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Operators Manual [ CRAFTSMANI " 7.8 Horsepower 3000 PSI 2.5 GPM HIGH PRESSURE WASHER CLEANING SYSTEM Model No . 580.768050 HOURS : Mon . - FH . 8 a . m . to 5 p . m . ( CST ) â¢ Safety CAUTION : Before using this product , read this â¢ Assembly manual and follow all its Safety Rules â¢ Operation and Operating Instructions . â¢ Maintenance â¢ Parts Sears , Roebuck and Co . , Hoffman Estates , IL 60179 Visit our Craftsman website : www . sears . com / craftsman Part No . B3604 Draft 0 ( 2 / 2 / 99 ) printed in the U . S . A .
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 17 Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - - 3 Replacements parts . . . . . . . . . . . . . . . . . . . . 19 - - 27 EmissionControl Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Warranty Statement . . . . . . . . . . . . . . . . . . . . 28 - 29 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9 How to orderparts and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 15 request service . . . . . . . . . . . . . . . . . . . . Backpage Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 LIMITED ONE YEAR WARRANTY ON CRAFTSMAN CLEANING SYSTEM For one year fromthe date of purchase , when thisCraftsman Cleaning System is maintained and operated accordingto the instructionsinthe owner's manual , Sears will repair , free of charge , any defect in materialand workmanship . If thiswasher is used for commercialpurposes , this warranty applies for only 90 days from the date oi purchase . If thiscleaning system is used for rental purposes , this warranty appliesfor only 30 days after date of purchase . LIMITED TWO YEAR WARRANTY ON CRAFTSMAN ENGINE For two years from the date of purchase , when thisCraftsman engine is maintained and operated accordingto the instructionson the owner's manual , Sears will repair , free of charge , any defect in matadal and workmanship . If the Craftsman engine is usedfor commercialor rental purposes , this warranty appliesfor only one year from the date of purchase . â¢ . . . . This warranty does not cover : . ! â¢ Expendable items such as spark plugs orair filters , which become worn _ udng norma ! use _ â¢ Repairs necessarybecause of operator abuseor negligence , includingdamage resultingfromno water being suppliedto pump or failureto maintain the equipment accordingto the instructionscontained inthe owner's manual . WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH CLEANING SYSTEM TO THE . NEAREST SEARS SERVICE CENTER OR DEALER IN THE UNITED STATES . i _ _ - . This warranty givesyou specificlegal dghts and you may also have other dghts , which vary _ m . mstate . t0 state . , Sears , Roebuck and Co . , Dept . 81TWA , Hoffman Estates , IL 60179 â¢ Engine exhaust gases contain DEADLY carbon monoxidegas . This dangerous gas , if breathed in sufficientconcentrations , can cause unconsciousnessor even death . Operate this equipment only in the open air where adequate ventilationis available . â¢ Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE . Do not permit smoking , open flames , , _ CAU'FION : Before usingthis product , read this manual and follow all Safety Rules and sparksor heat in the vicinitywhile handling Operating Instructions . gasoline . Avoid spillinggasoline on a hotengine . Allow unitto cool for 2 minutes before refueling . DANGER : When transporting , setting up , Complywith all laws regulatingstorage and A adjustingor makingrepairsto your cleaning handlingof gasoline . system , always disconnectthe spark plugwire â¢ Locate this cleaning system in areas away rfromdust . combustiblematedals , combustiblefumes o and place if where if cannot contactthe spark plugto prevent accidentalstarting . 2
â¢ The highpressureequipmentis designed to be Never move the machineby pullingon the high used withSears authorized partsonly . If you use pressure hose . Use the handle providedon the thisequipment with partsthat do not comply with top of the unit . minimumspecificationst , he userassumes all risks Always be certainthe spraygun , nozzles and and liabilities . accessories are correctlyattached . â¢ Some chemicalsor detergentsmay be harmfulif Never use a spraygun which does not have a inhaledor ingested , causingsevere nausea , trigger lockor triggerguardin placeand in faintingor poisoning . The harmfulelements may working order . cause propertydamage or severe injury . Use a respiratoror maskwhenever there is a â¢ Do not allowCHILDREN to operate the cleaning chance that vapors may be inhaled . Read all systemat any time . instructionswiththe mask so you are certainthe mask will providethe necessary protectionagainst Operate engine only at govemed speed . Running the engineat excessivespeeds increases the inhaling harmfulvapors . hazard of personalinjury . Do nottamper withparts Highpressure spray may damage fragile items which may increase or decrease the governed includingglass . Do notpoint spray gun at glass speed . when in the jet spray mode . â¢ Do not wear looseclothing , jewelry or anything Keep the hose connected to machine or the spray that may be caught inthe starteror other rotating gun while the systemis pressurized . parts . Disconnectingthe hosewhile the unit is â¢ Before startingthe cleaning system in cold pressurized is dangerous . weather , check all parts of the equipment and be Holdthe spray gun firmly inyour hand before you sure ice has notformed there . start the unit . Failureto do so couldresultin an â¢ Units withbrokenor missingparts , or without injuryfrom a whippingspraygun . Do not leave the protectivehousingor coversshould NEVER be spray gun unattendedwhile the machine is , operated . running . â¢ The muffler and air cleaner must be installed and The cleaning area shouldhave adequate slopes in goodconditionbefore operatingthe cleaning and drainage to reduce the possibility of a fall due system . These componentsact as spark arrestors to slippery surfaces . if the engine backfires . Keep water spray away from electricwiringor fatal â¢ Check the fuel systemfor leaks or signs of electdc shock _ mayresult . detedorationsuch as chafed or spongy hose , Do not secure triggergun in the pull - back ( open ) loose ormissingclamps or damaged tank or cap . position . Correctall defects before operatingthe cleaning Do notby - pass any safety deviceon this machine . system . The mufflerand engine heat up duringoperation â¢ Do not sprayflammable liquids . and remain hot immediatelyafter shuttingit doWn . â¢ Never allow any part of the body to come inme Avoid contact witha hot muffleror engineor you contactwiththe fluidstream . DO NOT co in could be severely bumed . contactwith a fluid stream created by a leak in the Operate and store this unit on a stable surface . highpressurehose . Always store cleaning systemwiththe â¢ High pressurestreams of fluid this equipment Dial - - a - - CleanerTM knob inthe OFF position . producescan pierce skin and its underlying tissues , leadingto sedous injuryand possible High pressure hosecan develop leaks fromwear , amputation . kinking , abuse , etc . Water sprayingfrom a leak is capable of injectingmatenal intoskin . Inspect â¢ Never aim the gun at people , animals or plants . hose each time before using it . Check all hosesfor â¢ High pressurespraycan cause paint chips or cuts , leaks , abrasionsor bulgingof cover , or other particlesto becomeairbome and fly at high damage or movementof couplings . If any of these speeds . conditions exist , replace hose immediately . Never â¢ Alwayswear eye protectionwhen you use this repair high pressurehose . Replace it withanother equipment or when you are in the vicinitywhere hose that meats minimumpressureratingof your the equipmentis in use . cleaning system . â¢ Operate the pressureat no morethan the PSI fluid pressurerated for your cleaning system . I MEANS " ATFENTIONI ! ! BECOME ALERT ! ! ! YOUR SAFETY IS INVOLVED . " I , _ LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS . IT I I 3
