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Page: 1 Cordless Driver Drill MODEL 6041D MODEL 6076D MODEL 6176D 002864 I N S T R U C T I O N M A N U A L WARNING : For your personal safety , READ and UNDERSTAND before using . SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE . Page: 2 SPECIFICATIONS Model 6041D 6076D 6176D Steel / Wood 10mm ( 3 / 8 � ) 10mm ( 3 / 8 � ) 10mm ( 3 / 8 � ) Capacities 4.5 x 20 mm 4.5 x 20 mm 4.5 x 20 mm Wood screw ( 3 / 16 � x 3 / 4 � ) ( 3 / 16 � x 3 / 4 � ) ( 3 / 16 � x 3 / 4 � ) No load speed ( RPM ) 450 / min . 600 / min . 0 - 600 / min . Overall length 201mm ( 7 - 7 / 8 � ) 210mm ( 8 - 1 / 4 � ) 210mm ( 8 - 1 / 4 � ) Net weight 0.82 kg ( 1.8 lbs ) 0.94 kg ( 2.1 lbs ) 0.97 kg ( 2.1 lbs ) Model Battery Charger Input Output Charging time 6041D DC4100 D . C . 4.8 V A . C . only 6076D Approx . 3 Hr . 50 Hz - 60 Hz DC7020B D . C . 7.2 V 6176D • Manufacturer reserves the right to change specifications without notice . • Specifications may differ from country to country . GENERAL SAFETY RULES USA003 - 2 ( FOR ALL BATTERY OPERATED TOOLS ) WARNING : Read and understand all instructions . Failure to follow all instructions listed below , may result in electric shock , fire and / or serious personal injury . SAVE THESE INSTRUCTIONS flammable liquids , gases , or dust . Power Work Area tools create sparks which may ignite the dust 1 . Keep your work area clean and well lit . or fumes . Cluttered benches and dark areas invite acci - 3 . Keep bystanders , children , and visitors dents . away while operating a power tool . Distrac - 2 . Do not operate power tools in explosive tions can cause you to lose control . atmospheres , such as in the presence of 2 Page: 3 Electrical Safety Tool Use and Care 4 . A battery operated tool with integral bat - 12 . Use clamps or other practical way to teries or a separate battery pack must be secure and support the workpiece to a recharged only with the specified charger stable platform . Holding the work by hand or for the battery . A charger that may be suit - against your body is unstable and may lead able for one type of battery may create a risk to loss of control . of fire when used with another battery . 13 . Do not force tool . Use the correct tool for 5 . Use battery operated tool only with specif - your application . The correct tool will do the ically designated battery pack . Use of any job better and safer at the rate for which it is other batteries may create a risk of fire . designed . 14 . Do not use tool if switch does not turn it Personal Safety on or off . A tool that cannot be controlled 6 . Stay alert , watch what you are doing , and with the switch is dangerous and must be use common sense when operating a repaired . power tool . Do not use tool while tired or 15 . Disconnect battery pack from tool or under the influence of drugs , alcohol , or place the switch in the locked or off posi - medication . A moment of inattention while tion before making any adjustments , operating power tools may result in serious changing accessories , or storing the tool . personal injury . Such preventive safety measures reduce the 7 . Dress properly . Do not wear loose cloth - risk of starting the tool accidentally . ing or jewelry . Contain long hair . Keep 16 . Store idle tools out of reach of children your hair , clothing , and gloves away from and other untrained persons . Tools are moving parts . Loose clothes , jewelry , or long dangerous in the hands of untrained users . hair can be caught in moving parts . 17 . When battery pack is not in use , keep it 8 . Avoid accidental starting . Be sure switch away from other metal objects like : paper is in the locked or off position before clips , coins , keys , nails , screws , or other inserting battery pack . Carrying tools with small metal objects that can make a con - your finger on the switch or inserting the bat - nection from one terminal to another . tery pack into a tool with the switch on invites Shorting the battery terminals together may accidents . cause sparks , burns , or a fire . 9 . Remove adjusting keys or wrenches 18 . Maintain tools with care . Keep cutting before turning the tool on . A wrench or a tools sharp and clean . Properly maintained key that is left attached to a rotating part of tools with sharp cutting edge are less likely to the tool may result in personal injury . bind and are easier to control . 