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Operators Manual ICRAFTSMRN + I 6.5 Horsepower 2500 PSI 2.5 GPM HIGH PRESSURE WASHER CLEANING SYSTEM Model No . 580.768040 HOURS : Mon . - Fri . 8 a . m . to 5 p . m . ( CT ) • Safety CAUTION : Before using this product , read this • Assembly manual and follow all its Safety Rules • Operation and Operating Instructions . • Maintenance • Parts Sears , Roebuck and Co . , Hoffman Estates , IL 60179 Visit our Craftsman website : www . sears . condcmftsman Part No . 133610 Draft 2 ( 4 / 5 / 99 ) Printed in _ e U . S . A .
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Warranty . _ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 . Safe ty - Jp _ tmetier s - = - . : - ; . . . . . . . . . . . . . . . . . . . . 2 - 3 TroubleShooting . . . . . . . . . . . . . . . . . . . . . . . . . 15 A _ embl _ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Replacements parts . . . . . . . . . . . . . . . . . . . . 17 - 25 Ooeration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9 Emissions Warranty . . . . . . . . . . . . . . . . . . . . 26 - - 27 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 13 How to order parts and request sennce . . . . . . . . . . . . . . . . . . . . Back page LIMITED ONE YEAR WARRANTY ON CRAFTSMAN CLEANING SYSTEM For one year from the date of purchase , when this Craftsman Cleaning System is maintained and operated according to the instructions in the owner's manual , Sears will repair , free of charge , any defect in material and - workmanship . If this washer is used for commercial purposes , this warranty applies'for only 90 days from the date of purchase . If this Cleaning System is used for rental purposes , this warranty applies for only 30 days after date of purchase . This warranty does not cover : • Expendable items such as spark plugs or air filters , which become worn during normal use . • Repairs necessary because of operator abuse or negligence , including damage resulting from no water being supplied to pump or failure to rnainta _ th _ equipment according - to the instructions contained in the owner's manual . WARRANTY SERVICE iS AVAILABLE BY RETURNING THE HIGH CLEANING SYSTEM TO THE NEAREST SEARS service center or dealer IN THE UNITED STATES . This warranty gives you specIfic legal dghts and you may also have other dghts , which vary from state to state . Sears , Roebuck and Co . , Dept . 817WA , Hoffman Estates , IL 60179 • Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE . Do not permit smoking , open flames , sparks or heat in the vicinity while handling gasoline . Avoid spilUnggasoline on a hot engine . Allow unit tofcoot for 2 minutes before refueling . Comply with all laws regulating storage and handling of gasoline . • Locate this cleaning system in areas away from _ CAUTION ! Before using this product , read - this manual and follow all Safety Rules and combustible materials , combustible fumes or dust . Operating Instructions . • The high pressure equipment is designed to be used with Sears authodzed parts only . If you use this equipment with parts that do not comply with , _ DANGER ] When transporting , setting up , adjusting or making repairs to your cleaning minimum specifications , the user assumes all dsks system , always disconnect the spark plug wire and liabilities . and place it where it cannot contact the spark • Some chemicals or detergents may be harmful If plug to prevent accidental starting . inhaled or ingested , causing severe nausea , Engine exhaust gases contain DEADLY carbon fainting or poisoning . The harmful elements may cause property damage or severe injury . monoxide gas . This dangerous gas , If breathed in sufficient concentrations , can cause • Do not allow CHILDREN to operate the cleaning unconsciousness or even death . Operate this system at any time . equipment only in the open air where adequate ventilation is available . 2
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Never use a spray gun which does not have a • Operate engine only . at govemed speed . Running trigger lock or tdgger guard in place and in the engine at excess = ve speeds increases the working order . hazard of personal injury . Do not tamper with parts which may increase or decrease the governed Use a respirator or mask whenever there is a speed . chanci _ that vapors may be inhaled . Read all instructions with the mask so you are certain the • Do not wear loose clothing , jewelry or anything mask will provide the necessary protection against that may be caught in the starter or other rotating inhaling harmful vapors . parts . High pressure spray may damage fragile items • Before starting the cleaning system in cold including glass . Do not point spray gun at glass weather , check all parts of the equipment and be when in the jet spray mode : sure ice has not formed there . Keep the hose connected to machine or the spray • Units with broken or missing parts , or without gun while the system is pressurized . protective housing or covers should NEVER be DiSconnecting the hose while the unit is operated . pressurized is dangerous . • The muffler and dual element air cleaner must be Hold the spray gun firmly in your hand before you installed and in good condition before operating start the unit . Failure to do so could result in an the cleaning system . These components act as injury from a whipping spray gun . Do not leave the spark arrestors if the engine backfires . spray gun unattended while the machine is • Check the fuel system for leaks or signs of running . deterioration such as chafed or spongy hose , The cleaning area should have adequate slopes loose or missing clamps or damaged tank or " cap . and drainage to reduce the possibility of a fall due Correct all defects before operating the cleaning to slippery surfaces . . system . Keep water spray away from electric widng or fatal • Do not spray flammable liquids . electdc shock may result . • Never allow any part of the body to come in Do not secure tdgger gun in the pull - back ( open ) contact with the fluid stream . DO NOT come in position . contact with a fluid stream created 6y a leak in the high pressure hose . Do not by - pass any safety device on this machine . • High pressure streams of fluid this equipment The muffler and engine heat up dudng operation produces can pierce skin and its underlying and remain hot immediately after shutting it down . tissues , leading to serious injury and possible Avoid contact with a hot muffler or engine or you amputation . could be severely burned . • Never aim the gun at people , animals or plants . Operate and store this unit on a stable surface . • High pressure spray can cause paint chips or Always store cleaning system with the other particles to become airbome and fly at high Dial - a - . Cleaner TM knob in the OFF position . speeds . High pressure hose can develop leaks from wear , • Always wear eye protection when you use this kinking , abuse , etc . Water spraying from a leak is equipment or when you are in the vicinitywhere capable of injecting matedal into skin . Inspectses the equipment is in use . hose each time before using it . Check all ho for cuts , leaks , abrasions or bulging of cover , or • Operate the pressure at no more than the PSI fluid damage or movement of couplings . If any of these pressure rat _ l for , your cleaning system . conditions exist , replace hose immediately . Never • Never move the machine by pulling on the high repair high pressure hose . Replace it with another pressure hose . Use the handle provided on the hose that meets minimum pressure rating of your top of the unit . cleaning system . • Always be certain the spray gun , nozzles and accessories are correctly attached . I A LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS . IT L A MEANS " ATTENTION ! t ! BECOME ALERT ! ! ! YOUR SAFETY IS INVOLVED . " 3
