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Operator's Manual Rear Tine Tiller 21A - 450 Series IMPORTANT : Read safety rules and instructions carefully before operating equipment . Warning : This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest - covered , brush - covered or grass - covered land unless the engine's exhaust system is equipped with a spark attester meeting applicable local or state laws ( if any ) . If a spark arrester is used , it should be maintained in effective working order by the operator . In the State of California the above is required by law ( Section 4442 of the California Public Resources Code ) . Other states may have similar laws , Federal laws apply on federal lands . A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service depadment , P . O . Box 368022 Cleveland , Ohio 44136 - 9722 . MTD PRODUCTS INC P . O . BOX 368022 CLEVELAND , OHIO 44136.9722 PRINTED IN U . S . A . FORM NO . 770 - 10137D ( 10i20oo )
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TABLEOFCONTENTS Content Page Important Safe Operation Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Loose Parts & Hardware Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Assembling Your Tiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Know Your Tiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Operating Your Tiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Making Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Maintaining Your Tiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Off Season Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ! 2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 FINDINGMODELNUMBER This Operator's Manual is an important part of your new Tiller . It will help you assemble , prepare and maintain the unit for best performance . Please read and understand what it says . Before you start assembling your new equipment , please locate the model plate on the equipment and copy the information from it in the space provided below . The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer . You can locate the model number by standing in the operating position behind the unit and looking down at the center of the rear tine cover . A sample model plate is explained below . For future reference , please copy the model number and the serial number of the equipment in the space below . Copy the model number here : Copy the serial number here : . , DP . ooucTs , . c Iwm I _ | Jfl P . O . BOX 368022 I1 _ ' Um _ CLEVELAND , OHIO 44136 _ CALLINGCUSTOMERSUPPORT If you have difficulty assembling this product or have any questions regarding the controls , operation or maintenance of this unit , please call the Customer Support Department . Call 1 - ( 800 ) - 800 - 7310 or 1 - ( 330 ) 220 - 4MTD to reach a Customer Support representative . Please have your unit's model number and serial number ready when you call . See previous section to locate this information . You will be asked to enter the serial number in order to process your call .
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SECTION1 : IMPORTANTSAFEOPERATIONPRACTICES WARNING : This symbol points out important safety instructions which , if not followed , could endanger the personal safety and / or property of yourself and others . Read and follow al ! instructions in this manual before attempting to operate this machine . Failure to comply with these instructions may result in personal injury . When you see this symbol - heed its warning . WARNING : Engine Exhaust , some of its constituents , and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm . DANGER : This machine was built to be operated according to the rules for safe operation in this manual , As with any type of power equipment , carelessness or error on the part of the operator can result in serious injury . This machine is capable of amputating hands and feet and throwing objects . Failure to observe the following safety instructions could result in serious injury or death . Serious personal injury can occur when gasoline is TRAINING spilled on yourself or your clothes which can ignite . 1 . Read , understand , and follow all instructions on the Wash your skin and change clothes immediately . machine and in the manual ( s ) before attempting to a . Use only an approved gasoline container . assemble and operate . Keep this manual in a safe b . Extinguish all cigarettes , cigars , pipes , and place for future and regular reference and for other sources of ignition . ordering replacement parts . c . Never fuel machine indoors . 2 . Be familiar with all controls and their proper d . Never remove gas cap or add while the operation . Know how to stop the machine and engine is hot or running . disengage them quickly . e . Allow engine to cool at least two minutes 3 . Never allow children under 14 years old to operate before refueling , this machine . Children 14 years old and over f . Never over fill fuel tank . Fill tank to no more should read and understand the operation than 1 / 2 inch below bottom of filler neck to instructions and safety rules in this manual and provide space for fuel expansion , should be trained and supervised by a parent . g . Replace gasoline cap and tighten securely . 4 , Never allow adults to operate this machine without h . If gasoline is spilled , wipe it off the engine proper instruction . and equipment . Move machine to another 5 , Keep bystanders , helpers , pets , and children at area . Wait 5 minutes before starting the least 75 feet from the machine while it is in engine . operation . Stop machine if anyone enters the area . i . Never store the machine or fuel container inside where there is an open flame , spark , PREPARATION or pilot light ( e . g . furnace , water heater , space heater , clothes dryer , etc . ) 1 , Thoroughly inspect the area where the equipment is to be used . Remove all stones , sticks , wire , and j . To reduce a fire hazard , keep machine free other foreign objects which could be tripped over of grass , leaves , or other debris build - up . Clean up oil fuel spillage and remove any fuel and cause personal injury . soaked debris . 2 . Wear sturdy , rough - soled work shoes and close - k . Allow machine to cool at least 5 minutes fitting slacks and shirts . Loose fitting clothes or before storing . jewelry can be caught in movable parts . Never operate this machine in bare feet or sandals , OPERATION 3 . Disengage clutch levers and shift ( if provided ) into neutral ( N ) before starting the engine . 1 , Do not put hands and feet near rotating parts . 4 . Never leave this machine unattended with the Contact with the rotating parts can amputate engine running . fingers , hands , and feet . 5 . Never attempt to make any adjustments while 2 . Do not operate machine while under the influence engine is running , except where specifically of alcohol or drugs . recommended in the operator's manual . 3 . Never operate this machine without good visibility 6 . To avoid personal injury or property damage use or light . Always be sure of your footing and keep a extreme care in handling gasoline . Gasoline is firm hold on the handles . extremely flammable and the vapors are explosive . 3
