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3 - In - 1 Lawn Mower ® ® TM TM Models : 34360 – Tuff Cut 34361 – Tuff Cut 34362 – Pro Cut 34370 – Pro Cut ® ( Model 34360 shown ) OWNER’S MANUAL • Safety • Assembly • Features and Controls • Operation • Maintenance • Parts List GARDEN WAY INCORPORATED
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Dear Owner : Table of Contents You now own one of the finest combination lawn SECTION 1 : SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 mowers available . It was designed to easily handle a wide General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 variety of mowing tasks . You will find your lawn mower to Operating On A Slope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 be an invaluable asset in caring for your property . Children . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Please carefully read this Manual . It tells you how to Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 safely and easily set - up , operate and maintain your Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 machine . Be sure that you and any other operators carefully follow the recommended safety practices at all SECTION 2 : ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 times . Failure to do so could result in personal injury or Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 property damage . Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 If you should ever have any problems or questions , Assembling New Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 please contact your local authorized service dealer or the Factory . See the back cover of this Manual for Customer SECTION 3 : FEATURES AND CONTROLS . . . . . . . . . . . . . . . . . . . . . 8 Service information . Mower Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Mower Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 We want to be sure that you are completely satisfied at all times . Engine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SECTION 4 : OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ® TROY - BILT Rapid Attach System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 See Back Cover for Setting Up Mowing Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Customer Service Information Preparation for Mowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Operating the Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Mowing Tips and Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Safety Alert Symbol SECTION 5 : MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Engine Oil Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 This is a safety alert symbol . It is used in this manual and on the unit to alert you to potential Spark Plug Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 hazards . When you see this symbol , read and Battery Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 obey the message that follows it . Failure to obey Servicing the Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 safety messages could result in personal injury or property Servicing the Oil Filter ( if equipped ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 damage . Removing and Replacing the Belt Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Tipping the Mower for Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Cleaning the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Trademarks Cleaning Under the Mower Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 ® ® TROY - BILT and Tuff Cut are registered trademarks of TM TM Cleaning Under the Belt Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Garden Way Incorporated . Pro Cut , Smart Bag , TM are trademarks of Garden Way and Rapid Attach Cleaning the Grass Catcher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Incorporated . Spark Arrester Screen Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Carburetor / Governor Control Adjustments . . . . . . . . . . . . . . . . . . . . . . . . 17 Throttle Control Adjustment ( Model 34362 ) . . . . . . . . . . . . . . . . . . . . . . 17 Mower Blade Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 WARNING Removing and Replacing Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Adjusting Wheel Drive Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 The engine exhaust from this product contains Grass Catcher Parts Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 chemicals known to the State of California to cause Extended Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 cancer , birth defects or other reproductive harm . Pinion Gear Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 This machine meets voluntary safety standard B71.1 – INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 1998 , which is sponsored by the Outdoor Power CUSTOMER SERVICE INFORMATION . . . . . . . . . . . . . . BACK COVER Equipment Institute , Inc . , and is published by the American National Standards Institute . 2
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Section Safety 1 SPARK ARRESTER WARNING TO RESIDENTS OF CALIFORNIA AND SEVERAL OTHER STATES Under California law , and under the laws of several other states , you are not permitted to operate an internal combustion engine using hydrocarbon fuels on any forest , brush , hay , grain , or grass covered land ; or land covered by any flammable agricultural crop without an engine spark arrester in continuous effective working order . The engine on the unit is an internal combustion engine which burns gasoline , a hydrocarbon fuel , and must be equipped with a spark arrester muffler in continuous effective working order . The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material . Failure of the owner / operator of the unit to comply with this regulation is a misdemeanor under California law ( and other states ) and may also be a violation of other state and / or federal regulations , laws , ordinances or codes . Contact your local fire marshal or forest service for specific information about which regulations apply in your area . IMPORTANT Safe Operation Practices for Walk - Behind Mowers This cutting machine is capable of amputating hands and feet and throwing objects . Failure to observe the following safety instructions could result in serious injury or death . 9 . Refer to provided instructions for 18 . We recommend that you wear safety I . GENERAL OPERATION proper operation and accessory goggles or safety glasses when 1 . Read , understand and follow all installation . Use only accessories operating the mower . instructions on the machine and in approved by Garden Way Inc . 19 . Watch for traffic when operating the manuals provided with the unit . 10 . Shut off engine when crossing gravel near , or when crossing roadways . Be thoroughly familiar with the drives , walks , or roads . 20 . Never attempt to carry children or controls and the proper use of the 11 . Stop engine and disconnect spark other passengers on the mower . mower before starting . plug wire from spark plug whenever They could fall off and be seriously 2 . Do not put hands or feet near or you leave unit , before cleaning mower injured , or they could interfere with under rotating parts . Keep clear of or unclogging chute . the safe operation of the mower . the mower blade and discharge 12 . Shut the engine off and wait until the 21 . Check the operation of the Operator opening at all times . blade comes to a complete stop Presence Control Bail ( top bail , 3 . Only allow responsible individuals , before installing or removing the mounted on handlebar ) before each who are familiar with the instruc - Mulching Plug , Side - Discharge Chute use . The Operator Presence Control tions , to operate the mower . or the Grass Catcher . Make certain Bail is a safety device that is designed 4 . Clear the area of objects such as that an attachment is installed before to stop the mower blade within three rocks , toys , wire , bones , sticks , etc . , operating the mower . Empty the seconds after releasing the bail . The which could be picked up and thrown Grass Catcher after each use – bail must operate freely when pulled by the blade . decomposing debris could generate back against the handlebar and 5 . Be sure the area is clear of other enough heat to catch fire . return automatically to the disen - people before mowing . Stop mower if gaged position when released . If the 13 . Mow only in daylight or in good arti - anyone enters the area . Keep engine runs longer than three ficial light . bystanders at least 25 feet away from seconds after releasing the bail , the 14 . Do not operate mower while under the area of operation . system is not working properly . the influence of alcohol or drugs . 6 . Do not operate the mower when Immediately contact an authorized barefoot or wearing open sandals . 15 . Never operate mower in wet grass . service dealer or the Factory Always wear substantial foot wear . Always be sure of your footing ; keep Technical Service Department for a firm hold on the handle and walk ; 7 . Do not pull mower backwards unless instructions . Do not use the mower never run . absolutely necessary . Look down until the mechanism is repaired . and behind before and while moving 16 . Be sure Wheel Drive Bail is disen - 22 . Never run the engine in an enclosed backwards . gaged before starting engine . area . Engine exhaust contains carbon 8 . Do not operate mower without all 17 . If the unit should start to vibrate monoxide , a deadly gas that is guards in place and either the entire abnormally , stop the engine and dis - odorless , colorless and tasteless . Grass Catcher , the Mulching Plug or connect the spark plug wire . Then Always run the engine outdoors and the Side - Discharge Chute installed . check immediately for the cause . make sure there is adequate ROTATING BLADES — Do not open Vibration is generally a warning of ventilation . discharge guard while engine is trouble . running . 3
