34362 Troy-Bilt 3 in 1 Lawn Mower Owners Manual and Parts List

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50 $ 4 . 3 - In - 1 Lawn Mower Â® Â® TM Models : 34360 â€“ Tuff Cut 34361 â€“ Tuff Cut 34362 â€“ Pro Cut Â® ( Model 34360 shown ) OWNERâ€™S MANUAL â€¢ Safety â€¢ Assembly â€¢ Features and Controls â€¢ Operation â€¢ Maintenance â€¢ Parts List GARDEN WAY INCORPORATED
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Dear Owner : Table of Contents You now own one of the finest combination lawn SECTION 1 : SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 mowers available . It was designed to easily handle a wide General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 variety of mowing tasks . You will find your lawn mower to Operating On A Slope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 be an invaluable asset in caring for your property . Children . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Please carefully read this Manual which provides infor - Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 mation on how to safely and easily set - up , operate and Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 maintain your machine . Be sure that you and any other operators carefully follow the recommended safety SECTION 2 : ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 practices at all times . Failure to do so could result in Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 personal injury or property damage . Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 If you should ever have any problems or questions , Assembling New Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 please contact your local authorized service dealer or call the Factory . See the back cover of this Manual for SECTION 3 : FEATURES AND CONTROLS . . . . . . . . . . . . . . . . . . . . . 8 Customer Service information . Mower Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Mower Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 We want to be sure that you are completely satisfied at all times . Engine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SECTION 4 : OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Â® TROY - BILT Rapid Attach System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 See Back Cover for Setting Up Mowing Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Customer Service Information Preparation for Mowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Operating the Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Mowing Tips and Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Safety Alert Symbol SECTION 5 : MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Engine Oil Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 This is a safety alert symbol . It is used in this manual and on the unit to alert you to potential Spark Plug Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 hazards . When you see this symbol , read and Battery Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 obey the message that follows it . Failure to obey Servicing the Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 safety messages could result in personal injury or property Removing and Replacing the Belt Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 damage . Tipping the Mower for Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Cleaning the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Cleaning Under the Mower Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Trademarks Cleaning Under the Belt Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Â® Â® TROY - BILT and Tuff Cut are registered trademarks of TM TM Cleaning the Grass Catcher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Garden Way Incorporated . Pro Cut , Smart Bag , and TM are trademarks of Garden Way Incorpo - Rapid Attach Spark Arrester Screen Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 rated . Carburetor / Governor Control Adjustments . . . . . . . . . . . . . . . . . . . . . . . . 17 Throttle Control Adjustment ( Model 34362 ) . . . . . . . . . . . . . . . . . . . . . . 17 Mower Blade Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Removing and Replacing Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 WARNING Adjusting Wheel Drive Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Grass Catcher Parts Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 The engine exhaust from this product contains Extended Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 chemicals known to the State of California to cause Pinion Gear Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 cancer , birth defects or other reproductive harm . PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 This machine meets voluntary safety standard B71.1 â€“ CUSTOMER SERVICE INFORMATION . . . . . . . . . . . . . . BACK COVER 1998 , which is sponsored by the Outdoor Power Equipment Institute , Inc . , and is published by the American National Standards Institute . 2
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Section Safety 1 SPARK ARRESTER WARNING TO RESIDENTS OF CALIFORNIA AND SEVERAL OTHER STATES Under California law , and under the laws of several other states , you are not permitted to operate an internal combustion engine using hydrocarbon fuels on any forest , brush , hay , grain , or grass covered land ; or land covered by any flammable agricultural crop without an engine spark arrester in continuous effective working order . The engine on the unit is an internal combustion engine which burns gasoline , a hydrocarbon fuel , and must be equipped with a spark arrester muffler in continuous effective working order . The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material . Failure of the owner / operator of the unit to comply with this regulation is a misdemeanor under California law ( and other states ) and may also be a violation of other state and / or federal regulations , laws , ordinances or codes . Contact your local fire marshal or forest service for specific information about which regulations apply in your area . IMPORTANT Safe Operation Practices for Walk - Behind Mowers This cutting machine is capable of amputating hands and feet and throwing objects . Failure to observe the following safety instructions could result in serious injury or death . 9 . Refer to provided instructions for 18 . We recommend that you wear safety I . GENERAL OPERATION proper operation and accessory goggles or safety glasses when 1 . Read , understand and follow all installation . Use only accessories operating the mower . instructions on the machine and in approved by Garden Way Inc . 19 . Watch for traffic when operating the manuals provided with the unit . 10 . Shut off engine when crossing gravel near , or when crossing roadways . Be thoroughly familiar with the drives , walks , or roads . 20 . Never attempt to carry children or controls and the proper use of the 11 . Stop engine and disconnect spark other passengers on the mower . mower before starting . plug wire from spark plug whenever They could fall off and be seriously 2 . Do not put hands or feet near or you leave unit , before cleaning mower injured , or they could interfere with under rotating parts . Keep clear of or unclogging chute . the safe operation of the mower . the mower blade and discharge 12 . Shut the engine off and wait until the 21 . Check the operation of the Operator opening at all times . blade comes to a complete stop Presence Control Bail ( top bail , 3 . Only allow responsible individuals , before installing or removing the mounted on handlebar ) before each who are familiar with the instruc - Mulching Plug , Side - Discharge Chute use . The Operator Presence Control tions , to operate the mower . or the Grass Catcher . Make certain Bail is a safety device that is designed 4 . Clear the area of objects such as that an attachment is installed before to stop the mower blade within three rocks , toys , wire , bones , sticks , etc . , operating the mower . Empty the seconds after releasing the bail . The which could be picked up and thrown Grass Catcher after each use â€“ bail must operate freely when pulled by the blade . decomposing debris could generate back against the handlebar and 5 . Be sure the area is clear of other enough heat to catch fire . return automatically to the disen - people before mowing . Stop mower if gaged position when released . If the 13 . Mow only in daylight or in good arti - anyone enters the area . Keep engine runs longer than three ficial light . bystanders at least 25 feet away from seconds after releasing the bail , the 14 . Do not operate mower while under the area of operation . system is not working properly . the influence of alcohol or drugs . 6 . Do not operate the mower when Immediately contact an authorized barefoot or wearing open sandals . 15 . Never operate mower in wet grass . service dealer or the Factory Always wear substantial foot wear . Always be sure of your footing ; keep Technical Service Department for a firm hold on the handle and walk ; 7 . Do not pull mower backwards unless instructions . Do not use the mower never run . absolutely necessary . Look down and until the mechanism is repaired . behind before and while moving 16 . Be sure Wheel Drive Bail is disen - 22 . Never run the engine in an enclosed backwards . gaged before starting engine . area . Engine exhaust contains carbon 8 . Do not operate mower without all 17 . If the unit should start to vibrate monoxide , a deadly gas that is guards in place and either the entire abnormally , stop the engine and dis - odorless , colorless and tasteless . Grass Catcher , the Mulching Plug or connect the spark plug wire . Then Always run the engine outdoors and the Side - Discharge Chute installed . check immediately for the cause . make sure there is adequate ROTATING BLADES â€” Do not open Vibration is generally a warning of ventilation . discharge guard while engine is trouble . running . 3
