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II ) | OWNER'S MANUAL MODELNO . WE1538A 15 HP38 Inch LawnTractor Assembly • Operation • Customer Responsibilities • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service , contact our authorized distributor : call 1 - 800 - 849 - 1297 For Technical Assistance : call 1 - 800 - 829 - 5886 WEEDEATER 180083 1.07.02 RH PRINTED IN U . S . A .
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SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE - ON MOWERS IMPORTANT : THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS . FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH . I . GENERAL OPERATION • Avoid starting or stopping on a slope . Iftires lose traction , disengage the blades and proceed slowly straight down Read , understand , and followall instructions in the manual the slope . and on the machine before starting . DO NOT : Only allow responsible adults , who are familiar with the instructions , to operate the machine . • Do not rum on slopes unless necessary , and then , turn • Clear the area of objects such as rocks , toys , wire , etc . , slowly and gradually downhill , if possible . which could be picked up and thrown by the blade . • Do not mow near drop - offs , ditches , or embankments . Be sure the area is clear of other people before mowing . The mower could suddenly turn over if a wheel is overthe Stop machine if anyone enters the area . edge of a cliff or ditch , or if an edge caves in . • Never carry passengers . • Do notmow on wet grass . Reduced traction could cause • Do not mow in reverse unless absolutely necessary . sliding . Always look down and behind before and while backing . • Donottrytostabilizethemachinebyputtingyourfooton • Beaware ofthe mower discharge direction and do not point theground . it atanyone . Do not operatethe mowerwithout eitherthe Do not use grass catcher on steep slopes . entire grass catcher or the guard in place . III . CHILDREN • Slow down before turning . • Never leave a running machine unattended . Always turn Tragic accidents can occur if the operator is not alert to the oft blades , set parking brake , stop engine , and remove presence of children . Children are often attracted to the keys before dismounting . machine and the mowing activity . Neverassumethatchildren • Turn off blades when not mowing . will remain where you last saw them , Stop engine before removing grass catcheror unclogging Keep children out of the mowing area and under the chute . watchful care of another responsible adult . • Mow only in daylight or good artificial light . Be alert and turn machine off if children enter the area . • Do not operate the machine while under the influence of Before and when backing , look behindand downforsmall alcohol ordrugs . children . • Watch for traffic when operating near or crossing road - Never carry children . They may fall off and be seriously ways . injured or interfere with safe machine operation . Use extra care when loading or unloading the machine into Never allow children to operate the machine . a trailer or truck . • Use extra care when approaching blind corners , shrubs , • Data indicates that operators , age 60years and above , are trees , or other objects that may obscure vision . involved in a large percentage of riding mower - related IV . SERVICE injuries . These operators should evaluate their ability to operate the riding mower safely enough to protect them - • Useextracareinhandlinggaselineandotherfuels . They selves and others from serious injury . are flammable and vapors are explosive . • Keep machine free of grass , leaves or other debds build - - Use only an approved container . up which can touch hot exhaust / engine partsand bum . Never remove gas cap or add fuel with the engine Do not allow the mower deck to plow leaves running . Allow engineto cool before refueling . Do not or other debris which can cause build - up to occur . Clean smoke . any oil or fuel spillage before operating or storing thee ° Never refuel the mechine indoors . machine . Allow machine to cool befor ° Neverstorethemachineorfuelcontainerinsidewhere storage . there is an open flame , such as a water heater . Never run a machine inside a closed area . II . SLOPE OPERATION Keep nuts and bolts , especiallyblade attachment bolts , Slopes are a majorfactorrelated to loss - of - control and stipoverel tightand keep equipment ingood condition . accidents , whichcan resultin severninjuryor death . All fslopee Never tamper with safety devices . Check their proper requireextracaution . Ifyoucannotback uptheslopeorifyou operation regutady . uneasyon it , donotmow it . • Keepmechinefreeofgrass , leaves , orotherdebrisbuild - DO : up . Cleanoilor fuel spillage . AIIowmachinetocoolbefore • Mow up and down slopes , notacross . storing . • Remove obstacles such as rocks , tree limbs , etc . • Step and inspect the equipment if you strike an object . • Watch for holes , ruts , or bumps . Uneven terrain could Repair , if necessary , before restarting . overtum the machine . Tallgrass can hide obstac / es . • Never make adjustments or repairs with the engine • Use slow speed . Choose a low gear so that you willnot running . have to stop or shift while on the slope . • Grass catcher components are subject to wear , damage , • Follow the manufacturer's recommendations for wheel and deterioration , which could expose moving parts or weights or counterweights to improve stability . allowobjects to bethrown . Frequently checkcomponents • Use extra care withgrasscatchers orother attachments . and replace with manufacturer's recommended parts , These can change the stabilityof the machine . when necessary . • Keep all movement onthe slopes slowand gradual Do • Mower blades are sharp and can cut . Wraptheblade ( s ) not make sudden changes inspeed or direction . or wear gloves , and use extra caution when servicing them . Check brake operation frequently . Adjust and service as required . 2
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SAFETY RULES A : Safe Operation Practices for Ride - On Mowers A Look for this symbol to point out im ° I portant safety precautions . It meansR Be sure the area is clear of other people before mowing . CAUTION ! ! ! BECOMEALERT ! ! ! YOU Stop machine if anyone enters the area . SAFETY IS INVOLVED . I Never carry passengers or children even with the blades off . Do not mow in reverse unless absolutely necessary . Al - CAUTION : In order to prevent acciden - ways look down and behind before and while backing . tal starting when setting up , transport - Never carry children . They may fall off and be seriously ing , adjusting or making repairs , al - injured or interfere with safe machine operation . ways disconnect spark plug wire and Keep children out of the mowing area and under the place wire where itcannot contact spark watchful care of another responsible adult , plug . Be alert and turn machine oft if children enter the area . Before and when backing , look behind and down for small children , CAUTION : Do not coast down a hill in Mow up and down slopes ( 15 ° Max ) , not across , neutral , you may lose control of the A Remove obstacles such as rocks , tree limbs , etc . tractor . Watch for holes , ruts , or bumps . Uneven terrain could overturn the machine . Tall grass can hide obstacles . CAUTION : Tow only the attachments Use slow speed • Choose a low gear so that you will not have that are recommended by and comply to stop or shift while on the slope • with specifications of the manufacturer Avoid starting or stopping on a slope • If tires lose traction , A of your tractor . Use common sense disengage the blades and proceed slowly straight down the slope • when towing . Operate only at the low - est possible speed when on a slope . If machine stops while going uphill , disengage blades , shift Too heavy of a load , while on a slope , into reverse and back down slowly . • is dangerous . Tires can lose traction Do not turn on slopes unless necessary , and then , turn with the ground and cause you to lose slowly and gradually downhill , if possible . control of your tractor . WARNING A Engine exhaust , some of its constituents , and cer - tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm . WARNING Battery posts , terminals and related accessories contain leadand lead compounds , chemicals known to the State of California to cause cancer and birth defects or other reproductive harm . Wash hands after handling . 3
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PRODUCT SPECIFICATIONS CONGRATULATIONS onyourpurchaseofanewtractor . It has been designed , engineered and manufactured to give GASOLINE CAPACITY 1.25 GALLONS you the best possible dependability and performance . AND TYPE : UNLEADED REGULAR Should you experience any problem you cannot easily remedy , please contact your nearest authorized service OILTYPE ( API - SF - SJ ) : SAE 30 ( above 32 ° F ) center / department . We have competent , well - trained tech - SAE 5W - 30 ( below 32 ° F ) nicians and the proper tools to service or repair this tractor . OIL CAPACITY : 3 PINTS Please read and retain this manual . The instructions will enable you to assemble and maintain your tractor properly . SPARK PLUG : CHAMPION RJ19LM Always observe the " SAFETY RULES " . GAP : . 030 " ) CUSTOMER RESPONSIBILITIES GROUND SPEED ( MPH ) : FORWARD : 1st 1.1 • Read and observe the safety rules . 2rid 2.2 Follow a regularschedule in maintaining , caring forand 3rd 3.3 using your tractor . 4th 4.4 • Follow the instructions under " Customer Responsibili - 5th 4.9 REVERSE : 1.4 ties " and " Storage " sections of this owner's manual . TIRE PRESSURE : FRONT : 14 PSI WARNING : This tractor is equipped with an internal com - REAR : 12 PSI bustion engine and should not be used on or near any unimproved forest - covered , brush - covered or grass - cov - CHARGING SYSTEM : 3 AMPS BATrERY ered land unless the engine's exhaust system is equipped 5 AMPS HEADLIGHTS with a spark arrester meeting applicable local or state laws BA ] - I - ERY : AMP / HR : 28 ( if any ) . If a spark arrester is used , it should be maintained MIN . CCA : 230 in effective working order by the operator . CASESlZE : U1R A spark arrester for the muffler is available through your nearest authorized service center / department ( See RE - BLADE BOLT TORQUE : 27 - 35 FT . LBS . PAIR PARTS section of this manual ) . TABLE OF CONTENTS SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3 SERVICE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 - 23 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 - 26 CUSTOMER RESPONSIBILITIES . . . . . . . . . . . . . . . . . . . . . . 4 , 14 - 18 REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 - 43 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 8 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 - 46 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 13 MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4
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UNASSEMBLED PARTS Steering Wheel Seat @ ( 1 ) Washer 17 / 32 x 1 - 3 / 16 x 12 Gauge i ( t ) Lock Washer 1 / 2 Steering Wheel Insert Steering © Boot ( 1 ) Bolt Steering , Extension r Steering Wheel Shaft Adapter Keys ( 1 ) Hex Bolt 3 / 8 - 16 x 1 ( 2 ) Keys Slope Sheet ( 1 ) Lockwasher 3 / 8 ( 1 ) Large Flat Washer @ ( 1 ) Locknut 5 / 16 - 18 x 1 - 1 / 4 5 / 16 - 18
