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4 i OWNER'S MANUAL MODELNO . WE1538B 15HP38 Inch LawnTractor • Assembly • Operation Customer Responsibilities • Service and Adjustments • Storage ° Troubleshooting • Repair Parts For Parts and Service , contact our authorized distributor : call 1o800 - 849 - 1297 For Technical Assistance : call 1 - 800 - 829 - 5886 WIlD EATER 182983 Rev . 1 06.05.02 RH PRINTED IN U . S . A .
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SAFETY RULES _ I , SAFE OPERATION PRACTICES FOR RIDE - ON MOWERS , _ IMPORTANT : THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS . FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH . Avoid starting or stopping on aslope . Iftires lose traction , I . GENERAL OPERATION disengage the blades and proceed slowly straight down Read , understand , and follow all instructions in the manuar the slope . and on the machine before starting . DO NOT : • Only allow responsible adults , who are familiar with the instructions , to operate the machine . • Do not turn on slopes unless necessary , and then , turn Clear the area of objects such as rocks , toys , wire , etc . , slowly and gradually downhill , if possible . which could be picked up and thrown by the blade . Do not mow near drop - offs , ditches , or embankments . Be sure the area is clear of other people before mowing . The mower could suddenly turn over ifa wheel is over the Stop machine if anyone enters the area . edge of a cliff or ditch , or if an edge caves in . Nevercarry passengers . Do not mow on wet grass . Reduced traction could cause Do not mow in reverse unless absolutely necessary . sliding . Always look down and behind before and while backing . Do not try to stabilize the machine by putting your foot on Beaware of the mower discharge direction and do not point theground . itat anyone . Do not operate the mower without either the Do not use grass catcher on steep slopes . entire grass catcher or the guard in place . III . CHILDREN Slow down before turning . Never leave a running machine unattended . Always turn Tragic accidents can occur if the operator is not alert to the off blades , set parking brake , stop engine , and remove presence of children . Children are often attracted to the keys before dismounting . machine and the mowing activity . Neverassume thatchildren Turn off blades when not mowing . will remain where you last saw them . Stop engine before removing grass catcher or unclogging Keep children out of the mowing area and under the chute . watchful care of another responsible adult . Be alert and turn machine off if children enter the area . Mow only in daylight or good artificial light . Do not operate the machine while under the influence of Before and when backing , look behind and down for small children . alcohol or drugs . Watch for traffic when operating near or crossing road - Never carry children . They may fall off and be seriously ways . injured or interferewith safe machine operation . Use extra ca rewhen leading or unloading the machine into • Never allow children to operate the machine . a trailer or truck . • Use extra care when approaching blind corners , shrubs , • Data indicates that operators , age60 years and above , are trees , or other objects that may obscure vision . involved in a large percentage of riding mower - related IV . SERVICE injuries . These operators should evaluate their ability to operate the riding mower safely enough to protect them - Use extra care in handling gasolineandotherfuels . They selves and others from serious injury . are flammable and vapors are explosive . Keep machine free of grass , leaves or other debris build - - Use onlyan approved container . - Never remove gas cap or add fuel with the engine up which can touch hot exhaust / engine parts and bum . Do not allow the mower deck to plow leaves running . Allow engineto cool before refueling . Do not or other debris which can cause build - up to occur , Clean smoke . - Never refuel the machine indoors . any oil or fuel spillage before operating or storing thee machine . Allow machine to cool befor - Never store the machine or fuel container inside where storage . there is an open flame , such as a water heater . Never run a machine inside a closed area . II . SLOPE OPERATION Keep nuts and bolts , especially blade attachment bolts , Slopes are a maior factor relatedto loss - of - control and tipoversel tight and keep equipment in good condition . accidents , whichcan result _ nsevere injuryor death . fAJlslopee Never tamper with safety devices , Check their proper requireextracaution , If you cannot backuptheslope orif you operation regularly . uneasyonit , do notmow it . Keep machine free of grass , leaves , or other debhs build - DO : up . Clean oilorfuel spillage . Allow machine to cool before Mow up and down slopes , not across . storing . Remove obstacles such as rocks , tree limbs , etc , Stop and inspect the equipment if you strike an object . • Watch for holes , ruts , or bumps . Uneven terraincould Repair , if necessary , before restarting . Never make adjustments or repairs with the engine overturn the machine . Ta / / grass can hide obstacles , Use slow speed . Choose a lowgear so that you will not running . have to stop or shift while on the slope . Grass catcher components are subject to wear , damage , Follow the manufacturer's recommendations for wheel and deterioration , which could expose moving parts or weights orcounterweights to improve stability . allow objects to be thrown . Freguentlycheckcomponents • Use extra care with grass catchers or other attachments . and replace with manufacturer's recommended parts , These can change the stability of the machine . when necessary . Keep all movement on the slopes slowand gradual Do Mower blades are sharp and can cut . Wrap the blade ( s ) not make sudden changes in speed or direction . or wear gloves , and use extra caution when servicing them . Check brake operation frequently . Adjust and service as required . 2
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SAFETY RULES ! Safe Operation Practices for Ride - On Mowers Look for this symbol to point out im - Be sure the area is clear of other people before mowing . portant safety precautions . It means Stop machine if anyone enters the area . CAUTIONlt ! BECOMEALERT ! ! ! YOUR SAFETY IS INVOLVED . Never carry passengers or children even with the blades I off . Do not mow in reverse unless absolutely necessary . Al - ways look down and behind before and while backing . CAUTION : In order to prevent acciden - Never carry children . They may fall off and be seriously . talstarting when setting up , transport - injured or interfere with safe machine operation . ing , adjusting or making repairs , al - ways disconnect spark plug wire and Keep children out of the mowing area and under the watchful care of another responsible adult . place wire where itcan not contact spark plug . Be aled and turn machine off if children enter the area . Before and when backing , look behind and down for small children . CAUTION : Do not coast down a hill in Mow up and down slopes ( 15 ° Max ) , not across . neutral , you may lose control of the & Remove obstacles such as rocks , tree limbs , etc . tractor . Watch for holes , ruts , or bumps . Uneven terrain could overturn the machine . Tall grass can hide obstacles . Use slow speed . Choose a low gear so that you will not have to stop or shift while on the slope . Avoid starting or stopping on a slope . If tires lose traction , disengage the blades and proceed slowly straight down the slope . If machine stops while going uphill , disengage blades , shift into reverse and back down slowly . Do not turn on slopes unless necessary , and then , turn slowly and gradually downhill , if possible . WARNING Engine exhaust , some of its constituents , and cer - tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm . WARNING Battery posts , terminals and related accessories contain lead and lead compounds , chemicals known to the State of California to cause cancer and birth defects or other reproductive harm . Wash hands after handling . 3