10 . Do not overreach . Keep proper footing 19 . Check for misalignment or binding of and balance at all times . Proper footing and moving parts , breakage of parts , and any balance enable better control of the tool in other condition that may affect the tool’s unexpected situations . operation . If damaged , have the tool ser - 11 . Use safety equipment . Always wear eye viced before using . Many accidents are protection . Dust mask , non - skid safety caused by poorly maintained tools . shoes , hard hat , or hearing protection must 20 . Use only accessories that are recom - be used for appropriate conditions . mended by the manufacturer for your model . Accessories that may be suitable for one tool may create a risk of injury when used on another tool . 3 Page: 4 22 . When servicing a tool , use only identical Service replacement parts . Follow instructions in 21 . Tool service must be performed only by the Maintenance section of this manual . qualified repair personnel . Service or main - Use of unauthorized parts or failure to follow tenance performed by unqualified personnel Maintenance instructions may create a risk of may result in a risk of injury . shock or injury . SPECIFIC SAFETY RULES USB022 - 2 DO NOT let comfort or familiarity with product ( gained from repeated use ) replace strict adherence to cordless drill safety rules . If you use this tool unsafely or incorrectly , you can suffer serious personal injury . 5 . Hold the tool firmly . 1 . Hold tool by insulated gripping surfaces when performing an operation where the 6 . Keep hands away from rotating parts . cutting tool may contact hidden wiring . 7 . Do not leave the tool running . Operate the Contact with a “ live � wire will also make tool only when hand - held . exposed metal parts of the tool “ live � and shock the operator . 8 . Do not touch the drill bit or the workpiece immediately after operation ; they may be 2 . Be aware that this tool is always in an extremely hot and could burn your skin . operating condition , because it does not have to be plugged into an electrical out - 9 . Some material contains chemicals which let . may be toxic . Take caution to prevent working dust inhalation and skin contact . 3 . Always be sure you have a firm footing . Follow material supplier safety data . 4 . Be sure no one is below when using the tool in high locations . SAVE THESE INSTRUCTIONS WARNING : MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury . 4 Page: 5 IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & BATTERY CARTRIDGE USC003 - 1 10 . Do not disassemble charger or battery 1 . SAVE THESE INSTRUCTIONS - This man - cartridge ; take it to a qualified serviceman ual contains important safety and operat - when service or repair is required . Incor - ing instructions for battery charger . rect reassembly may result in a risk of 2 . Before using battery charger , read all electric shock or fire . instructions and cautionary markings on 11 . To reduce risk of electric shock , unplug ( 1 ) battery charger , ( 2 ) battery , and ( 3 ) charger from outlet before attempting any product using battery . maintenance or cleaning . Turning off con - 3 . CAUTION - To reduce risk of injury , charge trols will not reduce this risk . only MAKITA rechargeable batteries . 12 . The battery charger is not intended for Other types of batteries may burst caus - use by young children or infirm persons ing personal injury and damage . without supervision . 4 . Do not expose charger to rain or snow . 13 . Young children should be supervised to 5 . Use of an attachment not recommended ensure that they do not play with the bat - or sold by the battery charger manufac - tery charger . turer may result in a risk of fire , electric 14 . If operating time has become excessively shock , or injury to persons . shorter , stop operating immediately . It 6 . To reduce risk of damage to electric plug may result in a risk of overheating , possi - and cord , pull by plug rather than cord ble burns and even an explosion . when disconnecting charger . 15 . If electrolyte gets into your eyes , rinse 7 . Make sure cord is located so that it will them out with clear water and seek medi - not be stepped on , tripped over , or other - cal attention right away . It may result in wise subjected to damage or stress . loss of your eyesight . 