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CARTON CONTENTS • Roll the cleaning system out the open end of the carton ; The following parts are shipped loose with your • Check carton for additional loose pads . cleaning system : • Main Unit - - Cleaning system with wheels , HOW TO SET UP YOUR CLEANING chemical tanks , guide handle . SYSTEM • High Pressure Hose ( already connected to pump ) • Parts Box ( which includes items listed below ) For the most part , your Craftsman High Pressure • Spray Gun Cleaning System has been assembled at the factory . • Wand Extension with Hi / Lo Adjustable Nozzle You must , however , assemble the spray gun and attach it to th _ high pressure hose . • Engine Oil • Three - pack of chemical concentrates • Cut the tie wraps on the high pressure hose and • Manual Bag ( which includes the items listed connect high pressure hose to gun . Tighten by hand . below ) • Owner's Manual • Nozzle Cleaner Kit • = O • - Ring Kit • Tank Labels Become familiar with each piece before assembling the cleaning system . Check all contents against the illustration on Page 5 . If any parts are missing or damaged , call the Pres . ' . sureW . asheFHalpli _ at 1 - 800 - 222 - 3136 . TO REMOVE CLEANING SYSTEM FROM CARTON • Remove loose parts and parts box included with your cleaning system . • Slice two comers at guide handle end of carton • Attach nozzle extension to spray gun . from top to bottom so the panel can be folded down flat . • Raise guide handle , secure in place . < % • Place assembled spray gun on holder . Lift the handle to upright position and elide the locking caps into place
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KNOWYOUR HIGH CLEANING SYSTEM Read this owner's manual and safety rules before operating you1 " cleaning system . Compare the illustrations with your cleaning system to familiarize yourself with the locations of various controls and adjustments . Spray Gun Detergent and Chemical Reservoir Tanks with Filter and Baffle Adjustable Nozzle High Pressure Hose Air Filter Dial - A - Cleaner TM Selector Knob Oil Fill Cap Pressure Pump CommandTM Oil Fill Cap - Fill engine with oil here . See page 8 for Adjustable Nozzle - Adjust for high or low pressure ; oil'recommendations , narrow or fan spray . Pressure Command TM - Sets engine speed to Air Filter - Dry type filter element limits the amount of control output water pressure . dirt and dust that gets in the engine . Pump - Develops high pressure water . Detergent and Chemical Reservoir Tanks with Filter and Baffle - Used to provide detergent or other Spray Gun - Controls the application of water onto chemicals to the low pressure water stream . cleaning surface with trigger device . Includes safety latch . Dial - A - Cleaner TM Selector Knob - Selects any one of three chemicals or selects the clean water system Water Inlet - Connection for garden hose . rinse . High Pressure Hose - Connect one end to the spray gun . The other should already be connected to the high pressure outlet . 5
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HOW TO USE YOUR CLEANING For most effective cleaning , keep spray nozzle between 8 to 24 inches away from cleaning SYSTEM surface . Read these instructions and leam how to use your Damage to the surface may occur if you get spray cleaning system before you attempt to start your nozzle too close to it . cleaning system . If you have any problems operating your cleaning system , please call the pressure washer Cleaning With The Adjustable Nozzle and helpline at 1 - 800222 - 3136 . Applying Chemical IMPORTANT : Use soaps designed specifically for How To Use the Adjustable Nozzle pressure washer cleaning systems . Household detergents could damage the pump . , _ WARNING ! Never adjust spray pattern zwhenzle spraying . Never put hands in front of the no , i _ WARNING ! You must attach all hoses before when adjusting the spray . you start the engine . Starting the engine without • Push the nozzle forward for low pressure . Pull the all the hoses connected and without the water nozzle backward until it = snaps " into place to turned ON will damage the pump . achieve high pressure . Up to three ( 3 ) different solutions can be carried on the cleaning system at one time . To apply detergent follow these steps : Dilution is necessary when using the supplied chemical packets . Simply snip one comer of the plastic pouch , pour the chemical into the tank , then fill the tank with clean water . Label tanks with the provided tank labels . Pour chemical into one of the tanks labeled A , B , C Pull nozzle Push nozzle forward backward for high for low pressure . pressure . • Twisting the nozzle adjusts the spray pattern from a narrow to a = fan " pattem . If using another chemical designed for use with pressure washers , prepare the chemical solution as required by the chemical manufacturer . Fill chemical reservoir ( s ) with the prepared solution as needed . • Rotate the Dial - A - Cleaner TM selector knob to the letter corresponding to the desired reservoir . • Push the adjustable nozzle forward to low pressure mode . Detergent cannot be applied with nozzle in high pressure position . • Review the use of the adjustable nozzle . Twist nozzle Twist nozzle clockwise for counterclockwise for narrow spray . = fan " pattem . 6
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Connect garden hose to water inlet ( see TO After you have applied detergent , scour the surface START CLEANING SYSTEM on page 8 ) , check with the high pressure water stream and then rinse it that high pressure hose is connected to spray gun clean , as follows : and pump ( see ASSEMBLY on page 4 ) , and start Pull adjustable nozzle backward until it snaps to get engine , high pressure mode . Chemical will not flow when in the high pressure mode . Hose Here " ' AII J \ I desiredPArdejsussUt rperweastseurre . C ° mmacnodnTtarol to obtain action . Start at top of area to be rinsed , working down with same action as for cleaning . Connect Garden CAUTION ! Test a small area of the surface to be cleaned . Make sure there is no ddamagensing _ _ i ] Expand the spray pattam f ° r a m ° re gentle caused by the high pressure spray . RINSE sYSTEM AFTER EVERY USE It is imperative that the chemical selector system be A CSyAsUteTmIO , Nm ! akeBesfuorree ysotaurthinagveyorueradClaenadninfogllowed rinsed after'each use to prevent clogging or leaks : the instructions in the sections " Before Starting • Fill the System Rinse reservoir with clean water . the Cleaning System " on page 8 and = To Start • Before disconnecting the water supply , start your the Cleaning System " on page 8 . cleaning system . CAUTION ! Before starting your Cleaning A WusAeRtNheINcGle ! aniBnge esxytsrteemmelfyromcaraeflualddifeyro , u must , & System , make sure you have read and followed scaffolding or any other relatively unstable the instructions in the sections = Before Starting location . When you press the trigger , the recoil the Cleaning System " on page 8 and = To Start from the initial spray could rome you to fall , or if the Cleaning System " on page 8 . you are too close to the cleaning surface , high Push adjustable nozzle forward to get low pressure pressure could force you off a climbing mode . apparatus . Rotate the Dial - A - Cleaner TM selector knob to the • Start at lower portion of area to be washed and letter corresponding to the System Rinse tank . As work upward , using long , even overlapping strokes . clean rinse water is drawn through the system , • Allow detergent to ' soak in ' ( between 3 - 5 minutes ) continue the flow until no detergent foam is before washing and rinsing . Reapply as needed to observed . prevent surface from drying . Rotate the Dial - A - Cleaner TM selector knob to the OFF position . Wash and Rinse Surface This Craftsman Cleaning System permits regulation of output water pressure by varying the engine speed . The Pressure Command TM found on the front panel may be set , as follows . ' . Pressure Low to High Duty Ught Medium Heavy Application Auto Concrete Paint removal Boat Driveway Degreasing Furniture Deck 7
