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YaRD - MaN ) / f Operator's Manual 21 " Three - in - One Self - Propelled Mower Model 12A - 568Q401 IMPORTANT : Read safety rules and instructions carefully before operating equipment . Warning : This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest - cov - ered , brush - covered or grass - covered land unless the engine's exhaust system is equipped with a spark attester meeting applicable local or state taws ( if any ) . If a spark arrester is used , it should be maintained in effective working order by the operator . In the State of California the above is required by law ( Section 4442 of the California Public Resources Code ) . Other states may have similar laws . Federal laws apply on federal lands . A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department , P . O . Box 368022 Cleveland , Ohio 44136 - 9722 . MTD PRODUCTS INC . P . O . BOX 368022 CLEVELAND , OHIO 44136 - 9722 FORM NO . 770 - 10347 PRINTED IN U , S , A , ( 11 / 99 )
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TABLEOFCONTENTS Content Page Important Safe Operation Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Slope Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Assembling Your Lawn Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Know Your Lawn Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Operating Your Lawn Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Making Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Maintaining Your Lawn Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Off - Season Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 FINDINGMODELNUMBER This Operator's Manual is an important part of your new lawn mower . It will help you assemble , prepare and maintain the unit for best performance . Please read and understand what it says . Before you start assembling your new equipment , please locate the model plate on the equipment and copy the information from it in the space provided below . The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer . You can locate the model number by standing at the operating position and looking down at the rear of the mower . A sample model plate is explained below . For future reference , please copy the model number and the serial number of the equipment in the space below . ( Model Number ) ( Serial Number ) Copy the model number here : Copy the serial number here : J _ rr _ MTD PRODUCTS INC CALLINGCUSTOMERSUPPORT if you have difficulty assembling this product or have any questions regarding the controls , operation or maintenance of this unit , please call the Customer Dealer Referral Line . Call 1 - ( 338 ) 220 - 4MTD ( 4683 ) or 1 - ( 800 ) - 800 - 7310 to reach a Customer Support representative , Please have your unit's model number and serial number ready when you call . See previous section to locate this information . You will be asked to enter the serial number in order to process your call .
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SECTION1 : IMPORTANTSAFEOPERATIONPRACTICES This symbol points out important safety instructions which , if not followed , could endanger the personal safety and / or property of yourself and others . Read and follow all instructions in this manual before attempting to operate your lawn mower . Failure to comply with these instructions may result in personal injury , When you see this symbol , heed its warning . DANGER : Your lawn mower was built to be operated according to the rules for safe operation in this manual . As with any type of power equipment , carelessness or error on the part of the operator can result in serious injury . This lawn mower is capable of amputating hands and feet and throwing objects . Failure to observe the following safety instructions could result in serious injury or death . WARNING : The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer , birth defects or other reproductive harm . GENERALOPERATION objects that may be thrown from the machine in Read this operator's manual carefully in its entirety before attempting to assemble this machine . any direction . Read , understand , and follow all instructions on Thoroughly inspect the area where the equipment the machine and in the manual ( s ) before is to be used . Remove all stones , sticks , wire , bones , toys and other foreign objects which could operation . Be completely familiar with the controls and the proper use of this machine before be picked up and thrown by the mower in any operating it . Keep this manual in a safe place for direction and cause serious personal injury to the operator or any others allowed in the area . Plan future and regular reference and for ordering replacement parts . your mowing pattern to avoid discharge of material • Your rotary mower is a precision piece of power toward roads , sidewalks , bystanders and the like . equipment , not a plaything . Therefore , exercise To help avoid a thrown objects injury , keep extreme caution at all times . Your unit has been children , bystanders and helpers at least 75 feet from the mower while it is in operation . designed to perform one job : to mow grass . Do not use it for any other purpose . Do not put hands or feet near or under rotating • Never allow children under 14 years old to operate parts . Keep clear of discharge opening at all times a power mower . Children 14 years old and over as the rotating blade can cause injury . should only operate mower under close parental Many injuries occur as a result of the mower being supervision . Only responsible individuals who are pulled over the foot during a fall . Do not hang on to familiar with these rules of safe operation should the mower if you are falling ; release the handle be allowed to use your mower . immediately . Never pull the mower toward you while you are Keep the area of operation clear of all persons , particularly small children and pets . Stop engine walking . If you must back the mower away from a wall or obstruction first look down and behind , and when they are in the vicinity of your mower to help then follow these steps : prevent blade contact or thrown object injury . a . Step back from the mower to fully extend your Although the area of operation should be arms , completely cleared of foreign objects , an object may have been overlooked and could be b . Be sure you are well balanced with sure accidentally thrown by the mower in any direction footing . and cause serious personal injury to the operator c . Pull the mower back slowly , no more than half or any others allowed in the area . way toward you . Wear sturdy , rough - soled work shoes and close - d . Repeat these steps as needed . fitting slacks and shirts . Shirts and pants that cover Do not operate the mower while under the the arms and legs and steel - toed shoes are influence of alcohol or drugs . recommended . Do not wear loose fitting clothes or Do not engage the self - propelled mechanism on jewelry . They can be caught in moving parts . units so equipped while starting engine . Never operate a unit in bare feet , sandals , slippery The blade control handle is a safety device . Never or light weight ( e . g . canvas ) shoes . attempt to bypass its operation . Doing so makes Always wear safety glasses or safety goggles the safety device inoperative and may result in during operation or while performing an personaI injury through contact with the rotating blade . The blade control handle must operate adjustment or repair , to protect eyes from foreign easily in both directions and automatically return to the disengaged position when released .