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Section 1 : Safety II . OPERATING ON A SLOPE IV . SERVICE 9 . Grass catcher components are Slopes are a major factor related to slip 1 . Use extra care in handling gasoline subject to wear , damage and deterio - and fall accidents which can result in and other fuels . They are flammable ration , which could expose moving severe injury . All slopes require extra and their vapors are explosive . parts or allow objects to be thrown . caution . If you feel uneasy on a slope , a ) Use only an approved container . Frequently check components and do not mow it . b ) Never remove gas cap or add fuel replace with factory recommended when the engine is running . DO : parts , when necessary . Allow engine to cool before Mow across the face of slopes ; never 10 . The mower blade is sharp and can refueling . Do not smoke . up and down . Exercise extreme cut . Wrap the blade or wear gloves , c ) Never refuel the machine caution when changing direction on and use extra caution when servicing . o indoors . slopes . Avoid slopes greater than 15 . 11 . Do not change the engine governor d ) Never store the machine or fuel setting or overspeed the engine . Remove objects such as rocks , tree container inside where there is an limbs , etc . 12 . Do not touch engine parts which may open flame , such as a water be hot from operation . Allow parts to Watch for holes , ruts , or bumps . Tall heater , etc . cool completely before inspecting , grass can hide obstacles . e ) Move mower away from any cleaning or repairing the mower . gasoline fumes before starting DO NOT : 13 . Maintain or replace safety and the engine . instructional decals . Refer to the Do not mow near drop - offs , ditches , 2 . Never run an engine inside a closed Parts List for replacement decal or embankments . The operator could area . information . loose footing or balance . 3 . Never make adjustments or repairs 14 . For units equipped with electric start : Do not mow excessively steep slopes . with the engine running . Disconnect a ) Batteries produce explosive Do not mow on wet grass . Reduced the spark plug wire and move the gases . Keep sparks , flame , footing could cause slipping . wire away from the plug to prevent cigarettes , etc . , away . Ventilate accidental starting . the area when charging the III . CHILDREN 4 . Keep all nuts and screws , especially battery . Do not charge the battery Tragic accidents can occur if the the blade attachment bolts , tight and in an airtight space . operator is not alert to the presence of keep equipment in good condition . b ) Do not use a battery charger children . Children are often attracted to 5 . Never tamper with safety devices . other than the one provided with the mower and to the mowing activity . Check their operation regularly . the mower . Never assume that children will remain 6 . Keep mower free of grass , leaves or where you last saw them . c ) The battery contains toxic other debris build - up . Clean up oil or 1 . Keep children out of the mowing area materials . Do not damage the fuel spillage . Allow mower to cool and under the watchful care of a battery case . If the case is broken before storing . responsible adult . or damaged , avoid contact with 7 . After striking an object , stop the the battery contents . 2 . Be alert and turn mower off if engine and disconnect the spark plug children enter the area . d ) Properly dispose of a damaged wire . Inspect the mower and repair , if or worn out battery . Check with 3 . Before and while moving backwards , necessary , before restarting . local authorities for proper look behind and down for small 8 . Never attempt to make mower cutting disposal methods . children . height adjustments while the engine e ) Do not short circuit the battery . 4 . Never allow children to operate the is running . Severe burns and fire can result . mower . 5 . Use extra care when approaching blind corners , shrubs , trees , or other objects that may obscure vision . 4
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Section 1 : Safety SAFETY DECALS For your safety and the safety of others , various safety decals are located on your unit ( below - size not to scale ) . Keep the decals clean and legible at all times . Contact your local service dealer or the Factory for replacements if any decals are damaged or missing . Refer to the Parts List pages in this Manual for decal part numbers . SYSTEM WARNING TO AVOID SERIOUS INJURY , READ ALL SAFETY PRECAUTIONS CAREFULLY . â€¢ Read the owner / operator manual . â€¢ Mow across slopes , not up and down . â€¢ Do not mow when children or others are near . â€¢ Keep all safety devices in place and in working order . WARNING â€¢ Look down and behind Do not operate mower without this outlet guard in place and either the before and while moving entire grass catcher , mulching plug , or side discharge chute installed . backwards . ROTATING BLADES - Do not open door while engine is running ! â€¢ Remove objects that could be thrown by the blade . â€¢ Do not operate machine Located on the discharge outlet guard . This decal warns without belt cover secured in place . 1918160 . A ( 12 / 99 ) not to operate the mower without the discharge outlet guard in place and either the Grass Catcher , Mulching Located on the belt Plug or Side - Discharge Chute installed . This decal also cover . This decal warns that there are rotating blades . Do not open the provides a list of discharge outlet guard while the engine is running . warnings to help avoid serious injury . DANGER KEEP HANDS and FEET AWAY Keep Hands Away ! Located on the left side of the mower deck . This decal cautions to keep hands away . Located on the right side of mower deck as viewed from the operatorâ€™s position . This decal warns to keep hands and feet away from blade . 5
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Section Assembly 2 C A WARNING B Before operating your machine , carefully read and understand all safety , controls and operating instruc - tions in this Manual , the separate Engine Ownerâ€™s Manual , and on the decals on the machine . Figure 2 - 2 : Attachments Failure to follow these instructions can 4 . Insert the tab ( F , Figure 2 - 3 ) on each â€¢ Side - Discharge Chute attachment result in serious personal injury . handlebar strut into the slot ( G ) one each ( C , Figure 2 - 2 ) . side of the deck . Be certain to route the â€¢ Cable tie ( in literature bag ) to secure INTRODUCTION cables inside the left side strut as shown throttle cable ( Model 34362 ) . in Figure 2 - 4 . This Section covers unboxing and assem - bling your new mower . Please carefully 5 . Tighten both lower handlebar adjust - CAUTION read all the instructions before you ment knobs securely . The mower blade is sharp and can cause attempt to assemble the mower . After 6 . Loosen the two upper handlebar serious personal injury . When working you finish assembling the mower , read adjustment knobs ( 3 , Figure 2 - 5 ) . near the mower blade , wear heavy Section 1 : Safety , Section 3 : Features and 7 . Unfold the upper handlebar assembly leather gloves to protect yourself from Controls , and Section 4 : Operation , before ( 4 , Figure 2 - 5 ) and align with the lower the sharp edges . using the mower . handlebar assembly . Be sure not to pinch , kink , or over - stretch the cables INSPECTION ASSEMBLING NEW UNITS while unfolding . Inspect the mower immediately after IMPORTANT : The mower is shipped 8 . Tighten both upper handlebar adjust - delivery . Make sure that neither the without motor oil in the engine crankcase . ment knobs securely . carton nor the contents have been Add motor oil to the engine before damaged . 9 . Check the starter rope . Make sure starting . Follow instructions in this that it does not catch under the top Section . If you find or suspect any damage , handlebar adjustment knob ( I , Figure contact the carrier ( trucking company ) 2 - 7 ) . The starter rope should stretch Step 1 : Unpack Mower right away . Inform them of the specific unobstructed to the engine . 1 . The mower comes fully assembled damage and that you wish to file a claim . with the handlebars folded compactly for To protect your rights , be sure to put this shipment . Remove the mower from the in writing to the carrier within 15 days shipping container . after your machine arrives . The carrier 2 . The control bails ( P , Figure 2 - 7 ) are will let you know how to proceed with G secured to the handlebar ( Q ) with a cable your claim . tie . Cut the cable tie off and remove the H protective packing material . LOOSE PARTS 3 . Follow steps 2 through 8 to complete The following items are shipped loose F mower assembly . within the container . Figure 2 - 3 : Assembling handlebar . ( Right - Step 2 : Unfold Handlebar Assembly NOTE : The mower is side handlebar strut shown . ) 1 . Loosen the two lower handlebar shipped with the adjustment knobs ( 1 , Figure 2 - 5 ) . Mulching Plug ( B , Figure 2 - 2 ) 2 . Carefully unfold lower section of the installed in the handlebar assembly ( 2 , Figure 2 - 5 ) . discharge outlet Watch the cables while unfolding and ( Figure 2 - 1 ) . make sure that they do not pinch , kink , or over - stretch while unfolding . â€¢ Electric start kit Figure 2 - 1 3 . Tighten the two lower handlebar for Model 34361 . adjustment knobs just enough to allow The kit includes two keys and a battery the two handlebar struts ( H , Figure 2 - 3 ) charger . to move in and out slightly . Figure 2 - 4 : Cables correctly routed inside â€¢ The Grass Catcher attachment handlebar strut . ( A , Figure 2 - 2 ) . 6
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Section 2 : Assembly NOTE : Make sure that the square shaft seats squarely into the slot before tight - ening the adjustment knobs . 3 2 Step 6 : Add Motor Oil to Engine 1 . Move the mower to a level area . 2 . Add motor oil according to the specifi - cations and instructions provided in the separate Engine Owner's Manual . 4 â€¢ Keep oil level at the FULL mark on the dipstick to avoid engine damage . â€¢ Change oil according to schedule and 1 instructions in Engine Ownerâ€™s Manual . Step 7 : Perform Figure 2 - 5 : Unfolding the handlebar . Final Assembly Check 1 . Check all nuts , screws , and handlebar adjustment knobs for tightness . Step 3 : Mount Q 2 . Be sure to read Section 1 : Safety , Keyswitch ( Model 34361 ) Section 3 : Features and Controls and 1 . The keyswitch assembly comes I Section 4 : Operation before using the loosely attached to the lower handlebar J P mower . assembly . With the keyhole positioned as shown in ( Figure 2 - 6 ) , and the mounting Step 8 : Set Up Mowing Mode pin pointed downward , bring the Your mower can be set up for any of assembly under the lower handlebar and I K three mowing modes . These mowing toward the rear of the mower . modes can bag clippings , mulch clippings , or discharge clippings out the side . See Setting Up Mowing Modes in Section 4 for detailed descriptions and K instructions on how to set up each mode . NOTE : The mower is shipped in Mulching Mode . This means that the Mulching Figure 2 - 7 : Fully assembled handlebar Plug is installed into the discharge outlet assembly ( Model 34360 shown ) . ( Figure 2 - 1 ) and that the mower is ready to mulch grass clippings . IMPORTANT : Do not cinch the cable tie too tightly . This will hinder folding the handlebar . Figure 2 - 6 : Keyswitch assembly ( Model 34361 ) . Step 5 : Adjust Handlebar Height 1 . Loosen one of the lower handlebar N O adjustment knobs ( K , Figure 2 - 7 ) and give 2 . Insert the keyswitch mounting pin the knob a tap inward to free the square down through the top hole and all the way shaft on the screw ( N , Figure 2 - 8 ) from through the second hole . Press securely the keyed slot ( O ) in the handlebar strut . into place . Repeat this step for the other side . 2 . Move the handlebar strut up or down Step 4 : Secure Throttle to align the square shaft ( N , Figure 2 - 8 ) Cable With Cable Tie ( Model 34362 ) with one of the three square keyed slots 1 . Retrieve the plastic cable tie from the ( O ) . The middle slot is the medium literature bag . height setting . Figure 2 - 8 : Adjusting handlebar height . 2 . Wrap cable tie around throttle cable 3 . Tighten the handlebar adjustment and through hole in the center of lower knobs very securely . handlebar ( J , Figure 2 - 7 ) and tighten . 7