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CONGRATULATIONS on yourpurchaseofanewtractor . It PRODUCT SPECIFICATIONS has been designed , engineered and manufactured to give i you the best possible dependability and performance . GASOLINE CAPACITY 1.25 GALLONS AND TYPE : UNLEADED REGULAR Should you experience any problem you cannot easily remedy , please contact your nearest authorized service OILTYPE ( API - SF - SJ } : SAE 30 ( above 32 ° F ) center / department . We have competent , well - trained tech - SAE 5W - 30 ( below 32 ° F ) nicians and the proper tools to service or repair this tractor . = OILCAPACITY : 3 PINTS Please read and retain this manual . The instructions will enable you to assemble and maintain your tractor properly . SPARK PLUG : CHAMPION RCt2YC Always observe the " SAFETY RULES " . ( GAP : . 030 " ) CUSTOMER RESPONSIBILITIES _ ROUNDSPEED ( MPH ) : FORWARD : 1st 1.1 Read and observe the safety rules . 2nd 2.2 Follow a regular schedule in maintaining , caring forand 3rd 3.3 using your tractor . 4th 4.4 Follow the instructions under " Customer Responsibili - 5th 4.9 ties " and " Storage " sections of this owner's manual . REVERSE : 1.4 TIRE PRESSURE : FRONT : 14 PSI WARNING : This tractor is equipped with an internal com - REAR : 12 PSI bustion engine and should not be used on or near any unimproved forest - covered , brush - covered or grass - cov - _ HARGINGSYSTEM : 3 AMPS BAlq'ERY ered land unless the engine's exhaust system is equipped 5 AMPS HEADLIGHTS with a spark arrester meeting applicable local or state laws ( if any ) , If a spark arresteris used , it should be maintained } ATTERY : AMP / HR : 28 MIN . CCA : 230 in effective working order by the operator . CASESIZE : U1R A spark attester for the muffler is available through your nearest authorized service center / department ( See RE - BLADE BOLT TORQUE : 27 - 35 FT . LBS . PAIR PARTS section of this manual ) . TABLE OF CONTENTS SERVICE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 - - 23 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 - 26 CUSTOMER RESPONSIBILITIES . . . . . . . . . . . . . . . . . . . . . . 4 , 14 - 18 REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 - 43 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 8 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4546 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 13 MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4
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UNASSEMBLED PARTS I Steering Wheel Seat \ \ \ \ \ ( 1 ) Washer 17 / 32 x 1 - 3 / 16 x 12 Gauge & : b ( 1 ) Lock Washer 1 / 2 Steering Wheel Insert Steering Boot Steering Extension Shaft Steering Wheel Adapter ( 1 ) Oil Drain Tube For Future Use Keys llll Keys Slope Sheet ( 1 ) Locknut 1 / 2 - 20 ( 1 ) Large Flat Washer @ ( 1 ) Locknut 1 / 4 - 28 ( 1 ) Hex Bolt 1 / 4 - 28 x 1 - 1 / 4 5
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ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes . To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely . Use the correct tools as necessary to insure proper tightness . TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier . Standard wrench sizes are listed . ( 2 ) 1 / 2 " wrenches Pliers ( 1 ) 9 / 16 " wrench Tire pressuregauge Utility knife When right or left hand is mentioned inthis manual , it means when you are in the operating position ( seated behind the steering wheel ) . STEERING STEERING TO REMOVE TRACTOR FROM WHEEL BOOT CARTON / / / ' / L _ TABS UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton . ADAPTER EXTENSION SHAFT • Cut , from top 1obottom , along lines on all four corners of carton , and lay panels flat . • Check for any additional loose parts or cartons and remove . BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ( See Fig . 1 ) ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steering shaft . Align mountingholes in extensionand lower shaftsand install 1 / 4 hex bolt and Iocknut . Tighten securely . IMPORTANT : TIGHTEN BOLT AND NUT SECURELY TO FIG . 1 10 - 12 FT . LBS TORQUE . • Place tabs of steering boot over tab slots in dash and HOW TO SET UP YOUR TRACTOR push down to secure . INSTALL STEERING WHEEL CHECK BATTERY ( See Fig . 2 ) • Positionfront wheels of the tractor so they are pointing Lift seat pan to raised position . straight forward . If this battery is put into service after month and year Remove steering wheel adapter from steering wheel indicated on label ( label located between terminals ) and slide adapter onto steering shaft extension . charge battery for minimum of one hour at 6 - 10 amps . ( See " BATTERY " in the Customer Responsibilities sec - • Positionsteering wheel so crossbars are horizontal ( left tion of this manual for charging instructions ) . to right ) and slide inside boot and onto adapter . • Assemble large flat washer , 1 / 2 hex nut and tighten securely . Snap steering wheel insert intocenterof steeringwheel . SEAT PAN • RemoveprotectivematedalsfromtractorhoodandgrilL LABEL IMPORTANT : CHECK FOR AND REMOVE ANY OSTAPLESR IN SKID THAT MAY PUNCTURE TIRES WHERE TRACT IS TO ROLL OFF SKID . FIG . 2 6
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ASSEMBLY INSTALL SEAT ( See Fig . 3 ) TO ROLL TRACTOR OFF SKID ( See Operation Adjust seat before tightening adjustment bolt . section , page 10 , for location and function of Remove adjustment bolt , lock washer and fiat washer controls ) securing seat to cardboard packing and set aside for Press lift lever plunger and raise attachment lift lever to assembly of seat to tractor . its highest position . Pivot seat upward and remove from the cardboard Release parking brake by depressing clutch / brake pedal . packing . Remove the cardboard packing and discard . Place gearshift lever in neutral ( N ) position . Place seat on seat pan so head of shoulder bolt is • Roll tractor forward off skid . positioned over large slotted hole in pan . Remove banding holding deflector shield up against Push down on seat to engage shoulder bolt in slot and tractor . pull seat towards rear of tractor . TO DRIVE TRACTOR OFF SKID ( See Opera - • Pivot seat and pan forward and assemble adjustment bolt , Iockwasher and flat washer loosely . Do not tighten tion section , page 10 , for location and func - • Lower seat into operating position and sit on seat . tion of controls ) Slide seat until acomfortable position is reached which AWARNING : Before starting , read , understand and follow allows you to press clutch / brake pedal all the way down . all instructions in the Operation section of this manual . Bein sure tractor is in a well - ventilated area . Be sure the area • Get off seat without moving its adjusted position . front of tractor is clear of other people and objects . Raise seat and tighten adjustment bolt securely . Be sure all the above assembly steps have been completed . Check engine oil level and fill fuel tank with gasoline . - - _ / SEAT Sit on seat in operating position , depress clutch / brake pedal and set the parking brake . Place gear shift lever in neutral ( N ) position . Press lift lever plunger and raise attachment lift lever to its highest position . Start the engine . After engine has started , movethrottle control to idle position . SHOULDER Depress clutch / brake pedal into full " BRAKE " position BOLT and hold . Move gearshift lever to 1st gear . Slowly release clutch / brake pedal and slowly drive tractor off skid . Apply brake to stop tractor , set parking brake and place gearshift lever in neutral position . FLAT WASHER Turn ignition key to " OFF " position . Continue with the instructions that follow . LOCK WASHER _ F _ DJUSTMENT IOLT FIG . 3 NOTE : You may now roll or drive your tractor off the skid . Follow the appropriate instruction below to remove the tractor from the skid . 7
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ASSEMBLY CHECK TIRE PRESSURE / CHECKL IS T The tires on your tractor were ovednflated at the factory for BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRAC - shipping purposes . Correct tire pressure is important for TOR , WE WISH TO ASSURE THAT YOU RECEIVE THE best cutting performance . BEST PERFORMANCEAND SA TISFACTION FROM THIS Reduce tire pressure to PSI shown in " PRODUCT QUALITYPRODUCT . SPECIFICATIONS " section of this manual . PLEASE REVIEW THE FOLLOWING CHECKLIST : CHECK DECK LEVELNESS , / All assembly instructions have been completed . . / No remaining loose parts in carton . For best cutting results , mower housing should be cproperlye leveled . See " TO LEVEL MOWER HOUSING " inthe Servi / Batteryisproperlypreparedandcharged . ( Minimum1 and Adjustments section of this manual . hour at 6 amps ) . • / Seat is adjusted comfortably and tightened securely . CHECK FOR PROPER POSITION OF ALL , / All tires are properly inflated . ( For shipping purposes , BELTS the tires were overinflated at the factory ) . , / Be sure mower deck is properly leveled side - to - side / See the figures that are shown for replacing motion and front - to - rear for best cutting results . ( Tires must be mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed properly inflated for leveling ) . correctly . , / Check mower and drive belts . Be sure they are routed properly around pulleys and inside all belt keepers . CHECK BRAKE SYSTEM , / Check wiring . See that all connections are still secure and wires are properly clamped . After you learn how to operate your tractor , check to see that the brake is properly adjusted . See ' ' TO ADJUST BRAKE " WHILE LEARNING HOW TO USE YOUR TRA CTOR , PAY in the Service and Adjustments section of this manual . EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS : , / Engine oil is at proper level . , / Fuel tank is filled with fresh , clean , regular unleaded gasoline . , / Become familiar with all controls - their location and function . Operate them before you start the engine . , / Be sure brake system is in safe operating condition . 8