â¢ Raise guide handle , securein place . CARTON CONTENTS Rollthe cleaningsystemout the open end of the The followingpartsare shipped loose withyour carton . cleaningsystem : â¢ Check carton for additionalloose parts . â¢ Main Unit - - cleaning systemwith wheels , chemicaltanks , guide handle . HOW TO SET UP YOUR CLEANING High Pressure Hose ( already attached to pump ) SYSTEM â¢ Parts Box ( which includes items listed below ) For the mostpart , your CraftsmanHighPressure â¢ Spray Gun CleaningSystemhas been assembledat the facton ] . â¢ Dual Lance with quick connect nozzle fitting You must , however , assemblethe spraygun , and â¢ Engine Oil attachthe highpressurehoseto the spraygun . â¢ Three - peck of chemical concentrates â¢ Cutthe tie wrapson the highpressurehoseand â¢ Four multi - colored nozzles connecthighpressurehoseto gun . Tightenby hand . â¢ Manual Bag ( which includesthe items listed below ) â¢ Owner's Manual â¢ Nozzle Cleaner Kit â¢ " O " - - RingKit â¢ Tank Labels Becomefamiliar with each piece before assembling the cleaning system . Check all contents against the illustrationon Page 5 . If any parts are missingor damaged , call the Pressure Washer Helpline at 1 - 800 - 222 - 3136 . TO REMOVE CLEANING SYSTEM FROM CARTON â¢ Remove loose partsand parts box includedwith your cleaningsystem . Attachdual lanceto spraygun . â¢ Slice two corners at guide handle end of carton fromtop to bottom so the panel can be folded down flat . â¢ Place assembled spray gunon holder . Uft the handle to upright position and slide the locking caps Into place 4
KNOW YOUR HIGH CLEANING SYSTEM Read this owner's manual and safety rules before operating your cleaning system . Comparethe illustrationswith your cleaning systemto familiarizeyourselfwith the locationsof variouscontrolsand adjustments . System Rinse , Detergent and Spray Gun Chemical Reservoirs with Internal Filter and Baffle GasTank Dual Lance with Quick - Connect Fitting Air Filter F HighPressursHose PrimerBulb Water Inlet Oil Pill Cap Dial - A - Cleaner ' * Selector Knob Pump Pressure CommandTM Air Filter - Dry type filter element limitsthe amount of OII Fill Cap - Fillengine withoil here . See page 8 for oil recommendations . dirt and dustthat gets in the engine . Pressure Command TM - Sets outputwater pressure . DiaI - A - Clsaner TM Selector Knob - Selects any one of three chemicals or the clean water system rinse . Primer Bulb - Used to start a cold engine . Dual Lance with Quick - Connect Fitting - The dual Pump - Developshighwater pressure . lance attaches to the spray gun and allowsyou to Spray Gun - Controlsthe applicationof water onto switchfrom low pressure mode , for applying cleaningsurfacewith triggerdevice . Includessafety chemicals , to high pressure mode , for cleaning . The latch . quick connectfittinglets you quicklyexchangethe four provided nozzles to adjust the spray pattern of the System Rinse , Detergent and Chemical Reservoirs high pressurespray . with Internal Filter and Baffle - Usedto provide detergentor other chemicalsto the low pressurewater Gas Tank - Fill gas tank with regular unleaded stream . gasoline hera . Water inlet - Connectionfor garden hose . High Pressure Hose - Connect one end to the spray gun . 5
HOW TO USE YOUR CLEANING SYSTEM Pull back the collaron the quick connect and pull the currentnozzle off ; Store the nozzle in the space Read these instructionsand learn howto use your providedon the controlpanel . cleaning system before you attempt to startyour cleaning system . If you have any problems operating your cleaning system , please call the pressurewasher helpUneat 1 - 800 - 222 - 3136 . How To Use the NozTJes , _ DANGER : Never exchange nozzleswithout lockingthe safetylatch on the trigger . The quick - connect on the dual lanceallows zyouzles Note : For a more gentle rinse , select the 40 * or 25 " switch between four differentnozzles . The no degree nozzle . To scourthe surface , select the 15 Â° or vary the spray pattern of the highpressurestream as 0 Â° nozzle . shown below . â¢ Pull backthe collar , insert the new nozzle and White Green release the collar , making sure it becomes flush with the end of the quick connect . Pull on the nozzle to make sure it is securely in place . Note : The chemicalnozzle is permanently affixedto your dual lanceand has a spray pettem of 25 degrees . It must be used when applyingchemical . â¢ For most effective cleaning , keep spray nozzle between 8 to 24 inchesaway from cleaning surface . â¢ Damage to the surface may occur if you get the Yellow Red spray nozzle too clove to it . Cleaning With The Nozzles ana , _ lying too Chemical WARNING : You must attach all hosesbefore A you startthe engine . Startingthe engine without allthe hosesconnected and withoutthe water In order t0 Changethe nozzle beingused , followthese turnedON will damage the pump . instructions : IMPORTANT : Use soaps designed specificallyfor Engage the safety latch on the spraygun . pressurewasher cleaning systems . Household detergentscoulddamage the pump . Up to three ( 3 ) differentsolutions can be carded onthe cleaning systemat one time . To apply detergentfollow these steps : â¢ Dilution is necessarywhen usingthe supplied chemical packets , Simply snip one comer of the plastic pouch , pour the chemical into the tank , then fill the tank with clean water . Label tanks with the Safety Latch provided tank labels . Pour chemical into one of the tanks labeled A , B , C . 6
Wash and Rinse Surface Ifusinganothecrhemicadlesignefdorusewith pressurwe ashersp , reparethechemicaslolutioans This CraftsmanCleaning System permitsregulationof requirebdythechemicaml anufactureFri . ll outputwater pressureby varyingthe enginespeed . chemicarleservoir ( ws ) iththepreparesdolutioans The Pressure CommandTM found on the front panel needed . may be set , as follows : RotatetheDial - A - CleanTMesrelector knobto the Pressure Low to High letter correspondingto the desired reservoir . Duty Light Medium Heav " t Open the chemical valve handle fully on the dual Application Auto Concrete Paint removal lance by turningit countemlockwiseto place the cleaning system in low pressure mode . Detergent Boat Driveway Degreasing cannot be applied with the chemical valve Furniture Deck handle in the high pressure position . Afteryou have applied detergent , scourthe surface clean , as follows : â¢ Close the chemicalvalve handlefullyon the dual lance by turningit clockwiseto placethe cleaning systemin highpressuremode . Chemicalwill not flow when in the highpressuremode . withStehleechtiagnhdpirnesstsaullrtehweadteesrisretrdeanmozaznledfothlleonwriningsteheit instructionson'How to Use the Nozzles " on page 6 . AdjustPressureCommancFM control to obtain â¢ Connect garden hose to water inlet , check that desiredwater pressure . high pressurehose is connected to spray gun and Expand the spray patternfor a more gentle dnsing pump ( see ASSEMBLY on page 4 ) , and start action . Startat top of area to be dnsed , working . engine , down with same actionas for cleaning . be cleaned . Make surethere is no damage Attachgarden caused by the highpressurespray . to hoseto RINSE SYSTE ' _ MAFTER EVERY USE waterinlet It is imperativethat the chemical selectorsystembe rinsedafter each use to prevent cloggingor leaks : CAUTION : Test a small area of the surfaceto Fillthe System Rinse reservoirwithclean water . Before disconnectingthe water supply , start your ' CAUTION : Before starting yourCleaning cleaning system . A System , make sure you have read and followed CAUTION : Before startingyour Cleaning the instructionsin the sections = BeforeStarting A System , makesure you have readand followed the Cleaning System " on page 8 and " To Start the instructionsinthe sections " Before Starting the Cleaning System " on page 8 . the CleaningSystem " on page 8 and " To Start the CleaningSystem " on page 8 . WARNING : Be extremely careful if you must A use the cleaning system from a ladder , Open the chemicalvalve handlefullyon the dual scaffoldingor any other relativelyunstable lance by tuming it counterclockwiseto place the location . When you pressthe trigger , the recoil cleaningsystemin low pressuremode . from the initial spray couldforce youto fall , or if Rotate the Dial - A - CleanerTM selector knobto the you are too close to the cleaningsurface , the lettercorrespondingto the System Rinse tank . As high pressurespray couldforce you off a clean rinsewater is drawn throughthe system , climbingapparatus . continuethe flow untilnodetergentfoam is observed . Start at lower portionof area to be washed and â¢ Rotate the Dial - A - Cleaner TM selector Imob to the work upward , using long , even overlappingstrokes . OFF position . Allowdetergent to ' soak in ' ( between 3 - 5 minutes ) before washingand rinsing . Reapply as neededto prevent surface from drying .
