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TRilY RILT Operator's Manual Pedal Drive Garden Tractor Horse TM ( Models T809H & Z809K ) IMPORTANT : Read safety rules and instructions carefully before operating equipment . Warning : This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest - cov - ered , brush - covered or grass - covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws ( if any ) . If a spark arrester is used , it should be maintained in effective working order by the operator . In the State of California the above is required by law ( Section 4442 of the California Public Resources Code ) . Other states may have similar laws . Federal laws apply on federal lands . A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department , P . O . Box 361131 Cleveland , Ohio 44136 - 0019 . Troy - Bilt LLC , P . O . BOX361131CLEVELAND , OHIO44136 - 0019 PRINTED IN U . S . A . FORM NO . 770 - 10189F ( 11 / 2003 )
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TABLEOFCONTENTS Content Page Content Page Important Safe Operation Practices 3 Service 19 Tractor Set - Up 7 Off - Season Storage 24 Know Your Garden Tractor 10 Attachments & Accessories 25 Operating Your Garden Tractor 13 Troubleshooting 26 Making Adjustments 16 Illustrated Parts List 27 Maintaining Your Garden Tractor 18 Warranty 44 FINDINGMODELNUMBER This Operator's Manual is an important part of your new lawn tractor . It will help you assemble , prepare and maintain the unit for best performance . Please read and understand what it says . Before you start assembling your new equipment , please locate the model plate under the seat of the tractor and copy the information in the space provided below . A sample model plate is also given below . This information will be necessary to use the manufacturer's web site and / or help from the Customer Support Department or an authorized service dealer . Copy the model number here : z Copy the serial number here : • TROY - BILT LLC O _ e _ _ O . BOX 361131 www . trovbilt . com CL _ E _ NO , OH4413 _ 330 - 558 - 7220 • 866 - 840 - 6483 CUSTOMERSUPPORT PleasedoNOTretumthe unit to theretailer from whereit waspurchased , withoutfirstcontactingCustomerSupport . If you have difficulty assembling this product or have any questions regarding the controls , operation or maintenance of this unit , you can seek help from the experts . Choose from the options below : Visit troybUt . com for many useful suggestions . Click on Customer Support button and you will get the four options reproduced here . Click on the appropriate button and help is immediately available . _ qhe answer you are ll _ o _ llty _ ol _ J hL _ l _ lhi _ % _ L _ lj _ l _ t _ tJou _ N _ L _ OI _ I a mouse crick awa S N _ e _ l Io _ 41 _ ssP _ tr _ h _ ÷ ? Lli ¢ k he [ e _ e lh _ J To reach the Customer Support Line , please call 1 - 866 - 840 - 6483 or 1 - 330 - 558 - 7220 . The engine manufacturer is responsible for all engine - related issues with regards to ) erformance , power - rating , specifications , warranty engine and service . Please refer to the manufacturer's Owner's / Operator's Manual , at the end of this manual , for more information .
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SECTION1 : IMPORTANTSAFEOPERATIONPRACTICES , _ WARNING : This symbol points out important safety instructions which , if not followed , could endanger the personal safety and / or property of yourself and others . Read and follow all instructions in this nmanualal before attempting to operate this machine . Failure to comply with these instructions may result in perso injury . When you see this symbol - - heed its warning . DANGER : This machine was built to be operated according to the rules for safe operation in this manual . As with any type of power equipment , carelessness or error on the part of the operator can result in serious injury . This machine is capable of amputating hands and feet and throwing objects . Failure to observe the following safety instructions could result in serious injury or death . WARNING : Engine exhaust , some of its constituents , and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm . 11 . Do not put hands or feet near rotating parts or under the GeneralOperation cutting deck . Contact with the blade ( s ) can amputate 1 . Read , understand , and follow all instructions on the hands and feet . machine and in the manual ( s ) before attempting to 12 . A missing or damaged discharge cover can cause blade assemble and operate . Keep this manual in a safe place contact or thrown object injuries . for future and regular reference and for ordering 13 . Stop the blade ( s ) when crossing gravel drives , walks , or replacement parts . roads and while not cutting grass . 2 . Be familiar with all controls and their proper operation . 14 . Watch for traffic when operating near or crossing Know how to stop the machine and disengage them roadways . This machine is not intended for use on any quickly . public roadway . 3 . Never allow children under 14 years old to operate this 15 . Do not operate the machine while under the influence of machine . Children 14 years old and over should read and alcohol or drugs . understand the operation instructions and safety rules in 16 . Mow only in daylight or good artificial light . this manual and should be trained and supervised by a 17 . Never carry passengers . parent . 18 . Disengageblade ( s ) before shifting into reverse . Backup 4 . Never allow adults to operate this machine without proper slowly . Always look down and behind before and while instruction . backing to avoid a back - over accident . 5 . To help avoid blade contact or a thrown object injury , 19 . Slow down before turning . Operate the machine keep bystanders , helpers , children and pets at least 75 smoothly . Avoid erratic operation and excessive speed . feet from the machine while it is in operation . Stop 20 . Disengage blade ( s ) , set parking brake , stop engine and machine if anyone enters the area . wait until the blade ( s ) come to a complete stop before 6 . Thoroughly inspect the area where the equipment is to be removing grass catcher , emptying grass , unclogging used . Remove all stones , sticks , wire , bones , toys , and chute , removing any grass or debris , or making any other foreign objects which could be picked up and adjustments . thrown by the blade ( s ) . Thrown objects can cause 21 . Never leave a running machine unattended . Always turn serious personal injury . off blade ( s ) , place transmission in neutral , set parking 7 . Plan your mowing pattern to avoid discharge of material brake , stop engine and remove key before dismounting . toward roads , sidewalks , bystanders and the like . Also , 22 . Use extra care when loading or unloading the machine avoid discharging material against a wall or obstruction into a trailer or truck . This unit should not be driven up or which may cause discharged material to ricochet back down ramp ( s ) , because the unit could tip over , causing toward the operator . serious personal injury . The unit must be pushed 8 . Always wear safety glasses or safety goggles during manually on ramp ( s ) to load or unload properly . operation and while performing an adjustment or repair to 23 . Muffler and engine become hot and can cause a burn . Do protect your eyes . Thrown objects which ricochet can not touch . cause serious injury to the eyes . 24 . Check overhead clearances carefully before driving 9 . Wear sturdy , rough - soled work shoes and close - fitting under low hanging tree branches , wires , door openings slacks and shirts . Loose fitting clothes and jewelry can be etc . , where the operator may be struck or pulled from the caught in movable parts . Never operate this machine in unit , which could result in serious injury . bare feet or sandals . 25 . Disengage all attachment clutches , depress the brake 10 . Be aware of the mower and attachment discharge pedal completely and shift into neutral before attempting direction and do not point it at anyone . Do not operate the to start engine . mower without the discharge cover or entire grass 26 . Your machine is designed to cut normal residential grass catcher in its proper place . of a height no more than 10 " . Do not attempt to mow
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5 , througuhnusuatllayll , drygrass ( e . g . p , astureo ) rpilesof Do not mow on wet grass . It may cause sliding . 6 . dryleavesD . rygrassorleavems aycontactht eengine Do not shift to neutral and coast downhill . Over - speeding exhausatnd / obruilduponthemowedreckpresentinag may cause the operator to lose control of the machine potentifairlehazard . resulting in serious injury or death . 7 , 27 . Useonlyaccessoriaensdattachmenaptsproved for this Do not tow heavy attachments ( e . g . loaded dump cart , machine by the machine manufacturer . Read , lawn roller , etc . ) on slopes greater than 5 degrees . When understand and follow all instructions provided with the going down hill , the extra weight tends to push the tractor approved accessory or attachment . and may cause you to loose control . ( e . g . tractor may 28 . Data indicates that operators , age 60 years and above , speed up , braking and steering ability may be reduced , are involved in a large percentage of riding mower - attachment may jack - knife and tractor may overturn ) . related injuries . These operators should evaluate their ability to operate the riding mower safely enough to Children protect themselves and others from serious injury . 1 . Tragic accidents can occur if the operator is not alert to 29 . If situations occur which are not covered in this manual , the presence of children . Children are often attracted to use care and good judgment . Contact Troy - Bilt Customer the machine and the mowing activity . They do not Support Line at 1 - 866 - 840 - 6483 for assistance . understand the dangers . Never assume that children will remain where you last saw them . SlopeOperation a . Keep children out of the mowing area and in watchful care of a responsible adult other than the Slopes are a major factor related to loss of control and tip - operator . Be alert and turn machine off if a child over accidents which can result in severe injury or death . All enters area . slopes require extra caution . If you cannot back up the slope b . Before and while backing , look behind and down or if you feel uneasy on it , do not mow it . for small children . For your safety , use the slope gauge included as part of this c . Never carry children , even with the blade ( s ) shut manual to measure slopes before operating this unit on a off . They may fall off and be seriously injured or sloped or hilly area . If the slope is greater than 15 degrees as interfere with safe machine operation . shown on the slope gauge , do not operate this unit on that d . Use extreme care when approaching blind area or serious injury could result . corners , doorways , shrubs , trees or other objects Do : that may block your vision of a child who may run 1 . Mow up and down slopes , not across . Exercise extreme into the machine . caution when changing direction on slopes . e . Disengage the cutting blade ( s ) before shifting in 2 . Watch for holes , ruts , bumps , rocks , or other hidden reverse . The " No - Cut - in Reverse " feature is a objects . Uneven terrain could overturn the machine . Tall reminder not to cut in reverse and to help avoid grass can hide obstacles . back over accidents . Do not defeat it . 3 . Use slow speed . Choose a low enough speed setting so f . Keep children away from hot or running engines . that you will not have to stop or shift while on the slope . They can suffer burns from a hot muffler . Tires may lose traction on slopes even though the brakes g . Remove key when machine is unattended to are functioning properly . Always keep machine in gear prevent unauthorized operation . when going down slopes to take advantage of engine 8 . Never allow children under 14 years to operate the braking action . machine . Children 14 years old and over should read and 4 . Follow the manufacturer's recommendations for wheel understand the operation and safety rules in this manual weights or counterweights to improve stability . and should be trained and supervised by a parent . 5 . Use extra care with grass catchers or other attachments . These can change the stability of the machine . Towing 6 . Keep all movement on the slopes slow and gradual . Do 1 . Tow only with a machine that has a hitch designed for not make sudden changes in speed or direction . Rapid towing . Do not attach towed equipment except at the engagement or braking could cause the front of the hitch point . machine to lift and rapidly flip over backwards which 2 . Follow the manufacturers recommendation for weight could cause serious injury . limits for towed equipment and towing on slopes . 7 . Avoid starting or stopping on a slope . If tires lose traction , 3 . Never allow children or others in or on towed equipment . disengage the blade ( s ) and proceed slowly straight down 4 . On slopes , the weight of the towed equipment may cause the slope . loss of traction and loss of control . DoNot 5 . Travel slowly and allow extra distance to stop . 1 . Do not turn on slopes unless necessary ; then , turn slowly 6 . Do not shift to neutral and coast downhill . and gradually downhill , if possible . 2 . Do not mow near drop - offs , ditches or embankments . Service The mower could suddenly turn over if a wheel is over the edge of a cliff , ditch , or if an edge caves in . SafeHandlingOfGasoline : 3 . Do not try to stabilize the machine by putting your foot on 1 , To avoid personal injury or property damage use the ground . extreme care in handling gasoline , Gasoline is 4 . Do not use a grass catcher on steep slopes .