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ASSEMBLY Your new tractor has been assembled at the | actory with exception of those parts left unassembled for shipping purposes . To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely . Use the correct tools as necessary to insure proper tightness . TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier . Standard INSERT wrench sizes are listed . ( 2 ) 1 / 2 " wrenches Pliers 3 / 8 LOCK WASHER ( 1 ) 9 / 16 " wrench Tire pressure gauge LARGE FLAT Utility knife WASHER When right or left hand is mentioned in this manual , it means when you are in the operating position ( seated behind the steering wheel ) . TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton . Cut , from top to bottom , along lines on all four corners of carton , and lay panels flat . Check for any additional loose parts or cartons and remove . BEFORE REMOVING TRACTOR FROM SKID ATI'ACH STEERING WHEEL ( See Fig . 1 ) ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft . Align mount - Ing holes in extension and lower shafts and install 5 / 16 hex bolt and Iocknut . Tighten securely . IMPORTANT : TIGHTEN BOLT AND NUT SECURELY TO 18 - 22 FT . LBS TORQUE . Place tabs of steering boot over tab slots in dash and push down to secure . INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward . Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension . • Position steering wheel so cross bars are horizontal ( left to right ) and slide inside boot and onto adapter . FIG . 1 Assemble large flat washer , 3 / 8 lock washer , 3 / 8 hex bolt and tighten securely . Snap steering wheel insert into center of steering wheel . • Remove protective materials from tractor hood and grill . IMPORTANT : CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID . 6
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ASSEMBLY HOW TO SET UP YOUR TRACTOR CHECK BATTERY ( See Fig . 2 ) • Lift seat pan to raised position . If this battery is put into service after month and year indicated on label ( label located between terminals ) charge battery for minimum of one hour at 6 - 10 amps . ( See " BATFERY " in Customer Responsibilities section of this manual for charging instructions ) . SHOULDER BOLT SEAT PAN FLAT WASHER LOCK WASHER _ ADJUSTMENT iBOLT FIG . 2 FIG . 3 INSTALL SEAT ( See Fig . 3 ) Adjust seat before tightening adjustment bolt . NOTE : You may now roll or drive your tractor off the skid . • Remove adjustment bert , lockwasher and flat washer Follow the appropriate instruction below to remove the securing seat to cardboard packing and set aside for tractor from the skid . assembly of seat to tractor . TO ROLLTRACTOR OFF SKID ( See Operation • Pivot seat upward and remove from the cardboard packing . Remove the cardboard packing and discard . section , page 10 , for location and function of controls ) • Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole inpan . • Pressliftleverplungerandraiseattachmentliftleverto Push down on seat to engage shoulder bolt inslot and its highest position . pull seat towards rear of tractor . • Release parking brake by depressing clutch / brake pedal • Pivot seat and pan forward and assemble adjustment • , Place gearshift lever in neutral ( N ) position . bolt , Iockwasher and flat washer loosely . Do nottighten Roll tractor forward off skid . • Lower seat into operating positionand sit on seat . • Remove banding holding deflector shield up against • Slide seat untila comfortable positionis reached which tractor . allowsyou to press clutch / brake pedal allthe way down . • Get off seat without moving its adjusted position . • Raise seat and tighten adjustment bolt securely . 7
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ASSEMBLY TO DRIVE TRACTOR OFF SKID ( See Opera - • / CHECKL IS T tion section , page 10 , for location and func - BEFORE YOU OPERA TEAND ENJO YYOUR NEW TRAC - tion of controls ) TOR , WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCEAND SATISFACTION FROM THIS AWARNING : Before starting , read , understand and follow QUALITYPRODUCT _ all instructions in the Operation section of this manual . Bein sure tractor is in a well - ventilated area . Be sure the area PLEASE REVIEW THE FOLLOWING CHECKLIST : front of tractor is clear of other people and objects . , / All assembly instructions have been completed . • Be sure all the above assembly steps have been , / No remaining loose parts in carton . completed , , / Batteryis properlyprepared and charged . ( Minimum 1 Check engine oil level and fill fuel tank with gasoline . hour at 6 amps ) . Sit on seat in operating position , depress clutch / brake , / Seat is adjusted comfortably and tightened securely . pedal and set the parking brake . , / All tires are properly inflated . ( For shipping purposes , Place gear shift lever in neutral ( N ) position . the tires were overinflated at the factory ) . • Press lift lever plunger and raise attachment lift lever to , / Be sure mower deck is properly leveled side - to - side / its highest position . front - to - rear for best cutting results . ( Tires must be • Start the engine . After engine has started , move throttle properly inflated for leveling ) . control to idle position . , / Check mower and drive belts . Be sure they are routed • Depress clutch / brake pedal into full " BRAKE " position properly around pulleys and inside all belt keepers . and hold . Move gearshift lever to 1st gear . , / Check wiring . See that all connections are still secure Slowly release clutch / brake pedal and slowly drive and wires are properly clamped . tractor off skid . WHILE LEARNING HOW TO USE YOUR TRACTOR , PAY Apply brake to stop tractor , set parking brake and place EXTRA A TTENTION TO THE FOLLOWING IMPORTANT gearshift lever in neutral position . ITEMS : Turn ignition key to " OFF " position . , / Engine oil is at proper level . Continue with the instructions that follow . , / Fuel tank is filled with fresh , clean , regular unleaded gasoline . CHECK TIRE PRESSURE , / Become familiar with all controls - their location and The tires on your tractor were overinflated at the factory for function . Operate them before you start the engine . shipping purposes . Correct tire pressure is important for , / Be sure brake system is in safe operating condition . best cutting performance . • Reduce tire pressure to PSI shown in " PRODUCT SPECIFICATIONS " section of this manual . CHECK DECK LEVELNESS For best cutting results , mower housing should be cproperlye leveled . See'q'O LEVELMOWER HOUSING " inthe Servi and Adjustments section of this manual . CHECK FOR PROPER POSITION OF ALL BELTS See the figures tl _ at are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual . Verify that the belts are routed correctly . CHECK BRAKE SYSTEM After you learn how to operate your tractor , check to see that the brake is properly adjusted . See " TO ADJUST BRAKE " in the Service and Adjustments section of this manual . 8
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OPERATION These symbols may appear on your tractor or in literature supplied with the product . Learn and understand their meaning . , = BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING f Qt L - ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP " t LIGHT ! FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED N H L ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT IGNITION CLUTCH DISENGAGED ( SEE SAFETY RULES SECTION ) FREE WHEEL DANGER , KEEP HANDS AND FEET AWAY ( Automatic Models only ) 9
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourselfwiththe locationsof various controls and adjustments . Save this manual for future reference . ATTACHMENT IGNITION SWITCH CLUTCH SWITCH LEVER THROTTLE / CHOKE CONTR ( ATTACHMENT LIFT LEVER CLUTCH / BRAKE PEDAL MOWER DECK HEIGHT ADJUSTMENT POSITIONS GEARSHIFT LEVER PARKING BRAKE FIG . 4 Our tractors conform to the safety standards of the American National Standards Institute . ATTACHMENT CLUTCH LEVER : Used to engage the GEARSHIFT LEVER : Selects the speed and direction of mower blades , or otherattachments mountedto your tractor . tractor . LIGHT SWITCH : Turns the headlights on and off . A'R'ACHMENT LIFT LEVER : Used to raise , lower , and THROTrLE / CHOKE CONTROL : Used for starting and adjust the mower deck orotherattachments mounted toyour controllingengine speed . tractor . CLUTCH / BRAKE PEDAL : Used fordeclutching and brak - LIFT LEVER PLUNGER : Used to release attachment lift ing the tractor and starting the engine . lever when changing its position . PARKING BRAKE : Locksclutch / brake pedal intothe brake IGNITION SWITCH : Used for starting and stopping the position . engine . 10
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OPERATION ill IMPORTANT : LEAVING THE IGNITION SWITCH IN ANYRY HOW TO USE YOUR TRACTOR POSITION OTHER THAN " OFF " WILL CAUSE THE BATTE TO BE DISCHARGED , ( DEAD ) . TO SET PARKING BRAKE ( See Fig . 5 ) NOTE : Under certain conditions when tractor is standing Your tractor is equipped with an operator presence sensing idle with the engine running , hot engine exhaust gases may switch . Wheneng ) neisrunning , anyattemptbytheoperator cause " browning " of grass . To eliminate this possibility , to leave the seat without first setting the parking brake will always stop engine when stopping tractor on grass areas . shut off the engine . Depress clutch / brake pedal into full " BRAKE " position CAUTION : Always stop tractor com - and hold . ptetely , as described above , before leaving the operator's position ; to • Place parking brake lever in " ENGAGED " position and empty grass catcher , etc . release pressu re from clutch / brake pedal . Pedal should remain in " BRAKE " position . Make sure parking brake will hold tractor secure . TO USE THROI - rLE CONTROL ( See Fig . 5 ) ATTACHMENT CLUTCH LEVER Always operate engine at full throttle . " ENGAGED " POSITION Operating engine at less than full throttle reduces the battery charging rate . TH ROTTLE / CHOKE'E ' _ Full throttle offers the best bagging and mower perfor - CONTROL LEVER mance . ) IGNITION KEY TO MOVE FORWARD AND BACKWARD DISENGAGED " ( See Fig . 5 ) PARKING BRAKE The direction and speed of movement is controlled by the " ENGAGED " gearshift lever . POSITION Start tractor with clutch / brake pedal depressed and POSITION GEARSHIFT gearshift lever in neutral ( N ) position . • Move gearshift lever to desired position . • Slowly release clutch / brake pedal to start movement . IMPORTANT : BRING TRACTOR TO A COMPLETE STOPOLE . BEFORE SHIFTINGOR CHANGING GEARS . FAILURETO DX SO WILLSHORTENTHEUSEFULL { FEOF YOURTRANSA PARKING BRAKE CLUTCH / BRAKE PEDAL " DISENGAGED " POSITION TO'ADJUST MOWER CUTTING HEIGHT " DRIVE " POSITION ( See Fig . 5 ) FIG . 5 The position of the attachment lift lever determines the STOPPING ( See Fig . 5 ) cutting height , • Grasp lift lever . MOWER BLADES - • Press plunger with thumb and move lever to desired • To stop mower blades , move attachment clutch lever to position . " DISENGAGED " position . The cutting height range is approximately 1 - 1 / 2 to 4 " . The GROUND DRIVE - heights are measured from the ground to the blade tip with . To stop ground drive , depress clutch / brake pedal into the engine not running . These heights are approximate and full " BRAKE " position . may vary depending upon soil conditions , height of grass • Move gearshift lever to neutral ( N ) position . and types of grass being mowed . ENGINE - • Theaveragelawnshou _ dbecuttoapproximately2 - 1 / 2 Move throttle control to slow position . inches during the cool season and to over 3 inches during hot months . For healthier and better looking NOTE : Failure to move throttle control to slow position and lawns , mow often and after moderate growth . allowing engine to idle before stopping may cause engine to " backfire " . • For best cutting performance , grass over 6 inches in height should be mowed twice . Make the first cut • Turn ignition key to " OFF " position and remove key . relatively high ; the second to desired height . Always remove key when leaving tractor to prevent unauthorized use . • Never use choke to stop engine . 11