BEFORE STARTING THE CLEANING To add fuel to engine : SYSTEM Clean area around fuel cap , removecap . â¢ Add regular unleaded gasoline , slowly , to the fuel To operatethe engineyouwillneedto dothe following : tank . Add Engine Oil Important : Never mix oil with gasoline . â¢ Install fuel cap and wipe up any spilled gasoline . only use high qualitydetergentoil ratedwith SAPIAE service classificationSF or SG . Select the oil's TO START THE CLEANING SYSTEM viscositygrade accordingto your expected operating temperature : The best way to start your cleaning system engine for the firsttime is to followthese instructionsstep - by - colder _ 32 Â° F _ warmer step . This startinginformationalso applies whenever , , t II J , you start the engine after you have let the cleaning 5W30 SAE 30 system sit idle for at least a day . Although multi - viscosityoils ( 5W30 , 10W30 , etc . ) Place the cleaning system in an area close enoughof improve startingin coldweather , these multi - viscosity to an outsidewater soume that can flow at a rate oils will resultin increasedoil consumption when used at least 3 gallonsper minute . Connect a garden above 32 Â° F . Check your engine oil level more hose to the water spout . frequently to avoid possibledamage from runninglow â¢ Check that the high pressurehose is tigh'tly on oil . connectedto the spray gun and to the pump . See Place cleaning systemon a level surface ASSEMBLY sectionon page 4 . Clean area around oil fill cap and remove . â¢ Check inlet screen on the water inlet . If the screen is dirty , clean before attachinga garden hose . ffthe screen is damaged , do not connectto the gardennce hose . Replace with screen providedin maintena kit or cell 1 - 800 - 366 - PART to order a replacement inlet screen . â¢ Attach the the garden hose to the water inlet . â¢ Tum on the water , Dil Fill Cap / , & CAUTION _ Do not run pumpwithoutthe water supplyconnected and turned on . You must follow this cautionor the pump will be damaged . â¢ Remove the dual lance from the spray gun . Oil Drain Plug â¢ Pull the tdggeron the spray gun and hold untila steady stream of water appears . Pour oil from enclosedbottle intothe oil fill opening â¢ Engage the safety latchon the spraygun . untiloil reachesthe point of overflowing . Do not overfill . Install oil fillcap . Hand tightensecurely . Add Gasoline â¢ Use regular unleaded gasoline with the cleaning system engine . Fuel tank capacityis 1 gallon . , _ DANGER : Never fillfuel tank indoors . Never fill fueltank when engineis runningor hot . Do not smokewhen fillingfuel tank . â¢ Attach dual lance onto spray gun . , _ CAUTION : Do notoverfillthe fuel tank . Always leave room for expansion . CAUTION : Experienceindicatesthat alcohol , & blended fuels ( calledgasohol or usingethanol or methanol ) can attract moisturewhichleadsto separation andformationof acidsduring storage . Acidicgas can damage the fuel system of an enginewhile in storage .
Note : If the engine fails to start after 3 pulls , primethe â¢ Move Run / Stopswitchto the " Run " position . engine three ( 3 ) times and pullstarter rope again . Once the engine has started , disengage the spray gun safety latch . HOW TO STOP YOUR CLEANING SYSTEM â¢ Move the Run / Stop switchto the " Stop " position . Simply shutting off the engine will not release pressure in the system . Squeeze trigger onthe spray gun to relieve pressure in the hose . Note : A small amount of water will squirtout when â¢ Pressthe primerbulb three ( 3 ) times , waitingtwo you release the pressure . ( 2 ) secondsbetween each push . â¢ Rotate the Dial - A - Cleaner TM selector knob to the OFF position to prevent chemical leakage . SIPHONING DO NOT siphon standing water for yourwater supply . Contaminated , brackishor dirty water can damage the pump . Connect only to householdwater supply . TIPS Never use the garden hose inlet to siphon detergent orwax . If you hold the spray nozzle too far away fromthe object being cleaned , washing will not be as _ ' â¢ Grasp starterhandle and pullslowly untilyou feel effective . some resistance . Then pullcord rapidlyto â¢ Always store the cleaning system with the Dial - overcomecompression , prevent kickbackand start A - Cleaner TM selector knob to the OFF position . the engine . Let rope retum to starterslowly . Note : The Pressure CommandTM may be placed in any positionduringstaring or operation . However , for cold starts , it is recommendedthat the Pressure CommandTM be placed inthe Uhigh " position .
CUSTOMER RESPONSIBILITIES SERVICE DATES MAINTENANCE TASK HOURLY OPERATING INTERVAL Every 25 Eve W 50 Every 100 HOUPI 0 â¬ Hours or Hours or Y _ y yearly Yeady Cleaning System CheckJclean water inlet screen xt on quick - connect . x Ched , ( high pressure ho6e . x Check detergent ho _ e . x Check spray gun and assembly for leaks . x Purge pump of _ drand contaminants . ENGINE Check oillevel . x x - Service foam _ r . X " Service paper air Citer . X " Change engine oil . X Clean / repk _ cespark plug . X Clean spark arrestorscreen Prepare for storage , Prepare unit for storage if if is to remain idle for longer than 30 days . C _ ean ifclogged . Replace if perforated or tom . Change oil after the first ( 8 ) operating hoursand every 50 hours thereafter . Change sooner when eperaUng under dirty or dusty condi _ ns . . _ " Replace more of _ n under dirty or dusty condiUons . PRODUCT SPECIFICATIONS In the State of Caiifomia a spark arrestor is required by law ( Section 4442 of the California Public Cleaning System Specifications Resources Code ) . Other states may have similarlaws . Federal laws apply onfederal lands . ) RESSURE 3000 Psi Note : If you equip the engine of your cleaningsystem FLOW RATE 2.5 GPM with a spark arrestor muffler , the spark arrestormust be maintained in effectiveworkingorder by the Use as directed CHEMICAL MIX owner / operator . WATER SUPPLY GENERAL RECOMMENDATIONS Not to Exceed 140 Â° F TEMPERATURE The warranty of the cleaningsystem does notcover items that have been subjectedto operator abuse or Engine Specifications negligence . To receivefull value from the warranty , operator must maintaincleaningsystem as instructed ENGINE MODEL GN - 220 in this manual . RATED HORSEPOWER 7.8 Some adjustmentswill need to be made periodicallyto propedy maintain your cleaningsystem . SPARK PLUG : Type : Champion RC12YC All adjustments in the Service and Adjustmentst or equivalent . Set section of this manual shouldbe made at leas once Gap to : 0.030 inch each season . ( 0.76mm ) â¢ Once a year you shouldclean or replacethe spark GASOLINE CAPACITY 1 Gallon plug and replace the air filter and check the gun and wand assemblyfor wear . A clean sparkplug OIL SAE 30 weiaht and new air filter assure properfuel - air mixtureand help your engine run better and last longer . SOLID STATE 0.0125 inch IGNITION AIR GAP 10