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BEFORE STARTING THE CLEANING WARNING ! Do not oven'illthe fuel tank . SYSTEM Always leave room for expansion . To operatethe engineyouwillneedto dothe following : , _ C'AUTION ! Experience indicates that oalcoholl blended fuels ( callegdasohol or using ethan Add Engine Oil or methanol ) can attract moisture which leads to Only use high quality detergent oil rated with API separation and formation of acids during service classification SF , SG or SH . Select the oil's storage . Acidic gas can damage the fuel system SAE viscosity grade according to your expected of an engine while in storage . operating temperature : colder _ 40 ° F _ warmer To add fuel to engine : < I • Clean area around fuel cap , remove cap . 5W30 SAE 30 • Aad regular unleaded gasoline , slowly , to the fuel tank . Although multi - viscosity oils ( 5W30 , 10W30 , etc . ) improve starting in cold weather , these multi - viscosity Important : Never mix oil with gasoline . . oils will result in increased oil consumption when used • Install fuel cap and wipe up any spilled gasoline . above 40 ° F . Check your engine oil level more frequently to avoid possible damage from running low TO STARTTHE CLEANING SYSTEM on oil . The best way to start your cleaning system engine for • Place cleaning system on a level surface the first time is to follow these instructions step - by - • Clean area around oil fill and remove oil fill cap . step . This starting information also applies whenever you start the engine after you have let the cleaning system sit idle for at least a day . • Place the cleaning system in an area close enoughof to an outside water source that can flow at a rate at least 3.0 gallons per minute . Connect a garden hose to the water spout . • Check that the high pressure hose is tightly connected to the spray gun and to the pump . See ASSEMBLY section on page 4 . • Check inlet screen on the water inlet . If the screen • Pour oil from enclosed bottle into the oil fill opening is dirty , clean before attaching a garden hose . If the until oil reaches the point of overflowing . Do not screen is damaged , do not connect to the garden overfill . hose . Replace with screen provided in maintenance kit or call 1 - . 800 - 366 - PART to order a replacement inlet screen . • Attach the the garden hose to the water inlet . / • Turn on the water . , _ CAUTIONt Do not run pump without the water supply connected and tumed on . You must follow this caution or the pump will be damaged . • Installoil fillcap , handtighten securely . • Remove the adjustable nozzle extension from the , spray gun . Add Gasoline • Pull the trigger on the spray gun and hold until a • Use regular unleaded gasolinewiththe cleaning steady stream of water flows from the gun . system engine . Fuel tank capacity is 3 U . S . quarts . fill fuel tank when engine is running or hot . eDor , _ DANGER ! Never fill fuel tank indoors . Nev not smoke when filling fuel tank . , _ wDiAthNGspEaRr ! k plDuog ancocteosspehraotlee ocor vreerfureelmeonvgeinde . Allow engine to cool 2 minutes before refueling . 8
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Engage the safety latch on the spray gun . Note : The Pressure Command TM may be placed in any position dudng starting or operation . Attach adjustable nozzle extension onto spray gun . Move choke lever to " CHOKE " position . control from one position to the next until it is in the " Run'position . Disengage the spray gun safety latch . i hen the engine starts , gradually move the choke OW TO STOP YOUR CLEANING SYSTEM \ Move the engine control switch to the " OFF " position . Note : If restarting a warm engine after e short shutdown , move choke lever to " RUN . " • Move engine control to = ON . " \ • Tum fuel shut - off valve to " OFF " position . • Simply shutting off the engine will not release • Turn fuel shut - off valve to " ON " position . pressure in the system . Squeeze tdgger on the spray gun to relieve pressure in the hose . Note : A small amount of water will squirt out when you release the pressure . • Rotate the Dial - A - Cleaner TM selector knob to the " OFF " position to prevent chemical leakage . SIPHONING DO NOT siphon standing water for your water supply . Contaminated , brackish or dirty water can damage the OFF pump . Connect only to household water supply . TIPS • Grasp starter handle and pull slowly until you feel Never use the garden hose inlet to siphon some resistance . T _ en pull cord rapidly to detergent or wax . overcome compression , prevent kickback and start If you hold the spray nozzle too far away from the the engine . Let rope retum to starter slowly . object being cleaned , washing will not be as Note : If after 3 pulls the engine fails to start , effective . disengage the spray gun safety latch , squeeze the Always store the cleaning system with the Dial - A - tdgger to relive water pressure , re - engage the spray Cleaner TM selector knob to the = OFF " position . gun safety latch , move the choke control to the " Run " position and pull the recoil starter handle rapidly ( three pulls maximum ) . 9
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Maintenance Schedule Follow the houdy or calendar intervals , whichever occurs first . More frequent service is required when operating in adverse conditions noted below . II 100 Hours orn Maintenance Operation eefot _ eseEaCh Hours or i 50 Hours oron Every Seaso r Season I Every Seas / Check / Clean water inlet screen I X * Check highpressure hose X Checl < spray gun and X assembly for leaks Purge pump of air end contaminants X Check oil level X Service air cleaner pre - cleaner Change oi1 - 1 : Service air cleaner cartridge Replace sparkplugs X Changeoilafterfirst8 hoursof operationthenafterevery50 hoursoreveryseason . Cleanif dirty . Replaceiftom orperforated . " Changeoilevery25 hourswhenoperaUngunderh _ . avyloador in hightemperatures . " " CleanmoreoftenunderdirtyordustyconditionsR . eplaceCleanerpartsifvewydirty . PRODUCT SPECIFICATIONS In the State of California a spark arrestor is required by law ( Section 4442 of the Califomia Public Resources Code ) . Other states may have similar laws . Cleaning System Specifications Federal laws apply on federal lands . PRESSURE 2500 psi Note : If you equip the engine of your cleaning system FLOW RATE 2.5 GPM with a spark arrestor muffler , the spark arrestor must be maintained in effective working order by the CHEMICAL MIX Use as directed owner / operator , t WATER SUPPLY GENERAL RECOMMENDATIONS TEMPERATURE Not to Exceed 140 ° F The warranty of the cleaning system does not cover items that have been subjected to operator abuse or Engine Specifications negligence . To receive full value from the warranty , operator must maintain cleaning system as instructed ENGINE MODEL Briqqs and Stratton in'this manual . RATED HORSEPOWER 6.5 Some adjustments will need to be made periodically to prepedy maintain your cleaning system . SPARK PLUG : Type : P / N 491055 All adjustments in the Service and Adjustments Set Gap to : 0.030 inch ( 0.76ram ) section of this manual should be made at least once GASOLINE CAPACITY 3 U . S . quarts each season . OIL SAE 30 weiqht Once a year you should clean or replace the spark plug and replace the air filter and check the gun SOLID STATE 0.0125 inch and wand assembly for wear . A clean spark plug IGNITION AIR GAP and new air filter assure proper fuel - air mixture and help your engine run better and last longer . 10
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. Place the in - line filter screen into the threaded end BEFORE EACH USE of the lance . Direction does not matter . Push the • Check water inlet Screen for damage . screen in with the eraser end of a pencil until it • Check high pressure hose for leaks . rests flat at the bottom of the opening . Take care to not bend the screen . • Check chemical tanks and filters for damage . 4 . Place the o - ring into the recess . Push the o - ring • Check gun and wand assembly for leaks . snugly against the in - line filter screen . • Purge pump of air and contaminants . 