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OPERATION These symbols may appear on your tractor or in literature supplied with the product . Learn and understand their meaning . I - ; I BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT ! Ixl @ w FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H ATFACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT ( SEE SAFETY RULES SECTION ) IGNITION CLUTCH DISENGAGED FREE WHEEL DANGER , KEEP HANDS AND FEET AWAY ( Automatic Models only ) 9
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize you rself with the locations of various controls and adjustments . Save this manual for future reference . ATTACHMENT IGNITION CLUTCH SWITCH POSITION LEVER . . . . . . _ - LEVER PLUNGER ATTACHMENT LIFT LEVER MOWER DECK HEIGHT ADJUSTMENT POSITIONS PARKING BRAKE FIG . 4 Our tractors conform to the safety standards of the American National Standards institute . ATTACHMENT CLUTCH LEVER : Used to engage the GEARSHIFT LEVER : Selects the speed and direction of mower blades , orotherattachments mounted to your tractor . tractor . LIGHT SWITCH POSITION : Turns the headlights on and ATTACHMENT LIFT LEVER : Used to raise , lower , and Off . adjustthe mower deck or other attachments mounted to your tractor . THROTTLE / CHOKE CONTROL : Used for starting and LIFT LEVER PLUNGER : Used to release attachment lift controllingengine speed . lever when changing its position . CLUTCH / BRAKE PEDAL : Used for declutching and brak - ing the tractor and starting the engine . IGNITION SWITCH : Used for starting and stopping the PARKING BRAKE : Locksclutch / brake pedal intothe brake engine . position . 10
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OPERATION The operation of any tractor can result in foreign objects thrown into the eyes , which can resu It in severe eye damage . Always wear safety glasses or eye shields while operatingon your tractor or performing any adjustments or repairs . We recommend a wide visi safety mask over spectacles or standard safety glasses . IMPORTANT : LEAVING THE IGNITION SWITCH IN RANYY HOW TO USE YOUR TRACTOR POSITION OTHER THAN " OFF " WILL CAUSE THE BATTE TO BE DISCHARGED , ( DEAD ) . TO SET PARKING BRAKE ( See Fig . 5 ) NOTE : Under certain conditions when tractor is standing Your tractor is equipped withan operator presence sensing idle with the engine running , hot engine exhaust gases may switch . When engine isrunning , any attempt by the operator cause " browning " of grass . To eliminate this possibility , to leave the seat without first setting the parking brake will always stop engine when stopping tractor on grass areas . shut oft the engine . Depress clutch / brake pedal into full " BRAKE " position CAUTION : Always stop tractor com - and hold . pletely , as described above , before leaving the operator's position ; to Place parking brake lever in " ENGAGED " position and I empty grass catcher , etc . release pressu re from clutch / brake pedal . Pedal should remain in " BRAKE " position . Make sure parking brake will hold tractor secure . TO USE THROTTLE CONTROL ( See Fig . 5 ) ATTACHMENT CLUTCH LEVER Always operate engine at full throttle . " ENGAGED " POSITION • Operating engine at less than full throttle reduces the batterycharging rate . THROTTLE / CHOKE ' _ " _ • Full throttle offers the best bagging and mower perfor - CONTROL LEVER mance . IGNITION KEY TO MOVE FORWARD AND BACKWARD IDISENGAGED " TION ( See Fig . 5 ) PARKING BRAKE The direction and speed of movement is controlled by the " ENGAGED " gearshift lever . • Start tractor with clutch / brake pedal depressed and POSITION GEARSHIFT gearshift lever in neutral ( N ) position . • Move gearshift lever to desired position . • Slowly release clutch / brake pedal to start movement . IMPORTANT : BRING TRACTOR TO A COMPLETE STOPOLE . BEFORESHIFTING OR CHANGING GEARS . FAILURETO DX SOWILLSHORTEN THEUSEFUL LIFEOFYOURTRANSA PARKING BRAKE CLUTCH / BRAKE PEDAL " DISENGAGED " POSITION TO ADJUST MOWER CUTTING HEIGHT " DRIVE " POSITION ( See Fig . 5 ) FIG . 5 The position of the attachment lift lever determines the STOPPING ( See Fig . 5 ) cutting height . Grasp lift lever . MOWER BLADES - • Press plunger with thumb and move lever to desired To stop mower blades , move attachment clutch lever to position . " DISENGAGED " position . The cutting height range is approximately 1 - 1 / 2 to 4 " . The GROUND DRIVE - heights are measured from the ground to the blade tip with To stop ground drive , depress clutch / brake pedal into the engine not running . These heights are approximate and full " BRAKE " position . may vary depending upon soil conditions , height of grass Move gearshift lever to neutral ( N ) position . and types of grass being mowed . ENGINE - The ave rage lawn should be cut to , app roximately 2 - 1 / 2 inches during the cool season and to over 3 inches Move throttle control to slow position . during hot months . For healthier and better looking NOTE : Failure to move throttlecontrol to slow position and lawns , mow often and after moderate growth , allowing engine to idle before stopping may cause engine to For best cutting performance , grass over 6 inches in " backfire " . height should be mowed twice . Make the first cut • Turn ignition key to " OFF " position and remove key . relatively high ; the second to desired height . Always remove key when leaving tractor to prevent unauthorized use . • Never use choke to stop engine . 11
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OPERATION TO TRANSPORT TO OPERATE MOWER ( See Fig . 6 ) Raise attachment lift to highest position withattachment Your tractor is equipped withan operator presence sensing lift control . switch . Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will When pushing or towing your tractor , be sure gearshift shut off the engine . lever is in neutral ( N ) position . Select desired height of cut . Do not push or tow tractor at more than five ( 5 ) MPH . Start mower blades by engaging attachment clutch NOTE : To protect hood from damage when transporting your control . tractor on a truck or a trailer , be sure hood is closed and • TO STOP MOWER BLADES - disengage attachment secured to tractor . Use an appropriate means of tying hood clutch control . to tractor ( rope , cord , etc . ) . I TOWING CARTS AND OTHER ATTACH - CAUTION : Do not operate the mower I MENTS without either the entire grass catcher , on mowers so equipped , or the deflector Tow only the attachments that are recommended by and I I shield in place . comply with specifications of the manufacturer of your tractor . Use common sense when towing . Too heavy of a load , while on a slope , is dangerous . Tires can lose traction " ENGAGED " POSITION with the ground and cause you to lose control of your tractor . ATTACHMENT LIFT HIGH POSITION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine inyour tractor has been shipped , from the OW factory , already filled with summer weight oil , Check engine oil with tractor on level ground . _ POSITION Remove oil fill cap / dipstick and wipe clean , reinsert the dipstick and screw cap tight , wait for a few seconds , remove and read oil level . If necessary , add oil until ATTACHMENT " FULL " mark on dipstick is reached . Do not overfill . CLUTCH LEVER For cold weather operation you should change oil for " DISENGAGED " _ easier starting ( See " OIL VISCOSITY CHART " in the POSITION Customer Responsibilities section of this manual ) , To change engine oil , see the Customer Responsibilities section in this manual . ADD GASOLINE Fillfuel tank to bottom of filler neck . Do notove frill . Use fresh , clean , regular unleaded gasoline with a minimum DEFLECTOR of 87 octane . ( Use of leaded gasoline will increase SHtELD carbon and lead oxide deposits and reduce valve life ) . FIG . 6 Do not mix oil with gasoline . Purchase fuel in quantities that can be used within 30 days to assure fuel fresh - ness . TO OPERATE ON HILLS fuel . Do not store , spill or use gasoline with slopes greater than f 5 ° and do not I 6 CAUTION : Wipe off any spilled oil or I I _ CAUTION : Donotdriveupordownhills I near an open flame , drive across any slope , IMPORTANT : WHEN OPERATING IN TEMPERATURES Choose the slowest speed before starting up or down BELOW32 ° F ( 0 ° C ) , USE FRESH , CLEAN WINTER GRADE hills . GASOLINE TO HELP INSURE GOOD COLD WEATHER Avoid stopping or changing speed on hills . STARTING . • If slowing is necessary , move throttle control lever to slower position . • If stopping is absolutely necessary , push clutch / brake pedal quickly to brake position and engage parking brake . • Move gearshift lever to 1st gear . Be sure you have allowed room for tractor to roll slightly as you restart movement . • To restart movement , slowly release parking brake and clutch / brake pedal . Make all turns slowly . 12