â¢ Pull the triggeron the gun and hold . BEFOREEACHUSE â¢ When the water supplyis steady and constant , Checkwaterinletscreenfordamage . engage the safetylatch and refsstenthe nozzle â¢ Checkhighpressurheoseforleaks . attachment . Checkchemicatal nksandfillersfor damage . Nozzle Maintenance â¢ Check gun and wand assemblyfor leaks . If the nozzle becomes restrictedor cloggedwith â¢ Purge pump of air and contaminants . foreign materials , suchas dirt , excessivepump â¢ Check engine oil level . pressure may develop . A partiallycloggednozzle can cause a pulsingconditionduring use . This generallyis CLEANING SYSTEM MAINTENANCE not a pump related problem , but rathera clogged or Check and Clean Inlet Screen partiallyrsstdctednozzle . Examine garden hose inlet screen . Clean if if is If the nozzle becomescloggedor partiallyrestricted , clogged or replace if it is tom . immediatelycleanthe nozzle withthe kit includedwith your cleaningsystem by followingthese instructions : Check High Pressure Hose â¢ Shut off the engine and tam off the water supply . High pressure hosescan develop leaks from wear , Press triggerto relive water pressure . kinking , or abuse , inspect hose before each use . â¢ Separate the dual lancefrom the gun . Check for cuts , leaks , abrasions , bulgingof cover , or â¢ Use the wire includedin the kit or a small paper damage or movement of couplings , ffany of these clip to free the foreign materials cloggingor conditionsexist , replace hose immediately . restrictingthe nozzle . Insert wire Into A DANGER : Never repair a highpressure hose . Replace with hosethat meetsthe minimum nozzle and tum pressurerating of your cleaningsystem back and forth to clear Check Chemical Reservoirs obstruction . Tank coversshouldsnap cleanly onto tank . Ensure chemical labels correctlyidentifytank contents . Ensure that the System Rinse tank is filled with clean water . Ensure that Dial - A - CleanerTM selector knob rotatesfreely between each position . Examine the tanks and replace if the filter is clogged Remove additionaldebrisby back flushingwater Check Gun and Wand supplythroughdual lance ( Figure 2 ) . Back flushnces Examine : h0se connectionto gun and make sure it is between 30 to 60 seconds . Back flush both la secure . Test trigger by pressing if and making sure it by tumingchemicalvalve handle . springsback into place when you release it . Put safety latch in UP positionand test trigger . You should not be able to press trigger . Replace gun immediatelyif it fails any of these tests . Purge Pump of Air and Contaminants To removethe air from the pump , followthese steps : â¢ Set up the cleaning system as described in theupply . â¢ Reconnectthe dual lanceto the spraygun . ASSEMBLY section and connect the water s â¢ Reconnectthe water supply , turn on the water , and â¢ Remove the wand extensionfromthe gun . startthe engine . â¢ Pull the trigger on the gun and holduntil a steady â¢ Test the cleaningsystem by operatingwith the unit stream of water appears . in highand the low pressure . To removethe contaminants from the pump , follow these steps : â¢ Set upthe cleaningsystem as described in the ASSEMBLY section , and connect the water supply . â¢ Remove the nozzle attachmentfrom the gun . Start the engine according to instructionsin OPERATION section . 11
ENGINE MAINTENANCE O - Ring Maintenance Through the normaloperation of your cleaning Maintenance , replacement or repair of the system , the o - rings keep the connectionsof the hoses emission control devices and systems may be and gun tight and leak - free . They may becomeworn performed by any non - road engine repair establishment or individual . or damaged with use . Provided with your cleaning system is an o - ring Maintenance Kit containing replacemento - rings , a rubber washer and a garden Checking Oil Level hose inlet screen . oil level shouldbe chocked priorto each use orat least every eight ( 8 ) hoursof operation . Keep oil level Parts in the O - Ring Kit Include : maintained . â¢ 1 O - Ring , red , ( p / n B2726 ) for the end of the spray gun connectionbetween gun and high / low Changing Engine Oil and Oil Rlter spray wand . Change oil after firsteight ( 8 ) hoursof operation . Change oil & oil filterevery fifty ( 50 ) hoursthereafter . If you are usingyour cleaning systemunder extremelydirty or dustyconditions , or in extremely hot weather , change oil more often . Change oil whileengine is sUUwaan from nmning , ee follows : Clean area aroundoil drain plug . Remove oil drainplug and oilfill plugand drain oil â¢ 2 O - Rings , yellow , ( p / n B2264 ) forthe ends of the completely intoa suitable container . highpressure hose . Note : The above two o - rings are closein size . Please matchcarefully to assure propero - ring usage . n Rug â¢ 1 rubber washer ( p / n B2385 ) for the insideof the garden hose connector . â¢ When oil has completelydrained , Installoil drain â¢ 1 water inlet screen ( p / n B2384 ) for the garden plugand tighten securely . hose connector . â¢ Place a suitablecontainer beneath the oil filter and tum filter countemlockwiseto remove . Discard accordingto local regulations . â¢ Coat gasketof new filter with engineoil . turn filter clockwiseuntilgasket contacts tightlywith filter adapter . Then tightenan additional3 / 4 turn . â¢ Fill oil sumpwith recommendedoil . ( See = Before Startingthe Engine " on page 8 for oil recommendations ) â¢ Installthe oilfill plugand tightensecurely . â¢ Wipe up any spilledoil . Toramowawomordamegedo - ring : â¢ Use a small flathead screwdriverto get underneaththe o - ring and pp / it off . 12
