Home | Register Login | Wanted Manuals | MarketPlace | Members Area | Manuals Manufacturer Directory | UPC Lookup | Information Pages | Policy


Back to Peerless Manuals Page       Model: WBV-03-110 Peerless Series Oil Boiler WBV WV
Regular Text Search or Search by Model Number

Register / log-in to add to your Hammerwall Collection.
Manual Location


This is a partial text extraction from the pdf, to download the pdf, click the Manual tab. If you want to search this text, hold control and F, and type the word you are looking for.

Page: 1

WBV / WV Boilers Installation , Operation Maintenance Manual PEERLESS " CAST IRON BOILERS
Page: 2

Packaged or Knockdo , 8 Sizes 3 - 5 Sections . 60 to 2.00 GPH Input 82 % to 86 % AFUE Natural Draft ( chimney ) Venting Factory Assembled Sections on Knockdown Boilers • Reduces Installation Time WBV in 3 and 4 Section for Hot Water or Steam • Convertible from Rear to Top Flue for Venting Flexibility WV in 5 Section for Hot Water • Top Flue Only High Efficiency Flame Retention Burners • Choice ofBeckett , Carlin or Riello Full Plate Swing - Out Door • Standard on All Boilers • Provides Easy Access to Combustion Chamber Area jbr Cleaning and Servicing Large Water Content , Wet Base Section Design • Reduces On / O _ ' f'Cycling Steel Push Nipples • Provide a Permanent Water Tight Seal Between Sections • Unaffected by Petroleum and Other Contaminants Deluxe Insulated Enameled Steel Jacket As an ENERGY STAR _ Partner Peerless Healer Comparl ¥ Has delerr # med that certain f _ rin9 rales of this product mee _ Ihe ENERGY STAR " guidelines • Reduces Boiler Heat Loss for energy efficiency Safety Controls • Prob _ or Floai Type Low Water Cut - Qff Approved on Steam Boilers • Honeywell Operating Controls Tankless Coils • Taco 007 Circulator on Packaged Water Boilers • For Domestic Hot Water Production • Probe Type LWCO on Packaged Steam Boilers on Hot Water Boilers • Tankless Coils omp \ e te J • Barometric Draft Damper • Grundfos Circulator on Packaged Water Boilers • Float Tltpe LWCO on Packaged Steam Boilers / ' _ ' < ' rl ( , . _ . s 1 lec _ ttq Compony is p & _ a . s _ d lo q [ ] _ ' r otlt _ @ the " most coml ) reh _ . t _ siv ¢ " u , tu _ c _ ttty l ) i - o ( ) l ( lms ill PEGRLESS _ the . hlHztstry . All P ( x'rless tz ! sidential cckst iron boilers i11chtde a . fidl orl ( ! ! F . ar It , azTcUlty . A limiled . li ] _ ' litllt " It , ( tt r ( iNly is provided jbr Ihe cc _ st iron sections q [ Pcerless rt _ sidetltial hol [ t , ( llt _ ! t boilet _ . P _ ' _ tl ( ' . _ 5 _ tl . _ o i ) tol , id < ! s o linlit _ ' d . 11 ! 11 _ ] ( fOf [ tl _ UTO / l / t ] Oil I _ l ( _ C € ISt irotl SeCtiotls Q [ il5 I ' ( ' si _ lt , llllol sl ( ? at ] l CAST IRON BOILERS boil _ ' t . _ . Fit , ( , ariel ! ( ' n ! j ( ' cw _ 5 \ ' l _ ! lld ( ' d [ t , olv _ lltli ( ' s oil parts € Old lclbor nre IIOIL ! ( Ip ( lilflblt ' . P [ ( ' _ Is _ ' COllStll / ] _ ' ( ' rl _ ' y ; 5 [ It ' ( tlt , r ( ' OmlXUl ! lJbr compIt'lt " tt , ( ltT _ ttll [ I il ! fbrmation . Peerless Heater Company * 231 North Walnut Street • Boyertown , PA 19512 - 1021 * 610 - 367 - 2153 • www . peerless - heater . com FAB WBV RI ( 5 ! 02 5M ) prlrlf ( ? ( l _ rl U S A
Page: 3

