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Page: 1 Fuel Tank Replacement Kit Installation 45494KIT & 45495KIT For Derby Colts & Stallions Instructions WARNING Before beginning any service work turn off the PTO , set the parking brake , turn off the ignition , and disconnect the spark plug wire ( s ) . REMOVAL INSTALLATION 1 . Remove the bumper from the machine . Save the 1 . Install the iso mounts in the front inserts of the new hardware . tank . 2 . Remove the cross bar and mounts from the fuel 2 . Install the new tank mount bracket onto the existing tanks . Save the hardware . tank mount plate and secure with the supplied hard - ware . See Figure 1 below for mount and hardware 3 . Remove the fuel supply hose from the bottom of the orientation . Make sure to use to holes to mount the fuel tank and drain all remaining fuel into a suitable bracket . container . 3 . Install the fuel tank onto the machine and secure WARNING with all of the saved hardware . 4 . Reconnect the fuel supply hose to the new fitting on Gasoline is highly flammable and must be the inside surface of the tank and secure with the handled with care . Do not allow open flame , saved hose clamp . Secure the fuel supply hose to smoking or matches in the area . the frame rail , making sure not to contact the pump 4 . Remove the fuel tank from the machine and save all cooling fan . of the hardware . Discard the fuel tank and the rub - 5 . Reinstall the cross bar and mounts onto the new ber grommets . tank and secure with the saved hardware . 5 . Cut the tie wraps that fasten the fuel supply hose to 6 . Reinstall the bumper and secure with the saved the frame rail . hardware . 6 . Cut 10 � ( 25,4cm ) from the fuel supply hose and wire loom covering . Route on the inside of the frame rail . C D A B H E G F Figure 1 . Fuel Tank Installation A . 3 / 8 � x 1 - 1 / 4 � Bolts E . 3 / 8 � Fender Washers B . 3 / 8 � SAE Washers F . 3 / 8 � Nylon Lock Nuts C . Tank Mount Bracket G . 5 / 16 � x 1 - 1 / 4 � Bolts D . Tank Mount Plate H . 5 / 16 � SAE Washers 48714 © Copyright 2003 Ferris Industries . All Rights Reserved . 1 Rev . 03 / 2003 TP 200 - 7125 - 00 - SK - D |