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Section 1 : Safety II . OPERATING ON A SLOPE IV . SERVICE 9 . Grass catcher components are Slopes are a major factor related to slip 1 . Use extra care in handling gasoline subject to wear , damage and deterio - and fall accidents which can result in and other fuels . They are flammable ration , which could expose moving severe injury . All slopes require extra and their vapors are explosive . parts or allow objects to be thrown . caution . If you feel uneasy on a slope , a ) Use only an approved container . Frequently check components and do not mow it . b ) Never remove gas cap or add fuel replace with factory recommended when the engine is running . DO : parts , when necessary . Allow engine to cool before Mow across the face of slopes ; never 10 . The mower blade is sharp and can refueling . Do not smoke . up and down . Exercise extreme cut . Wrap the blade or wear gloves , c ) Never refuel the machine caution when changing direction on and use extra caution when servicing . o indoors . slopes . Avoid slopes greater than 15 . 11 . Do not change the engine governor d ) Never store the machine or fuel setting or overspeed the engine . Remove objects such as rocks , tree container inside where there is an limbs , etc . 12 . Do not touch engine parts which may open flame , such as a water be hot from operation . Allow parts to Watch for holes , ruts , or bumps . Tall heater , etc . cool completely before inspecting , grass can hide obstacles . e ) Move mower away from any cleaning or repairing the mower . gasoline fumes before starting DO NOT : 13 . Maintain or replace safety and the engine . instructional decals . Refer to the Do not mow near drop - offs , ditches , 2 . Never run an engine inside a closed Parts List for replacement decal or embankments . The operator could area . information . loose footing or balance . 3 . Never make adjustments or repairs 14 . For units equipped with electric start : Do not mow excessively steep slopes . with the engine running . Disconnect a ) Batteries produce explosive Do not mow on wet grass . Reduced the spark plug wire and move the gases . Keep sparks , flame , footing could cause slipping . wire away from the plug to prevent cigarettes , etc . , away . Ventilate accidental starting . the area when charging the III . CHILDREN 4 . Keep all nuts and screws , especially battery . Do not charge the battery Tragic accidents can occur if the the blade attachment bolts , tight and in an airtight space . operator is not alert to the presence of keep equipment in good condition . b ) Do not use a battery charger children . Children are often attracted to 5 . Never tamper with safety devices . other than the one provided with the mower and to the mowing activity . Check their operation regularly . the mower . Never assume that children will remain 6 . Keep mower free of grass , leaves or where you last saw them . c ) The battery contains toxic other debris build - up . Clean up oil or materials . Do not damage the 1 . Keep children out of the mowing area fuel spillage . Allow mower to cool battery case . If the case is broken and under the watchful care of a before storing . or damaged , avoid contact with responsible adult . 7 . After striking an object , stop the the battery contents . 2 . Be alert and turn mower off if engine and disconnect the spark plug d ) Properly dispose of a damaged children enter the area . wire . Inspect the mower and repair , if or worn out battery . Check with 3 . Before and while moving backwards , necessary , before restarting . local authorities for proper look behind and down for small 8 . Never attempt to make mower cutting disposal methods . children . height adjustments while the engine e ) Do not short circuit the battery . 4 . Never allow children to operate the is running . Severe burns and fire can result . mower . 5 . Use extra care when approaching blind corners , shrubs , trees , or other objects that may obscure vision . 4
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Section 1 : Safety SAFETY DECALS For your safety and the safety of others , various safety decals ( shown below at reduced sizes ) are located on your unit . Keep the decals clean and legible at all times . Contact your local service dealer or the Factory for replacements if any decals are damaged or missing . Refer to the Parts List pages in this Manual for decal part numbers . SYSTEM WARNING TO AVOID SERIOUS INJURY , READ ALL SAFETY PRECAUTIONS CAREFULLY . • Read the owner / operator manual . • Mow across slopes , not up and down . • Do not mow when children or others are near . • Keep all safety devices in place and in working order . WARNING • Look down and behind Do not operate mower without this outlet guard in place and either the before and while moving entire grass catcher , mulching plug , or side discharge chute installed . backwards . ROTATING BLADES - Do not open door while engine is running ! • Remove objects that could be thrown by the blade . • Do not operate machine Located on the discharge outlet guard . This decal warns without belt cover secured in place . 1918160 . A ( 12 / 99 ) not to operate the mower without the discharge outlet guard in place and either the Grass Catcher , Mulching Located on the belt Plug or Side - Discharge Chute installed . It also warns cover . This decal that there are rotating blades – Do not open the discharge provides a list of outlet guard while the engine is running . warnings to help avoid serious injury . DANGER KEEP HANDS and FEET AWAY Keep Hands Away ! Located on the left side of the mower deck . This decal cautions to keep hands away . Located on the right side of mower deck as viewed from the operator’s position . This decal warns to keep hands and feet away from blade . 5
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Section Assembly 2 C A WARNING B Before operating your machine , carefully read and understand all safety , controls and operating instruc - tions in this Manual , the separate Engine Owner’s Manual , and on the decals on the machine . Figure 2 - 2 : Attachments Failure to follow these instructions can 4 . Insert the tab ( F , Figure 2 - 3 ) on each • Side - Discharge Chute attachment result in serious personal injury . handlebar strut into the slot ( G ) on each ( C , Figure 2 - 2 ) . side of the deck . Be certain to route the • Cable tie ( in literature bag ) to secure INTRODUCTION cables to the inside of the left - side strut throttle cable ( Model 34362 ) . as shown in Figure 2 - 4 . This Section covers uncrating and assem - bling your new mower . Please carefully 5 . Tighten both lower handlebar adjust - CAUTION read all the instructions before you ment knobs securely . The mower blade is sharp and can cause attempt to assemble the mower . After 6 . Loosen the two upper handlebar serious personal injury . When working assembling the mower , read Section 1 : adjustment knobs ( No . 3 , Figure 2 - 5 ) . near the mower blade , wear heavy Safety , Section 3 : Features and Controls , 7 . Unfold the upper handlebar assembly leather gloves to protect yourself from and Section 4 : Operation , before using ( No . 4 , Figure 2 - 5 ) and align with the the sharp edges . the mower . lower handlebar assembly . Be sure not to pinch , kink , or over - stretch the cables INSPECTION ASSEMBLING NEW UNITS while unfolding . Inspect the mower immediately after IMPORTANT : The unit is shipped without 8 . Tighten both upper handlebar adjust - delivery . Make sure that neither the motor oil in the engine crankcase . Add ment knobs securely . carton nor the contents have been motor oil to the engine before starting . damaged . 9 . Check the starter rope . Make sure Follow instructions in this Section . that it does not catch under the top , right If you find or suspect any damage , handlebar adjustment knob ( I , Figure Step 1 : Unpack Mower contact the carrier ( trucking company ) 2 - 7 ) . The starter rope should stretch 1 . Remove the mower from the shipping right away . Inform them of the specific unobstructed to the engine . container . The mower comes fully damage and that you wish to file a claim . assembled with the handlebars folded To protect your rights , be sure to put this compactly for shipment . in writing to the carrier within 15 days after your machine arrives . The carrier 2 . The two control bails ( P , Figure 2 - 7 ) will let you know how to proceed with are secured to the handlebar ( Q ) with a G cable tie . Cut the cable tie and remove your claim . the protective packing material . H LOOSE PARTS 3 . Follow steps 2 through 8 to complete The following items are shipped loose mower assembly . F within the container . Step 2 : Unfold Handlebar Assembly Figure 2 - 3 : Assembling handlebar . ( Right - NOTE : The mower is 1 . Loosen the two lower handlebar side handlebar strut shown . ) shipped with the adjustment knobs ( No . 1 , Figure 2 - 5 ) . Mulching Plug 2 . Carefully unfold the lower section of ( B , Figure 2 - 2 ) the handlebar assembly ( No . 2 , Figure installed in the 2 - 5 ) . Watch the cables and make sure discharge outlet that they do not pinch , kink or over - ( Figure 2 - 1 ) . stretch while unfolding the handlebar . • Electric start kit 3 . Tighten the two lower handlebar Figure 2 - 1 for Model 34361 . adjustment knobs just enough to allow The kit includes two keys and a battery the two handlebar struts ( H , Figure 2 - 3 ) charger . to move in and out slightly . Figure 2 - 4 : Cables correctly routed inside • The Grass Catcher attachment left - side handlebar strut . ( A , Figure 2 - 2 ) . 6
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Section 2 : Assembly NOTE : Make sure that the square shaft seats squarely into the slot before tight - ening the adjustment knobs . 3 2 Step 6 : Add Motor Oil to Engine 1 . Move the mower to a level area . 2 . Add motor oil according to the specifi - cations and instructions provided in the separate Engine Owner's Manual . 4 • Keep oil level at the FULL mark on the dipstick to avoid engine damage . • Change oil according to the schedule 1 and instructions in the Engine Owner’s Manual . Step 7 : Perform Assembly Check Figure 2 - 5 : Unfolding the handlebar . 1 . Check all nuts , screws , and handlebar adjustment knobs for tightness . Step 3 : Attach Keyswitch Q 2 . Be sure to read Section 1 : Safety , ( Model 34361 ) Section 3 : Features and Controls and 1 . The keyswitch assembly comes I Section 4 : Operation before using the loosely attached to the lower handlebar P mower . J assembly . With the keyhole positioned as shown in Figure 2 - 6 , and the mounting Step 8 : Set Up Mowing Mode pin pointed downward , bring the Your mower can be set up for any of assembly under the lower handlebar and I K three mowing modes . These mowing toward the rear of the mower . modes can bag clippings , mulch 2 . Insert the keyswitch mounting pin clippings , or discharge clippings out the down through the top hole and all the way side . See Setting Up Mowing Modes in through the second hole . Press securely Section 4 for detailed descriptions and K into place . instructions on how to set up each mode . NOTE : The mower is shipped in the Mulching Mode . This means that the Figure 2 - 7 : Fully assembled handlebar Mulching Plug is installed in the assembly ( Model 34360 shown ) . discharge outlet ( Figure 2 - 1 ) and that the mower is ready to mulch grass clippings . IMPORTANT : Do not tighten the cable tie too tightly . Doing so will hinder folding N the handlebar . O Step 5 : Adjust Handlebar Height 1 . Loosen one of the lower handlebar adjustment knobs ( K , Figure 2 - 7 ) and give Figure 2 - 6 : Keyswitch assembly ( Model 34361 ) . the knob a tap inward to free the square shaft on the screw ( N , Figure 2 - 8 ) from the keyed slot ( O ) in the handlebar strut . Step 4 : Secure Throttle Cable Repeat this step for the other side . ( Model 34362 ) 2 . Move the handlebar strut up or down 1 . Remove the plastic cable tie from the Figure 2 - 8 : Adjusting handlebar height . to align the square shaft ( N , Figure 2 - 8 ) literature bag . with one of the three square keyed slots 2 . Wrap the cable tie around the throttle ( O ) . The middle slot is the medium cable and through the hole in the center height setting . of the lower handlebar ( J , Figure 2 - 7 ) . 3 . Tighten the handlebar adjustment Tighten the tie and trim off any excess . knobs very securely . 7