8 . Do not operate charger with damaged cord or plug - replace them immediately . 9 . Do not operate charger if it has received a sharp blow , been dropped , or otherwise damaged in any way ; take it to a qualified serviceman . 5 Page: 6 ADDITIONAL SAFETY RULES FOR CHARGER & TOOL 4 . Do not store the tool in locations where 1 . The charger and the tool are specifically the temperature may reach or exceed 50 ° C designed to work together . Do not attempt ( 122 ° F ) . to charge any other cordless tool with this charger . Do not attempt to charge the tool 5 . Do not incinerate the tool even if it is with any other charger . severely damaged or is completely worn out . The tool can explode in a fire . 2 . Do not charge the tool when temperature is BELOW 10 ° C ( 50 ° F ) or ABOVE 40 ° C 6 . Do not charge inside a box or container of ( 104 ° F ) . any kind . The tool must be placed in a well ventilated area during charging . 3 . Do not attempt to use a step - up trans - former , an engine generator or DC power receptacle . SAVE THESE INSTRUCTIONS 6 Page: 7 FUNCTIONAL CAUTION : DESCRIPTION • Always be sure that the tool is switched off before adjusting or checking function on the tool . 002059 Charging Connect the charging plug to the charging connector , then plug in the charger to the power receptacle . Charging takes 3 hours . CAUTION : 1 • The battery in your new tool is not fully charged . You will need to charge it before use . 1 . Chargingplug • Do not operate the tool during charging . • Overcharging more than 2 days considerably shortens the battery service life . Always unplug the charger after completing the charge . 002268 Switch action For 6041D and 6076D To start the tool , simply pull the switch trigger . Release the switch trigger to stop . For 6176D 1 To start the tool , simply pull the switch trigger . Tool speed is increased by increasing pressure on the switch trigger . 1 . Switchtrigger Release the switch trigger to stop . 7 Page: 8 002074 Reversing switch action This tool has a reversing switch to change the direction of 1 rotation . Move the reversing switch lever to the “ FWD � posi - tion for clockwise rotation or the “ REV � position for counter - clockwise rotation . When the reversing switch lever is in the neutral position , the switch trigger cannot be pulled . 1 . Reversing switch lever CAUTION : 004021 • Always check the direction of rotation before operation . • Use the reversing switch only after the tool comes to a complete stop . Changing the direction of rotation before the tool stops may damage the tool . F 1 • When not operating the tool , always set the reversing switch lever to the neutral position . 1 . Reversing switch lever Overload protector ( for 6176D only ) The overload protector automatically cuts out to break the circuit whenever heavy work is prolonged . Wait 20 - 30 sec - onds before resuming operation . ASSEMBLY CAUTION : • Always be sure that the tool is switched off before carrying out any work on the tool . 002112 Installing or removing driver bit or drill bit CAUTION : 1 2 • Always set the reversing switch lever to the neutral 3 position before installing or removing the bit . Hold the ring and turn the sleeve counterclockwise to open the chuck jaws . Place the bit in the chuck as far as it will go . Hold the ring firmly and turn the sleeve clockwise to tighten 1 . Tighten the chuck . 2 . Sleeve 3 . Ring To remove the bit , hold the ring and turn the sleeve counter - clockwise . 8 Page: 9 Screwdriving operation OPERATION Place the point of the driver bit in the screw head and apply pressure to the tool . Start the tool slowly and then increase the speed gradually . Release the trigger just as the screw bottoms out . If the trigger is not released , the screw may strip out the hole or the screw and / or bit may be damaged . NOTE : • Make sure that the driver bit is inserted straight in the screw head , or the screw and / or bit may be damaged . • When driving wood screws , predrill pilot holes to make driving easier and to prevent splitting of the workpiece . See the chart . Nominal diameter of Recommended size wood screw ( mm ) of pilot hole ( mm ) 3.1 ( 1 / 8 � ) 2.0 - 2.2 ( 5 / 64 � - 3 / 32 � ) 3.5 ( 9 / 64 � ) 2.2 - 2.5 ( 3 / 