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Section Features and Controls 3 A B D E C ( Model 34362 ) F G F O H J I R ( Model 34361 ) K M L Q N P Model 34360 A : Operator Presence Control Bail G : Keyswitch ( Model 34361 ) M : Cutting Height Adjustment Lever TM B : Wheel Speed Control H : Smart Bag Grass Fill Indicator N : Belt Cover C : Wheel Drive Bail I : Grass Catcher O : Side - Discharge Chute D : Throttle Control Lever ( Model 34362 ) J : Discharge Outlet Guard P : Mulching Plug E : Recoil Rope Starter K : Lower Handlebar Adjustment Knob ( 2 ) Q : Discharge Outlet F : Upper Handlebar Adjustment Knob ( 2 ) L : Handlebar Height Adjuster ( 2 ) R : Clutch Cable Adjuster Figure 3 - 1 MOWER ATTACHMENTS WARNING The mower is supplied with three easily Before operating your machine , changed attachments â€” the Grass carefully read and understand all Catcher ( I , Figure 3 - 1 ) , Mulching Plug ( P ) safety , controls and operating instruc - and Side - Discharge Chute ( O ) â€” which tions in this Manual , the separate provide three different mowing modes . Engine Ownerâ€™s Manual and on the See Setting Up Mowing Modes in Section decals on the machine . 4 for detailed information on how to Failure to follow these instructions can install and use the attachments . result in serious personal injury . Â® A unique feature , the TROY - BILT Rapid Figure 3 - 2 : Smart Bag grass fill Indicator . TM Attach System , is incorporated into the design of the attachments . This system INTRODUCTION enables you to quickly and easily install Grass Catcher Attachment This Section introduces the features and the attachments without using tools . Use the Grass Catcher ( I , Figure 3 - 1 ) to controls found on the lawn mower . collect clippings for disposal . The bag Carefully review the information in this can hold over two bushels of clippings . Section , then read Section 4 , Operation before using the mower . 8
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Section 3 : Features and Controls The Grass Catcher is equipped with the â€¢ The keyswitch does not have an engine Wheel Drive Bail Â® TM Troy - Bilt Smart Bag feature ( Figure 3 - stop position . Release the Operator The Wheel Drive Bail ( C , Figure 3 - 1 ) 2 ) . The Smart Bag feature is a grass fill Presence Control Bail to stop the engages the powered rear wheels when it indicator that provides a visual alert when engine . is pulled up against the handlebar , and the bag is full . See Bagging Mode in disengages the wheels when released . Recoil Rope Start Section 4 for detailed information . See Mowing and Turning the Mower in The recoil rope start ( E , Figure 3 - 1 ) is Section 4 for more information . used to pull - start the engine . See the Side - Discharge Chute Attachment To move the mower without engine Engine Ownerâ€™s Manual for starting infor - Use the Side - Discharge Chute ( O , Figure power , release the controls and push or mation specific to your engine . Also see 3 - 1 ) to direct grass clippings out the left pull the mower . Starting the Engine in Section 4 . side ( from operatorâ€™s position ) of the NOTE : The pinion gears inside the rear mower . See Side - Discharge Mode in Adjustable Handlebar Height wheels may produce an occasional Section 4 . The mower provides three handlebar knocking sound when pushing or pulling height settings ( L , Figure 3 - 1 ) . See Step Mulching Plug Attachment the mower manually . This sound is 5 : Adjust Handlebar Height in Section 2 . Use the Mulching Plug ( P , Figure 3 - 1 ) to harmless . Do not lubricate the drive mulch lawn clippings . See Mulching wheels . Service the drive assembly only Mode in Section 4 . as instructed in Section 5 . ENGINE CONTROLS Wheel Speed Control Throttle Control Lever MOWER CONTROLS For Model 34362 , this control ( D , Figure The Wheel Speed Control ( B , Figure 3 - 1 ) The following information identifies and 3 - 1 ) regulates engine speed and controls provides three different wheel speeds . describes the controls for all mower the choke . See Starting the Engine in Selections are : models . Section 4 for more information . â€¢ 1 for low speed â€¢ 2 for medium speed Operator Presence Control Bail Models 34360 and 34361 have engines â€¢ 3 for high speed The Operator Presence Control Bail that are equipped with a fixed throttle ( A , Figure 3 - 1 ) must be pulled back speed for the most efficient engine per - See Mowing in Section 4 for more infor - against the handlebar and held there formance under varying loads . mation . while starting the engine and operating IMPORTANT : The Throttle Control Lever Cutting Height Adjustment Lever the unit . Releasing the bail will shut off does not shut off the engine . The This control ( M , Figure 3 - 1 ) provides the engine and stop the mower blade . Operator Presence Control Bail is eight cutting heights , enabling you to The engine will not restart unless the bail provided for that purpose . choose the most appropriate height for is pulled back against the handlebar . the lawn condition . Cutting heights range Primer Bulb ( Models 34360 / 34361 ) NOTE : This control disengages an engine from 3 / 4 - inches to 4 - 1 / 4 - inches . See The Primer Bulb is used to start a cold brake when pulled back against the Preparation for Mowing in Section 4 for engine . See the Engine Ownerâ€™s Manual handlebar and engages the engine brake more information . for information specific to your engine . when released . The mower blade is NOTE : Actual cutting height will vary bolted directly to the engine shaft , Fuel Shut - Off Valve according to turf conditions . therefore it stops when the engine stops . The Fuel Shut - Off Valve ( if so equipped ) The engine will not restart unless the bail opens and closes the fuel line . See the is pulled back against the handlebar . See Ignition Keyswitch ( Model 34361 ) Engine Ownerâ€™s Manual for information Stopping the Engine and Mower Blade in The Ignition Keyswitch ( G , Figure 3 - 1 ) specific to your engine . Section 4 for more information . enables the operator to start the engine without using the starter rope . See Starting the Engine in Section 4 for details on how to start the engine . â€¢ To help prevent unauthorized or unin - tentional starting , always remove the key from the keyswitch when leaving the unit unattended . 9
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Section Operation 4 TM The Grass Catcher and the Side - Discharge The Grass Catcher also has a Smart Bag WARNING Chute both use the same system . This grass - fill indicator ( Figure 4 - 3 ) which system consists of an elongated tab ( A , makes it easy to tell when the bag is full . Before operating the mower , carefully Figure 4 - 1 ) on the top of the discharge The indicator is a rectangular piece of read and understand all safety , control outlet and a receptacle ( B ) built into the cloth sewn to the top of the bag . The and operating instructions in this top of the Grass Catcher door and the indicator lays flat against the bag when Manual , the separate Engine Ownerâ€™s Side - Discharge Chute . the bag is full ( F , Figure 4 - 3 ) and billows Manual and the decals on the machine . ( G ) when the bag is not full . Failure to follow these instructions can Attaching the Mulching Plug is just as result in serious personal injury . easy . Hold open the discharge outlet NOTE : Windy conditions may affect the guard ( K , Figure 4 - 1 ) and insert the plug indicatorâ€™s ability to provide an accurate ( L ) , with the word â€œ TOP â€� facing up , into bag fill reading . the discharge outlet . Setting Up Bagging Mode WARNING K 1 . With the engine and blade stopped , â€¢ Never operate the mower with the remove the Mulching Plug or Side - discharge outlet guard removed or Discharge Chute . propped open . 2 . Grasp the Grass Catcher by the wire - â€¢ Do not operate mower without the B formed handle . With the other hand , hold Grass Catcher , Mulching Plug or Side - open the discharge outlet guard ( C , Figure Discharge Chute in place . 4 - 2 ) . A â€¢ Never change mowing modes or empty the Grass Catcher while the D engine is running . C K E L â€¢ Check the condition of the Grass Catcher for excessive wear or deterio - ration . If damaged , contact an autho - rized dealer or the factory for a replacement . INTRODUCTION Â® TM Figure 4 - 1 : TROY - BILT Rapid Attach Read this Section thoroughly before you Figure 4 - 2 : Attaching Grass Catcher . System . start the engine . Then take the time to 3 . Lower ( at an angle ) the bag door ( D , familiarize yourself with the mowerâ€™s Figure 4 - 2 ) onto the tab ( E ) on the basic operation . SETTING UP MOWING MODES discharge outlet . Make sure the bag door The lawn mower has three mowing Find an open , level area and practice seats squarely onto the tab and covers modes : bagging mode , mulching mode using the mower controls . Only after you the tab completely . and side - discharge mode . The following become familiar with the mower should provides descriptions of the three modes you use it in smaller areas or on uneven Removing the Grass Catcher and how to implement them . terrain . 1 . When mowing , the Grass Catcher is full when the grass fill indicator lays flat Bagging Mode Â® TROY - BILT against the bag ( F , Figure 4 - 3 ) . The mower is set up for bagging mode TM RAPID ATTACH SYSTEM when the Grass Catcher is attached to the An alternative method for judging bag The Rapid Attach System ( Figure 4 - 1 ) is a discharge outlet . fullness is to nudge the bag with your feature designed into the mower deck The Grass Catcher is equipped with two foot . The bag will give easily when not which enables you to install and remove handles and a swing - open door that full , and will resist when full . the Grass Catcher , the Side - Discharge makes emptying easy . Use the wire - Chute and the Mulching Plug quickly and formed handle to help attach , remove , easily . transport and empty the bag . Use the rear cloth handle to lift the bottom of the bag when emptying . 10
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Section 4 : Operation â€¢ Check the Operator Presence Control G F Bail for freedom of movement . â€¢ Check the Wheel Drive Control Bail for freedom of movement . â€¢ Check blade for excessive wear or damage . Do not operate the mower with a damaged blade . â€¢ Securely connect the spark plug wire to the spark plug . TM Figure 4 - 3 : Smart Bag indicates when bag is full ( F ) and not full ( G ) . 4 . Adjust handlebar height - The mower has three handlebar heights which can be 2 . With the engine and blade stopped , 2 . Grasp the Mulching Plugâ€™s hand - grip adjusted as follows : hold open the discharge outlet guard ( C , with one hand and pull back until the plug a . Loosen one of the lower handlebar Figure 4 - 2 ) . With the other hand , grasp clears the discharge outlet . adjustment knobs ( H , Figure 4 - 5 ) and the wire - formed handle and guide the bag give the knob a tap to free the up and off the discharge outlet . Side - Discharge Mode handlebar strut ( K ) for adjustment . Use the Side - Discharge Chute to disperse Repeat for the other side . Mulching Mode grass clippings onto the lawn . The mulching mode cuts and recuts grass Setting Up the Side - Discharge Chute clippings within the mower housing 1 . With the engine and blade stopped , I before recycling the finely cut clippings J remove the Grass Catcher or Mulching into the lawn . Mulching makes it easier Plug . for the the lawn to absorb the grass nutrients back into the soil . 2 . Lift open the discharge outlet guard ( K , Figure 4 - 1 ) and lower the Side - H Setting Up Mulching Mode Discharge Chute opening ( B , Figure 4 - 1 ) 1 . With the engine and blade stopped , onto the discharge outlet tab ( A ) . Make remove the Grass Catcher or the Side - sure it covers the tab completely . K Discharge attachment . Removing the Side - Discharge Chute 2 . Lift open the discharge outlet guard Figure 4 - 5 : Adjusting handlebar height . 