5 . Assemble the lance to the spray gun , as described • Check engine oil level . earlier in this manual . CLEANING SYSTEM MAINTENANCE Purge Pump of Air and Contaminants Check and Clean Inlet Screen To remove the air from the pump , follow these Examine garden hose inlet screen . Clean if it is steps : . clogged or replace if it is tom . • Set up the cleaning system as described in the ASSEMBLY section and connect the water supply . Check High Pressure Hose • Remove the wand extension from the gun . High pressure hose can develop leaks from wear , • Pull the t . riggeron the gun and hold until a steady kinking , or abuse . Inspect hose each time before using stream of water appears . it . Check for cuts , leaks , abrasions , bulging of cover , or damage or movement of couplings . If any of these To remove the contaminants from the pump , conditions exist , replace hose immediately . follow these steps : • Set up the cleaning system as described in the ASSEMBLY section , and connect the water supply . , _ DRAepNlGacEeR ! wiNthevheorseretphaaitrmaehetigshthperemsisnuimreuhmose . pressure rating of your cleaning system • Remove the nozzle attachment from the gun . • Start the engine according to instructions in Check Chemical Reservoirs OPERATION section . Tank covers should snap cleanly onto tank . Ensure Pull the trigger on the gun and hold . chemical labels correctly identify tank contents . When the water supply is steady and constant , Ensure that the System Rinse tank is filled with clean engage the safety latch and refasten the nozzle water . Ensure that Dial - A - Cleaner TM selector knob attachment . rotates freely between each position . Examine the tanks and replace it the filter is clogged Nozzle Maintenance Check Gun and Wand If the nozzle becomes restricted or clogged with foreign materials , such as dirt , excessive pump Examine hose connection to gun and make sure it is pressure may develop . A partially clogged nozzle can secure . Test trigger by pressing if and making sure it cause a pulsing condition during use . This generally is spdngs back into place when you release if . Put safety not a pump related problem , but rather a clogged or latch in UP position and test trigger . You should not be partially restricted _ nozzle . able to press tdgger . Replace gun immediately if it If the nozzle becomes clogged or partially restricted , fails any of these tests . immediately clean the nozzle with the kit included with your cleaning system by following these instructions : Check In - Line Filter • , Shut off the engine and turn off the water supply . Refer to the illustration below and service the in - line filter if it becomes clogged , as follows : • Separate the wand from the gun . • Rotate to stream setting . • Remove nozzle from the end of the wand using a 2mm or 5 / 64 allen wrench . In - line Filter 1 . Detach gun and lance from high pressure hose . Detach lance from gun and remove o - ring and screen from lance . Flush the screen , gun , and • Use the wire included in the kit or a small paper lance with clean water to clear debris . clip to free the foreign materials clogging or restricting the nozzle . 2 . If the screen is damaged , the o - dng kit contains a replacement in - line filter screen and an o - ring . If undamaged , reuse screen . 11
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• 2 O - rings , yellow , ( pin B2264 ) for the ends of the high pressure hose . Insert wire into nozzle and turn back and forth to clear obstruction . Remove additional debris by back flushing water supply through wand . Back flush between 30 to 60 seconds . Turn wand to stream spray and move nozzle from low to high pressure while flushing . Please match carefully to assure proper o - ring usage . Note : The above two o - rings are close in size . . garden hose connector . i 1 rubber washer ( p / n B2385 ) for the inside of the 1 water inlet screen ( p / n B2384 ) for the garden hose connector . • Reinstall nozzle into wand . DO NOT overtighten . • Reconnect wand extension to spray gun . • Reconnect the water supply , turn ON the water , and start the engine . • Test the cleaning System by - opefafin _ ' with " nozzle in the high and the low pressure positions . O - Ring Maintenance Through the normal operation of your cleaning system , the o - rings keep the connections of the hoses and gun tight and leak - free . They may become To remove a worn or damaged O - Ring : wom or damaged with use . Provided with your • Use a small flathead screwdriver to get cleaning system is an O - Ring Maintenance Kit underneath the o - ring and pry it off . containing replacement o - rings , a rubber washer and a garden hose inlet screen . Parts in the O - Ring Kit Include : • 1 O - ring , red , ( p / n B2726 ) for the end of the spray gun connection between gun and higWIow spray wand . 12
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ENGINE MAINTENANCE Maintenance , replacement or repair of the emission control devices and systems may be performed by any non - road engine repair establishment or individual . Checking Oil Level Oil level shouldbe checkedpriorto eachuse or at leastevery 8 hoursof operation . Keep oillevel maintained . Wash pre - cleaner in liquid detergent and water . Changing Oil Squeeze dry in e clean cloth and allow to dry Change engine oil after the first 5 hours and every 50 thoroughly . DO NOT oil pre - - cleaner . hours thereafter . If you are using your cleaning system Gently tap cadddge on a flat service to clean . DO under extremely dirty or dusty conditions , or in • NOT oil cartridge . extremely hot weather , change oil more often . Clean inside of filter case . Change oil while engine is still warm from running , as • Place pre - cleaner over certddge pleats follows : • ( pre - cleaner lip will be at bottom of pleats ) . • Place a suitable container for draining oil beneath Install pre - cleaner and cadridge assembly in the engine . • cover . • Clean area around oil drain plug , remove plug and Insert tabs on cover into slots in bottom of base . drain oil completely . When crankcase is empty , • Tilt cover up and tighten cover securely . Clean / Replace Spark Plug - . _ I ; binstall oil drain plug . • Clean or replacethe spark plugyeady orevery 100 hoursof operation . CAUTION ! Disconnect spark plug wire from spark plug and keep wire away from spark plug . • Clean area around spark plug . • Remove and inspect spark plug . • Replace spark plug if the electrodes are pitted , • Clean area around oil fill plug and remove the oil fill burned or porcelain is cracked . For replacement plug . Fill engine crankcase with recommended oil use P / N 491055 . until oil level is up to , but not past , the point of • Check electrode gap with wire feeler gauge and set overflowing . POUR SLOWLY . gap at . 030 In6hes , if necessary . • When engine crankcase is filled to proper level , install and tighten oil fill plug . Service Dual Element Air Cleaner Your engine will not run propedy and may be damaged if you run it with a dirty dual element air cleaner . Replace the pre - cleaner and / or cartridge if very dirty or damaged . Replacements are available at your local Sears Authodzed Service Center . • Install spark plug , tighten securely . To service the air cleaner , follow these steps : Carburetor • Loosen screw and tilt cover down . Remove the pre - cleaner and cadddge assembly . If you think your carburetor needs adjusting , see your nearest Sears Service Center . Engine performance may be affected at altitudes above 4000 feet . For operation at higher elevations , contact your nearest Sears Service Center . 13
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AFTER EACH USE • Flush t _ le chemical system by selecting a tank and run the cleaning system with nozzle in low pressure Water should not remain in the unit for long periods of mode . Flush until each tank is empty , then switch time . Sediments of minerals can deposit on pump the selector knob to the next tank . The last tank to parts and " freeze " pump action . Follow these be emptied must be the System Rinse tank . procedures after every use : • Connect a 3 - fcot section of garden hose to the inlet • Flush the chemical system by selecting the System adapter . Pour RV - Antlfreeze ( antifreeze without Rinse tank and run the cleaning system with nozzle alcohol ) into the hose . Pull the recoil handle twice . in low pressure mode . Flush for one minute or until the chemical is cleared from the system . LONG TERM STORAGE Shut off the engine and let it cool , then remove all If you do not plan to use the cleaning system for more hoses . than 30 days , you . must prepare the engine for long term storage . , _ CAUTION ! Be sure the engine control switch is It is important to prevent gum deposits from forming in in the " Off " position before you continue . essential fuel system parts such as the carburetor , fuel • Empty the pump of all pumped liquids by pulling filter , fuel hose or tank during storage . Also , recoil handle about 6 times with the engine control experience indicates that alcohol - blended fuels ( called switch in the " Off " position . This should remove gasohol , ethanol or methanol ) can attract