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extremely flammable and the vapors are explosive . operating the blade disengagement control . If the blades Serious personal injury can occur when gasoline is do not stop within the this time frame , your unit should be spilled on yourself or your clothes which can ignite . Wash serviced professionally by an authorized Service Dealer . your skin and change clothes immediately . 4 . Check brake operation frequently as it is subjected to a . Use only an approved gasoline container . wear during normal operation . Adjust and service as b . Never fill containers inside a vehicle or on a truck required . or trailer bed with a plastic liner . Always place 5 . Check the blade ( s ) and engine mounting bolts at containers on the ground away from your vehicle frequent intervals for proper tightness . Also , visually before filling . inspect blade ( s ) for damage ( e . g . , excessive wear , bent , c . When practical , remove gas - powered equipment cracked ) . from the truck or trailer and refuel it on the ground . Replace the blade ( s ) with the original equipment If this is not possible , then refuel such equipment manufacturer's ( O . EM . ) blade ( s ) only , listed in this on a trailer with a portable container , rather than manual . " Use of parts which do not meet the original from a gasoline dispenser nozzle . equipment specifications may lead to improper d . Keep the nozzle in contact with the rim of the fuel performance and compromise safetyF container opening at all times until fueling is 6 . Mower blades are sharp . Wrap the blade or wear gloves , complete . Do not use a nozzle lock - open device . and use extra caution when servicing them . e . Extinguish all cigarettes , cigars , pipes and other 7 . Keep all nuts , bolts , and screws tight to be sure the sources of ignition . equipment is in safe working condition . f . Never fuel machine indoors . 8 . Never tamper with the safety interlock system or other g . Never remove gas cap or add fuel while the safety devices . Check their proper operation regularly . engine is hot or running . Allow engine to cool at 9 . After striking a foreign object , stop the engine , disconnect least two minutes before refueling . the spark plug wire ( s ) and ground against the engine . h . Never over fill fuel tank . Fill tank to no more than Thoroughly inspect the machine for any damage . Repair ½ inch below bottom of filler neck to allow space the damage before starting and operating . for fuel expansion . 10 . Never attempt to make adjustments or repairs to the i . Replace gasoline cap and tighten securely . machine while the engine is running . j . If gasoline is spilled , wipe it off the engine and 11 . Grass catcher components and the discharge cover are equipment . Move unit to another area . Wait 5 subject to wear and damage which could expose moving minutes before starting the engine . parts or allow objects to be thrown . k . To reduce fire hazards , keep machine free of For safety protection , frequently check components and grass , leaves , or other debris build - up . Clean up replace immediately with original equipment oil or fuel spillage and remove any fuel soaked manufacturer's ( O . EM . ) parts only , listed in this manual . debris . " Use of parts which do not meet the original equipment L Never store the machine or fuel container inside specifications may lead to improper performance and where there is an open flame , spark or pilot light compromise safetyF as on a water heater , space heater , furnace , 12 . Do not change the engine governor settings or over - clothes dryer or other gas appliances . speed the engine . The governor controls the maximum m . Allow a machine to cool at least 5 minutes before safe operating speed of the engine . storing . 13 . Maintain or replace safety and instruction labels , as necessary . General Service : 14 . Observe proper disposal laws and regulations for gas , 1 . Never run an engine indoors or in a poorly ventilated oil , etc . to protect the environment . area . Engine exhaust contains carbon monoxide , an odorless , and deadly gas . YourResponsibility 2 . Before cleaning , repairing , or inspecting , make certain the blade ( s ) and all moving parts have stopped . Restrict the use of this power machine to persons who Disconnect the spark plug wire and ground against the read , understand and follow the warnings and engine to prevent unintended starting . instructions in this manual and on the machine , 3 . Periodically check to make sure the blades come to complete stop within approximately ( 5 ) five seconds after
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SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE , 11 A POWER POLE A CORNER OF A BUILDING OR A FENCE POST I £ O W ILl . . I i _ WARNING & i Z Do not mow on inclines with a slope in excess of 15 degrees ( a rise of approximately 2 - 1 / 2 feet every 10 feet ) . A riding mower could overturn and cause serious injury . If operating a walk - behind mower on such a slope , it is extremely difficult to maintain i your footing and you could slip , resulting in serious injury . Operate RIDING mowers up and down slopes , never across the face of slopes . I , LI
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SECTION3 : SETTINGUPTHETRACTOR NOTE : Any reference here to the RIGHT or LEFT side Place the steering wheel cap over the center of the of the tractor is observed from operator's position . steering wheel and push downward until it " clicks " into place . ShippingBraceRemoval Steering _ _ _ WARNING : Make sure the tractor engine is Wheel Capri , off . Remove ignition key , and set the parking Hex Bolt brake before removing the shipping brace . & Washer _ Locate the shipping brace and accompanying warning tag on the right side of the tractor , between the discharge chute and the deck . See Figure 1 . Steering ' _ Shaft _ Figure 2 AttachingTheSeat NOTE : For shipping masons , seats are mounted backward to the pivot bracket . Release the seat form its shipping position and remove the two hex screws from the bottom of the seat before proceeding with instructions below . Pull out the tab found on the seat stop and hold it open while sliding the seat off the seat pivot Figure 1 bracket . See Figure 3 . Line up the plastic seat spacers with the slots in While holding the discharge chute with your left seat pivot bracket . hand , remove the shipping brace with your right Slide seat in until front seat spacer engages the hand by grasping it between your thumb and index seat stop . See Figure 3 . finger and rotating it clockwise . WARNING : Before operating this machine , _ i WARNING : The shipping brace , used for make sure the seat is engaged in the seat packaging purposes only , must be removed stop , stand behind the machine and pull back and discarded before operating tractor . on seat until fully engaged into stop . WARNING : The mowing deck is capable of throwing objects . Failure to operate the tractor without the discharge cover in the proper operating position could result in serious personal injury and / or property damage . Seat Stop X AttachingTheSteeringWheel The hardware for attaching the steering wheel has been packed within the steering wheel , beneath steering wheel cap . Carefully pry offthe steering wheel cap and remove the hardware . With the wheels of the tractor pointing straight Pivot Bracket forward , place steering wheel over steering shaft . Place the washer ( with the cupped side down ) over the steering shaft and secure with the hex bolt . See Figure 2 . Figure 3
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both the left - hand deck roller bracket and the right - GasandOilFill - Up hand deck roller bracket . See Figure 6 or refer to The gasoline tank is located under the hood and has a DeckRollerHeightAdjustmenotn page 9 for more capacity of either two or three gallons . Do not overfill . detailed instructions on adjusting the deck roller upward or downward . Raise the deck lift arms up and out of the way by _ WARNING : Use extreme care when handling gasoline . Gasoline is extremelyer placing the deck lift lever in the top notch on the flammable and the vapors are explosive . Nev right fender . fuel machine indoors or while the engine is hot Gently slide the cutting deck beneath the tractor or running . Extinguish cigarettes , cigars , pipes , from the right side . and other sources of ignition . Move the cutting deck into position so that the Service the engine with gasoline and oil as instructed in hooks found on the front end of the deck fit snugly around the deck stabilizer rod . the accompanying engine manual packed with your tractor . Read instructions carefully . NOTE : The stabilizer rod may be secured to the tractor IMPORTANT : Your tractor is shipped with motor oil in frame with a plastic cable tie for shipping reasons . If so , the engine . However , you must check the oil level carefully cut the cable tie before mounting the front of before operating . Be careful not to overfill . the cutting deck . Lower the deck lift arms by placing the lift lever in Attachingthe Deck ( Model 809K only ) the bottom notch on the right fender . Pull the deck support pin ( on the left side of the , _ WARNING : Before attaching the cutting deck ) outward and align it with the hole on the rear deck , engage the parking brake , turn mtheove of the left deck lift arm before releasing the pin to ignition key to the OFF position and re the lock it in place as shown in Figure 6 . Repeat on the key from the switch to avoid accidental starting . right side . Adjust the deck roller height so that the clevis pins are inserted in the second hole ( from the top ) of Deck Lift Assembly Notches Lift Cables Deck Lift Arms Deck Idler Pulleys Fender PTO / Deck Belt Deck Support Pins Belt Guard Deck Roller Bracket Deck Stabilizer Bracket Electric PTO Clutch Discharge Chute Front of Tractor Deck Stabilizer Rod NOTE : Many Figure 4
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IMPORTANT : Be certain that the FLAT side of the PTO / Installintghe PT0 / Deck Belt Make certain that the PTO ! Deck belt is routed Deck belt is the side coming in contact with the deck idler pulleys . around the spindle pulleys ( found beneath the belt guards ) and both idler pulleys as illustrated in With the tension relieved , carefully route the belt Figure 5 before proceeding . around the electric PTO clutch . Relieve tension on the deck idler by inserting a 3 / 8 " NOTE : If necessary , refer to the decal found on the drive ratchet wrench ( set to " loosen " ) in the hole deck's surface or on page 19 of this manual for a found in the idler bracket and pivoting the wrench detailed belt - routing diagram . handle counterclockwise . See Figure 5 . 3 / 8 " Square Hole Spring Figure 5 Beck RollerHeightAdjustment To adjust the height of the rollers found on the rear of the mowing deck upward or downward , proceed as follows : Place the deck lift lever inthe bottom notch ( lowest Deck Roller Bracket position ) . Remove the clevis pins and hairpin clips from the deck roller brackets on the left and right sides of the cutting deck . See Figure 6 . Position the deck roller brackets up or down through the slots on the rear of the deck until desired position is reached , then re - attach with the clevis pins and hairpin clips just removed . See Figure 6 . IMPORTANT : Be certain that the left roller bracket and Hairpin Clip the right roller bracket are set in the same position . IMPORTANT : After mounting the cutting deck , perform Clevis pin any adjustments on the deck , if necessary , prior to operating the tractor . Refer to page 16 for instructions . Figure 6
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SECTION4 : KNOWYOURGARDENTRACTOR F G \ H B I A : PTOleverq J K C L D M Wheel not shown Figure7 H A PTO ( Blade Engage ) Knob / Lever Ignition Switch B Choke Control I Brake Pedal J Drive Pedal C Parking Brake Button D Shift Lever K Cruise ControtButton E Cup Holder L Seat Adjustment Lever M Deck Lift Lever F Systems Indicator Monitor / HourMeter G Throttle Control Lever 10