Background Information - Draft Requirements Modern boilers operate with higher efficiencies than older boilers . Smaller flueways , as well as bars , pins and fins are designed into modern boilers to transfer as much heat as possible from the hot gases to the water or steam and prevent heat loss up the chimney . However , these design features result in higher pres - sure , or draft loss , in the boiler . This draft loss must be taken into account when installing an oil boiler into a new or old chimney . New chimneys are less likely to have poor draft . However , they must have sufficient draft to support combus - tion . A - . 06 " draft is desirable and preferred . Older , unlined chimneys may require a replacement liner to have them perform well enough to support combustion . An example follows : Old installation New installation Comments - . 04 " - . 04 ° Chimney Draft No change , but older chimneys ( especially unlined ones ) have leaks which reduce draft . + . 01 " + . 04 " Boiler Design Pressure Drop Required for mandated efficiency increases . Draft Over Fire - . 03 " 0.00 " The old installation would have had a higher temperature in the chimney [ as high as 800 degrees vs . 400 degrees F ] , which would increase the draft . The above readings are ' cold ' readings [ before the boiler and chimney are heated up ] . A - . 01 _ to - . 02 _ minimum draft over fire is required for a good installation where no oil fumes would be present . The draft would vent them up the chimney . The above discussion which concerns draft in the chimney and draft loss in the boiler , is incomplete with - out discussing the effect of draft on the burner . Very simply , increasing the fuel usage [ higher gallonage ] on a unit which has multiple firing rates , requires more air for combustion and a higher draft loss in the boiler . As an example , increasing the firing rate 1 / 4 gallon will increase the draft loss in the unit by approximately + . 01 " . The actual burner used on a particular boiler also effects the draft and smoke condition . The use of a burner supplied by Peerless Heater Company would assure you of a quality , trouble free installation .
Page: 4

INSTALLATIONINSTRUCTIONS - SERIESWBV andWV Readcarefullybefore beginningwork . It willsavetime . Studytheincludeddrawings . The equipmentshall beinstalledinaccordancewiththoseinstallationregulationsin forceinthe localareawherethe installationis to bemade , including the currenteditionof NFPA - 31 . Theseshall becarefullyfollowedinall cases . Authoritieshavingjurisdictionshall beconsultedbeforeinstallationsare made . The boiler mustbe installedby a qualifiedcontractor . The boiler warrantycanbe voidedifthe boileris notinstalled , maintainedandservicedcorrectly . A - ACCESSIBILITYCLEARANCES 1 - Toprovidefor reasonableconditionsof accessibilityt , hefollowingminimumclearancesare recommended . a . Top OutletFlue : At least24 " in thefront , rear andon bothsides . b . RearOutletFlue : At least24 " infrontand bothsides ; at least30 " inthe rear . B - AIR FORCOMBUSTIONAND VENTILATION 1 - Be certainadequatefacilitiesare availableto provideair for satisfactorycombustionand ventilation . 2 - Appliances Locatedin UnconfinedSpaces . a . Forinstallationsin unconfinedspaceswith conventionacl onstructionand larger areassuchas basements , the supplyof air for combustionand ventilationcan usuallybe consideredadequate . 3 - AppliancesLocatedin ConfinedSpaces . a . If all airfor combustionandventilationis to come fromwithinthe building : two openings , one nearthe ceilingand one nearthe floor of the boiler roomshallbe providedwiththe minimumfree areaof eachopeningequalto 140sq . in . pergallonof oilburned . b . If allairfor combustionandventilationis to comefromoutsidethe building : twoopenings , onenearthe ceilingandone nearthefloor of the boiler roomshall beprovidedwith the minimumfree areaof eachopeningequalto 35 sq . in . per gallonof oil burned . If ductsare usedto conveythe air , areasof 35 sq . in . per gallon of oil burnedfor verticalductsor 70 sq . in . per gallonof oil burnedfor horizontal ductsare to be provided . Ductsshallhavethesame areaasthe free areaof theopeningsto whichtheyare connected . C - SETTINGTHE BOILER 1 - The WBV / WVBoilerSectionsare FactoryAssembledwiththeTargetWallShippedinplace . Providea levelfoundation , locatedas close as possibleto the center of the heatingsystemand to the chimney . The WBV / WVSeries is availableas a completepackage , or in a knockeddownform . Referto page5 for explodedviewof boilerif on - the - jobassemblyis required . 2 - This boileris suitablefor useon combustibleflooring , providedtheboiler is not set oncarpetand a metal drippan is placedunderthe appliance . 3 - TheWBV - 03andWBV - 04boilermodelsmaybe installedas a rearflueoutletunitora topflue outletunit . This maybedone bymountingthe FlueCollar Adapter ( Item14 ) to eithertherear boilersectionfora rearflueapplication , orto the FlueCollectorCoverPlate ( Item11 ) fora topflueapplication . The RearOutletCoverPlate ( Item13 ) is thenusedto closetheremainingopening . On PackagedUnitsthe largeknockoutintheTopJacketPanelmustbe removedto convertto a topflue applicationN . OTE : The WV - 05boiler modelis only availableas a top flueoutlet unit . 4 - Open trim carton . RemoveFlueCollectorCoverPlateand BlanketSeal ( Items10 and 11 ) and attachwith thefour ( 4 ) 5 / 16 " x 1 _ / 2 " studs , nutsand washersprovided . Attacheitherthe FlueCollarAdapter ( Item14 ) or the OutletCoverPlate ( Item 13 ) to the Flue CollectorCover Platewiththe nuts and washersprovidedmakingsurethe ropeseal ( Item12 ) is in place . Attachthe remainingFlueCollar or CoverPlateto the rearsectionwithfour ( 4 ) 5 / r6 " boltsandwashers . 5 - If a tanklesscoilis used , ( Item9 ) installas pictured . WaterBoiler - frontsectionopening . SteamBoiler - rearsectionopening . Forsuggestedpipingof tanklesswater heatersreferto Figures4 and 5 . 6 - Whena tanklesscoil is notemployed , covertheopeningwithcoverplate ( Item 7 or 16 ) . D - JACKETASSEMBLY 1 - If boiler is tobe installedwitha rear flueoutlet , removethesquareknock - outin the backpanelthen attach to bosseson middleof backsectionwith two 1 / 4 " x 3 / 8 " machinescrewsprovided . The backpanelhastwo 5 / 16 " dia . holescloseto the centerof the panel . 2 - Attach boththe left and rightside panelsto the backpanel andsecurewithsheet metalscrews . 3 - RemoveBurnerMountingPlate ( Item5 ) andmake certainthe TargetWall ( Item2 ) and CerafeltLiner on floor of boiler in frontof target wall ( Item3 ) arefirmly in place . 4 - Removethe two ( 2 ) knockoutsinthefrontjacketpanelwhichwill allowclearanceforthe hinge . Placethefrontjacketpanelonthe blockandattachthe left and rightside panelsin the samemanneras theyare attachedto thebackpanel . Attachthe CombustionChamberCoverPlate . 5 - ReinstallCombustionChamberCoverPlate . 6 - If boiler is to be installedwitha top flueoutlet , removetheknock - outinthe topjacketpanelthen securewith sheetmetalscrews .
Page: 5