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Section Features and Controls 3 A B D E C ( Model 34362 ) F G F O H J I R ( Model 34361 ) K M L Q N P Model 34360 A : Operator Presence Control Bail G : Keyswitch ( Model 34361 ) M : Cutting Height Adjustment Lever TM B : Wheel Speed Control H : Smart Bag Grass Fill Indicator N : Belt Cover C : Wheel Drive Bail I : Grass Catcher O : Side - Discharge Chute D : Throttle Control Lever ( Model 34362 ) J : Discharge Outlet Guard P : Mulching Plug E : Recoil Rope Starter K : Lower Handlebar Adjustment Knob ( 2 ) Q : Discharge Outlet F : Upper Handlebar Adjustment Knob ( 2 ) L : Handlebar Height Adjuster ( 2 ) R : Clutch Cable Adjuster Figure 3 - 1 MOWER ATTACHMENTS WARNING The mower is supplied with three easily Before operating your machine , changed attachments — the Grass carefully read and understand all Catcher ( I , Figure 3 - 1 ) , the Mulching Plug safety , controls and operating instruc - ( P ) and the Side - Discharge Chute ( O ) — tions in this Manual , the separate which provide three different mowing Engine Owner’s Manual and on the modes . See Setting Up Mowing Modes in decals on the machine . Section 4 for detailed information on how Failure to follow these instructions can to install and use the attachments . result in serious personal injury . ® A unique feature , the TROY - BILT Rapid Figure 3 - 2 : Smart Bag grass fill Indicator . TM Attach System , is incorporated into the design of the attachments . This system INTRODUCTION enables you to quickly and easily install Grass Catcher Attachment This Section introduces the features and the attachments without using tools . Use the Grass Catcher ( I , Figure 3 - 1 ) to controls found on the lawn mower . collect clippings for disposal . The bag Carefully review the information in this can hold over two bushels of clippings . Section , then read Section 4 , Operation before using the mower . 8
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Section 3 : Features and Controls The Grass Catcher is equipped with the • The keyswitch does not have an engine Wheel Drive Bail TM ® stop position . Release the Operator The Wheel Drive Bail ( C , Figure 3 - 1 ) TROY - BILT Smart Bag feature ( Figure Presence Control Bail to stop the engages the powered rear wheels when it 3 - 2 ) . The Smart Bag feature is a grass fill engine . is pulled up against the handlebar , and indicator that provides a visual alert when disengages the wheels when it is the bag is full . See Bagging Mode in Recoil Rope Start released . See Mowing and Turning the Section 4 for detailed information . The recoil rope start ( E , Figure 3 - 1 ) is Mower in Section 4 for more information . used to pull - start the engine . See the Side - Discharge Chute Attachment To move the mower without engine Engine Owner’s Manual for starting infor - Use the Side - Discharge Chute ( O , Figure power , release the controls and push or mation specific to your engine . Also see 3 - 1 ) to direct grass clippings out the left pull the mower . Starting the Engine in Section 4 . side ( from operator’s position ) of the NOTE : The pinion gears inside the rear mower . See Side - Discharge Mode in Adjustable Handlebar Height wheels may produce an occasional Section 4 for detailed information . The mower provides three handlebar knocking sound when pushing or pulling height settings ( L , Figure 3 - 1 ) . See Step Mulching Plug Attachment the mower manually . This sound is 5 : Adjust Handlebar Height in Section 2 . Use the Mulching Plug ( P , Figure 3 - 1 ) to harmless . Do not lubricate the drive mulch lawn clippings . See Mulching wheels . Service the drive assembly only Mode in Section 4 detailed information . as instructed in Section 5 . ENGINE CONTROLS Wheel Speed Control Throttle Control Lever MOWER CONTROLS For Model 34362 , this control ( D , Figure The Wheel Speed Control ( B , Figure 3 - 1 ) The following information identifies and 3 - 1 ) regulates engine speed and controls provides three different wheel speeds : describes the controls on all mower the choke . See Starting the Engine in • 1 – low models . Section 4 for more information . • 2 – medium • 3 – high Models 34360 , 34361 and 34370 have Operator Presence Control Bail engines that are equipped with a fixed See Mowing in Section 4 for detailed The Operator Presence Control Bail throttle speed for the most efficient information . ( A , Figure 3 - 1 ) must be pulled back engine performance under varying loads . against the handlebar and held there Cutting Height Adjustment Lever when starting the engine and while IMPORTANT : The Throttle Control Lever This lever ( M , Figure 3 - 1 ) provides eight operating the unit . Releasing the bail will does not shut off the engine . The cutting heights , enabling you to choose shut off the engine and stop the mower Operator Presence Control Bail is used for the most appropriate height for the lawn blade . The engine will not restart unless that purpose . condition . Cutting heights range from the bail is pulled back against the 3 / 4 - inches to 4 - 1 / 4 - inches . See Prepara - Primer Bulb handlebar . tion for Mowing in Section 4 for more ( Models 34360 / 34361 / 34370 ) NOTE : This control disengages an engine information . The Primer Bulb is used to start a cold brake when it is pulled back against the engine . See the Engine Owner’s Manual NOTE : Actual cutting height will vary handlebar and engages the engine brake for information specific to your engine . according to grass , terrain , and soil when it is released . The mower blade is conditions . bolted directly to the engine shaft , Fuel Shut - Off Valve therefore it stops when the engine stops . The Fuel Shut - Off Valve ( if so equipped ) Ignition Keyswitch ( Model 34361 ) The engine will not restart unless the bail opens and closes the fuel line . See the The Ignition Keyswitch ( G , Figure 3 - 1 ) is pulled back against the handlebar . See Engine Owner’s Manual for information allows you to start the engine without Stopping the Engine and Mower Blade in specific to your engine . using the starter rope . See Starting the Section 4 for more information . Engine in Section 4 for detailed starting information . • To help prevent unauthorized or unin - tentional starting , always remove the key from the keyswitch when leaving the unit unattended . 9
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Section Operation 4 TM The Grass Catcher and the Side - Discharge The Grass Catcher also has a Smart Bag WARNING Chute both use the same system . This grass - fill indicator ( Figure 4 - 3 ) which system consists of an elongated tab ( A , makes it easy to tell when the bag is full . Before operating the mower , carefully Figure 4 - 1 ) on the top of the discharge The indicator is a rectangular piece of read and understand all safety , control outlet and a receptacle ( B ) built into the cloth sewn to the top of the bag . The and operating instructions in this top of the Grass Catcher door and the indicator lays flat against the bag when Manual , the separate Engine Owner’s Side - Discharge Chute . the bag is full ( F , Figure 4 - 3 ) and billows Manual and the decals on the machine . ( G ) when the bag is not full . Failure to follow these instructions can Attaching the Mulching Plug is just as result in serious personal injury . easy . Hold open the discharge outlet NOTE : Windy conditions may affect the guard ( K , Figure 4 - 1 ) and insert the plug indicator’s ability to provide an accurate ( L ) , with the word “ TOP � facing up , into bag fill reading . the discharge outlet . Setting Up Bagging Mode WARNING K 1 . With the engine and blade stopped , • Never operate the mower with the remove the Mulching Plug or Side - discharge outlet guard removed or Discharge Chute . propped open . 2 . Grasp the Grass Catcher by the wire - • Do not operate mower without the B formed handle . With the other hand , hold Grass Catcher , Mulching Plug or Side - open the discharge outlet guard ( C , Figure Discharge Chute in place . 4 - 2 ) . A • Never change mowing modes or empty the Grass Catcher while the D engine is running . C K E L • Check the condition of the Grass Catcher for excessive wear or deterio - ration . If damaged , contact an autho - rized dealer or the factory for a replacement . INTRODUCTION ® TM Figure 4 - 1 : TROY - BILT Rapid Attach Read this Section thoroughly before you Figure 4 - 2 : Attaching Grass Catcher . System . start the engine . Then take the time to familiarize yourself with the mower’s 3 . Lower ( at an angle ) the bag door ( D , basic operation . SETTING UP MOWING MODES Figure 4 - 2 ) onto the tab ( E ) on the The lawn mower has three mowing Find an open , level area and practice discharge outlet . Make sure the bag door modes : bagging mode , mulching mode using the mower controls . Only after you seats squarely onto the tab and covers and side - discharge mode . The following become familiar with the mower should the tab completely . provides descriptions of the three modes you use it in smaller areas or on uneven and how to set them up for use . terrain . Removing the Grass Catcher 1 . When mowing , the Grass Catcher is Bagging Mode ® TROY - BILT full when the grass fill indicator lays flat The mower is set up for bagging mode TM RAPID ATTACH SYSTEM against the bag ( F , Figure 4 - 3 ) . when the Grass Catcher is attached to the The Rapid Attach System ( Figure 4 - 1 ) is a discharge outlet . An alternative method for judging bag feature designed into the mower deck The Grass Catcher is equipped with two fullness is to nudge the bag with your which enables you to install and remove handles and a swing - open door that foot . The bag will give easily when not the Grass Catcher , the Side - Discharge makes emptying easy . Use the wire - full , and will resist when full . Chute and the Mulching Plug quickly and formed handle to help attach , remove , easily . carry and empty the bag . Use the rear cloth handle to lift the bottom of the bag when emptying . 10
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Section 4 : Operation • Check the Operator Presence Control G F Bail for freedom of movement . • Check the Wheel Drive Control Bail for freedom of movement . • Check blade for excessive wear or damage . Do not operate the mower with a damaged blade . • Securely connect the spark plug wire to the spark plug . TM Figure 4 - 3 : Smart Bag indicates when bag is full ( F ) and not full ( G ) . 4 . Adjust handlebar height – The mower has three handlebar heights which can be 2 . With the engine and blade stopped , 2 . Grasp the Mulching Plug hand - grip adjusted as follows : hold open the discharge outlet guard ( C , with one hand and pull back until the plug a . Loosen one of the lower handlebar Figure 4 - 2 ) . With the other hand , grasp clears the discharge outlet . adjustment knobs ( H , Figure 4 - 5 ) and the wire - formed handle and guide the bag give the knob a tap to free the up and off the discharge outlet . Side - Discharge Mode handlebar strut ( K ) for adjustment . Use the Side - Discharge Chute to disperse Repeat for the other side . Mulching Mode grass clippings onto the lawn . The mulching mode cuts and recuts grass Setting Up the Side - Discharge Chute clippings within the mower housing 1 . With the engine and blade stopped , I before recycling the finely cut clippings J remove the Grass Catcher or Mulching into the lawn . Mulching makes it easier Plug . for the the lawn to absorb the grass nutrients back into the soil . 2 . Lift open the discharge outlet guard ( K , Figure 4 - 1 ) and lower the Side - H Setting Up Mulching Mode Discharge Chute opening ( B , Figure 4 - 1 ) 1 . With the engine and blade stopped , onto the discharge outlet tab ( A ) . Make remove the Grass Catcher or the Side - sure it covers the tab completely . K Discharge attachment . Removing the Side - Discharge Chute 2 . Lift open the discharge outlet guard Figure 4 - 5 : Adjusting handlebar height . 