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Neveor peratethemoweirnwetgrassA . lwaysbe Do not mow slopes greater than 15 degrees as sureofyourfootingA , slipandfallcancause shown on the slope gauge . seriouspersonainl jury . Do not mow on wet grass . Reduced footing could Keepafirmholdonthehandleandwalk , never cause slipping . run . Ifyoufeelyouarelosingyourfooting , RELEASTEHEBLADECONTROHLANDLE Children IMMEDIATELaYndthebladewillstoprotating Tragic accidents can occur if the operator is not withinthreeseconds . alert to the presence of children . Children are often Mowonlyindaylighotrgoodartificialilght . attracted to the mower and the mowing activity . Stopthebladewhencrossinggravedl rivesw , alks Never assume that children will remain where you orroads . last saw them . Iftheequipmensthouldstarttovibrateabnormally , Keep children out of the mowing area and under ostoptheengineandcheckimmediatefloyrtheuble . the watchful care of a responsible adult other than causeV . ibrationisgenerallaywarningoftr the operator . Shuttheengine off and wait until the blade comes Be alert and turn mower off if a child enters the to a complete stop before removing the grass area . catcher or unclogging the chute . The cutting blade Before and while moving backwards , look behind continues to rotate for a few seconds after the and down for small children or other objects . engine is shut off . Never place any part of the body Never allow children under age 14 to operate the in the blade area until you are sure the blade has mower . Children 14 years of age and above stopped rotating . should read and understand the operation Never operate mower without proper guards , instructions and safety rules in this manual . grass catcher , plates or other safety protective Use extreme care when approaching blind devices in place . corners , shrubs , trees , or other objects that may Muffler and engine become hot and can cause a obscure your vision of a child or hazard . burn . Do not touch . Only use accessories approved for this machine by the manufacturer . Service Read , understand , and follow all instructions • Use extreme care in handling gasoline and other provided with the approved accessory . fuels . They are extremely flammable and the If situations occur which are not covered in this vapors are explosive . manual , use care and good judgment . Contact • Use only an approved gasoline container . your dealer for assistance . Telephone 1 - 800 - 800 - • Never remove gas cap or add fuel while the engine 7310 for the name of your nearest dealer . is running . Allow engine to cool at Ieast two minutes before refueling . Replace gasoline cap securely and wipe off any SlopeOperation • spilled gasoline before starting the engine as it • For your safety , use the slope gauge included as may cause a fire or explosion . part of this manual to measure slopes before Extinguish all cigarettes , cigars , pipes and other operating this unit on a sloped or hilly area . If the sources of ignition . slope is greater than f 5 degrees as shown on the Never refuel machine indoors because flammable slope gauge , do not operate this unit on that area vapors will accumulate in the area . or serious injury could result . Never store the machine or fuel container inside 00 : where there is an open flame or spark such as a • Mow across the face of slopes ; never up and gas water heater , space heater , or furnace . down . Exercise extreme caution when changing Never run an engine inside a closed area . direction on slopes . To reduce fire hazard , keep mower free of grass , • Watch for holes , ruts , hidden objects , or bumps . leaves , or other debris build - up . Clean up oil or Tall grass can hide obstacles . fuel spillage . Allow mower to cool at least 5 • Always be sure of your footing . A slip and fall can minutes before storing . cause serious personal injury . If you feel you are Before cleaning , repairing , or inspecting , make losing your balance release the blade control certain the blade and all moving parts have handle immediately and the blade will stop in less stopped . Disconnect the spark plug wire , and keep than 3 seconds , the wire away from the spark plug to prevent Donot : accidental starting . Do not mow near drop - offs , ditches or embankments . The operator could lose footing or balance . 4
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Check the blade and engine mounting bolts at Never attempt to make a wheel or cutting height frequent intervals for proper tightness . Also , adjustment while the engine is running . visually inspect blade for damage ( e . g . , bent , Grass catcher components are subject to wear , cracked or worn ) . Replace with blade which meets damage and deterioration , which could expose original equipment specifications listed in this moving parts or allow objects to be thrown . For manual . safety protection , frequently check components Keep all nuts , bolts , and screws tight to be sure the and replace with manufacturer's recommended equipment is in safe working condition . parts , when necessary . Never tamper with safety devices . Check their Mower blades are sharp and can cut . Wrap the proper operation regularly . blade ( s ) or wear gloves , and use extra caution After striking a foreign object , stop the engine , when servicing them . remove the wire from the spark plug , and Do not change the engine governor setting or overspeed the engine . Excessive engine speeds thoroughly inspect the mower for any damage . Repair the damage before starting and operating are dangerous . the mower . YourResponsibility • Restrict the use of thispower machine to persons who read , understand and follow the warnings and instructions in this manual and on the machine . WARNING DANGER READ OPERATOR'S MANUAL . KEEP SAFETY DEVICESI ( EBLADECONTROL , TRAILING SHIELD IN PLACE AND WORKING .
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USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY . _ oc m ¢ _ SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE _ . _ A POWER POLE _ 1 ! A CORNER OF A BUILDING DI _ ! I . . . . L • _ OR A FENCE POST II _ l [ l [ _ l _ _ _ _ # _ \ 0 £ ? - o , , " _ . _ o m I CB 03 CF Oc ! B o o B o G9 WARNING Do not mow on inclines with a slope in excess of 15 degrees ( a rise of approximately 2 - 1 / 2 feet every 10 feet ) . A riding mower could overturn and cause serious injury . If operating a walk - behind mower on such a slope , it is extremely difficult to maintain your footing and you could slip , resulting in serious injury , Operate RIDING mowers up and down slopes , never across the face of slopes . Operate WALK - BEHIND mowers across the face of slopes , never up and down slopes .