E - PIPING DONOTPIPEBOILERBEFOREJACKET _ SINSTALLED . 1 - See Figures1 and2 forsuggestedpipingto the boiler . 2 - Makeupcold watersupplyconnectionto the boiler . 3 - Installpressuregaugeor pressure - temperaturegaugein tappingprovided . See page3 . 4 - Plugal _ open tappingsin the boilerand fill with water . Applyapproximatelythirty ( 30 ) poundspressure . Checkto make certainthat all ioints and fittingsare watertight . 5 - Afteralljoints andconnectionshavebeen provenwatertight , removeooldwatersupplyand plugsfromalltappingsthatare to be used , Seepage3 for tappinglocations . 6 - Returnwater pipingmustbe donein sucha mannerto allowelearaooeof the doorto the circulatorstandpipe orother pipingwhenopeningand closingthedoor . Peerlesssuggestsusinga 11 / 4 " tee , a 90 ° streetelbow , and 11 / 4 " x 5 " pipenippleinthe returntappingbeforea verticalcirculatorstandpipeis usedas shownon page3 . STEAM HOTWATER v The supplyand returnconnectionsshouldbe sizedto suitthe Boiler system . A 1r / 2 " to 11 / 4 " reducingcouplingmaybeusedon the Model Supply returnwherethe systempipingis 11 / 2 " . No . Riser Equalizer Thesupplyshouldbe outof thetop of the backsectionand WBV - . 03 1 - 2 " 11 / 4 " returnto thebottomof the frontsection . Thereis a 3 / 4 " tappingin WBV - 04 1 - 2 " 11 / 4 " the top of thebacksectionfor airelimination , The returnfromsystemshouldalwaysenterequalizerthrough FIGURE1 HartfordLoop , 2 " to 4 " belownormalwater line , RGURE2 Note : If boileris to be usedinconjunctiownitha refrigera - tionsystem , the chilledmediumshallbepipedin par - allelwithboiler andpropervalvesappliedto prevent thechimedmediumfromenteringtheboiler . Referto Figure3 . Whentheboiler isconnectedto heatingcoilslocated inair handlingun _ St , he boilerpipingsystemmustbe equippedwithflowcontrolvalvesor otherautomatic devicesto preventgravitycirculationof theboiler _ TER waterduringthe coolingcycle . FIGURE3
Page: 6

WBV / WVWATERBOILER SAFETY RELIEF VALVE - - 2 11 / 16 " - _ - _ 2,18 " 7 3 1 / 16 " _ 1 I / 2 " SUPPLY _ 1 114 " • 6 " REAR OPTIONAL TANKLESS FLUE " C " HEATER x _ ( WBV - O3 , WBV - 04 ONLY ) LIMIT - TEMPERATURE ' " C ' " DOLATO " PRESSURE . 35 " VALVE GAUGE _ ' DRAIN VALVE 1 LINE 28 I / 2 " 1 _ 3 / _ I _ - DRAIN VALVe " APPROX ' R _ FRONT Boiler Jacket Rearof JackettoC / L Top / Rear Model Depth ofTopFlueOutlet FleaSize Number " A . . . . B . . . . C " WBV - 03 - 085 / 110 141 / " 8 71h6 " 6 " WBV - 04 - 1251150 18 % " 91h6 " 6 " WV - 05 - 175 / 200 22 % " 111116 " 7 " ( TopOnly ) WBV STEAMBOILER ALTERNATE _ 2 11 / 16 " _ 6 " _ REAR FLOAT LWCO FLUE - C - SKIM ' _ SAFETY PROBE VALVE [ 29 7 / 8 " _ OP _ ONAL HEATER TANKLESS J - FLOOR LINE 1 I / 4 " ALTERNATE RETURN OR DRAIN VAL'AE . g _ Boiler Jacket Rear of Jacketto C / L Top / Rear Model Depth of Tap Flea Outlet Flue Size Number " A . . . . B " " C " WBV - 03 - 085 / 110 153 / 4 " 87 / 8 " 6 " WBV - 04 - 125 / 150 19314 " 10 % " 6 " 3
Page: 7