1 . With the engine and blade stopped , lift ( K , Figure 4 - 1 ) . open on the discharge outlet guard ( K , b . Adjust the handlebars to the 3 . Position the plug with the word “ TOP � Figure 4 - 1 ) . desired height and then tighten the facing up and push the Mulching Plug handlebar adjustment knobs . Make 2 . With the other hand , grasp the Side - firmly into the discharge outlet ( Figure sure that the square shank on the Discharge Chute and guide it up and off 4 - 4 ) . screw ( J , Figure 4 - 5 ) seats squarely the discharge outlet tab . 4 . The plug’s flange ( rim ) must fit snugly into one of the square slots ( I ) . against the edge of the discharge outlet to PREPARATION FOR MOWING ensure efficient mulching ( Figure 4 - 4 ) . WARNING Review Section 1 : Safety and Section 3 : To avoid personal injury , never adjust Features and Controls . Then read this cutting height while engine is running . Section completely before starting the Release all handlebar controls and wait mower . for all motion to stop before adjusting 1 . Move lawn mower to a clear , level cutting height . area – If on a grassy area , make sure the grass is low enough as to not interfere with blade rotation when starting . 5 . Set cutting height – You can set the mower to any of eight cutting heights . 2 . Inspect area to be cut – Check for and Cutting heights range from 3 / 4 " to 4 - 1 / 4 " . remove debris such as rocks , toys , wire , bones , sticks , etc . , which could be picked NOTE : Actual cutting height will vary up and thrown by the blade . Also inspect according to grass , terrain , and soil the terrain for holes or other obstacles . Figure 4 - 4 : Installed Mulching Plug . conditions . 3 . Check mower – Removing the Mulching Plug • Check the mower for loose or missing 1 . With the engine and blade stopped , lift hardware . Tighten or replace before open the discharge outlet guard . starting the mower . 11
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Section 4 : Operation a . To adjust cutting height , pull the • Check air filter – The engine is WARNING Cutting Height Lever ( A , Figure 4 - 6 ) equipped with an air filtration system . To avoid personal injury , keep hands away from the mower to release the When clogged , it causes starting diffi - and feet clear of mower blade or other tab from the slot . Be sure to grip the culties and operates inefficiently . See rotating parts . lever firmly to prevent the mower deck the Engine Owner’s Manual for infor - from dropping down rapidly . mation on how to maintain the air filter system . 4 . Recoil Start – Check behind you for A obstacles , then slowly pull the recoil rope OPERATING THE MOWER ( E , Figure 3 - 1 ) until resistance is felt . Pull B The following procedures explain how to the rope out rapidly to start engine . Let start , stop and operate the mower . the rope return slowly . If the engine fails to start after three pulls , repeat steps 2 - 4 . Starting the Engine Electric Start – ( Model 34361 ) turn the C DANGER key clockwise to start the engine . If the engine does not start after cranking for Do not operate the engine in an five seconds , stop and repeat steps 2 - 4 . enclosed area . Engine exhaust contains carbon monoxide , a deadly gas that is Figure 4 - 6 : Cutting height adjustment . NOTE : To avoid damaging the starter odorless , colorless and tasteless . motor from extended cranking , use short b . While pulling the lever away from Always run the engine outdoors and starting cycles ( 15 seconds per minute ) . the mower , move the lever towards the make sure there is adequate ventilation . back of the mower ( B , Figure 4 - 6 ) for a When engine starts , release the key . higher cut or towards the front of the 1 . Open the fuel shut - off valve , if so mower ( C ) for a lower cut . WARNING equipped . c . Seat the lever’s tab squarely into To avoid injury or property damage , 2 . For Models 34360 , 34361 or 34370 , the slot . thoroughly inspect area where mower is prime the engine by pushing the primer to be used and remove all stones , IMPORTANT : The mower is equipped bulb firmly 3 times . NOTE : Priming may sticks , wires , bones , nails and other with a safety flap located on the rear of not be necessary when restarting a warm foreign objects . the mower deck . After setting the cutting engine . However , cool weather may height , be certain that the flap hangs require priming again . See the Engine freely and is not caught under the deck . Owner’s Manual for priming information . 5 . For Model 34362 , set the Throttle Control Lever to Fast speed . 6 . Prepare Engine – For Model 34362 , push the Throttle Control Lever fully forward to the Choke • Check oil level – If mower is new , add Stopping the position ( Figure 4 - 7 ) . motor oil as described in the Engine Engine and Mower Blade NOTE : Choking may not necessary when Owner’s Manual ; otherwise , check oil 1 . Release the Operator Presence Control restarting a warm engine . However , cool level and add as recommended in the Bail ( A , Figure 3 - 1 ) to stop the engine and weather may require choking again . See Engine Owner’s Manual . blade . the Engine Owner’s Manual for choking IMPORTANT : Turning the key on Model information . DANGER 34361 does not stop the engine . SLOW - Use this setting when GASOLINE IS HIGHLY FLAMMABLE AND 2 . On Model 34361 , remove the key from idling or slowing the engine . ITS VAPORS ARE EXPLOSIVE . the keyswitch to prevent unauthorized Follow the gasoline safety rules in this FAST - Use this setting for most starting . Manual ( Section 1 ) and in the separate mowing tasks . Emergency Stopping Engine Owner’s Manual . CHOKE - Use this setting when Release all controls . This stops the Failure to follow gasoline safety instruc - starting a cold engine . engine , wheel movement and the blade . tions can result in serious personal injury and property damage . Figure 4 - 7 : Throttle Control Lever selections IMPORTANT : The mower is equipped ( Model 34362 ) with a Blade Control System which is designed to stop the mower blade within 3 . Stand behind the mower handlebar • Add fuel – Fill the fuel tank with gasoline three ( 3 ) seconds after releasing the and pull the Operator Presence Control according to the directions in the Operator Presence Control Bail . This Bail ( A , Figure 3 - 1 ) back against the separate Engine Owner’s Manual . system also stops the engine . handlebar and hold . Follow all instructions and Safety rules carefully . 12
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Section 4 : Operation • Low Speed ( 1 ) – is engaged when the WARNING A lever is pulled all the way back . Low If the Blade Control System does not speed provides the most efficient cut . operate properly , the blade could • Medium Speed ( 2 ) – is engaged when continue to rotate for longer than three the lever is moved to the middle detent ( 3 ) seconds after releasing the Operator position ( the control lever will click into Presence Control Bail . If this occurs , place ) . This speed is a good compro - B discontinue using the mower and imme - mise for speed and cutting perfor - diately contact your local authorized mance . dealer or the factory for instructions . • High Speed ( 3 ) – is engaged when the Do not operate the mower until the lever is pushed all the way forward . Blade Control System is repaired . Figure 4 - 8 : Disengaging the wheels with High speed enables you to cover the engine running . cutting area more quickly , but may Failure to do this could result in result in a less efficient cut . This speed personal injury or property damage . Turning the Mower is most effective on short , thin grass . 1 . For short turns , release the Wheel 3 . Pull the Wheel Drive Bail ( B , Figure Drive Bail ( B , Figure 4 - 8 ) but continue to Mowing 4 - 8 ) up against the handlebar to power hold the Operator Presence Control Bail 1 . Start the engine . See Starting the the rear wheels and move forward . ( A ) . This disengages the wheel drive , but Engine in this Section . the engine continues to run . NOTE : Release the Wheel Drive Bail and 2 . Press down on the handlebar to raise 2 . Use the Wheel Speed Control to select continue to hold the Operator Presence the front end slightly . a wheel speed . Select a slower speed Control Bail ( A , Figure 4 - 8 ) to pause when first starting out ( or when learning during mowing with the engine running , 3 . Push the handlebar opposite the how to use the mower ) , then move into or to maneuver in tight or difficult direction to which you want to turn . faster speeds if needed . conditions . 4 . For longer , wider turns , there is no need to disengage the powered wheels . Removing more than 1 / 3 of total grass Avoid Sharp Turns MOWING TIPS AND HINTS blade length may expose tender , shaded Sharp turns Mow When Lawn Is Dry stems to the drying effects of the sun and may produce Do not mow grass when it is wet . Wet wind and produce a dull , brown - looking an uneven grass is difficult to mow and clumps lawn . Cutting off too much leaf area is cut . If possible , follow natural ground together inside the mower housing . This also a shock to the root system and it contours or use gentle , sweeping turns causes inefficient operation and an may take weeks to repair the damage . for a better looking lawn . uneven cut . Additionally , wet clippings stick together in unsightly clumps on top Vary Cutting Pattern Mow Long Grass Twice of the lawn which causes inefficient Vary the cutting If the grass is 5 " long or more , cut it once absorption of nutrients back into the soil . pattern from week at the highest setting and then mow it to week . One week again at the desired height . This method Avoid Midday Mowing mow horizontally . may produce too many clippings to use If possible , mow in the late afternoon or Mow vertically the following week . This the mulcher effectively . Use the Grass early evening to avoid exposing newly cut helps prevent wear patterns and soil Catcher to remove the grass clippings . grass to the drying effects of direct compaction . sunlight . Empty Grass Catcher When Full Clean Mower Frequently Emptying the Grass Catcher when it is full Never Cut Lower Than One - Third Clean the mowing housing frequently to results in better collection and mower Grass Height In One Pass 13 remove any grass build - up . Refer to the performance . Empty the bag as soon as If possible , mow cleaning instructions in Section 5 . the bag is filled . See Bagging Mode for often enough , or more information on the Smart Bag Side - Discharge Mowing high enough , to feature . avoid cutting off When in Side - Discharge mode , try cutting more than 1 / 3 of in a circular pattern with the chute inward , the grass height . For example , if you facing the uncut area . This results in less are maintaining your lawn at 2 " , mow clumping by recutting the clippings for a before it reaches 3 " . finer , cleaner appearance . 13