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OPERATION TO TRANSPORT TO OPERATE MOWER ( See Fig . 6 ) Raise attachment lift to highest position with attachment Yourtractor is equipped with an operator presence sensing lift control . switch . Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will When pushing or towing your tractor , be sure gearshift lever is in neutral ( N ) position . shut off the engine . • Select desired height of cut . Do not push or tow tractor at more than five ( 5 ) MPH . Start mower blades by engaging attachment clutch NOTE : To protect hood from damagewhentransporting your control . tractor on a truck or a trailer , be sure hood is closed and TO STOP MOWER BLAOES - disengage attachment secured to tractor • Use an appropriate means of tying hood clutch control . to tractor ( rope , cord , etc . ) . I TOWING CARTS AND OTHER ATTACH - CAUTION : Do not operate the mower | MENTS without either the entire grass catcher , on mowers soequipped , or thedeflector Tow only the attachments that are recommended by and I I shield in place . comply with specifications of the manufacturer of your tractor . Use common sense when towing . Too heavy of a load , while on a slope , is dangerous . Tires can lose traction " ENGAGED " POSITION with the ground and cause you to lose control of yourtractor . ATTACHMENT LIFT HIGH POSITION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped , from the • LOW factory , already filled with summer weight oil . POSITION Check engine oil with tractor on level ground . • Remove oil fill cap / dipstick and wipe clean , reinsert the dipstick and screw cap tight , wait for a few seconds , remove and read oil level . If necessary , add oil until " FULL " mark on dipstick is reached . Do not overfill . CLUTCH LEVER " DISENGAGED " For cold weather operation you should change oil for POSITION easier starting ( See " OIL VISCOSITY CHART " in the ATTACHMENT _ Customer Responsibilities section of this manual ) . To change engine oil , see the Customer Responsibilities section in this manual . ADD GASOLINE Fill fuel tank . Use fresh , clean , regular unleaded gasoline with a minimum of 87 octane . ( Use of leaded DEFLECTOR gasoline will increase carbon and lead oxide deposits SHIELD and reduce valve life ) . Do not mix oil with gasoline . Purchase fuel in quantities that can be used within 30 FIG . 6 days to assure fuel freshness . IMPORTANT : WHEN OPERATING IN TEMPERATURES TO OPERATE ON HILLS BELOW 32 ° F ( 0 ° C ) , USE FRESH , CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING . with slopes greater than 15 ° and do not _ b CAUTION : Do not drive up or down hills WARNING : Experience indicatesthatalcohol blended fuels I drive across any slope . ( called gasohol or using ethanol or methanol ) can attract moisture which leads to separation and formation of acids • Choose the slowest speed before starting up or down during storage . Acidic gas can damage the fuel system of hills • an engine while in storage • To avoid engine problems , the • Avoid stopping or changing speed on hills . fuel system should be emptied before storage of 30 days or • If slowing is necessary , move throttle control lever to Ionger . Drain the gas tank , start the engine and let it run until slower position . the fuel lines and carburetor are empty . Use fresh fuel next • If stopping is absolutely necessary , push clutch / brake season . See Storage Instructions for additional information . pedal quickly to brake position and engage parking Never use engine or carburetor cleaner products in the fuel brake . tank or permanent damage may occur . • Move gearshift lever to 1st gear . Be sure you have allowed room for tractor to roll slightly as you restart movement . filler neck . Do not overfill . Wipeoffany spilled oil or fuel . Do not store , spill or • To restart movement , slowly release parking brake and use gasoline near an open flame . clutch / brake pedal . • Make nil turns slowly . 12
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OPERATION MOWING TIPS TO START ENGINE ( See Fig . 5 ) When starting the engine for the first time or ifthe enginehas Tire chains cannot be used when the mower housingis attached to tractor . run out of fuel , it will take extra cranking time to move fuel from the tank to the engine . Mower should be properly leveled tor best mowingin performance . See " TO LEVEL MOWER HOUSING " Sit on seat in operating position , depress clutch / brake the Service and Adjustments section of thismanual . pedal and set parking brake . • Place gear shift lever in neutral ( N ) position . The lefthand side of mower should be usedfor trimming . D rive so thatclippingsare discharged onto the area that • Move attachment clutch to " DISENGAGED " position . has been cut . Have the cut area to the right of theof • Move throttle control to choke position . machine . This will result in a more even distribution NOTE : Before starting , read the warm and cold starting clippings and more uniform cutting . procedures below . When mowing large areas , start by turning to the right so • Insert key into ignition and turn key clockwise to that clippings will discharge away from shrubs , fences , " START " position and release key as soon as engine driveways , etc . After one or two rounds , mow in the starts . Do not run starter continuously for more than opposite direction making left hand turns until finished fifteen seconds per minute . If the engine does not start ( See Fig . 7 ) . after several attempts , move throttle control to fast position , wait a few minutes and try again . If engine still f does not start , move the throttle control back to the choke position and retry . WARM WEATHER STARTING ( 50 ° F and above ) • When engine starts , move the throttle control tothe fast position . The attachments and ground drive can now be used . If the engine does not accept the load , restart the engine and allow it to warm up for one minute using the choke as described above . COLD WEATHER STARTING ( 50 ° F and below ) When engine starts , allow engine to run with the throttle FIG . 7 control in the choke position until the engine runs roughly , then move throttle control to fast position . This • If grass is extremely tall , it should be mowed twice to may require an engine warm - up period from several seconds to several minutes , depending on the tempera - reduce load and possible fire hazard from dried clip - ture . pings . Make first cut relatively high ; the second to the desired height . The attachments can also be used during the engine warm - up period . Do not mow grass when it is wet . Wet grass will plug mowerand leave undesirable clumps . Allow grass to dry NOTE : If at a high altitude ( above 3000 feet ) or in cold before mowing . temperatures ( below 32 F ) the carburetor fuel mixture may • Always operate engine at full throttle when mowing need to be adjusted for best engine performance . See ' fro to assure better mowing performance and proper dis - ADJUST CARBURETOR " in the Service and Adjustments charge of material . Regulate ground speedby selecting section of this manual . a low enough gear to give the mower cutting perfor - mance as well as the quality of cut desired . • When operating attachments , select a ground speed that willsuitthe terrain and give best performance ofthe attachment being used . 13
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CUSTOMER RESPONSIBILITIES i i MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE OTAES REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and T Interlock eSystems Check for Loos Fasteners Sharpen / Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals R Check Transaxle Cooling V ' Check V - Belts iiii V _ Check Engine Oil Level v " v ' Change Engine Oil ( with oil filter ) V'l , ; E Change Engine Oil ( without oil filter ) Vr _ . 2 if N Clean Air Filter V ' 2 Clean Air Screen G qv " 2 inspect Muffler / Spark Arrester Replace Oil Filter ( If equipped ) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter 1 - Change more often when operating under a heavy load or 3 - Replace _ ades more often when mowing in sandy soil , 4 * Not required if equipped wLth maintenance - free battery , in high ambient temperatures . 2 - Service more often when operating in dirty or dusty conditions . 5 - Tighten front axle pivot bolt to 35 ft . - Ibs , maximum . Do not overtighten . LUBRICATION CHART GENERAL RECOMMENDATIONS NDLE ZERK ZERK The warranty on this tractor does not cover items that have been subjected to operatorabuse or negligence . To receive full value from the warranty , operator must maintain tractor ( _ FRONT ' ( _ ) FRONT WHEEL BEARING ZERK ' BEARING ZERK as instructed in this manual . Some adjustments will need to be made periodically to property maintain your tractor . All adjustments in the Service and Adjustments section . of this manual should be checked at least once each season • Once a year you should replacethe spark plug , clean or replace air filter , and check blades and belts for wear . A new spark plug and clean air filter assure proper air - fuel mixture and help your engine run better and last longer . BEFORE EACH USE • Check engine oil level . • Checkbrakeoperation . ( ] ) GENERAL PURPOSE GREASE • Check tire pressure . _ ) REFER TO CUSTOMER RESPONSIBILITIES " ENGINE " SECTION • Check operator presence and interlock systems for proper operation , IMPORTANT : DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS . VISCOUS LUBRI - Check for loose fasteners . CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF - LUBRICATING BEARINGS , IF YOU FEEL THEY MUST BE LUBRICATED , USE ONLY A DRY , POW - DERED GRAPHITE TYPE LUBRICANT SPARINGLY . 14