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SECTION3 : ASSEMBLINGYOURLAWNMOWER NOTE : Your mower is shipped with the handle in the ToRemoveUnitFromCarton higher height position . If you wish to lower the height of • Remove staples , break glue on top flaps , or cut tape the handle , refer to the Adjustment Section at this time . at carton end and peel along top flap to open carton . Remove the hairpin clips from the outer hole in the Remove loose parts included with your unit ( i . e . , weld pins on the handle mounting brackets . Using a operator's manual , etc . ) . pair of pliers , squeeze one leg of the lower handle Cut along corners end lay carton down flat . against the handle mounting bracket . Insert the Remove packing material . Roll or slide unit out of carton . hairpin clip into the inner hole on the weld pin . Repeat on the other side . See Figure 2 . HardwarePack Handle Mounting 1 . Carriage Bolt 1 / 4 - 20 x . 75 " ( 2 ) Bracket 2 . Wing Nut with Bell Washer ( 2 ) p / " ' _ X _ Insert hairpin ToolsRequired \ \ / I ( ( _ x _ x clip here 1 . Pair of Pliers Hairpin _ _ \ _ L _ O ' _ 2 . Funnel c , ip - . \ oo \ _ % _ _ - _ . ¢ _ l \ e Weld DisconnecSt parkPlugWire " _ _ Pin • Before setting up your lawn mower , disconnect the Figure 2 spark plug wire from the spark plug . The rope guide is attached to the right side of upper iMPORTANT : This unit is shipped without gasoline or oil handle . Loosen the wing nut which secures the in the engine . Be certain to service engine with gasoline rope guide . See Figure 3 . and oil before operating your mower . With spark plug wire disconnected and grounded , hold the blade control handle against the upper NOTE : Reference to right or left hand side of the mower handle , and puli the starter rope out of the engine , is observed from the operating position . Release blade control handle . Slip the rope into the rope guide . Tighten the wing nut . See Figure 3 , SettingUpYourLawnMower • Remove the grass catcher from the unit and set it Slip rope into out of the way . See Figure 1 ( step t ) . • Raise the lower handle in the direction shown Jn Figure 1 ( step 2 ) till it snaps into place . _ iing Nut Raise the upper handle in the direction shown in Figure 1 ( step 3 ) . Tighten the wing nuts which are already on the handle . rope guildeRf 2 . Lift lower handle 1 . Move bag Guide away 3 . Lift upper Figure 3 handle Tighten all nuts and bolts securely . Figure I
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Insert post on cable ties into holes provided on the To remove the mulching baffle , lift the rear lower handle . Pull the cable tie tight and trim the discharge door on the mower . Remove the excess . See Figure 4 . mulching baffle . See Figure 6 . Cable Tie Deck Post _ / I Mulching Baffle Hole on \ Lower Handle Figure 4 Figure 6 After you have moved the hairpin clips as shown in Figure 2 , place one carriage bolt ( found in the IMPORTANT : Make sure cables are routed to the hardware pack included with your unit ) in the upper outside of the handle so they are not in the way when hole of the right handle mounting bracket from the attaching the grass catcher , inside outward . See Figure 5 . Secure with one • Lift the rear discharge door on the mower . plastic wing nut . Repeat process on the left side . • Place the hooks , found on both sides of the grass catcher frame , over the chute door pivot rod at the Carriage rear of the mower . See Figure 7 . Release the rear Bolt discharge door . To remove the grass catcher , lift the rear discharge door on the mower . Lift the grass catcher up and off the pivot rod , Reinstall the mulching baffle and release the rear discharge door . See Figure 7 . \ WARNING : Never operate the mower Hairpin ( _ lip unless the hooks on the grass catcher are firmly seated on the chute pivot rod , and the rear discharge door rests firmly Figure 5 against the top of the grass catcher . AttachingGrassCatcherToMower Discharge Door NOTE : The mulching baffle is already in place on the mower for shipping purposes . Your lawn mower is equipped with both a mulching baffle and a mulching plug . While the mulching baffle is located at the rear of the mower , the mulching plug is located on the right side of the cutting deck . Do not remove the mulching plug from the mower even when you are not mulching the grass , J Grass Bag Figure 7 ConvertingToSideDischarge Lift the rear discharge door and install the mulching baffle . See Figure 6 . • On the side of the mower , lift the mulching plug . See Figure 8 .
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• Slidethetwohooksofthesidedischargechuteembly underthehingepinonthemulchingptugass Mulching Plug asshownin Figure 8 . Lower the side mulching plug . * Do not remove the side mulching plug at any time , Hinge Pil even when you are not mulching . , , HOO _ IV i / j t / - j ( Slide hooks under t aides of hinge pin ) Figure 8 SECTION4 : KNOWYOURLAWNMOWER Compare Figure 9 with your lawn mower to familiarize yourself with the location of controls and adjustments . eyes , which can result in severe eye damage . Always wear safety glasses or eye shields . WARNING : The operation of any lawn mower can result in foreign objects being thrown into the Drive Clutch Control _ Blade Control Handle Throttle Control Recoil Starter i \ Grass Catche _ , \ Chute Mulching _ Plug Figure 9 BladeControlHandle GrassCatcher The grass catcher , located at the rear of the mower , is used to bag the grass clippings for disposal at another safety device . Never attempt to bypass its WARNING : This control mechanism is a site . Once the bag is full , it has to be removed from the operations . mower and emptied before any further mowing . The blade control handle is located on the upper handle CuttingHeightAdjustmentLever of the mower and must be depressed in order to This lever , located at each wheel , lets you adjust operate the unit . Release it to stop engine and blade , cutting height of the grass . Remember to put all four RecoilStarter levers at the same height to avoid uneven cut . The recoil starter handle is attached to the handle and is used to start the engine .