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Throttle ControlLever Drive Pedal The throttle control lever is The drive pedal is located below j _ . . . _ j ) located on the right side of the Fas _ the brake pedal on the right front tractor's dash panel . This lever side of the tractor along the controls the speed of the engine . running board . Depress the drive When set in a given position , the pedal with your fight foot whenher the tractor shift lever is in eit throttle will maintain a uniform FORWARD or REVERSE to engine speed . cause the tractor to move . IMPORTANT : When operating the Ground speed is also controlled tractor with the cutting deck with the drive pedal . The further engaged , be certain that the SIo _ down the pedal is depressed , the faster the tractor will throttle lever is always in the travel . The pedal will return to its original position when FAST ( rabbit ) position . it is not depressed . ChokeControl IMPORTANT : Always set the parking brake when The choke control can be found / / - " _ leaving the tractor unattended . on the left side of the dash panel CupHolder and is activated by pulling the The tractor's cup holder is located on the fender to the knob outward . Activating the left of the seat , just to the rear of the parking brake choke control closes the choke lever . plate on the carburetor and aids in starting the engine . Refer to page 13 of this manual PTO ( Blade Engage ) Knob / Lever for detailed starting instructions . To engage power to the cutting deck or other ( separately Brake Pedal available ) attachments , pull The brake pedal is located on the outward on the PTO knob or fight front side of the tractor move the PTO lever to ON Knob above the drive pedal along the position , as the case may be . running board . The brake pedal Push the PTO knob inward or oNf , can be used for sudden stops or BLADE _ . _ / 1 - 61 move the PTO lever to BLade STOP _ - setting the parking brake . Stop position to disengage power to the cutting deck . Lever NOTE : Brake pedal must be fully depressed to activate the safety interlock switch when starting the tractor . NOTE : The PTO knob / lever must be in the Blade Stop position when starting the engine , when travefing in IgnitionSwitch reverse and if the operator leaves the seat . Start On / Lights To start the engine , insert the key ShiftLever into the ignition switch and turn clockwise to the START position . The shift lever is located on the Release the key into the ON front of the fender between the position once engine has fired . operator's legs and has four positions , FORWARD - HI , Refer to page 13 for detailed FORWARD - LO , NEUTRAL and starting instructions . REVERSE . The brake pedal The ignition switch is also used to Off must be depressed and the operate the tractor's headlights . tractor must not be in motion Refer to page 15 for detailed when moving the shift lever . Always bring the tractor to instructions . a complete stop prior to moving the shift lever from FORWARD - HI to FORWARD - LO or vice - versa . , _ WARNING : Never leave a running machine IMPORTANT : Never force the shift lever . Doing so may unattended . Always disengage PTO , moveg shift lever into neutral position , set parkin result in serious damage to the tractor's transmission . brake , stop engine and remove key to prevent SeatAdjustmentLever unintended starting . To adjust the seat forward or backward , slide the seat adjustment lever to the left and reposition the seat to the desired position . Once a comfortable position is found , release the seat adjustment lever to lock the 11
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seat in place . Refer to SeatAdjustmenotn page 17 of this Indication Remedy manual for more detailed instructions . Deck Lift Lever Brake light on Engage the parking brake . Found on your tractor's right fender , the deck lift lever is PTO light on Move PTO knob to the used to change the height of the cutting deck . To use , disengaged ( OFF ) position . move the lever to the left , then place in the notch best suited for your application . It is normal for the oil light and the battery light to Parking BrakeButton illuminate while the engine is cranking , but if either To set the parking brake , fully / f _ " _ illuminates while the engine is running , follow the depress the brake pedal and steps below as per indication : push the parking brake button in . Hold the button in while taking Indication Remedy your foot off the brake pedal . Both the parking button and the Oil light on Stop the tractor immediately brake pedal will then stay and check thecrankcase oil depressed . To release the level as instructed in the parking brake , depress the brake engine manual . Add oil as pedal slightly . The parking brake required . button will then return to its Battery light on Indicates that the battery is in original position . need of a charge or that the NOTE : The parking brake must be set if the operator engine's charging system is leaves the seat with the engine running or the engine not generating sufficient will automatically shut of _ amperage . Refer to Batteryon page 19 of this manual for IMPORTANT : Always set the parking brake when charging procedure or have leaving the tractor unattended . the engine's charging system CruiseControlButton checked by an authorized The cruise control button is engine service dealer . located on the tractor dash panel The hour meter operates whenever the engine is Push the cruise control button to the left of the ignition switch . ; i _ running and records the actual hours of tractor while traveling forward at a operation . desired speed . While holding the Battery Oil button in , release pressure from the drive pedal . This will engage the cruise control and allow the tractor to remain at that speed without applying pressure to the drive pedal . Depress the brake pedal or the drive pedal to deactivate cruise control . Refer to Operationssection Hour in this manual for detailed instructions . Meter NOTE : Cruise control can not be engaged at the tractor's fastest ground speed . If the operator should attempt to do so , the tractor will automatically decelerate to the fastest optimal mowing ground speed . / " % SystemsIndicator Monitor / HourMeter PTO / \ Brake Your tractor is equipped with four indicator lights and an Figure 8 hour meter located on the left side of the dash panel . See Figure 8 . CargoNet If the brake light or PTO light illuminates when Conveniently located on the tractor's dash panel , the attempting to start the unit , proceed as follows : cargo net can be used to store personal items while operating the lawn tractor . 12
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SECTION5 : OPERATINGYOURGARDENTRACTOR NOTE : The deck wheels are an anti - scalp feature of the deck and are not designed to support the weight of the WARNING cutting deck . AVOIDSERIOUSINJURYORDEATH Refer to LevelingtheDeckon page 16 of this manual for more detailed instructions regarding various deck • GO UP AND DOWN SLOPES , NOT ACROSS . • AVOID SUDDEN TURNS . adjustments . • DO NOT OPERATE THE UNiT WHERE iT COULD SLiP OR TIP . • IF MACHINE STOPS GOING UPHILL , STOP BLADE ( S ) AND BACK DOWNHILL SLOWLY . Startingthe Engine • DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND . • NEVER CARRY CHILDREN , EVEN WiTH BLADES OFE • LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING . NOTE : Referto page 7 of this manual for gasoline and • KEEP SAFETY DEVICES ( GUARDS , SHIELDS , AND SWITCHES ) IN oil fill - up instructions . PLACE AND WORKING . • REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE ( S ) . Insert the tractor key into the ignition switch . • KNOW LOCATION AND FUNCTION OF ALL CONTROLS . • BE SURE BLADE ( S ) AND ENGINE ARE STOPPED BEFORE PLAC - Place the PTO knob / lever in the " Blade Stop " ING HANDS OR FEET NEAR BLADE ( S ) . position . • BEFORE LEAVING OPERATOR'S POSiTiON , DISENGAGE BLADE ( S ) , PLACE THE SHIFT LEVER IN NEUTRAL , ENGAGE Engage the tractor's parking brake . BRAKE LOCK , SHUT ENGINE OFF AND REMOVE KE _ Place the throttle control inthe FAST ( rabbit ) READOPERATORM'SANUAL position . Pull the choke control outward . Turn the ignition key clockwise to the START SafetyInterlockSwitches position . After the engine starts , release the key . It will return to the ON position . This tractor is equipped with a safety interlock system for the protection of the operator . If the interlock system IMPORTANT : Do not hold the key inthe START position should ever malfunction , do not operate the tractor . for longer than ten seconds at a time . Doing so may Contact an authorized service dealer . The safety cause damage to your engine's electric starter . interlock system prevents the engine from cranking or After the engine starts , deactivate the choke control starting unless the parking brake is engaged , and the and place the throttle control in the FAST position . PTO knob ! lever is in the " Blade Stop " position . NOTE : Do not leave the choke control on while The engine will automatically shut off if : operating the tractor . Doing so will result in a " rich " fuel 1 . The operator leaves the seat before engaging the mixture and cause the engine to run poorly . parking brake ; 2 . The operator leaves the tractor's seat with the PTO knob / lever in the ON position , regardless of Stoppingthe Engine whether the parking brake is engaged ; and 3 . The PTO knob ! lever is moved to ON position with , _ WARNING : If you strike a foreign object , the shift lever in position for reverse travel . stop the engine , disconnect the spark plug wire ( s ) and ground against the engine . _ WARNING : Do not operate the tractor if the Thoroughly inspect the machine for any damage . Repair the damage before restarting interlock system is malfunctioning . This system was designed for your safety and protection . and operating . If the blades are engaged , place the PTO knob / Settingthe CuttingHeight lever in the " Blade Stop " position . Select the height position of the cutting deck by Turn the ignition key counterclockwise to the OFF placing the deck lift lever in any of the six different position . cutting height notches on the dght side of the Remove the key from the ignition switch to prevent fender . unintended starting . Adjust the deck wheels so that they are between ¼ - inch and ¼ - inch above the ground when the tractor DrivingTheTractor is on a smooth , flat surface such as a driveway . IMPORTANT : Avoid sudden starts , excessive speed and sudden stops . _ WARNING : Keep hands and feet away from the discharge opening of the cutting deck . 13
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DrivingOnSlopes Refer to the SlopeGaugeon page 6 to help determine _ WARNING : Do not leave the seat of the tractor without first placing the PTO knob in the slopes where you may operate the tractor safely . disengaged ( OFF ) position , depressing the brake pedal and engaging the parking brake . If leaving the tractor unattended , also turn the , i _ WARNING : Do not mow on inclines with a slope in excess of 15 degrees ( a rise ) of ignition key off and remove the key . approximately 2 - 1 / 2 feet every 10 feet . The Depress the brake pedal to release the parking tractor could overturn and cause serious injury . brake and let the pedal up . Move the throttle lever into the FAST ( rabbit ) position . Mow up and down slopes , never across . Exercise extreme caution when changing direction IMPORTANT : Do not use the shift lever to change the on slopes . direction of travel when the tractor is in motion . Always Watch for holes , ruts , bumps , rocks , or other use the brake pedal to bring the tractor to a complete hidden objects . Uneven terrain could overturn the stop before shifting . machine . Tall grass can hide obstacles . To move forward , place the shift lever in the Avoid turns when driving on a slope . If a turn must FORWARD position , then slowly depress the drive be made , turn downwards on the slope . Turning pedal until the desired speed is achieved . upwards on a slope greatly increases the chance of To move in reverse , place the shift lever in the a roll - over . REVERSE position , check that the area behind is Avoid stopping when driving up a slope . If it is clear then slowly depress the drive pedal . necessary to stop while driving up a slope , start up smoothly and carefully to reduce the possibility of flipping the tractor over backward . Engagingthe ParkingBrake To engage the parking brake : Settingthe CruiseControl Fully depress the brake pedal and hold it there while gently pushing the parking brake button NOTE : The cruise control feature should only be inward . utilized while traveling in the forward direction . Hold the parking brake button in while removing EngagingCruiseControl your foot from the brake pedal . Once engaged , the parking brake button and the Place the shift lever in the FORWARD position , brake pedal will lock in the DOWN position . then slowly depress the drive pedal until the desired To disengage the parking brake : speed is achieved . Lightly depress the cruise control button . Slightly depress the brake pedal . While continuing to hold the cruise button in , lift NOTE : The parking brake must be engaged if the your foot from the drive pedal ( you should feel the operator leaves the seat with the engine running or the cruise latch engage ) . engine will automatically shut oft Once engaged , the cruise control button and the drive pedal will lock in the DOWN position , and the Operatingthe Headlights tractor will maintain the same forward speed . To turn the tractor's headlights on : NOTE : Cruise control cannot be engaged at the Start the engine following the instructions earlier in tractor's fastest ground speed . If the operator should this section . attempt to do so , the tractor will automatically Turn the key one notch counterclockwise into the decelerate to the fastest optimal mowing ground speed . On ! LightS position of the ignition switch . Refer to DisengagingCruiseControl figure on page 11 . Choose one of the following two methods : To turn the tractor's headlights off : 1 . Depress the brake pedal to disengage the cruise Turn the key either to the ON position ( to leave the control and stop the tractor . engine running ) or the OFF position ( to shut the 2 . Lightly depress the drive pedal . engine off ) . Changingto ReversewhenCruiseControlis Engaged NOTE : Never move the key into the Start position while Depress the brake pedal to disengage the cruise the engine is running . Doing so may cause damage to control and bring the tractor to a complete stop . your engine's electric starter . Place the shift lever in the REVERSE position , look to the rear to ensure the path is empty , and depress the drive pedal . 14