HIC . H TCMPCRATUR _ " HIGH TEMPERATURE HEATER HOT V4 " CONTROl _ MIXED " TAPPING 3 / 4 " CONTROL HEATER i2 _ MiN ° MIN . FLOW CONTROL WATER INLET MIXER COLD WATER INLET FIGURE4 FIGURE5 7 - Tankless WaterHeater Whenwaterheateris not employed , coverthe heateropeningwith coverplate ( Item7 or 16 ) BESURERUBBERGASKETIS IN PLACEBETWEENCOVERPLATEORWATERHEATERPLATEAND BOILERSECTION . 8 - StorageTank Heater - if a waterboileris to beusedin conjunctionwitha storagetank heaterreferto Figure6 fortypicalpiping . Alsoreferto additional instructionssuppliedwith tank , THREE WAY VALVE DOMESTIC HOT WATER SUPPLY SYSTEM fCOLDWATER SUPPLY RETURN SYSTEM DOMESTIC HOT WATER ST0f _ AC - . , _ : TANK INTERNAL CO _ L _ BOILER FIGURE6 DANGER : INSTALLANTI - SCALDDEVICEINHOTWATERSUPPLYPIPING . WATERTEMPERATUREABOVE125 ° FCAN CAUSESEVEREBURNS INSTANTLYOR DEATHFROMSCALDS .
Page: 8

FIGURE7 : STEAMBOILERS FIGURE8 : WATERBOILERS ( Seepage 13for parts identification )
Page: 9

F - OILBURNEINRSTALLATION 1 - The oil burneris suppliedwitha mountingflangefixedin position . 2 - Mounttheburnerto the combustionchambercoverplate ( Item5 ) withfour ( 4 ) 5 / r6 " studsand nutsprovided . BE SUREHITEMPGASKETIS BETWEENTHE BURNERMOUNTINGFLANGEAND THECOMBUSTIONCHAMBERCOVERPLATE . 3 - Caremustbe takenwhen routingtheoil lines so notto interferewith theopeningand closingof the door . Flexibleoil linesor flaredcopperdiscon - nectswithvalves ( whencopperlinesare used ) maybeinstalledto assurefull openingof the doorwhenservicing . 4 - Oil BurnerSpecifications : Forinformationpertinentto the oilburnersuchas nozzlesizing , fuelsupplypiping , adjustingor servicing , referto thecharts belowand theinstalla - tion manualaccompanyingthe burner . BECKETTBURNERWITH140 PSIPUMPPRESSURE Boiler Burner Burner Static Nozzle Start - UpSettings Head ModelNo , ModelNo . Head Plate Size AirShutter AirBand Setting WBV - 03 - 085 AFG - F3 * F3 33 / 8 " 0.7580 " B HAGO 6.0 1 N / A WBV - 03 - 110 AFG - F4 F4 33 / 8 " 0.9080 ° B HAGO 6.0 0 N / A WBV - 04 - 095 AFG - F4 F4 33 / 8 " 0.85800B DEL 6.0 0 N / A WBV - 04 - 125 AFG - F4 F4 33 / 8 " 1.10800B HAGO 5.0 2 N / A WBV - 04 - 150 AFG - F6 F6 23 / 4 " 1.25800B HAGO 8.0 1 N / A WV - 05 - 175 AFG - MV1 V - 1 1.5060 ° B HAGO 10.0 3 3 WV - 05 - 200 AFG - MV1 V - 1 1.7560 ° B HAGO 10.0 9 3 * RequiresLow F _ ringRateBaffle WAYNEBURNERWITH 100PSIPUMPPRESSURE Boiler Burner AirCone Nozzle * * Start - UpSettings ModelNo , ModelNo , I , D . Size FlameLock Off - CyclDe amp , AirShutter WBV - 03 - 085 HS 21 / 2 " NoHoles 0.85 80 ° B 1 t . 0 0.50 WBV - 03 - 110 HS 21 / 2 " NoHoles 1.10 80 " B 1 2.0 1.50 WBV - 04 - 125 HS 21 / 2 " 6 Holes 1.25 80 ° B 1 2.0 1.75 WBV - 04 - 150 HS 21 / 2 , , 6 Holes 1.50 80 ° B 1 ! / 2 2.0 2.00 WV - 05 - 175 HS 21 / 2 " 6 Holes 1.75 80 ° 8 3 2.0 2,25 WV - 05 - 200 HS 21 / 2 " 6 Holes 2.00 80 ° B 5 2.0 2.50 * * DelavanRecommended CARLIN99FRDOIL BURNERWITHMODEL98022PSCMOTOR Boiler Burner Start - UpSettings ModelNo . ModelNo . AirShutter NozzleSize PumpPressure HeadDim . A AirBand WV - 05 - 175 99FRD Open 1.50x 600B HAGO 150PSi 5 10 % open WV - 05 - 200 99FRD Open 1.65x 600B HAGO 150PSI 5 45 % open CARLINEZ - 1HPOIL BURNERWITHMODEL98022PSCMOTOR Boiler Burner Start - UpSettings ModelNo . ModelNo . AirShutter NozzleSize PumpPressure AirBand HeadBar WBV - 03 - 085 EZ - IHP Blank 0.65 x 70 ° A DEL 150PSI 0.60 0.60 - 0.65 WBV - 03 - f10 EZ - 1HP Blank 0.85 x 700A DEL 150 PSI 0.65 0.85 - 1.00 WBV - 04 - 095 EZ - 1HP Blank 0.75 x 70 ° A . DEL 150 PSI 0.60 0.75 WBV - 04 - 125 EZ - 1HP Blank 1.00x 700A DEL 150PSI 0.85 0.85 - 1.00 WBV - 04 - 150 EZ - 1HP Blank 1.25x 60 ° B DEL 150 PSI 1.00 1.10 - 1.25 NOTE : Start - upandAdjustmenRt ecommendations . . . AdjustburnerforhighestCO2 ( Maximum13 % ) whilemaintaininga 0 Smokeand - . 01 to - . 02 " W . C . OverfireDraft . Alladjustmentsmustbe madeusingsuitableinstrumentssuchasfoundin a 8acharachCombustion TestKit . 6
Page: 10