To clean or replace paper air filter : ServiceAir Cleaner A . Clean paper filler by tapping it gentlyon a Yourenginewillnotrunproperlayndmaybe solidsurface . If the filler is too dirty , replace it damagefdfyourunitusingadirtyaircleanerC . lean with a new one . Dispose of the old filter orreplacetheaircleaneprapefrilleronceevery50 properly . hoursofoperatioonronceayearw , hichevecromes first . Clean or replace more oftenif operatingunder Clean air cleaner cover . dusty or dirty conditions . Clean foam pre - tiller every Insert pre - filler intothe cover , then the paper air 25 hours of operation or sooner underdusty filler . conditions . Reinstallthe air cleaner cover and tightenthe two ( 2 ) screws . To clean or replace the air cleanercomponents : â¢ Loosen the two screws on the air cleaner cover . CleanSparkArrestorScreen Remove the air cleaner cover . The engine exhaustmuffler has a sparkarrestor Foam screen . Inspect and clean the screen every 100 hours Pra - Filter May Stick to Cover of operation or onceeach year , whichevercomes first . Note : If you use yourcleaning systemon any forest - covered , brush - coveredor grass - coveredunimproved land , it must have a spark arrestor . The spark arrestor must be maintainedin good condition by the owner / operator . Clsen and inspectthe sparkattester as follows : Inspect the screen and replace it if it is tom , perforated or otherwisedamaged . Do not use a defective , screen . If the screen is not damaged , clean it with'a chemical solvent . Remove the paper air filler and the foam pre - filler If the spark arrestor is damaged , replace it as follows : from the air cleaner cover . â¢ Remove the four ( 4 ) screws that connect the heat FO / _ ll shield to the muffler . Pre - FIIter â¢ Remove four . - ( _ 4s ) crewsthat attach the spark arrestorscreen . / Paperr Filte â¢ To clean or replace foam pre - filter : A . Wash pre - filter in soapywater . B . Squeeze pre - filterdry inclean cloth . Do not twist . If the pre - filler is stilldirty after washing and drying it , replace it witha new one . Note : If you need to order a new air filter , please call 1 - 800 - 366 - PART . C . Apply enough engine oilto saturatethe â¢ Replace damaged screen with new screen ( p / n pre - filter . 83083 ) . D . Wrap the pre - filler in a clean dry clothand â¢ Reattach the sparkarrestor screen and the heat squeeze outthe excess oil . Do not twist . Set shield . the pre - filter aside . 13
Clean / Replace Spark Plug O Replace the spark plugyearly or every 100 hoursof operation , whichevercomes first . CAUTION : Disconnectsparkplugwire from from , _ spark plugand keep wire away spark plug . Clean area aroundspark plug . â¢ Remove spark plugform the cylinderhead . â¢ Replace spark plugif the electrodesare pitted , burnedor porcelainis cracked . For replacement use Champion RC12YC or equivalent . â¢ Check electrodegap with wirefeeler gauge and set gap to 0.76ram ( . 030 inches ) , if necessary . â¢ installa correctlygapped spark plugintothe cylinderhead , tightensecure | y . Valve Cover Breather Tube Make sure the piston is at Top Dead Cer _ ter ( ' rDC ) of its compressionstroke ( both valves closed ) . To get the pistonat top dead center , pullon the recoil handleslowly watchingthe pistontrough the spark \ plughole . As you pull on the recoil handlethe , piston should move up and down . The pistonis put Top Dead Center when it is up as high as it can go . Carburetor If you thinkyour carburetorneeds adjusting , see your nearestSears Service Center . Engineperformance in - lb $ may be affected at altitudesabove 5000 feet . For Allen Wmnol operationat higher elevations , contactyour nearest Sears ServiceCenter . Adjusting Valve Clearance Afterthe firstfilly ( 50 ) hoursof operation , you should LooNn Jam Nut adjust the valve clearance in the engine . Important : If you feel uncomfortableaboutdoing this * Using a 10mm wrench , loosen the rockerarm jam procedureor you don't have the propertools , please nut . Use an 8ram allen wrench to tum the pivotball take yourcleaning system in to the nearestservice studwhile checkingclearance between the rocker centerto have the valve clearance adjusted . This is a arm and the valve stern witha feeler gauge . very importantstep to insurethe longestlifeforyour Correct clearance is 0.002 - 0.004 inch ( 0.05 - engine . 0.1mm ) . Note : You must holdthe rockerarm jam n _ in place as you turn the pivotball stud . To adjustvalve clearance : , When valve clearance is correct , holdthe pivotball â¢ Make sure the engine is at roomtemperature . stud inplace withthe allen wrench and tightenthe â¢ Make sure that the spark plugwire is removed from rocker arm jam nut . Tighten the jam nut to 65 - 85 inch - poundstorque . After tighteningthe jam nut , the spark plugand outof the way . recheckvalve clearance to make sure ff did not â¢ Removethe breathertube from the valve cover . change . Removethe four s _ rews attaching the valve cover witha # 2 or 3 phillipsscrewdriver . 14
â¢ Reattach the valve cover makingsure the gasket â¢ Torque the bolts to 4.0 kg - m ( 22 ft - lb ) . between the valve cover and cylinderhead is in â¢ Torque sequence is as follows : A , B , C , D , E ( star place . Start all four screws before tighteningor you pattern ) . will not be able to get all the screws in place . â¢ Reattach the breather tube . â¢ Reattach the spark plug wire to the spark plug . Retorque Head Bolts After the first50 hoursof operation , you must retorque the head boltsto 4.0 kg . - m . ( 22 ft . - Ibs . ) Important : If you feel uncomfortableabout doing this jE procedure or you don't have the propertools , please take your cleaning system in to the nearestservice A center to have the valve clearance adjusted . This is a very important step to insure the longestlifefor your engine . Note : Only performthis adjustmentafter first50 hours of operation . The head bolts will need no further adjustment . â¢ Remove the four ( 4 ) screwsfrom the valve cover . c â¢ Remove the valve cover and gasket . 15
AFTER EACH USE â¢ Flushthe chemical system by selecting a tank and run the cleaning system with nozzle in low pressure Water shouldnot remain in the unitfor longperiods of mode . Flush untileach tank is empty , then switchto time . Sediments of minerals can deposit on pump the selector knob to the next tank . The last tank parts and " freeze " pump action . Follow these be emptied must be the System Rinse tank . procedures after every use : â¢ Connect a 3 - foot section of garden hoseto the inlet â¢ Flush the chemical system by selectingthe System adapter . Pour RV - Antifreeze ( antifreeze without Rinse tank and run the cleaning system with nozzle alcohol ) into the hose . Pull the recoil handletwice . in low pressure mode . Flush for one minute or until the chemical is cleared from the system . LONG TERM STORAGE â¢ Shut off the engine and let it cool , then remove all If you do notplan to use the cleaning systemfor more hoses . than 30 days , you mustprepare the engine for long term storage . , _ CAUTION : Be sure the engineRun / Stopswitch It is importantto prevent gum depositsfrom formingin is in the " Stop " positionbeforeyoucontinue . essentialfuel system parts such as the carb _ Jretorf , uel â¢ Empty the pump of all pumpedliquidsby pulling filter , fuel hose or tank dudng storage . Also , recoilhandleabout 6 times withthe Run / Stop experienceindicatesthat alcohol - blendedfu _ ls ( celled switchin the " Stop " position . This shouldremove gasohol , ethanol or methanol ) can attract moisture mostof the liquidin the pump . which leads to separation and formation of acids â¢ Rotate the Dial - A - CleanerTM