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To disengage the PTO , move the PTO lever to the UsingtheDeckLiftLever " Blade Stop " position . This will cut off power to deck To raise the cutting deck , move the deck lift lever to the or other attachments . left , then place it in the notch best suited for your application . Refer to SettingTheCuttingHeightearlier in Mowing this section . _ WARNING : To help avoid blade contact or a Engagingthe PTOKnob / Lever thrown object injury , keep bystanders , helpers , Engaging the PTO transfers power to the cutting deck children and pets at least 75 feet from the or other ( separately available ) attachments . machine while it is in operation . Stop machine if anyone enters the area . PTOKnob ( Model Z809K ) To engage the PTO , move the throttle control lever The following information wilt be helpful when using the to the FAST ( rabbit ) position . Pull the PTO knob cutting deck with your tractor . outward to the ON position . See Figure 9 . _ WARNING : Plan your mowing pattern to NOTE : Keep the throttle lever in the FAST ( rabbit ) avoid discharge of materials toward roads , position for the most efficient use of the cutting deck or sidewalks , bystanders and the like . Also , avoid other ( separately available ) attachments . discharging material against a wall or Front View Pull Out Push In obstruction which may cause discharged material to ricochet back toward the operator . Do not mow at high ground speed , especially if a mulch kit or grass collector is installed . For best results it is recommended that the first two laps be cut with the discharge thrown towards the center . After the first two laps , reverse the direction t to throw the discharge to the outside for the balance of cutting . This will give a better Figure 9 appearance to the lawn . Do not cut the grass too short . Short grass invites IMPORTANT : The electric PTO clutch will automatically weed growth and yellows quickly in dry weather . shut off if the PTO is engaged with the shift lever in Mowing should always be done with the engine at position for reverse travel . Refer to SafetyInterlock full throttle . Switcheson page 13 . In heavier conditions , it may be better to go back To disengage the PTO , push the PTO knob in to over the cut area a second time to get a clean cut . the " Blade Stop " position . See Figure 9 . Do not attempt to mow heavy brush and weeds and PT0 Lever ( Model TS09H ) extremely tall grass . Your tractor is designed to mow lawns , not clear brush . To engage the PTO , move the throttle control lever to the FAST ( rabbit ) position . Grasp the PTO ( Blade Keep the blades sharp and replace the blades Engage ) lever and pivot it all the way forward to the when worn . Refer to CuttingBladeson page 22 of this ON position . manual for proper blade sharpening instructions . NOTE : Keep the throttle lever in the FAST ( rabbit ) position for most efficient use of the cutting deck or other ( separately available ) attachments . 15
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SECTION6 : MAKINGADJUSTMENTS Hex Nut and Pivot Bar , _ WARNING : Never attempt to make any Lock Washer adjustments while the engine is running , except where specified in the manual . WARNING : Disconnect the spark plug wire ( s ) and ground against the engine before / performing any adjustments , repairs or maintenance . ParkingBrake _ ' _ WARNING : Never attempt to adjust the brakes while the engine is running . Alwaysutral disengage PTO , move shift lever into ne Jam Nut position , stop engine and remove key to Ball Joint prevent unintended starting . Figure 10 Adjust the brake if : Remove the hex nut and lock washer on the top of 1 . The tractor does not stop completely when the brake pedal is completely depressed ; or ball joint . See Figure 10 . Thread the ball joint toward the jam nut to shorten 2 . The tractor's rear wheels roll even with the parking the drag link . Thread the ball joint away from the brake applied . Locate the brake disc on right of the transmission in the jam nut to lengthen the drag link . Replace hex nut and lock washer and retighten the rear of the tractor and adjust as follows : jam nut after proper adjustment is achieved . Looking at the transmission from the right side of the tractor , locate the compression spring and NOTE : Threading the ball joints too far onto the drag brake disc . finks will cause the front tires to " toe - in " too far . Proper Loosen , but do not remove , the hex nut found on toe - in is between 1 / 16 " and 5 / 16 " . the right side of the brake assembly . Front tire toe - in can be measured as follows : Using a feeler gauge , set the gap between the brake disc and the brake puck at . 011 inches . Place the steering wheel in positionfor straight ahead travel . Re - tighten the hex nut loosened eadier . In front of the axle , measure the distance Seat hodzontally from the inside of the left dm to the inside of the dght rim . Note the distance . Behind the axle , measure the distance horizontally , _ WARNING : Before operating this machine , from the inside of the left dm to the inside of the make sure the seat is engaged in the seat stop , dght rim . Note the distance . stand behind the machine and pull back on The measurement taken in front of the axle should seat until fully engaged into stop . be between 1 / 16 " and 5 / 16 " less than the To adjust the position of the seat , move the seat measurement taken behind the axle . Adjust if adjustment lever to the left and slide the seat necessary . forward or rearward . Make sure seat is locked into position before operating the tractor . Levelingthe Deck Steering NOTE : Check the tractor's tire pressure before performing any deck leveling adjustments . Refer to Adjust the steering drag links if : Tires on page 24 for information regarding tire pressure . 1 . The tractor turns tighter in one direction than the other ; or FrontTo Rear 2 . While the ball joints are being replaced . The front of the cutting deck is supported by a stabilizer Adjust the drag links so that equal lengths are threaded bar that can adjusted to level the deck from front to rear . into the ball joints on the left and the dght respectively . The front of the deck should be between 1 ! 4 - inch and 3 / 8 - inch lower than the rear of the deck . Adjust if Loosen the jam nut found on the drag link at the rear of the ball joint . See Figure 10 . necessary as follows : 16
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Withthetractopr arkedonafirm , levelsurface , position ) and rotate both blades so that they are placethedeckliftleverinthetopnotch ( highest perpendicular with the tractor . Measure the distance from the outside of the left positiona ) ndrotatethebladenearestthedischarge chutesothatitisparallewl iththetractor . blade tip to the ground and the distance from the Measurethedistancefromfrontofthebladetipto outside of the right blade tip to the ground . Both thegroundandrearofthebladetiptotheground . measurements taken should be equal . If they're Thefirstmeasuremetnatkenshouldbebetweenent . not , proceed to the next step . 1 / 4 " and3 / 8 " lessthanthesecondmeasurem Loosen , but do not remove , the hex cap screw on Determinteheapproximatdeistancenecessarfyor the left deck hanger bracket . See Figure 1lB . properadjustmenatndproceedtothenextstep . Balance the deck by using a wrench to turn the Locatethetwolocknutsontheoppositesideofthe adjustment gear ( found immediately behind the hex stabilizebrracketS . eeFigure11A . Tightenthelock cap screw just loosened ) clockwise / up or counterclockwise ! down . nutstoraisethefrontofthedeck ; loosenthelock nutstolowerthefrontofthedeck . The deck is properly balanced when both blade tip measurements taken earlier are equal . Sideto Side Retighten the hex cap screw on the left deck If the cutting deck appears to be mowing unevenly , a hanger bracket when proper adjustment is side to side adjustment can be performed . Adjust if achieved . necessary as follows : With the tractor parked on a firm , level surface , place the deck lift lever in the top notch ( highest AI LNouctsk Deck tStabilizer Bracke Deck Adjustment Gear Hex Cap Screw Figure 11 DeckRollerHeight ( Model Z809K ) _ Deck Roller To adjust the height of the rollers on the rear of the mowing deck , proceed as follows : \ racket Place the deck lift lever inthe bottom notch ( lowest position ) . Remove the clevis pins and hairpin clips from the deck roller brackets on the left and rightsides of the cutting deck . See Figure 12 . Position the deck roller brackets up or down ( H ; pp'nf _ through the slots on the rear of the deck until Cl _ , vis desired position is reached , then re - attach with the Pin clevis pins and hairpin clips just removed . See Figure 12 . Figure 12 NOTE : Be certain that the left roller bracket and the right roller bracket are set in the same position 17
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SECTION7 : MAINTAININGYOURGARDENTRACTOR any Air Cleaner _ WARNING : Before performing maintenance or repairs , disengage PTO , move Service the pre - cleaner , if so equipped , and shift lever into neutral position , set parking cartridge ! air cleaner element as instructed in the brake , stop engine and remove key to prevent engine manual . unintended starting . SparkPlugs Clean the spark plugs and reset the gap once a Engine season . Spark plug replacement is recommended Refer to the engine manual for engine maintenance at the start of each mowing season . Refer to the instructions . engine manual for correct plug type and gap Check engine oil level before each use as specifications . instructed in the engine manual . Oil Fill Cap Protective Cap Cleaningthe EngineandDeck Promptly wipe off any fuel or oil spilled on the machine . Do not allow grass , leaves , and dirt to accumulate around the cooling fins of the engine or on any other part of the machine , especially the pulleys and other moving parts . IMPORTANT : The use of a pressure washer to clean your tractor is not recommended . Direct water pressure on electrical components and the engine could reduce Oil life of the tractor and its serviceability . Drain Oil Fill Tube Valve DeckWashSystemTM ( if equipped ) Some tractor decks are equipped with a water port on its surface as part of the Deck Wash System TM . Use Figure 13 this to rinse grass clippingsfrom the deck's underside ChangingEngine0il and prevent build - up of corrosive chemicals . Complete the following steps after each mowing : NOTE : Depending on the engine model found on your tractor , it may be necessary to remove the tractor's side Drive the tractor to a level , clear spot on your lawn , panel in order to replace the off filter ( if so equipped ) . near enough to a water sillcock ( spigot ) for your garden hose to reach . Unscrew oil fill cap and remove dipstick from the oil fill tube . See Figure 13 . Pop open the protective cap on the oil drain valve to expose the drain port . See Figure 13 . Push the oil drain hose ( packed with this manual ) onto the oil drain port . Route the opposite end of the hose into an appropriate oil collection container with a capacity great enough to collect the used oil ( approximately 64 oz . ) . Push the oil drain valve in slightly , then rotate counterclockwise and pull outward to begin draining oil . See Figure 13 . Service the oil filter ( if so equipped ) as instructed in the engine manual . Hose Coupler Perform the above steps in the opposite order after ( Shown without oil has finished draining . Hose Attached ) Refill the engine with new motor oil . Figure 14 IMPORTANT : Refer to the engine manual for details IMPORTANT : Make certain the tractor's discharge chute about quantity and proper weight of motor oil . is directed away from your house , parked cars , etc . 18