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MulchingPlug used to stop the engine . Do not adjust Both the mulching baffle and the mulching plug are WARNING : The throttle control cannot be throttle control with the engine running . used only for mulching purposes , instead of collecting the grass clippings in a grass catcher , your mower has Drive ClutchControl the option of recirculating the clippings back to the The drive clutch control lever is located on the upper lawn . This is called mulching . handle and is used to engage the drive . Squeeze lever ThrottleControl against the upper handle to engage the drive ; release The throttle control lever is located on the left upper drive clutch control to slow down or stop the mower . handle and is used to regulate engine speed . Moving the throttle lever all the way forward activates the choke . The choke is used to close the choke plate on the carburetor and assist in starting a cold engine . It may not be necessary to use it when restarting a warm engine after a short shutdown . SECTION5 : OPERATINGYOURLAWN MOWER WARNING : Keep hands and feet away height position high until it is determined which from the chute area on cutting deck . The height is best for your lawn . blade will be rotating whenever the engine Refer to height adjustments section of this manual is running . on page 12 for instruction on how to adjust the cutting height and the handle height . Be sure no one other than the operator is standing near the lawn mower while BeforeStartingMower starting engine or operating mower . Attach spark plug wire to spark plug . Make certain Never run engine indoors or in enclosed , the metal cap on the end of the spark plug wire poorly ventilated areas . Engine exhaust ( inside the rubber boot ) is fastened securely over contains carbon monoxide , an odorless the metal tip on the spark plug . and deadly gas . • Check the drive clutch control for proper When starting the unit for the first time , adjustment . If the mower does not propel itself or the drive wheels hesitate with the drive clutch face the mower against a solid object such as a wall , fence , etc . Start the unit and if it engaged , perform the drive clutch control shows any signs of motion while the drive adjustment as instructed on page 12 of this manual . clutch control is still disengaged , shut the engine off immediately . StartingEngine • Make sure that the drive clutch control is adjusted GasandOilFill - Up so the drive belt is as loose as possible . • Make sure the fuel valve lever found on the left side • Service the mower engine with gasoline and oil following instructions in the engine manual . If your of the engine is in the ON position . See Figure 10 . mower was shipped with oil in the engine , fill up the required amount of gasoline only . Always make sure there is adequate oil in the engine before starting the engine . WARNING : Never fill fuel tank indoors , with engine running or until the engine has been allowed to cool for at least two minutes after running . AdjustingCuttingHeight Your mower was shipped at the highest cutting Fuel Valve Lever height . For best results in mowing , keep the cutting Figure 10 10
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Be sure that lawn is clear of stones , sticks , wire , or Move the throttle control / choke lever all the way other objects which could damage lawn mower or forward into the choke position . A warm engine may engine . Such objects could be accidentally thrown not require choking . If the engine is already warm by the mower in any direction and cause serious as a result of recent operation , just move the personal injury to the operator and others . throttle into the rabbit position and allow it to remain there • For best results , do not cut wet grass because it tends to stick to the underside of the mower , Standing behind the mower , depress the blade preventing proper discharge of grass clippings , and control handle and hold it against the upper handle . could cause you to slip and fall . New grass , thick Grasp starter handle and pull rope out slowly until grass or wet grass may require a narrower cut . engine reaches the start of compression cycle Blade speed should be adjusted to the condition of ( rope will pull slightly harder at this point ) . Let the the lawn . rope rewind slowly . Pull rope with a rapid , For a healthy lawn , never cut more than one - third of continuous , full arm stroke . Keeping a firm grip on the starter handle , let the rope rewind slowly . the length of the grass at any one cutting . Lawn should be cut in the fall as long as there is growth . After engine starts move throttle lever to the fast This mower is designed to be operated at full position , throttle to give you the best cut and do the most effective job of bagging the cut grass . ToStopEngineandBlade • Move the throttle / choke lever to the slow position . WARNING : If you strike a foreign object , Release the blade control handle to stop the engine stop the engine . Remove wire from spark and blade . plug and ground it . Thoroughly inspect the mower for any damage , and repair the damage before restarting and operating for a few seconds after engine is shut off . WARNING : The blade continues to rotate the mower again . Usingthe Mulcher Disconnect the spark plug wire and ground it against the engine to prevent accidental starting • For effective mulching , do not cut wet grass while equipment is unattended . because it tends to stick to the underside of the deck , preventing proper mulching of grass UsingYourRotaryMower clippings . New or thick grass may require a narrower cut • The ground speed should be adjusted to the condition of the lawn . If mowing has either the rear deflector or entire grass been delayed and the grass has been allowed to _ b WARNING : Never operate your unit without catcher assembly in place . grow in excess of 4 " , mulching is not recommended . Mow using the grass bag ( if so equipped ) to reduce the grass height to 3 - 1 / 4 " maximum before mulching . SECTION6 : MAKINGADJUSTMENTS Minor carburetor adjustments may be required to WARNING : Do not at any time make any compensate for differences in fuel , temperature , adjustment to lawn mower without first altitude and load . To adjust carburetor , refer to the • stopping engine and disconnecting spark plug wire . engine manual . NOTE : A dirty air cleaner will cause an engine to run Carburetor rough . Be certain air cleaner is clean and attached to the carburetor before adjusting carburetor . WARNING : If any adjustments are made to the engine while the engine is running HandleHeight ( e . g . carburetor ) , keep clear of all moving Your mower is shipped with the handle in the higher parts and heated surfaces ( e . g , muffler ) . height position . To lower the handle height for your convenience , proceed as follows . 11