1 . With the engine and blade stopped , lift ( K , Figure 4 - 1 ) . open on the discharge outlet guard ( K , b . Adjust the handlebars to the 3 . Position the plug with the word â€œ TOP â€� Figure 4 - 1 ) . desired height and then tighten the facing up and push the Mulching Plug handlebar adjustment knobs . Make 2 . With the other hand , grasp the Side - firmly into the discharge outlet ( Figure sure that the square shank on the Discharge Chute and guide it up and off 4 - 4 ) . screw ( J , Figure 4 - 5 ) seats squarely the discharge outlet tab . 4 . The plugâ€™s flange ( rim ) must fit snugly into one of the square slots ( I ) . against the edge of the discharge outlet to PREPARATION FOR MOWING ensure efficient mulching ( Figure 4 - 4 ) . WARNING Review Section 1 : Safety and Section 3 : To avoid personal injury , never adjust Features and Controls . Then read this cutting height while engine is running . Section completely before starting the Release all handlebar controls and wait mower . for all motion to stop before adjusting 1 . Move lawn mower to a clear , level cutting height . area - If on a grassy area , make sure the grass is low enough as to not interfere with blade rotation when starting . 5 . Set cutting height - You can set the mower to any of eight cutting heights . 2 . Inspect area to be cut - Check for and Cutting heights range from 3 / 4 " to 4 - 1 / 4 " . remove debris such as rocks , toys , wire , bones , sticks , etc . , which could be picked NOTE : Actual cutting height will vary up and thrown by the blade . Also inspect according to grass , terrain , and soil con - the terrain for holes or other obstacles . Figure 4 - 4 : Installed Mulching Plug . ditions . 3 . Check mower - Removing the Mulching Plug â€¢ Check the mower for loose or missing 1 . With the engine and blade stopped , lift hardware . Tighten or replace before open the discharge outlet guard . starting the mower . 11
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Section 4 : Operation a . To adjust cutting height , pull the â€¢ Check air filter - The engine is WARNING Cutting Height Lever ( A , Figure 4 - 6 ) equipped with an air filtration system . To avoid personal injury , keep hands away from the mower to release the When clogged , it causes starting diffi - and feet clear of mower blade or other tab from the slot . Be sure to grip the culties and operates inefficiently . See rotating parts . lever firmly to prevent the mower deck the Engine Ownerâ€™s Manual for infor - from dropping down rapidly . mation on how to maintain the air filter system . 4 . Recoil Start - Check behind you for A obstacles , then slowly pull the recoil rope OPERATING THE MOWER ( E , Figure 3 - 1 ) until resistance is felt . Pull B The following procedures explain how to the rope out rapidly to start engine . Let start , stop and operate the mower . the rope return slowly . If the engine fails to start after three pulls , repeat steps 2 - 4 . Starting the Engine Electric Start - ( Model 34361 ) turn the C DANGER key clockwise to start the engine . If the engine does not start after cranking for Do not operate the engine in an five seconds , stop and repeat steps 2 - 4 . enclosed area . Engine exhaust contains carbon monoxide , a deadly gas that is Figure 4 - 6 : Cutting height adjustment . NOTE : To avoid damaging the starter odorless , colorless and tasteless . motor from extended cranking , use short b . While pulling the lever away from Always run the engine outdoors and starting cycles ( 15 seconds per minute ) . the mower , move the lever towards the make sure there is adequate ventilation . back of the mower ( B , Figure 4 - 6 ) for a When engine starts , release the key . higher cut or towards the front of the 1 . Open the fuel shut - off valve , if so mower ( C ) for a lower cut . WARNING equipped . To avoid injury or property damage , c . Seat the leverâ€™s tab squarely into 2 . For Models 34360 or 34361 , prime the thoroughly inspect area where mower is the slot . engine by pushing the primer bulb firmly to be used and remove all stones , 3 times . IMPORTANT : The mower is equipped sticks , wires , bones , nails and other with a safety flap located on the rear of foreign objects . NOTE : Priming may not be necessary the mower deck . After setting the cutting when restarting a warm engine . height , be certain that the flap hangs However , cool weather may require freely and is not caught under the deck . 5 . For Model 34362 , set the Throttle priming again . See the Engine Ownerâ€™s Control Lever to Fast speed . Manual for priming information . 6 . Prepare Engine - Stopping the For Model 34362 , push the Throttle â€¢ Check oil level - If this is a new mower , Engine and Mower Blade Control Lever fully forward to the Choke add motor oil as described in the Engine position ( Figure 4 - 7 ) . Ownerâ€™s Manual ; otherwise , check oil 1 . Release the Operator Presence Control level and add as recommended in the Bail ( A , Figure 3 - 1 ) to stop the engine and SLOW - Use this setting when Engine Ownerâ€™s Manual . blade . idling or slowing the engine . IMPORTANT : Turning the key on Model FAST - Use this setting for most DANGER 34361 does not stop the engine . mowing tasks . GASOLINE IS HIGHLY FLAMMABLE AND 2 . On Model 34361 , remove the key from ITS VAPORS ARE EXPLOSIVE . CHOKE - Use this setting when the keyswitch to prevent unauthorized starting a cold engine . Follow the gasoline safety rules in this starting . Manual ( Section 1 ) and in the separate Figure 4 - 7 : Throttle Control Lever selections Emergency Stopping Engine Ownerâ€™s Manual . ( Model 34362 ) Release all controls . This stops the Failure to follow gasoline safety instruc - engine , wheel movement and the blade . NOTE : Choking may not necessary when tions can result in serious personal restarting a warm engine . However , cool IMPORTANT : The mower is equipped injury and property damage . weather may require choking again . See with a Blade Control System which is the Engine Ownerâ€™s Manual for choking designed to stop the mower blade within information . â€¢ Add fuel - Fill the fuel tank with gasoline three ( 3 ) seconds after releasing the according to the directions in the Operator Presence Control Bail . This 3 . Stand behind the mower handlebar separate Engine Ownerâ€™s Manual . system also stops the engine . and pull the Operator Presence Control Follow all instructions and Safety rules Bail ( A , Figure 3 - 1 ) back against the carefully . handlebar and hold . 12
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Section 4 : Operation â€¢ Low Speed ( 1 ) - is engaged when the WARNING A lever is pulled all the way back . Low If the Blade Control System does not speed provides the most efficient cut . operate properly , the blade could â€¢ Medium Speed ( 2 ) - is engaged when continue to rotate for longer than three the lever is moved to the middle detent ( 3 ) seconds after releasing the Operator position ( the control lever will click into Presence Control Bail . If this occurs , place ) . This speed is a good compro - B discontinue using the mower and imme - mise for speed and cutting perfor - diately contact your local authorized mance . dealer or the factory for instructions . â€¢ High Speed ( 3 ) - is engaged when the Do not operate the mower until the lever is pushed all the way forward . Blade Control System is repaired . Figure 4 - 8 : Disengaging the wheels with High speed enables you to cover the engine running . cutting area more quickly , but may Failure to do this could result in result in a less efficient cut . This speed personal injury or property damage . Turning the Mower is most effective on short , thin grass . 1 . For short turns , release the Wheel 3 . Pull the Wheel Drive Bail ( B , Figure Drive Bail ( B , Figure 4 - 8 ) but continue to Mowing 4 - 8 ) up against the handlebar to power hold the Operator Presence Control Bail 1 . Start the engine . See Starting the the rear wheels and move forward . ( A ) . This disengages the wheel drive , but Engine in this Section . the engine continues to run . NOTE : Release the Wheel Drive Bail and 2 . Use the Wheel Speed Control to select continue to hold the Operator Presence 2 . Press down on the handlebar to raise a wheel speed . The mower has three Control Bail ( A , Figure 4 - 8 ) to pause the front end slightly . wheel speeds . Select a slower speed during mowing with the engine running , 3 . Push the handlebar opposite the when first starting out ( or when learning or to maneuver in tight or difficult direction to which you want to turn . how to use the mower ) , then move into conditions . faster speeds if needed . 4 . For longer , wider turns , there is no need to disengage the powered wheels . Removing more than 1 / 3 of total grass Avoid Sharp Turns MOWING TIPS AND HINTS blade length may expose tender , shaded Sharp turns Mow When Lawn Is Dry stems to the drying effects of the sun and may Do not mow grass when it is wet . Wet wind and produce a dull , brown - looking produce an grass is difficult to mow and clumps lawn . Cutting off too much leaf area is uneven cut . together inside the mower housing . This also a shock to the root system and it If possible , follow natural ground causes inefficient operation and an may take weeks to repair the damage . contours or use gentle , sweeping turns uneven cut . Additionally , wet clippings for a better looking lawn . stick together in unsightly clumps on top Vary Cutting Pattern of the lawn which causes inefficient Vary the cutting Mow Long Grass Twice absorption of nutrients back into the soil . pattern from week If the grass is 5 " long or more , cut it once to week . One week at the highest setting and then mow it Avoid Midday Mowing mow horizontally . again at the desired height . This method If possible , mow in the late afternoon or Mow vertically the following week . This may produce too many clippings to use early evening to avoid exposing newly cut helps prevent wear patterns and soil com - the mulcher effectively . Use the Grass grass to the drying effects of direct paction . Catcher to remove the grass clippings . sunlight . Clean Mower Frequently Use Extreme Caution on Slopes Never Cut Lower Than One - Third Grass Clean the mowing housing frequently to When operating on Height In One Pass remove any grass build - up . Refer to the sloping ground , If possible , mow cleaning instructions in Section 5 . exercise extreme 13 often enough or caution and use good Side - Discharge Mowing high enough to common sense to avoid cutting off When in Side - Discharge mode , try cutting avoid possible more than 1 / 3 of in a circular pattern with the chute inward , personal injury or property damage . the grass height . facing the uncut area . This results in less For example , if you are maintaining your clumping by recutting the clippings for a lawn at 2 " , mow before it reaches 3 " . finer , cleaner appearance . 13