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DisengagePTO , . moveshiftleverintotheneutral Lubrication positions , ettheparkingbrakea , ndstopengine Threadthehosecouple ( rpackagewdiththis . WARNING : Before lubricating , repairing , or manualo ) ntotheendofyourgardenhosetonyour inspecting , always disengage PTO , move Attachthehosecoupletrothewaterpor shift lever into neutral position , set parking deckssurfaceS . eeFigure14 . brake , stop engine and remove key to prevent Turnthewateron . unintended starting . Whilesittingintheoperator'spositionontherottle Engine tractorr , e - starttheengineandplacetheth Lubricate the engine with motor oil as instructed in the leverintheFAST ( rabbitp ) osition . Briggs & Stratton Operator / Owner Manual packed with Engagethetractor'sPTO . your unit . Remainintheoperator'spositionwiththecutting deckengagedfora minimumoftwominutes , PivotPoints & Linkage allowingtheundersidoefthecuttingdeckto Lubricate all the pivot points on the drive system , throughlyrinse . parking brake and lift linkage at least once a season Disengagtehetractor'sPTO . with light oil . TurntheignitionkeytotheSTOPpositiontoturn FrontWheels thetractor'sengineoff . Each end of the tractor's front pivot bar is equipped with . Turnthewateroffanddetachthehosecouplerpeat a grease fitting . Lubricate with a grease gun after every fromthewaterportonyourdeckssurfaceR . egdeck 25 hours of tractor operation . step4 - 11ontheoppositesideofthecuttin SECTION8 : SERVICE Rotate the pin slightly toward the rear of the tractor CuttingDeckRemoval and release the pin into the hole provided . To remove the cutting deck , proceed as follows : Repeat the above steps on the tractor's right side . Place the PTO knob / lever in the " Blade Stop " With a set of needle nose pliers , disconnect the position and engage the parking brake . deck cable by removing the cotter pin . Lower the deck by moving the deck lift lever into the Move the deck lift lever into the top notch on the bottom notch on the right fender . right fender to raise the deck lift arms up and out of Remove the PTO belt from around the electric PTO the way . clutch or the engine pulley . Refer to Figure 16 . Gently slide the cutting deck toward the front of the Looking at the cutting deck from the left side of the tractor allowing the hooks on the deck to release tractor , locate the deck support pin on the rear left themselves from the deck stabilizer rod . side of the deck . Gently slide the cutting deck ( from the right side ) Pull the deck support pin outward to release the out from underneath the tractor . deck from the deck lift arm . See Figure 15 . Changingthe DeckBelt ( s ) _ WARNING : Be sure to shut the engine off , remove ignition key , disconnect the spark plug wire ( s ) and ground against the engine to prevent unintended starting before removing the belt ( s ) . All belts on your tractor are subject to wear and should be replaced if any signs of wear are present . IMPORTANT : The V - belts found on your tractor are specially designed to engage and disengage safely . A substitute ( non - OEM ) V - belt can be dangerous by not Figure 15 disengaging completely . For a properly working machine , use factory approved belts . 19
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Model T809H Engine Pulley PTO Idler Bracket _ Deck Belt ( Bottom ) ( mounted on tractor ) _ PTO Belt ( Top ) Right Hand Pulley guard ) Left Hand Double Pulley Center Pulley Figure 16 To change or replace the deck belts on your tractor , Model Z809K only : Remove the PTO belt from the electric PTO clutch and from around the PTO idler proceed as fallows : pulley , if present . Lower the deck by moving the deck lift lever into the Grasp the deck idler pulley and pivot it toward the bottom notch on the right fender . left side of the deck to relieve tension on the belt . Remove the belt guards by removing the self - Remove the belt from around all spindle pulleys , tapping screws that fasten them to the deck . and deck idler pulley ( s ) . Model T809H only : Grasp the PTO idler bracket According to your tractor model , route the new belts and pivot it toward the discharge chute to relieve as shown in Figure 16 or Figure 17 . tension on the PTO belt . Remount the belt guards removed eadier . Model T809H only : Remove the PTO belt from the engine pulley and from around the PTO idler pulleys . Model Z809K m Deck / PTO belt Deck Idler Pulleys Electric PTO Clutch Right Hand Pulley Left Hand Pulley NOTE : Belt covers not shown for clarity . 54 - inch deck shown . Figure 17 2O
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UpperDriveBelt ChangingtheTransmissionDriveBelt Locate the transmission idler pulley on the upper drive belt by looking through the battery tray , _ WARNING : Be sure to shut the engine off , opening . See Figure 18 . remove ignition key , disconnect the spark plug wire ( s ) and ground against the engine to Grasp the bracket and pivot the transmission idler prevent unintended starting before removing pulley toward the rear of the tractor to release the belt ( s ) . tension on the upper drive belt . Remove the belt from around the transmission idler All belts on your tractor are subject to wear and should pulley . be replaced if any signs of damage are observed . Remove the upper drive belt from around the NOTE : It is recommended that both drive belts be transmission pulley and the variable - speed pulley . replaced at the same time . NOTE : Slowly rotate the pulley counter - clockwise to roll the belt off it . IMPORTANT : The V - belts found on your tractor are specially designed to engage and disengage safely . A Remove the upper drive belt by pulling it up through substitute ( non - OEM ) V - belt can be dangerous by not the battery tray opening . disengaging completely . For a proper working machine , Reroute the new upper drive belt as shown in use factory approved belts . Figure 18 . To change or replace the drive belt on your tractor , Lower Drive Belt proceed as follows : NOTE : Proper removal of the lower drive belt requires Remove the cutting deck as instructed earlier . the removal of several tractor components . Read After disconnecting the battery cables , remove the through the following procedure prior to attempting it ; battery and battery tray from beneath the seat . determine if you can successfully complete it . IMPORTANT : When removing the battery , disconnect Otherwise , see an authorized Troy - Bilt Service Dealer the negative ( black ) wire from its terminal first , followed for the job . by the positive ( red ) wire . Re - install in reverse order . Variable * Speed Shift Lever m Drive belt ( Upper ) ear Idler Pulley : : ' - - ' \ ' : : : : ' _ : Front Idler Pulley Ii Keeper Pins ' , ' , Engine Pulley 5 - _ = _ o11 ' 1 III till I101 _ 111 . c III ° 11 , 1 o _ = j Electric PTO Clutch Front of Tractor Two - speed Transmission Pulley NOTE : View shown from above tractor , Transmission Figure 18 21
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IMPORTANT : Note the routing of the lower drive belt not to lose the small flat washers found on the pin ) . around both the pulleys and the belt keepers before See Figure 20 . performing the following steps . Remove the drive pedal return spring . Using two 9 / 16 " wrenches , remove the pin from the Locate the variable - speed pulley through the speed control assembly . See Figure 20 . battery tray opening . See Figure 18 . Thread the idler adjustment rod inward or outward Remove the variable - speed pulley by loosening the to lengthen or shorten the travel of the double - idler hex bolt that secures it to the transmission . Use a bracket until proper adjustment is achieved . second wrench to hold the hex nut on the bottom Reassemble by following the above steps in side of the pulley . reverse order . Slide the belt off the variable - speed pulley as you lift the pulley up and out through the battery tray Idler Adj . Rod Place wrenches here opening . Remove rear idler pulley from the double - idler bracket while loosening the belt from around both the rear and the front idler pulleys . See Figure 18 . Return Remove the hex bolt from the center of the engine Bracket pulley ( Model T809H ) or the electric PTO clutch ( Model Z809K ) and gently lower it off the engine crankshaft . Be careful not to lose any washers or which may be found on top of the PTO clutch . lips IMPORTANT : When remounting the PTO clutch , torque the center hex bolt to between 38 foot - pounds and 50 foot - pounds . Remove the drive belt by feeding it from both ends Speed Control Drive Pedal toward the front idler pulley on the double - idler Assembly Return Spring bracket . See Figure 20 . Reassemble by following the above steps in Figure 20 reverse order . Reroute the new belt around the pulleys , belt Tires keepers and keeper pins exactly as the old one was routed . Refer to Figure 18 . , _ WARNING : Never exceed the maximum The drive pedal is properly adjusted when the hole inflation pressure shown on the tire sidewall . found in the double - idler bracket has approximately 1 - 3 / 8 " of travel with ten pounds of pressure applied to Refer to the tire sidewall for exact tire manufacturer's the drive pedal . See Figure 19 . recommended or maximum psi . Do not overinflate . Double - idler Bracket Uneven tire pressure could cause the cutting deck to mow unevenly . . o , e \ Adju " ' rRod CuttingBlades _ b WARNING : Be sure to shut the engine off , remove ignition key , disconnect the spark plug wire ( s ) and ground against the engine to prevent unintended starting before removing Front of Tractor the cutting blade ( s ) for sharpening or NOTE : Viewshownfromabovetractor . replacement . Protect your hands by using heavy gloves or a rag to grasp the cutting Figure 19 blade . Adjust the drive pedal after replacing the drive belts on your tractor , if necessary , as follows : Periodically inspect the blade adapter and ! or spindle for cracks or damage , especially if you Locate the speed control assembly on the strike a foreign object . Replace immediately if underside of the steering support bracket . See damaged . Figure 20 . The blades may be removed as follows : Remove both hairpin clips from the pin which is fastened to the speed control assembly ( be careful 22
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Remove the deck from beneath the tractor , ( refer to Blade Separation CtrttingDeckRemovaol n page 19 ) then gently flip the deck over to expose its underside . Place a block of wood between the center deck housing baffle and the cutting blade to act as a Worn I _ lade Edge stabilizer . See Figure 21 . Wind Wing Hex Flange Nut Sharpen edge evenly Figure 22 , _ WARNING : Before servicing , repairing , or inspecting , always disengage PTO , move shift lever into neutral position , set parking brake , stop engine and remove key to prevent unintended starting . Fuses Spindle Assembly Two fuses are installed in your tractor's wiring harness to protect the tractor's electrical system from damage Figure 21 caused by excessive amperage . Use a 15 / 16 " wrench to remove the hex flange nut If the electrical system does not function , or your that secures the blade to the spindle assembly . See tractor's engine will not crank , first check to be Figure 21 . certain that the fuse has not blown . To properly sharpen the cutting blades , remove 1 . One fuse is located under the hood mounted equal amounts of metal from both ends of the behind the top of the dash panel on the support blades along the cutting edges , parallel to the bar . trailing edge , at a 25 ° to 30 ° angle . See Figure 22 . 2 . The other can be found under the seat mounted to the inside of the tractor frame next IMPORTANT : If the cutting edge of the blade has already to the battery tray . been sharpened to within 5 / 8 " of the wind wing radius , Pull the fuse out and inspect it to determine if it is or if any metal separation is present , replace the good or blown . Replace if necessary . blades . See Figure 22 . IMPORTANT : Always use a fuse with the same Grind each cutting blade edge equally to maintain amperage capacity for replacement . proper blade balance . _ WARNING : A poorly balanced blade wilt Battery cause excessive vibration , may damage the The battery is sealed and maintenance - free . Acid levels tractor and cause personal injury . cannot be checked . However , some care is required for Test the blade by balancing it on a round shaft long battery life : screwdriver . Grind metal from the heavy side until it Always keep the battery cables and terminals clean balances evenly . and free of corrosive build - up . When replacing the blade , be sure to install the After cleaning the battery and terminals , apply a blade with the side of the blade marked " Bottom " light coat of petroleum jelly or grease to both ( or with a part number stamped in it ) facing the terminals ground when the mower is inthe operating position . Always keep the rubber boot positioned over the positive terminal to prevent shorting . IMPORTANT : Use a torque wrench to tighten the blade spindle hex flange nut to between 70 foot - pounds and IMPORTANT : If removing the battery , disconnect the 90 foot - pounds . negative ( black ) wire from its terminal first , followed by the positive ( red ) wire . When re - installing the battery , always connect the positive ( red ) wire to its terminal first , followed by negative ( black ) wire . 23