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CUSTOMER RESPONSIBILITIES TRACTOR MANDREL TRAILING ASSEMBLY Always observe safety rules when performing any mainte - EDGE UP nance . CENTER HOLE BRAKE OPERATION Iftractor requires more than six ( 6 ) feet stopping distance at high speed in highest gear , then brake must be adjusted . ( See " TO ADJUST BRAKE " in the Service and Adjustments section of this manual ) . LOCK WASHER STAR TIRES Maintain properairpressure inalltires ( See " PRODUCT j _ SPECIFICATIONS " section of this manual ) . FLAT WASHER • Keep tires free of gasoline , oil , or insect control chemi - HEX BOLT cals which can harm rubber . ( GRADE 8 ) * • Avoid stumps , stones , deep ruts , sharp objects and * A GRADE 8 HEAT TREATED BOLT CAN BE other hazards that may cause tire damage . IDENTIFIED BY SiX LINES ON THE BOLT HEAD . NOTE : To seal tire punctures and prevent fiat tires due to FIG . 8 slow leaks , tire sealant may be purchased from your local parts dealer . Tire sealant also prevents tire dry rot and TO SHARPEN BLADE ( See Fig . 9 ) corrosion . NOTE : We do not recommend sharpening blade - but ifyou do , be sure the blade is balanced . OPERATOR PRESENCE SYSTEM Care should be taken to keep the blade balanced . An Be sure operator presence and interlock systems are work - unbalanced blade will cause excessive vibration and even - ing propedy . If your tractor does not function as described , tual damage to mower and engine . repair the problem immediately . The blade can be sharpened with a file or on a grinding • The engine should not start unless the clutch / brake wheel . Do not attempt to sharpen while on the mower . pedal is fully depressed and attachement clutch control • To check blade balance , you will need a 5 / 8 " diameter is in the disengaged position . steel bolt , pin , ora cone balancer . ( When using a cone • When the engine is running , anyattempt bythe operator batancer , follow the instructions supplied with batancer ) . to leave the seat without first setting the parking brake should shut off the engine . NOTE : Do not use a nail for balancing blade . The lobes of • When the engine is running and the attachment clutch is the center hole may appear to be centered , but are not . engaged , any attempt by the operator to leave the seat • Slide blade on to an unthreaded portionof the steel bolt should shut off the engine . or pin and hold the bolt or pin parallel with the ground . lIf blade is balanced , it should remain in a horizonta • The attachment clutch should neveroperate unless the position . If either end of the blade moves downward , operator is in the seat . sharpen the heavy end until the blade is balanced . BLADE CARE For best results mower blades must be kept sharp . Replace bent or damaged blades . BLADE REMOVAL ( See Fig . 8 ) 5 / 8 " BO _ BLADE • Raise mower to highest position to allow access to blades . • Removehexbolt , lockwasherandflatwashersecuring blade . • Install new or resharpened blade with trailing edge up OR PIN _ _ towards deck as shown . IMPORTANT : TO ENSURE PROPER ASSEMBLY , ECENTERL HOLE IN BLADE MUST ALIGN WITH STAR ON MANDR FIG . 9 ASSEMBLY . • Reassemble hex bolt , lock washer and flat washer in exact order as shown . • Tighten bolt securely ( 27 - 35 Ft . Lbs . torque ) . IMPORTANT : BLADE BOLT IS GRADE 8 HEAT TREATED . 15
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CUSTOMER RESPONSIBILITIES BATTERY NOTE : Although multi - viscosity oils ( 5W30 , 10W30 etc . ) improve starting in cold weather , these multi - viscosity oilse Your tractor has a battery charging system which is suffi - will result in increased oil consumption when used abov cient for normal use , However , periodic charging of the 32 ° F . Check your engine oil level more frequently to avoid battery with an automotive charger will extend its life . possible engine damage from running low on oil . Keep battery and terminals clean . Change the oil after every 25 hours of operation or at least Keep battery bolts tight . once ayear if the tractor is not used for 25 hours in one year . Keep small vent holes open . Check the crankcase oil level before starting the engine and • Rechargeat 6 - 10amperes for 1 hour . after each eight ( 8 ) hours of operation . Tighten oil fill cap / NOTE : The original equipment battery on your tractor is dipstick securely each time you check the oil level . maintenance free . Do not attempt to open or remove caps or TO CHANGE ENGINE OIL ( See Figs . 10 and 11 ) covers . Adding or checking level of electrolyte is not necessary . Determine temperature range expected before oil change . All oil must meet API service classification SF - SJ . TO CLEAN BATI - ERY AND TERMINALS Be sure tractor is on level surface . Corrosion and dirt onthe battery andterminals can cause the Oil will drain more freely when warm . battery to " leak " power . • Catch oil in a suitable container . Open battery box door . Remove oil fill cap / dipstick . Be careful not to allow dirt Disconnect BLACK batterycable first then RED battery to enter the engine when changing oil . cable and remove battery from tractor . • Remove drain plug . • Rinse the battery with plain water and dry . • After oil has drained completely , replace oil drain plug Clean terminals and battery cable ends with wire brush and tighten securely . until bright . • Refill engine with oil through oil fill dipstick tube . Pour • Coat terminals with grease or petroleum jelly . slowly . Do not overfill . For approximate capacity seeal . • Reinstall battery ( See " REPLACING BATTERY " in the " PRODUCT SPECIFICATIONS " section of this manu Service and Adjustments section of this manual ) . Use gauge on oil fill cap / dipstick for checking level . Be V - BELTS sure dipstick cap is tightened securely for accurate reading . Keep oil at " FULL " line on dipstick . Check V - belts for deterioration and wear after 100 hours of operation and replace if necessary . The belts are not adjustable . Replace belts if they begin to slip from wear . OIL FILL CAP / DIPSTICK TRANSAXLE COOLING Keep transaxle free from build - up of dirt and chaff which can restrict cooling . ENGINE OIL DRAIN PLUG LUBRICATION Only use high quality detergent oil rated with API service classification SF - SJ . Select the oil's SAE viscosity grade FIG . 11 according to your expected operating temperature . SAE VISCOSITY GRADES - 20 0 30 32 40 60 80 c - 3o - _ o - , o o , o 2o 3o , o TEMPERATURE RANGE ANTICtPATEO BEFORE NEXT OIL CHANGE FIG . 10 16
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CUSTOMER RESPONSIBILITIES CLEAN AIR SCREEN AIR FILTER ( See Fig . 13 ) Air screen must be kept free of dirt and chaff to prevent Yourengine will notrun properlyusinga dirty airtilter . Clean engine damage from overheating . Clean with a wire brush or the foam pre - cleaner after every 25 hours of operation or compressed air to remove dirt and stubborn dried gum fibers . every season . Service paper cartridge every 100 hours of operation or every season , whichever occurs first . ENGINE COOLING FINS ( See Fig . 12 ) Service air cleaner more often under dusty conditions . Remove knob ( s ) and cover . Remove any dust , dirt or oil from engine cooling fins to TO SERVICE PRE - CLEANER prevent engine damage from overheating . Slide foam pre - cleaner off cartridge . Remove screws from blower housing and lift housing Wash it in liquid detergent and water . and dipstick tube assembly off engine . • Squeeze it dry in a clean cloth . Cover oil fill opening to prevent entry of dirt . Saturate it in engine oil . Wrap it inclean , absorbent cloth Use compressed air or stiff bristle brush to thoroughly and squeeze to remove excess oil . clean engine cooling fins . tf very dirty or damaged , replace pre - cleaner . Reinstall pre - cleaner over cart ridge . To reassemble , reverse above procedure . Reinstall cover and secure with knob ( s ) . TO SERVICE CARTRIDGE SCREWS BLOWER HOUSING Remove cartridge nut . SCREWS Carefully remove cartridge to prevent debris from enter - ing carburetor . Clean base carefully to prevent debris from entering carburetor . Clean cartridge by tapping gently on flat surface . If very dirty or damaged , replace cartridge . Reinstall cartridge , nut , precleaner , cover and secure with knob ( s ) . IMPORTANT : PETROLEUM SOLVENTS , SUCH HASEOFTE . OIL FILL KEROSENE , ARE NOT TO BE USED TO CLEAN T TUBE CARTRIDGE . THEY MAY CAUSE DETERIORATIONO ASSEMBLY THE CARTRIDGE . DO NOT OIL CARTRIDGE . D NOG USE PRESSURIZED AIR TO CLEAN OR DRY CARTRID COVERB KNO - - ' - - - - - ' - - - _ SPARK PLUG ENGINE COOLING FINS CARTRIDGE FIG . 12 NUT FOAM PRE - CLEANER FIG . 13 17
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CUSTOMER RESPONSIBILITIES MUFFLER CLAMP Inspect and replace corroded muffler and spark arrester ( if equipped ) as it could create a fire hazard and / or damage . SPARK PLUGS CLAMP Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation , whichever FUEL FILTER occurs first . Spark plug type and gap setting are shown in " PRODUCT SPECIFICATIONS " section of this manual . FIG . 14 IN - LINE FUEL FILTER ( See Fig . 14 ) The fuel filter should be replaced once each season . If fuel CLEANING filter becomes clogged , obstructing fuel flow to carburetor , replacement is required . • Clean engine , battery , seat , finish , etc . of all foreign matter . • With engine cool , remove filter and plug fuel line sec - tions . • Keep finished surfaces and wheels free of all gasoline , oil , etc . • Place new fuel filter in position in fuel line with arrow pointing towards carburetor . • Protect painted surfaces with automotive type wax . • Be sure there are no fuel line leaks and clamps are We do not recommend using a garden hose to clean your properly positioned . tractor unless the electrical system , muffler , air filter and • Immediately wipe up any spilled gasoline . carburetor are covered to keep water out . Water in engine can result in a shortened engine life . 18
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SERVICE AND ADJUSTMENTS CAUTION : BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS : Depress clutch / brake pedal fully and set parking brake . Place gearshift lever in neutral ( N ) position . Place attachment clutch in " DISENGAGED " position . • Turn ignition key " OFF " and remove key . • Make sure the blades and all moving parts have completely stopped . • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug . TO REMOVE MOWER ( See Fig . 15 ) TO INSTALL MOWER ( See Fig . 15 ) Mower willbe easierto remove from the right side of tractor . • Raise attachment lift lever to its highest position . • Place attachment clutch in " DISENGAGED " position . Slide mower under tractor with deflector shield to right side of tractor . Move attach merit lift lever forward to lower mower to its lowest position . • Lower lift lever to its lowest position . Roll belt off engine pulley . Connect front links to mower deck and secure with retainer springs . Remove small retainer spring , and lift clutch spring off pulley bolt . Connect suspension arms to rear deck brackets and secure with retainer springs . Remove large retainer spring , slide collar off and push housing guide out of bracket . Connect anti - swaybar to chassis bracket and secure with retainerspring . • Disconnect anti - swaybar from chassis bracket by re - moving retainer spring . Push clutch cable housing guide into bracket , slide collar • Disconnect suspension arms from rear deck brackets onto guide and secure with large retainer spring . by removing retainer springs . Install belt onto engine pulley . Disconnect front links from deck by removing retainer springs . Raise lift lever to raise suspension arms . Slide mower out from under tractor . IMPORTANT : IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRAC - TOR , REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME . SUSPENSION ARMS SMALL RETAINER ENGINE PULLEY CLUTCH FRONT LINK RETAINER ANTI - SWAY SPRINGS ( BOTH SIDES ) HOUSING GUIDE LARGE RETAINER SPRING BRACKET DEFLECTOR SHIELD Fig . 15 19