moisture most of the liquid in the pump . which leads to separation and formation of acids • Rotate the Dial - A - Cleaner TM selector knob to the dudng storage . Acidic gas can damage the fuel system OFF position . of an engine while in storage . • Coil the high pressure hose and inspect it for Protect Fuel System damage . Cuts in the hose or fraying could result in leaks and loss of pressure . Should any damage be DANGER ! Drain fuel into approved container found , replace the hose . DO NOT attempt to repair outdoors , away from open flame . Be sure a damaged hose . Replace the hose with the engine is cool . Do not smoke . genuine Craftsman part . • Drain water from hose and prepedy hang it on the Remove all gasoline from the fuel tank to prevent wire support provided on the guide handle . gum deposits from forming on these parts and causing possible malfunction of engine . • Store system in a clean , dry area . Run engine until engine stops from lack of fuel . Make sure you have water supply to pump inlet connected and tumed ON . , _ DANGER ! Never store the engine with fuel in the gas tank indoors or in enclosed , poorly ventilated areas where fumes may reach an Change Oil open flame , a spark , or pilot light . While engine is stilt warm , drain oil from crankcase . WINTER STORAGE Refill with recommended grade . ( See Changing Oil ) Oil Cylinder Bore , _ CAUTION ! You must protect your unit lfroml freezing temperatures . Failure to do so wi • , Remove spark plug Squirt about 1 ounce ( 30 ml ) of permanently damage your pump and render engine oil into the cylinder . Cover spark plug hole your unit inoperable . with rag . Crank engine slowly to distribute oil . To protect the unit from freezing temperatures : , _ CAUTION ! Avoid spray from spark plug hole when cranking engine . • Empty all chemical reservoirs as follows : a . Disconnect hose connected to chemical inject • Install spark plug . Do not connect spark plug wire . fitting on the pump . Place end of hose into OTHER suitable container . Do not store gasoline from one season to another . b . Move the selector knob to Tank A and open • that tank's cover . Gravity should shortly empty • If possible , store your unit indoors and cover it to the tank contents into the container . give protection from dust and dirt . BE SURE TO EMPTY THE FUEL TANK . c . When the tank is empty , repeat step ( b ) for tanks B and C . IMPORTANT : NEVER cover your cleaning system while engine and exhaust area are warm . d . Reconnect the hose to the chemical inject fitting on the pump . Add 0.5 liter of clean fresh water to each tank and close tank's cover . 14
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CORRECTION CAUSE PROBLEM p Pullnozzle backwardfor high 1 . Nozzle in low pressuremode - 1 . Pumphas following problems : preseuremode . failureto producepressure , or Clear inlet 2 . Water inletis blocked . 2 . erraticpressure , chattering , loseof Provideadequatewaterflow at 3 . Inadequatewater supply 3 . pressure , lowwater volume . least3 gem . Straighteninlethose , patchleak . 4 . Inlet hose is kinked or leaking 4 . Replace / cleanwater inlet 5 . Cloggedwater inlet screen . 5 . screen . 6 . Water supplyis over 140t ' F . 6 . Providecoolerwater supply . Clear blocksinoutlethose . 7 . Outlethose is blocked . 7 . 8 . Outlethose leaks . 8 . Replace outlethoseif leaking . 9 . Gun leaks . 9 . Replace O - dogorgun if necessary . Clear nozzle . 10 . Nozzle is obstructed . 10 . ContactSears Service 11 . Pump is faulty . 11 . Department . Repairor replacedetergent 1 . Detergentline is collapsedor 1 . Detergentfailsto mix . line . kinked Replacetank 2 . Chemicaltank filteris clogged . 2 . Pushnozzleforwardfor 3 . Nozzle is in highpressuremode . 3 . lowpressuremode . Rotate knobfordesiredchemical . 4 . Dial - a - Cleaner knob is in off position . 4 . Enginespeed is too slow . Enginerunsgoodwhen not spraying ContactSears ServiceDepartmenL but dieswhenyou beginto spray . Clean or replaceair cleaner . Dirtyair cleaner 1 . Enginewill notstart ; or starts 1 . Fillfueltank . and runsrough 2 . Out of gasoline , 2 . Draingas tank ; flUwithfreshfuel . 3 . Stale gasoline . 3 . Connectwireto sparkplug . 4 . Spark plugwire notconnected 4 . to sparkplug , Replacesparkplug . 5 . Bad sparkplug . 5 . 6 . Water in gseaiine . 6 . Draingas tank ; fill withfreshfuel . Set enginethrottlecontrolleverto 7 . Overchokingor flooded 7 . fast position , chokeinrun position . ContactSears Sewice 8 . Excessivelyrichfuel , mixture . 8 . Department . ContactSears Service 9 . Intakevalve stuck open or closed , 9 . Department . Contact Sears Service 10 . Enginehas lostcompression . 10 . Department , Fillfuel tank . 1 . Out of gasoline . 1 . Engineshutsdownduring ReplaceAir filter . 2 . Airfilter dirty 2 . operation Replaceair filter . Dirtyair filter . Enginelacks power . 15
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Briggs & Stratton 6.5HP Model # 121412 - 0148 - E1 529 J 411 15 654 _ 20 21 _ lr REQUIRES SPECIAl - TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 743 I 1019 LABELKIT I 17
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Briggs & Stratton 6 . SHP Model # 121412 - 0148 - E1 967 535 190A 161 18
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Briggs & Stratton 6.5HP Model # 121412 - 0148 - E1 1033 VALVE OVERHAUL KIT 456 lO _ V _ _ _ I 1033LABEKLIT - EMISSIOINS 363 _ 23 55 10051 305 _ ' 19
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Briggs & Stratton 6.5HP Model ! # 121412 - 0148 - E1 Description P _ 0 [ L _ Item Kit _ _ ttem K _ _ " 805857 Insert - Gdp 1 690045 Cylinder Assembly 59 715257 Gdp - Starter Rope 2 399269 Bushing / Seal Kit 60 692608 Screw ( Rewind Starter ) 3 A 299819 Seal - Oil 65 94904 Screw ( Rewind Starter ) 5 693643 Head - Cylinder 65A 94098 Screw ( - rhrottle Valve ) 7 All 273489 Gasket - Cylinder Head 95 Shaft - Throttle 693412 11 693647 Tube - Breather 97 396185 Kit - idle Speed 12 • 692549 Gasket - Crankcase 98 493280 Kit - Idle Speed 13 95049 Screw ( Cylinder Head ) 98A 231371 Pin - Float Hinge 15 94916 Plug - Oil Drain 104 • 223471 Valve - Choke 16 693887 Crankshaft 108 Shaft - Choke 690023 17 498185 Beadng - Ball 109 Washer ( Sold in Kit Only ) 18 693605 Cover - Crankcase 110 04 , 262715 Spring Detent 20 J , 692550 Seal - Oil 111 690048 Jet Main 21 281658 Cap - Oil Fill 117 Carburetor Kit 690032 22 692551 Screw ( Crankcase Cover ) 121 693749 Spacer - Carburetor 23 692987 Flywheel 122 • 690046 Carburetor 24 222698 Key - Flywheel 125 Plug - Welch ( Sold in Kit 25 499627 Piston Assembly 127 • Only ) ( Standard _ 223470 25 _ Note _ _ . . _ 130 Va _ e - Throttlo 398187 Float - Carburetor 25 692788 Piston Assembly ( . 010 " 133 398188 Valve - Needle o / s ) 134 • Gasket - Float Bowl ( Sold in 25 692789 Piston Assembly ( . 020 " 137 14 , Kit Only ) O / S ) 94388 • Key - Timing 25 692790 Piston Assembly ( . 030 " 146 225430 Plate - Cylinder Heed o / s ) 155 Base - Air Cleaner 692579 26 499631 Ring Set ( Standard ) 161 Gasket - Air Cleaner 272948 26 _ Note _ 163 A • 4 , Connector - Hose 493496 26 692785 Ring Set ( . 010 " O / S ) 186 298049 Line - Fuel ( Cut to Required 26 692786 Ring Set ( . 020 " O / S ) 187 Length ) 26 692787 Ring Set ( . 030 " O / S ) 692601 Lock - Piston Pin 187A Line - Fuel ( Molded ) 27 233190 94644 Pin - Piston 188 Screw ( Control Bracket ) 28 499423 263108 Bali - Rocker Arm Rod - Connecting 189 29 690124 692127 Screw ( Fuel Tank ) 30 225279 Dipper - Connecting Rod 190 94644 Screw ( Fuel Tank ) Screw - Connecting Rod 190A 32 94699 Valve - Exhaust 209 263255 Spdng - Govemor 33 499642 261306 Valve - Intake 20 _ ) A Spdng - Govemor 34 499641 Gear - Governor 693578 35 263149 Spring - Valve 219 Washer - Thrust 221551 Retainer - Valve 220 40 93312 Bracket - Control 693405 45 262679 Tappet - Valve 222 499506 Lever - Governor Camshaft 227 46 693404 693408 Spdng / Link Gasket - Intake ( 2 232 51 A • _ II 692555 263131 Cap - Valve Required ) 238 221535 Clamp - Casing 55 497442 Housing - Rewind Starter 265 692577 Screw ( Casing Clamp ) 58 693389 Rope - Starter 267 20