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5 . Start the stalled tractor and leave it running to Charging charge the battery . If the tractor has not been used for an extended 6 . Disconnect the negative ( - ) jumper cable from the period of time , use a voltmeter or load tester to tractor . measure the charge . The voltmeter should read 7 . Disconnect the other end of the negative ( - ) jumper 12.6 V or higher for adequate charge . Otherwise , cable from the negative ( - ) post of the good battery . charge the battery with an automotive - type 12 - volt 8 . Disconnect the positive ( + ) jumper cable from the charger for a minimum of one hour at six amps . positive ( + ) post of the good battery . Follow the chart below to charge : 9 . Disconnect the other end of the positive ( + ) jumper Charging cable from the formerly dead battery . State of Charge Time Voltmeter Reading ( percentage ) ( minutes ) Off - SeasonStorage 12.7 100 0 12.4 75 9O _ WARNING : Never store the machine or fuel container indoors where there is an aopenter 12.2 5O 180 flame , spark or pilot light such as on w 12 25 280 heater , furnace , clothes dryer or other gas appliance . Clean and lubricate the tractor as instructed on , _ WARNING : Batteries give off an explosive page 19 before storing for an extended pedod . gas while charging . Charge the battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater , space _ WARNING : Drain fuel only into an approved container outdoors , away from an open flame . heater , furnace , clothes dryer or other gas Allow engine to cool . Extinguish cigarettes , appliances . cigars , pipes , and other sources of ignition prior to draining fuel . Jump - Starting Follow instructions in the Seasonal Storage IMPORTANT : Do not jump - start a damaged battery . section of the engine manua / for proper engine care Before connecting the jumper cables , make sure that prior to storing your tractor . the two equipment are not in contact and their ignitions It is not necessary to remove the battery from the are turned off . Follow the sequence described below tractor for storage . However , clean the top of the very closely . battery and make sure it has full charge . 1 . Connect the positive ( + ) lead of the jumper cable to Disconnect the negative terminal of the battery the positive ( + ) post of the discharged battery . before storing the tractor . 2 . Connect the other end of the positive ( + ) jumper NOTE : Recharge the battery before returning it to cable to the positive ( + ) post of the good battery . service after storage . Even if the tractors starts , the 3 . Connect one end of the negative ( - ) jumper cable to engine charging system may not bring the battery upto the negative ( - ) post of the good battery . a full charge , unless it is recharged . 4 . Connect the other end of the negative ( - ) cable to the engine block of the stalled tractor , away from the battery , and stand back . 24
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SECTION9 : ATTACHMENTS & ACCESSORIES The following attachments and accessories are compatible for tractor Models Z809H & Z809K . See the retailer from which you purchased your tractor or phone ( 866 ) 840 - 6483 for information regarding price and availability . MODEL DESCRIPTION OEM - 190 - 118 Mulch Kit ( For 46 - inch Decks Only ) OEM - 190 - 603 FastAttach TM Grille Guard ( mounts on front of tractor ) OEM - 190 - 604 FastAttach TM Yard - Mate TM Storage Container / Toolbox ( mounts on rear of tractor ) FastAttach TM Deluxe Tractor Sunshade OEM - 190 - 607 OEM - 190 - 608 FastAttach TM Sleeve Hitch , Manual Lift OEM - 190 - 821 FastAttach TM Triple Bagger Grass Collector ( For 46 - inch Decks Only ) OEM - 190 - 822 FastAttach TM 46 - inch Front Dozer Blade OEM - 190 - 823 42 - inch Two - stage Snowthrower OEM - 190 - 824 Sleeve Hitch with Electric Lift OEM - 190 - 841 Mulch Kit ( For 54 - inch Decks Only ) OEM - 190 - 842 FastAttach TM Triple Bagger Grass Collector ( For 54 - inch Decks Only ) SLEEVE HITCH ATTACHMENTS ( For use with OEM - 190 - 824 or OEM - 190 - 608 ) OEM - 190 - 825 30 - inch Hydraulic Tiller1 " OEM - 190 - 984 Row Crop Cultivator OEM - 190 - 980 Single - disc Harrow OEM - 190 - 978 10 - inch Mulboard Plow OEM - 190 - 804 42 - nch Heavy Duty Rear Bade 1 " OEM - 190 - 824 is required for use of this attachment . OEM - 190 - 608 cannot be used in its place . 25
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SECTION10 : TROUBLESHOOTING Trouble Corrective Action Possible Cause ( s ) Engine fails to start PTO knob engaged . Place PTO knob in disengaged ( OFF ) position . Parking brake not engaged . Engage parking brake . Spark plug wire ( s ) disconnected . Connect wire ( s ) to spark plug . Throttle control lever not in correct Place throttle lever to FAST position . starting position . Choke not activated Pull out the CHOKE control ( if so equipped ) . Fuel tank empty , or stale fuel . Fill tank with clean , fresh ( less than 30 days old ) gas . Blocked fuel line . Clean fuel line or replace fuel filter , if so equipped . Faulty spark plug . Clean , adjust gap or replace plug . Engine flooded . Crank engine with throttle in FAST position . Engine runs erratic Unit running with CHOKE applied . Push CHOKE control ( if so equipped ) in . Spark plug wire ( s ) loose . Connect and tighten spark plug wire ( s ) . Blocked fuel line or stale fuel . Clean fuel line ; fill tank with clean , fresh ( less than 30 days old ) gasoline . Replace fuel filter , if so equipped . Vent in gas cap plugged . Clear vent or replace cap if damaged . Water or dirt in fuel system . Drain fuel tank . Refill with clean , fresh ( less than 30 days old ) gasoline . Dirty air cleaner . Replace air cleaner cartridge / element or clean pre - cleaner , if so equipped . Engine overheats Engine oil level low . Fill crankcase with proper capacity and weight of oil . Air flow restricted . Clean grass clippings and debris from around the engine's cooling fins and blower housing . Engine hesitates at high RPM Spark plug ( s ) gap too close . Remove spark plug ( s ) and reset the gap to . 030 " . Idles poorly Spark plug ( s ) fouled , faulty or gap too Replace spark plug ( s ) . Set plug ( s ) gap to . 030 " . wide . Dirty air cleaner . Replace air cleaner cartridge / element or clean pre - cleaner , if so equipped . Excessive vibration Cutting blade loose or unbalanced . Tighten blade and spindle . Balance blade . Damaged or bent cutting blade . Replace blade . Mower will not mulch grass Engine speed too low . Place throttle in FAST ( rabbit ) position . Wet grass . Do not mow when grass is wet ; wait until later to cut . Excessively high grass . Mow once at a high cutting height , then mow again at desired height or make a narrower cutting swath . Dull blade . Sharpen or replace blade . Uneven cut Deck not balanced properly . Perform side - to - side deck adjustment . Dull blade . Sharpen or replace blade . Uneven tire pressure . Check tire pressure in all four tires . 26
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SECTION11 : PARTSLISTFORT809H & Z809K REF . PART NO . NO . DESCRIPTION 1 710 - 0227 Self - tapping Screw , # 8 - 18 x . 5 2 710 - 0599 Self - tapping Screw , 1 / 4 - 20 x . 5 3 710 - 0726 AB Screw , 5 / 16 - 12 x . 75 4 710 - 1237 Screw , # 10 - 32 x . 625 5 710 - 1314A Socket Cap Screw , 5 / 16 - 18 x . 625 10 6 710 - 1315 Self - tapping Screw , 3 / 8 - 16 x 1.25 7 712 - 3017 Hex Nut , 3 / 8 - 16 \ 8 721 - 0460 Exhaust Gasket 9 726 - 0205 Hose Clamp 10 Sems Nut 712 - 0271 11 736 - 0300 Flat Washer 12 751B221535 Casing Clamp 13 751 - 0535 Fuel Line Hose I 14 Muffler Deflector 751 - 0564A I 15 751 - 0616A Muffler , Twin Inlet 16 751 - 0650A RH Exhaust Pipe 17 751 - 0651A LH Exhaust Pipe 18 751 - 3140 Oil Drain Valve 19 751 - 3141 Oil Drain Hose 2O 751 - 3142 Oil Drain Cap 21 783 - 0615C Muffler Heat Shield 22 783 - 0625C Engine Heat Shield Throttle Cable 23 746 - 1086 24 725 - 0157 Cable Tie ( not shown ) 27
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ModelsZ809H & Z809K 17 26 \ 24 54 21 2 28
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ModelsT809H & Z809K REF . PART NO . NO . DESCRIPTION 1 783 - 1346 Grill Support Bracket ( 9 - style ) 2 710 - 0599 Self - tapping Screw , 1 / 4 - 20 x . 5 3 710 - 0528 Hex Cap Screw , 5 / 16 - 18 x 1.25 4 710 - 0924 Phillips Pan Screw , 1 / 4 - 20 x . 75 5 710 - 1017 Truss Phillips Screw , 1 / 4 - 20 x . 625 6 725 - 1741 Ignition Switch 7 726 - 0272 Clamp , 9 / 16 8 710 - 0642 Self - tapping Screw , 1 / 4 - 20 x . 75 9 712 - 0292 U - type Speed Nut , 1 / 4 - 20 10 736 - 0270 Bell Washer , . 265 x . 75 x . 062 11 725 - 1976 Systems Indicator Monitor 725 - 04036A Hour Meter 12 712 - 3004A Hex Nut , 5 / 16 - 18 13 731 - 2119A Grille ( 9 - style ) 15 725 - 0175 Cable Tie , 3 / 16 x . 05 x 7.4 16 746 - 1085A Choke Knob / Cable 17 783 - 0783 Hood ( 9 - style ) 18 783 - 0784 RH Side Panel 19 783 - 04200 LH Side Panel 2O 731 - 2637 Headlight Lens 21 747 - 2138 Hood Hinge Rod 22 625 - 0051 Headlight Assembly 23 710 - 0726 AB Screw , 5 / 16 - 12 x . 75 24 751 - 0603 Fuel Cap 25 751 - 3213A Fuel Tank , 3 gallon 26 725 - 1745 Ignition Key w / plastic cover 725 - 1744 Ignition Key w / o plastic cover 27 710 - 0895 Self - tapping Screw , 1 / 4 - 15 x . 75 28 710 - 3217 Truss Phillips Screw , # 8 - 32 x . 375 29 712 - 0142 Hex Nut , # 8 - 32 30 731 - 1857 Throttle Control Knob 31 731 - 2225C Dash Panel , 8 / 9 - style , Electric PTO 32 731 - 04215 Cruise Control Button 33 731 - 04217 Parking Brake Button 34 736 - 0142 Flat Washer , 9 / 32 x 1 / 2 x 1 / 16 35 747 - 1196 Brake / Cruise Pivot Rod 36 783 - 04285 Dash Support Plate RH 783 - 04383 Dash Support Plate LH 37 712 - 3010 Hex Nut , 5 / 16 - 18 Hood Plenum * 38 731 - 2270 39 726 - 3046 Ratchet Clip 40 736 - 0119 Lock Washer , 5 / 16 41 726 - 0201 Speed Nut , . 3125 42 736 - 3078 Flat Washer , . 349 x 1.0 x . 063 43 710 - 0650 TT Screw , 5 / 16 - 18 x . 875 44 725 - 1752 Electric PTO Switch 45 711 - 0332 Clevis Pin , . 50 x . 78 46 768 - 0010 Bumper Assembly 47 714 - 0145 Click Pin 48 710 - 1611B TT Screw 5 / 16 - 18 x 0.75 49 735 - 04019 Seal : Panel 50 747 - 04132 Tank Support Rod 51 735 - 04023 Cargo Net 52 726 - 3046 Ratchet Clip 53 629 - 04083 Headlight Wire Harness 54 629 - 04073 Tractor Wire Harness * Not standard on all tractors . 29
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ModelsT809H & Z809K 46 38 27 14 . , d ' 3 3O