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4 . Keep bystanders , helpers , pets , and children at Inspect thoroughly for damage . Repair any damage least 75 feet from the machine while it is in before starting and operating . operation . Stop the machine if anyone enters the 18 . Keep all shields , guards and safety devices in place area . and operating properly . 19 . Never pick up or carry machine while the engine is 5 . Be careful when tilling in hard ground . The tines running . may catch in the ground and propel the tiller 20 . Use only attachments and accessories approved forward . If this occurs , let go of the handlebars and de not restrain the machine . by the manufacturer . Failure to do so , can result in 6 . Exercise extreme caution when operating on or personal injury . 21 . If situations occur which are not covered in this crossing gravel surfaces . Stay alert for hidden hazards or traffic . Do not carry passengers . manual , use care and good judgment . Contact your 7 . Never operate the machine at high transport dealer or telephone 1 - 800 - 949 - 4483 for assistance speeds on hard or slippery surfaces . and the name of your nearest servicing dealer . 8 . Exercise caution to avoid slipping or falling . 9 . Look down , behind , and use care when in reverse MaintenanceAndStorage or pulling machine towards you . 1 . Never tamper with safety devices . Check their 10 . Start the engine according to the instructions found proper operation regularly . in this manual and keep feet well away from the 2 . Check bolts and screws for proper tightness at tines at all times . frequent intervals to keep the machine in safe 11 . After striking a foreign object , stop the engine , working condition . Also , visually inspect machine disconnect the spark plug wire and ground against for any damage . the engine . Thoroughly inspect the machine for any 3 . Before cleaning , repairing , or inspecting , stop the damage . Repair the damage before starting and engine and make certain the tines and all moving operating . parts have stopped . Disconnect the spark plug wire 12 . Disengage all clutch levers and stop engine before and ground it against the engine to prevent you leave the operating position ( behind the unintended starting . handles ) . Wait until the tines come to a complete 4 . Do net change the engine governor settings or stop before unclogging the tines , making any over - speed the engine . The governor controls the adjustments , or inspections . maximum safe operating speed of the engine , 13 . Never run an engine indoors or in a poorly 5 . Maintain or replace safety and instruction labels , as ventilated area , Engine exhaust contains carbon necessary . monoxide , an odorless and deadly gas . 6 . Follow this manual for safe loading , unloading , 14 . Muffler and engine become hot and can cause a transporting , and storage of this machine . burn . Do not touch . 7 . Never store the machine or fuel container inside 15 . Use caution when tilling near fences , buildings and where there is an open flame , spark or pilot light underground utilities . Rotating tines can cause such as a water heater , furnace , clothes dryer etc . property damage or personal injury . 8 . Always refer to the operator's manual for proper 16 . Do not overload machine capacity by attempting to instructions on off - season storage . till soil to deep at to fast of a rate . 9 . If the fuel tank has to be drained , do this outdoors . 17 . If the machine should start making an unusual 10 . Observe proper disposal laws and regulations for noise or vibration , stop the engine , disconnect the gas , oil , etc . to protect the environment , spark plug wire and ground it against the engine . understand and follow the warnings and instructions in this manual and on the machine . , _ WARNING - YOUR RESPONSIBILITY : Restrict the use of this power machine to persons who read , NOTE : Not all safety labels shown may apply to your tillers . _ , . A _ . . =
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SECTION2 : LOOSEPARTS Handle Assembly Depth Control Stake Rod Assembly i ¸ i / / / : / / / i : S ; • / / / II i / I i'i / : / ' / / / ) i n NOTE : Cable tie not shown . 5
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SECTION3 : ASSEMBLINGYOURTILLER IMPORTANT : This unit is shipped WITHOUT GASOLINE AttachingDepthStakeAssembly or OIL . After assembly , see separate engine manual for • Tip the tiller forward so it rests on front proper fuel and engine oil recommendations . counterweight . NOTE : Left and right is determined from the • Raise the tine shield hinge flap assembly . Remove " T " knob , flat washer and hex bolt from depth stake . operator's position , standing behind the tiller . Insert the depth stake assembly in front of spacer ( under the tine shield ) and up through the tine ToolsRequiredForAssembly shield assembly as shown in Figure 1 . • Adjustable Wrenches • Insert clevis pin through the tine shield and the • Pair of Pliers second hole from top of the depth stake . Secure • Screw Driver with hairpin clip . • Insert hex bolt into the top hole of the depth stake ToRemoveUnitFromCarton assembly . Place flat washer on hex bolt and thread • Remove staples , break glue on top flaps , or cut " T " knob onto the hex bolt . See Figure 1 . Tighten securely . tape at carton end and peel along top flap to open carton . • Tip the tiller back down so it rests on the depth stake ( transport position ) . • Remove loose parts included with unit ( i . e . , operator's manual , etc . ) . • Cut corners and lay carton down flat . AttachingThe HandleAssembly Remove packing material . • Roll or slide unit out of carton . Check carton thoroughly for loose parts . Remove • Extend control cable and lay on the floor . Be careful not to bend or kink control cable . Handle j " i _ Ass'y T - Knob Hex Bolt Handle D Hex Bolt Bracket T - Knob pth , Washer Washer Stake _ i Clevis Pinlip i / - Hairpin C 5 Figure 2 • Remove top two bolts and flange lock nuts from handle mounting brackets as shown in Figure 2 . Do not remove the bottom bolt and nut . I • Place handle assembly in position between the J handle mounting brackets . See Figure 2 . Depth Stake • Line up holes in handle with holes in handle mounting brackets . Secure with hardware removed Figure 1 in step 1 . 6
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NOTE : Do not overtighten clutch cable . Too much Slot Head Screw , tension may cause it to break . Nut , Flat Washers / / Internally Threaded cable adjustment as instructed on this page WARNING : Be certain to check the clutch Tube before operating the tiller . Secure clutch cable to handle using cable tie . Refer to Figure 6 . Cut off excess end of cable tie . AttachingTheControlRod • Make sure the handle assembly is in the highest position . • Remove hairpin clips from control rod , ( rubber washers to remain on control rod ) . • Insert the shorter , ( angled ) , end of the control rod through the indicator bracket on the shift cover and Figure 3 secure with hairpin clip that was removed in step 1 . See Figure 5 . • Insert the longer end of the control rod through the AttachingTheClutchCable hole in the gear selector handle and secure with Attach the clutch cable to the handle as fellows ( be hairpin clip . See Figure 6 . careful not to kink the cable ) . • Remove threaded eyebolt and nut from the end of the cable . ContmlRod • Route the clutch cable to the right side of the handle mounting brackets and underneath the Washer handle . Idler • Push the cable through the hole in the center of the Pulley handle and snap in the plastic fitting . See Figure 3 . Rod / • Remove slot head screw , nut and two flat washers 1 from the clutch bail . • Fasten the threaded eyebolt onto bail as shown in Figure 4 . The parts go together from top to