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SERVICE AND ADJUSTMENTS When distance " D " is1 / 8 " to 1 / 2 " lower at front than rear , TO LEVEL MOWER HOUSING tighten nuts " F " against trunnion on both front links . Adjust the mower while tractor is parked on level ground or To raise front of mower , loosen nut " F from trunnion on driveway . Make sure tires are properly inflated ( See " PROD - both front links . Tighten nut " E " on both front links an UCT SPECIFICATIONS " section of this manual ) . Iftiresare equal number el rums . over or underinflated , you will not properly adjust your When distance " D " is 1 / 8 " to 1 / 2 " lower at front than rear , mower . tighten nut " F " against trunnion on both front links . SlOE - TO - SIDE ADJUSTMENT ( See Figs . 16 and 17 ) Recheck side - to - side adjustment . Raise mower to its highest position . \ • At the midpoint of both sides of mower , measure height MANDREL from bottom edge of mower to ground . Distance " A " on4 " both sides of mower should be the same or within 1 / of each other . If adjustment is necessary , make adjustment on one side of mower only . To raise one side of mower , tighten lift link adjustment nut on that side . FIG . 18 • To lower one side of mower , loosen lilt link adjustment nut on that side . BOTH FRONT LINKS MUST BE EQUALIN LENGTH NOTE : Three fullturns of adjustment nut will change mower height about 1 / 8 " . • Recheck measurements after adjusting . BOTTOM EDGE BOTTOM EDGE OF MOWER OF MOWER TO GNO _ ROUND NUT " F _ NUT " E " _ GROUND LINE _ - - _ FIG . 16 TRUNNION _ FRONT LINK _ ARM FIG . 19 oO , L , . < TO REPLACE MOWER BLADE DRIVE BELT iii ; _ , _ O _ j . . . _ ADJUSTMENI " ( See Fig . 20 ) I NUT The mower blade drive belt may be replaced withouttools . FIG . 17 Park the tractor on level surface . Engage parking brake . FRONT - TO - BACK ADJUSTMENT ( See Figs . 18 and 19 ) BELT REMOVAL - IMPORTANT : OECK MUST BE LEVEL SIDE - TO - SIDE . IF • Place attachment clutch in " DISENGAGED " position . THE FOLLOWING FRONT - TO - BACK ADJUSTMENT IS Move attachment lift lever forward to lower mower to its NECESSARY , BE SURE TO ADJUST BOTH FRONT LINKS lowestposition . EQUALLY SO MOWER WiLL STAY LEVEL SIDE - TO - SIDE . Roll belt off engine pulley . To obtain the best cutting results , the mower housing should DisconnectR . H . suspensionarm from reardeckbracket be adjusted so that the front is approximately 1 / 6 " to 1 / 2 " by removing retainer spring . lower than the rearwhen the mower is in its highest position . • Work belt off both mandrel pulleys and idler pulleys . Checkadjustment on right sideoftractor . Measuredistance • Pull belt away from mower . " D " directly in front a . nd behind tile mandrel at bottom edge BELT INSTALLATION - of mower housing as shown . • Work new belt around both mandrel pulleys and idler • Before making any necessary adjustments , check that pulleys . both front links are equal in length . Install new belt into engine pulley grove . • If links are not equal in length , adjust one link to same Reconnect R . R . suspension arm and secure with re - length as other link . tainerspring . • Tolower front of mowerloosen nut " E'on both front links Make surebelt is in all pulley grooves and inside all belt an equal number of turns . guides . 2O
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SERVICE AND ADJUSTMENTS Pull belt toward front of tractor and remove downwards from around engine pulley . R . H . SUSPENSION ARM , . ; . . - . " , " Install new belt by reversing above procedure . ENGINE - - - - - - - _ _ _ . MANDREL . _ ENGINE PULLEY PULLEY PULLEY CLUTCHING _ IDLER IDLER RETAINER PULLEYS STATIONARY _ ; PRING IDLER TRANSAXLE MANDREL PULLEY PULLEY FIG . 20 FIG . 22 TO ADJUST BRAKE ( See Fig . 21 ) TO ADJUST STEERING WHEEL ALIGNMENT Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle . If steering wheel crossbars are not horizontal ( left to right ) If tractor requires more than six ( 6 ) feet stopping distance at when wheels are positioned straight forward , remove steer - high speed in highest gear on a level dry concrete or paved ing wheel and reassemble per instructions in the Assembly section of this manual surface , then brake must be adjusted . • Depress clutch / brake pedal and engage parking brake . FRONT WHEEL TOE - IN / CAMBER Measure distance between brake operating arm and nut " A " on brake rod . Thefrontwheeltoe - in andcamberare not adjustable on your tractor . Ifdamage has occurred to affect the front wheeltoe - If distance is other than 1 - 1 / 2 " , loosen jam nut and turn in or camber , contact your nearest authorized service nut " A " until distance becomes 1 - 1 / 2 " . Retighten jam nut center / department . against nut " A " . Road test tractor for proper stopping distance as stated TO REMOVE WHEEL FOR REPAIRS above . Readjust if necessary . If stopping distance is ( See Fig . 23 ) still greater than six ( 6 ) feet in highest gear , further maintenance is necessary . Contact your nearest au - Block up axle securely . thorized service center / department . Remove axle cover , retainingringand washers to allow WITH PARKING BRAKE " ENGAGED " wheel removal ( rearwheel containsasquare key - Donot lose ) . • Repair tireand reassemble . On rearwheels only : align grooves in rearwheel hub and NUT " A " axle . Insert square key . JAM NUT Replace washers and snap retaining ring securely inaxle groove . , 2 • Replace axle cover . - - - - - - . . _ OPERATING NOTE : To seal tire punctures and prevent flat tires due to ARM slow leaks , tire sealant may be purchased from your local parts dealer . Tire sealant also prevents tire dry rot and corrosion • FIG . 21 TO REPLACE MOTION DRIVE BELT WASHERS ( See Fig . 22 ) Parkthetractor on levelsurface . Engage parking brake . For assistance , there isa belt installationguide decal on bottom side of left footrest . • Remove mower ( See ' q'O REMOVE MOWER " in this , section of this manual . ) • Remove belt from stationary idlerand clutching idler • AXLE COVER _ SQUARE KEY ( REAR • Pull belt slack toward rear of tractor . Remove belt WHEEL ONLY ) upwards from transaxle pulley by deflecting belt keep - FIG . 23 ers , 21
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SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY REPLACING BATTERY ( See Figs . 25 and 26 ) ( See Fig . 24 ) CAUTION : Do not short battery CAUTION : Lead - acid batteries generate terminals by allowing a wrench or any explosive gases . Keep sparks , flame other object to contact both terminals & and smoking materials away from bat - at the same time . Before connecting teries . Always wear eye protection when battery , remove metal bracelets , around batteries . wristwatch bands , rings , etc . Positive terminal must be connected If your battery is too weak to start the engine , it should be first to prevent sparking from acciden - recharged . ( See " BA'FFERY " in the Customer Responsibili - tal grounding . ties section of this manual ) . • Lift seat pan to raised position . If " jumper cables " are used for emergency starting , follow this procedure : Disconnect BLACK batterycable first then RED battery cable and carefully remove battery from tractor . IMPORTANT : YOUR TRACTOR IS EQUIPPED WITH A 12REOR VOLT NEGATIVE GROUNDED SYSTEM . THE IOTHEVT Install new battery with terminals insame position as old VEHICLE MUST ALSO BE A 12 VOLT NEGATC battery . GROUNDED SYSTEM . DO NOT USE YOUR TRA • First connect RED battery cable to positive ( + ) terminal BATTERY TO START OTHER VEHICLES . with hex bolt and keps nut as shown . Tighten securely . TO A'FI - ACH JUMPER CABLES - Slide terminal cover over terminal . • Connect each end of the RED cable tothe POSITIVE ( + ) • Connect BLACK grounding cableto negative ( - ) terminal terminal of each battery , taking care not to short against with remaining hex bolt and keps nut . Tighten securely . chassis . • Connect one end of the BLACK cable to the NEGATIVE ( - ) terminal of fully charged battery . • Connect the other end of the BLACK cable to good SEAT PAN CHASSIS GROUND , away from fuel tank and battery . TO REMOVE CABLES , REVERSE ORDER - • BLACK cable first from chassis and then from the fully charged battery . • RED cable last from both batteries . POSITIVE TERMINAL NEGATIVE TERMINAL FIG . 25 KEPS COVERTERMINAL J NUT HEX BOLT POSITIVE NEGATIVE TERMINAL TERMINAL POSITIVE NEGATIVE BATTERY ( RED ) CABLE ( BLACK ) CABLE FIG . 24 FIG . 26 22
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SERVICE AND ADJUSTMENTS ENGINE TO REPLACE HEADLIGHT BULB Raise hood . TO ADJUST THRO'I - rLE CONTROL CABLE • Pull bulb holder Out of the hole in the backside of the grill . ( See Fig . 28 ) Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill . The throttle control has been preset at the factory and adjustment should not be necessary . Check adjustment as Close hood . described below before loosening cable . If adjustment is necessary , proceed as follows : INTERLOCKS AND RELAYS With engine not running , move throttle control lever from Loose or damaged wiring may cause your tractor to run slow to choke position . Slowly move lever from choke poorly , stop running , or prevent it from starting . to fast position . Check wiring . See electrical wiring diag ram in the Repair Check that holes " A " in governor control lever and hole Parts section . in governor plate line - up . If holes " A " are not aligned , loosen clamp screw and move throttle cable until holes TO REPLACE FUSE are aligned . Tighten clamp screw securely . Replace with 20 amp automotive - type plug - in fuse . The fuse holder is located behind the dash . GOVERNOR GOVERNOR TO REMOVE HOOD AND GRILL ASSEMBLY CONTROL CONTROL LEVER PLATE ( See Fig . 27 ) Raise hood . Unsnap headlightwireconnector . Stand infront of tractor . G rasp hood at sides , tilttoward engine and lift off of tractor . • To replace , reverse above procedure . _ HOOD _ HEADLIGHT HOLES " A " CLAMP THROTTLE SCREW CABLE _ NECTOR FIG . 28 TO ADJUST CARBURETOR FIG . 27 The carburetor has been preset at the factory and adjust - ment should not be necessary . However , minor adjustment may be required to compensate for differences in fuel , temperature , altitude or load . If the carburetor does need adjustment , see engine manual . High speed stop is factory adjusted . Do not adjust - damage may result . IMPORTANT : NEVER TAMPER ' WITH THE ENGINE GOVERNOR , WHICH IS FACTORY SET FOR PROPERVE ENGINE SPEED . OVERSPEEDING THE ENGINE ABO THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS . IF YOU THINK THE ENGINE - GOVERNED HIGH SPEED NEEDS ADJUSTING , CONTACT YOUR / NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT , WHICtt HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS . 23