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Section 4 : Operation Keep Mower Blade Sharp WARNING A sharp blade cuts the grass cleanly , To avoid injury or property damage : resulting in a smooth , evenly cut lawn . A o dull blade tears at the grass and will fray • Maximum safe operating angle is 15 . the tips so that they dry out quickly • Exceeding maximum safe operating resulting in a dull , brown - looking lawn . angle may cause tipping or loss of footing . See Blade Sharpening and Balancing in Section 5 of this manual for more detailed • Do not mow wet slopes . information . • Mow across slopes , not up and down . • Exercise extreme caution when Mow at Full Throttle changing direction on slopes . ( Model 34362 ) Set the throttle control to its fastest setting for best mowing performance and Use Extreme Caution on Slopes peak engine operation efficiency . Faster When operating on blade speeds result in a better quality cut , sloping ground , and the higher engine RPM helps to exercise extreme ensure proper cooling and lubrication to caution and use good engine parts . common sense to avoid possible NOTE : Models 34360 , 34361 and 34370 personal injury or property damage . have engines with a fixed throttle speed for the most efficient operation . Do not mow steep slopes ! Avoid slopes greater than 15 degrees , or wherever Mulching Leaves footing is unsure . If a slope is difficult to A light covering of leaves can be effec - stand on , it is probably too steep to mow tively mulched into the turf . As the leaves ( in such a case , it may be best to decompose , they provide valuable organic establish a ground cover that doesn’t matter and minerals to the soil . require mowing ) . To ensure effective mulching , be sure the Do not mow on slopes when the ground leaves are dry . Use a slow travel speed is wet . Mow across the face of slopes , and don’t try to mulch a deep layer of never up and down . Slow down and leaves . exercise extreme caution when changing direction on slopes . Keep the Wheel NOTE : Oak leaves are acidic and may Drive Bail engaged to ensure easier affect the soil pH level when mulched . A operation and better control of the pH soil test should be used if oak leaves mower . are abundant on your property . Match Speed To Terrain and Conditions Adjust the speed to grass conditions and terrain . Use Low and Medium speeds for normal mowing conditions . You’ll get better results at slower speeds , especially if the grass is tall or lush . Use High speed to transport the mower or when grass conditions are light and appearance is not as important . 14
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Section Maintenance 5 Before inspecting , cleaning or servicing the machine , shut off engine , wait for moving parts to stop , dis - WARNING connect spark plug wire and move wire away from spark plug . Remove ignition key ( Model 34361 ) . Failure to follow these instructions can result in serious personal injury or property damage . A REQUIRED MAINTENANCE SCHEDULE Every 10 Every 25 Before B As Noted PROCEDURE Hours Hours Using C After each 5 Check engine oil level • operating hours Change engine oil � � After each 100 Service spark plug operating hours Charge battery � Service air cleaner system ( foam and / or � paper filters ) Figure 5 - 1 : Battery with belt cover removed Service oil filter ( if so equipped ) � ( Model 34361 ) . Inspect spark arrester ( if so equipped ) Annually BATTERY SERVICE ( MODEL 34361 ) � Clean engine • The battery ( A , Figure 5 - 1 ) is a dry cell After each use Clean mower housing that does not require checking and adding Clean under belt cover • fluid . However , you may need to Check clutch spring extension � recharge , remove or replace the battery . • Check nuts and screws � During operation , the engine automati - • After each 50 cally recharges any energy drain that Clean drive - wheel pinion gears operating hours results from starting . If charging is necessary , use only the special battery Change more frequently in dusty or dirty conditions . Change after first 2 hours of � charger provided with the unit . break - in operation . � Check after first 2 hours of break - in operation . Removing the Battery � See Engine Owner’s Manual for service recommendations . � 1 . Remove the belt cover . See Before and after storing unit for 3 weeks or more . Removing the Belt Cover in this Section . SPARK PLUG SERVICE 2 . Disconnect the positive ( + ) RED cable WARNING Inspect and clean or replace the spark ( B , Figure 5 - 1 ) and move it away . When working near the blade , wear plug after every 100 operating hours or 3 . Disconnect the negative ( - ) BLACK heavy leather gloves to protect yourself annually . Refer to the Engine Owner’s cable ( C , Figure 5 - 1 ) . from the sharp edges on the blade . Manual for detailed information . 4 . Reinstall the belt cover . See In some areas , local law requires using Replacing the Belt Cover for procedure . ENGINE OIL SERVICE resistor spark plugs to suppress ignition Check the engine oil level before starting signals . If the engine was originally Installing the Battery the engine each day and after each 5 equipped with a resistor spark plug , 1 . Remove the belt cover . See hours of continuous operation . Running replace with the same type . Removing the Belt Cover in this section . the engine when the oil level is low will 2 . Install the battery with the terminal quickly ruin the engine . WARNING connectors facing the right side of the Change engine oil after the first 2 hours mower ( Figure 5 - 1 ) , as viewed from Do not operate the mower without the of break - in operation ; thereafter , in accor - operator’s position . The battery should fit belt cover in place . Doing so could dance with your Engine Owners Manual . squarely onto the battery pad . ( The cover result in personal injury or damage to Change more often in extremely dirty or will hold the battery in place ) . components . dusty conditions . Refer to the Engine Owner’s Manual for detailed information . 15
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Section 5 : Maintenance Before inspecting , cleaning or servicing the machine , shut off engine , wait for moving parts to stop , dis - WARNING connect spark plug wire and move wire away from spark plug . Remove ignition key ( Model 34361 ) . Failure to follow these instructions can result in serious personal injury or property damage . E DANGER • Do not charge the battery in an airtight space . B • The battery contains toxic materials . Do not damage the battery case . If the case is broken or damaged , avoid contact with the battery contents . A C D • Do not use any battery charger other than the one supplied with the mower . Use of any other battery Figure 5 - 2 : Battery charger connector on harness ( Model 34361 ) . charger could permanently damage Figure 5 - 3 : Belt cover also covers the battery . battery compartment ( Model 34361 ) . • Do not short circuit the battery wires 1 . Attach the battery charger connector by touching the connectors together , ( B , Figure 5 - 2 ) to the wire harness 2 . Lift the back end of the cover then or by touching metal objects to the connector ( A ) located on the handlebar . carefully pull out . connectors . Severe burns and fire 2 . Plug the battery charger plug ( C , can result . Replacing the Belt Cover Figure 5 - 2 ) into a 120VAC wall outlet . • Remove all metal jewelry when 1 . Make certain that the battery ( Model 3 . Charge the battery for 24 to 48 hours . working near the electrical system . 34361 ) sits squarely on the battery pad . Insert the front end of the cover under the 4 . Unplug the battery charger from the • Properly dispose of a damaged or engine , making sure to route wiring wall outlet . worn out battery . Check with local ( Model 34361 ) through the cutout in the authorities for proper disposal 5 . Unplug the battery charger connector front of the cover . methods . from the wire harness connector . Failure to follow these instructions 2 . Seat the rear end of the cover . Make SERVICING THE AIR CLEANER could result in serious personal injury or sure that both control cables are routed property damage . The engine air cleaner filters the air before through the cutout in the rear of the it enters the carburetor . Running the cover . This will help prevent damage engine with a dirty , clogged air cleaner caused by pinching the cables under the 3 . Attach the negative ( - ) BLACK cable can cause poor performance and damage cover or by contact with the transmission lead to the negative ( - ) connector on the to the engine . Never run the engine pulley or belt . battery ( C , Figure 5 - 1 ) . NOTE : Be sure to without the air cleaner installed . Inspect 3 . Tighten the two cover screws snugly . route the electrical harness through the and service the air cleaner more often if Do not overtighten . cutout in the front of the cover . operating in very dusty or dirty conditions . 4 . Attach positive ( + ) RED cable lead to Service the air cleaner as instructed in the TIPPING THE MOWER FOR positive ( + ) connector ( B , Figure 5 - 1 ) . separate Engine Owner’s Manual . SERVICE 5 . Be certain that both terminals have a 1 . Before tipping the mower , make sure SERVICING THE OIL FILTER good electrical connection . that the fuel tank is empty to prevent the ( IF EQUIPPED ) 6 . Reinstall the belt cover . See possibility of gasoline spillage . See On engines equipped with an oil filter , Replacing the Belt Cover . “ DANGER � statement that follows . service the oil filter according to the direc - Charging the Battery 2 . When servicing the underside of the tions in the Engine Owner’s Manual . Charge the battery after storing for longer mower , the mower should be tipped only than three weeks , before operating at the in the direction of the muffler . Tipping REMOVING AND REPLACING beginning of the season , and before the mower away from the muffler could THE BELT COVER storing at the end of the season . result in engine damage or difficult Removing the Belt Cover starting . IMPORTANT : The battery charger is 1 . Use a 3 / 8 " wrench to remove both designed for indoor use only . Do not screws ( D and E , Figure 5 - 3 ) . expose the charger to water . 16
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Section 5 : Maintenance Before inspecting , cleaning or servicing the machine , shut off engine , wait for moving parts to stop , dis - WARNING connect spark plug wire and move wire away from spark plug . Remove ignition key ( Model 34361 ) . Failure to follow these instructions can result in serious personal injury or property damage . CLEANING UNDER BELT COVER WARNING DANGER Check underside of belt cover for grass Before servicing the underside of the Operators shall not tamper with the clippings every 10 hours of use . mower : engine governor settings on the 1 . Remove the belt cover . See machine ; the governor controls the • MOVING PARTS HAZARD ! Removing the Belt Cover in this Section . maximum safe operating speed to Stop engine , wait for all parts to stop protect the engine and all moving parts 2 . Remove any grass clippings or debris . moving , and disconnect spark plug from damage caused by overspeed . wire . Remove ignition key on Model 3 . Replace belt cover . See Replacing the Authorized service should be sought if a 34361 . Belt Cover in this Section . problem exists . • FIRE - EXPLOSION HAZARD ! Gasoline is highly flammable and its CLEANING THE GRASS CATCHER vapors are explosive . THROTTLE CONTROL Bag cleanliness affects collection perfor - 1 . Drain fuel into an approved con - mance as a dirty bag will restrict air flow . ADJUSTMENT ( MODEL 34362 ) tainer outdoors , away from open Clean the Grass Catcher bag annually , If the engine does not respond to various flame . more often in dusty environments . throttle settings , refer to the separate 2 . Be sure engine and muffler are Engine Owner’s Manual for service infor - IMPORTANT : Do not wash or dry the cool before draining gasoline . mation or contact your local authorized Grass Catcher in a washing machine or 3 . Do not smoke . engine service dealer . dryer . Failure to comply with the above can 1 . To clean the bag , remove it from the result in serious personal injury and MOWER BLADE MAINTENANCE mower and hand wash the fabric with property damage . Blade Inspection mild detergent . 