bottom as follows : Slot Head Screw , Flat Washer , Clip , Figure 5 Eyebolt , Flat Washer and 1 / 4 " Nut . • Thread eyebolt and # 10 nut , removed in step 1 , into the internally threaded tube at the end of the cable . CheckingTheClutchAdjustment Thread engagement should be about 3 / 4 " . Tighten IMPORTANT : Service the engine with oil and gasoline nut against tube at end of cable . See Figure 4 . before checking this adjustment . Refer to the separate engine manual packed with your tiller for proper fuel Clutch Slot Head Screw and engine oil recommendations . Bail Flat Washers 114 " Position the tiller so the front counterweight is against a solid object , such as a wall . With the gear selection lever in NEUTRAL , start the engine . Refer to the separate engine manual . Standing on the right side of the tiller , examine the belt ( inside the belt cover ) . It should not be turning . NOTE : Do notput fingers under the belt cover . If the belt turns without bail engaged , adjust by unthreading the internally threaded tube at the end of the cable a few turns clockwise ( when standing in operator's position ) , and then retighten the nut against the tube . Figure 4 7
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Now move the shift lever to FORWARD ( Wheels TirePressure Forward ) position . Carefully engage the clutch by lifting The tires on your unit may be over - inflated for shipping the clutch control bail against the handle . The wheels purposes . Reduce the tire pressure before operating should spin . the unit . Recommended operating tire pressure is If the wheels do not spin with the unit in forward , approximately 20 p . s . i . ( check sidewall of tire for tire adjust by unthreading the tube at the end of the cable a manufacturer's recommended pressure ) , few turns counter - clockwise , ( when standing in WARNING : Maximum tire pressure under operator's position ) , and then retighten the nut against the tube . , _ any circumstances is 30 p . s . i . Equal tire pressure should be maintained on both tires . Recheck both adjustments , and readjust as necessary . NOTE : A secondary cable adjustment is available if you reach the point that additional adjustment is needed . Remove the belt cover and move the hex nuts at the other end of the cable towards the end of the casing , Then readjust the hex nuts at the handle . SECTION4 : KNOWYOURTILLER NEUTRAL - - Transmission is in neutral . Clutch REVERSE - - Reverse wheel drive . Control Gear FORWARD Modes : / Bail Selection Wheels Forward - - Forward wheel drive only , Handle \ Tines Reverse - - Forward wheel drive and reverse tine drive . Height Tines Forward - - Forward wheel and fine drive . Adjustment WARNING : Make certain unit is in NEUTRAL when starting the engine . Cable Control Rod \ NOTE : If difficulty is encountered in moving the gear \ selection handle , move the tiller forward or backward Cable Tie slightly to allow the gears to synchronize , ClutchControlBail Figure 6 The clutch control bail is located below the handle . See Throttle Control Figure 6 . Lifting the clutch control bail against the handle engages the wheel and tine drive mechanisms . The throttle control lever is located on the engine . It controls the engine speed and stops the engine . See NOTE : Never engage clutch lever while shifting . Engine manual for further information . DepthStake ControlLever The depth bar controls the tilling depth . Refer to The choke lever is located to the left of the throttle . It is SECTION 5 : OPERATING YOUR TILLER on this page . used to enrich the fuel mixture in the carburetor when starting a cold engine . See Engine manual for further HandleAdjustment information . The handle may be adjusted to be raised or lowered in line with the tiller . To adjust the handle position loosen GearSelectionHandle the handle height adjustment crank a few turns . Pivot The gear selection handle is located inthe center of the handle up or down to desired position . Tighten crank . handle on the tiller . It is used to select NEUTRAL , REVERSE , or one of the FORWARD modes ( see below ) . Pull or push the handle so that the indicator on top of shift cover points to the operating mode desired . See Figure 6 . 8
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SECTION5 : OPERATINGYOURTILLER NOTE : Engine is shipped without oil . NOTE : After the first ten hours of operation , recheck the clutch adjustment . Refer to " Checking the Clutch WARNING : Use the reverse tine drive Adjustment " section of the Assembly Instructions . when tilling virgin ground , sod or hard soil . Use the forward tine drive when cultivating or WARNING : When operating the tiller for tilling soft ground . the first time , use the depth stake setting that gives 1 inch of tilling depth ( second hole from the top ) . See Figure 7 , BeforeStarting • Service engine with oil as instructed in the Tilling depth is controlled by the depth stake which can separate engine manual packed with your unit . be adjusted to five different settings . See Figure 7 . • Fill fuel tank with clean , fresh , lead - free , low - lead or Adjust the side shields as shown in Figure 8 , as you regular grade leaded gasoline . adjust the depth stake , Be certain spark plug wire is disconnected and grounded against the engine , ToStart Engine • When using the tiller for the first time , use the second adjustment hole from the top ( 1 " of tilling depth ) . See Figure 7 . front of the tiller while the engine is running or , _ WARNING : Be sure no one is standing in • When breaking up sod and for shallow cultivation , being started . use the setting which gives 1 " of tilling depth ( second hole from the top ) . Place the side shields in • Place the throttle control lever in the FAST ( rabbit ) their lowest position . For further depth , raise the position . depth stake and side shields and make one or two • Move choke lever to CHOKE position . more passes over the area . NOTE : A warm engine may not require choking . • When tilling loose soil , depth stake may be raised to its highest position ( use bottom adjustment hole ) • Stand at side of tiller . Grasp the starter handle with to give the deepest tilling depth . Raise the side your right hand and pull out slowly , until it pulls shields to their highest position . slightly harder . Place your left hand on the lower portion of the upper handle . • Pull starter handle rapidly . Do not allow handle to snap back . Allow it to rewind slowly while keeping a firm hold on the starter handle . Position Use This • Repeat steps 3 and 4 until engine starts . Position • As engine warms up and begins to operate evenly , move choke lever gradually to RUN position . If engine falters , return to choke position , then slowly move to RUN position . • Refer to engine manual for additional engine information . NOTE : After starting engine and prior to using the Hairpin tiller , be certain to check the clutch adjustment as Clip described in " Checking the Clutch Adjustment " section of Assembly Instructions . Figure 7 • To transport tiller , lower the depth stake ( use top ToStopEngine adjustment hole ) . • Move throttle control to the STOP position . • To adjust the depth stake , remove the clevis pin • Disconnect spark plug wire and ground to prevent and hairpin clip . See Figure 7 . Move the depth accidentally starting while equipment is stake to the desired setting . unattended . • To adjust the side shields , remove the front wing nut and loosen the rear wing nut . See Figure 8 .