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ModelsT809H & Z809K REE PART REF . PART NO . NO . DESCRIPTION NO . NO . DESCRIPTION 1 747 - 1130B 31 731 - 1993 Deck Stabilizer Rod ( Model T809H ) Cover w / Cup Holder 747 - 1324 32 736 - 3078 Deck Stabilizer Rod ( Model ZS09K ) Flat Washer , . 349 x 1.0 x . 063 2 683 - 0197B 33 783 - 0677 Lift Shaft Assembly ( Model T809H ) Lift Adjustment Bracket 683 - 0462 Lift Shaft Assembly ( Model Z809K ) 34 783 - 04331 Fender 3 711 - 0332 Clevis Pin , . 5 x . 78 35 783 - 1489 Seat Mounting Bracket 4 712 - 0206 Hex Nut , 1 / 2 - 13 36 710 - 1268 Screw , # 10 - 16 x . 375 5 712 - 0431 37 712 - 3027 Flange Lock Nut , 3 / 8 - 16 Hex Flange Lock Nut , 1 / 4 - 20 6 712 - 0429 Lock Nut , 5 / 16 - 18 38 720 - 0309A Seat Adjuster Grip 7 712 - 3083 Hex Nut , 1 / 2 - 13 39 731 - 04074 Spacer 8 714 - 0104 Internal Cotter Pin 40 732 - 0499 Compression Spring , . 41 x 1.5 9 714 - 0145 Internal Cotter Pin 41 736 - 0275 Spring Washer , . 265 x . 562 x . 025 42 10 716 - 0106A 736 - 0204 Flat Washer , . 344 x . 62 x . 03 E - Ring 11 720 - 0311 Handle Grip 43 738 - 0137A Shoulder Screw , . 340 x . 285.1 / 4 - 20 44 12 732 - 0874 738 - 1007 Shoulder Screw . . 50 x . 50 , 3 / 8 - 16 Torsion Spring 13 732 - 1184 45 783 - 0611 Extension Spring , . 84 x 4.6 Seat Stop 14 736 - 0275 Flat Washer , 5 / 16 46 783 - 0738 Seat Pivot Bracket 15 736 - 0921 Lock Washer , 1 / 2 47 783 - 0739 Seat Adjustment Lever 16 736 - 3019 Flat Washer , . 31 x 1.062 x . 134 48 783 - 0753 Seat Adjustment Selector 17 736 - 3084 Flat Washer , . 51 x 1.12 x . 06 49 757 - 04010 High Back Seat . Black 18 738 - 0138A Hex Cap Screw , 5 / 16 - 18 x . 62 50 735 - 0656 RH Foot Pad 19 738 - 0143 Shoulder Screw , 3 / 8 - 16 51 735 - 0657 LH Foot Pad 20 741 - 0225 726 - 3046 Hex Flange Bearing Foot Pad Clips Cotter Pin 21 741 - 0715 52 714 - 0111 Snap Flange Bearing 22 746 - 0968 Lift Cable . 16.16 54 783 - 0209C Seat Lift Bracket Lift Handle 23 747 - 1111A 55 710 - 0924 Phillips Pan Screw , 1 / 4 - 20 x . 75 24 756 - 1154 56 712 - 0292 Roller Pulley U - type Speed Nut , 1 / 4 - 20 Arm Lift 25 783 - 0678A 57 731 - 2480 Shift Lever Cover 26 783 - 0720A Deck Stabilizer Bracket 58 738 - 0296 Shoulder Screw , . 437 x . 286 27 710 - 0260A 59 731 - 2618 RH Fender Flare Carriage Bolt , 5 / 16 x . 62 28 710 - 0726 AB Screw . 5 / 16 - 12 x . 75 66 731 - 2619 LH Fender Flare 29 710 - 0895 61 783 - 1478 Self - tapping Screw . 1 / 4 - 15 x . 75 Fender Clips Lift Lever Cover 30 731 - 1990 62 710 - 0599 TT Screw 1 / 4 - 20 x 0.5 31
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ModelsT809H & Z809K 11 / 38 / 14 / . 20 / 7 / 30 / / 34 / 4O " 26 " 29 32
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ModelsT809H & Z809K REF . PART NO . NO . DESCRIPTION 1 710 - 1260A Self - tapping Screw , 5 / 16 - 18 x . 75 2 710 - 0604A Self - tapping Screw , 16 - 18 x . 625 3 783 - 0726B RH Pivot Support Bracket 4 783 - 0727A LH Pivot Support Bracket 5 783 - 0728 Pivot Bar Bracket 6 710 - 0514 Hex Cap Screw , 3 / 8 - 16 x 1 7 711 - 1408 RH Drag Link 8 711 - 1409A LH Drag Link 9 712 - 0240 Jam Nut , 7 / 16 - 20 10 712 - 0214 Hex Nut , 3 / 8 - 24 11 712 - 0130 Lock Nut , 3 / 8 - 16 12 712 - 0459 Flange Lock Nut , 7 / 16 - 20 13 712 - 3004A Flange Lock Nut , 5 / 16 - 18 14 717 - 1550E Steering Gear , 11 / 90 Ratio 15 717 - 1554 Steering Pinion Gear 16 723 - 0448A Ball Joint , 7 / 16 - 20 17 736 - 0169 Lock Washer , 3 / 8 18 736 - 3084 Flat Washer , . 51 x 1.12 x . 06 19 738 - 1001A Steering Shaft , . 625 OD x 24.4 20 741 - 0475 Plastic Bushing , . 38 ID 21 741 - 0656 Hex Flange Bearing , 5 / 8 22 738 - 0372B Shoulder Spacer , . 38 ID 23 731 - 04008 Steering Wheel , Soft Grip , Three Spoke 24 731 - 04066 Steering Wheel Cap , Round 25 638 - 04003 LH Axle Assembly , . 75 Diameter 26 638 - 04004 RH Axle Assembly , . 75 Diameter 27 719 - 0525C Cast Iron Pivot Bar w / Fittings , . 75 29 714 - 0162 Cotter Pin 30 726 - 0341 Push Cap , . 750 31 736 - 0242 Bell Washer , . 34 x . 872 32 736 - 0316 Flat Washer , . 78 x 1.59 x . 06 33 736 - 0285 Flat Washer , . 635 x 1.589 x . 06 34 738 - 1011 Shoulder Screw , . 5 x 2.2 , 3 / 8 - 16 35 710 - 0643 Hex Bolt , 5 / 16 - 18 X 1 36 634 - 04088 Wheel Assembly Complete , 16 x 6.5 x 8 634 - 04082 Rim Only w / Plastic Bearing 734 - 0255 Air Valve ( Not Shown ) 734 - 1727 Tire Only , Square Shoulder 741 - 0516A Flange Bearing 741 - 0990A Flange Bearing w / Grease Fitting 37 734 - 2290A Hub Cap 38 783 - 0653E Steering Support Bracket 39 738 - 0143 Shoulder Screw , 3 / 8 - 16 40 736 - 0331 Bell Washer , . 39 x 1.13 x . 062 41 710 - 04095 Hex Bolt 3 / 8 - 16 x 1.0 Special 33
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ModelsT809H & Z809K 12 35 46 / 44 / 43 . / 41 / 78 74 71 72 57 . 59 53 * Refer to pages 36 and 37 for break - down of this assembly . 34
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ModelsT809H & Z809K REF . PART RER PART NO . NO . DESCRIPTION NO . NO . DESCRIPTION 1 . 618 - 0376A 43 , 712 - 3027 Transmission Assembly : Two Speed Flanged Lock Nut 44 , 2 . 618 - 04148 718 - 04012 Variable Speed Pulley Assembly Cup : Bearing 3 . 647 - 04023 45 , 736 - 0362 Flat Washer Shift Rod Assembly 4 . 710 - 0176 Hex Bolt 5 / 16 - 18 x 2.75 46 , 741 - 0600 Ball Bearing 5 . 710 - 0347 Hex Bolt 3 / 8 - 16 x 1.75 47 , 656 - 0059A Variable Speed Pulley 6 . 710 - 0642 TT Screw 1 / 4 - 20 x 0,75 48 , 735 - 3049 Brake Pad 7 . 710 - 0726 AB Screw 5 / 16 - 12 x 0,75 49 , 783 - 0773A Brake Pedal 8 . 710 - 0805 Hex Bolt 5 / 16 - 18 x 1.5 50 , 736 - 3008 Flat Washer 9 . 710 - 0809 TT Screw 1 / 4 - 20 x 1,25 51 , 710 - 1611B TT Screw 5 / 16 - 18 x 0,75 10 . 710 - 1007 TT Sems Screw 3 / 8 - 16 x 1,5 52 , 710 - 0650 TT Screw 5 / 16 - 18 x 0,875 11 . 710 - 3011 Hex Bolt 3 / 8 - 16 x 2.25 53 , 741 - 3065B Hex Flange Bearing : Split 12 . 712 - 0130 Lock Nut 3 / 8 - 16 54 , 647 - 0031C Brake Control Assembly 13 . 712 - 0241 Hex Nut 3 / 8 - 24 55 , 732 - 0963 Extension Spring 14 . 712 - 0702 56 , 735 - 0662 Control Pad Flanged Nut 15 . 712 - 3004A 57 , 683 - 0266 Flanged Lock Nut Drive Pedal Assembly 16 . 714 - 0111 Cotter Pin 58 , 710 - 1260A LD Screw 5 / 16 - 18 x 0.75 17 . 718 - 0771A 59 , 647 - 0032A Pulley Hub Speed Control Assembly 18 . 720 - 04028 Shift Knob 61 , 712 - 0130 Hex Lock Nut 3 / 8 - 16 19 . 723 - 3018 Ball Joint 62 , 711 - 04159 Pin 64 , Shoulder Screw 20 . 732 - 0478 738 - 0155 Extension Spring 21 . 732 - 0716 65 , 783 - 0653F Extension Spring Steering Support Bracket 22 . 732 - 0963 66 , 741 - 0225 Extension Spring Hex Flange Bearing 23 . 736 - 0105 Bell Washer 67 , 726 - 04028 Push Nut 24 . 736 - 0169 Lock Washer 3 / 8 68 , 732 - 0335 Compression Spring 25 . 736 - 0642 Flat Washer 69 , 712 - 3004A Flange Lock Nut 26 . 738 - 0322 Shoulder Screw 70 , 783 - 0732 Lock - Out Bracket 27 . 738 - 0372B 71 , 783 - 0780B Neutral Return Bracket Shoulder Spacer 28 . 747 - 04136 Brake Red 72 , 736 - 0262 Flat Washer Cruise Latch 29 . 747 - 1127 73 , 748 - 04039 Rod : Idler Adjustment 30 . 747 - 1185 Rod : Belt Guard 74 , 738 - 0380 Shoulder Screw 31 . 750 - 0566A 75 , 732 - 0955 Spacer Extension Spring 32 . 754 - 0467 76 , 714 - 0104 Cotter Pin Belt : V Type 77 , 33 . 754 - 0468 747 - 04093 Brake Lock Red Belt : V Type 34 . 756 - 0665 78 , 747 - 04096 Cruise Control Rod Pulley 35 . 756 - 0981A 79 , 634 - 0104 Idler Pulley : Flat Wheel Assembly 36 . 783 - 04442 Idler Bracket : Center Double 634 - 0070 Rim Assembly 37 . 783 - 0667B 734 - 0255 Air Valve Torque Bracket 38 . 783 - 0669 Idler Bracket 734 - 1730 Tire 39 . 783 - 0693 Axle Bracket 734 - 2290A Hub Cap 40 . 618 - 04152 736 - 0430 Flat Washer Bracket : Variable Speed 41 . 710 - 0627 Lock Bolt 5 / 16 - 24 x 0,75 80 , 712 - 3050 Lug Nut 7 / 16 - 14 42 . 710 - 3015 Hex Bolt 1 / 4 - 20 x 0.75 81 , 712 - 3026 Jam Nut IMPORTANT : Fora proper working machine , use Factory Approved Parts . V - belts are designed to engage and disengage safely . A substitute ( non OEM ) V - belt can be dangerous by not disengaging completely . 35
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ModelsT809H & Z809K 9 38 . 30 2O 8 1 } 36
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ModelsT809H & Z809K REE PART NO . NO . DESCRIPTION 1 618 - 0225 Reverse Collar Assembly 2 618 - 0226 Hi - Lo Collar Assembly 3 618 - 0227A Shift Fork Assembly 4 710 - 0642 Self - tapping Screw , 1 / 4 - 20 x . 75 5 718 - 04053 Shft . Cover 6 736 - 0227 Flat Washer 7 710 - 3119 Lock bolt 3 / 8 - 16 x 0.75 8 741 - 0681 Ball Bearing 9 618 - 0365 Wheel Hub Assembly 10 618 - 0368 Differential Axle Assembly 11 719 - 0379A Upper Housing 12 741 - 0476 Flanged Bearing 13 661 - 0012 Brake Assembly 14 741 - 04085 Flanged Bearing 15 710 - 0788 TT Screw 1 / 4 - 20 x 1.0 16 711 - 1051A Drive Shaft 17 711 - 1216 Output Shaft 19 713 - 0446 9 - tooth Sprocket 20 713 - 0447 16 - tooth Sprocket 21 713 - 0448 22 - 1ink Chain , . 625 22 716 - 0131 External Snap Ring 23 717 - 0678 Brake Pad 24 717 - 1438 41 - tooth Bevel Gear 25 717 - 1439 20 - tooth Spur Gear 26 717 - 1440 lO - tooth Spur Gear 27 717 - 1441 27 - tooth Spur Gear 28 717 - 1442 37 - tooth Spur Gear 30 718 - 0504 Shifter Insert 31 718 - 0505 Shifter Cover 33 719 - 0385 Lower Housing 34 718 - 0540 Lockout Plate 35 736 - 0337 Flat Washer , 5 / 8 x 1.0 36 736 - 3046A Flat Washer , 1.01 x 1.86 x . 060 37 711 - 1235 Input Shaft 38 747 - 1140 Shift Lever 40 761 - 0215 Disc Brake 41 716 - 0114 Retaining Ring , . 56 13 - tooth Bevel Gear 42 717 - 1463 43 736 - 0335 Flat Washer 44 736 - 0336 Flat Washer , 5 / 8 x 1.0 x . 030 * 736 - 0337 Flat Washer , 5 / 8 x 1.0 x . . 040 * 736 - 0349 Falt Washer , 5 / 8 x 1.0 x . 020 * 46 741 - 0335 Needle Bearing 47 741 - 0696 Needle Bearing 48 716 - 0231 E - ring , . 75 49 618 - 0376A Transmisssion Assembly Complete NOTE : Transmission has a grease capacity of 32 oz . Orderpart number 737 - 0148 . NOTE : Upon reassembling transmission input shaft for any reason , refill its cavity with approximately 2 / 3 oz . of grease . Order part number 737 - 0289 . 37
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ModelT809H . , , - - 32 ' , - - 33 \ ( only ) I I I _ I I Re & No . I PaN No . Ref . No . Part No . Description Description 36 . 1736 - 0407 1 . 783 - 0653 _ Bell Washer , . 45 x 1 . Ox . 062 Steering Support Bracket 37 1738 - 1132 Shoulder Screw 2 . 647 - 0064 _ PTO Lever Engagement Assembly PTO Belt 38 . 1754 - 0228 3 . 683 - 04060 Engagement Plate Assembly 40 . 1783 - 0693 Axle Bracket 4 . 710 - 1002 Hex Bolt 7 / 16 - 20 x 2.0 41 1712 - 3006 Hex Nut 1 / 4 - 20 5 . 710 - 0276 Carriage Screw 5 / 16 - 18 x 1.0 42 . 1736 - 0329 Lock Washer Hex Screw 3 / 8 - 16 x 1.5 6 . 710 - 0344 43 . 1710 - 0607 TT Screw 5 / 16 - 18 x 0.5 7 . 710 - 0726 AB Screw , 5 / 16 - 12 x . 75 44 1710 - 0642 TT Screw 1 / 4 - 20 x 0.75 8 . 710 - 3261 Hex Screw 3 / 8 - 16 x 7.0 45 . 1725 - 1657A Switch 10 . 712 - 0431 Flange Lock Nut 46 . 117962 Switch Plate 11 . 712 - 3004A Flange Lock Nut 47 1710 - 0224 AB Screw # 10 - 16 x 0.5 12 . 712 - 3010 Hex Nut 48 . 1683 - 0304C Lower Frame Assembly 13 . 714 - 0470 Cotter Pin 49 . 1711 - 1428 Belt Guard Pin 14 . 726 - 0201 Speed Nut 50 . 1712 - 0229 Push Nut Retainer 15 . 710 - 3025 Hex Cap Screw 5 / 16 - 18 x . 625 PTO Knob 51 1731 - 2111A 16 . 732 - 0944 Extension Spring 52 . 1736 - 0108 Flat Washer 17 . 732 - 0991A Belt Guard 53 . 1736 - 0119 Lock Washer 18 . 732 - 1013 Belt Guard 54 . 1736 - 0140 Flat Washer 19 . 725 - 1706 12 V Battery 55 . 1736 - 0242 Bell Washer 20 . 710 - 0751 Hex Cap Screw , 1 / 4 - 20 x . 62 56 . 1736 - 0258 Flat Washer 21 . 712 - 0271 Hex Sems Nut , 1 / 4 - 20 57 1736 - 0275 Flat Washer 22 . 712 - 3087 Wing Nut , 1 / 4 - 20 58 . 1736 - 0300 Flat Washer 23 . 725 - 1426 Solenoid , 12 - Volt , 100 Amp 59 . 1736 - 3072 Flat Washer 24 . 710 - 0599 Self Tapping Screw , 1 / 4 - 20 x . 5 60 . 1738 - 0372B Shoulder Spacer 25 . 736 - 0222 Lock Washer , 1 / 4 61 1747 - 1112D 26 . 783 - 1033A Hitch Plate Deck Engagement Handle 62 . 1747 - 1243 27 . 748 - 0415B Belt Keeper Rod Spacer 63 . 1756 - 0487 28 . 741 - 0708 Idler Pulley Hex Split Flange Bearing 64 . 1756 - 0627B Idler Pulley 29 . 783 - 0349 Battery Tray 65 . 1783 - 0744A Bracket 30 . 712 - 0459 Flange Lock Nut , 7 / 16 - 20 66 . 1736 - 0119 Lock Washer 31 . 783 - 04467 Deck Stop 67 1736 - 0171 Lock Washer 32 . 710 - 0604A Self Tapping Screw , 5 / 16 - 18 x . 625 68 . 1736 - 0322 Flat Washer 33 . 732 - 3080 Compression Spring , 1.28 x 3.5 69 . 1750 - 0956 34 . 723 - 0444 Spacer Battery Strap 70 1756 - 1182A Engine Pulley 35 . 738 - 1020 Shoulder Screw , . 625 x . 5 , 7 / 16 - 20