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Section 4 : Operation Mow at Full Throttle Match Speed WARNING ( Model 34362 ) To Terrain and Conditions To avoid injury or property damage : Set the throttle control to its fastest Adjust the speed to grass conditions and o setting for best mowing performance and â€¢ Maximum safe operating angle is 15 . terrain . Use Low and Medium speeds for peak engine operation efficiency . Faster normal mowing conditions . Youâ€™ll get â€¢ Exceeding maximum safe operating blade speeds result in a better quality cut , better results at slower speeds , especially angle may cause tipping or loss of and the higher engine RPM helps to if the grass is tall or lush . Use High speed footing . ensure proper cooling and lubrication to to transport the mower or when grass â€¢ Do not mow wet slopes . engine parts . conditions are light and appearance is not â€¢ Mow across slopes , not up and down . as important . NOTE : Models 34360 and 34361 have â€¢ Exercise extreme caution when engines with a fixed throttle speed for the Keep Mower Blade Sharp changing direction on slopes . most efficient operation . A sharp blade cuts the grass cleanly , resulting in a smooth , evenly cut lawn . A Mulching Leaves dull blade tears at the grass and will fray Do not mow steep slopes ! Avoid slopes A light covering of leaves can be effec - the tips so that they dry out quickly greater than 15 degrees , or wherever tively mulched into the turf . As the leaves resulting in a dull , brown - looking lawn . footing is unsure . If a slope is difficult to decompose , they provide valuable organic stand on , it is probably too steep to mow matter and minerals to the soil . See Blade Sharpening and Balancing in ( in such a case , it may be best to Section 5 of this manual for more infor - To ensure effective mulching , be sure the establish a ground cover that doesnâ€™t mation . leaves are dry . Use a slow travel speed require mowing ) . and donâ€™t try to mulch a deep layer of Empty Grass Catcher When Full Do not mow on slopes when the ground leaves . Emptying the Grass Catcher when it is full is wet . Mow across the face of slopes , NOTE : Oak leaves are acidic and may results in better collection and mower never up and down . Slow down and affect the soil pH level when mulched . A performance . Empty the bag as soon as exercise extreme caution when changing pH soil test should be used if oak leaves the bag is filled . See Bagging Mode for direction on slopes . Keep the Wheel are abundant on your property . more information on the Smart Bag Drive Bail engaged to ensure easier feature . operation and better control of the mower . 14
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Section Maintenance 5 Before inspecting , cleaning or servicing the machine , shut off engine , wait for moving parts to stop , dis - WARNING connect spark plug wire and move wire away from spark plug . Remove ignition key ( Model 34361 ) . Failure to follow these instructions can result in serious personal injury or property damage . A REQUIRED MAINTENANCE SCHEDULE Every 10 Every 25 Before B As Noted PROCEDURE Hours Hours Using C After each 5 Check engine oil level â€¢ operating hours Change engine oil ï¿½ ï¿½ After each 100 Service spark plug operating hours Charge battery ï¿½ Service foam pre - cleaner air filter ï¿½ ( if so equipped ) Service paper air filter ï¿½ ( if so equipped ) Figure 5 - 1 : Battery with belt cover removed ( Model 34361 ) . Inspect spark arrester ( if so equipped ) Annually BATTERY SERVICE ( MODEL 34361 ) ï¿½ Clean engine â€¢ The battery ( A , Figure 5 - 1 ) is a dry cell After each use Clean mower housing that does not require checking and adding Clean under belt cover â€¢ fluid . However , you may need to Check clutch spring extension âœ� recharge , remove or replace the battery . â€¢ Check nuts and screws âœ� The mower automatically recharges any â€¢ After each 50 energy drain that results from starting . If Clean drive - wheel pinion gears operating hours charging is necessary , use only the special battery charger provided with the Change more frequently in dusty or dirty conditions . Change after first 2 hours of ï¿½ unit . break - in operation . âœ� Check after first 2 hours of break - in operation . Removing the Battery ï¿½ See Engine Ownerâ€™s Manual for service recommendations . ï¿½ 1 . Remove the belt cover . See Before and after storing unit for 3 weeks or more . Removing the Belt Cover in this Section . SPARK PLUG SERVICE 2 . Disconnect the positive ( + ) RED cable WARNING Inspect and clean or replace the spark ( B , Figure 5 - 1 ) from the battery and move When working near the blade , wear plug after every 100 operating hours or it away . heavy leather gloves to protect yourself annually . Set the gap as described in the 3 . Disconnect the negative ( - ) BLACK from the sharp edges on the blade . separate Engine Ownerâ€™s Manual . cable ( C , Figure 5 - 1 ) from the battery . In some areas , local law requires using 4 . Reinstall the belt cover . See ENGINE OIL SERVICE resistor spark plugs to suppress ignition Replacing the Belt Cover for procedure . Check the engine oil level before starting signals . If the engine was originally the engine each day and after each 5 equipped with a resistor spark plug , Installing the Battery hours of continuous operation . Running replace with the same type . 1 . Remove the belt cover . See the engine when the oil level is low will Removing the Belt Cover in this section . quickly ruin the engine . WARNING 2 . Install the battery with the terminal Change engine oil after the first 2 hours connectors facing the right side of the Do not operate the mower without the of break - in operation , thereafter , in accor - mower ( Figure 5 - 1 ) , as viewed from belt cover in place . Doing so could dance with your Engine Owners Manual . operatorâ€™s position . The battery should fit result in personal injury or damage to Change more often in extremely dirty or squarely onto the battery pad . ( The cover components . dusty conditions . Refer to the Engine will hold the battery in place ) . Ownerâ€™s Manual for detailed information 15 on changing oil .
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Section 5 : Maintenance Before inspecting , cleaning or servicing the machine , shut off engine , wait for moving parts to stop , dis - WARNING connect spark plug wire and move wire away from spark plug . Remove ignition key ( Model 34361 ) . Failure to follow these instructions can result in serious personal injury or property damage . E DANGER â€¢ Do not charge the battery in an B airtight space . â€¢ The battery contains toxic materials . Do not damage the battery case . If the case is broken or damaged , avoid contact with the battery contents . A C D â€¢ Do not use any battery charger other than the one supplied with the mower . Use of any other battery Figure 5 - 2 : Battery charger connector on harness ( Model 34361 ) . charger could permanently damage Figure 5 - 3 : Belt cover also covers the battery . battery compartment ( Model 34361 ) . IMPORTANT : The battery charger is â€¢ Do not short circuit the battery wires designed for indoor use only . Do not 2 . Lift the back end of the cover then by touching the connectors together , expose the charger to water . carefully pull out . or by touching metal objects to the 1 . Attach the battery charger connector connectors . Severe burns and fire Replacing the Belt Cover ( B , Figure 5 - 2 ) to the wire harness can result . 1 . Make certain that the battery ( Model connector located on the handlebar 34361 ) sits squarely on the battery pad . â€¢ Remove all metal jewelry when assembly ( A ) . Insert the front end of the cover under the working near the electrical system . 2 . Plug the battery charger plug ( C , engine , making sure to route wiring â€¢ Properly dispose of a damaged or Figure 5 - 2 ) into a 120VAC wall outlet . ( Model 34361 ) through the cutout in the worn out battery . Check with local front of the cover . 3 . Allow the battery to charge for 24 to authorities for proper disposal 48 hours . 2 . Seat the rear end of the cover . Make methods . sure that both control cables are routed 4 . Unplug the battery charger from the Failure to follow these instructions through the cutout in the rear of the wall outlet . could result in serious personal injury or cover . This will help prevent damage property damage . 5 . Unplug the battery charger connector caused by pinching the cables under the from the wire harness connector . cover or contact with the transmission 3 . Attach the negative ( - ) BLACK cable pulley or belt . SERVICING THE AIR CLEANER lead to the negative ( - ) connector on the 3 . Tighten screws snugly . Do not over - The engine air cleaner filters dirt and dust battery ( C , Figure 5 - 1 ) . tighten ( D , E , Figure 5 - 3 ) . out of the air before it enters the carbure - Be sure to route the electrical harness tor . Operating the engine with a dirty , through the cutout in the front of the TIPPING THE MOWER FOR clogged air cleaner can cause poor per - cover . SERVICE formance and damage to the engine . 1 . Before tipping the mower , make sure Never operate the engine without the air 4 . Attach the positive ( + ) RED cable lead that the fuel tank is empty to prevent the cleaner installed . Inspect and service the to the positive connector ( + ) on the possibility of gasoline spillage . See air cleaner more often if operating in very battery ( B , Figure 5 - 1 ) . â€œ DANGER â€� statement that follows . dusty or dirty conditions . 5 . Be certain that both terminals have a 2 . When servicing the underside of the good electrical connection . Service the air cleaner as instructed in the mower , the mower should be tipped only separate Engine Ownerâ€™s Manual . 6 . Reinstall the belt cover . See in the direction of the muffler . Tipping Replacing the Belt Cover . the mower away from the muffler could REMOVING AND Charging Battery result in engine damage or difficult REPLACING THE BELT COVER starting . Charge the battery after storing for longer Removing the Belt Cover than three weeks , before operating at the 1 . Use a 3 / 8 " wrench to remove both beginning of the season , and before screws ( D , E , Figure 5 - 3 ) . storing at the end of the season . 16
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Section 5 : Maintenance Before inspecting , cleaning or servicing the machine , shut off engine , wait for moving parts to stop , dis - WARNING connect spark plug wire and move wire away from spark plug . Remove ignition key ( Model 34361 ) . Failure to follow these instructions can result in serious personal injury or property damage . CLEANING UNDER BELT COVER WARNING DANGER Check underside of belt cover for grass Before servicing the underside of the Operators shall not tamper with the clippings every 10 hours of use . mower : engine governor settings on the 1 . Remove the belt cover . See machine ; the governor controls the â€¢ MOVING PARTS HAZARD ! Removing the Belt Cover in this Section . maximum safe operating speed to Stop engine , wait for all parts to stop protect the engine and all moving parts 2 . Remove any grass clippings or debris . moving , and disconnect spark plug from damage caused by overspeed . wire . Remove ignition key on Model 3 . Replace belt cover . See Replacing the Authorized service should be sought if a 34361 . Belt Cover in this Section . problem exists . â€¢ FIRE - EXPLOSION HAZARD ! CLEANING THE GRASS CATCHER Gasoline is highly flammable and its Bag cleanliness affects collection perfor - vapors are explosive . THROTTLE CONTROL mance as a dirty bag will restrict air flow . 1 . Drain fuel into an approved con - ADJUSTMENT ( MODEL 34362 ) Clean the Grass Catcher bag annually , tainer outdoors , away from open If the engine does not respond to various more often in dusty environments . flame . throttle settings , refer to the separate 2 . Be sure engine and muffler are Engine Ownerâ€™s Manual for service infor - IMPORTANT : Do not wash or dry the cool before draining gasoline . mation or contact your local authorized Grass Catcher in a washing machine or 3 . Do not smoke . engine service dealer . dryer . Failure to comply with the above can 1 . To clean the bag , remove it from the result in serious personal injury and MOWER BLADE MAINTENANCE mower and hand wash the fabric with property damage . Blade Inspection mild detergent . 