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Briggs & Stratton 6.5HP Model # 121412 - 0148 - E1 Description kern Kit Pa _ # Description ILe . rn Kit Pa _ # Screw ( Control Panel ) 276 04 . Washer - Seal ( Sold in Kit 663 692577 Spdng - Fdction Only ) 689 263073 Clip - Nut 281 693407 Panel - Control 736 95230 Gear - Timing 285 692595 Strap - Muffler 741 692565 Ring - Retaining 300 693593 Muffler - Exhaust 742 692564 Gear - Idler 304 693621 Housing - Blower 743 692568 Screw ( Rocker Arm ) 305 692608 Screw ( Blower Housing ) 798 692559 Screw ( Muffler Bracket ) 306 693610 Shield - Cylinder 819 692598 Guard - Muffler 307 94515 Screw ( Cylinder Shield ) 832 693583 Sleeve - Lever 332 94877 Nut ( Flywheel ) 843 281748 Terminal Cable 333 692605 Armature - Magneto 851 493850 Bracket - Muffler 334 94731 Screw ( Magneto 863 692596 Screw ( Mounting ) Armature ) 336A 693624 Seal - Valve 337 491055 Plug - Spark 868 AI _ 498592 Gasket - Exhaust 347 692599 Switch - Rocker 883 272309 Screw ( Rocker Cover 356 692602 Wire - Stop 914 94786 7 / 16 " Long ) 356A 692603 Wire - Stop 358 690031 Gasket Set 914A 692557 Screw ( Rocker Cover 3 / 8 " Long ) 363 19069 Flywheel Puller Screw ( Fan Retainer ) 365 692568 Screw ( Carburetor ) 934 692590 Cap - Fuel Tank 373 94908 Nut ( Rewind Starter ) 957 493988 Valve - Shutoff 383 19374 Wrench - Spark Plug 958 692586 Filter - Air ( Pre - Filter ) 411 693463 Cap - Oil Fill 967A 273356 Screw ( Air Cleaner Base ) 455 225457 Cup - Flywheel 971 94727 Tank - Fuel 456 281503 Retainer - Spring 972 692587 Bowl - Float 459 281505 PawI - Ratchet 975 493640 Gasket Set - Carburetor 505 231082 Nut ( Govemor Lever ) 977 690033 Gasket - Plate 529 692553 Grommet 978 All 273346 Fan - Flywheel 534 692583 Screw ( Air Cleaner Cover ) 1005 692592 Label Kit 535 491588 Filter - Air 1019 690035 Gasket - Rocker Cover 546 495659 Washer Set ( Control 1022 All 273241 Cover - Rocker Bracket ) 1023 499924 Rod - Push 562 94852 Bolt ( Governor Lever ) 1026 693517 Arm - Rocker 597 94943 Screw ( Spring Retainer ) 1029 225246 Kit - Valve Overhaul 601 95162 Clamp - Hose 1033 690034 Guide - Push Rod 608 693394 Starter - Rewind 1034 281621 Label Kit - Emissions 613 94706 Screw ( Muffler Mounting ) 1036 693203 Nut ( Rocker Arm ) 615 93555 Ring - Retainer 1050 95137 Nut ( Control Bracket ) 616 692547 Crank - Governor 1 ' 147 692575 Included in Gasket Set , Ref Number 358 . 619 94744 Screw ( Cylinder Head • Included in Carburetor Kit , Ref Number i21 . Plate ) O , Included in Carburetor Gasket Set , Ref 621 692310 Switch - Stop 4 . Number 977 . 635 805529 Boot - Spark Plug Included in Value Overhaul Kit , Ref Number 637 04 . Washer ( Sold in Kit Only ) II 1033 . 642 692564 Cover - Air Cleaner 21
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Craftsman 2500 PSI Cleaning System 580.768040 Pump 23 24 25 26 27 28 29 30 31 " 32 35 33 34 36 5O S9 58 J34 57 option 55 54 53 52 6 2 5 51 16 15 17 61 89 9O o _ 91 93 _ ; - - - - 92 95 . . . . . . - - _ " - - 94 97 " - " " " _ _ 96 8O 83 84 i I " _ " J 104 105 106 22
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Craftsman 2500 PSI Cleaning System 580.768040 Pump Item Pa _ # Description Qtv lt . _ e . rn 129 - 92293P O - Ring 11 1 100 - 92293P Crankcase 1 55 130 - 92293P Oil Seal 2 101 - 92293P Plug 1 56 131 - 92293P Snap Ring 1 3 102 - 92293P O - Ring 1 5758 4 103 - 92293P Protector 1 132 - 92293P Bearing 11 146 - B3169 Crankshaft 5 104 - B3169 Oil Seal 3 59 134 - 92293P Knob 1 6 104 - 92293P Plug 1 6061 148 - B3169 Bolt 1 8 106 - 92293P Washer 8 149 - B3169 Nut 1 9 107 - 92293P Screw 8 62 137 - 92293P O - Ring 1 10 108 - B3169 O - Ring 6 63 138 - 92293P Pressure Regulator 11 11 109 - B3169 Valve Seat 6 64 152 - B3169 Seal 12 110 - B3169 Valve Plate 6 65 140 - 92293P Spring 1 13 111 - B3169 Spring 6 66 154 - B3169 Bushing 1 14 112 - B3169 Valve Cage 6 67 108 - 92293P O - Ring 1 15 108 - 92293P O - Ring 6 68 156 - B3169 Stopper 1 16 114 - B3169 Valve Cap 6 69 157 - B3169 Spring 1 17 115 - B3169 Valve Assy . 6 70 15 " 8 - B3169 O - Ring 31 18 116 - B3169 Head Ring 3 71 159 - 133169 Ball 19 117 - B3169 Packing 3 72 160 - B3169 Back Up Ring 2 20 118 - B3169 Packing Retainer 3 73 161 - 133169 O - Ring 2 21 119 - B3169 O - Ring 3 74 162 - B3169 Piston 1 22 120 - B3169 O - Ring 3 75 163 - B3169 Back Up Ring 11 23 - - 110 - 97 _ . 293P Sight Gauge 1 76 164 - B3169 Valve Guide 24 111 - 92293P Needle Bearing 1 77 165 - B3169 O - Ring 1 25 94504 Oil Dip Stick 1 78 166 - B3169 Back Up Ring 1 26 112 - 92293P Nut 3 79 167 - B3169 Valve 1 27 113 - 92293P Washer 3 80 168 - B3169 Screw 1 28 150 - 92293P Plunger 3 81 169 - B3169 Valve Seal 1 29 114 - 92293P O - Ring 3 82 170 - B3169 O - Ring 1 30 115 - 92293P Back Up Ring 3 83 141 - 92293P Nipple 11 31 116 - 92293P Flinger Washer 3 8486 172 - B3169 UI Manifold 32 117 - 92293P Conn . Rod Pin 3 173 - B3169 Cap 1 33 118 - 92293P Crankcase Cover 1 87 104 - 92293P Cap 111 34 126 - 92293P Screw 4 88 161 - 133169 O - Ringle 35 120 - 92293P Cover O - Ring 1 89 142 - 92293P Nozz 36 134 - B3169 Connecting Rod 3 90 177 - B3169 O - Ring 1 37 122 - 92293P Plunger Rod 3 9192 178 - B3169 Spring 11 49 136 - B3189 Screw 4 179 - B3169 Ball 50 137 - B3169 Washer 4 93 114 - 92293P O - Ring 11 51 138 - B3169 Flange 1 9495 197 - B3169 Hose barb 52 126 - 92293P Screw 4 112 - 92293P O - Ring 1 53 106 - 92293P Washer 4 96 199 - B3169 Injector Housing 1 54 128 - 92293P Spacer 1 97 Repair Kits Items ' included # s _ A . _ _ _ SN _ Descriotion Pa _ # Valve Kit 500 - 92294P 10 , 11 , , 12 , 13 , 14 , ( 17 ) 6 5 3 Oil Seal 500 - 92293P 20 , 21 , 22 3 O - Ring 192 - B3169 83,89,91,92,93,94,95,96 O - Ring 506 - 92294P 18 , 19 , 20 , 21 , 22 1 O - Ring 503 - 92293P 18 , 19 , 21 , 22 3 O - Ring 195 - B3169 67,68,69,70,71,72,73,74,75,76 , O - Ring 505 - 92293P 77,78,79,80,81,82 23
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Craftsman 2500 PSI Cleaning System 580.768040 Main Unit i 24
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Craftsman 2500 PSI Cleaning System 580.768040 Main Unit Description Description Item Part _ Qty . Item Part # HHCS , M8 x 1.25 x 30 2 B3608B 1 LINK , Throttle Control 42 42909 2 DECAL , Start Instruction 3 B3605 1 DECAL , Control Panel 43 B4231 1 2500 44 23139B 1 KEY , 3 / 16 " X 1.50 " Sq . 1 FLAT WASHER , M8 4 B3376B TAG , System Flush Water 45 22145 1 1 LOCK WASHER , M8 5 B3222A CAP , Chem Container = A " 46 92479 4 1 HHCS , 5 / 16 " - 24 x 3 / 4 ' 6 B3222B CAP , Chem Container = B " 47 22147 4 7 B3222C 1 CLAMP , Hose 1 / 2 " CAP , Chem Container = C " 48 48031C 1 8 B3222D 1 CAP , Chem Container 49 B3735 1 NUT , Water Inlet = Water " 50 21424 " 1 CONNECTOR , Garden Hose 9 B3599 ASSY . , Chemical Tank 1 Gal . 51 " 97098 1 CAP , Garden Hose Inlet 8 HOSE , Water Inlet 10 B3695 BOLT , 1 / 4 " - 20 with 52 B3698 1 Washer 53 B3169 1 ASSY . , Pump 1 11 EB3440 CRADLE , Powder Ct Green 54 B2727 1 THERMAL RELIEF , 3 / 8 = 1 NPT 12 96307 DECAL , 1 - 800 Number 86292 4 NUT , Hex M8 - 1.25 13 SELF DRILL , 10 - 16 x 3 / 4 " 55 67989 8 14 B3311 1 MOUNT , Rubber Shock SCREW , Plastita 10 - 9 56 21217 4 OIL BO'I - I'LE B3721 1 15 HANDLE , 4 - Way Valve 57 AB3061B 1 B3377 3 HOSE , 3 / 8 " x 25 ' 16 SCREW , Plastite 8 x 3 / 4 " 59 B3635 1 1 TAG , Nozzle Instructions 17 EB3114 PANEL , Cntrol Powder 60 97566 1 Green 61 B3264C 1 WAND , Nozzle Hi / Lo 18 91526 2 PPHMS , M5 - 0.8 x 12 62 B3263 1 GUN , High Pressure 2 19 49226 LOCK WASHER , M5 63 B3708 1 KIT , Cleaning Nozzle 2o 51716 2 NUT , Hex M5 - 0.8 34 B2730 1 KIT , Maintenance 1 21 B3806 ASSY . , Sub " 4 - Way Valve 65 B3454 1 KIT , Chemical Tags 1 KIT , 3 Pak Concentrate 22 S3839A HOSE , Chemical = A " - 9 " 66 B3589 1 MANUAL 23 B3839B 1 HOSE , Chemical = B " - 13 " 67 B3610 1 B3839C 1 24 HOSE , Chemical = C " - 13 " 68 92661 1 NOZZLE - Replacement 25 B3839D 1 ENGINE , B & S Intek 6.5HP , HOSE , Chemical = D " - 9 = 900 NSP 1 Model 121412 - 0148 - E1 S3601A 1 26 HOSE , Chemical Pump 12.5 " 5 Optional Accessories Not Illustrated : 27 48031G CLAMP , Hose 3 / 16 = 71 - 74300 House Wash Concentrate 1 28 EB3620 HANDLE , Powder Green Deck Wash Concentrate 29 B2071 2 NUT , 1 / 4 " - 20 Flange 71 - 74301 Vehicle Wash Concentrate Locking 71 - 74802 3O 46476 2 CAPLUG , Tubing 71 - 74303 Degreaser Concentrate 31669 1 31 BOLT , 1 / 4 " - 20 x 1 - 3 / 4 " 71 - 74400 Heavy Duty Turbo Nozzle Carriage 71 - 74401 25 _ 3 / 8 " Replacement Extension Hose 2 32 B1779 COVER , Hinge 71 - 75115 25 ' 1 / 4 " Replacement Hose 2 33 B2347 END CAP , Tube 71 - 75116 O Ring Repair Kit 34 B1460 1 , Garden Hose Quick Connect CAP , Vinyl Black 71 - 75187 35 B2759 1 HOOK , Square Neck Gun 71 - 75197 Accessory Quick Connect Kit B3742 1 36 AXLE ROD , 1 / 2 " x 24.65 " 71 - 75199 Rotating Brush B1760 2 37 ASSY . , Wheel & Tire 10 " 71 - 76430 Floor / Siding Brush 2 38 75402 PUSHNUT , 1 / 2 " 71 - 76431 Utility Brush 39 52858 2 NUT , M8 - 1.25 Locking 40 27007 2 MOUNT , Vibration Donut Type 50190 2 41 FLAT WASHER , M8 25