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OPERATION MOWING TIPS CAUTION : Alcohol blended fuels ( called • Tire chains cannot be used when the mower housing is gasohol or using ethanol or methanol ) attached to tractor . can attract moisture which leads to sepa - & Mower should be properly leveled for best mowingin ration and formation of acids during performance . See'q - O LEVEL MOWER HOUSING " storage . Acidic gas can damage the fuel the Service and Adjustments section of this manual . system of an engine while instorage . To avoid engine problems , the fuel system • The left hand side of mower should be used for trimming . should be emptied before storage of 30 Drive so that clippings a re discharged onto the area that days or longer . Drain the gas tank , start has been cut . Have the cut area to the right of the the engine and let it run until the fuel machine . This will result in a more even distribution of lines and carburetor are empty . Use clippings and more uniform cutting . fresh fuel next season . See Storage When mowing large areas , start by turning to the right so Instructions for additional information . that clippings will discharge away from shrubs , fences , Never use engine or carburetor cleaner driveways , etc . After one or two rounds , mow in the products in the fuel tank or permanent opposite direction making left hand turns until finished damage may occur . ( See Fig . 7 ) . TO START ENGINE ( See Fig . 5 ) f f When startingthe enginefor the first time or Jfthe engine has run out of fuel , it will take extra cranking time to move fuel from the tank to the engine . l • Sit on seat in operating position , depress clutch / brake pedal and set parking brake . • Place gear shift lever in neutral ( N ) position . Move attachment clutch to " DISENGAGED " position . e Move throttle control to choke position . C NOTE : Before starting , read the warm and cold starting , i J procedures below . FIG . 7 Insert key into ignition and turn key clockwise to " START " position and release key as soon as engine starts . Do not run starter continuously for more than If grass is extremely tall , it should be mowed twice to fifteen seconds per minute . If the engine does not start reduce load and possible fire hazard from dried clip - after several attempts , move throttle contro _ to fast pings . Make f { rst cut relatively high ; the second to the position , wait a few minutes and try again , tf engine still desired height . does not start , move the throttle control back to the • Do not mow grass when it is wet . Wet grass will plug choke position and retry . mower and leave undesirableclumps . AIIowgrasstodry before mowing . WARM WEATHER STARTING ( 50 ° F and above ) Always operate engine at full throttle when mowing When engine starts , move the throttle control to the fast to assure better mowing performance and proper dis - position . charge of materiaL Regulate ground speed by selecting • The attachments and ground drive can now be used . If a low enough gear to give the mower cutting perfor - the engine does not accept the load , restart the engine mance as well as the quality of cut desired . and allow it to warm up for one minute using the choke as described above . • When operating attachments , select a ground speed that will suit the terrain and give best performance of the COLD WEATHER STARTING ( 50 ° F and below ) attachment being used . • When engine starts , allow engine to run with the throttle control in the choke position until the engine runs roughly , then move throttle control to fast position . This may require an engine warm - up period from several seconds to several minutes , depending onthe tempera - ture . • The attachments can also be used during the engine warm - up period . NOTE : If at a high altitude ( above 3000 feet ) or in cold temperatures ( below 32 F ) the carburetor fuel mixture may need to be adjusted for best engine performance . See " TO ADJUST CARBURETOR " in the Service and Adjustments section of this manual . 13
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CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE sERvicDEATES Check 8rake Operation Check Tire Pressure Check Operator Presence and T Interlock Systems _ # Check for Loose Fasteners V ' 5 I _ Lubrication Chart I _ Check Battery Level Sharpen / Replace Mower Blades _ 3 R Clean Battery and Terminals I _ Check Transaxle Cooling If Check V - BelIs V ' Check Engine Oil Level _ Change Engine Oil ( with oil filter ) Vwl , ; V r Change Engine Oil ( without oil filter ) _ . 2 If E Clean Air Filter G Clean Air Screen Inspect Muffler / Spark Arrester Replace Oil Filter ( If equipped ) E Clean Engine Cooling Fins Replace Spark Plug If Replace Air Filter Paper Cartridge 11 _ 2 Replace Fuel Filter 3 - Replace blades more often when mowing in sandy soil 1 - Change more often when operating under a heavy load or 4 - Not required if equipped with maintenance - free battery in high ambient temperatures . 5 - Tighten front axle pivot bolt to 35 il . - Ibs , maximum . 2 - Service more often when operating in dirty or dusty conditions . Do not ovenigl _ ten . LUBRICATION CHART GENERAL RECOMMENDATIONS _ SPINDLE ZERK ; - _ - ; ZERK The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence . To receive _ ( i ) FRONT WHEEL 0 ) FRONT full value from the warranty , operator must maintain tractor BEARING ZERK BEARING ZERK _ . as instructed in this manual . Some adjustments will need to be made periodically to properly maintain your tractor . All adjustments in the Service and Adjustments section of . this manual should be checked at least once each season • Once a year you should replace the spark plug , clean or replace air filter , and check blades and belts for wear . A new spark plug and clean air filter assure proper air - fuel mixture and help yourengine run betterand last longer . BEFORE EACH USE • Check engine oil level . • Check brake operation . ( t ) GENERAL PURPOSE GREASE ( 2 ) REFER TO CUSTOMER RESPONSIBILITIES " ENGINE " • Check tire pressure . SECTION • Checkoperatorpresenceand IMPORTANT : DO NOT OIL OR GREASE THE PIVOT POINTS interlocksystems for proper operation . WHICH HAVE SPECIAL NYLON BEARINGS . VISCOUS LUSRI - • Check for loose fasteners . CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF * LUBRICATING BEARINGS , IF YOU FEEL THEY MUST BE LUBRICATED , USE ONLY A DRY , POW - DERED GRAPHITE TYPE LUBRICANT SPARINGLY . 14
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CUSTOMER RESPONSIBILITIES TRACTOR MANDREL TRAILING ASSEMBLY Always observe safety rules when performing any mainte - EDGE UP nance . CENTER BRAKE OPERATION ( HOLE If tractor requires more than six ( 6 ) feet stopping distance at high speed in highest gear , then brake must be adjusted . ( See'q'O ADJUST BRAKE " inthe Service and Adjustments section of this manual ) . LOCK WASHER STAR TIRES • Maintain proper air pressure in alltires ( See " PRODUCT . J SPECIFICATIONS " section of this manual ) . _ ' FLAT WASHER • Keep tires free of gasoline , oil , or insect control chemi - _ BLADE BOLT cals which can harm rubber . ( GRADE 8 ) * • Avoid stumps , stones , deep ruts , sharp objects and * A GRADE 8 HEAT TREATED BOLT CAN BE other hazards that may cause tire damage . IDENTIFIED BY SIX LINES ON THE BOLT HEAD . NOTE : To seal tire punctures and prevent flat tires due to FIG . 8 slow leaks , tire sealant may be purchased from your local parts dealer . Tire sealant also prevents tire dry rot and TO SHARPEN BLADE ( See Fig . 9 ) corrosion . NOTE : We do not recommend sharpening blade - but ifyou do , be sure the blade is balanced . OPERATOR PRESENCE SYSTEM Care should be taken to keep the blade balanced . An Be sure operator presence and interlock systems are work - unbalanced blade will cause excessive vibration and even - ing properly . Ifyour tractor does not function as described , tual damage to mower and engine . repair the problem immediately . • The engine should not start unless the clutch / brake • The blade can be sharpened with a file or on a grinding wheel . Do not attempt to sharpen while on the mower . pedal is fully depressed and attachement clutch control is in the disengaged position . • To check blade balance , you will need a 5 / 8 " diameter steel bolt , pin , or a cone balancer . ( When using a cone When the engine is running , any attempt by the operator balancer , follow the instructions supplied with balancer . ) to leave the seat without first setting the parking brake should shut off the engine . NOTE : Do not use a nail for balancing blade . The lobes of • When the engine is running and the attachment clutch is the center hole may appear to be centered , but are not . engaged , any attempt by the operator to leave the seat Slide blade on to an unthreaded portion of the steel bolt should shut off the engine , or pin and hold the bolt or pin parallel with the ground . lIf blade is balanced , it should remain in a horizonta • The attachment clutch should neveroperate unless the operator is in the seat . position . If either end of the blade moves downward , sharpen the heavy end until the blade is balanced . BLADE CARE / For best results mower blades must be kept sharp . Replace bent or damaged blades . CENTER HOLE / BLADE REMOVAL ( See Fig . 8 ) Raise mower to highest position to allow access to blades . 5 / 8 " BOLT BLADE OR PIN Remove blade bolt , lock washer and flat washer secur - ing blade . Install new or resharpened blade with trailing edge up towards deck as shown . IMPORTANT : TO ENSURE PROPER ASSEMBLY , ECENTERL HOLE IN BLADE MUST ALIGN WITH STAR ON MANDR FIG . 9 ASSEMBLY . Reassemble blade bolt , lock washer and flat washer in exact order as shown . • Tighten blade bolt securely ( 27 - 35 Ft . Lbs . torque ) . IMPORTANT : BLADE BOLT IS GRADE 8 HEAT TREATED . 15