F - OIL BURNERINSTALLATION ( continued ) RIELLOSERIES40OIL BURNER Boiler Burner Nozzle * * Pump Turbulator AirDamper ModeNl o . ModelNO . Size Pressure Setting Setting WBV - 03 - 060 F3 0.50 90 ° B 145 0.0 2.9 WBV - 03 - 085 F5 0.65 60 " W 170 1.0 2.45 WBV - 03 - 110 F5 0.85 60 ° W 165 2.5 2.8 WBV - 04 - 125 F5 1.0060 ° W 155 25 3.4 WBV - 04 - 140 F5 1.1060 ° W 160 4.0 4.2 WV - 05 - 175 F10 1.3560 " B 165 2.0 2.5 WV - 05 - 200 F10 1.5060 ° B 170 2.5 2.8 * * DelavanRecommended NOTE : AboveTurbulatorandAir DamperSetlingsare start - upsettings only . Finaladjustmentsmustbe madewithcombustiontestinstruments . ADVERSEFUELCONDITIONS Approx . NozzleRatesGPH NozzleRating If anadversefuelconditionsuchas coldoilexists , itmaybeneces - At 100 PSI 120PSI 140 PSI sarytoincreasethepumppressuretothenozzle . Coldoilis much harderto atomizeat 100psicomparedto roomtemperatureoil . Tothe 0.50 0.55 0.59 rightis a chart givingflowrates of standardnozzlesizesat 120 psi 0.65 0.71 0.77 and 140psi pumppressure . 0.75 0.82 0.89 0.85 0.93 1.00 Note : If itwasnecessaryto increasethe pumppressureabovethe 0.90 0.99 1.07 standard100psi , toeliminateanyconfusiofnor thenextroutine 1.00 1.10 1.18 servicinga tagmustbe placedon theburnerindicatingpump 1.10 1.21 1.30 pressureandnozzlesizeused . 1.20 1.31 1.41 1.25 1.37 1.48 1.35 1.48 1.60 1.50 1.64 1.78 1.65 1.81 1.95 1.75 1.92 2.07 G - CONTROLS 1 - Applycontrolsas follows : a . WaterBoilers : Installthelimitoroperatingcontrol , pressure - temperatugreaugeandsafetyreliefvalve . Seepage3 for properlocation . b . SteamBoilers : Installlimit , pressuregauge , gaugeglasstrim andsafetyvalve . Seepage3 . Forapplicatioonf probelow - watecrut - offsee page3 , andcontrolmanufacturersinstructiosnheetshippedwiththecontrol . Whenprobe - typeLWCOis used , Peerlessrecommends HydrofaveCl G450 . 2 - Forcompleteinformatioonnservicingandadjustmenot fcontrolsr , efertotheattachedcontrolspecificatiosnheets . Caution : Pipethe dischargeofthe safetyvalveorreliefvalveto preventinjuryinthe eventofpressurerelief . Pipethedischargeto a drain . Provide pipingthatis thesamesizeasthereliefvalve . H - WIRING 1 - All electricawl iringshallbe done inaccordancewiththeNationalElectricalCodeand LocalRequirements . Single PoleSwitchesincludingthoseof Safety Controlsor ProtectiveDevicesshall notbewired ina groundedline . 2 - Locatejunctionboxin thetrim carton . Mountjunctionboxto theholesin the rightside of jacketwith ( 2 ) # 10 x 1 " sheet metalscrews . 3 - Locatepolarizedharnessin thetrim carton . Connectharnessfromthejunctionboxto the limit ( waterboilers ) or lowwatercut - off ( steamboilers ) . See JunctionBox detail ( Figure9 ) , photos ( Figure10 & cover ) a , nd wiring diagrams ( Figures11 - 13 ) . 7
Page: 11