1 . Tip mower towards the muffler onto 2 . Rinse the bag thoroughly with clean its side . See Tipping the Mower for CLEANING THE ENGINE water and allow to dry completely before Service in this Section . using . Do not use a damp bag . The engine must be kept clean to insure 2 . Inspect periodically for a dull or smooth operation and to prevent damage slightly nicked blade . Sharpen if needed . SPARK ARRESTER from overheating . Refer to the Engine Also check for a deformed , cracked , or Ownerâ€™s Manual for more information . SCREEN SERVICE excessively worn blade ( Figure 5 - 4 ) . Do If the engine muffler is equipped with a not use the mower if any of these condi - spark arrester screen , remove and clean it WARNING tions exist . Replace the blade immedi - according to the time intervals and Never reach under mower deck while ately . instructions in the separate Engine the engine is running . Mower blade 3 . Check the blade screw for tightness . Ownerâ€™s Manual . rotates at all times while engine is If loose , tighten to 35 ft - lbs with a 3 / 4 " running and up to 3 seconds after it is torque wrench . CARBURETOR / GOVERNOR shut off . CONTROL ADJUSTMENTS The carburetor was adjusted at the factory for best operating speed . Refer to the CLEANING UNDER separate Engine Ownerâ€™s Manual for any adjustment information or see your THE MOWER HOUSING New Blade authorized engine service dealer . Check the mower regularly for grass build - up . Cleaning under the mower deck The governor controls the maximum safe should be done after ( rather than before ) operating speed and protects the engine operating the mower , as grass is moist and all moving parts from damage caused and removed more easily . by overspeeding . Do not tamper with the Damaged Blade engine governor settings . Seek autho - 1 . Tip mower towards the muffler onto Replace if separation rized service if a problem exists . Replace blade immediately if cracked , begins to form . its side . See Tipping the Mower for deformed or badly nicked . Service in this Section . Figure 5 - 4 : Mower blade inspection . 2 . Brush or scrape off grass build - up . 17
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Section 5 : Maintenance Before inspecting , cleaning or servicing the machine , shut off engine , wait for moving parts to stop , dis - WARNING connect spark plug wire and move wire away from spark plug . Remove ignition key ( Model 34361 ) . Failure to follow these instructions can result in serious personal injury or property damage . Curved end down Curved end down WARNING Mower Deck Mower blade is sharp . â€¢ Wear heavy leather gloves when working near or with blade for protec - Lawn tion from sharp edges . Figure 5 - 6 : Correct blade installation . â€¢ Wear safety approved eye protection when sharpening blade to protect eyes Sharpening and from flying metal debris . C Balancing Mower Blade IMPORTANT : We recommend that the blade be sharpened by a professional Removing Mower Blade sharpening service . Replace a cracked or IMPORTANT : The blade coupler severely worn blade with a new one . D ( D , Figure 5 - 7 ) may come off the engine shaft when removing the blade . If it does , 1 . Remove blade from the mower . See do not lose the square key ( C ) . The key Removing Mower Blade . E fits into a square slot inside the blade 2 . Clamp the blade in a vise . Use a metal B coupler . Without it , the blade will not file or grinder to sharpen the blade while rotate . A maintaining the original cutting angle . It 1 . Remove the spark plug wire from the is very important to maintain the original Figure 5 - 7 : Mower blade assembly . spark plug and move it away . cutting bevel to insure the most effective cut . 2 . Tip mower towards the muffler onto Installing Mower Blade its side . See Tipping the Mower for 3 . To retain blade balance , remove the 1 . Remove the spark plug wire from the Service in this Section . same amount of material from both ends spark plug and move it away . of the blade . 3 . Use a 3 / 4 " wrench to loosen the blade 2 . Tip mower towards the muffler onto screw ( A , Figure 5 - 7 ) . Hold the blade 4 . To check blade balance , place the its side . See Tipping the Mower for with a gloved hand to prevent the blade blade on a rounded pivot such as a pencil Service in this Section . from rotating . or pen under the center hole . Hold blade 3 . If the blade coupler ( D , Figure 5 - 7 ) parallel to ground then release . See and / or square key ( C ) came off the engine Figure 5 - 8 . If blade is unbalanced , the shaft during blade removal , reinstall those heavier side will lean downward . parts back onto the engine shaft . 5 . Use a file to lightly remove material 4 . Position the blade with the curved from the heavier side of the blade . ends facing downward ( Figure 5 - 6 ) . 6 . See Installing Mower Blade for infor - 5 . Slip the Belleville washer ( B , Figure mation on how to re - install the blade . 5 - 7 ) onto the screw ( A ) . Face the dished - in side to the blade . REMOVING AND 6 . Mount the blade onto the two tabs of REPLACING DRIVE BELT the blade coupler . Make sure that you This procedure can be made easier by seat the blade completely onto the removing the blade ( see Removing Figure 5 - 5 : Removing or installing blade . coupler . Mower Blade ) ; however , blade removal is 4 . Remove blade screw and Belleville not absolutely necessary . 7 . Insert the screw and washer through washer ( A , B , Figure 5 - 7 ) . the blade and into the blade coupler . Tighten with a torque wrench to 35 ft - lbs . 5 . Remove blade . You may have to give the blade a tap to jar it loose from the mounting tabs . Figure 5 - 8 : Balance blade on pivot to check blade balance . 18
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Section 5 : Maintenance Before inspecting , cleaning or servicing the machine , shut off engine , wait for moving parts to stop , dis - WARNING connect spark plug wire and move wire away from spark plug . Remove ignition key ( Model 34361 ) . Failure to follow these instructions can result in serious personal injury or property damage . B A About 1 " Figure 5 - 10 : Remove or install belt around Figure 5 - 9 : Press down on point â€œ A â€� to Figure 5 - 11 : First measurement with drive blade . remove or install belt . clutch spring disengaged . 1 . Remove the belt cover . See 8 . Tip the mower back down to its Removing the Belt Cover in this Section . normal position . 3 . Engage the Wheel Drive Control Bail and measure the extended length of the 2 . Press firmly downward on the cable 9 . Apply firm pressure against the cable spring body again ( Figure 5 - 12 ) . mounting bracket ( A , Figure 5 - 9 ) until it mounting bracket on the transaxle tilts and the belt slackens . assembly ( A , Figure 5 - 9 ) until it tilts forward . 3 . Remove belt ( B , Figure 5 - 9 ) from transaxle pulley . 10 . Pull the belt over the transaxle pulley and into the groove . About 4 . Tip the mower onto its side ( towards 1 - 1 / 4 " the muffler ) and pull the belt through the 11 . Release pressure on the transaxle cutout in the housing . bracket slowly . Make sure that the belt seats properly into the pulley groove . 5 . Do this step only if you did not remove the mower blade â€” otherwise , go 12 . Check the other end of the belt onto step 6 . ( engine pulley ) to insure that it is seated properly into the groove . a . Make sure the spark plug wire is removed from the spark plug and 13 . Reinstall the belt cover . See Figure 5 - 12 : Second measurement with moved away from the plug . Rotate the Replacing the Belt Cover in this Section . drive clutch spring engaged . blade so that one end is somewhere ADJUSTING within the front of the mower housing . 4 . The difference between the two mea - b . Work the belt around and over that WHEEL DRIVE CONTROL surements should be approximately 1 / 4 " . end of the blade ( Figure 5 - 10 ) . Loss of wheel drive indicates that the Adjust if the result does not meet this c . Rotate the blade so that the other Wheel Drive Control may need adjust - specification . Spring extension is end is somewhere within the front of ment . This condition could also be the adjusted with a cable adjuster ( R , Figure the mower housing and work the belt result of not completely engaging a wheel 3 - 1 ) on the wheel drive cable . To adjust , around and off the mower . speed gear setting . Before you adjust the hold the turnbuckle ( A , Figure 5 - 13 ) while d . Work the new belt around and over wheel drive control cable , move the Wheel turning each adjuster ( B , Figure 5 - 13 ) the same end of the blade . Speed Control Lever to 1 ( all the way away from the turnbuckle 1 / 2 turn each . e . Rotate the blade so that the other back ) or to 3 ( all the way forward ) . If the end of the blade is somewhere within wheels still do not engage , adjust the the front area of the mower housing wheel drive clutch spring . and work the new belt around and over 1 . Remove the belt cover ( See Removing the same end . and Replacing the Belt cover ) and locate 6 . Seat the new belt into the groove on B the wheel drive clutch spring . the engine pulley that is located on the 2 . Measure the length of the body of the blade drive shaft . A B wheel drive clutch spring ( Figure 5 - 11 ) . 7 . Grasp one end of the new belt and Figure 5 - 13 : Drive cable adjustment . insert it in and through the cutout in the housing . 19
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Section 5 : Maintenance Before inspecting , cleaning or servicing the machine , shut off engine , wait for moving parts to stop , dis - WARNING connect spark plug wire and move wire away from spark plug . Remove ignition key ( Model 34361 ) . Failure to follow these instructions can result in serious personal injury or property damage . 5 . Measure again , as in steps 2 , 3 and 4 2 . Remove the Grass Catcher door . See DANGER to determine if you need to continue Replacing the Grass Catcher Door . adjusting . Adjust until the two spring â€¢ Never store mower with fuel in fuel 3 . The bag is mounted over the wire measurements differ in length by approxi - tank inside a building where fumes can frame and under the door , and is held in mately 1 / 4 " . reach an open flame or spark , or where place with four plastic clips ( E , Figure ignition sources are present such as hot 5 - 15 ) . Remove each of the clips by 6 . Reinstall the belt cover . See water and space heaters , furnaces , pulling from an end and off the frame ( F ) . Replacing the Belt Cover . clothes dryers , stoves , electric motors , etc . Make sure engine is cool before GRASS CATCHER E storing . PARTS REPLACEMENT â€¢ Drain gasoline outdoors into an The Grass Catcher is made up of three approved container . parts : the door , the frame , and the cloth â€¢ Do not smoke and keep away from bag . The following procedure explains open flame . how to remove and replace each of the F parts . Failure to follow these instructions will result in serious personal injury or Replacing the Grass Catcher Door property damage . Figure 5 - 15 1 . Remove the Grass Catcher from the mower . â€¢ Perform engine maintenance as 4 . Pull the bag off the frame . 