32 � - 3 / 32 � ) 3.8 ( 5 / 32 � ) 2.5 - 2.8 ( 3 / 32 � - 7 / 64 � ) 4.5 ( 11 / 64 � ) 2.9 - 3.2 ( 7 / 64 � - 1 / 8 � ) 002138 Drilling operation Drilling in wood When drilling in wood , the best results are obtained with wood drills equipped with a guide screw . The guide screw makes drilling easier by pulling the bit into the workpiece . Drilling in metal To prevent the bit from slipping when starting a hole , make an indentation with a center - punch and hammer at the point to be drilled . Place the point of the bit in the indentation and start drilling . Use a cutting lubricant when drilling metals . The exceptions are iron and brass which should be drilled dry . CAUTION : • Pressing excessively on the tool will not speed up the drilling . In fact , this excessive pressure will only serve to damage the tip of your bit , decrease the tool performance and shorten the service life of the tool . • There is a tremendous force exerted on the tool / bit at the time of hole break through . Hold the tool firmly and exert care when the bit begins to break through the workpiece . 9 Page: 10 • A stuck bit can be removed simply by setting the reversing switch to reverse rotation in order to back out . However , the tool may back out abruptly if you do not hold it firmly . • Always secure small workpieces in a vise or similar hold - down device . MAINTENANCE CAUTION : • Always be sure that the tool is switched off before attempting to perform inspection or maintenance . To maintain product SAFETY and RELIABILITY , repairs , any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers , always using Makita replacement parts . DISPOSING OF TOOL A Ni - Cd battery is built into the handle of the tool . Always remove it before disposing of the tool . 002144 Removing built - in battery CAUTION : 1 • Never remove the built - in battery from the tool except when disposing of the tool . The battery will be damaged or a battery short - circuit could result . To remove the cover , push it in the direction of the arrow while pressing down on the “ OPEN � portion of the cover . 1 . Cover 002145 Withdraw the built - in battery halfway . Disconnect the two lead wires from the battery by pulling them from the battery terminals . Then withdraw the battery completely . To prevent a battery short - circuit , tape the battery terminals 2 or put the battery into a plastics bag . ( Note : Never put two or 3 1 more batteries into one plastics bag . Battery short - circuit may result . ) 1 . Battery terminal CAUTION : 2 . Leadwire • Never incinerate the battery even if it is severely 3 . Battery damaged or is completely worn out . It can explode in a fire or toxic materials can leak out of it . 10 Page: 11 EN0001 - 1 Recycling the Battery The only way to dispose of a Makita battery is to recycle it . The law prohibits any other method of disposal . To recycle the battery : 1 . Remove the battery from the tool . 2 . a ) Take the battery to your nearest Makita Factory Ser - Ni - Cd vice Center or b ) Take the battery to your nearest Makita Authorized Service Center or Distributor that has been desig - nated as a Makita battery recycling location . Call your nearest Makita Service Center or Distributor to determine the location that provides Makita battery recycling . See your local Yellow Pages under “ Tools - Electric � . ACCESSORIES CAUTION : • These accessories or attachments are recommended for use with your Makita tool specified in this manual . The use of any other accessories or attachments might present a risk of injury to persons . Only use accessory or attachment for its stated purpose . If you need any assistance for more details regarding these accessories , ask your local Makita service center . • Drill bits • Screw bits • Rubber pad assembly • Wool bonnet • Foam polishing pad • Plastic carrying case 11 Page: 12 Memo 12 Page: 13 Cut Stamp Timbre Makita Canada Inc . 1950 Forbes Street , Whitby , Ontario L1N 7B7 Fold 13 Page: 14 Your answers to the following questions are appreciated . 1 . This product was purchased from ? 3 . How did you first learn of Makita Power Tools ? Hardware / lumber Store Magazine / Newspaper Industrial Supply Catalog Tool Distributor Other ( ) From dealer Other ( ) Store display 2 . Use of the product is intended for ? 