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AdjustingDriveClutchControl The drive clutch adjustment wheel is located on the drive clutch control handle housing and is used to tighten or loosen tension on the drive cable . Perform this adjustment if the following exists . a . The mower does not propel itself with the drive Handle . . . . . . . . . Lower Notch clutch engaged . b . The mower's drive wheels hesitate with the drive clutch engaged . To resolve the above problems , rotate the Figure 11 adjustment wheel with your fingers : clockwise to • Remove the starter rope from the rope guide . tighten the cable , and counter - clockwise to loosen • Remove the upper handle by removing the hand the cable . See Figure 13 . knobs and carriage bolts . Lay the upper handle out of the way , being careful not to bend or kink cables . To tighten • Remove the hairpin clips from the weld pins on the ! cable handle brackets . Press outward on the legs of the lower handle , and remove it from the mower . / , l _ t Adjustment • Turn the lower handle around so the notches on the . . . . . . . . . . . . . . . . . . . . . W . heel bottom of the lower handle are facing forward as shown in Figure 11 . Reassemble , placing the bottom holes in the handle over the weld pins in the handle mounting bracket . • Reassemble the upper handle . • Place the hairpin clips in the inner holes in the weld To loosen pins and attach the starter rope as instructed in the cable assembly instructions . Figure 13 CuttingHeight An adjusting plate and thumb lever at each wheel position provides cutting height adjustment . Each adjusting plate has nine height positions . Height of cut will be changed when the thumb lever is moved from one hole to another . • Simply depress the lever towards wheel and move wheel and lever assembly to desired position . All wheels must be placed in the same relative position . See Figure 12 . I ! _ i \ \ Height Figure 12 12
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SECTION7 : MAINTAININGYOURLAWNMOWER • Clean the spark plug and reset the gap to . 030 " at ReplacingRearFlap least once a season or every 50 hours of operation . • To remove rear flap , cut off the fiat end of the wire Spark plug replacement is recommended at the rod which secures it to the deck . See Figure 14 . start of each season . Refer to the engine manual • Attach the new flap and new rod to deck , bending for correct spark plug type . the ends of the new rod over to secure to deck , • Inspect muffler periodically , and replace if necessary . Damaged mufflers or spark attesters can create a fire hazard . Door WARNING : Make sure to avoid muffler and Handle surrounding areas while the mower engine Bracket \ is hot because temperature of these areas H _ andle of the engine may exceed 150 ° F . Bracket Lubrication Bear ( Refer to Lubrication Chart in Figure 15 . ) Flap WARNING : Always stop engine and Figure 14 disconnect spark plug wire before cleaning , lubricating or doing any kind of DeckCare work on lawn mower . NOTE : We do not recommend the use of pressure 8lade Control washers or garden hose to clean your unit . These may Lubricate the pivot points on the blade control cause damage to electric components , spindles , handle and the brake cable at least once a season pulleys , bearings or the engine . The use of water will with light oil . The blade control must operate freely shorten life of the mower and reduce its serviceability . in both directions . The underside of the mower deck should be Rear & SideDischargeDoors cleaned after each use to prevent a build - up of • The torsion springs and pivot points should be grass clippings , leaves , dirt or other matter . If this lubricated periodically with light oil to prevent any debris is allowed to accumulate , it will invite rust rust or binding . Door must work freely . and corrosion , and may cause an uneven Wheels discharge of grass clippings at the next cutting . • The wheels require no lubrication . However , if the The deck may be cleaned by tilting the mower and wheels are removed for any reason , lubricate the scraping clean with a suitable tool ( make certain the surface of the axle bolt and the inner surface of the spark plug wire is disconnected ) . wheel with light oil . Engine oil may also be used , Transmission Engine • The transmission is pre - lubricated and sealed at A list of key maintenance jobs required for good the factory and does not require lubricationon a performance by the mower is given below . Follow the regular basis as part of maintenance . However , if accompanying engine manual for detailed list and you disassemble the transmission for any reason , instructions . refill with two ounces of AIvania grease ( part # 737 - Change engine oil after the first five operating 0168 ) as part of reassembly . hours and every 25 operating hours thereafter . Engine Always check oil level before starting engine _ • Follow engine manual for instruction and schedule Clean the engine periodically . Remove dirt and of lubrication . debris with a cloth or brush . We do not recommend the use of pressure washers or garden hose to clean your unit . These may cause damage to electric components , spindles , pulleys , bearings or the engine . The use of water will shorten life of the mower and reduce its serviceability . 13