2 . The door is mounted onto rods at both described in the Storage instructions of ends of the wire - formed handle . Squeeze 5 . To replace the frame or bag , position the Engine Ownerâ€™s Manual . the handle with one hand while pulling the the top of the bag ( long side ) up . â€¢ Check all nuts and screws for tightness . top - side of the door ( C , Figure 5 - 14 ) out Position the top of the frame ( wire - â€¢ On electric start models remove key and off the end of the rod ( D ) . formed handle side ) up . Pull the open from keyswitch . end of the bag over the rear end of the â€¢ Charge the battery for 24 to 48 hours frame and under the handle . before and after seasonal storage . C 6 . Press each of the bagâ€™s four plastic â€¢ Disconnect spark plug wire from spark clips ( E , Figure 5 - 15 ) onto the frame plug . opening ( F ) . D Folding the Handlebar Assembly 7 . Install the door . See step 3 , IMPORTANT : To avoid damage to the Replacing the Grass Catcher Door . cables and wiring , always fold the top section of the handlebar assembly EXTENDED STORAGE backward . Cables can be severely bent if Use the following suggestions when folded incorrectly . storing the mower for extended periods of Figure 5 - 14 : Replacing bag door . 1 . Loosen the top two handlebar adjust - time . ment knobs ( 1 , Figure 5 - 16 ) while sup - 3 . To replace the door , insert one of the â€¢ Store mower in a level position . porting the assembly with one hand . ends of the wire - formed handle ( D , Figure â€¢ Thoroughly inspect the 5 - 14 ) into the hole in the top - side of the mower for any loose , door ( C ) . broken , or missing parts . 1 Repair or replace as 4 . Squeeze the handle with one hand 4 necessary . while you pull the other side of the door â€¢ Remove all fuel from fuel ( C , Figure 5 - 14 ) up and over the end of tank or use a fuel stabilizer the other rod ( D ) . The door should swing additive as directed in freely when done . 2 Engine Ownerâ€™s Manual . Replacing the Cloth Bag or Frame 1 . Remove the Grass Catcher from the 3 mower . Figure 5 - 16 : Folding the mower for storage . 20
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Section 5 : Maintenance Before inspecting , cleaning or servicing the machine , shut off engine , wait for moving parts to stop , dis - WARNING connect spark plug wire and move wire away from spark plug . Remove ignition key ( Model 34361 ) . Failure to follow these instructions can result in serious personal injury or property damage . B A C K D E L J Figure 5 - 17 : Dislodging handlebar struts . I 2 . Fold the top section of the assembly H backward ( 2 , Figure 5 - 16 ) . Guide the G cables carefully while folding . Be sure F not to bend , pinch , or stretch the cables . Figure 5 - 18 : Drive wheel assembly . IMPORTANT : To avoid damage to cables , always fold the top section of the NOTE : The pin should slide freely within Tools and Materials handlebar assembly backward and the the hole . â€¢ 9 / 16 " Socket and Ratchet bottom section forward . 11 . Thoroughly clean pinion gear , â€¢ Small Snap - Ring Pliers 3 . Still supporting the handlebar including surface area and cavity . â€¢ Cleaning Rags assembly with one hand , loosen the two 12 . Slide the pinion gear ( H , Figure 5 - 18 ) lower handlebar adjustment knobs Procedure onto the axle with the cavity toward the ( 3 , Figure 5 - 16 ) just enough to dislodge NOTE : This procedure is done only on mower . Press the gear firmly against the both handlebar struts ( L , Figure 5 - 17 ) the drive wheels ( rear wheels ) . washer / seal ( F , Figure 5 - 18 ) . Be certain from the slots ( K ) in the wheel bracket that the gear is flush against the surface 1 . Place a sturdy , stable block under the assembly . of the washer / seal and that the mower to elevate a rear wheel off the NOTE : The handlebar height could inad - washer / seal is flush against the wheel ground . vertently change if the lower adjustment mounting bracket . 2 . Use a 9 / 16 " wrench to remove wheel knobs are loosened excessively during 13 . Slide the shims ( I , Figure 5 - 18 ) onto assembly ( A , B , C , D , E , Figure 5 - 18 ) . this step . the axle and against the pinion gear . Be 3 . Remove snap - ring ( J , Figure 5 - 18 ) 4 . Carefully fold the bottom section of sure to install the same number of shims from axle . the handlebar assembly forward over the as were removed from the unit . engine ( 4 , Figure 5 - 16 ) . Guide the cables 4 . Remove shim ( s ) ( I , Figure 5 - 18 ) . The 14 . Install the snap - ring onto the axle carefully while folding . Be sure not to number of shims vary from mower to ( J , Figures 5 - 18 ) and into the groove in bend , pinch , or stretch the cables ; also , mower . Put them next to the snap - ring . the axle . Pull the pinion gear outward to keep cables away from muffler â€” the 5 . Pull off pinion gear ( H , Figure 5 - 18 ) . be sure that the snap - ring seats properly . outer cable covering can be burned if the 6 . Remove drive pin ( G , Figure 5 - 18 ) . engine is still hot . NOTE : If you canâ€™t get the snap - ring into 7 . Remove plastic washer / seal the slot in the axle , press the pinion gear 5 . To unfold handlebar assembly , ( F , Figure 5 - 18 ) . more firmly against the washer / seal . Do perform folding steps in reverse order . not leave off shims . 8 . Thoroughly clean off debris from the PINION GEAR SERVICE drive pin , axle , hole in axle ( for drive pin ) 15 . Insert wheel screw ( A , Figure and the washer / seal . The mower drive wheels ( rear wheels ) 5 - 18 ) through wheel ( B ) , flat washer ( C ) , each contain a pinion gear . This gear center hole in wheel shield ( D ) , and 9 . Reinstall washer / seal ( F , Figure 5 - 18 ) . transfers drive power to the wheels which spacer ( E ) . The wheel shield has a double Be sure to install flat side of washer propels the mower forward . It is very edge on the rim . Position this side against bearing ( mower deck ) . important to keep these internal parts toward the wheel . 10 . Insert the drive pin ( G , Figures 5 - 18 ) clean . The following procedure explains 16 . Align pinion gear with the hole in the into the hole in the axle . how to disassemble , clean and reassem - wheel shield . At the same time , align the ble the mower drive wheels . Conduct this wheel screw with the welded nut on the maintenance on the pinion gears after wheel bracket and tighten securely . every 50 operating hours . 21
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Parts List Models 34360 , 34361 , 34362 DRAWING NO . 1 6 23 32 7 9 5 2 4 8 3 22 19 31 13 15 9 12 14 20 24 11 21 1 25 41 64 39 35 52 16 51 66 9 50 37 67 70 9 36 49 40 48 64 48 38 17 9 10 47 46 68 36 9 45 65 69 30 27 44 34 26 33 18 42 28 53 29 43 55 61 57 58 60 54 61 59 56 56 63 62 55 59 22
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Models 34360 , 34361 , 34362 Parts List DRAWING NO . 1 Ref . # Part # Description Qty . Ref . # Part # Description Qty . 35 1917018001 Handle Support Bracket , Right - Hand . . . . . . 1 1 1918222 Mower Deck ( Incl . Refs . 11 , 12 , 19 ) . . . . . . . 1 2 * Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 36 1723037 Hex Hd . Flange Screw , 3 / 8 - 16 x 3 / 4 , 3 1917072001 Support Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Self - Thrd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 1917045 Torsion Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 37 1917014 Rear Axle Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5 1918305 Discharge Outlet Cover ( Incl . Ref . 6 ) . . . . . . 1 38 1917079 Washer / Seal , Nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6 1918355 Decal - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 39 1918323 Pinion Gear , Right - Hand . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 1917086 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 40 1909380 Shim , . 016 " . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A / R 8 1727342 Flange Push Nut , 5 / 16 dia . . . . . . . . . . . . . . . . . . . . . . 1 1909382 Shim , . 062 " . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A / R 9 1754128 Hex Hd . Flange Screw , 1 / 4 - 20 x 3 / 4 , 41 9516 Snap - Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Self - Thrd . ( A ) ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 42 1918322 Pinion Gear , Left - Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Hex Hd . Flange Screw , 1 / 4 - 20 x 3 / 4 , 43 1918162 Decal - Blade Cutting Height . . . . . . . . . . . . . . . . . . . 1 Self - Thrd . ( C ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 44 1909044 Round Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 10 1767610 Hex Hd . Screw , 3 / 8 - 16 x 1 - 1 / 4 , 45 1917003 Transaxle Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Self - Thrd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 46 1186309 Hex Hd . Screw , 1 / 4 - 20 x 5 / 8 , GR . 5 . . . . . . . 1 11 1918163 Decal - Logo ( A ) ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 47 1917009001 Cable Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . 1 1918058 Decal - Logo ( C ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 48 9552 Hex Flange Hd . Screw , 1 / 4 - 20 x 1 / 2 , 12 1739687 Decal - Danger , Hands / Feet Away . . . . . . . . . . . 1 Self - Thrd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 13 1918160 Decal - Warning , Belt Cover . . . . . . . . . . . . . . . . . . . 1 49 1917032 Drive Control Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 14 1918223 Belt Cover ( Incl . Ref . 13 ) . . . . . . . . . . . . . . . . . . . . . . . . 1 50 1917037 Speed Control Cable / Lever . . . . . . . . . . . . . . . . . . . . . 1 15 1917088 Hex Hd . Flange Screw , 1 / 4 - 20 x 2 - 1 / 4 , 51 1715127 Cable Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Self - Thrd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 52 1767754 Hex Washer Hd . Flange Screw , 16 1917002 Discharge Outlet Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 # 10 - 24 x 1 / 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17 1917071 Safety Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 53 1764984 Lever Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 18 1917073 Flap Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 54 1918224 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 19 1918156 Decal - Danger , BBC Opening . . . . . . . . . . . . . . . . . 1 55 1917074 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 20 1918284 Rubber Extrusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 56 1909311 Flat Washer , . 406 " ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 21 1917029 Grass Catcher Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 57 1917083 Wheel Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 22 1917030001 Grass Catcher Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 58 1765750 Rear Wheel / Tire Assembly . . . . . . . . . . . . . . . . . . . . . 2 23 1918182 Grass Catcher Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 59 1903416 Shoulder Screw , 3 / 8 - 16 x 2.42 . . . . . . . . . . . . . . . 4 24 1917084 Mulching Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 60 1917012001 Deck Height Adjust Linkage . . . . . . . . . . . . . . . . . . . . 1 25 1917056 Side - Discharge Deflector . . . . . . . . . . . . . . . . . . . . . . . . 1 61 1185257 E - Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 26 1917054 Mower Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 62 1917010001 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 27 1917017 Engine Pulley / Blade Coupler Assy . . . . . . . . . . 1 63 1765740 Front Wheel / Tire Assembly . . . . . . . . . . . . . . . . . . . . 2 28 9928 Belleville Washer , 1 / 2 " . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64 1917015 Front Axle Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 29 1917060 Shoulder Screw , 3 / 8 - 24 x 1.65 . . . . . . . . . . . . . . . 1 65 1917068 Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 30 1917005 V - Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 66 1917099001 Skid Plate ( C ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 31 9302 Square Key , . 188 x 1 - 1 / 4 . . . . . . . . . . . . . . . . . . . . . . . . 1 67 1911449 Pan Hd . Screw , 1 / 4 - 20 x 1 / 2 ( C ) . . . . . . . . . . . . 3 32 1746425 Rope Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 68 1918119 Pan Hd . Screw , 1 / 4 - 20 x 1 ( C ) . . . . . . . . . . . . . . . . 1 33 1917004 Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 69 1918339 Spacer Tube , Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 34 1917038001 Handle Support Bracket , Left - Hand . . . . . . . . 1 70 1750681 Spacer , Steel ( C ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 * Order parts from your local authorized engine dealer . Refer to engine / model type nameplate on engine . A / R As Required . ( A ) Model 34360 ( B ) Model 34361 ( C ) Model 34362 23