selectorknob to the duringstorage . Acidicgas can damage the fuel system of an engine while instorage . OFF position . p â¢ Coilthe highpressurehose and inspectit for Protect Fuel System damage . Cuts in the hose or frayingcouldresult in leaks and loss of pressure . Should any damage be found , replace the hose . DO NOT attemptto repair , _ DANGER : Drainfuel into approved container outdoors , away from open flame . Be sure a damaged hose . Replace the hosewiththe engine is cool . Do not smoke . genuine Craftsman part . Remove all ga , sqlinefrom the fuel tank to prevent Drain water from hose and properlyhang it on the gum deposits from forming on these parts and wire supportprovided . causingpossible malfunctionof engine . â¢ Store system in a clean , dry area . Run engine unUIengine stops from lack of fuel . Make sure you have water supply to pump inlet DANGER : Never storethe enginewithfuel in connectedand turnedON . A the gas tank indoorsor inenclosed , poorly ventilatedareas where fumes may reach an Change Oil open flame , a spark , or pilotlight . While engine is stillwarm , drain oil from crankcase . WINTER STORAGE Refillwith recommended grade . ( See Changing Oil ) Oil Cylinder Bore , _ CAUTION : You mustprotectyour unitfrom freezingtemperatures . Failure to do so will â¢ Remove spark plug . Squid about I ounce ( 30 ml ) of permanentlydamage your pumpand render engineoil into the cylinder . Cover spark plug hole your unitinoperable . with rag . Crank engine slowly to distributeoil . To protectthe unit from freez _ tempaatums : _ k CAUTION : Avoidspray from spark plughole when crankingengine . â¢ Empty all chemical reservoirsas follows : a . Disconnecthose connectedto chemical inject â¢ Installspark plug . Do not connect sparkplug wire . fittingon the pump . Place end of hose into OTHER suitablecontainer . â¢ Do notstore gasolinefrom one season to another . b . Move the selector knob to Tank A and open that tank's cover . Gravity shouldshortlyempty â¢ If possible , store your unit indoorsand cover it to the tank contents into the container . give protectionfrom dust and dirt . BE SURE TO EMPTY THE FUEL TANK . c . When the tank is empty , repeatstep ( b ) for tanks B and C . IMPORTANT : NEVER cover your cleaning system while engine and exhaustarea are warm . d . Reconnectthe hoseto the chemicalinject fitting on the pump . Add 0.5 literof cleanfresh water to each tank and closetank's covers . 16
CAUSE CORRECTION PROBLEM 1 . t . Twist chemical valve handle Pump has followingproblems : Nozzlein lowpressuremode . to place in low pressure mode . failureto producepressure , or 2 . Clear inlet 2 . Water inlet is blocked . erratic pressure , chattering , loss of 3 . 3 . Inadequate water supply Provideadequate water flowat pressure , low water volume . least 3 gem . 4 . 4 . inlet hose is kinked or leaking Straighten inlethose , patch leak . 5 . Clogged water inlet screen . 5 . Replace / clean water inlet screen . 6 . Water supply is over 140 Â° F . 6 . Provide coolerwater supply . Clear blocksin outlet hose . 7 . Outlet hose is blocked . 7 . 8 . Outlet hose leaks . 8 . Replace outlet hose if leaking . 9 . Gun leaks . 9 . Replace O - ring orgun if necsssaq / . 10 . Nozzle is obstructed . 10 . Clear nozzle . 11 . Contact Sears Service 11 . Pump is faulty . Department . 1 . Repair or replace detergent Detergent fails to mix . 1 . Detergent line is collapsed or line . kinked 2 . Chemical tank filter is clogged . 2 . Replace tank 3 . Twist chemical valve handle 3 . Nozzle is in high pressure mode . to place in low pressure mode . 4 . Rotate knobfor desired chemical . 4 . Dial - a - Cleaner knob is in off position . Engine runs good when not spraying Engine speed is too slow . Contact Sears Service Department . but dies when you beginto spray . Dirtyair cleaner 1 . Clean or replace air cleaner . Engine _ ' ill net start ; or starts 1 . 2 . Fill fuel tank . Out of gasoline . and runs rough 2 . 3 . Stele gasoline . 3 . Drain gas tank ; fillwith fresh fuel . 4 . Spark plug wire not connected 4 , Connectwire to spark plug . to spark plug . 5 . Bad spark plug . 5 . Replace spark plug . 6 . Water in gasoline . 6 . Drain gas tank ; fill with fresh fuel . 7 . Ovemhoking or flooded 7 . Set engine throttlecontrollever to fast position , choke in mn position . 8 . Contact Sears Service 8 . Excessivelyrich fuel mixture . Department . 9 . Contact Sears Service 9 . Intake valve stuckopen or closed . Department . 10 . Contact Sears Service 10 . Engine has lostcompression . Department . 1 . Fill fuel tank . Engine shuts downduring 1 . Out of gasoline . operation 2 . Airfilter dirty 2 . Replace Air filter . Engine lacks power . Dirtyair filter . Replace air filter . 17
Generac Power Systems GN 220 , 7.8HP , Model # EHC 04048 - 0 8 6 5 31 9 14 " A " _ 523 I0 12 ou _ K GR _ . 2 1 37 - _ ! 17 27 2O 24 I 29 22 Item B _ c ! _ _ Otv 7 78653 1 AdjustScrew Run / Stop Switch 23 A9311 1 8 85272 1 M8 x 15mmTaptite L . E . D . Assembly 24 83512 1 Screw 9 84195 1 Low Oil Shutdown Decal 25 78604 1 60 Hz . Governor Spring M8 - 1.25 x 35mm 10 85620 1 Black Sleeving 26 89230 1 11 00285271 1 Capscrew BlackWire Assembly M5 Lock Nut 12 84329 1 3 - pin Male Connector 27 83503 Governor Rod Housing 29 86384 13 00185271 1 White Wire Assembly 30 86037 Anti - lash Spring PHMS 10 - 32 x 1 / 2 " 14 22097 2 M6 Lock Washer 31 36701 M6 x 30mm Screw 32 22152 Lockwasher , # 10 15 82981 2 16 81675 1 Flatwasher , # 10 Ignition Coil 33 23897 17 84274 1 Bracket , Pivot / Tinnerman Clamp 34 A9567 18 87221A 1 Low Oil Shutdown Adjustment Module 35 A9568 1 Bracket , Governor Weldment 1 M6 x 10ram Screw 19 45756 PHMS 8 - - 32 x 5 / 8 " 20 72347 1 Spark Plug 36 36919 1 Lockwasher # 8 21 86962 1 Governor Lever 37 22264 1 22 85953 1 Wear Washer 38 A9943 1 Clamp , Bowden 19
Generac Power Systems GN 220 , 7.8HP , Model # EHC 04048 - 0 36 7 28 46 17 33 18 Lo _ a ! _ aem _ c _ v M6 - 1 . Ox 12mm Screw 1 78621 1 Control Rod Assembly 26 78606 41 Govemor Gear Thrust 2 76389 1 Piston Pin 27 76361 Washer 3 88411 1 Piston RingSet M8 - 1.25 x 35mm Screw 4 A8897A 1 Gear Cover Assembly 28 89230 61 M8 x 52ram Head Bolt 29 99922 5 77168 5 Spring Washer 6 88057 1 Piston 30 A1720 2 Valve Spring Retainer 7 76390 2 Pin Retainer Ring 31 88401 2 Valve Spring 8 83337A 1 Valve SpringWear Washer Tapered CrankshaftAssm . 32 84186 21 Geroter Set 9 78658 1 Governor = R " Pin 33 83192 GovernorArm Thrust Washer 34 86254 1 10 78659 1 = O " Ring Crankcase Assm . 36 21705B 1 11 89213J 1 CylinderHead Assembly ExhaustValve 12 A7637 1 Governor Arm 37 90082 1 Intake Valve 13 81695 2 Oil Seal 38 90081 1 Push Rod 14 A8929 1 Govemor Gear Assembly 39 88396A 2 15 78645 1 Tappet Governor Gear . C - Ring 40 83235 2 16 A7811 1 Oil Pick - upAssemblyet Govemor Spool 41 80336 1 Rocker Cover Gask 17 72683 1 1 / 8 " NPT Pipe Plug 42 96362 1 Pivot Ball Stud 18 98752 1 CamshaftAssembly 43 77161 22 GN - 190 / 220 Rocker Arm 19 89096 1 Crankcase Gasket 44 77160 Rocker ArmJam Nut 20 88156 1 Valve Stem Seal 45 76307 2 Push Rod Guide Plate 21 A8822 1 CylinderHead Gasket 46 88403 12 22 78691 1 Oil Pressure Relief Cover 47 72657 1 / 4 " NPT Pipe Plug 23 A57 - / 2 1 Rocker Cover Assembly Oil Pressure Spring 48 88412 11 24 A5776 1 11 / 32 " Ball 49 76329 PlasticOil Fill Plug M5 Form Screw 50 21944E 25 74908 1 Complete LongBlock 2O