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NOTE : When tipping the unit , empty the fuel tank and Turn mower on its side making sure that the air filter keep engine spark plug side up . and the carburetor are up . Hex Bolt / / Bell ' ex Bolt Washer Figure 16 Also lubricate the bolt holes , bolt and the inner surface of the nuts . Lube " Install the blade adapter on the pulley with the " star " away from the pulley . See Figure 16 . Eube Place the new blade on the blade adapter with the side marked bottom ( or with part number ) facing Figure 15 : Lubrication Chart away from the adapter . • Secure the blade to the assembly with two hex BladeCare bolts and lock nuts . Tighten the hex bolts to the recommended torque . Refer to ' Blade Mounting • Periodically inspect the blade adapter and pulley for cracks , especially if you strike a foreign object . Torque ' section on this page . Replace when necessary . • Install the blade assembly on the crankshaft . See Figure 16 . Secure with the hex bolt and bell washer ( cupped side of washer to blade ) and tighten to the blade for sharpening or replacement , _ lb WARNING : When removing the cutting recommended torque . Refer to ' Blade Mounting protect hands by using heavy gloves or a Torque ' section on this page . thick rag to grasp the cutting blade . IMPORTANT : The bolt , used to secure the blade to the • Disconnect spark plug wire from spark plug . engine , is specially heat - treated . Do not substitute . To To RemoveBlade order replacement bolt , refer to the parts list in the back of this manual . Remove the bolt and belI washer which hold the blade - pulley assembly to the engine crankshaft . See Figure 16 . Remove assembly from crankshafL your lawn mower , check all nuts and oboltsf WARNING : To ensure safe operation • Remove the two bolts and lock nuts from the blade periodically and tighten if necessary . assembly . • Remove the blade from the blade adapter and To Sharpen Blade : pulley . The blade can be sharpened with a file or on a grinding wheel . Do not attempt to sharpen the To ReplaceBlade : blade while it is still on the mower . Before reinstalling the blade - pulley assembly to the Follow the original angle of grind as a guide . Make unit , lubricate engine crankshaft and inner surface sure that each cutting edge receives an equal of the blade adapter with light oil or engine oil . amount of grinding to prevent an unbalanced blade . NOTE : An unbalanced blade will cause excessive vibration when rotating at high speeds , may cause damage to the mower and could break , causing personal injury . 14
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Remove the two shoulder screws which secure the The blade can be tested by balancing it on a round shaft screwdriver . See Figure 17 . Remove metal front drive cover to the mower deck . See Figure 18 . from the heavy side until it balances evenly . It is Remove the front drive cover from the unit by Lightly recommended that the blade always be removed pressing inward on the sides of the front drive cover . This will release the tabs that secure the from the adapter for the best test of balance . front drive cover to the height adjuster brackets . 1 . Insert screw driver through hole Remove the idler and hardware from the idler bracket using 7 / 16 " wrench and socket . See Figure 18 . d / 1 i Remove the belt from the transmission pulley as j 2 . Blade should be parallel to ground shown in Figure 18 . Screw Blade Lift and stabilize the front of the deck . Loosen the center hex bolt and lower the blade and Orver - - engine pulley until there is adequate clearance to Ground move the belt past the belt keeper . Remove the belt from the engine pulley and around Figure 17 the blade . See Figure 19 , Reassemble in reverse order with new belt ( part # BladeMountingTorque : 754 - 0465 ) . Blade adapter bolts : 120 in . lbs , minimum , 150 in . Ibs . maximum . NOTE : Begin idler reassembly by inserting bolt up through the idler bracket hole . Adjust the drive clutch Center bolt : 450 in . lbs , minimum 600 in . lbs , maximum . following instructions on page . ReplacingDriveBelt Idlercket Bra _ Engine Remove belt Drive t / _ : Pulley _ from around pulley and blade / Hex Bolt Figure 19 _ Bell _ Lock Nut _ eper Idler Shoulder Screw Spacer / Front Drive Cover The wheels have been moved forward in this picture for clarity . DO not remove the wheels away from the mower housing while performing the job . Figure 18 SECTION8 : OFF - SEASONSTORAGE The following steps should be taken to prepare lawn • Store mower in a dry , clean area . Do not store next mower for storage . to corrosive materials , such as fertilizer , • Clean and lubricate mower thoroughly as described NOTE : When storing any type of power equipment in in the lubrication instructions , an unventilated or metal storage shed , care should be • Refer to engine manual for correct engine storage taken to rust - proof the equipment , Using a light oil or instructions , silicone , coat the equipment , especially cables and aft ° Coat mower's cutting blade with chassis grease to moving parts , prevent rusting . 15
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SECTION9 : TROUBLESHOOTINGGUIDE Trouble . . . . . . . . . . . . . . . _ P - ossible Cause ( s ) Corrective Actions . . . . . . . . . . . . . . . . . . Engine fails to ' l _ decontroihandie disengaged _ - - 1 _ Etlgage biacle cont _ ' oi handiel start 2 . Spark plug wire disconnected . 2 . Connect wire to spark plug . I 3 . Dirtyair cleaner . 3 . Refer tothe engine manual 4 . Throttle control lever not in correct position . 4 . Move throttle lever to FAST or START position . 5 . Clean fuel line . 5 . Fuel tank empty or stale fuel , 6 . BIocked fuelline . 6 . Clean . adjust gap or replace . 7 . Faulty spark plug . 7 . Refer to the engine manual . 8 . Engine flooded . 8 . Wait for a while and crank the engine , 1 , Move throttle lever to FAST position . Engine runs 1 . Unit runningin CHOKE position . _ rratic 2 . Connect and tighten spark plug wire . Check for fouling , 2 . Spark plug wire loose . B ! ocked fuel line or stale fuel . 3 . 3 . Clean fuel line ; fill tank with clean , fresh gasoline . 4 . 4 . Refer tothe engine manual Carburetor out of adjustment . 