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CUSTOMER RESPONSIBILITIES BATTERY NOTE : Although multi - viscosity oils ( 5W30 , 10W30 etc . ) improve starting in cold weather , these multi - viscosity oilse Your tractor has a battery charging system which is suffi - will result in increased oil consumption when used abov cient for normal use . However , periodic charging of the 32 ° F . Check your engine oil level more frequently to avoid battery with an automotive charger will extend its life . possible engine damage from running low on oil . Keep battery and terminals clean . Change the oil after every 25 hours of operation or at least Keep battery bolts tight . once a year if the tractor isnot used for 25 hours inone year . • Keep small vent holes open . Check the crankcase oil levelbefore starting the engine and Recharge at 6 - 10 amperes for 1 hour . after each eight ( 8 ) hours of operation . Tighten oil fill cap / NOTE : The original equipment battery on your tractor is dipstick securely each time you check the oil level . maintenance free . Do not attempt to open or remove caps or TO CHANGE ENGINE OIL ( See Figs . 10 and 11 ) covers . Adding or checking level of electrolyte is not necessary . Determine temperature range expected before oil change . All oil must meet API service classification SF - SJ . TO CLEAN SATI - ERY AND TERMINALS • Be sure tractor is on level surface . Corrosion and dirt on the battery and terminals can cause the Oil will drain more freely when warm . battery to " leak " power . Catch oil in a suitable container . • Disconnect SLACK batterycable first then RED battery Remove oil fill cap / dipstick . Be careful notto allow dirt cable and remove battery from tractor . to enter the engine when changing oil . Rinse the battery with plain water and dry . Remove yellow cap from end of drain valve and install • Clean terminals and battery cable ends with wire brush the drain tube onto the fitting . until bright . OIL DRAIN VALVE Coat terminals with grease or petroleum jelly . • Reinstall battery ( See " REPLACING BATTERY " in the SERVICE AND ADJUSTMENTS section of this manual ) . CLOSED AND V - BELTS POSITION Check V - belts for deterioration and wear after 100 hours of operation and replace if necessary . The belts are not adjustable . Replace belts if they begin to slipfrom wear . TRANSAXLE COOLING Keep transaxle free from build - up of dirtand chaff which can restrictcooling . TUBE CAP ENGINE FIG . 11 LUBRICATION Only use high quality detergent oil rated with API service Unlock drain valve by pushing inward and turning coun - classification SF - SJ . Select the oil's SAE viscosity grade terclockwise . according to your expected operating temperature . To open , pull out on the drain valve . SAE VISCOSITY GRADES After oil has drained completely , close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown . Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve . F - 20 0 30 32 40 60 80 100 - 30 - 20 - 10 0 10 20 30 40 Refill engine with oil through oil fill dipstick tube . Pour TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE slowly . Do not overfill . For approximate capacity aseel . " PROD UCT SPECIFICATIONS " section of this manu FIG , 10 Use gauge on oil fill cap / dipstick for checking level . Be sure dipstick cap is tightened securely for accurate reading . Keep oil at " FULL " line on dipstick . 16
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CUSTOMER RESPONSIBILITIES CLEAN AIR SCREEN AIR FILTER ( See Fig . 13 ) Air screen must be kept free of dirt and chaff to prevent Yourengine will not run properly using a dirty air filter . Clean the foam pre - cleaner after every 25 hours of operation or engine damage from overheating . Clean with a wire brush or every season . Service paper cartridge every 100 hours of compressed airto remove dirt and stubborn dried gum fibers . operation or every season , whichever occurs first . ENGINE COOLING FINS ( See Fig . 12 ) Service air cleaner more often under dusty conditions . Remove knob ( s ) and cover . Remove any dust , dirt or oil from engine cooling fins to TO SERVICE PRE - CLEANER prevent engine damage from overheating . Slide foam pre - cleaner off cartridge . Remove screws from blower housing and lift housing Wash it in liquid detergent and water . and dipstick tube assembly off engine . Squeeze it dry in a clean cloth . Cover oil fill opening to prevent entry of dirt . Satu rate it in engine oil . Wrap it in clean , absorbent cloth Use compressed air or stiff bristle brush to thoroughly and squeeze to remove excess oil . clean engine cooling fins . If very dirty or damaged , replace pre - cleaner . Reinstall pre - cleaner over cartridge . To reassemble , reverse above procedure . • Reinstall cover and secure with knob ( s ) . TO SERVICE CARTRIDGE SCREWS BLOWER Remove cartridge nut . HOUSING SCREWS Carefully remove cartridge to prevent debris from enter - ing carburetor . Clean base carefully to prevent debris from entering carburetor . Clean cartridge bytapping gently on flat surface . If very dirty or damaged , replace cartridge . • Reinstall cartridge , nut , precleaner , cover and secure with knob ( s ) . AIR SCREEN IMPORTANT : PETROLEUM SOLVENTS , SUCH ASEOFTE . OIL FILL KEROSENE , ARE NOT TO BE USED TO CLEAN TH TUBE CARTRIDGE . THEY MAY CAUSE DETERIORATIONO ASSEMBLY THE CARTRIDGE . DO NOT OIL CARTRIDGE . D NOG USE PRESSURIZED AIR TO CLEAN OR DRY CARTRID COVER . _ _ , _ KNOB J SPARK PLUG ENGINE COOLING FINS CARTRIDGE _ / . / NUT FIG . 12 _ PAPER FOAM _ CARTRIDGE PRE - CLEANER FIG . 13 17
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CUSTOMER RESPONSIBILITIES MUFFLER CLAMP Inspect and replace corroded muffler and spark arrester ( if equipped ) as it could create a fire hazard and / or damage . SPARK PLUGS CLAMP Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation , whichever FUEL _ FILTER occurs first . Spark plug type and gap setting are shown in " PRODUCT SPECIFICATIONS " section of this manual . FIG . 14 IN - LINE FUEL FILTER ( See Fig . 14 ) The fuel filter should be replaced once each season . If fuel CLEANING filter becomes clogged , obstructing fuel flow to carburetor , replacement is required . Clean engine , battery , seat , finish , etc . of all foreign matter . With engine cool , remove filter and plug fuel line sec - tions . • Keep finished surfaces and wheels free of all gasoline , oil , etc . • Place new fuel filter in position in fuel line with arrow pointing towards carburetor , • Protect painted surfaces with automotive type wax . • Be sure there are no fuel line leaks and clamps are We do not recommend using a garden hose to clean your properly positioned . tractor unless the electrical system , muffler , air filter and • Immediately wipe up any spilled gasoline . carburetor are covered to keep water out . Water in engine can result in a shortened engine life . 18
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SERVICE AND ADJUSTMENTS WARNING : TO AVIOD SERIOUS INJURY , BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS : Depress clutch / brake pedal fully and set parking brake . • Place gearshift lever in neutral ( N ) position . Place attachment clutch in " DISENGAGED " position . Turn ignition key to " STOP " and remove key . Make sure the blades and all moving parts have completely stopped . Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug . TRACTOR TO REMOVE MOWER ( See Fig . 15 ) TO INSTALL MOWER ( See Fig . 15 ) Mower willbe easierto remove from the right side of tractor . Raise attachment liftlever to its highest position . Place attachment clutch in " DISENGAGED " position . Slide mower under tractor with deflector shield to right side of tractor . • Move attachment lift lever forward tOlower mower to its Lower lift lever to its lowest position . lowest position . • Connect front links to mower deck and secure with Roll belt off engine pulley . retainer springs . Remove small retainer spring , and lift clutch spring off Connect suspension arms to rear deck brackets and pulley bolt . secure with retainer springs . • Removelargeretainerspring , slidecollaroffandpush • Connect anti - swaybar to chassis bracket and secure housing guide out of bracket . with retainer spring . Disconnect anti - swaybar from chassis bracket by re - • Push clutch cable housing guide into bracket , slide collar moving retainer spring . onto guide and secure with large retainer spring . Disconnect suspension arms from rear deck brackets • Install belt onto engine pulley . by removing retainer springs . Disconnect front links from deck by removing retainer springs . • Raise lift lever to raise suspension arms . Slide mower out from under tractor . IMPORTANT : IF AN A37 - ACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRAC - TOR , REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME . SUSPENSION ARMS SMALL ENGINE PULLEY CLUTCH LINK RETAINER RETAINER SPRINGS ANTI - SWAY BAR \ \ ( BOTH SIDES ) HOUSING GUIDE LARGE RETAINER SPRING DEFLECTOR SHIELD BRACKET Fig . 15 19
