circuit 3 . Install correct fuses or circuit breakers breakers in powerline 1 Power line overloaded Motor fails to develop 1 . Reduce the load on the power line . with lights , appliances and full power ( power output of motor decreases other motors rapidly with decrease 2 Undersize wires or in voltage at motor 2 Increase wire sizes , or reduce length of wiring terminals ) circuits too long 3 General overloading of 3 Request a voltage check from the power company power company's facilities 1 Reduce load on motor Motor overheats 1 . Motor overloaded 2 Air circulation through 2 Clean out motor to provide normal air the motor restricted . circulation through motor 1 Short ' circuit in motor or Motors stalls ( resulting 1 Inspect terminals in motor for loose or shorted loose connections terminals or worn insulation on lead wires in blown fuses or tripped circuit breakers ) 2 Correct the tow line voltage conditions 2 Low voltage 3 Incorrect fuses or circuit 3 Install correct fuses or circuit breakers breakers in power line 4 Motor overloaded 4 Reduce load on motor 1 Motor overloaded Frequent opening of I1 Reduce motor load fuses or circuit breakers 2 Incorrect fuses or circuit 2 , Install correct fuses or circuit breakers breakers , , i Machine slows 1 . " V " - Belt to loose 1 . Adjust belt tension by pushing motor toward back until all slack is removed from belt down while operating 2 Applying too much 2 Ease up on pressure pressure to workpiece Abrasive belt runs 1 . Not tracking properly . 1 See operations section " Tracking Belt " off top wheel
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REPLACEMENT PARTS LIST KEY QTY . DESCRIPTION PART NO . NO _ 1 Base 1381,00 1 4 Rubber Foot 133600 2 13 * Lockwasher , 1 / 4 " 3 STD55t125 5 STD541025 * Nut , 1 / 4 " - 20 4 4 * Hex bolt , 1 / 4 " - 20 x 3 / 4 " STD522507 5 16 * Lockwasher , 5 / 16 x 9 / 16 " 6 STD551131 14 7 STD541031 * Hex nut , 5116 " - 18 1 8 1405,00 Tension plate 22 * Flatwasher , 5 / 16 x 3 / 4 " 9 STD551031 1 Tension bolt , 3 / 8 - 16 x 3 " 10 STD523730 3 * Flatwasher , 3 / 8 " x 1 " 11 STD551037 1 STD541431 * Locking nut , 3 / 8 " - 16 12 4 STD533107 13 Carriage bolt , 5 / 16 - 18 x 3 / 4 " 1 Motor _ 12037C 14 1 Disc table 15 1406.00 1 Disc table bracket 16 140700 2 Socket head bolt , 5 / 16 " - 18 x 1 1 / 4 " 17 1382 00 4 Hex head bolt , 5 / 16 " - 18 x 1 1 / 4 " 18 STD523112 1 _ 22745 19 a Abrasive disc ( adhesive backing ) medium 1 _ 25135 20 a Aluminum disc ( 8 " ) 1 1658.00 * Hex wrench , 3rnm 21 2 22 STD502502 * Setscrew , 1 / 4 " - 20 x 1 / 4 " 1 23 1383.00 Disc guard 5 24 STD511002 * Phillips head screw . 3 / 16 " - 24 x 1 / 4 " 5 25 STD551110 Lockwasher , 3 / 16 " x 5 / 16 " 1 26 141100 Motor pulley 3 STD502503 * Setscrew , 1 / 4 " - 20 x 3 / 8 " 27 1 0905.00 28 Miter gauge slide bar 1 29 0904.00 Miter gauge scale 13 30 STD551025 * Flatwasher , 1 / 4 x 314 " 1 Thumbscrew knob 31 090200 1 Indicator 32 090100 1 144600 33 Miter gauge assembly ( Includes Key Nos _ 28 - 32 ) 1 141200 34 Line cord , ( power to switch ) SJT , 3C / 14AWG 4 1413.00 Strain relief 35 1 36 1414.00 Line cord , ( switch to motor ) SJT . 3C / 14AWG 2 37 141500 Rubber grommet 1 Switch box 38 141600 1 39 1384.00 Safety switch ( 2 - pole locking rocker ) 1 4O 1385.00 Locking rocker key 2 41 147400 Ground star washer ' 2 42 1475 O0 Ground cup washer 2 43 147 & 00 Ground flatwasher 2 44 147700 Phillips head , ground screw , 3 / 16 " - 24 x 3 / 8 " 1 45 1386.00 Rear belt guard _ _ - - [ ] See recommended accessories ( page 10 ) * Standard hardware item available locally