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IMPORTANT : When using the forward tine drive , lower PlacesideshieldinpositiondesiredR . eplacewing nutsandtightensecurely . the depth stake ( use a shallower tilling depth ) to make certain the tines do not run across the ground . selection handle with the wheels or tines _ hb ARNING : Do not move the gear / Hole for Shields engaged . Make certain the unit is stopped _ _ - Lowest ( Shallowest ) completely before changing the gear Position selection . • Squeeze the clutch control bail against the handle to engage the wheels and tines . Front \ _ * _ Rear NOTE : Make certain the gear selection indicator is Wing Wing Nut \ \ correctly positioned before engaging the clutch handle . ' , \ Use This Hole for ff it is between gears , the engine will stall Highest ( Deepest ) Position To transport tiller , do not engage the tines . Select the wheel drive only . Figure 8 WARNING : Do not push down on the ToOperateTheTiller handles so that the wheels are lifted off the • Select the depth stake setting . ground while using the reverse tine drive , or the tiller could move backward and cause • Start engine as instructed on page 9 . • Move gear selection handle to one of the forward personal injury . modes or reverse . For best results , it is recommended the garden be tilled Use the reverse tine drive when tilling virgin twice ( lengthwise , then widthwise ) to pulverize the soil . ground , sod or hard soil , Use the forward tine drive when cultivating or tilling soft ground . SECTION6 : MAKINGADJUSTMENTS • Remove the belt cover as described in the belt HandleAdjustment replacement section on page 12 . The handle height may be adjusted . Refer to the Know • Remove the hairpin clip and spring washer from the Your Tiller section for details of handle adjustment . idler pulley rod . See Figure 10 . • Move the idler pulley rod to the lower hole in the BeltTensionAdjustment idler bracket . See Figure 10 . Replace the spring washer and hairpin clip . Periodic adjustment of the belt tension may be required • Check clearance of the idler pulley rod to the due to normal stretch and wear on the belt . Adjustment indicator bracket by shifting to each forward mode , is needed if the tines or wheels seem to hesitate while as before . turning , but the engine maintains the same speed . To adjust the tension on the belt , refer to clutch CarburetorAdjustment adjustment information in " Checking the Clutch Adjustment " section of the Assembly instructions . After WARNING : If any adjustments are made to belt tension has been adjusted , if the belt is excessively the engine while the engine is running , ( e . g . stretched , you may need to adjust the idler pulley rod . carburetor ) , disengage al ! clutches and tines . This can easily be checked . With the engine off and the Keep clear of all moving parts . Be careful of clutch control bail disengaged , shift the gear selection heated surfaces and muffler . handle to each forward mode . If the indicator bracket touches the idler pulley rod , ( with the clutch control bail Never make unnecessary adjustments . The factory disengaged ) , then an adjustment is necessary . settings are correct for most applications . If adjustments are needed , refer to the separate engine Disconnect and ground out spark plug wire against manual packed with your tilter . the engine . 10
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SECTION7 : SERVICE Clutch Bail - - Lubricate the pivot point on the clutch bail Transmission _ The transmission is pre - lubricated and and the cable at least once a season with light oil . The sealed at the factory . It requires no checking unless the control must operate freely in both directions . transmission is disassembled . To fill with grease , lay the right half of the transmission on its side . Add 30 Pivot Points - - Lubricate all pivot points and linkages at ounces of Benalene 920 grease . Apply a bead of RTV least once a season with light oil . or silicone sealant to the right half of the transmission , Tine Shaft - - Remove tines at least once a season and all the way around the gear compartment . Assemble lubricate with oil . the left half to it . This grease can be obtained at your Wheel Axle - - Remove the wheel assemblies at least nearest authorized dealer . Order part number 737 - once a season and lubricate with oil . 0300 . SECTION8 : MAINTAININGYOURTILLER We do not recommend the use of pressure washers to clean your unit . They may cause damage to electric and ground it against the engine before _ WARNING : Disconnect the spark plug wire components , spindles , pulleys , bearings , or the engine . performing any repairs or maintenance . The use of pressure washers will result in shortened life and reduce serviceability . Engine Refer to the separate engine manual for engine BeltReplacement maintenance instructions . Maintain engine oil as instructed in the separate CAUTION : Do not use an off - the - shelf engine manual packed with your unit . Read and follow belt . instructions carefully . Service air cleaner every ten hours under normal Your tiller has been engineered with a belt made of conditions . Clean every hour under extremely dusty special material ( Kevlar Tensile ) for longer life and conditions . Poor engine performance and flooding better performance . It should not be replaced with an usually indicates that the air cleaner should be off - the - shelf belt . serviced . To service the air cleaner , refer to the If belt replacement is required , order belt by part separate engine manual packed with your unit . number from your nearest authorized dealer . IMPORTANT : Never run your engine without air cleaner Part No . 