Generac Power Systems GN 220 , 7.8HP , Model # EHC 04048 - 0 47 48 / / 40 41 Item _ ow DescriDtior ! 31 90947 1 Breather Hose 32 90051 1 Manifold Head Gasket 33 57058 1 M6 x 55mm Capscrew 34 80318 1 M6 x 25ram Capscrew 35 80316 2 M6 x 30mm Screw 36 20136 1 Intake Manifold 37 22097 2 M6 Lock Washer 38 49813 2 M6 Hex Nut 39 21202 1 Carburetor / Air Box Gasket 40 36935 2 # 10 - 32 x 3 / 4 " Screw 41 80303 1 Canal Cover 42 21201 1 Carburetor / Manifold Gasket 43 21203 1 Carburetor 44 21200 1 Air Cleaner Base 45 66476 1 M6 x 12mm Capscrew 46 59635 1 # 8 x 3 / 8 " PlasUta Screw 47 78601 1 Air Filter 48 78602 1 Precleaner 21
Generac Power Systems GN 220 , 7.8HP , Model # EHC 04048 - 0 1 I 79 j 80 2 - - 1 / 9O 3 81 4 Description lt . ean Pa _ # QtX . era P _ a [ t _ _ otv _ ] atLoJz 78 82774 1 Woodruff Key 1 94820 1 Expansion Plug 2 91848 1 Oil Filter Gasket 79 SRV77182E 1 Rywheel ( 220cc ) Conical Washer 80 83312 1 3 84982 1 Oil Filter Adapter 4 92978 2 M6 x 20mm Screw 81 81810 1 M16 Hex Nut 90 A2 . 842 1 5 99236 1 Oil Pressure Switch Recoil Cup 6 70185 1 Oil Filter 91 Qtv DeseriDtion 82 92984 1 Top Wrapper 83 45756 4 M6 x 10ram Screw 84 78609 2 Cover Bolt 1 Air Box Cover 85 78608A 86 90695A 1 Blower Housing 87 89739 1 Lower Wrapper 84 \ 88 66476 9 M6 x 12mm Capscrew 89 A , ? . 799 1 Recoil Assembly 86 88 90 A2842 1 Recoil Cup 91 78651C 1 Backplate 83 22
Generac Power Systems GN 220 , 7.8HP , Model # EHC 04048 - 0 59 Rein Pa _ # 55 83512 2 M6 x 15 Taptite 57 95213 1 Tank Bracket 58 77395 2 M6 Flange Nut 1 Tank Cradle 59 95214 60 30340 12 " 1 / 4 " ID Hose 61 48031C 1 Hose Clamp 23
Craftsman 3000 PSi Cleaning System 580.768050 Pump 31 30 1 _ 6 4 I 9 10 3 25 14 16 18 19 2O 37 4 Â° 9 36 24
Craftsman 3000 PSI Cleaning System 580.768050 Pump Rein P _ a [ L _ ern 1 PISTON , Thermal By - 1 O - RING , 1.625 x . 103 23 95416 1 B2218 Pass 2 B2260 1 ADAPTOR , Engine 6 SHCS , M6 x 1 x 20 3 94738 1 WASHER , Beelleville16 24 40945 1 O - RING , 114 x 119 x x 2.7 25 93790 2.6 4 93887 1 NUT , Jam M16 x 1.5 1 ADAPTOR , Tapered SPRING , Piston Return 26 95165 5 96400 3 Engine Shaft ASSY . , Oil Breather / FUl 6 99735 1 4 SCREW , 5 / 16 x 3 / 4 7 93652 1 SPRING , Thermal By - 27 B22 . 61B 4 O - RING , . 239 x . 070 Pass 28 B2217 0 KIT , AXIAL CAM O - RING , 2.9 x 6.5 x 29 SRV97672V 8 93876 1 1 ASSY . , Beadng Roller 1.78 30 . . . . . . Thrust 15.5 9 Order B2480 3 SEAL , High PrsssuTe 1 CAM , Axial 2.5G / 5.5 PTFE 31 . . . . . . Race RING , Bearing Seal 16 Order B2480 3 1 BEARING , Roller Thrust 11 Order B4123 3 RING , Hytdle Back - Up 32 . . . . . . 0 KIT , PISTON REPAIR 12 Order 134123 3 O - RING , 2.6 x 26.6 ID 33 B2480 3 ASSY . , Ceramic Piston 13 97027 3 TOWER , High Pressure 34 . . . . . . & Cap Port 1 SHOE , Piston Pivot 14 96137 1 PLUG , 1 / 6 x 28 NPT 35 . . . . . . 3 SEAL , Oil Piston 15 HEAD , ( Brasswith Tap ) 36 . . . . . . 15 95138 1 TC4 16 B2665 6 WASHER , Steel Special 3 SEAL , Piston " U " Cup 17 93874 6 SHCS , M8 x 1.25 x 75 37 . . . . . . 0 KIT , CRANKCASE ASSY . , Unloader 38 B3508 18 B3769 1 3 SPACER , Pilot SHCS , M6 x 1 x 45 39 . . . . . . 19 46580 3 1 ASSY . , CRANKCASE CONNECTOR , Garden 40 . . . . . . 20 95320 1 0 KIT , CHECK VALVE Hose 41 B4123 . _ 6 ASSY . , Check Valve ACTUATOR , Thermal 42 . . . . . . 21 93644 1 0 KIT , SPACER PLATE By - Pass 43 B4124 1 ASSY + , Spacer Plate GASKET , Head 44 . . . . . . 22 B2668 1 25
Craftsman 3000 PSI Cleaning System 580.768050 Main Unit 26
Craftsman 3000 PSI Cleaning System 580.768050 Main Unit Ilern _ _ _ 1I . _ 31 . _ ! ! ! _ ! ow 2 B3608A 1 LINK , ThrottleControl 51 42909 2 HHCS , M8 x 1.25 x 30 3 30809 4 GROMMET , Rubber 52 40976 2 SHCS , M8 - 1.25 x 20 4 B3576 1 DECAL , Control Panel 1210 53 89476 1 GASKET , Exhaust 1 MUFFLER 5 B3599 4 ASSY . , ChemicalTank 1 Gal . 54 83071 6 B3695 8 BOLT , 1 / 4 " - 20 withWasher 55 83208 1 BRACKET , Muffler 7 B3222A 1 CAP , Chem Container " A " 56 39414 1 HHCS , M8 - 1.25 x 35 8 B3222B 1 CAP , Chem Container _ B " 57 66476 2 HHCS / LW , M6 - 1.0 x 12 9 B3222C 1 CAP , Chem Container " C " 58 B1436A 1 GUN , Molded Grip 10 B3222D 1 CAP , Chem Container 59 134341 1 KIT , Nozzles " Water " 60 B3589 1 KIT , 3 Pak Concentrate 11 B3376B 1 TAG , System FlushWater 61 B3454 1 KIT , ChemicalTags 1 MANUAL 12 96307 1 DECAL , 1 - 800 Number 62 B3604 13 86292 4 SELF DRILL , 10 - 16 x 3 , ' 4 " 63 B1748 1 ASSY . , Dual Lance Ext . 14 B3311 1 SCRE - 3N , Plastite 64 ES3618 1 CRADLE , Powder Ct Green 1 VIDEO 15 B3721 1 HANDLE , 4 - Way Valve 65 B3591 16 B3377 3 SCREW , Plastite # 8 x . 75 " 66 B3636 1 HOSE , 3 / 8 " x 50 ' 17 EB3115 1 PANEL , ControlPowder 67 132508 1 KIT , CleaningNozzle Green 68 AB3061 1 OIL BOTTLE 18 91526 2 PPHMS , M5 - 0.8 x 12 69 B2730 1 KIT , Maintenance 19 49226 2 LOCK WASHER , M5 70 B3735 1 NUT , Water Inlet 20 51716 2 NUT , Hex M5 - 0.8 71 B4270 1 DECAL , Start Instruction ' 1 DECAL , Recoil 21 B3306 1 ASSY . , Sub 4 - Way Valve 72 396207A 22 B3840A 1 HOSE , Chemical = A " - 10 " 73 7045 1 TAG , Warning Oil 23 B3840B 1 HOSE , Chemical " B " - 12 " 74 67989 6 NUT , Hex LockingFlange M8 - 1.25 24 B3840C 1 HOSE , Chemical " C " - 14 " 25 B3840D 1 HOSE , Chemical = D " - 14 " 75 21216 1 MOUNT , Rubber Shock 26 B3601C 1 HOSE , Chemical Pump 6.0 " 76 21217 _ . 1 MOUNT , Rubber uShockmp 27 48031G 4 CLAMP , Hose 3 / 16 " 77 NSP 1 ASSY . , Pump ( See P 28 EB3620 1 HANDLE , Powder Green ExplodedView ) 29 B2071 2 NUT , 1 / 4 " - 20 Flange 78 52857 2 NUT , M6 - 1.0 Locking Locking 79 A1701 1 BRACKET , Pump Support 30 B't779 2 COVER , Hinge 80 B3706 1 HOSE , Water Inlet 31 B2347 2 END CAP , Tube 81 38750 2 HHCS , M6 1.0 x 30 32 31669 1 BOLT , 1 / 4 " - 20 x 1 - 3 / 4 " 82 97098 1 CAP , Garden Hose Inlet Carriage 83 21424 1 CONNECTOR , Garden Hose 1 ENGINE , Generac Power 33 46476 2 CAPLUG , Tubing 900 NSP 34 B2759 1 HOOK , Square Neck Gun SystemsGN 220 , O48 Model # EHC 04 35 B1460 1 CAP , Vinyl Black 36 30340C 1 HOSE , . 25 " ID 37 96193 1 VALVE , Fuel Shut - Off Optional Accessories Not Illustrated : 38 48031C 5 HOSE , Clamp Band 112 " 71 - 74400 Heavy DutyTurbo Nozzlextension 39 95549 1 CAP , Fuel 71 - 74401 25 ' 3 / 8 " ReplacementE Hose 40 94994 1 TANK , 1 Gal Fuel 41 96002 4 BUSHING , Tank 71 - 75116 O RingRepair Kitick Garden HoseQu Connect 42 96001 4 BOLT , M6 - 1.0 x 21 Shoulder 71 - 75187 43 21545 1 SHIELD , Heat 71 - 75197 AccessoryQuickConnect Kit 44 B1288 1 TAG , BreatherCap 71 - 75199 Rotating Brush Deck Wash 45 B4140 1 AXLE ROD , 1 / 2 " x 24.65 " 71 - 0743012 46 88521 2 WHEEL 71 - 743 Vehicle Wash 47 75402 2 PUSHNUT , 1 / 2 " 71 - 74303 Degreaserash House W 48 52858 2 NUT , M8 - 1.25 Locking 71 - 74300 49 27007 2 MOUNT , VibrationDonut 71 - 76430 Floor / SidingBrush Type 71 - 76431 UtilityBrush 50 50190 2 FLAT WASHER , M8 27