1 . Fill crankcase with proper oil . Engine 1 . Engine oil IeveI low . 3verheats 2 . 2 . Refer to the engine manual . Dirty aircleaner . 3 . Air flow restricted . 13 . Stop engine and disconnect spark plug wire . Remove blower housing and clean . 4 . Carburetor not adjusted properly . 4 . Refer tothe engine manual . 3ccasional skip ! . Spark plug gap too close . 1 , Adjust gapto . 030 " . at high speed 2 . Carburetor adjustment improperly set . 2 . Refer to the engine manual . dies poorly 1 . Spark plug fouIed , faul _ or gap too wide . 1 . Reset gap to . 030 " or replace spark plug . 2 . 2 . Refer to the engine manual . Carburetor not adjusted . Excessive 1 . Cutting bIade loose or unbalanced . t , Tighten blade and adapter , Balance blade . 2 . See an authorized service dealer . vibration 2 . Bent cutting blade . ' Mower will not 1 . 1 . Set throttle at fullthrottle , Engine speed too Iew 2 . Wait until later to cut . " nulch grass 2 . Wet grass . 3 . Excessively high grass . 3 . Mow once at a high cutting height , then mow again at desired height . Jneven cut 1 . Place all four wheels in same height position . Wheels positioned incorrectly . 1 . 2 . Dull blade . 2 , Sharpen or replace blade . NOTE : For repairs beyond the minor adjustments above , contact your local dealer . 16
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NOTES : 17
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SECTION10 : PARTSLIST FORMODEL568 12 8 . _ . 31 J 76 / 30 / 75 74 72 - - 23 61 56 54 65 \ 62 " 64 NOTE : For painted parts , please refer to 81 the list of color codes below . Please add the applicable color code , wherever needed , to the part number to order a / 41 replacement part . For instance , if a part numbered 700 - xxxx is painted Yard - Man Green , the part number to order would be 700 - xxxx - 0665 . 43 Yard - Man Green : 0665 / 4 Yard - Man Yellow : 0674 44 _ / Powder Black : 0637 18
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Model568 Part No , Description Part No . Description 710 - 1257 Hex Screw 3 / 8 - 24 x 2.50 731 - 1057 Upper Drive Cover Drive Lever 749 - 0907A Lower Handle 731 - 0620 45 . Lower Drive Cover 710 - 0703 731 - 1058 4 Carriage Bolt , 1 / 4 - 20 x . 75 " 731 - 1059 52 . 712 - 0798 Hex Nut 3 / 8 - 16 4 . Mounting Cap 710 - 1667A Screw # 10 - 16 x . 75 53 , 736 - 0356 Bell Washer . 39 I , D . x 1.38 O , D . 5 . 746 - 0960 Drive Cable 54 . 712 - 3005 6 . Hex Flange Lock Nut 3 / 8 - 16 Hex Scr . w / Washer 1 / 4 - 14 x . 625 747 - 0824 Control Lever 55 . 710 - 0896 7 . 749 - 0439B 56 . 682 - 3056A RH Handle Bracket 8 . Upper Handle ( Incl , Ref . No . 9 ) 720 - 0294 682 - 3057A LH Handle Bracket ( Not Shown ) 9 . Foam Grip , 9 " Bell Washer , 265 x . 75 x . 062 57 . 736 - 0270 10 . 712 - 0234 Hex Lock Nut , 1 / 4 - 20 710 - 0599 Hex Screw TT 1 / 4 - 20 x . 500 58 . 11 . 646 - 0876 Throttle Housing w / Choke 17488A RH Pivot Bar 710 - 0605 Oval C - Sunk Screw 1 / 4 - 20 x ! _ 825 59 . 12 . 17489A 720 - 0279 Handle Knob LH Pivot Bar ( Not Shown ) 13 , 60 . 732 - 0866 Height Adj . Lever 720 - 0314 Handle Knob 14 . 61 . 720 - 0312 Foam Grip 710 - 1205 15 . Eye Bolt 62 . 738 - 0507B Shoulder Scr . 500 Dia . x , 434 746 - 0550 Control Cable , 39 " 16 . 63 . 736 - 0105 Washer . 401 x , 870 x 063 710 - 1174 17 . Carriage Bolt 5 / 16 - 18 x 2,0 64 . 734 - 1860 Wheel , 14x2 682 - 3058 18 . RH Bracket Ass'y 65 . 736 - 0182 Spring Washer . 50 I . D . x 1.00 . D . ( IncL Ref . 54 , 56 , 59 , 60 & 62 ) Flat Washer . 510 x 1.373 x . 04 66 . 736 - 0456 682 - 3059 LH Bracket Ass'y ( Not Shown ) 19 . 726 - 0240 Cable Tie 67 . 738 - 0481A Shoulder Screw Cotter Pin 732 - 0700 Wire 714 - 0104 68 . 20 , 731 - 1236 21 . 710 - 1007 69 . Self - Tapping Screw Rear Trailing Shield 22 . 712 - 0397 70 , 747 - 0996 Pivot Rod Wing Knob 732 - 0809 23 , 664 - 0085 71 . Grass Bag Torsion Spring Screw # 12 x . 457 782 - 7599A 24 . 7510042824 72 . Rear Discharge Door 747 - 0995A Grasscatcher Frame 25 . 631 - 0075 73 . Engine Spacer 782 - 0082A 21 " Deck 74 . 712 - 0271 Hex Nut 28 . RH Rear Baffle 711 - 1293 Screw 29 . 782 - 5004 75 . 710 - 1017 Screw AB : 1 / 4 - 14 : . 625 782 - 5007 30 . 76 . Plastic Mulching Baffle 782 - 8003 LH Rear Baffle 80 . 682 - 7000 31 , Mulching Plug ( Hinged ) 710 - 0216 Hex Screw 3 / 8 - 16 x . 75 81 . 731 - 1409 Chute Deflector 32 . 736 - 0331 Bell Washer . 39 x 1.13 x . 062 82 . 732 - 0731 33 . Torsion Spring 34 . 712 - 0798 Hex Nut 3 / 8 - 16 83 , 747 - 0710 Hinge Pin 35 . 731 - 1937A Transmission Cover 84 . 710 - 0599 Tapp Scr . 1 / 4 - 20 x . 500 Front Baffle 736 - 0270 Bell Washer . 265 x . 75 x . 062 36 . 782 - 5002 85 . 782 - 7006 37 . 754 - 0465 V - Belt , 3 / 8 x 35.68 " 86 . Hinged Mtg . Bracket Hex Nut 1 / 4 - 20 746 - 1110 Throttle Cable 38 . 712 - 0324 87 . 756 - t146 88 , 746 - 0876 Throttle Lever 39 . Drive Pulley 748 - 0411 89 . 736 - 0501 40 . Blade Adapter Curved Spring Washer 712 - 0324 Hex Lock Nut 1 / 4 - 20 90 , 41 . ] 742 - 0741 21 " Mulching Blade 92 . 746 - 1110 Throttle Cable 42 . 736 - 0462 Fiat Washer . 516 x 1.5 x . 134 L _ _ ff ? . . _ . . . . He * Screw1 / 4 - 2x01.50 19
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Model568 51 39 X 47 52 \ \ \ 53 46 . . . . 26 5d 27 _ z _ , , 28 20
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Model568 Ref . No Part No . Description ] [ Ref . No _ Part No . Description 712 - 3025 Hex Jam Nut 5 / 16 - 24 1 , 29 . 618 - 0298A Transmission Assembly E ( Includes Ref . # 1to Ref . # 30 ) _ 736 - 0425 Bell Washer . 325 x . 930 x . 045 2 . 30 . 732 - 0708 Bearing Retainer 756 - 1042 3 . Pulley . 3.82 x . 313 x . 68 31 . 741 - 0604 Bearing Sleeve . 50 I . D . 736 - 0425 Bell Washer . 325 x . 930 x . 045 4 . 32 . 748 - 0355 Bearing Support 712 - 0896 Lock Nut 1 / 4 - 28 5 . 33 . 738 - 0447 Wave Washer 1.5 x 1.0 x . 029 6 . 736 - 0406 Flat Washer . 442 x 1.38 x , 060 34 . 782 - 0512B RH Height Adj . Plate 7 , 782 - 7598 Belt Keeper 35 . 782 - 0511A Height Adj . Plate 741 - 0124 8 . Ball Bearing 36 , 682 - 0509 Pivot Plate Assembly 721 - 0457 Oil Seal 9 , RH Front Lever 37 . 732 - 0706 750 - 1050 10 . Flange Spacer Front Lever 38 . 732 - 0707 11 , 682 - 0028 Idler Bracket Assembly 39 , 720 - 0190 Knob 12 . 741 - 0682A Bearing Sleeve 40 . 