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Parts List Models 34360 , 34361 , 34362 DRAWING NO . 2 17 18 16 20 7 19 27 4A 23 21 2 4 26 22 25 9 24 28 10 27 10 9 11 6 15 11 1 + 9 â€“ 10 3 15 12 14 8 10 9 13 12 14 13 15 8 15 5 24
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Models 34360 , 34361 , 34362 Parts List DRAWING NO . 2 Ref . # Part # Description Qty . Ref . # Part # Description Qty . 16 1917050 Bail Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1909647 Battery ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17 1917053001 Operator Presence Control Bail . . . . . . . . . . . . . . 1 2 1902273 Battery Charger Kit ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . 1 18 1917085001 Wheel Drive Bail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 1917069 Battery Pad ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 19 1917081 Operator Presence Control 4 1917001 Keyswitch and Wire Harness ( B ) . . . . . . . . . . . 1 Cable ( A ) ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4A 96520 Key ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1917098 Operator Presence Control Cable ( C ) . . . . . 1 5 1917093 Wire Harness Clip ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 20 1918161 Decal - Bail Operating Instructions . . . . . . . . . 1 6 1917021001 Lower Handlebar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 21 1917090 Rope Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 1917026001 Upper Handlebar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 22 1186389 Hex Flange Nut , 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 1917036001 Handlebar Support Strut . . . . . . . . . . . . . . . . . . . . . . . . 2 23 1917082 Throttle Control Lever / Cable ( C ) . . . . . . . . . . . . 1 9 1763767 Handlebar Adjustment Knob . . . . . . . . . . . . . . . . . . . 4 24 1917037 Speed Control Lever / Cable . . . . . . . . . . . . . . . . . . . . . 1 10 1177038 Ext . Tooth Lock Washer , 5 / 16 . . . . . . . . . . . . . . . . 4 25 1917032 Drive Control Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 11 1731025 Curved Head Screw , 5 / 16 - 18 x 1 - 3 / 4 . . . . . 2 26 1908677 Bushing , Nyliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 12 1917087 Carriage Bolt , 5 / 16 - 18 x 1 - 3 / 4 , Special . . . 2 27 1917091 Hex Hd . Screw , M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 13 1110108 Hex Lock Nut , 3 / 8 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 28 1917092 Hex Nut , M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 14 1100068 Hex Hd . Screw , 3 / 8 - 16 x 3 / 4 , GR . 5 . . . . . . . 2 15 1763682 Cable Tie ( A ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1763682 Cable Tie ( B ) ( C ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ( A ) Model 34360 ( B ) Model 34361 ( C ) Model 34362 25
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Index A E L Assembly , 6 Electric Start , 7 , 8 , 12 Left / Right Sides , Back Cover Air Cleaner , 12 Emergency Stopping , 12 M Maintenance schedule , 15 Engine Maintenance Schedule , 15 Servicing , 16 Break - In , 15 Attachments , 6 , 8 , 9 , 10 Model Number , Front Cover , Air Cleaner , 12 , 15 , 16 Back Cover Choking , 12 B Cleaning , 17 Motor Oil , 6 , 7 Fuel , 9 , 12 , 20 Bag , ( See Grass Catcher ) Changing , 15 Maintenance Schedule , 15 Checking , 12 Bail Oil , ( See Motor Oil ) Maintenance Schedule , 15 Operator Presence Control , 8 , 9 , 12 Service & Repair , Back Cover Mower Wheel Drive Bail , 8 , 9 , 13 Starting / Stopping , 12 Blade , 14 , 17 Adjusting Clutch Cable , 19 Storage , 20 Cleaning , 17 Adjuster , 8 , 19 Throttle , 8 , 9 , 12 , 14 , 17 Features & Controls , 8 Maintenance Schedule , 15 Hazards , 17 Operating , 13 F Maintenance Schedule , 15 Battery Filter , ( See Air Cleaner ) Parts Breakdown , 22 - 25 Charger , 16 Tipping , 16 Connecting , 7 , 14 , 16 Flap , ( See Safety Flap ) Mower Blade , 14 Hazards , 16 Freight , ( See Shipping ) Balance , 18 Installing , 14 Fuel , 20 Control System , 12 - 13 Maintenance Schedule , 15 Adding , 12 Inspecting , 17 Position , 15 Storage , 20 Installing , 18 Recharging , 15 , 16 Parts Breakdown , 18 Removing , 15 Fuel Shut - Off Valve , 9 , 12 Removing , 18 Belt , 16 Sharpening , 14 , 18 G Installing , 19 Tightness , 17 , 18 Removing , 19 Gasoline , ( See Fuel ) Mowing , 13 Belt Cover , 15 Grass Catcher , 6 , 8 , 10 , 14 Grass Blade Height , 13 Cleaning Under , 17 Bagging Mode , 10 Pattern , 13 Maintenance Schedule , 15 Cleaning , 17 Preparation , 11 Removing , 16 Emptying , 10 Pushing Manually , 9 Replacing , 16 Parts Replacement , 20 Setting Up Mowing Modes , 7 , 10 Blade , ( See Mower Blade ) Removing , 10 Slopes , 13 , 14 Smart Bag Fill Indicator , 8 Blade Control System , 12 - 13 Starting / Stopping , 12 Tips , 13 H C Turns , 13 Handlebar , 6 , 7 , 8 , When to Mow , 13 Cables Assembly , 6 Cable Tie , 6 Mulching Mode , 11 Folding for Storage , 20 Routing , 6 , 7 Mulching , 14 Height Adjustment , 7 , 11 Cleaning Mulching Plug , 6 , 8 , 9 , 10 Height Adjuster , 8 , 11 Engine , 17 Attaching , 10 Unfolding , 6 , 21 Grass Catcher , 17 Removing , 11 Height Mower , 17 Mulching Mode Cutting , 9 Wheel Drive Assembly , 21 Handlebar , 7 , 8 Clutch , ( See Wheel Drive Bail ) O Choke , 12 Operator Presence Control Bail , ( See Bail ) I Customer Service , Back Cover Ignition System , ( See Electric Start ) P Cutting Height , 8 , 11 - 12 Inspection Shipping , 6 Parts Storage , 20 D Breakdown , 22 - 25 Dealer , Back Cover Illustrations , 22 , 24 K Loose , 6 Discharge Outlet , 6 , 8 , 10 Parts List , 23 , 25 Keyswitch , 8 , Discharge Outlet Guard , 8 , 10 Part Numbers , 23 , 25 Mounting , 7 Replacing , Back Cover 26
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Index Shipping Pinion Gear Throttle Control Lever , 8 , 9 , 14 Damage , 6 Maintenance , 21 Choke , 12 Inspection , 6 Maintenance Schedule , 15 Operating , 12 Slow / Fast , 12 Slopes , 4 , 13 - 14 Primer Bulb , 9 , 12 Trademarks , 2 Smart Bag Fill Indicator , 8 , 11 R Spark Arrester , 3 , 17 U Rapid Attach System , 8 , 10 Spark Plug Unpacking , 6 Registration , Back Cover Maintenance Schedule , 15 Right / Left Sides , Back Cover Resistor , 15 V Service , 15 Recoil Start , 7 , 8 , 12 V - Belt , 16 , 19 Speed Control , 9 Rope , ( See Recoil Start ) Operating , 13 W Speed , 13 , 14 S Warranty , Back Cover Starter Rope , 7 , 8 , 9 Safety , 3 Wheel Drive Assembly Alert Symbol , 2 Starting , 12 Parts Breakdown , 21 Children , 4 Wheel Speed Control , 8 Stopping , 12 Decals , 5 Operating , 13 General , 3 Storage Terrain and Conditions , 14 Service , 4 Checklist , 20 Wheel Drive Bail , ( See Bail ) Slope , 4 Folding for Storage , 20 Standard , 2 Wheel Speed Control , 9 Support , Back Cover Safety Flap , 12 , 22 - 23 T Serial Number , Back Cover Telephone Numbers , Back Cover Side - Discharge Chute , 6 , 8 , 9 , 10 Removing , 11 Throttle , 8 , 9 , 14 Side - Discharge Mode , 11 Adjusting , 17 27
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CUSTOMER SERVICE INFORMATION Owner Registration Card Customer Service and Technical Service Please fill out and mail the enclosed owner If you have questions or problems with the registration card . The purpose of this card is unit , contact your local dealer or the factory . to register each unit at the factory so that we ( When calling or writing , provide the can provide you with warranty benefits and Model / Serial Numbers of the unit . ) IMAILL MA informational bulletins . Replacement Parts Warranty Service Factory specified replacement parts are The warranty statement is included in the unitâ€™s literature available from your authorized dealer or package . directly from the factory . When ordering parts , be sure to provide the following : Model / Serial Numbers â€¢ Model / Serial Numbers of the unit . A Model / Serial Numbers decal is located on the rear of the deck . For ready reference , record these numbers in the â€¢ Part number of the part needed . spaces below . â€¢ Part Description . Date of Purchase : â€¢ Quantity needed . Model Number : NOTE : All replacement parts must conform to our rigid quality specifications . Although some replacement parts we provide Serial Number : may vary slightly in shape , color or texture from the original parts , any variations will not affect the fit or performance of Authorized Dealer Information these parts on your unit . If you purchased your unit from an authorized dealer , record the dealerâ€™s address and phone number below for ready reference : Engine Service and Repair For engine service or repair , contact your Dealer Name : nearest authorized engine dealer ( look in the Address : Yellow Pages under â€œ Engines â€“ Gasoline â€� ) . The engine is warranted by the engine man - Phone : ufacturer . Any unauthorized work performed on the engine during the warranty period IMPORTANT : may void this warranty . For complete details on the engine Left and right sides of the unit are determined by standing warranty , refer to the engine owner manual . behind the unit , in the operatorâ€™s position , and facing in the direction of forward travel . WARNING NOTICE : We urge using only genuine replacement parts , which We reserve the right to change specifications , add meet all the latest requirements . Replacement parts improvements or discontinue the manufacture of any of our manufactured by others could present safety hazards , equipment without notice or obligation to purchasers of our even though they may fit on the unit . equipment . For customer assistance , contact your nearest authorized dealer or : GARDEN WAY INCORPORATED â€¢ 1 Garden Way â€¢ Troy , New York 12180 Customer Service : 1 - 800 - 437 - 8686 â€¢ Technical Service : 1 - 800 - 520 - 5520 â€¢ Parts Service : 1 - 800 - 648 - 6776 â€¢ FAX : ( 518 ) 391 - 7332 â€¢ WEBSITE : www.troybilt.com Outside the United States and Canada : Customer Service : ( 518 ) 391 - 7007 â€¢ Technical Service : ( 518 ) 391 - 7008 â€¢ Parts Service : ( 518 ) 391 - 7006 â€¢ FAX ( 518 ) 391 - 7332 1905500 Rev . A ( 4 / 00 ) Printed in U.S.A . Â© 2000 Garden Way Incorporated