1 . Tip mower towards the muffler onto 2 . Rinse the bag thoroughly with clean its side . See Tipping the Mower for CLEANING THE ENGINE water and allow to dry completely before Service in this Section . The engine must be kept clean to insure using . Do not use a damp bag . 2 . Inspect periodically for a dull or smooth operation and to prevent damage slightly nicked blade . Sharpen if needed . from overheating . Refer to the Engine SPARK ARRESTER Also check for a deformed , cracked , or Owner’s Manual for more information . SCREEN SERVICE excessively worn blade ( Figure 5 - 4 ) . Do If the engine muffler is equipped with a not use the mower if any of these condi - WARNING spark arrester screen , remove and clean it tions exist . Replace the blade before Never reach under mower deck while according to the time intervals and reusing the mower . the engine is running . Mower blade instructions in the separate Engine 3 . Check the blade screw for tightness . rotates at all times while engine is Owner’s Manual . If loose , tighten to 35 ft - lbs using a 3 / 4 " running and up to 3 seconds after it is torque wrench . shut off . CARBURETOR / GOVERNOR CONTROL ADJUSTMENTS The carburetor was adjusted at the factory CLEANING UNDER for best operating speed . Refer to the THE MOWER HOUSING separate Engine Owner’s Manual for any New Blade adjustment information or see your Check the mower regularly for grass authorized engine service dealer . build - up . Cleaning under the mower deck should be done after ( rather than before ) The governor controls the maximum safe operating the mower , as grass is moist operating speed and protects the engine and removed more easily . and all moving parts from damage caused Damaged Blade 1 . Tip mower towards the muffler onto by overspeeding . Do not tamper with the Replace if separation Replace blade immediately if cracked , its side . See Tipping the Mower for begins to form . engine governor settings . Seek autho - deformed or badly nicked . Service in this Section . rized service if a problem exists . 2 . Brush or scrape off grass build - up . Figure 5 - 4 : Mower blade inspection . 17
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Section 5 : Maintenance Before inspecting , cleaning or servicing the machine , shut off engine , wait for moving parts to stop , dis - WARNING connect spark plug wire and move wire away from spark plug . Remove ignition key ( Model 34361 ) . Failure to follow these instructions can result in serious personal injury or property damage . Curved end down Curved end down WARNING Mower Deck Mower blade is sharp . • Wear heavy leather gloves when working near or with blade for protec - Lawn tion from sharp edges . Figure 5 - 6 : Correct blade installation . • Wear safety approved eye protection when sharpening blade to protect eyes Sharpening and from flying metal debris . C Balancing Mower Blade IMPORTANT : We recommend that the blade be sharpened by a professional Removing Mower Blade sharpening service . Replace a cracked or IMPORTANT : The blade coupler severely worn blade with a new one . D ( D , Figure 5 - 7 ) may come off the engine shaft when removing the blade . If it does , 1 . Remove blade from the mower . See do not lose the square key ( C ) . The key Removing Mower Blade . E fits into a square slot inside the blade 2 . Clamp the blade in a vise . Use a metal B coupler . Without it , the blade will not file or grinder to sharpen the blade while rotate . A maintaining the original cutting angle . It is very important to maintain the original 1 . Remove the spark plug wire from the cutting bevel to insure the most effective Figure 5 - 7 : Mower blade assembly . spark plug and move it away . cut . 2 . Tip mower towards the muffler onto Installing Mower Blade 3 . To retain blade balance , remove the its side . See Tipping the Mower for 1 . Remove the spark plug wire from the same amount of material from both ends Service in this Section . spark plug and move it away . of the blade . 3 . Use a 3 / 4 " wrench to loosen the blade 2 . Tip mower towards the muffler onto screw ( A , Figure 5 - 7 ) . Hold the blade 4 . To check blade balance , place the its side . See Tipping the Mower for with a gloved hand to prevent the blade blade on a rounded pivot such as a pencil Service in this Section . from rotating . or pen , under the center hole . Hold blade 3 . If the blade coupler ( D , Figure 5 - 7 ) parallel to ground then release . See and / or square key ( C ) came off the engine Figure 5 - 8 . If blade is unbalanced , the shaft during blade removal , reinstall those heavier side will tilt downward . parts on the engine shaft . 5 . Use a file to lightly remove material 4 . Position the blade with the curved from the heavier side of the blade . ends facing downward ( Figure 5 - 6 ) . 6 . See Installing Mower Blade for infor - 5 . Slip the Belleville washer ( B , Figure mation on how to reinstall the blade . 5 - 7 ) onto the screw ( A ) . Face the dished - in side to the blade . REMOVING AND THE REPLACING DRIVE BELT 6 . Mount the blade onto the two tabs of the blade coupler . Be sure to seat the This procedure can be made easier by blade completely on to the coupler . removing the blade ( see Removing Mower Blade ) ; however , blade removal is Figure 5 - 5 : Removing or installing blade . 7 . Insert the screw and washer through not absolutely necessary . the blade and into the blade coupler . 4 . Remove blade screw and Belleville Tighten with a torque wrench to 35 ft - lbs . washer ( A and B , Figure 5 - 7 ) . 5 . Remove blade . You may have to give the blade a tap to jar it loose from the mounting tabs . Figure 5 - 8 : Balance blade on pivot to check blade balance . 18
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Section 5 : Maintenance Before inspecting , cleaning or servicing the machine , shut off engine , wait for moving parts to stop , dis - WARNING connect spark plug wire and move wire away from spark plug . Remove ignition key ( Model 34361 ) . Failure to follow these instructions can result in serious personal injury or property damage . B A About 1 " Figure 5 - 10 : Remove or install belt around Figure 5 - 9 : Press down on point “ A � to Figure 5 - 11 : First measurement with drive blade . remove or install belt . clutch spring disengaged . 1 . Remove the belt cover . See 8 . Tip the mower back down to its Removing the Belt Cover in this Section . normal position . 3 . Engage the Wheel Drive Control Bail and measure the extended length of the 2 . Press firmly downward on the cable 9 . Apply firm pressure against the cable spring body again ( Figure 5 - 12 ) . mounting bracket ( A , Figure 5 - 9 ) until it mounting bracket on the transaxle tilts and the belt slackens . assembly ( A , Figure 5 - 9 ) until it tilts forward . 3 . Remove belt ( B , Figure 5 - 9 ) from transaxle pulley . 10 . Pull the belt over the transaxle pulley About and into the groove . 4 . Tip the mower onto its side ( towards 1 - 1 / 4 " the muffler ) and pull the belt through the 11 . Release pressure on the transaxle cutout in the housing . bracket slowly . Make sure that the belt seats properly into the pulley groove . 5 . Do this step only if you did not remove the mower blade — otherwise , go 12 . Check the other end of the belt on to step 6 . ( engine pulley ) to insure that it is seated properly into the groove . a . Make sure the spark plug wire is removed from the spark plug and 13 . Reinstall the belt cover . See Figure 5 - 12 : Second measurement with moved away from the plug . Rotate the Replacing the Belt Cover in this Section . drive clutch spring engaged . blade so that one end is someplace within the front of the mower housing . 4 . The difference between the two mea - ADJUSTING THE WHEEL b . Work the belt around and over that surements should be approximately 1 / 4 " . DRIVE CONTROL end of the blade ( Figure 5 - 10 ) . Adjust if the result does not meet this Loss of wheel drive indicates that the c . Rotate the blade so that the other specification . Spring extension is Wheel Drive Control may need adjust - end is someplace within the front of adjusted with a cable adjuster ( R , Figure ment . This condition could also be the the mower housing and work the belt 3 - 1 ) on the wheel drive cable . To adjust , result of not completely engaging a wheel around and off the mower . hold the turnbuckle ( A , Figure 5 - 13 ) while speed gear setting . Before you adjust the d . Work the new belt around and over turning each adjuster ( B , Figure 5 - 13 ) wheel drive control cable , move the Wheel the same end of the blade . away from the turnbuckle 1 / 2 turn each . Speed Control Lever to 1 ( all the way e . Rotate the blade so that the other back ) or to 3 ( all the way forward ) . If the end of the blade is someplace within wheels still do not engage , adjust the the front area of the mower housing wheel drive clutch spring . and work the new belt around and over 1 . Remove the belt cover ( See Removing the same end . and Replacing the Belt cover ) and locate 6 . Seat the new belt into the groove on B the wheel drive clutch spring . the engine pulley that is located on the blade drive shaft . 2 . Measure the length of the body of the A B wheel drive clutch spring ( Figure 5 - 11 ) . 7 . Grasp one end of the new belt and insert it in and through the cutout in the Figure 5 - 13 : Drive cable adjustment . housing . 19
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Section 5 : Maintenance Before inspecting , cleaning or servicing the machine , shut off engine , wait for moving parts to stop , dis - WARNING connect spark plug wire and move wire away from spark plug . Remove ignition key ( Model 34361 ) . Failure to follow these instructions can result in serious personal injury or property damage . 2 . Remove the Grass Catcher door . See 5 . Measure again , as in steps 2 , 3 and 4 DANGER Replacing the Grass Catcher Door . to determine if you need to continue adjusting . Adjust until the two spring • Never store mower with fuel in fuel 3 . The bag is mounted over the wire measurements differ in length by approxi - tank inside a building where fumes frame and under the door , and is held in mately 1 / 4 " . can reach an open flame or spark , or place with four plastic clips ( E , Figure where ignition sources are present 6 . Reinstall the belt cover . See 5 - 15 ) . Remove each of the clips by such as hot water and space heaters , Replacing the Belt Cover . pulling from an end and off the frame ( F ) . furnaces , clothes dryers , stoves , electric motors , etc . Make sure GRASS CATCHER E engine is cool before storing . PARTS REPLACEMENT • Drain gasoline outdoors into an The Grass Catcher is made up of three approved container . parts : the door , the frame , and the cloth • Do not smoke and keep away from bag . The following procedure explains open flame . how to remove and replace each of the F parts . Failure to follow these instructions will result in serious personal injury or Replacing the Grass Catcher Door property damage . Figure 5 - 15 1 . Remove Grass Catcher from mower . 