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SERVICE AND ADJUSTMENTS When distance " D " is 1 / 8 " to 1 / 2 " lower at front than rea r , TO LEVEL MOWER HOUSING tighten nuts " F " against trunnion on both front links . Adjust the mower while tractor is parked on level ground or To raise front of mower , loosen nut " F " from trunnion on driveway . Make su retires are properly inflated ( See " PROD - both front links . Tighten nut " E " on both front links an UCT SPECIFICATfONS " section of this manual ) . Iftires are equal number of turns . The two front links must remain over or underinflated , you will not properly adjust your equal in length . mower . When distance " D " is 1 / 8 " to 1 / 2 " lower at front than rear , SIDE - TO - SIDE ADJUSTMENT ( See Figs . 16 and 17 ) tighten nut " F " against trunnion on both front links . • Raise mower to its highest position . Recheck side - to - side adjustment . At the midpoint of both sides of mower , measure height from bottom edge of mower to ground . Distance " A " on1 / J . _ o , I MANDREL both sides of mower should be the same or within 4 " of each other . If adjustment is necessary , make adjustment on one side of mower only . • To raise one side of mower , tighten lift link adjustment nut on that side . To lower one side of mower , loosen lift link adjustment FIG . 18 nut on that side . BOTH FRONT LINKS MUST BE EQUAL IN LENGTH NOTE : Three full turns of adjustment nut will change mower height about 1 / 8 " . • Recheck measurements after adjusting . SO ] - rOM EDGE BOTTOM EDGER OF MOWER OF MOWE NUT " F " _ " E " _ GROUND LIN _ FIG . 16 TRUNNION _ NUT FRONT LINK _ _ / _ . _ / / Q _ _ SUSPENSION ARM FIG . 19 o @ FT LINK TO REPLACE MOWER BLADE DRIVE BELT _ . . . . . - AOJUSTMEN1 ( See Fig . 20 ) - - _ _ NUT The mower blade drive belt may be replaced withouttools . FIG . 17 Park the tractor on level surface . Engage parking brake . FRONT - TO - BACK ADJUSTMENT ( See Figs , 18 and 19 ) BELT REMOVAL - IMPORTANT : DECK MUST BE LEVELSIDE - TO - SIDE . IF • Place attachment clutch in " DISENGAGED " position . THE FOLLOWING FRONT - TO - BACK ADJUSTMENT IS Move attachment liftleverforward to lower mower to its NECESSARY , BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE - TO - lowest position . SIDE . Roll belt off engine pulley . To obtain the best cutting results , the mower housing should • Disconnect R . H . suspension arm from reardeck bracket be adjusted so that the front is approximately 1 / 8 " to 1 / 2 " by removing retainer spring . lower than the rear when the mower is in its highest position . • Work belt off both mandrel pulleys and idler pulleys . Checkadjustment on right side of tractor . Measure distance • Pull belt away from mower . " D " directly in front and behind the mandrel at bottom edge BELT INSTALLATION - of mower housing as shown . Work new belt around both mandrel pulleys and idler • Before making any necessary adjustments , check that pulleys . both front links are equal in length . • Install new belt into engine pulleygrove . If links are not equal in length , adjust one link to same Reconnect R . H . suspension arm and secure with re - length as other link . tainer spnng . To lower frent of mower loosen nut " E " on both front links • Make sure belt is inall purley grooves and inside allbelt an equal number of turns . guides . 2O
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SERVICE AND ADJUSTMENTS • Remove belt downward from around engine pulley . • Pull belt slack toward rear of tractor . Remove belt . . . R , H . SUSPENSION ARM . . . . . . . . upwards from transaxle pulley by deflecting belt keep - ers . MANDREL , , _ _ _ - 2 " ENGINE • Remove belt from center span keeper and pull belt away from tractor . PULLEY _ jf - i ; r - % _ _ _ PULLEY BELT INSTALLATION - • Carefully work new belt down between transaxle belt keepers and onto the input pulley . , PULLEYSSlide belt into the center span keeper . Pull belt toward front of tractor and roll around the top groove of engine pulley . Install belt through stationary idler and clutching idler . • Make sure belt is in all pulley grooves and inside all belt PULLEY guides and keepers . Install mower ( See " TO INSTALL MOWER " in this FIG . 20 section of manual ) . TO ADJUST BRAKE ( See Fig . 21 ) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle . STATIONARY Iftractor requires more than six ( 6 ) feet stopping distance at IDLER high speed in highest gear on a level dry concrete or paved surface , then brake must be adjusted . • Depress clutch / brake pedal and engage parking brake . • Measure distance between brake operating arm and nut " A " on brake rod . TRANSAXLE PULLEY • Ifdistance is other than 1 - 1 / 2 " , loosen jam nut and turn nut " A " until distance becomes 1 - 1 / 2 " . Retighten jam nut against nut " A " . Road test tractor for proper stopping distance as stated above . Readjust if necessary . If stopping distance is still greater than six ( 6 ) feet in highest gear , further maintenance is necessary . Contact your nearest au - thorized service center / department . WITH PARKING BRAKE " ENGAGED " FIG . 22 TO ADJUST STEERING WHEEL ALIGNMENT _ NUT " A " If steering wheel crossbars are not horizontal ( left to right ) when wheels are positioned straight forward , remove steer - . . . . . " _ " _ / JAM NUT ing wheel and reassemble per instructions in the Assembly section of this manual . FRONT WHEEL TOE - IN / CAMBER The front wheel toe - in and camber are not adjustable on you r tractor , if damage has occurred to affect the front wheel toe - in or camber , contact your nearest authorized service FIG . 21 center / department . TO REMOVE WHEEL FOR REPAIRS TO REPLACE MOTION DRIVE BELT ( See Fig . 23 ) ( See Fig . 22 ) Block up axle securely . Parkthe tractor on levelsurface . Engage parking brake . For • Remove axle cover , retaining ring and washers to allow assistance , there isa belt installationguide decal on bottom wheel removal ( rear wheel contains a square key - Do not side of left footrest . lose ) . BELT REMOVAL - • Repair tire and reassemble . Remove mower ( See " TO REMOVE MOWER " in this On rearwheels only : align grooves in rearwheel hub and section of manual ) . axle . Insert square key . NOTE : Observe entire motion drive belt and position of all Replace washers and snap retaining ring securely in axle groove . belt guides and keepers . • Remove belt from stationary idler and clutching idler . • Replace axle cover . 21
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SERVICE AND ADJUSTMENTS NOTE : To sealtire punctures and prevent flattires due to REPLACING BA'R'ERY ( See Figs . 25 and 26 ) slow leaks , tire sealant may be purchased from your local parts dealer . Tire sealant also prevents tire dry rot and corrosion . WASHERS AXLE COVER - . . . Q . Lift seat pan to raised position . SQUARE KEY ( REAR _ ' WHEEL ONL _ - - " " - Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor . FIG . 23 Install new battery with terminals insame position as old battery . TO START ENGINE WITH A WEAK BATTERY First connect RED battery cable to positive ( + ) terminal ( See Fig . 24 ) with hex bolt and keps nut as shown . Tighten securely . Slide terminal cover over terminal . Connect BLACK grounding cable to negative ( - ) terminal explosive gases . Keep sparks , flame with remaining hex bolt and keps nut . Tighten securely . and smoking materials away from bat - _ WARNING : Lead - acid batteries generate teries . Always wear eye protection when around batteries . SEAT PAN If your battery is too weak to start the engine , it should be recharged . ( See " BATTERY " in the CUSTOMER RESPON - SIBILITIES section of this manual ) . If " jumper cables " are used for emergency starting , follow thisprocedure : IMPORTANT : YOUR TRACTOR rs EQUIPPED WITH A 12 VOLT SYSTEM . THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM . DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES . TO ATTACH JUMPER CABLES o FIG . 25 • Connect one end of the RED cable to the POSITIVE ( + ) terminal of each battery ( A - B ) , taking care not to short against tractor chassis . KEPS • Connect one end of the BLACK cable to the NEGATIVE ( - ) terminal ( C ) of fully charged battery . TCEORVMEIRNAL _ - _ / NUT Connect the other end of the BLACK cable ( D ) to good chassis ground , away from fuel tank and battery . HEX TO REMOVE CABLES , REVERSE ORDER - BLACK cable first from chassis and then from the fully charged battery . • RED cable last from both batteries . POSITIVE NEGATIVE ( RED ) CABLE ( BLACK ) CABLE FIG . 26 WEAK OR DEAD FULLY CHARGED BATTERY BATTERY FIG . 24 22