CALIFORNIA AND FEDERAL EMISSION As the ULGE engine owner , you should be aware that Sears may deny any and / or all warranty coverage or CONTROL WARRANTY STATEMENT responsibilityif your ULGE engine or a pad / componentof it has failed due to abuse , neglect , Your Warranty Rights and Obligations impropermaintenance , unapproved modifications , or The Califomia Air ResourcesBoard ( CARB ) , United the use of counterfeitand / or ' grey - market ' parts not States EnvironmentalProtectionAgency ( EPA ) , and made , suppliedor approved by the odginal equipment Sears Roebuck and Co . USA ( Sears ) are pleased to manufacturer . explain the emissionscontrol systemwananty on You are responsiblefor presentingyour ULGE engine your 1997 and later utilityand lawn and garden to a Sears authorized servicecenter as soon as a equipment engine . New Utilityand Lawn and Garden problemoccurs . Warranty repairs should be Equipment ( ULGE ) engines must be designed , built , completedin a reasonable amount of time , not to and equipped to meet both the State of Californiaand exceed 30 days . Federal stringentanti - smogstandards . Sears must If you have any questions regardingyour warranty warrant the emissioncontrolsystem on your ULGE dghtsand responsibilities , you should contactyour engine for the pedodsof time listed below provided nearestauthorized service center or call Sears at 1 - there has been no abuse , neglect , or improper 800 - 473 - 7247 . maintenance of your ULGE engine . The emissionscontrolsystem may includepartssuch Warranty Commencement Date as the carburetor , ignitionand exhaust systems . When a warrantable conditionoccurs , Sears will The warranty peded beginson the date the ULGE repair your lawn and garden equipment engine at no engine is delivered to the original , end - use purchaser . cost to you . Expensescovered underwarranty Lengthof Coverage include diagnosis , replacementparts and labor . Sears warrants to the initialowner and each Manufacturer's Warranty Coverage subsequentpurchaser that the engine is free from The 1997 and later ULGE engines are warrantedfor defects in materials and workmanshipwhich cause two years . If any emissionrelated componentor the failureof a warranted part for a period of two system on your engine ( as listed below ) is foundto be years . defective , repairsor replacementwill be performedby an authodzed Sears service center . What is Covered Repairor Replacementof Parts Owner's Warranty ResponsibiliUes Repair or replacementof any warranted part will be As the ULGE engine owner , you are responsiblefor performedat no charge to the owner at an approved the completionof all required maintenanceas listed in Sears service center . If you have any questions your factory suppliedOwner's Manual . For warranty regardingyour warranty fights and responsibilities , purposes Sears recommendsthat you retain all you shouldcontact your nearest authorized service receipts coveringmaintenance on your ULGE engine . centeror call Sears at 1 - 800 - 473 - 7247 . However , Sears cannot deny warranty solelybecause of the lack of receiptsorfor your failureto ensure the completionof allscheduled maintenance . 28
How to Rle a Claim Warranty Period Any warranted part which is not scheduled for If you have any questions regardingyour warranty replacement as required maintenance shall be rightsand responsibilities , you shouldcontactyour1 - nearest authorized service center or call Sears at warranted for 2 years . Any warranted part which is 800 - 473 - 7247 . scheduled only for regular inspection and / or has instructions to the effect of = repair or replace as necessary _ shall also be warranted for 2 years . Any Where to get Warranty Service warranted part which is scheduled for replacement as warranty services or repairs shall be providedat all required maintenance shall be warranted either for Sears authorized service centers . the pedod of time up to its first scheduled replacement , or for 2 years , whichever comes sooner . Maintenance , Replacement and Repair of Emission Related Parts Diagnosis Any Sears approved replacement part usedin the When the ULGE engine is inspectedby an authorized performanceof any warranty maintenanceor repair Sears service center , the owner shall notbe held on emissionrelated parts willbe providedwithout responsiblefor diagnosticcostsif the repairis charge to the owner if the part is underwarranty . deemed warrantable . Emission Control Warranty Parts List Consequential Damages 1 . Fuel Metering System : Sears may be liablefor damages to other engine a . Carburetorassembly componentscaused by the failureof a warranted part if the failed part was stillunderwarranty . b . Fuel filter 2 . Air InductionSystem : What is not covered a . Intake manifold Owner Responsibilities b . Air cleaner Any failures caused by abuse , neglect , or improper 3 . CatalyticMuffler Assembly ( if so equipped ) , maintenancewill not be covered . including : Add - O _ or ModifiedParts a . Mufflergasket b . Exhaust manifold The use of add - on , unauthorizedor modifiedparts constitutes sufficientreasonfor denial of submitted 4 . IgnitionSysta _ warranty repairs , Sears will not be held liable for a . Spark plug repairsof thistype . b . Ignitionmodule 5 . Crankcase Breather Tube 29
For in - home major brand repair service : Call 24 hours a day , 7 days a week 1 - 800 - 4 - MY - HOME " ( 1 - 800 - 469 - 4663 ) Para pedir servicio de reparaci6n a domicilio - t - 800 - 676 - 5811 In Canada for all your service and parts needs call - 1 - 800 - 665 - 4455 Au Canada pour tout le service ou les pi6ces For the repair or replacement parts you need : Call 7 am - 7 pm , 7 days a week 1 - 800 - 366 - PART ( 1 - 800 - 366 - 7278 ) Para ordenar piezas con entrega a domicilio - 1 - 800 - 659 - 7084 For the location of a Sears Parts and Repair Center in your area : Call 24 hours a day , 7 days a Week 1 - 800 - 488 - 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement : Call 9 am - 5 pm , Monday - Saturday 1 - 800 - 827 - 6655 SEARS HomeCentrar TheServiceSideof Sears "