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STORAGE Immediately prepare your tractor for storage at the end of the If battery is removed from tractor for storage , do not season or if the tractor will not be used for 30 days or more . store battery directly on concrete or damp surfaces . ENGINE FUEL SYSTEM IMPORTANT : IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR , FUEL FILTER , FUEL HOSE , OR TANK DURING STORAGE . ALSO , TRACTOR EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS ( CALLED GASOHOL OR USING ETHANOL OR Remove mowerfrom tractorfor winterstorage . When mower METHANOL ) CAN ATTRACT MOISTURE WHICH LEADSG is to be stored for a period of time , clean it thoroughly , TO SEPARATION AND FORMATION OF ACIDS DURIN remove all dirt , grease , leaves , etc . Store in a clean , dry STORAGE . ACIDIC GAS CAN DAMAGE THE FUEL area . SYSTEM OF AN ENGINE WHILE IN STORAGE . • Drain the fuel tank . • Clean entire tractor ( See " CLEANING " in the Customer Responsibilities section of this manual ) . Start the engine and let it run until the fuel lines and carburetor are empty . • Inspect and replace belts , if necessary ( See belt re - placement instructions in the Service and Adjustments Never use engine orcarburetor cleaner products in the section of this manual ) . fuel tank or permanent damage may occur . • Lubricate as shown in the Customer Responsibilities • Use fresh fuel next season . section of this manual . NOTE : Fuel stabilizer is an acceptable alternative in • Be sure that all nuts , bolts and screws are securely minimizing the formation of fuel gum deposits during stor - fastened . Inspect moving parts fordamage , breakage age . Add stabilizer to gasoline in fuel tank or storage and wear . Replace if necessary . container . Always follow the mix ratio found on stabilizer • Touch up all rusted or chipped paint surfaces ; sand container . Run engine at least 10 minutes after addingDo lightly before painting . stabilizer to allow the stabilizer to reach the carburetor . not drain the gas tank and carburetor if using fuel stabilizer . BATTERY ENGINE OIL • Fully charge the battery for storage . After a period of time in storage , battery may require Drain oil ( with engine warm ) and replace with clean engine oil . recharging . ( See " ENGIN E " inthe Customer Responsibilities section of this manual ) . To help prevent corrosion and power leakage during long periods of storage , battery cables should be discon - nected and battery cleaned thoroughly ( see " TO CLEAN CYLINDER ( S ) BATFERY AND TERMINALS " in the Customer Respon - Remove spark plug ( s ) . sibilities section of this manual ) . • Pour one ounce of oil through spark plug hole ( s ) into After cleaning , leave cables disconnected and place cylinder ( s ) . cables where they cannot come in contact with battery Turn ignition keyto " START " position for a few seconds terminals . to distribute oil . Replace with new spark plug ( s ) . OTHER • Do not store gasoline from one season to another , Replace your gasoline can if your can starts to rust . Rust and / or dirt in your gasoline will cause problems . • Ifpossible , storeyour tractorindoorsandcover ittogive protection from dustand dirt , • Cover your tractor with a suitable protective cover that does not retain moisture . Do not use plastic . Plasticd cannot breathe whichallows condensationto form an will cause your tractor to rust . IMPORTANT : NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM . 24
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TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start 1 . Out of fuel . 1 . Fill fuel tank . 2 . Engine not " CHOKED " properly . 2 . See " TO START ENGINE " in Operation section . 3 . Engine flooded . 3 . Wait several minutes before attempting to start . 4 . Bad spark plug . 4 . Replace spark plug . 5 . Dirty air filter . 5 . Clean / replace air filter . 6 . Dirty fuel filter . 6 . Replace fuel filter . 7 . Water in fuel . 7 Drain fuel tank and carburetor , refill tank with fresh gasoline and replace fuel filter . 8 . Loose or damaged wiring . 8 . Check all wiring . 9 . Carburetor out of adjustment . 9 . See " To Adjust Carburetor " in Service Adjustments section . 10 . Engine valves out of adjustment . 10 . Contact an authorized service center / department . Hard to start 1 . Dirty air filter . t . Clean / replace air filter . 2 . Bad spark plug . 2 . Replace spark plug . 3 . Weak or dead battery . 3 . Recharge or replace battery . 4 . Dirty fuel filter . 4 . Replace fuel filter . 5 . Stale or dirty fuel . 5 . Drain fuel tank and refill with fresh gasoline . 6 . Loose or damaged wiring . 6 . Check all wiring . 7 . Carburetor out of adjustment , 7 , See " To Adjust Carburetor " in Service Adjustments section . 8 . Engine valves out of adjustment . 8 . Contact an authorized service center / department . Engine will not turn over 1 . Clutch / brake pedal not depressed . 1 . Depress clutch / brake pedal . 2 . Attachment clutch is engaged . 2 . Disengage attachment clutch . 3 . Weak or dead battery . 3 . Recharge or replace battery . 4 . Blown fuse . 4 . Replace fuse . 5 . Corroded battery terminals . 5 . Clean battery terminals . 6 . Loose or damaged wiring . 6 . Check all wiring . 7 . Faulty ignition switch . 7 . Check / replace ignition switch . 8 . Faulty solenoid or starter . 8 . Check / replace solenoid or starter . 9 . Faulty operator presence switch ( es ) . 9 . Contact an authorized service center / department . Engine clicks but will not 1 . Weak or dead battery . 1 . Recharge or replace battery . start 2 . Corroded battery terminals . 2 . Clean battery terminals . 3 . Loose or damaged wiring . 3 . Check all wiring . 4 . Faulty solenoid or starter . 4 . Check / replace solenoid or starter . Loss of power 1 . Cutting too much grass / too fast . 1 . Set in = Higher Cut " position / reduce speed . 2 . Throttle in " CHOKE " position . 2 . Adjust throttle control . 3 . Build - up of grass , leaves and trash under mower . 3 . Clean underside of mower housing . 4 . Dirty air filter . 4 . Clean / replace air filter . 5 . Low oil level / dirty oil . 5 . Check oil level / change oil . 6 . Faulty spark plug . 6 . Clean and regap or change spark plug . 7 . Dirty fuel filter . 7 . Replace fuel filter . 8 . Stale or dirty fuel . 8 . Drain fuel tank and refill with fresh gasoline . 9 . Water in fuel . 9 . Drain fuel tank and carburetor , refill tank with fresh gasoline and replace fuel filter . 10 . Spark plug wire loose . 10 . Connect and tighten spark plug wire . 11 . Dirty engine air screen / fins . 11 . Clean engine air screen / fins . 12 . Dirty / clogged muffler . 12 . Clean / replace muffler . t 3 . Loose or damaged wiring , 13 . Check all wiring . 14 . Carburetor out of adjustment . 14 c ; _ = Tn Adjll _ t _ . . _ rhHr _ tor " in _ : * rvic _ Adjustments section . 15 . Engine valves out of adjustment . 15 . Contact an authorized service center / department . Excessive vibration 1 . Worn , bent or loose blade . 1 . Replace blade . Tighten blade bolt . 2 . Bent blade mandrel . 2 . Replace blade mandrel . 3 . Loose / damaged part ( s ) . 3 . Tighten loose part ( s ) . Replace damaged parts . 25
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TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run 1 . Faulty operator - safety presence control system . 1 . Check wiring , switches and connections . If not corrected , contact an authorized service center / when operator leaves seat with attachment department . clutch engaged Poor cut - uneven 1 . Worn . bent or loose blade . 1 . Replace blade Tighten blade bolt . 2 . Mower deck not level . 2 . Level mower deck . 3 . Buildup of grass , leaves , and trash under mower . 3 . Clean underside of mower housing . 4 . Bent blade mandrel . 4 . Replace blade mandrel . 5 . Clogged mower deck vent holes from buildup of 5 . Clean around mandrels to open vent holes . grass , leaves , and trash around mandrels . Mower blades will not 1 . Obstruction in clutch mechanism . 1 . Remove obstruction rotate 2 . Worn / damaged mower drive belt . 2 . Replace mower drive belt . 3 . Frozen idler pulley . 3 . Replace idler pulley . 4 . Frozen blade mandrel . 4 , Replace blade mandrel . 1 . Engine speed too slow . Poor grass discharge 1 . Place throttle control in " FAST " position . 2 . Travel speed too fast . 2 . Shift to slower speed . 3 . Wet grass . 3 . Allow grass to dry before mowing . 4 . Mower deck not level . 4 . Level mower deck . 5 . Low / uneven tire air pressure . 5 . Check tires for proper air pressure . 6 . Worn , bent or loose blade . 6 . Replace / sharpen blade . Tighten blade bolt . 7 . Buildup of grass , leaves and trash under mower . 7 . Clean underside of mower housing . 8 . Mower drive belt worn . 8 . Replace mower drive belt . 9 . Blades impropedy installed . 9 . Reinstall blades sharp edge down . 10 . Improper blades used . 10 . Replace with blades listed in this manual . t t . Clogged mower deck vent holes from buildup of 11 . Clean around mandrels to open vent holes . grass , leaves , and trash around mandrels . 1 . Switch is " OFF ' . 1 . Turn switch " ON " . Headlight ( s ) not working 2 . Bulb ( s ) or lamp ( s ) burned out . ( if so equipped ) 2 . Replace bulb ( s ) or lamp ( s ) . 3 . Faulty light switch . 3 . Check / replace light switch . 4 . Loose or damaged wiring . 4 . Check widng and connections . 5 . Blown fuse . 5 . Replace fuse . Battery will not charge t . Bad battery cell ( s ) . 1 . Replace battery . 2 . Poor cable connections . 2 . Check / clean all connections . 3 . Faulty regulator ( if so equipped ) . 3 . Replace regulator . 4 . Faulty alternator . 4 . Replace alternator . Engine " backfires " 1 . Engine throttle control not set at " SLOW " 1 . Move throttle control to " SLOW * position and allow when turning engine position for 30 seconds before stopping engine . to idle for 30 seconds before stopping engine . " OFF " 26
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TRACTOR - - MODEL NUMBER WE1538A SCHEMATIC BATTERY Or FUSE STARTER AMMETER ( OPTIONAL ) WHITE _ _ RED IGNITION G All SWITCH / ; , 7 NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM . BROWN THE LIGHTS ARE NOT CONNECTED TO THE BATrERY , BUT HAVE THEIRCE . HEADLIGHTS OWN ELECTRICAL SOUR BECAUSE OF THIS , THELIGHTS BRIGHTNESS OF THE / 7 WILL CHANGE WITH ENGINE SPEED , AT IDLE THE LIGHTS NON - REMOVABLE WILL DIM . AS THE ENGINE IS CONNECTIONS SPEEDED UP , THE LIGHTSIGHTEST . WILL BECOME THEIR BR - - - O - - IGNITION SWITCH REMOVABLE POSITION CIRCUIT " MAKE " CONNECTIONS OFF M + G + A1 NONE WIRING INSULATED CLIPS RUN / LIGHT B + AI A2 + L NOTE : IF WIRING INSULATED CLIPS WERE REMOVED FOR RUN B + A1 NONE SERVICING OF UNIT , THEY SHOULD BE REPLACED TO START B + S + A1 NONE PROPERLY SECURE YOUR WIRING . 27
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A ELECTRICAL 21 22 f I I I I t I I I I / i I I / i f i I \ I I / / T / / I / I / I I I I I I I I I / ! 48 _ 28