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REPLACEMENT PARTS LIST ( Continued ) KEY PART NO . DESCRIPTION QTYo NO , 46 1387 00 Belt guard 1 47 141900 Belt guard support 2 48 138800 * Thread forming scew 1 49 143700 Thumb knob 4 5O STD304380 * V - belt ( A38 ) 1 51 1420 00 Drive pulley 1 52 1389 00 * Socket head bolt . 3 / 8 " - 16 x 3 / 4 " 1 53 STD551137 * Lockwasher , 3 / 8 " x 11 / 16 " 1 54 1421,00 Belt table bracket 1 55 1390.00 * Socket head bolt , 5 / 16 - 18 x 3 / 4 " 2 56 1846 00 * Hex wrench . 8mm 1 57 1391.00 * Socket head bolt 1 / 4 " - 20 x 5 / 8 " 5 58 142300 Belt platen 1 " 1 59 1392 . , 00 Belt table 1 60 1393.00 * Socket head bolt , 1 / 4 " - 20 x 1 / 2 " 4 61 1424.00 Spring plate 2 62 1431 00 Tracking wheel cam shaft 1 63 1394.00 Knob 1 64 1395.00 * Setscrew , 1 / 4 " - 20 x 3 / 4 " 1 65 1425.00 Tension handle 1 66 1426 00 Spring cap 1 67 1427.00 Tension spring 1 68 1428.00 Retaining ring 2 69 1429,00 Tracking bracket 1 7O 1447.00 Tracking / Tension Assembly ( includes Key Nos . 62 - 70 ) 1 71 1448.00 Wheel Assembly ( includes Key Nos 73 & 74 ) 1 72 1396 00 Idler Wheel 2 73 139700 * Retaining ring 2 74 STD315205 2 * Bearing , ( 6200 ) 75 1434.00 * Retaining ring ( E type ) 2 76 1398.00 Wheel guard 1 77 143500 Frame 1 78 143600 Wheel guard support 2 79 143800 Idler wheel shaft 1 8O 1439.00 Drive wheel 1 81 1440 00 1 Bearing housing 82 144100 * Retaining ring ( internal 23mm ) 2 83 STD315225 * Bearing ( 6202 ) 2 84 144200 Drive shaft 1 85 1449.00 Bearing housing assembly ( includes Key Nos . 81 - 83 ) 1 86 926055 Abraskie belt ( cloth ) , medium 1 87 112600 Hex wrench , 4mm 1 88 1127,00 Hex wrench , 5mm 1 1380 00 Owners Manual 1 Always order by Part No ; NOT by Key No
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7O / 69 4 3 64 62 21 35 38 45 39 4O 19 2O 49 5O 3O Figure 6
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71 76 77 74 73 3O 49 3o ! 79 72 3O 57 47 86 80 _ 87 35 9 56 . 88 35 \ , . 59 \ 54 9 52 34 9 I0 8
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1 Now that you have purchased your Belt and Disc Sander should a need exist for repair parts or service , simply contact any Sears Service Center and most Sears , Roebuck and Co , stores Be sure to provide all pertinent facts when you call or visit , MODEL NO . 351.22632 The model number of your 1 - inch belt and 8 - inch disc sander will be found on the side of the base All parts listed may be ordered from any Sears Service Center and most Sears stores _ If the parts you need are not stocked locally , your order will be electronically transmitted to a Sears TO ORDER Repair Parts Distribution Center for handling , REPAIR PARTS WHEN ORDERING REPAIR PARTS , ALWAYS GIVE THE FOLLOWING INFORMATION : PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF ITEM 351.22632 1 - in Belt and 8 - in Disc Sander Sold by SEARS , ROEBUCK AND CO . , Chicago , IL 60684 U , _ S ; A .
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