754 - 0434 - - " V " Belt completely assembled . • Disconnect and ground the spark plug wire against The spark plug should be cleaned and the gap reset the engine . every 25 hours of engine operation . Spark plug • Remove the belt cover from the left side of the tiller replacement is recommended at the start of each tiller as follows : See Figure 9 . Remove two torx screws season ; check engine manual for correct plug type and from the top of belt cover . gap specification . • Remove the hex cap nut and flat washer from the Clean the engine regularly with a cloth or brush . Keep side of the belt cover . Remove the self tap screw at the cooling system ( blower housing area ) clean to the bottom of the front of the cover . permit proper air circulation which is essential to engine • Remove the belt keeper bracket located behind the performance and life . Be certain to remove atl dirt and engine pulley by removing two hex bolts and lock combustible debris from muffler area . washers . See Figure 10 . • Remove belt . Reassemble new belt , following CleaningTheTineArea instructions in reverse order . Clean the underside of the tine shield after each use . The dirt washes off the tines easier if washed off immediately instead of after it dries . 11
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Idler Torx Screws Belt Cover Pulley Rod \ I lex Cap Nut Engine Idler Self _ Pulley Belt Keeper Brkt . Brkt . Screw Figure 10 Figure 9 Upon reassembly , make certain the belt is routed over Tires the idler pulley and ir _ side of belt keepers by engine Recommended operating tire pressure is pulley . See Figure 10 . approximately 20 p . s , i , ( check sidewall of tire for tire manufacturer's recommended pressure ) . Maximum tire pressure under any circumstances is 30 p , s . i . Equal tire pressure should be maintained on both tires . When installing a tire to the rim . be certain rim is clean and free of rust . Lubricate both the tire and rim generously . Never inflate to over 30 p . s . i , to seat beads . p . s . i . ) when seating beads may cause tire / rim , _ WARNING : Excessive pressure ( over 30 assembly to burst with force sufficient to cause serious injury . SECTION9 : OFF - SEASONSTORAGE If the tiller will not be used for a period longer than 30 • Refer to the engine manual for correct engine days , the following steps should be taken to prepare the storage instructions . tiller for storage . • Wipe tines with oiled rag to prevent rust . • Store tiller in a clean , dry area . Do not store next to • Clean the exterior of engine and the entire tiller corrosive materials , such as fertilizer . thoroughly . Lubricate the tiller as described in the lubrication instructions . NOTE : When storing any type of power equipment in • We do not recommend the use of pressure an unventilated or metal storage shed , care should be washers to clean your unit . They may cause taken to rustproof the equipment , Using a light oil or damage to electric components , spindles , pulleys , silicone , coat the equipment , especially any springs , bearings or the engine . The use of pressure bearings and cables . washers will result in shortened life and reduce serviceability . 12
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SECTION10 : TROUBLESHOOTINGGUIDE Possible Cause ( s ) Corrective Action Fill tank with clean , fresh gasoline . Fuel will not last over Fuel tank empty , or stale fuel , IEngine fails to Istart thirty days unless a fuel stabilizer is used . Throttle control lever not in correct Move throttle lever to start position , starting position ( if so equipped ) , Blocked fuel line . Clean fuel line . Refer to the engine manual packed with your unit . Dirty aireleaner . Choke not in ON position , Move switch to ON position . Spark plug wire disconnected . Connect wire to spark plug . Faulty spark plug . Clean , adjust gap or replace . Engine flooded . Refer to the engine manual packed with your unit . Engine runs Jnit running on CHOKE , Move choke lever to OFF position . erratic Spark plug wire loose . Connect and tighten spark plug wire . Blocked fuel line or stale fuel . Clean fuel line ; fill tank with clean , fresh gasoline . Fuel will not last over thirty days unless a fuel stabilizer is used . Clear vent . Vent in gas cap plugged . Drain fuel tank , Refill with fresh fuel . Water or dirt in fuel system , Refer to the engine manual packed with your unit . Dirty air cleaner . Refer to the engine manual