4 . Most favored points are ? Construction trade Design Home maintenance Makita Brand Industrial maintenance Other ( ) Features Power Size Other ( ) Price 5 . Any comments ? Certificate of Warranty Paste Paste Mail to Makita Date Purchased Model No . Month Day Year 20 Paste Paste Serial No . Male Female Single Married Initial Last Name Paste Paste Street Address Paste Paste City Province Postal Code Paste Paste Under 19 20 - 29 30 - 39 40 - 49 Over 50 AGE : Occupation : Paste Paste Dealer's Name & Address : 14 Paste Paste Paste Paste Paste Paste Paste Paste Page: 15 Factory Service Centres Head Office : 1950 Forbes St . , Whitby , Ontario , L1N 7B7 ( 905 ) 571 - 2200 1 - 800 - 263 - 3734 Regional Office : 11771 Hammersmith Way , Richmond B . C . V7A 5H6 ( 604 ) 272 - 3104 1 - 800 - 663 - 0909 Regional Office : 6389 boul , Couture , St . Leonard , Quebec ( Montreal ) H1P 3J5 ( 514 ) 323 - 1223 1 - 800 - 361 - 7049 Dartmouth : 202 Brownlow Avenue Dartmouth , N . S . , B3B 1T5 ( 902 ) 468 - 7064 1 - 888 - 625 - 4821 Ville St . Laurent : 1140 Rue Bégin , Ville St . Laurent , Quebec ( Montreal ) H4R 1X1 ( 514 ) 745 - 5025 1 - 888 - 745 - 5025 Les Saules : 1200 St . Jean Baptiste , Unit 106 , Les Saules , ( Quebec ) Quebec , G2E 5E8 ( 418 ) 871 - 5720 1 - 800 - 663 - 5757 Nepean : 203 Colonnade Road , Unit # 6 , Nepean , ( Ottawa ) Ontario K2E 7K3 ( 613 ) 224 - 5022 1 - 888 - 560 - 2214 Whitby : 1950 Forbes St . , Whitby , Ontario , L1N 7B7 ( 905 ) 571 - 2200 1 - 800 - 263 - 3734 London : 317 Adelaide St . S . , Unit 117 , London , Ontario , N5Z 3L3 ( 519 ) 686 - 3115 1 - 800 - 571 - 0899 Mississauga : 6350 Tomken Rd . , Unit 8 , Mississauga , Ontario , L5T 1Y3 ( 905 ) 670 - 7255 1 - 800 - 221 - 9811 Calgary : # 8 - 6115 Fourth St . S . E . , Calgary Alberta , T2H 2H9 ( 403 ) 243 - 3995 1 - 800 - 267 - 0445 Edmonton : 11614 - 149 Street , Edmonton , Alberta , T5M 3R3 ( 780 ) 455 - 6644 1 - 888 - 455 - 6644 Richmond : 11771 Hammersmith Way , Richmond , B . C . , V7A 5H6 ( 604 ) 272 - 3104 1 - 800 - 663 - 0909 Coquitlam : 2131 Hartley Ave . , # 103 Coquitlam , B . C . V3K 2Z3 ( 604 ) 525 - 7434 1 - 800 - 266 - 7738 Winnipeg : 1670 St . James Street , Winnipeg , Manitoba , R3H 0L3 ( 204 ) 694 - 0402 1 - 800 - 550 - 5073 Saskatoon : 206A - 2750 Faithful Avenue Saskatoon , Saskatchewan , S7K 6M6 ( 306 ) 931 - 0111 1 - 888 - 931 - 0111 For the authorized service centre nearest you please refer to the local yellow pages directory under “ tools � or con - tact our customer service department ( Tel ) 1 - 800 - 263 - 3734 CUSTOMER RECORD When you need service . . . DATE • Explain the problem in a letter PURCHASED : • Enclose the letter with the tool DEALER’S NAME • Package carefully and send prepaid & ADDRESS : to the nearest Makita factory or authorized service centre MODEL NO . : SERIAL NO . : 15 Page: 16 MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory . It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase . Should any trouble develop during this one year period , return the COMPLETE tool , freight prepaid , to one of Makita’s Factory or Authorized Service Centres . If inspection shows the trouble is caused by defective workmanship or material , Makita will repair ( or at our option , replace ) without charge . This Warranty does not apply : • where normal maintenance is required , • repairs have been made or attempted by others , • the tool has been abused , misused or improperly maintained , • alterations have been made to the tool . IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT , INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT . THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY . “ The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools . No dealer or his agent or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement . � MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF “ MERCHANTABILITY � AND FITNESS FOR A SPECIFIC PURPOSE , � AFTER THE ONE YEAR TERM OF THIS WARRANTY . “ This Warranty gives you specific rights . The provisions contained in this warranty are not intended to limit , modify , take away from , disclaim or exclude any warranties set forth in any provincial legislation . To the extent required by law , the provisions in any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty . � Makita Canada Inc . 1950 Forbes Street , Whitby , Ontario L1N 7B7 883845 - 237 |