WARNING : Improperinstallationof burnerharnesscanallowburnerto energizewithswingdooropen , creatinga severeburnhazardto boiler maintenancepersonnel 4a - Locatethe polarizedburnerharness in theburnercarton . Attach harness betweenburner andjunction box . SeeJunction Box detail ( Figure9 ) , photos ( Figure 10 & cover ) , and wiringdiagrams ( Figures11 - 13 ) . 4b . - If using a non - Peerlesssuppliedburner , obtain appropriateburnerharnessfroma PeerlessDistributor , or hardwireburnersuchthat burnerswing doorcannot beopenedwithoutdisconnectingpower . Harnessfor Beckettor Cadinburner - 50232 ( polarized , 21 " longconduit ) Harnessfor Rielloburner - 50226 ( polarized , 36 " long conduit ) 5 Wirezone circulatorsas shownin Figure14and zonevalvesas shownin Figure15 © © FIGURE9 FIGURE10 p _ , : , dr _ CONT _ O . OI _ , _ R • { WJT ) J / oo _ _ • ii s / qso / I - - WtTH TANKLES _ HEATER i ws _ FORCED HOT WATER , - _ HONEYWELL L8124A OR L8124C t'l _ * I , CO • _ HONEYWELL L8148A WW _ OUT TANKLESS HEATER cr _ c _ U _ TO _ FIGURE11 : WATERBOILERS
Page: 12

J / BOX _ GNITOR l BC4LER T GROUND _ OUNO SCREW _ J / _ GROUNB G O SCREW ADDITIONAL BURNER < _ UMIT SAFETY S _ TCHES i - 1 - , _ = w LIMIT LBURNER _ SER _ C [ S _ TCH CAD Y BI _ NEBT _ ( BY INSTAL _ . [ R ) STEAM WITH OR _ ( HOT ) WITHOUTHEATERTANKLESS I _ L2L • _ $ 5 / 60 / I FUSED DISCONNECT ( BY INSTALLER ) F , , , 24v _ HERMOSTAT - - LINE VOLTAGE OPERATING CONTROL . . . . . . . . . . . LOW VOLTACE FOR STEAU W / TANKLESS HEATI _ R ONLy ALL VelRING MUST COMPLY " t _ TH ApI _ LIANCE COO _ S , ( _ O _ NANCE5 AND REGULATIONS FIGURE12 : STEAMWITHFLOATLOWWATERCUT - OFF PRIMARY CONmOL BURNER J / BOX R71 _ B OIJI _ ER / IGNITOR 8 _ LER _ rED J / BOX H YDROtE ' , _ L ROUND CG4 _ O BURNER SCREW pROB E LWC0 LI 8K K GROUND FUS / ED D4SCONNECT w LIM _ T JUMPER _ R _ lee S _ TCH ( HOT / , { _ [ ] STEAUMRN _ WRITH OR CONTROL WITHOUT TANKLESS t " / " , , SAFETY S _ ITCPE5 : _ " _ . . . . . - _ ) 24v THERMOSTAT _ _ LIN _ VOLTAG _ OP _ RATIN G CaN TROL . . . . . . . . . . LOW VOL T & GE TANI _ ESS _ a _ R I _ ILy ALL _ q _ ING MUST [ _ OMPLY I _ TH APPLIANC _ C ( _ S , ( _ NAN { _ S ANO R _ GU _ AIIONS FIGURE13 : STEAMWITH PROBELOWWATERCUT - OFF
Page: 13

- . + _ CIRCULATOR LINE VOLTAGE LOW VOLTAGE NOTE : ALL WIPING MU _ T COMPLY WITH APPLICABLE CODES , ORDINANCES _ AND REGULATIONS . ZONE # l ZONE _ B ZONE _ 3 FIGURE14 : ZONINGWITHCIRCULATORS iBOV - 6OMZ TO MAIN © DISCONNECT II i I 12o / z4v SOHZ _ j I 4OVA _ LIL2 I I I I I I BOX I I I J ALL WIRING MUST COMPLY WITH APPLICAI _ _ E CODES I ORDINANCES t AND REGULATIONS . FIGURE15 : ZONINGWITHZONEVALVES 10
Page: 14