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A ELECTRICAL KEY PART NO . NO . DESCRIPTION 1 16,3466 BatteryHex 2 74760412 Bolt Hd 1 / 4 - 20unc X 3 / 4 8 176689 Box tBatteryerlock 16 176138 Switch In 21 166181 Harness Asm Light W / 4152j 22 4152J Bulb Light # 1156 24 4799J Cable Battery 6 Ga 11 " red 25 146147 Cable Battery 26 175158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1 / 4 - 20 bUnclack 28 4207J Cable Ground 6 Ga 12 " 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign 40 179720 Harness iIgnn 41 71110408 Bolt BIk F Hex 1 / 4 - 20 42 131563 CoverTerminal Red 43 178861 Solenoid 48 140844 AdapterAmmeter 52 141940 Protection Wire Loop NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 ram . 29
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A CHASSIS 3O 29 26 \ 208 11 _ 209 54 26 3 33 10 35 208 26 2O6 30
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A CHASSIS KEY PART NO . NO . DESCRIPTION 1 174620 Chassis 2 176554 Drawbar , Stretchx 3 17060612 Screw 3 / 8 - 16 3 / 4 5 155272 Bumper , Hood / Dash 6 17464,3X013 Saddle Silkscreen 8 155138 Clip Retainer Slide - On 9 168347X011 Dash 10 7214O608 Bolt , Carriage 3 / 8 - t6 x 1 11 155927 Panel Dash LH 12 145660 Clip Tinnerman Grille P . L 13 172107X010 Panel Slkscr Dash RH 15 74180512 Screw Mach TRHD 5 / 16 - 18uncx3 / 4 16 73510500 Nut Keps 5 / 16 - 18 Uric 17 159639x550 Hood 18 126938X Bumper Hoodx 24 74780616 Bolt Fin He 3 / 8 - 16unc X 1 Gr . 5 25 19131312 Washer 13 / 32 X 13 / 16 X 12 Ga 26 73800600 Nut Lock Hex w / Ins 3 / 8 - 16 Uric 26 14O434 Grille / Lens Asm . 29 140273X599 Lens Grille Private Label 30 169465X550 Fender 31 136619 Bracket Fender Rep1109873x 33 179716X550 Footrest Pnt LH 34 179717X550 Footrest Pnt RH 35 72110606 Bolt Rdhd Sht Sqnk 3 / 8 - 16 X3 / 4T 37 17490508 Screw Thd rol 5 / 16 - 18 x 1 / 2 TY 38 175710 Bracket Asm . Pivot Mower 51 73800400 Nut Lock W / Insert 1 / 4 - 20unc 52 19091416 Washer 9 / 32 x 7 / 8xl 6 Ga . 53 144697 Bracket Grille Lh 54 161464 Screw Hex 8 - 18 x 7 / 8 55 144696 Bracket Grille Rh 57 74780412 Bolt Fin Hex 1 / 4 - 20 unc x . 75 58 150127 Duct Air Engine PL / LTood 145 156524 Rod Pivot Chassis / H 205 17490608 Screw Thdrol 3 / 8 - 16 x 1 / 2 206 170165 Bolt Shoulder 5 / 16 - 18 208 17670608 Screw Thd rol 3 / 8 - 16 x 1 / 2 209 17000612 Screw Hex Wsh Thdrol 3 / 8 - 16 212 156229 Insert Lens Reflect - - 5479J Plug Button BIk 359 Dia Choke in U . S . inches NOTE : All component dimensions given 1 inch = 25.4 mm . 31
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REPAIRPARTS DRWE TRACTOR " " MODEL NUMBER WE1538A 57 , \ 212 116 / 48 151 52 . 51 62 35 36 37 34 26 27
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A DRIVE KEY PART KEY PART NO . NO . DESCRIPTION NO . NO . DESCRIPTION Transaxle 49 6123205X24 Retainer Belt Style SpringX Peerless Mode ! 205 - 544C 50 74760 Bolt Hex Hd 3 / 8 - 16unc 1 - 1 / 2 ( Order parts from transaxle 51 73680600 Nut Crownlock 3 / 8 - 16 Unc manufacturer ) 52 73680500 Nut Crownlock 5 / 16 - 18 unc 2 146682 Spring Return Brake 53 105710X Link Clutch 7 66 3 123666X Pulley Transaxle 18 " tires 55 105709X Spring Return Clutch 6 75 4 12000028 Ring Retainer # 5100 - 62 56 17060620 Screw 3 / 8 - 16 x 1 - 1 / 4 5 121520X Strap Torque 30 Degrees RH 57 130801 V - Belt Ground Drive 95 6 17060512 Screw 5 / 16 - 18 x 3 / 4 59 169691 Keeper Belt Chassis Span Ctr 7 162240 Plate Rod Shift T / a 61 17120614 Screw 3 / 8 - 16 x . 875 8 131679 Rod Shifter BIk 62 8883R410 Cover Pedal 81k Round 10 76020416 Pin Cotter 1 / 8 X 1 Cad 63 175 Engine Pulley LT / YT 11 105701X Washer Plate Shf 388 Sq Hole 64 71170764 Bolt Hex 7 / 16 - 20x4 Gr 5 12 19151216 Washer 15 / 32 X 3 / 4 X 16 Ga 65 10040700 Washer Lock Hvy Hlcl Spr 7 / 16 13 74550412 Bolt 1 / 4 - 28 unf Gr . 8 w / Patch 66 154778 Keeper Belt rEngine 14 10040400 Washer Lock Hvy Helical 1 / 4 70 134683 Guide Belt Mowe Drive RH 18 74780616 Bolt Fin Hex 3 / 8 - 16unc X 1 Gr . 5 74 137057 Spacer Axle 19 73800600 Nut lock Hex w / Ins 3 / 8 - 16 Unc 75 121749X Washer 25 / 32 X 1 1 / 4 X 16 Ga 21 106933X Knob Rd 1 / 2 - 13 Plstc Thds BIk 76 12000001 E - ring # 5133 - 75 22 13O804 Rod Brake LT 77 123583X Key Square 2 0 X 1845 / 1865 24 73350600 Nut Hex Jam 3 / 8 - 16 Uric 78 121748X Washer 25 / 32 X 1 - 5 / 8 X 16 Ga 25 106888X Spring Rod Brake 2 00 Zinc 79 2228M Key Woodruff 26 19131316 Washer 13 / 32 X 13 / 16 X 16Ga 96 4497H Retainer Spring 1 " / 27 76020412 Pin Cotter 1 / 8 X 3 / 4 Cad 112 19091210 Washer 9 / 32 X 3 4 X 10 Ga 28 175765 Rod Brake Parking LT / YT 113 127285X Strap Torque 90 Degrees LH 29 71673 Cap Brake Parking Black 116 72140608 Bolt Rdhd Sq Neck 3 / 8 - 16 x 1 30 174973 Bracket Transmission 120 73900600 Nut Lock Fig 3 / 8 - 16 32 74760512 Bolt Fin Hex 5 / 16 - 18 x 3 / 4 145 74490540 Bolt Hex FIg . Hd . 5 / 16 - 18 x Gr . 5 34 175578 Shaft Asm Pedal Foot Nibbed 150 175456 Spacer Retainer Lt 35 120183X Bearing Nylon BIk 629 Id 151 19133210 Washer 13 / 32 x 2 x 10 Ga . 36 19211616 Washer 21 / 32 X 1 X16Ga 170 173894 Keeper , Belt Transaxle 37 1572H Pin Roll 3 / 16 X 1 " 202 72110614 Bolt Carr Sh 3 / 8 - 16 x 1 - 3 / 4 Gr . 5 38 179114 Pulley Composite Fiat 212 145212 Nut Hex Fig Lock3 / 39 74760648 Bolt Fin Hex 3 / 8 - 16 x 3 250 17060612 Screw 3 / 8 - 16 x 4 41 175556 Keeper Belt Idler 47 127783 Pulley Idler V Groove PlasticSTL NOTE : All component dimensions given in U . S . inches 48 154407 Bellcrank Clutch Grnd Dry 1 inch = 25.4 mm 33
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A STEERING r _ " ! It - I L I _ 36 54 88 68 67 67 J 29 J 46 29 47 67 6 17 9 2 " 65 6 47 \ \ \ 68 43 • / 15 15 / / I _ _ - 10 3O \ I L \ t / 34
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A STEERING KEY PART NO . NO . DESCRIPTION 1 140044X428 Wheel Steering Ayp / P / L BIk 2 175234 Axle Asm 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust 6Harden 6 121748X Washer 25 / 32 x 1 - 5 / 8 x 1 Ga 7 19272016 Washer 27 / 32 x 1 - 1 / 4 x 16 Ga 8 12000029 Ring Klip # t5304 - 75 9 3,366R Bearing Col Strg BIk 10 175121 Link Drag 11 10040600 Washer Lock Hvy Hlcl Spr 3 / 8 13 136518 Spacer earing Axle Front 15 145212 Hexflange Lock 17 177876 Shaft Asm Strg 26 126847X Bushing Link Drag BIk LR6 28 19131416 Washer 13 / 32 x 7 / 8 x 1 Ga 29 17060612 Screw 3 / 8 - 16 x 3 / 4 30 76020412 Pin Cotter 1 / 8 x 3 / 4 Cad 32 130465 Rod Tie Wire Form 19 75 Mech 36 155099 Bushing Strg 5 / 8 Id Dash 37 152927 Screw 38 140045X428 Cap Wheel Steer 3Ayp / 39 1913,3812 Washer 13 / 32 x 2 - 8 x 12 Ga , 40 781OH Nut Lock Center 3 / 8 - 24un 41 100711L Adaptor Wheel Strg 42 145054X428 Boot Dash Mtl Steering BIk6 43 121749X Washer 25 / 32 X 1 1 / 4 X 1 Ga 44 153720 Extension Steering 46 121232X Cap Spindle Fr Top BIk 47 6855M Fitting eGreasex 51 73800500 Nut Lock H W / Ins 5 / 16 - 18 54 74780520 Bolt Fin Hex 3 / 8 - 16unc x 1 - 1 / 4 63 74780616 Bolt Fin Hex 3 / 8 - 16unc x 1 Gr . 5 65 160367 Spacer Brace - Axle 67 72140618 Bolt Fin Hex 5 / 8 11 unc x 2 - 3 / 4 68 169827 Brace Axle 71 175146 Steering Asm . 82 169835 Bracket Susp Chassis Front 85 133835 Fastener Christmas Tree 88 175118 Bolt Shoulder 7 / 16 - 20 91 175553 Clip Steering NOTE : All component dimensions given in U . S . inches I inch = 25.4 mm . 35
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A ENGINE 3 81 4 _ 16 / 78 38 33 23 37 31 29 4O OPTIONAL EQUIPMENT Spark Arrester 36
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A ENGINE KEY PART NO . NO . DESCRIPTION 1 170551 Control Th / ch FlagCut 2 17720408 Screw Hex Thd 1 / 4 - 20 x 1 / 2 3 Engine , B & S 28U707 ( Order partsfrom engine manufacturer ) 4 137352 Muffler Exhaust B & S 13 165291 Gasket Eng 1 313 Id Tin Plated 14 13280324 Nippte Pipe 3 / 8 Npt x 3 " 15 13200300 Elbow Std 90 Degree 3 / 8 - 18 Npt 16 11050600 Washer Lock Ext Tooth 3 / 8 23 169837 Shield BRN / DBR Guard 29 137180 Kit Spark Arrestor ( Flat Scm ) 31 109202X Tank Fuel Front 32 140527 Cap Asm Fuel 33 123487X Clamp Hose20 " 37 137040 Line Fuel 38 Oil Drain Plug ( Order from engine manufacturer ) 40 124028X Bushing Snap Nyl BIk Fuel Line 44 17670412 Screw Thdrol 1 / 4 - 20 x 3 / 4 45 17000612 Screw Hex Wsh Thdrol 3 / 8 - 16 Washer 9 / 32 X 7 / 8 X 16 Ga 46 19091416 62 10040500 Washer Lock Hvy HIcl Spr 72 71070512 Screw Hexcap 5 / 16 - 18 x 3 / 4 78 17060620 Screw 3 / 8 - 16 x 1 - 1 / 4 81 73510400 Nut Keps Hex 1 / 4 - 20 Unc NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 mm 37
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A SEAT 5 21 KEY PART KEY PART NO . NO . DESCRIPTION NO . NO . DESCRIPTION 1 127426X Seat 14 72050412 Bolt Rdhd Sht Nk 1 / 4 - 20 X 1 - 1 / 2 2 140551 Bracket Seat Pivot 15 134300 Spacer Split . 28 X . 96 16 121250X 3 71110616 Bolt Hex 3 / 8 - 16X 1 Spring Cprsn 4 19131610 Washer 13 / 32 X 1 XlOGa . 17 123976X Nut Lock 1 / 4 Lge Fig18 21 171852 Bolt Shoulder 5 / 16 - Unc - 2A 5 145006 Clip Push - In nHingeds Nut Lock Hex w / Ins 5 / 16 - 18 6 738OO6O0 Nut Lock Hex w / I 3 / 8 - 16 22 73800500 7 124181X 23 71110814 Bolt Hex Spring Seat Cprsn 2 250 BIk Zi 8 17000616 Screw 3 / 8 - 16 x 1.5 24 19171912 Washer 17 / 32 X 1 - 3 / 16 X 12 Ga Bolt Shoulder 5 / 16 - 18 X . 62 9 19131614 Washer 13 / 32 X 1 X 14 Ga 25 127018X 10 174894 26 10040800 Pan Pnt Seat ( BIk ) Washer Lock Hvy Hlcl Spr 1 / 2 12 121246X Bracket Pnt Mounting Switch NOTE : All component dimensions given in U . S . inches 13 121248X Bushing Snap BIk Nyl 1 inch = 25.4 mm . 38
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A DECALS 15 12 14 7 5 \ 11 9 17 KEY PART KEY PART NO . NO . DESCRIPTION NO . NO . DESCRIPTION 1 101892X Decal , Clutch / Brake Eng / Fr 16 157163 Decal , Oper Sdl P / L Gear Dr Eng 2 180888 Decal , Replacement 17 136832 Decal , V - Belt Sch . 3 180972 Decal , Engine HP - - 138311 Decal , Handle Lft Height Adj . 4 170563 Decal Warning - - 180083 Manual , Operator's English 5 180521 Decal , Pnl Sd - - 180084 Manual , OperatoYs Frenchr : 6 157140 Decal , Fender Danger English Available accessories not included with mowe 7 162398 Decal Ins Str Wh - - C38 GrassCatcher 9 171448 Decal Fender - - MK38 Mulch Kit w / Blades 10 162391 Decal , Deck Grasseater - - LSB42 42 " Snow Blower 11 162392 Decal , Grille Weedeater - - LC05 Wheel Weightsde 12 162389 Decal , Hood RH - - LBD48 48 " Snow Bla 14 162390 Decal , Hood LH - - CH11 Tire Chains 15 145005 Decal , Caution , Battery KEY PART WHEELS & TIRES NO . NO . DESCRIPTION 1 59192 Cap , Tire valve 2 65139 Stem , Valve 3 1 _ 2X Tire , Front 4,10 4 59904 7 Tube , Front ( Service item only ) 5 1 _ 732X427 Rim assembly , 6 " front 6 2 _ H Fitting , Grease ( Front wheel only ) 7 9040H Bearing , Flange ( Front wheel only ) 11 8 1 _ 108X427 Rim assembly , 8 " rear 9 12 _ 35X Tire , Rear 10 7152J Tube , Rear ( Service item only ) 11 1 _ 757X428 Cap , Hub Axle - - 144334 Sealant , Tire ( 10 oz . Tube ) NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 mm 39
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A MOWER LIFT 7 5 3 2 6 6 13 19 20 13 718 32 19 15 13 - - - - _ - 40
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A MOWER LIFT KEY PART NO . NO . DESCRIPTION 1 159460 Wire Asm Inner / Sprg w / plunger 2 159471 Shaft Asm Lift RH 3 105767X Pin Groove 1 500 Zinc 4 12000002 E Ring # 5133 - 62 5 19211621 Washer 21 / 32 X 1 X 21 Ga 6 120183X Bearing Nylon BIk 629 Id 7 109413X Grip Handle Bicycle Matte BIk 8 124526X Button Plunger Black 11 139865 Link Lift LH Fixed Length 12 139866 Link Lift RH Fixed Length 13 4939M Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1 / 2 - 13 Uric 17 175689 Trunnion 18 73800800 Nut LockwANsh 1 / 2 - 13 Unc 19 139868 Arm Suspension Rear 20 163552 Retainer , Spring 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3 / 8 - 24 NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 mm . 41