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SERVICE AND ADJUSTMENTS ENGINE TO REPLACE HEADLIGHT BULB • Raise hood . TO ADJUST THROTTLE CONTROL CABLE Pull bulb holder out of the hole inthe backside of the grill . ( See Fig . 28 ) Replace bulb in holder and push bulb holder securely The throttle control has been preset at the factory and back into the hole in the backside of the grill . adjustment should not be necessary . Check adjustment as Close hood . described below before loosening cable . If adjustment is necessary , proceed as fellows : INTERLOCKS AND RELAYS With engine not running , move throttlecontrolleverfrom Loose or damaged wiring may cause your tractor to run slow to choke position . Slowly move lever from choke poorly , stop running , or prevent it from starting . to fast position . Check wiring . See electrical wiring diagram inthe Repair Check that holes " A " in governor control lever and hole Parts section . in governor plate line - up . If holes " A " are not aligned , loosen clamp screw and move throttle cable until holes TO REPLACE FUSE are aligned . Tighten clamp screw securely . Replace with 20 amp automotive - type plug - in fuse . The fuse holder is located behind the dash . LGOVERNOR GOVERNOR CONTRO TO REMOVE HOOD AND GRILL ASSEMBLY CONTROL LEVER PLATE ( See Fig . 27 ) Raise hood . Unsnap headlight wire connector . \ • Stand infront oftracter . Grasp hood at sides , tilttoward ! ! engine and liftoff of tractor . • To replace , reverse above procedure . • " - . o il ' _ ' \ _ , HOOD • HEAOLIGH , WIRE CONNECTOR HOLES " A " CLAMP THROTTLE SCREW CABLE FIG . 28 TO ADJUST CARBURETOR FIG . 27 The carburetor has been preset at the factory and adjust - ment should not be necessary . However , minoradjustment may be required to compensate for differences in fuel , temperature , altitude orload . If the carburetordoes need adjustment , see engine manual . High speed stop is factory adjusted . Do not adjust - damage may result . IMPORTANT : NEVER TAMPER WITH THE ENGINE GOVERNOR , WHICH IS FACTORY SET FOR PROPER ENGINE SPEED . OVERSPEEDINGTHEENGINEABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS . IF YOU THINK THE ENGINE - GOVERNED HIGH SPEED NEEDS ADJUSTING , CONTACT YOUR / NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT , WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS . 23
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STORAGE Immediately prepare your tractor for storage at the end of the • If battery is removed from tractor for storage , do not season or if the tractor will not be used for 30 days or more . store battery directly on concrete or damp surfaces . ENGINE FUEL SYSTEM IMPORTANT : IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR , FUEL FILTER , FUEL HOSE , OR TANK DURING STORAGE . ALSO , TRACTOR EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS ( CALLED GASOHOL OR USING ETHANOL OR Remove mower from tractor forwinter storage . When mower METHANOL ) CAN ATTRACT MOISTURE WHICH LEADSG is to be stored for a period of time , clean it thoroughly , TO SEPARATION AND FORMATION OF ACIDS DURIN STORAGE . ACIDIC GAS CAN DAMAGE THE FUEL remove all dirt , grease , leaves , etc . Store in a clean , dry SYSTEM OF AN ENGINE WHILE IN STORAGE . area . Drain the fuel tank . • Clean entire tractor ( See " CLEANING " in the Customer Responsibilities section of this manual ) . Start the engine and let it run until the fuel lines and carburetor are empty . Inspect and replace belts , if necessary ( See belt re - placement instructions in the Service and Adjustments Never use engine or carburetor cleaner products in the section of this manual ) . fuel tank or permanent damage may occur . • Use fresh fuel next season . • Lubricate as shown in the Customer Responsibilities section of this manual . NOTE : Fuel stabilizer is an acceptable alternative in • Be sure that all nuts , bolts and screws are securely minimizing the formation of fuel gum deposits during stor - fastened . Inspect moving parts for damage , breakage age . Add stabilizer to gasoline in fuel tank or storage and wear . Replace if necessary . container . Always follow the mix ratio found on stabilizer • Touch up all rusted or chipped paint surfaces ; sand container . Run engine at least 10 minutes after addingDo stabilizer to allow the stabilizer to reach the carburetor . lightly before painting . not drain the gas tank and carburetor if using fuel stabilizer . BATTERY ENGINE OIL • Fully charge the battery for storage . • After a period of time in storage , battery may require Drainoil ( withengine warm ) and replace withclean engine oil . recharging . ( See " ENGINE " in the Customer Responsibilities section of this manual ) . To help prevent corrosion and power leakage during long periods of storage , battery cables should be discon - CYLINDER ( S ) nected and battery cleaned thoroughly ( see " TO CLEAN BATTERYAND TERMINALS " in the Customer Respon - • Remove spark plug ( s ) . sibilities section of this manual ) . • Pour one ounce of oil through spark plug hole ( s ) into After cleaning , leave cables disconnected and place cylinder ( s ) . cables where they cannot come in contact with battery Turn ignition key to " STAR ' ] " positionfor a few seconds terminals . to distribute oil . • Replace with new spark plug ( s ) . OTHER • Do not store gasoline from one season to another . Replace your gasoline can if your can starts to rust . Rust and / or dirt in your gasoline will cause problems . • If possible , store your tractor indoors and cover itto give protection from dust and dirt . • Cover your tractor with a suitable protective cover that does not retain moisture . Do not use plastic . Plastic cannot breathe which allows condensation to form and will cause your tractor to rust . IMPORTANT : NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM . 24
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TROUBLESHOOTING POINTS CAUSE CORRECTION PROBLEM Will not start 1 Out of fuel , 1 . Fill fuel tank . 2 Engine not " CHOKED " properly . 2 . See " TO START ENGINE " in Operation section . 3 . Wait several minutes before attempting to start . 3 . Engine flooded . 4 Bad spark plug . 4 . Replace spark plug . 5 . Clean / replace air filter . 5 Dirty air filter 6 . Dirty fuel filter . 6 . Replace fuel filter 7 Water in fuel 7 . Drain fuel tank and carburetor , refill tank with fresh gasoline and replace fuel filter . 8 Loose or damaged wiring . 8 . Check all winng . 9 Carburetor out of adiustment . 9 . See " To Adjust Carburetor " in Service Adjustments section . 10 Engine valves out of adjustment . 10 , Contact an authodzed service center / depadment . Hard to start 1 . Clean / replace air filter . 1 . Dirty air filter . 2 . Replace spark plug . 2 . Bad spark plug , 3 . Weak or dead battery . 3 . Recharge or replace battery . 4 . Dirty fuel filter . 4 , Replace fuel filter . 5 . Stale or dirty fuel , 5 . Drain fuel tank and refill with fresh gasoline . 6 . Loose or damaged wiring . 6 . Check all wiring . 7 . See " To Adjust Carburetor " in Service Adjustments 7 . Carburetor out of adjustment . section . 8 , Contact an authorized serv = ce center / department . 8 Engine valves out of adjustment , t . Depress clutch / brake pedal . Engine will not turn over 1 . Clutch / brake pedal not depressed . 2 . Disengage attachment clutch . 2 . Attachment clutch is engaged . 3 . Weak or dead battery . 3 , Recharge or replace battery . 4 Blown fuse . 4 . Replace fuse . 5 . Clean battery terminals . 5 Corroded battery terminals . 6 Loose or damaged wiring . 6 . Check all widng , 7 . Check / replace ignition switch . 7 . Faulty ignition switch . 8 . Check / replace solenoid or starter . 8 . Faulty solenoid or starter . 9 , Contact an authorized service center / department . 9 Faulty operator presence switch ( es ) . 1 . Weak or dead battery . 1 . Recharge or replace battery . Engine clicks but will not start 2 . Clean battery terminals . 2 . Corroded battery terminals . 3 . Loose or damaged widng , 3 . Check all wiring . 4 . Checkiroplace solenoid or starter . 4 Faulty solenoid or starter . 1 . Set in " Higher Cut " positionlreduce speed . Loss of power t . Cutting too much grass / too fast . 2 . Throttle in = CHOKE " position , 2 . Adjust throttle control . 3 . Clean underside of mower housing . 3 . Build - up of grass , leaves and trash under mower . 4 . Clean / replace air filter . 4 Dirty air filter . 5 . Low oil level / dirty oil . 5 . Check oil level / change oil . 6 . Clean and regap or change spark plug . 6 . Faulty spark plug . 7 . Dirty fuel filter . 7 . Replace fuel filter . 8 . Drain fuel tank and refill with fresh gasoline . 8 . Stale or dirty fuel . 9 . Drain fuel tank and carburetor , refill tank with fresh 9 . Water in fuel . gasoline and replace fuel filter . 10 . Connect and tighten spark plug wire . 10 . Spark plug wire loose . lf . Clean engine air screen / fins . t 1 . Dirty engine air screen / fins . 12 . Clean / replace muffler . 12 . Dirty / clogged muffler . 13 . Loose or damaged wiring . 13 . Check all wiring 14 . See " To Adjust Carburetor " in Service Adjustments 14 . Carburetor out of adjustment . section . 15 . Contact an authorized service center / department . 15 Engine valves out of adjustment . Excessive vibration 1 . Replace blade . Tighten blade bolt , I . Worn , bent or loose blade . 2 . Bent blade mandrel . 2 . Replace blade mandrel . 3 . Tighten loose part ( s ) . Replace damaged parts . 3 . Loose / damaged part ( s ) . 25