_ O ZONE ] SPACE HE ATIN _ THERMOSTAT TO MAIN , r _ - A _ " DISCONNECT L2 LI - - - ( 9 TO PEERLESS ® PARTNER C : RCULAiOR BOILER LIMIT HONEYWELL LB148A i LINE VOLTAGE . . . . . . LOW VOLTAGE TO BOILER TO BURNER CIRCULATOR DISCONNECT FIGURE16 : PARTNERWITHCIRCULATOR ( NON - PRIORITY ) I - CLEANINGTHESTEAMSIDE ( SKIMMING ) Cleanthe boiler withinone week afterinitialstart - up . Cleaningwill be moreeffectiveif boileroperatesa dayor twoto loosensedimentand impuritiesin system . Boilermustbecleanedto removeanyaccumulationof oil , grease , sludge , etc . insystem , Thesesubstancescancausefoamingandsurgingof boilerwater , producingan unstablewaterline and watercarryoverto system . WARNING : CLEANINGTHEBOILERREQUIRESTHEUSEOFVERYHOTWATERAND CORROSIVECHEMICALSU . SECAREWHENHANDLING TOPREVENTINJURY . 1 - Connecta skimvalveoffthe11 / , NPTskimtappingonfrontof boiler . SeeWBVsteam boilerfigureson page3 to locateskim tapping . Runa drain lineoff skimvalveto a pointof safedischarge . 2 - Providea meansof supplyingcontinuousfresh waterto the boilerfor thecleaningprocess . 3 - Openthe skim valve . Fillboileruntil waterbeginsto flow outof the valve . 4 - Usecommonwashingsoda , suchasArmandHammerSuperWashingSoda . Mix 1 / 2 poundof sodawithwaterin a 10quart pail . Pourthemixture intothe boilerthroughthe safetyreliefvalvetapping . CAUTION : DONOTLEAVEBOILERUNATTENDEDWHILEFIRINGBURNER . OPERATINGBOILERWITHWATERBELOWMINIMUM PERMISSIBLEWATERLEVELMAYFRACTURESECTIONS . 5 - Turnon burner . Allowboilerwaterto heatup tojust belowsteaming ( 180 - 200 ° F ) . Donot allowboilerto steam ; steamingmixesupcontaminants insteadof floatingthem at surface . 6 - Openmake - upwatervalvetocontinuousfleyed waterto boiler . Adjustflowto maintainwatertemperaturaet 180 - 200 ° E CAUTION : DONOTALLOWMAKE - UPWATERTO FLOWTOOFAST . EXCESSIVEQUANTITIESOFCOLDWATERMAYFRACTURESECTIONS . 7 - Continueskimmingboiler untilwaterflowingfromskimtappingflowsclear . This willtakesome time , possiblyseveralhoursfora dirty system . 8 - Turnoff burner , close make - upwatervalve . 9 - Drainboilercompletely . Refilland drainone or twotimesto wash outall washingsoda . 10 - Removeskim valveand piping . Install11 / 4NPTplugin skimtapping . NOTE : IF GAUGEGLASSBECOMESDIRTYMORECONTAMINANTSHAVEWORKEDLOOSEIN SYSTEM . REPEATCLEANINGANDSKIMMING PROCESSAS NEEDEDTO CLEANSYSTEM . 11
Page: 15