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A MOWER DECK 68 40 - - 150 \ 2 2 29 2 _ 86 2 149 8 42
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538A MOWER DECK KEY PART KEY PART NO . NO . DESCRIPTION NO . NO . DESCRIPTION 1 170280 Mower Housing Assembly 56 165723 Spacer , Retainer Knob 2 72140506 Bolt Carriage 5 / 16 - 18 x 3 / 4 67 106932X 3 138017 Bracket Asm Fr . Sway Bar 68 144200 V - Belt , 42 " Mower Pin , Cotter 3 / 32 x 3 / 4 4 169970 Bracket Deck Sway Bar 38 " / 42 " 69 76020312 Runner , LH 5 4939M Retainer Spring 86 7631J Runner , RH 6 178024 Bar Sway Deck 87 1287721216 8 850857 Bolt 3 / 8 - 24 x 1.25 Grade 8 88 1911 Washer 1t / 32 x 3 / 4 x 16 Ga 9 10030600 Washer , Lock 3 / 8 89 19131612 Washer 13 / 32 x 1 x 12 Ga . 10 140296 Washer , Hardened 107 133502 Spacer Retainer 11 138497 Blade Mower 108 133503 Stiffener , Idler Arm Bolt , Hex Hd 3 / 8 - 16 x 2 - 1 / 2 13 137645 Shaft Assembly , Mandrel , Vented 109 74760640 ( Includes Key Number 6 ) 110 142587 Upstop Deck Front 38 " Screw 5 / 16 - 1 / x 3 / 4 14 128774 Housing , Mandrel , Vented 113 17060512 Rod , Brake LH 15 110485X Bearing , Ball , Mandrel 122 131289 Rod , Brake RH 16 174493 Stripper , Vented Mower Deck 123 16997191 19 132827 Bolt , Shoulder 146 1658 Bolt Carriage Idler 21 73680500 Nut 148 169022 Spring Return Idler 23 137607 Bracket , Mower Deflector 149 165898 Retainer Spring Yellowx Washer 9 / 32 x 3 / 4 16 Ga . 24 105304X Cap , Sleeve 150 19091216 Bracket Clutch Cable 25 123713X Spring , Torsion , Deflector 151 169670 Clutch Cable 38 " / 46 " 26 110452X Nut , Push 152 172758 27 106736X428 Shield , Deflector 153 16 £ 674 Washer Flat 3 / 8 " Type B 28 19111016 Washer 11 / 32 x 5 / 8 x 16 Gauge 154 16 £ 675 Spring Retainer 29 106735X Rod , Hinge 155 169671 Spring Retention LVR CLTCH CAB 30 173984 Screw Thdrol . 156 16 £ 672 Spacer Clutch Cable3 / Rod Clutch Cable 8 " 31 129963 Washer , Spacer 157 169669 Screw Hex Thd Cut 1 / 4 - 20 x 1 / 2 32 153532 Pulley , Mandrel 158 17720408 Mandrel Assembly ( Includes 33 178342 Nut , Toplock - - 130794 36 131494 Pulley , Idler , Flat Housing , Shaft and Shaft Hardware 40 73680600 Nut , Crownlock 3 / 8 - 16 Unc Only - Pulley Not Included ) 45 4497H Retainer - - 180874 Replacement Mower , Complete 53 130840 Brake Assembly NOTE : All component dimensions given in U . S . inches 54 133943 Washer , Hardened 1 inch = 25.4 mm 55 133840 Idler Arm Assembly 43
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SERVICE NOTES 44
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LIMITED WARRANTY The Manufacturerwarrants to the original consumer purchaserthat this product as manufactured is free from defects in materials and workmanship . For a periodof two ( 2 ) years from date of purchase by the original consumer purchaser , we will repair or replace , at our option , without charge for parts or labor incurredin replacing parts , any part which we lind to be defective due to materials or workmanship . This Warranty is subject to the following limitations and exclusions . 1 . This warranty does not apply to the engine , other than EHP manufactured transaxle / transmission components , battery ( except as noted below ) or components parts thereof . Please refer to the applicable manufacturer's warranty on these items . 2 . Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser . Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products . 3 . Battery Warranty : On products equipped with a Battery , we will replace , without charge to you , any battery which we find to be defective in manufacture , during the first ninety ( 90 ) days of ownership . After ninety ( 90 ) days , we will exchange the Battery , charging you 1 / 12 of the price of a new Battery for each full month from the date of the original sale . Battery must be maintained in accordance with the instructions furnished . 4 . The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase . 5 . This Warranty applies only to products which have been properly assembled , adjusted , operated , and main - tained in accordance with the instructions furnished . This Warranty does not apply to any product which has been subjected to alteration , misuse , abuse , improper assembly or installation , delivery damage , or to normal wear of the product . 6 . Exclusions : Excluded from this Warranty are belts , blades , blade adapters , normal wear , normal adjustments , standard hardware and normal maintenance . 7 . In the event you have a claim under this Warranty , you must return the product to an authorized service dealer . Should you have any unanswered questions concerning this Warranty , please contact : In Canada contact : Electrolux Home Products a division of WCI Outdoor Products , Inc . Electrolux Home Products Outdoor Products Customer Service Dept . a division of WCI Outdoor Products , Inc . 250 Bobby Jones Expressway 7075 Ordan Drive Augusta , GA 30909 USA Mississauga , Ontario L5T 1K6 giving the model number , serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased . THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN - TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES . Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last , so the above limitations or exclusions may not apply to you . This Warranty gives you specific legal rights , and you may have other rights which vary from locale to locale . This is a limited Warranty within the meaning of that term as defined in the Magnuson - Moss Act of 1975 . 45
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TECUMSE _ TECUMSE _ t WARRANTY IssuedJanua _ 1980991 Revised Janua _ 1 LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS A . Products Warranted Peerless Gear and Machine Division of Tecumseh Products Company ( = Tecumseh " ) , subject to the limitations contained below , will , at its option , repair or replace , without charge for parts or labor only . any part of a new Power Train Component ( which as used herein means and includes the transaxle , gear box , transmission , differential and right angle drives , and any part of the Power Train Component ) , EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes , which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh's factory in Grafton , Wisconsin , to be DEFECTIVE IN MATERIAL AND / OR WORKMANSHIP if received bye Tecumseh or a Tecumseh Authorized Service Outlet for such examination within TWO YEARS from the date of sale to th original consumer purchaser of Peerless Series 820 , 900 , 910,915,920 , 930 transaxtes and Series 1100 angle drive and ONE YEAR for all other Peerless products . New Power Train Components incorporated in equipment used for commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for NINETY ( 90 ) DAYS ONLY , and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such examination within 90 days from the date of sale to the original purchaser . New Power Train Components Incorporated in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for THIRTY ( 30 ) DAYS ONLY , and must be received by Tecumseh or a Tecumseh Authorized Service Outlet within 30 days from the date of sale to the original purchaser . B . Products And Items Not Warranted 1 . Alterations or Modifications of Power Train Components . 2 . Accidents , Normal Maintenance , Failure to follow the Original Equipment Manufacturer's Manual . This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material or workmanship as delivered to the original purchaser . This warranty does not cover defects caused by depreciation or damage caused by normal wear , accidents , improper maintenance , improper use or abuse of the product , failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts . The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser . C . Securing Warranty Service Warranty service can be arranged for by contactingeither a Tecumseh Authorized Service Outlet ( any rTecumseh Registered Service Dealer , Tecumseh Authorized Service Distributor , or Tecumseh Central Warehouse Distributor ) o by contacting Tecumseh , c / o Service Manager , Engine and Transmission Group Service Division , 900 North Street , Grafton , Wisconsin 53024 . Warranty service can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton , Wisconsin . At the time of requesting warranty service , evidence must be presented of the date of sale to the original purchaser . The purchaser shall pay any charges for making servrce calls and / or for transportingbe the product to and from the place where the inspection and / or warranty work is performed . The purchaser shall responsible for any damage or loss incurred in connection with the transportation of Power Train Components and / or part ( s ) of the Power Train Components submitted for inspection and / or warranty work . D . Limitation of Damaoes and Implied Warranties The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTtES . Neither Tecumseh nor any of its affiliates makes any warranties , representations or promises , written or oral , as to the quality of the Power Train Component or any of its parts , other than as set forth herein . ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE , TO THE EXTENT THAT EITHER MAY APPLY TO ANY PART ( S ) OF POWER TRAIN COMPONENTS , SHALL BE LIMITED INT DURATION TO THE PERIODS OF THE EXPRESSEDWARRANTIES DEFINED IN PARAGRAPH A HEREOF . IN NO EVEN WILLTECUMSEH BE LIABLE FOR ANY INCIDENTAL , CONSEQUENTIAL OR SPECIAL DAMAGES AND / OR EXPENSES . Some states do not allow l ] mdations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages , so the above limitation ( s ) or exclusion ( s ) may not apply to you . This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state . E . No Dealer Warranty Tecumseh neither assumes nor authorizes any other person , natural or corporate , to assume for Tecumseh any other obligations or liabilities in connection with or with respect to any part ( s ) of a Power Train Component . The sellers or dealer of part ( s ) of a Power Train Component has no authority , whatsoever , to make any representations or promise on behalf of Tecumseh or to modify the terms or limitations of Tecumseh's warranty in any way . 46
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL , NOT ACROSS HILL 15 DEGREES MAX . WARNING : To avoid serious injury , operate your tractor up and down the face of slopes , never across the face . Do not mow slopes greater than 15 degrees . Make turns gradually to prevent tipping or loss of control . Exercise extreme caution when changing direction on slopes . 1 . Fold this page along dotted line indicated above . 2 . Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure . 3 . Sight across the fold in the direction of hill slope you want to measure . 4 . Compare the angle of the fold with the slope of the hill .
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