packed with your unit . Carburetor out of adjustment . Fill crankcase with proper oil . Engine over - Engine oil level low , heats Refer to the engine manual packed with your unit . Dirty air cleaner . Air flow restricted . Refer to the engine manual packed with your unit , Carburetor not adjusted properly . Adjust carburetor as instructed in separate engine manual , Tines do not Foreign object lodged in tines . Dislodge foreign object . Tine clevis pin ( s ) missing . Replace tine clevis pin ( s ) . engage Take unit to authorized service dealer . Pulley and idler not in correct adjustment , Not shifting properly . Refer to Controls section of operator's manual for proper shifting procedures . Control cable not adjusted properly . Adjust control cable ( see assembly instructions ) . Belt worn and / or stretched . Replace belt . iTines skip over Improper rotation , Forward rotation should only be used on soil that has already been tilled , not on virgin soil . ! ground iWheels do not Clevis pin missing . Replace clevis pin . Refer to Controls section of operator's manual for proper Tiller is not being shifted properly . iengage shifting procedures . Control cable not adjusted properly , Adjust control cable ( see assembly instructions ) , Belt worn and / or stretched . Replace belt . NOTE : For repairs beyond the minor adjustments above , contact your local authorized service dealer . 13
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SECTION11 : PARTSLISTFORMODEL450 SERIES 14
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Model450 Series i i RER i RER i NO . NO . i PART NO , DESCRIPTION PART NO . DESCRIPTION . . . . . . . i . . . . . . . . . . . . . . . . . . . . . 1 . 611 - 0020 28 . 721 - 0378 Seal 1.0 Shaft Wheel Shaft Ass'y : 33T i Seal 35 Shaft 2 . i 611 - 0021 29 . 721 - 0379 Tine Shaft Ass'y : 18T 726 - 0277 3 . 611 - 0128 Jack Shaft Ass'y 31 . Taper Cap Ring 4 , 611 - 0129 32 , 732 - 0496 Input Shaft Ase'y Compression Spring . 50 " Lg . 5 . i 617 - 0058 33 , 736 - 0163 Thrust Wash . 1.03 " I , D . x 1.62 " Rev , Idler Gear Ass'y : 30 " I " 6 . 617 - 0059 34 . 736 - 0351 FI - Wash . 76 " I . D . x 1,5 " O . D . Ftine Idler Gear Ass'y ; 30T 7 . 1617 - 0060 35 . 736 - 0407 Bell - Wash . 45 " I , D , x 1.0 " Tine Input Sprocket Ass'y : 9T 8 , 617 - 0061 36 . 736 - 0518 Thrust Wash . . 445 x 1.92 x . 060 Wheel Input Sprocket Ass'y : 10T 9 . 617 - 0062 37 , 736 - 3088 FI - Wash . . 635 " I . D . x 1.59 O . D . Gear Ass'y : 11T 738 - 0645 Detent Shaft ' 1 / 2 " Dia . 10 . 686 - 0108 40 R . H , Housing Ass'y 11 , 710 - 0376 41 . 738 - 0648 Jack Shaft , 625 x 2.385 Hex Bolt 5 / 16 - 18 x 1 " Lg , 12 , 710 - 0599 42 . 738 - 1013 Jack Shaft . 625 x 5.0 Hex S - Tap Scr . 1 / 4 - 20 x . 5 " 741 - 0124 13 . 710 - 0604A Hex S - Tap Scr . 5 / 16 - 18 x . 625 " 43 . Ball Bearing 14 . 710 - 3008 Hex Bolt 5 / 16 - 18 x . 75 " 44 , 741 - 0420 Flange Bearing 1.0 x 2.5 x 1.38 15 . 711 - 1349 45 . 741 - 0421 Input Shaft Flange Bearing 35 x 2.5 x 1.38 Hex Nut 7 / 16 - 20 741 - 0563 16 . 712 - 0378 46 . Ball Bearing . 6692 x 5745 x . 466 17 . 712 - 3004A 47 , 741 - 0862 Detent Ball . 250 Flange Nut 5 / 16 - 18 # 420 Chain 1 / 2 Pitch x 50 Links 18 . 713 - 0367 48 . 750 - 0258 Spacer , 315 19 . 713 - 0484 # 50 Chain 5 / 8 Pitch x 54 Links 750 - 0570 49 , Spacer 1.0 LD x 2.00 . D . x . 440 20 . 716 - 0865 50 , 750 - 0664 Spacer , 505 I . D . x . 88 O . D . x Snap Ring 21 . 717 - 0853 750 - 0671 Shifting Fork 51 . Spacer , 75 x 2,0 x , 50 22 . 717 - 1582 52 . 786 - 0171 Spur Gear 44T L . H . Chain Case Ass'y Gear Positioner Bracket 23 . 717 - 1583 53 . 786 - 0236 Spur Gear 30T 24 . 717 - 1584 737 - 0300 Benelene 920 Grease Spur Gear 30 " I " 25 . 717 - 1585 737 - 0288 Never Seez Grease Spur Gear 44T 26 . 717 - 1587 Spur Gear 44T 686 - 0107 Gear Case Assembly Complete 27 _ 7174594 NOTE : For painted parts , please refer to the list of color codes below , Please add the applicable color code , wherever needed , to the part number to order a replacement part . For instance , if a part numbered 700 - xxxx is painted Oyster Gray , the part number to order would be 700 - xxxx - 0662 . Black - 0691 ; Black , Powder - 0637 ; Blue , Midnight - 0667 ; Charcoal - 0483 ; Grey - 0648 ; Grey , Oyster - - 0662 ; Orange - - 0606 ; Red - - 0650 ; Red , MTD - - 0638 ; Silver - - 0629 ; Yellow - - 0674 . 15
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Model450Series / 18 - 20 8 _ 3 / 60 ' _ , - _ , 6 ! 6 61 / 4 62 . , _ - 9 ' , 37 - 34 ' 27 21 26 44 J 49 / / / / / 26 40 ' / / 35 / 59 58 / 53 , 55 / / 56 54 57 16