J - CLEANINGHEATINGSURFACES NOTE : BOILERISTO BE CLEANEDATLEASTONCEA YEAR . TOTHOROUGHLYCLEANTHEBOILERITMUST BE BRUSHEDDOWNFROMTHE TOE ALTERNATELYF , OR LIMITEDSPACE OR MINIMUMCLEARANCETO COMBUSTIBLEINSTALLATIONSC , LEANINGTHE HEAT EXCHANGERFROMTHE COMBUSTIONCHAMBERSIDE IS ACCEPTABLE . TOCLEAN : 1 Turnoffall electricalpowerto the boiler beforebeginningcleaningoperation . 2 - Removetopjacketpaneland fluecollectorcoverplate , item 11 . 3 - Brushthe fluepassagesthoroughlyfromthetop witha wire brush . If unitis extremelydirty , brushingupfromthe combustionchamberareaalso may be necessaryThe target wall is madeof a softceramicfiber , care mustbetakennotto injurethis materialduringcleaning . 4 - Removeanyscale or sootfromthe combustionchamberareaby vacuumcleaningor anyotheravailablemeans . NOTE : THEOILBURNERMUSTBE REMOVEDTO FACILITATTEHISOPERATION . 5 - Replaceoil burnerandflue collectorcoverplatemakingsureall gasketsare in place . 6 - Replacejackettoppanel . HI Division of Gama SERIESWBV / WVRATINGS ( 3 ) Minimum ( 1 ) ( 2 ) ( 4 ) Chimney NetI = B = RRatings Boiler Draft Heating 1 = 8 = R Model BTU / Hr , Steam BTU / Hr . Capacity Size Height Requiredk Firing Number BTU / I - In RateG . P . H . Inches Feet inStac Steam Sq . R . Water - . 03 " WBV - 03 - 60 + * 0.60 + * 6x8 ! 5 74,000 N / A N / A 64,000 WBV - 03 - 085 0.85 8x8 15 - . 04 " ! 02,000 76,000 317 89,000 WBV - 03 - 110 1.10 8x8 15 - . 05 " 129,000 97,000 404 112,000 - . 03 " WBV - 04 - 095 + N / A N / A 101,000 0.95 + 6x8 15 116,000 - , 04 " WBV - 04 - 125 150,000 112,000 467 130,000 1.25 8x8 15 - , 05 " WBV - 04 - 150 178,000 133,000 554 155,000 1.50 8x8 15 WV - 05 - 175 1.75 8x8 15 - , 05 " N / A N / A 182,000 209,000 ! WV - 05 - 200 - . 06 " 237,000 N / A N / A 206,000 2.00 8x8 15 ( 1 ) BoilerModelNo . mayhavethefollowingsuffixletters : W - Water P - Packaged S - Steam C - Circulator Uq _ oiler - BurneUrnit ( Unassembled ) T - TanklessCoil ( 2 ) HeatingCapacityratingsarebasedonU . S . Governmentstandardtests , with13 . 0 % CO2and - 0.02 " watercolumndraftoverfire . ( 3 ) Thewaterratingsare based ona pipingpick - upallowanceof 1.15 ; steam ratingsarebasedonanallowanceof 1.333 . Consultfactorybeforeselectinga boilerfor gravityhotwaterinstallationasndinstallationhsavingunusuapl ipingandpick - uprequirementss , uchas intermittenstystemoperatione , xtensivepipingsystemse , tc . ( 4 ) Firingrateis based on a fueloilwith a heatingvalueof 140,000BTU pergallon . Burnerinputbasedon maximumaltitudeof 2,000ft . - for other altitudesconsultfactory . + Nozzlesfor thesefiring ratesnot providedas standardequipmentC . onsultfactoryforprice andavailability . * Thisfiringrate canonly be achievedwitha RielloF - 3burner.ConsultPeerlessfor details . 12
Page: 16

REPAIR PARTS SERIES WBV / WV OIL BOILERS REPAIR PARTSARE AVAILABLEFROMYOUR INSTALLER OR BY CONTACTING PEERLESS HEATERCOMPANY , BOYERTOWN , PA 19512 - 1021 NOTE : REMEMBER TO INCLUDE BOILER MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING PARTS ItemNo . * * StockCode Additional Information Description 1 Block AssemblyWater ( Open ) SpecifySize BlockAssemblyWater ( Closed ) SpecifySize BlockAssemblySteam ( Open ) SpecifySize BlockAssemblySteam ( Closed ) SpecifySize 2 50795 TargetWall 3 BaseLiner SpecifySize 4 90538 SwingDoorHinge 5 90158 BurnerMountingPlateAssembly PP1004 BurnerMountingPlateInsulation 51210 BurnerMountingPlateRopeSeal 99812 SteelCoverPlate ( Front ) Water X1078 SteelCoverPlate ( Front ) Steam 51800 RubberGasket ( FrontPlate ) 90532 TanklessCoil 3 Section - WaterOnly 90534 4 & 5 Section - WaterOnly 90530 3 & 4 Section - Steam 10 90999 RueCollectorPlateBlanketSeal SpecifySize 11 FlueCollectorCoverPlate SpecifySize 11A 90562 TopOutletFlueCollectorPlate 5 SectionOnly 12 51209 RopeSeal RearOutletCoverPlate 13 90563 14 SpecifySteamor Water FlueCollarAdapter 15 JacketAssembly ( Water ) SpecifySize JacketAssembly ( Steam ) SpecifySize 90141 16 SteelCoverPlate ( Rear ) 17 51673 RubberGasket ( RearSectionPlate ) Oil Burner SpecifyBrandName Temperature - PressurGeauge SteamGauge Aquaatat Pressuretrol DrainValve ReliefValve ( Water ) PopSafetyValve ( Steam ) * * SeeFigures7 & 8 on page 5 13
Page: 17

Series WBV / WV OH Boilers Installation , Operation b Maintenance Manual TO THE INSTALLER : This manual is the property of the owner and must be affixed near the boiler for future reference . TO THE OWNER : This boiler should be inspected annually by a Qualified Service Agency . HI Division ASME of gama pr = - r = - RLESS * CAST IRON BOILERS PEERLESS HEATER COMPANY 231 NORTH WALNUT STREET • BOYERTOWN , PA 19512 - 1021 • PHONE 610 - 367 - 2153 www . peerless - heater , com THE PREFERRED HEATING CHOICE © 2002 Peerless Heater Company PP8046 R14 ( 10 / 02 - 10M ) Printed in U . S , A .
"