710 - 0216 Hex Cap Screw 3 / 8 - 16 x . 75 13 . 732 - 0849A Extension Spring 41 . 736 - 0474 Washer DD 1.5 " O . D 14 , 710 - 0299 Hex Cap Screw 1 / 4 - 28 x 1.00 42 , 716 - 0102 Snap Ring 1.0 dia . Flat Washer . 865 x 1.145 x . 030 I5 , 736 - 0570 43 . 782 - 7551 Wheel Dust Cap 16 , 741 - 0699 Needle Bearing . 438 x . 625 x . 500 44 . 717 - 1534 iGear 14TRH FWD 17 . 721 - 0325 Plug 1 / 4 x . 437 45 . 717 - 1533 Gear 14TLH FWD 18 , 618 - 0300A Upper Housing 46 . 734 - 1983 Wheel . 8x2 Black Oil Seal . 500 x . 687 x . 094 19 . 721 - 0329 47 . 731 - 1426 Hubcap : Yellow 741 - 0673 20 . Flange Bearing 48 . 682 - 0512A RH Height Adj . Complete 611 - 0105 21 . Output Shaft 49 . 682 - 0511A LH Height Adj , Complete 22 , 736 - 0520 Flat Washer . 504 x . 700 x . 030 Cable Idler Bracket 50 . 682 - 0030 23 . 717 - 1492 Pinion Shaft 10T Dowel Pin 51 . 715 - 0221 24 . 736 - 0314 Thrust Washer . 375 x . 70 x . 030 Flat Washer 1 / 2 x 1.00 x . 063 52 _ 736 - 3013 25 . Thrust Washer , 388 x . 625 x , 062 1736 - 0569 53 . 714 - 0101 Cotter Pin . 08 x 1.42 26 . i618 - 0299A Lower Housing 54 . 738 - 1002 Screw 27 . i741 - 0672 Flange Bearing . 378 x . 531 x . 370 55 . 754 - 0465 Belt i710 - 1276 Hex Screw w / Washer 1 / 4 - 20 x , 750 28 . 21
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MANUFACTURER'S LIMITED WARRANTY FOR : YaRD - MaN c . Routine maintenance items such as lubricants , filters , The limited warranty set forth below is given by MTD blade sharpening and tune - ups , or adjustments such PRODUCTS INC ( " MTD " ) with respect to new merchandise as brake adjustments , clutch adjustments or deck purchased and used in the United States , its possessions adjustments ; and normal deterioration of the exterior and territories . finish due to use or exposure . d . MTD does not extend any warranty for products sold MTD warrants this product against defects in material and or exported outside of the United States of America , workmanship for a period of two ( 2 ) years commencing on its possessions and territories , except those sold the date of original purchase and will , at its option , repair or through MTD's authorized channels of export distribu - replace , free of charge , any part found to be defective in tion . material or workmanship . This limited warranty shall only No implied warranty , including any implied warranty of apply if this product has been operated and maintained in merchantability or fitness for a particular purpose , accordance with the Operator's Manual furnished with the applies after the applicable period of express written product , and has not been subject to misuse , abuse , com - warranty above as to the parts as identified . No other mercial use , neglect , accident , improper maintenance , alteration , vandalism , theft , fire , water or damage because express warranty or guaranty , whether written or oral , of other peril or natural disaster . Damage resulting from the except as mentioned above , given by any person or installation or use of any accessory or attachment not entity , including a dealer or retailer , with respect to any approved by MTD Products ! nc . for use with the product ( s ) product shall bind MTD . During the period of the War - covered by this manual will void your warranty as to any ranty , the exclusive remedy is repair or replacement of resulting damages . the product as set forth above , ( Some states do not allow limitations on how long an implied warranty lasts , so Normal wear parts or components thereof are subject to the above limitation may not apply to you . ) separate terms as follows : All normal wear part or compo - nent failures will be covered on the product for a period of The provisions as set forth in this Warranty provide the 90 days regardless of cause . After 90 days , but within the sole and exclusive remedy arising from the sales . MTD two year period , normal wear part failures will be covered shall not be liable for incidental or consequential loss ONLY IF caused by defects in material or workmanship of or damages including , without limitation , expenses OTHER component parts . Normal wear parts and compo - incurred for substitute or replacement lawn care ser - nents include , but are not limited to , belts , blades , blade vices , for transportation or for related expenses , or for adapters , grass bags , rider deck wheels , seats , snow rental expenses to temporarily replace a warranted thrower skid shoes , shave plates and tires . Batteries are product . ( Some states do not allow the exclusion or limita - covered by a 90 - day limited replacement warranty . tion of incidental or consequential damages , so the above exclusion or limitation may not apply to you . ) HOW TO OBTAIN SERVICE : Warranty service is available , WITH PROOF OF PURCHASE THROUGH YOUR LOCAL In no event shall recovery of any kind be greater than the AUTHORIZED SERVICE DEALER . To locate the dealer in amount of the purchase price of the product sold . Alteration your area , please check for a listing in the Yellow Pages or of the safety features of the product shalI void this War - contact the Customer Service Department of MTD PROD - ranty . You assume the risk and liability for loss , damage , or UCTS INC by calling 1 - 800 - 800 - 7310 or writing to RO . Box injury to you and your property and / or to others and their 368022 , Cleveland , Ohio 44136 - 9722 . property arising out of the use or misuse or inability to use the product . This limited warranty does not provide coverage in the following cases : This limited warranty shall not extend to anyone other than a . The engine or component parts thereof . These items the original purchaser , original lessee or the person for carry a separate manufacturer's warranty . Please refer whom it was purchased as a gift . to the applicable manufacturer's warranty on these items . How State Law Relates to this Warranty : This limited b . Log splitter pumps , valves and cylinders have a sepa - warranty gives you specific legal rights , and you may also rate one year warranty . have other rights which vary from state to state .
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