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BRIGGS & STRATTON Your emission control system includes parts such as the carburetor , air cleaner , ignition system , muffler and CORPORATION ( B & S ) , THE catalytic converter . Also included may be connectors and other emission related assemblies . Where a CALIFORNIA AIR RESOURCES warrantable condition exists , B & S will repair your BOARD ( CARB ) AND THE UNITED ULGE engine at no cost to you including diagnosis , parts and labor . STATES ENVIRONMENTAL PROTECTION AGENCY ( U . S . EPA ) Briggs and Stratton Emission Control EMISSION CONTROL SYSTEM Defects Warranty Coverage ULG E'engines are warranted relative to emission WARRANTY STATEMENT ( OWNER'S control parts defects for a period of two years , subject DEFECT WARRANTY RIGHTS AND to the provisions _ et forth below . If any covered part on your engine is defective , the part will repaired and . OBLIGATIONS ) replaced by B & S . In the interest of the environment , Briggs & Stratton engines that meet strict emission requirements are Owner's Warranty Responsibilities labeled , " This engine conforms to 1995 - 1998 As the ULGE engine owner you are responsible for California Emission Control Regulations for ULGE the performance of the required maintenance listed in engines and U . S . EPA Phase 1 regulations for small your Operator / Owner Manual . B & S recommends that non - road engines . " EMISSION CONTROL you retain all of your receipts covering maintenance WARRANTY COVERAGE IS APP . LICABLE ONLY TO on your ULGE engine , but B & S cannot deny warranty CERTIFIED ENGINES - PURCHASED fN . _ . TL . IFORN1A solely for the lack of receipts or . for your failure to IN 1995 AND THEREAFTER WHICH ARE USED iN ensure the performance of all scheduled maintenance . CALIFORNIA AND TO CERTIFIED MODEL YEAR 1997 AND LATER ENGINES WHICH ARE As the ULGE eng'meowner , you should however be PURCHASED AND USED ELSEWHERE IN THE aware that B & S may deny you warranty coverage if UNITED STATES . your ULGE engine or a part has failed due to abuse , neglect , improper maintenance or unapproved California and United States Emission modifications . Control Defects Warranty Statement You are responsible for presenting your ULGE engine to an Authorized B & S Service Dealer as soon as a CARB , U . S . EPA and B & S are pleased to explain the problem exists . The undisputed warranty repairs Emission Control System Warranty Statement on your should be completed in a reasonable amount of time , 1996 and later utility or lawn and garden equipment not to exceed 30 days . ( ULGE ) engine . In California , new ULGE engines produced on or after August 1 , 1995 must be If you have any questions regarding your warranty designed , built and equipped to meet the State's rights and responsibilities , you should contact a B & S stringent anti - smog standards . Elsewhere in the United Service Represel _ tative at 1 - 414 - 259 - 5262 . States , new non - road , spark - ignition engines certified The emission warranty is a defects warranty . Defects for model year 1997 and alter , must meet similar are judged on normal engine performance . The standards set forth bythe U . S . EPA . B & S must warranty is not related to an in - use emission test . warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse , neglect or improper maintenance of your ULGE engine . 26
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3 . No Charge BRIGGS AND STRATTON EMISSION Repair or replacement of any Warranted Part will CONTROL DEFECTS WARRANTY be performed at no charge to the owner , including PROVISIONS diagnostic labor which leads to the determination that a Warranted Part is defective , if the diagnostic The following are specific provisions relative to your work is performed at an Authorized B & S Service Emissions Control Defects Warranty Coverage . It is in Dealer . for emissions warranty service contact your addition to the B & S engine warranty for non - regulated nearest Authorized B & S Dealer as listed in the engines found in the Operator / Owner's Manual . = Yellow Pages " under " Engines , Gasoline , " 1 . Warranted Parts = Gasoline Engines , " = Lawn Mowers " or similar Coverage under this warranty extends only to the category . parts listed below ( the emission control systems 4 . Claims and Coverage Exclusions parts ) to the extent these parts were present on the W _ . rranty claims should be filed in accordance with engine purchased . the previsions of the B & S Engine Warranty Policy . a . Fuel Metedng System Warranty coverage shall be excluded for failures of • Cold start endchment system ( soft choke ) Warranted Parts which are not odginal B & S parts or because of abuse , neglect or improper • Carburetor and internal parts maintenance as set forth in the B & S Engine • Fuel Pump Warrar _ ty Policy . B & S is not liable to cover failures b . Air Induction System of Warranted Parts caused by the use of add - on , non - odginal , or modified parts . • Air cleaner 5 . Maintenance • Intake manifold Any Warranted Part which is not scheduled for - - c . Ignition system replacement as required by maintenance or which • Spark Plugs is scheduled only for regular inspectionto the effect • Magneto ignition system of " repair or replace as nedessary " shall be warranted as to defects for the warranty pedod . d . Catalyst System Any Warranted part which is scheduled for • Catalyst converter replacement as required by maintenance shall be • Exhaust manifold warranted as to defects only for the pedod of time up to the first scheduled replacement for that part . • Air injection system or pulse valve Any replacement part that is equivalent in e . Miscellaneous Items Used in Above Systems performance and durability may be used in the • Vacuum , temperature , position , time sensitive performance of any maintenance or repairs . The valves and switches owner is responsible for the performance of all required maintenance , as defined in the B & S • Connectors and Assemblies Operator / Owner Manual . 2 . Length of Coverage 6 . Consequential Coverage B & S warrants to the initial owner and each Coverage here under shall extend to the failure of subsequent purchaser that the Warranted Parts any engine Components caused by the failure of shall be free from defects in matehals and any Warranted Part still under warranty . workmanship which caused the failure of the Warranted Parts for a pedod of two years from the date the engine is delivered to a retail pumhaser . 27
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For in - home major brand repair service : Call 24 hoursa day , 7 days a week 1 - 800 - 4 - MY - HOME = ( 1 - 800 - 469 - 4663 ) Para pedir servicio de reparaci _ n a domicilio - 1 - 800 - 676 - 5811 In Canada for all your service and parts needs call - 1 - 800 - 665 - 4455 Au Canada pour tout le service ou les pieces For the repair or replacement parts you need : Call 7 am - 7 pm , 7 days a week 1 - 800 - 366 - PART ( 1 - 800 - 366 - 7278 ) Para ordenar piezascon entrega a domicilio - 1 - 800 - 659 - 7084 For the location of a Sears Parts and Repair Center in your area : Call 24 hoursa day , 7 daysa week 1 - 800 - 488 - 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement : Call 9 am - 5 pro , Monday - Saturday 1 - 800 - 827 - 6655 TheServioeSideofSears "
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0100518GS High pressure quick connect kit
0100517GS Garden hose quick connect kit
0100516GS O-ring kit
0100514GS Hose - 3/8" by 50ft
0100512GS 1/4" x 25' hose
0100511GS Turbo nozzle wand
071-75197 Accessory quick connect kit
071-75115 25' 1/4" replacement hose
071-74401 25' 3/8" replacement extension hose
0100513GS Hose - 3/8" by 25ft
071-76431 Utility brush
071-76430 Floor/siding brush
071-76408 House wash
071-76403 Degreaser
071-76402 Vehicle wash
071-76401 Deck wash
071-75199 Rotating brush
071-75187 Garden hose quick connect
071-75116 O ring repair kit
071-74400 Heavy duty turbo nozzle
0506-92294P O-ring (items included in kit, 83, 89, 91, 92, ...