2 . The door is mounted onto rods at both • Perform engine maintenance as 4 . Pull the bag off the frame . ends of the wire - formed handle . Squeeze described in the Storage instructions of the handle with one hand , while pulling 5 . To replace the frame or bag , position the Engine Owner’s Manual . the top - side of the door ( C , Figure 5 - 14 ) the top of the bag ( long side ) up . • Check all nuts and screws for tightness . out and off the end of the rod ( D ) . Position the top of the frame ( wire - • On electric start models remove key formed handle side ) up . Pull the open from keyswitch . end of the bag over the rear end of the • Charge the battery for 24 to 48 hours frame and under the handle . before and after seasonal storage . C 6 . Press each of the four plastic clips ( E , • Disconnect spark plug wire from spark Figure 5 - 15 ) onto the frame opening ( F ) . plug . D 7 . Install the door . See step 3 , Folding the Handlebar Assembly Replacing the Grass Catcher Door . IMPORTANT : To avoid damage to the cables and wiring , always fold the top EXTENDED STORAGE section of the handlebar assembly Use the following procedures when backward . Cables can be severely bent if storing the mower for extended periods of folded incorrectly . Figure 5 - 14 : Replacing bag door . time . 1 . Loosen the top two handlebar adjust - 3 . To replace the door , insert one of the • Store mower in a level position . ment knobs ( No . 1 , Figure 5 - 16 ) while ends of the wire - formed handle ( D , Figure • Thoroughly inspect the mower for any supporting the assembly with one hand . 5 - 14 ) into the hole in the top - side of the loose , broken , or missing door ( C ) . parts . Repair or replace 4 . Squeeze the handle with one hand as necessary . 1 while you pull the other side of the door 4 • Remove all fuel from fuel ( C , Figure 5 - 14 ) up and over the end of tank or use a fuel stabilizer the other rod ( D ) . The door should swing additive as directed in the freely when done . Engine Owner’s Manual . 2 Replacing the Cloth Bag or Frame 1 . Remove Grass Catcher from mower . 3 Figure 5 - 16 : Folding the mower for storage . 20
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Section 5 : Maintenance Before inspecting , cleaning or servicing the machine , shut off engine , wait for moving parts to stop , dis - WARNING connect spark plug wire and move wire away from spark plug . Remove ignition key ( Model 34361 ) . Failure to follow these instructions can result in serious personal injury or property damage . B A C K D E L J Figure 5 - 17 : Dislodging handlebar struts . I 2 . Fold the top section of the assembly H backward ( 2 , Figure 5 - 16 ) . Guide the G cables carefully while folding . Be sure F not to bend , pinch , or stretch the cables . Figure 5 - 18 : Drive wheel assembly . IMPORTANT : To avoid damage to cables , always fold the top section of the NOTE : The pin should slide freely within handlebar assembly backward and the the hole . bottom section forward . Tools and Materials 11 . Thoroughly clean pinion gear , • 9 / 16 " Socket and Ratchet 3 . While still supporting the handlebar including surface area and cavity . assembly with one hand , loosen the two • Small Snap - Ring Pliers 12 . Slide the pinion gear ( H , Figure 5 - 18 ) lower handlebar adjustment knobs • Cleaning Rags onto the axle with the cavity toward the ( No . 3 , Figure 5 - 16 ) just enough to Procedure mower . Press the gear firmly against the dislodge both handlebar struts ( L , Figure washer / seal ( F , Figure 5 - 18 ) . Be certain 5 - 17 ) from the slots ( K ) in the wheel NOTE : This procedure is done only on that the gear is flush against the surface bracket assembly . the drive wheels ( rear wheels ) . of the washer / seal and that the NOTE : The handlebar height could unex - 1 . Place a sturdy , stable block under the washer / seal is flush against the wheel pectedly change if the lower adjustment mower to elevate a rear wheel off the mounting bracket . knobs are loosened excessively during ground . 13 . Slide the shims ( I , Figure 5 - 18 ) on to this step . 2 . Use a 9 / 16 " wrench to remove wheel the axle and against the pinion gear . Be 4 . Carefully fold the bottom section of assembly ( A , B , C , D , E , Figure 5 - 18 ) . sure to install the same number of shims the handlebar assembly forward over the 3 . Remove snap - ring ( J , Figure 5 - 18 ) as were originally removed . engine ( No . 4 , Figure 5 - 16 ) . Guide the from axle . 14 . Install the snap - ring onto the axle cables carefully while folding . Be sure 4 . Remove shim ( s ) ( I , Figure 5 - 18 ) . The ( J , Figures 5 - 18 ) and into the groove in not to bend , pinch , or stretch the cables ; number of shims used on each wheel the axle . Pull the pinion gear outward to also , keep cables away from muffler — may vary . Put shim ( s ) next to snap - ring . be sure that the snap - ring seats properly . the outer cable covering can be burned if 5 . Pull off pinion gear ( H , Figure 5 - 18 ) . the engine is still hot . NOTE : If you can’t get the snap - ring into 6 . Remove drive pin ( G , Figure 5 - 18 ) . the slot in the axle , press the pinion gear 5 . To unfold handlebar assembly , more firmly against the washer / seal . Do perform folding steps in reverse order . 7 . Remove plastic washer / seal not leave off shims . ( F , Figure 5 - 18 ) . 15 . Insert wheel screw ( A , Figure PINION GEAR SERVICE 8 . Thoroughly clean off debris from the 5 - 18 ) through wheel ( B ) , flat washer ( C ) , drive pin , axle , hole in axle ( for drive pin ) The rear drive wheels each contain a center hole in wheel shield ( D ) , and and the washer / seal . pinion gear . This gear transfers power to spacer ( E ) . The wheel shield has a double the wheels which propel the mower 9 . Reinstall washer / seal ( F , Figure 5 - 18 ) . edge on the rim . Position this side forward . It is very important to keep Be sure to install flat side of washer toward the wheel . these internal parts clean . The following against bearing ( mower deck ) . 16 . Align the pinion gear with the hole in procedure explains how to disassemble , 10 . Insert the drive pin ( G , Figures 5 - 18 ) the wheel shield . At the same time , align clean and reassemble the mower drive into the hole in the axle . the wheel screw with the welded nut on wheels . Do this maintenance after every the wheel bracket and tighten securely . 50 operating hours . 21
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Parts List Models 34360 , 34361 , 34362 , 34370 DRAWING NO . 1 6 23 32 7 9 5 2 4 8 3 22 19 31 13 15 9 12 14 20 24 11 21 1 25 41 64 39 35 52 16 51 66 9 50 37 67 70 9 36 49 40 48 64 48 38 17 9 10 47 46 68 36 9 45 65 69 30 27 44 34 26 33 18 42 28 53 29 43 55 61 57 58 60 54 61 59 56 56 63 62 55 59 22
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Models 34360 , 34361 , 34362 , 34370 Parts List DRAWING NO . 1 Ref . # Part # Description Qty . Ref . # Part # Description Qty . 34 1917038001 Handle Support Bracket , Left - Hand . . . . . . . . 1 1 1918222 Mower Deck ( Incl . Refs . 11 , 12 , 19 ) ( A ) ( B ) ( C ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 35 1917018001 Handle Support Bracket , Right - Hand . . . . . . 1 1918808 Mower Deck ( Incl . Refs . 11 , 12 , 19 ) ( D ) . 1 36 1723037 Hex Hd . Flange Screw , 3 / 8 - 16 x 3 / 4 , 2 * Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Self - Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 1917072001 Support Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 37 1917014 Rear Axle Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4 1917045 Torsion Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 38 1917079 Washer / Seal , Nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5 1918305 Discharge Outlet Cover ( Incl . Ref . 6 ) . . . . . . 1 39 1918323 Pinion Gear , Right - Hand . . . . . . . . . . . . . . . . . . . . . . . . . 1 6 1918355 Decal - Rapid Attach / Warning . . . . . . . . . . . . . . . . 1 40 1909380 Shim , . 016 " . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A / R 7 1917086 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1909382 Shim , . 062 " . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A / R 8 1727342 Flange Push Nut , 5 / 16 dia . . . . . . . . . . . . . . . . . . . . . . 1 41 9516 Snap - Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 1754128 Hex Hd . Flange Screw , 1 / 4 - 20 x 3 / 4 , 42 1918322 Pinion Gear , Left - Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Self - Thread . ( A ) ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 43 1918162 Decal - Blade Cutting Height . . . . . . . . . . . . . . . . . . . 1 Hex Hd . Flange Screw , 1 / 4 - 20 x 3 / 4 , 44 1909044 Round Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Self - Thread . ( C ) ( D ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 45 1917003 Transaxle Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 10 1767610 Hex Hd . Screw , 3 / 8 - 16 x 1 - 1 / 4 , 46 1186309 Hex Hd . Screw , 1 / 4 - 20 x 5 / 8 , GR . 5 . . . . . . . 1 Self - Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 47 1917009001 Cable Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . 1 11 1918163 Decal - Logo ( A ) ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 48 9552 Hex Flange Hd . Screw , 1 / 4 - 20 x 1 / 2 , 1918058 Decal - Logo ( C ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Self - Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1918743 Decal - Logo ( D ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 49 1917032 Drive Control Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 12 1739687 Decal - Danger , Hands / Feet Away . . . . . . . . . . . 1 50 1917037 Speed Control Cable / Lever . . . . . . . . . . . . . . . . . . . . . 1 13 1918160 Decal - Warning , Belt Cover . . . . . . . . . . . . . . . . . . . 1 51 1715127 Cable Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 14 1918223 Belt Cover ( Incl . Ref . 13 ) . . . . . . . . . . . . . . . . . . . . . . . . 1 52 1767754 Hex Washer Hd . Flange Screw , 15 1917088 Hex Hd . Flange Screw , 1 / 4 - 20 x 2 - 1 / 4 , # 10 - 24 x 1 / 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Self - Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 53 1764984 Lever Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 16 1917002 Discharge Outlet Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 54 1918224 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17 1917071 Safety Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 55 1917074 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 18 1917073 Flap Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 56 1909311 Flat Washer , . 406 " ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 19 1918156 Decal - Danger , BBC Opening . . . . . . . . . . . . . . . . . 1 57 1917083 Wheel Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 20 1918284 Rubber Extrusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 58 1765750 Rear Wheel / Tire Assembly . . . . . . . . . . . . . . . . . . . . . 2 21 1917029 Grass Catcher Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 59 1903416 Shoulder Screw , 3 / 8 - 16 x 2.42 . . . . . . . . . . . . . . . 4 22 1917030001 Grass Catcher Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 60 1917012001 Deck Height Adjust Linkage . . . . . . . . . . . . . . . . . . . . 1 23 1918182 Grass Catcher Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 61 1185257 E - Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 24 1917084 Mulching Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 62 1917010001 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25 1917056 Side - Discharge Deflector . . . . . . . . . . . . . . . . . . . . . . . . 1 63 1765740 Front Wheel / Tire Assembly . . . . . . . . . . . . . . . . . . . . 2 26 1917054 Mower Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64 1917015 Front Axle Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 27 1917017 Engine Pulley / Blade Coupler Assy . . . . . . . . . . 1 65 1917068 Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 28 9928 Belleville Washer , 1 / 2 " . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 66 1917099001 Skid Plate ( C ) ( D ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 29 1917060 Shoulder Screw , 3 / 8 - 24 x 1.65 . . . . . . . . . . . . . . . 1 67 1911449 Pan Hd . Screw , 1 / 4 - 20 x 1 / 2 ( C ) ( D ) . . . . . . 3 30 1917005 V - Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 68 1918119 Pan Hd . Screw , 1 / 4 - 20 x 1 ( C ) ( D ) . . . . . . . . . 1 31 9302 Square Key , . 188 x 1 - 1 / 4 . . . . . . . . . . . . . . . . . . . . . . . . 1 69 1918339 Spacer Tube , Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 32 1746425 Rope Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 70 1750681 Spacer , Steel ( C ) ( D ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 33 1917004 Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 * Order parts from your local authorized engine dealer . Refer to engine / model type nameplate on engine . A / R As Required . ( A ) Model 34360 ( B ) Model 34361 ( C ) Model 34362 ( D ) Model 34370 23