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ModelZ809K REF . PART DESCRIPTION NO . NO . 1 783 - 0653E Steering Support Bracket 2 754 - 0476 PTO Belt 3 717 - 1774 Elec . PTO Clutch ( Mod . Z809K ) 4 783 - 1487 PTO Clutch Anti - rot . Brakt . 5 710 - 0859 Hex Cap Screw , 3 / 8 - 16 x 2.5 6 710 - 0726 Hex Hd Wash . Screw , 5 / 16 - 18 x . 875 7 712 - 0431 Flange Lock Nut , 3 / 8 - 16 8 732 - 0978 Extension Spring , . 62 x 5.62 9 712 - 3004A Flange Lock Nut , 5 / 16 - 18 10 710 - 3180 Hex Cap Screw . 5 / 16 - 18 x 1.75 11 712 - 3010 Hex Nut , 5 / 16 - 18 _ 41 12 683 - 0294 Idler Bracket Assembly 29 13 738 - 3056 Shoulder Screw , 1 / 2 x 2.5 14 710 - 3144 ( Hex Cap Screw . 3 / 8 - 16 x 2.0 Ground Wire 15 710 - 3025 Hex Cap Screw , 5 / 16 - 18 x . 625 I 16 738 - 0785 Shoulder Spacer , 1.38 x . 445 x . 36 17 736 - 0171 Lock Washer . 7 / 16 18 710 - 3157 Hex Cap Screw , 7 / 16 - 20 x 3.25 19 725 - 1706 12 - volt Battery . 270 CCA 2O 710 - 0751 Hex Cap Screw . 1 / 4 - 20 x . 62 21 712 - 0271 Hex Sems Nut , 1 / 4 - 20 22 712 - 3087 Wing Nut , 1 / 4 - 20 23 725 - 1426 Solenoid , 12 - Volt , 100 Amp 24 710 - 0599 Self Tapping Screw , 1 / 4 - 20 x . 5 25 736 - 0222 Lock Washer . 1 / 4 26 783 - 1033A Hitch Plate 27 748 - 0415B Spacer . 3 / 8 x 1.54 28 756 - 0627B Idler Pulley , 3.5 783 - 0349 29 Battery Tray 3O 712 - 0459 Flange Lock Nut , 7 / 16 - 20 IMPORTANT : For a proper 31 783 - 04467 Deck Stop working machine , use 32 710 - 0604A Self Tapping Screw , 5 / 16 - 18 x . 625 Factory Approved Parts . 33 732 - 3080 Compression Spring , 1.28 x 3.5 V - belts are designed to 34 723 - 0444 Battery Strap engage and disengage 35 738 - 1020 Shoulder Screw , . 625 x . 5 , 7 / 16 - 20 safely . A substitute ( non 36 736 - 0407 Bell Washer , . 45 x 1.0 x . 062 OEM ) V - belt can be 37 738 - 1132 Shoulder Screw , 1 / 4 - 20 , . 25 x . 15 38 736 - 0322 dangerous by not Flat Washer , . 45 x 1.25 x . 164 39 629 - 04047 disengaging completely . Harness Assembly . PTO Clutch 4O 783 - 0693 Axle Bracket 12 41 712 - 3006 Hex Nut 1 / 4 - 20 42 736 - 0329 Lock Washer 43 710 - 0607 TT Screw 5 / 16 - 18 x 0.5 44 TT Screw 1 / 4 - 20 x 0.75 710 - 0642 45 725 - 1657A Switch 46 17962 Switch Plate 47 710 - 0224 AB Screw # 10 - 16 x 0.5 48 683 - 0304C Lower Frame Assembly 49 712 - 0429 Lock Nut 3 / 8 - 16 ® i . . . . - - 18 39
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ModelT809H 24 12 \ 54 - 5 I * / 2 _ * / 62 7o ° S - . , 7 - : LL 21 4O
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ModelT809H Re _ Part No . Description Ref . Part No . Description No . No . 1 , 17116 Deck Wheel 5.0 x 1.38 Deck Brake Assembly 37 . 734 - 0973 2 , 17258D Belt Cover 38 . 736 - 0119 Lock Washer 3 , 17982 Bell Washer Spindle Plate 39 . 736 - 0270 4 , 618 - 0430A Flat Washer Spindle Assembly : Pulley w / fig , 40 . 736 - 0418A 5 , 618 - 0595 Lock Washer Spindle Assembly : Double Pulley 41 . 736 - 0760 6 , 683 - 0254 Water Nozzle Bracket Assembly : Deck Hanger LH 42 . 737 - 04003B 7 . 683 - 04121 Deck Assembly 46 " SD w / Nozzle 43 . 738 - 0347 Shoulder Spacer 8 , 710 - 0344 Hex Bolt 3 / 8 - 16 x 1.5 44 . 738 - 0373 Shoulder Screw 3 / 8 - 16 9 , 710 - 0501 Hex Bolt 1 / 4 - 20 x 2.0 45 . 742 - 0611A Blade : 16.28 " Three in One 10 . 710 - 0514 Hex Bolt 3 / 8 - 16x 1.0 46 . 742 - 0612A Blade : 14.88 " Three in One 11 . 710 - 0528 Hex Bolt 5 / 16 - 18 x 1,25 47 . 746 - 1107 Cable : Bracket 12 . 710 - 0599 ] - T Screw 1 / 4 - 20 x 0,5 48 . 747 - 1116 Rod : Deck Release Handle 13 . 710 - 0650 ] - T Screw 5 / 16 - 18 x 0.875 49 . 747 - 1130B Rod : Front Adjustment 14 . 710 - 0751 Hex Bolt 1 / 4 - 20 x 0.620 50 . 748 - 0234 Shoulder Spacer 15 . 710 - 0805 Hex Bolt 5 / 16 - 18x 1,5 51 . 750 - 1291 Spacer 16 . 710 - 1260A LD Screw 5 / 16 - 18 x 0,75 52 . 754 - 0228 Belt : V Type 17 . 710 - 3180 Hex Bolt 5 / 16 - 18 x 1,75 53 . 754 - 0349 Belt : V Type Grass Catcher Pin 54 . 756 - 0627B 18 . 711 - 04069 Ldler Pulley 19 . 711 - 0993 Belt Guard Pin 55 . 771 - 11725A Label : Danger Tag 20 . 711 - 1554 Pin 1 / 4 - 20 56 . 783 - 0139A Ldler Bracket Deck Skirt : Center 21 . 712 - 0324 Hex Lock Nut 1 / 4 - 20 57 . 783 - 0141 22 . 712 - 0417A Deck Skirt RH Flange Nut 58 . 783 - 0142 23 . 712 - 0429 Lock Nut 5 / 16 - 18 59 . 783 - 1025 Chute Stop 24 . 712 - 0431 Belt Cover Flanged Lock Nut 3 / 8 - 16 60 . 783 - 1347B 25 . 712 - 0641 Hex Nut M16 61 . 619 - 0042 Spindle Housing 26 . 712 - 3006 Hex Nut 1 / 4 - 20 17983 Bearing 27 . 712 - 3010 Hex Nut 5 / 16 - 18 738 - 1128 Spindle Shaft 28 . 712 - 3083 Lock Nut 1 / 2 - 13 741 - 0919 Ball Bearing 29 . 714 - 0470 Cotter Pin 62 . 756 - 1214 Deck Pulley : Double 30 . 717 - 04074 Gear : Deck Adjustment 63 . 756 - 1187 Deck Pulley 31 . 726 - 0233 Push Nut 64 . 726 - 0106 Speed Nut 32 . 732 - 0306A Compression Spring 65 . 711 - 0792 Hinge Pin 33 . 732 - 0429A Extension Spring 66 . 703 - 1693A Mounting Bracket 34 . 732 - 0594A Extension Spring 67 . 732 - 0602 Torsion Spring 35 . 732 - 1165 Extension Spring 68 . 731 - 1032B Chute Deflector : Side Discharge 36 . 734 - 04039 Deck Wheel 5.0 dia . Ball IMPORTANT : For a proper working machine , use Factory Approved Parts . V - belts are designed to engage and disengage safely . A substitute ( non OEM ) V - belt can be dangerous by not disengaging completely . 41
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ModelZ809K 72 44 5 47 14 40 39 l 26 77 76 42
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ModelZ809K RER PART REE PART NO . NO . DESCRIPTION NO . NO . DESCRIPTION 1 . 12650 43 . 731 - 0335 Roller , Deck Bracket , Adjustment , Height 2 . 16606 Bracket , Hook , Retainer 44 . 731 - 3005 Front Roller 3 . 618 - 0671 45 . 731 - 3131A Deflector , Chute Spindle Assembly , Pulley , 5.39 Dia x . 5625 4 . 683 - 0254 46 . 732 - 0306 Bracket Assembly , Deck , Hanger LH Spring , Compression , . 406 x . 531 x 1.75 5 . 683 - 0459 47 . 732 - 0459 Idlr Assembly , 54 " Spring , Extension , . 94 Dia x 6.74 6 . 683 - 0608 48 . 732 - 0934 Bracket Assembly , Lift , 54 " Spring , Extension , 1.15 Dia x 5.99 7 . 683 - 0609 49 . 732 - 3070 Bracket Assembly , LH - Front Torsion Spring . 44 I . d . x 2.10 8 . 683 - 0610 50 . 734 - 04039 Deck Wheel , 5 " Dia . Bracket Assembly , RH - Front 9 . 683 - 0617 51 . 736 - 0119 Lock Washer Stop Assembly , Chute 10 . 703 - 2093 Baffle , RR , Inner 54 . 736 - 0760 Lock Washer 13 . 710 - 0216 Hex Screw 3 / 8 - 16 x 0.75 55 . 736 - 0921 Lock Washer Hex Screw 3 / 8 - 16 x 1.0 14 . 710 - 0514 56 . 736 - 3039 Flat Washer . 406 ID X 1.5 x 1lga 15 . 710 - 0528 Hex Screw , 5 / 16 - 18 x 1.25 57 . 736 - 3072 Washer , Flat . 38 ID x . 93 OD x . 110 16 . 710 - 1260A LD Screw 5 / 16 - 18 x 0.75 58 . 737 - 04003B Water Nozzle : Deck Wash - Out System 17 . 710 - 0726 AB Screw 5 / 16 - 12 x 0.75 59 . 738 - 0295 Shoulder Screw , . 750 x . 47.12 Shoulder Screw 20 . 710 - 3011 Hex Screw , 3 / 8 - 16 x 2.25 60 . 738 - 1229A 21 . 710 - 3073 Hex Screw , 5 / 16 - 18 x 2.25 61 . 738 - 0373 Shoulder Screw 22 . 710 - 3168 62 . 742 - 0677 Blade , 18.50 " Bolt , Carriage , 3 / 8 - 16 x 1.0 23 . 710 - 3178 63 . 747 - 1116 Deck Release Handle Rod , . 375 Dia Short Neck Carriage Bolt 3 / 8 - 16 x . 75 24 . 711 - 0332 64 . 750 - 0151 Pin , Clevis , . 50 Dia x . 78 Spacer . 550 ID x . 755 OD x 1.1 25 . 711 - 1737 Pin , Roller , . 5 " Dia x 10.06 . 65 . 750 - 0212 Spacer , . 82 ID x 1.00 OD x . 53 26 . 711 - 1762 67 . 754 - 0642 Pin , Hinge , Dia . 375 x 14.06 Belt , V - Type , B Section 27 . 712 - 0229 Push Nut Retainer 68 . 756 - 3105 Pulley , Idler , 5.0 Dia . 28 . 712 - 0417A 69 . 783 - 04013A Nut , Hex Flange , 5 / 8 - 18 Bracket , Stabilizing 29 . 712 - 0130 Nut , Lock , 3 / 8 - 16 70 . 683 - 04127 Deck Assembly SD : 54 " w / Water Nozzle 30 . 712 - 0641 Hex Nut M16 783 - 04232 Deck : SD w / Water Nozzle Ftg . 31 . 712 - 0429 71 . 783 - 1453 Nut , Flange Lock , 5 / 16 - 18 Bracket , Mounting , 54 " Roller 32 . 712 - 3010 72 . 783 - 1454 Nut , Hex , 5 / 16 - 18 , Gr5 Bracket , Roller , Front 33 . 712 - 3022 73 . 783 - 1455 Bracket , Idler Nut , Hex Lock , 1 / 2 - 13 35 . 714 - 0145 Pin , Click , . 092 x 1.64 74 . 783 - 1470 Cover , Spindle RH 36 . 714 - 0470 Pin , Cotter , 1 / 8x 1.25 75 . 783 - 1471 Cover , Spindle LH 37 . 714 - 3004 76 . 783 - 1482 RH Skirt Pin , Cotter , 3 / 32 x 1.25 38 . 715 - 0108 77 . 783 - 1483 LH Skirt Pin , Spring 1 / 4 Dia x 1.00 39 . 714 - 0162 Cotter Pin 78 . 783 - 1484 LH Extension Skirt 40 . 717 - 1553B 79 . 703 - 3279 Adjustment , Deck , Gear Chute Stop ( not shown ) 41 . 721 - 04041 Water Nozzle Adaptor IMPORTANT : Fora proper NOTE : For painted parts , please refer to the list of color codes below . Please add the working machine , use applicable color code , wherever needed , to Factory Approved Parts . the part number to order a replacement part . V - belts are designed to For instance , if a part numbered 700 - xxxx is engage and disengage painted Powder Black , the part number to safely . A substitute ( non order would be 700 - xxxx - 0637 . OEM ) V - belt can be Red : 0638 dangerous by not Oyster Gray : 0662 disengaging completely . Powder Black : 0637 43
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MANUFACTURER'S LIMITED WARRANTY FOR : O ® The limited warranty set forth below is given by Troy - Bilt LLC e . Troy - Bilt does not extend any warranty for products sold or exported outside of the United States , its with respect to new merchandise purchased and used in the United States , its possessions and territories . possessions and territories , except those sold through Troy - Bilt's authorized channels of export distribution . " Troy - Bilt " warrants this product against defects in material f . Replacement parts that are not genuine Troy - Bilt parts . and workmanship for a period of two ( 2 ) years commencing g . Transportation charges and service calls . on the date of original purchase and will , at its option , repair or replace , free of charge , any part found to be defective in No implied warranty , including any implied warranty of materials or workmanship . This limited warranty shall only merchantability of fitness for a particular purpose , apply if this product has been operated and maintained in applies after the applicable period of express written accordance with the Operator's Manual furnished with the warranty above as to the parts as identified . No other product , and has net been subject to misuse , abuse , express warranty , whether written or oral , except as commercial use . neglect , accident , improper maintenance , mentioned above , given by any person or entity , alteration , vandalism , theft , fire . water , or damage because of including a dealer or retailer , with respect to any product , other peril or natural disaster . Damage resulting from the shall bind Troy - Bilt . During the period of the warranty , the installation or use of any part , accessory or attachment not exclusive remedy is repair or replacement of the product approved by Troy - Bilt for use with the product ( s ) covered by as set forth above . this manual will void your warranty as to any resulting The provisions as set forth in this warranty provide the damage . sole and exclusive remedy arising from the sale . Troy - Bitt Normal wear parts are warranted to be free from defects in shall not be liable for incidental or consequential loss or material and workmanship for a period of thirty ( 30 ) days from damage including , without limitation , expenses incurred the date of purchase . Normal wear parts include , but are not for substitute or replacement lawn care services or for limited to items such as : batteries , belts , blades , blade rental expenses to temporarily replace a warranted adapters , grass bags , rider deck wheels , seats , snow thrower product . skid shoes , shave plates , auger spiral rubber and tires . Some states do not allow the exclusion or limitation of HOW TO OBTAIN SERVICE : Warranty service is available , incidental or consequential damages , or limitations on how WITH PROOF OF PURCHASE , through your local authorized long an implied warranty lasts , so the above exclusions or service dealer . To locate the dealer in your area , check your limitations may not apply to you . Yellow Pages , or contact Troy - Bilt LLC at P . O . Box 361131 , In no event shall recovery of any kind be greater than the Cleveland , Ohio 44136 - 0019 . or call 1 - 866 - 840 - 6483 or 1 - amount of the purchase price of the product sold . Alteration 330 - 558 - 7220 . or log on to our Web site at www . troybilt . com . of safety features of the product shall void this warranty . This limited warranty does not provide coverage in the You assume the risk and liability for loss . damage , or injury to following cases : you and your property and / or to others and their property arising out of the misuse or inability to use the product . a . The engine or component parts thereof . These items may carry a separate manufacturer's warranty . Refer This limited warranty shall not extend to anyone other than to applicable manufacturer's warranty for terms and the original purchaser or to the person for whom it was conditions . purchased as a gift . b . Log splitter pumps , valves , and cylinders have a HOW STATE LAW RELATES TO THIS WARRANTY : This separate one year warranty . limited warranty gives you specific legal rights , and you may c . Routine maintenance items such as lubricants , filters , also have other rights which vary from state to state . blade sharpening , tune - ups , brake adjustments , clutch adjustments , deck adjustments , and normal IMPORTANT : Owner must present Original Proof of deterioration of the exterior finish due to use or Purchase to obtain warranty coverage . exposure . d . Service completed by someone other than an authorized service dealer . Troy - Bilt LLC , P . O . BOX361131CLEVELAND , OHIO44136 - 0019 ; Phone : 1 - 866 - 840 - 6483,1 - 330 - 558 - 7220