0505-92293P O-ring (items included in kit, 67,68,69,70,71,7...
0503-92293P O-ring (items included in kit, 18, 19, 20, 21, 22)
0500-92294P Valve kit (items included in kit 10, 11, 12, 13...
0500-92293P Oil seal (itmes included in kit) (5) (3)
0192-B3169 O-ring (items included in kit, 20, 21, 22) (3)
0195-B3169 O-ring (items included in kit, 18, 19, 21, 22) (3)
0PRM008 Pressure washer care kit
10B3695 Bolt, 1/4"-20 with washer (8)
11EB3440 Cradle, powder ct green
1296307 Decal, 1-800 number
1386292 Self drill, 10-16 x 3/4" (4)
14B3311 Screw, plastite 10-9
15B3721 Handle, 4-way valve
16B3377 Screw, plastite 8 x 3/4" (3)
17EB3114 Panel, control powder green
1891526 Pphms, m5-0.8 x 12 (2)
1949226 Lock washer, m5 (2)
2B3608B Link, throttle control
2051716 Nut, hex m5 -0.8 (2)
21B3306 Assembly, sub 4 -way valve
22B3839A Hose, chemical "a" -9"
23B3839B Hose, chemical "b" -13"
24B3839C Hose, chemical "c" -13"
25B3839D Hose, chemical "d" -9"
26B3601A Hose, chemical pump 12.5"
2748031G Clamp, hose 3/16" (5)
28EB3620 Handle, powder green
29B2071 Nut, 1/4" -20 flange locking (2)
3B3605 Decal, control panel 2500
3046476 Caplug, tubing (2)
3131669 Bolt, 1/4" -20 x 1-3/4" carriage
32B1779 Cover, hinge (2)
33B2347 End cap, tube (2)
34B1460 Cap, vinyl black
35B2759 Hook, square neck gun
36B3742 Axle rod, 1/2" x 24.65"
37B1760 Assembly, wheel and tire 10" (2)
3875402 Pushnut, 1/2" (2)
3952858 Nut, m8-1.25 locking (2)
4B3376B Tag, system flush water
4027007 Mount, vibration donut type (2)
4150190 Flat washer, m8 (2)
4242909 Hhcs, m8 x 1.25 x 30 (2)
43B4231 Decal, start instruction
4423139B Key, 3/16" x 1.50" sq.
4522145 Flatwasher, m8 (5)
4622129 Lockwasher, m8 (12)
4748614 Hhcs, 5/16" -24 x 3/4" (4)
4848031C Clamp, hose 1/2"
49B3735 Nut, water inlet
5B3222A Cap, chem container "a"
5021424 Connector, garden hose
5197098 Cap, garden hose inlet
52B3698 Hose, water inlet
53B3169 Assembly, pump
54B2727 Thermal relief, 3/8" npt
5545771 Nut, hex m8 - 1.25 (8)
5621217 Mount, rubber shock (4)
57AB3061B Oil bottle
58N/P Video-nla
59100513GS Hose, 3/8" x 35'
6B3222B Cap, chem container "b"
6097566 Tag, nozzle instructions
61B3264C Wand, nozzle hi/lo
62B3263 Gun, high pressure
63B3708 Kit, cleaning nozzle
64B2730 Kit, maintenance
65B3454 Kit, chemical tags
66B3589 Kit, 3 pak concentrate
67B3610 Manual
7B3222C Cap, chem container "c"
8B3222D Cap, chem container "water"
9B3599 Assembly, chemical tank 1 gal. (4)
900N/P Engine, b and s intek 6.5 hp, model # 121412-01...
071-75197 Accessory quick connect kit
071-75115 25' 1/4" replacement hose
071-74401 25' 3/8" replacement extension hose
071-76431 Utility brush
071-76430 Floor/siding brush
071-76408 House wash
071-76403 Degreaser
071-76402 Vehicle wash
071-76401 Deck wash
071-75199 Rotating brush
071-75187 Garden hose quick connect
071-75116 O ring repair kit
071-74400 Heavy duty turbo nozzle
1100-92293P Crankcase
10108-B3169 O-ring (6)
10414792293P O-ring, inlet filter
10514892293P Inlet filter
10614992293P Screen, inlet filter
11109-B3169 Valve seat (6)
12110-B3169 Valve plate (6)
13111-B3169 Spring (6)
14112-B3169 Valve cage (6)
15108-92293P O-ring (6)
16114-B3169 Valve cap (6)
17115-B3169 Valve assembly (6)
18116-B3169 Head ring (3)
19117-B3169 Packing (3)
2101-92293P Plug
20118-B3169 Packing retainer (3)
21119-B3169 O-ring (3)
22120-B3169 O-ring (3)
23110-92293P Sight gauge
24111-92293P Needle bearing
2594504 Oil dip stick
26112-92293P Nut (3)
27113-92293P Washer (3)
28150-92293P Plunger (3)
29114-92293P O-ring (3)
3102-92293P O-ring
30115-92293P Back up ring (3)
31116-92293P Flinger washer (3)
32117-92293P Conn. rod pin (3)
33118-92293P Crankcase cover
34126-92293P Screw (4)
35120-92293P Cover o-ring
36134-B3169 Connecting rod (3)
37122-92293P Plunger rod (3)
4103-92293P Protector
49136-B3169 Screw (4)
5104-B3169 Oil seal (3)
50137-B3169 Washer (4)
51138-B3169 Flange
52126-92293P Screw (4)
53106-92293P Washer (4)
54128-92293P Spacer
55129-92293P O-ring
56130-92293P Oil seal
57131-92293P Snap ring
58132-92293P Bearing
59146-B3169 Crankshaft
6104-92293P Plug
60134-92293P Knob
61148-B3169 Bolt
62149-B3169 Nut
63137-92293P O-ring
64138-92293P Pressure regulator
65152-B3169 Seal
66140-92293P Spring
67154-B3169 Bushing
68108-92293P O-ring
69156-B3169 Stopper
70157-B3169 Spring
71158-B3169 O-ring (3)
72159-B3169 Ball
73160-B3169 Back up ring (2)
74161-B3169 O-ring (2)
75162-B3169 Piston
76163-B3169 Back up ring
77164-B3169 Valve guide
78165-B3169 O-ring
79166-B3169 Back up ring
8106-92293P Washer (8)
80167-B3169 Valve
81168-B3169 Screw
82169-B3169 Valve seal
83170-B3169 O-ring
84141-92293P Nipple
86172-B3169 Ui manifold
87173-B3169 Cap
88104-92293P Cap
89161-B3169 O-ring
9107-92293P Screw (8)
90142-92293P Nozzle
91177-B3169 O-ring
92178-B3169 Spring
93179-B3169 Ball
94114-92293P O-ring
95197-B3169 Hosebarb
96112-92293P O-ring
97199-B3169 Injector housing bolt