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Model450 Series REF . I REE NO . PART NO . DESCRIPTION NO . I PART NO . DESCRIPTION Shift Rod 1 , 747 - 1152 34 . I 750 - 0885 Spacer . 435 OD . x . 322 I . D . Shoulder 2 . 649 - 0041 35 . I 786 - 0090 Upper Handle Ass'y 3 . 649 - 0034 36 . 1786 - 0113 Tine Shield Hinge Flap Lower Handle Ass'y 4 . 710 - 3005 Hex Screw 3 / 8 - 16 x 1,25 _ _ 786 - 0176 R . H . Handle Brkt . 5 . 710 - 3056 Hex Screw 5 / 16 - 18 x 3.25 38 . [ 786 - 0177 L . H , Handle Brkt , Clevis Pin 3 / 8 - 1,62 Tine Shield 6 . 711 - 0415 39 . 1786 - 0178 712 - 0379 40 . I 786 - 0179 Tine Shield Brkt . 7 . Flange Lock Nut 3 / 8 - 24 8 . 712 - 0429 Hex Lock N ut 5 / 16 - 18 41 . 1786 - 0180 Shoulder Spacer Brkt , 714 - 0147 Cotter Pin 9 . 42 . 1686 - 0109 Shift Crank Ass'y 720 - 0313 44 . 1710 - 1017 Screw 1 / 4 - 14 x . 625 10 . Grip 1t . 720 - 0210A T - Knob 46 . I 715 - 0120 Spirol Pin 3 / 16 x 1.00 49 . 1784 - 0208C Shift Cover 12 . 720 - 0278A Foam Grip 726 - 0317 Cable Tie Clevis Pin 14 . 50 . I 711 - 0415 15 . 735 - 0246 51 . I 712 - 3054 Hex Nut 3 / 8 - 24 Thd . Plug 16 . 736 - 0117 Fiat Washer 3 / 8 x . 620 x . 033 53 . j 742 - 0305 13 " Dia . Articulating Tine 17 . 736 - 0242 Bell Wash . , 340 I . D . x . 872 O . D . 54 . I 738 - 0689 Shld . Bolt 1 / 2 " DIa . x . 175 18 . 738 - 0958 55 . t 736 - 0208 FI - Wash . . 51 " I . D . x 1.50 " Shoulder Spacer Bell - Wash . . 515 " I . D . x 1.14 " 19 . 784 - 0190 56 . t 736 - 0253 Handle Adjustment Crank 764 - 0191 Hex Nut Rat . Bracket 57 . I 738 - 0688 Shld . Bolt 1 / 2 " Dia x . 320 20 . 58 . I 784 - 0160 Tine Adapter Ass'y 18 " 21 . 786 - 0120 Depth Stake Internal Cotter Pin 59 . I 714 - 0149B 22 . 747 - 1219 Bail Clutch Rubber Washer 60 . I 735 - 0127 Shift Lever Rod 23 . 786 - 0181 Cotter Pin 61 . I 714 - 0104 686 - 0044A 24 . Tine Shield Cover Ass'y 62 . I 710 - 3022 Hex Screw 3 / 8 - 16 x 2,75 " Lg . 710 - 0176 25 . Hex Cap Screw 5 / 16 - 18 x 2.75 Flat Washer 63 . 1736 - 0204 26 . 710 - 3008 Hex Cap Screw 5 / 16 - 18 x . 750 64 . I 712 - 0431 Flange Nut , 344 I . D , x . 62 O . D , 710 - 3097 27 . Carriage Bolt 3 / 8 - t 6 x 1.0 65 . 1736 - 0169 Lock Washer 712 - 0421 28 . Wing Nut Hex Nut 3 / 8 - 16 66 . I 712 - 0798 Lock Washer 3 / 8 29 . 736 - 0169 87 . I 710 - 0946 Truss Screw 1 / 4 - 20 x . 65 30 . 712 - 3004A Flange Nut 5 / 16 - t 8 Hex Lock Nut 1 / 4 - 20 Gr . 8 68 . 1712 - 0324 31 . 726 - 0106 Cap Nut 69 . 1726 - 0273 Battery Hose Clamp 5 / 16 32 . 738 - 0849 Hex Screw 5 / 16 - 18 x . 75 " Lg . Flat Washer . 260 x . 720 x . 060 70 . 1736 - 3090 Rod 33 . 747 - 0432 . . . . . . . . . 17
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Model450 Series 18 27 46 _ _ 45 12 f _ 9 17 24 1 10 25 14 28 11 2 ( _ ¸ 44 21 7 3 40 - 22 L 23 5 43 s 42 16 _ ° _ 41 39 32 34 _ o 31 30 29 18
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Model450 Series NO , _ PART NO . DESCRIPTION NO . _ ART NO . DESCRIPTION I 1 , _ 686 - 0111 _ Belt Cover Brkt . Ass'y . . . . . . ! 785 - 0185 IBelt Keeper Brkti _ - - . . . . . 2 . 710 - 0237 Hex Bolt 5 / 16 - 24 x . 62 " Lg . 27 , 786 - 0187 IShift Cover Brkt , 3 . 1710 - 0412 Hex Bolt1 / 4 - 28 x . 75 Lg . 28 . 1786 - 0193 ildlerBeltKeeper , 4 . 1710 - 0502A HexWash . TT - SemsScrew3 ! 8 - 16x 29 . 634 - 0110 iRHWhee Ass'yComp 160x40 t 1,250 " Lg . _ 634 - 0106 _ rRHWheel Ass'y Comp . 15.0 x 4.61 : Hex Bolt 3 / 8 - 24 x 1.00 5 . 710 - 0591 i634 - 0111 LHWheelAss'yComp . 16.0x4.0t Hex Wash . Hd , S - Tap Scr . 6 . 710 - 0599 634 - 0107 LH Wheel Ass'y Comp . 16.0 x 4.6 : _ Hex Cap Screw 3 / 8 - 16 x 1.25 7 . 710 - 0723 734 - 1796 Tire Only 16.0 x 4.01 8 . 712 - 0266 Ctr . Lock Jam Nut 3 / 8 - 16 734 - 0808 T re Only 16.2 x 4.6 : _ 9 . 712 - 0267 Hex Nut 5 / 16 - 18 30 . 634 - 0112 Wheel RimAss'yComp . 1 " 10 . 714 - 0104 Internal Cotter Pin 634 - 0108 Wheel Rim Ass'y Comp . : _ : 11 . 736 - 0104 31 . 734 - 0255 AirValve Hairpin Clip 12 , 736 - 0119 32 . 711 - 1017 IClevisPin L - Wash . 5 / 16 " I . D . 13 . 736 - 0176 33 . 714 - 0104 tnternal Cotter Pin FI - Wash . 1 / 4 I . D . x . 93 O . D . 14 . 736 - 0271 34 . 710 - 0382 HexBoltli2 - 13x5.00 " Lg . Spring - Wash , , 317 x , 625 O . D . x . 099 15 . 736 - 0329 35 . 1712 - 0206 HexNut1 / 2 - 13Thd . L - Wash . 1 / 4 " LD . 16 . 736 - 0452 36 , 723 - 0381 ICounterweight Bell - Wash . . 396 x 1.140 x . 095 17 . ; 738 - 0876 Shld . Nut 7 / 16 - 20 37 . 736 - 0326 IFI - Wash . . 510 " I . D . x t . 0 " O . D . 18 . 746 - ! 117 Clutch Cable 38 . 736 - 0921 L - Wash . 1 / 2 " Lg . 19 . 747 - 1159 Idler Pulley Rod 39 . 710 - 0653 HexScrew1 / 4 - 20x _ 375 " Lg . 20 . 754 - 0434 Belt : 4Lx58.16Lg . 40 , 710 - 1017 Screw1 / 4 - 14 x . 625 Lg . 21 . 756 - 0405 Fl - ldlerw / Flange 3.75 " O . D . 41 • 712 - 0392 IAcorn Lock Nut 22 , 756 - 0971 Outer Engine Pulley Half 42 . 736 - 0463 IFI'Washer 1 / 4 x . 620 " Lg . 756 - 0972 inner Engine Pulley Half 43 . 784 - 0158A Belt Cover , - ' 2324 , 756 - 1162 Input Pulley 44 . 710 - 0805 HexBolt5i16 - 18x1.50 Lg . 24 . 786 - 0064A Idler Bracket 45 . 736 - 0242 Befl - Wash . . 340 I . D , x . 8720 . D . 1 _ 5 _ 25 . _ , , , _ . . . . . , _ . . . . 467L712 - 3010 Nut'Hex5 / 16 - 18 786 - 0186 Bult r , . u _ p _ , r D _ , _ . + _ . . . . . . . . . . . . . . . . t Model 453 Series Model 454 Series NOTE : For painted parts , please refer to the list of color codes below . Please add the applicable color code , wherever l needed , to the part number to order a replacement part . For instance , if a part numbered 700 - xxxx is painted Oyster Gray , the part number to order would be 700 - xxxx - 0662 . Black - - 0691 ; Black , Powder - - 0637 ; Blue , Midnight - - 0667 ; Charcoal - - 0483 ; Grey - - 0648 ; Grey , Oyster - - 0662 ; Orange - - 0606 ; Red - - 0650 ; Red , MTD - - 0638 ; Silver - - 0629 ; Yellow - - 0674 . 19