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Parts List Models 34360 , 34361 , 34362 , 34370 DRAWING NO . 2 17 18 16 20 7 19 27 4A 23 21 2 4 26 22 25 9 24 28 10 27 10 9 11 6 15 11 1 + 9 – 10 3 15 12 14 8 10 9 13 12 14 13 15 8 15 5 24
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Models 34360 , 34361 , 34362 , 34370 Parts List DRAWING NO . 2 Ref . # Part # Description Qty . Ref . # Part # Description Qty . 16 1917050 Bail Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1909647 Battery ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17 1917053001 Operator Presence Control Bail . . . . . . . . . . . . . . 1 2 1902273 Battery Charger Kit ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . 1 18 1917085001 Wheel Drive Bail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 1917069 Battery Pad ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 19 1917081 Operator Presence Control 4 1917001 Keyswitch and Wire Harness ( B ) . . . . . . . . . . . 1 Cable ( A ) ( B ) ( D ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4A 96520 Key ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1917098 Operator Presence Control Cable ( C ) . . . . . 1 5 1917093 Wire Harness Clip ( B ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 20 1918161 Decal - Bail Operating Instructions . . . . . . . . . 1 6 1917021001 Lower Handlebar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 21 1917090 Rope Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 1917026001 Upper Handlebar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 22 1186389 Hex Flange Nut , 1 / 4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 1917036001 Handlebar Support Strut . . . . . . . . . . . . . . . . . . . . . . . . 2 23 1917082 Throttle Control Lever / Cable ( C ) . . . . . . . . . . . . 1 9 1763767 Handlebar Adjustment Knob . . . . . . . . . . . . . . . . . . . 4 24 1917037 Speed Control Lever / Cable . . . . . . . . . . . . . . . . . . . . . 1 10 1177038 Ext . Tooth Lock Washer , 5 / 16 . . . . . . . . . . . . . . . . 4 25 1917032 Drive Control Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 11 1731025 Curved Head Screw , 5 / 16 - 18 x 1 - 3 / 4 . . . . . 2 26 1908677 Bushing , Nyliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 12 1917087 Carriage Bolt , 5 / 16 - 18 x 1 - 3 / 4 , Special . . . 2 27 1917091 Hex Hd . Screw , M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 13 1110108 Hex Lock Nut , 3 / 8 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 28 1917092 Hex Nut , M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 14 1100068 Hex Hd . Screw , 3 / 8 - 16 x 3 / 4 , GR . 5 . . . . . . . 2 15 1763682 Cable Tie ( A ) ( D ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1763682 Cable Tie ( B ) ( C ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ( A ) Model 34360 ( B ) Model 34361 ( C ) Model 34362 ( D ) Model 34370 25
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Index A E L Assembly , 6 Electric Start , 7 , 8 , 12 Left / Right Sides , Back Cover Air Cleaner , 12 Emergency Stopping , 12 M Maintenance schedule , 15 Engine Maintenance Schedule , 15 Servicing , 16 Break - In , 15 Attachments , 6 , 8 , 9 , 10 Model Number , Front Cover , Air Cleaner , 12 , 15 , 16 Back Cover Choking , 12 B Cleaning , 17 Motor Oil , 6 , 7 Fuel , 9 , 12 , 20 Bag , ( See Grass Catcher ) Changing , 15 Maintenance Schedule , 15 Checking , 12 Bail Oil , ( See Motor Oil ) Maintenance Schedule , 15 Operator Presence Control , 8 , 9 , 12 Service & Repair , Back Cover Mower Wheel Drive Bail , 8 , 9 , 13 Starting / Stopping , 12 Blade , 14 , 17 Adjusting Clutch Cable , 19 Storage , 20 Cleaning , 17 Adjuster , 8 , 19 Throttle , 8 , 9 , 12 , 14 , 17 Features & Controls , 8 Maintenance Schedule , 15 Hazards , 17 Operating , 13 F Maintenance Schedule , 15 Battery Filter , ( See Air Cleaner ) Parts Breakdown , 22 - 25 Charger , 16 Tipping , 16 Connecting , 7 , 14 , 16 Flap , ( See Safety Flap ) Mower Blade , 14 Hazards , 16 Freight , ( See Shipping ) Balance , 18 Installing , 14 Fuel , 20 Control System , 12 - 13 Maintenance Schedule , 15 Adding , 12 Inspecting , 17 Position , 15 Storage , 20 Installing , 18 Recharging , 15 , 16 Parts Breakdown , 18 Removing , 15 Fuel Shut - Off Valve , 9 , 12 Removing , 18 Belt , 16 Sharpening , 14 , 18 G Installing , 19 Tightness , 17 , 18 Removing , 19 Gasoline , ( See Fuel ) Mowing , 13 Belt Cover , 15 Grass Catcher , 6 , 8 , 10 , 14 Grass Blade Height , 13 Cleaning Under , 17 Bagging Mode , 10 Pattern , 13 Maintenance Schedule , 15 Cleaning , 17 Preparation , 11 Removing , 16 Emptying , 10 Pushing Manually , 9 Replacing , 16 Parts Replacement , 20 Setting Up Mowing Modes , 7 , 10 Blade , ( See Mower Blade ) Removing , 10 Slopes , 13 , 14 Smart Bag Fill Indicator , 8 Blade Control System , 12 - 13 Starting / Stopping , 12 Tips , 13 H C Turns , 13 Handlebar , 6 , 7 , 8 , When to Mow , 13 Cables Assembly , 6 Cable Tie , 6 Mulching Mode , 11 Folding for Storage , 20 Routing , 6 , 7 Mulching , 14 Height Adjustment , 7 , 11 Cleaning Mulching Plug , 6 , 8 , 9 , 10 Height Adjuster , 8 , 11 Engine , 17 Attaching , 10 Unfolding , 6 , 21 Grass Catcher , 17 Removing , 11 Height Mower , 17 Mulching Mode Cutting , 9 Wheel Drive Assembly , 21 Handlebar , 7 , 8 Clutch , ( See Wheel Drive Bail ) O Oil , ( See Motor Oil ) Choke , 12 I Operator Presence Control Bail , ( See Bail ) Customer Service , Back Cover Ignition System , ( See Electric Start ) Cutting Height , 8 , 11 - 12 Inspection P Shipping , 6 Parts Storage , 20 D Breakdown , 22 - 25 Dealer , Back Cover Illustrations , 22 , 24 K Loose , 6 Discharge Outlet , 6 , 8 , 10 Keyswitch , 8 , Parts List , 23 , 25 Discharge Outlet Guard , 8 , 10 Mounting , 7 Part Numbers , 23 , 25 Replacing , Back Cover 26
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Index Shipping Pinion Gear Throttle Control Lever , 8 , 9 , 14 Damage , 6 Maintenance , 21 Choke , 12 Inspection , 6 Maintenance Schedule , 15 Operating , 12 Slow / Fast , 12 Slopes , 4 , 13 - 14 Primer Bulb , 9 , 12 Trademarks , 2 Smart Bag Fill Indicator , 8 , 11 R Spark Arrester , 3 , 17 U Rapid Attach System , 8 , 10 Spark Plug Unpacking , 6 Registration , Back Cover Maintenance Schedule , 15 Right / Left Sides , Back Cover Resistor , 15 V Service , 15 Recoil Start , 7 , 8 , 12 V - Belt , 16 , 19 Speed Control , 9 Rope , ( See Recoil Start ) Operating , 13 W Speed , 13 , 14 S Wheel Drive Assembly Starter Rope , 7 , 8 , 9 Safety , 3 Parts Breakdown , 21 Alert Symbol , 2 Wheel Speed Control , 8 Starting , 12 Children , 4 Operating , 13 Stopping , 12 Decals , 5 Terrain and Conditions , 14 General , 3 Storage Wheel Drive Bail , ( See Bail ) Service , 4 Checklist , 20 Wheel Speed Control , 9 Slope , 4 Folding for Storage , 20 Standard , 2 Support , Back Cover Safety Flap , 12 , 22 - 23 T Serial Number , Back Cover Telephone Numbers , Back Cover Side - Discharge Chute , 6 , 8 , 9 , 10 Removing , 11 Throttle , 8 , 9 , 14 Side - Discharge Mode , 11 Adjusting , 17 27
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CUSTOMER SERVICE INFORMATION Owner Registration Card Customer Service and Technical Service Please fill out and mail the enclosed owner If you have questions or problems with the registration card . The purpose of this card is unit , contact your local dealer or the factory . to register each unit at the factory so that we ( When calling or writing , provide the can provide you with warranty benefits and Model / Serial Numbers of the unit . ) IMAILL MA informational bulletins . Replacement Parts Warranty Service Factory specified replacement parts are The warranty statement is included in the unit’s literature available from your authorized dealer or package . directly from the factory . When ordering parts , be sure to provide the following : Model / Serial Numbers • Model / Serial Numbers of the unit . A Model / Serial Numbers decal is located on the rear of the deck . For ready reference , record these numbers in the • Part number of the part needed . spaces below . • Part Description . Date of Purchase : • Quantity needed . Model Number : NOTE : All replacement parts must conform to our rigid quality specifications . Although some replacement parts we provide Serial Number : may vary slightly in shape , color or texture from the original parts , any variations will not affect the fit or performance of Authorized Dealer Information these parts on your unit . If you purchased your unit from an authorized dealer , record the dealer’s address and phone number below for ready reference : Engine Service and Repair For engine service or repair , contact your Dealer Name : nearest authorized engine dealer ( look in the Address : Yellow Pages under “ Engines – Gasoline � ) . The engine is warranted by the engine man - Phone : ufacturer . Any unauthorized work performed on the engine during the warranty period IMPORTANT : may void this warranty . For complete details on the engine Left and right sides of the unit are determined by standing warranty , refer to the engine owner manual . behind the unit , in the operator’s position , and facing in the direction of forward travel . WARNING NOTICE : We urge using only genuine replacement parts , which We reserve the right to change specifications , add meet all the latest requirements . Replacement parts improvements or discontinue the manufacture of any of our manufactured by others could present safety hazards , equipment without notice or obligation to purchasers of our even though they may fit on the unit . equipment . For customer assistance , contact your nearest authorized dealer or : GARDEN WAY INCORPORATED • 1 Garden Way • Troy , New York 12180 Customer Service : 1 - 800 - 437 - 8686 • Technical Service : 1 - 800 - 520 - 5520 • Parts Service : 1 - 800 - 648 - 6776 • FAX : ( 518 ) 233 - 4622 • WEBSITE : www.troybilt.com Outside the United States and Canada : Customer Service : ( 518 ) 233 - 4807 • Technical Service : ( 518 ) 233 - 4808 • Parts Service : ( 518 ) 233 - 4806 • FAX ( 518 ) 233 - 4622 1905591 ( 1 / 01 ) Printed in U.S.A . © 2001 Garden Way Incorporated