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MANUFACTURER'S LIMITED WARRANTY FOR : YARDMACHINES c . Routine maintenance items such as lubricants , filters , The limited warranty set forth below is given by MTD blade sharpening and tune - ups , or adjustments such PRODUCTS INC ( " MTD " ) with respect to new merchandise as brake adjustments , clutch adjustments or deck purchased and used in the United States , its possessions adjustments ; and normal deterioration of the exterior and territories . finish due to use or exposure . d . MTD does not extend any warranty for products sold MTD warrants this product against defects in material and or exported outside of the United States of America , workmanship for a period of two ( 2 ) years commencing on its possessions and territories , except those sold the date of original purchase and will , at its option , repair or through MTD's authorized channels of export distribu - tion . replace , free of charge , any part found to be defective in material or workmanship . This limited warranty shall only No implied warranty , including any implied warranty of apply if this product has been operated and maintained in merchantability or fitness for a particular purpose , accordance with the Operator's Manual furnished with the applies after the applicable period of express written product , and has not been subject to misuse , abuse , com - mercial use , neglect , accident , improper maintenance , warranty above as to the parts as identified . No other alteration , vandalism , theft , fire , water or damage because express warranty or guaranty , whether written or oral , except as mentioned above , given by any person or of other peril or natural disaster . Damage resulting from the installation or use of any accessory or attachment not entity , including a dealer or retailer , with respect to any approved by MTD Products Inc . for use with the product ( s ) product shall bind MTD . During the period of the War - covered by this manual will void your warranty as to any ranty , the exclusive remedy is repair or replacement of resulting damages . the product as set forth above . ( Some states do not allow limitations on how long an implied warranty lasts , so Normal wear parts or components thereof are subject to the above limitation may not apply to you . ) separate terms as follows : All normal wear part or compo - nent failures will be covered on the product for a period of The provisions as set forth in this Warranty provide the 90 days regardless of cause . After 90 days , but within the sole and exclusive remedy arising from the sales . MTD two year period , normal wear part failures will be covered shall not be liable for incidental or consequential loss ONLY IF caused by defects in material or workmanship of or damages including , without limitation , expenses OTHER component parts . Normal wear parts and compo - incurred for substitute or replacement lawn care ser - nents include , but are not limited to , belts , blades , blade vices , for transportation or for related expenses , or for adapters , grass bags , rider deck wheels , seats , snow rental expenses to temporarily replace a warranted thrower skid shoes , shave plates and tires . Batteries are product . ( Some states do not allow the exclusion or limita - covered by a 90 - day limited replacement warranty . tion of incidental or consequential damages , so the above exclusion or limitation may not apply to you . ) HOW TO OBTAIN SERVICE : Warranty service is available , WITH PROOF OF PURCHASE THROUGH YOUR LOCAL In no event shall recovery of any kind be greater than the AUTHORIZED SERVICE DEALER . To locate the dealer in amount of the purchase price of the product sold . Alteration your area , please check for a listing in the Yellow Pages or of the safety features of the product shall void this War - contact the Customer Service Department of MTD PROD - ranty . You assume the risk and liability for loss , damage , or UCTS INC by calling 1 - 800 - 800 - 7310 or writing to P . O . Box injury to you and your property and / or to others and their 368022 , Cleveland , Ohio 44136 - 9722 . property arising out of the use or misuse or inability to use This limited warranty does not provide coverage tn the the product . following cases : a . The engine or component parts thereof . These items This limited warranty shall not extend to anyone other than carry a separate manufacturer's warranty . Please refer the original purchaser , original lessee or the person for to the applicable manufacturer's warranty on these whom it was purchased as a gift . items . b . Log splitter pumps , valves and cylinders have a sepa - How State Law Relates to this Warranty : This limited rate one year warranty . warranty gives you specific legal rights , and you may also have other rights which vary from state to state .
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