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TROUBLESHOOTING POINTS PROBLEM ! CAUSE CORRECTION 1 . Faulty operator - safety presence control system . 1 Check wiring , switches and connections If not Engine continues to run corrected , contact an authorized service center / when operator leaves seat with attachment depadment . clutch engaged poor cut - uneven 1 . Worn , bent or loose btade . 1 . Replace blade . Tighten blade bolt . 2 . Mower deck not level 2 Level mower deck . 3 . Buildup of grass , leaves , and trash under mower . 3 . Clean underside of mower housing . 4 . Bent blade mandrel 4 Replace blade mandrel . 5 . Clean around mandrels to open vent holes . 5 . Clogged mower deck vent holes from buildup of grass , leaves , and trash around mandrels . 1 . Obstruction in clutch mechanism . 1 . Remove obstruction . Mower blades will not rotate 2 . Worn / damaged mower drive belt . 2 . Replace mower drive belt 3 . Replace idler pulley . 3 . Frozen idler puUey . 4 . Frozen blade mandrel 4 Replace blade mandrel . 1 . Engine speed too slow . 1 Place throttle control in " FAST " position . poor grass discharge 2 . Travel speed too fast . 2 . Shift to slower speed . 3 . Wet grass . 3 . Allow grass to dry before mowing . 4 . Mower deck not level 4 . Level mower deck 5 . Low / uneven tire air pressure . 5 . Check tires for proper air pressure . 6 . Worn , bent or loose blade . 6 . Replace / sharpen blade . Tighten blade bolt . 7 . Buildup of grass , leaves and trash under mower . 7 . Clean underside of mower housing . 8 . Mower drive belt worn . 8 Replace mower drive belt . 9 . Blades improperly installed . 9 . Reinstall blades sharp edge down 10 Replace with blades listed in this manual . 10 . Improper blades used 11 . Clogged mower deck vent holes from buildup of 11 . Clean around mandrels to open vent holes . grass , leaves , and trash around mandrels . 1 , SwAtch is " OFF " . 1 Turn switch " ON " . Headlight ( s ) not working 2 . Bulb ( s ) or lamp ( s ) burned out . 2 . Replace bulb ( s ) or lamp ( s ) ( if so equipped ) 3 . Check / replace light switch . 3 . Faulty light switch . 4 . Check wiring and connections . 4 . Loose or damaged wiring . 5 . Blown fuse . 5 . Replace fuse . 1 . Bad battery cell ( s ) . t Replace batter _ . Battery will not charge 2 . Poor cable connections . 2 . Check / clean all connections 3 . Replace regulator 3 . Faulty regulator ( if so equipped ) . 4 . Faulty alternator . 4 . Replace alternator . 1 . Move throttle co _ qtrol to " SLOW " position and allow Engine " backfires " t . Engine throttle control nol set at " SLOWf " when turning engine position for 30 seconds before stopping engine . to idle for 30 seconds before stopping engine . " OFF " 26
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TRACTOR - - MODEL NUMBER WE1538B SCHEMATIC BATrERY O - RED REO FUSE STARTER AMMETER OPTIONAL ) BLACK I i WHITE I © : C _ - - SOLENOID / RE _ m L Kk CLUTCH / BRA ( PEDAL UP ) - - ( ) G A _ C WHITE 1 IGNITION SWITCH J . . . . . . . . , ( NOT OCCUPIED ) SEAT SWITCH BLACK / 2 _ LAC _ GROUNDINGOR B CONNECT ) J • SPARK OPTIONAL ) L _ PLUG L BLACK F _ GAPGS IGNUINTIITON J ( 2 PLU ON TWIN CYL . ENGINES ! CHARGING SYSTEM OUTPUT 2B VOLTS AC MIN @ 3600 RPM 3 AMP DC @ 3600 RpM ( CHARGING SYSTEM DISCONNECTED ) FUEL SHUT - OFF SOLENOID ( IF SO EQUIPPED ) RED I _ ORANGE NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM . THE LIGHTS ARE NOT BROWN CONNECTED TO THE BATTERY , BUT HAVE CTHEIRE . HEADLIGHTS OWN ELECTRICAL SOUR BECAUSE OF THIS , THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINETS SPEED . AT IDLE THE LIGH NON - REMOVABLE WILL DIM . AS THE ENGINE IS CONNECTIONS SPEEDED UP , THE LIGHTS WILL BECOME THEIR BRIGHTEST . IGNITION SWITCH © REMOVABLE POSITION CIRCUIT " MAKE " CONNECTIONS OFF M + G + A1 NONE WIRING INSULATED CLIPS RUN / LIGHt " B + A1 A2 + L NOTE : IF WIRING INSULATED CLIPS WERE REMOVED FOR RUN B + A1 NONE SERVICING OF UNIT , THEY SHOULD BE REPLACED TO START B + S + A1 NONE PROPERLY SECURE YOUR WIRING , 27
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B ELECTRICAL 21 22 I f ! I f / i r / i I I i I I 26 40 \ i \ , 16 ! 16p / / ! I / / ! \ \ z \ \ / I 29 27 i 90 L _ _ r - 28
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B ELECTRICAL KEY PART NO . NO . DESCRIPTION 1 163465 BatteryHex 2 74760412 Bolt Hd 1 / 4 - 20unc X 3 / 4 8 176689 Box tBatteryerlock 16 176138 Switch In 21 166181 Harness Asm Light W / 4152j 22 4152J Bulb Light # 1156 24 4799J Cable Battery 6 Ga 11 " red 25 146147 Cable Battery 26 175158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1 / 4 - 20 Unc 28 4207J Cable Ground 6 Ga 12 " black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign 40 179720 Harness iIgnn 41 71110408 Bolt BIk F Hex 1 / 4 - 20 42 131563 Cover Terminal Red 43 178861 Solenoid 48 140844 AdapterAmmeter 52 141940 Protection Wire Loop NOTE ; All component dimensions given in U . S . inches 1 inch = 25.4 mm . 29
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B CHASSIS 212 30 29 25 53 26 52 55 7 208 \ 209 54 6 26 33 10 208 26 3 3O
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REPAIR PARTS TRACTOR - . - MODEL NUMBER WE1538B CHASSIS KEY PART NO . NO . DESCRIPTION 1 174620 Chassis 2 176554 Drawbar , Stretch 3 17060612 Screw 3 / 8 - 16 x 3 / 4 5 155272 Bumper , Hood / Dash 6 174643X013 Saddle Silkscreen 8 155138 Clip Retainer Slide - On 9 168347X011 Dash 10 72140608 Bolt , Carriage 3 / 8 - 16 x 1 11 155927 Panel Dash LH 12 145660 Clip Tinnerman Grille P , L 13 172107X010 Panel SIkscr Dash RH 15 74180512 Screw Mach TRHD 5 / 15 - 18uncx3 / 4 16 73510500 Nut Keps 5 / 16 - 18 Unc 17 159639x550 Hood 18 126938X BumperHoodx 24 74780616 Bolt Fin He 3 / 8 - 16unc X 1 Gr . 5 25 19131312 Washer 13 / 32 X 13 / 16 X 12 Ga 26 73800600 Nut Lock Hex w / Ins 3 / 8 - 16 Unc 28 140434 Grille / Lens Asm . 29 140273X599 Lens Grille Private Label 30 169465X550 Fender 31 136619 Bracket Fender Rep1109873x 33 179716X550 Footrest Pnt LH 34 179717X550 Footrest Pnt RH 35 72110606 Bolt Rdhd Sht Sqnk 3 / 8 - 16 X3 / 4T 37 174 £ 0508 Screw Thdrol 5 / 16 - 18 x 1 / 2 TY 38 175710 Bracket Asm . Pivot Mower 51 738OO4OO Nut Lock W / Insert 1 / 4 - 20unc 52 1 £ 091416 Washer 9 / 32 x 7 / 8x16 Ga . 53 144697 Bracket Grille Lh 54 161464 Screw Hex 8 - 18 x 7 / 8 55 144696 Bracket Grille Rh 57 74780412 Bolt Fin Hex 1 / 4 - 20 unc x . 75 58 150127 Duct Air Engine PL / LTood 145 156524 Rod Pivot Chassis / H 205 17490608 Screw Thdrol 3 / 8 - 16 x 1 / 2 206 170165 Bolt Shoulder 5 / 16 - 18 208 17670608 Screw Thdrol 3 / 8 - 16 x 1 / 2 209 17000612 Screw Hex Wsh Thdrol 3 / 8 - 16 212 156229 Insert Lens Reflect - - 5479J Plug Button BIk 359 Dia Choke NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 mm . 31
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REPAIR PARTS DRIVE TRACTOR . _ MODEL NUMBER WE1538B _ . I - 63 212 6S 116 52 30 2 i 6 6 - 250 52 77 _ ° 250 26 34 53 i 26 27 75 32
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B DRIVE KEY PART KEY PART NO . NO . DESCRIPTION NO . NO . DESCRIPTION Transaxle 49 123205X Retainer Belt Style SpringX Peerless Model 205 - 544C 50 74760624 Bolt Hex Hd 3 / 8 - 16unc 1 - 1 / 2 ( Order partsfrom transaxle 51 73680600 Nut Crownlock 3 / 8 - 16 Unc manufacturer ) 52 73680500 Nut Crownlock 5 / 16 - 18 unc 2 146682 Spring Return Brake 53 105710X Link Clutch 7 66 3 123666X Pu = leyTransaxle 18 " tires 55 105709X Spring Return Clutch 6 75 4 12000028 Ring Retainer # 5100 - 62 56 17060620 Screw 3 / 8 - 16 x 1 - 1 / 4 5 121520X Strap Torque 30 Degrees RH 57 130801 V - Belt Ground Drive 95 6 17060512 Screw 5 / 16 - 18 x 3 / 4 59 169691 Keeper Belt Chassis Span Ctr 7 162240 Plate Rod Shift T / a 61 17120614 Screw 3 / 8 - 16 x . 875 8 131679 Rod Shifter BIk 62 8883R Cover Pedal BIk Round 10 76020416 Pin Cotter 1 / 8 X 1 Cad 63 175410 Engine Pulley LT / YT 11 105701X Washer Plate Shf 388 Sq Hole 64 71170764 Bolt Hex 7 / 16 - 20x4 Gr 5 12 19151216 Washer 15 / 32 X 3 / 4 X 16 Ga 65 10040700 Washer Lock Hvy Hlcl Spr 7 / 16 13 74550412 Bolt 1 / 4 - 28 unf Gr . 8 w / Patch 66 154778 Keeper Belt rEngine 14 10040400 Washer Lock Hvy Helical 1 / 4 70 134683 Guide Belt Mowe Drive RH 18 74780616 Bolt Fin Hex 3 / 8 - 16unc X 1 Gr . 5 74 137057 Spacer Axle5 / 19 73800600 Nut lock Hex w / Ins 3 / 8 - 16 Unc 75 121749X Washer 2 32 X 1 1 / 4 X 16 Ga 21 106933X Knob Rd 1 / 2 - 13 Plstc Thds BIk 76 12000001 E - ring # 5133 - 75 22 130804 Rod Brake LT 77 123583X Key Square 2 0 X 1845 / 61865 24 73350600 Nut Hex Jam 3 / 8 - 16 Unc 78 121748X Washer 25 / 32 X 1 - 5 / 8 X 1 Ga 25 106888X Spring Rod Brake 2 00 Zinc 79 2228M Key Wood ruff 26 19131316 Washer 13 / 32 X 13 / 16 X 16 Ga 96 4497H Retainer Spring 1 " / 27 76O20412 Pin Cotter 1 / 8 X 3 / 4 Cad 112 1 £ 091210 Washer 9 / 32 X 3 4 X 10 Ga 28 175765 Rod Brake Parking LT / YT 113 127285X Strap Torque 90 Degrees LH 29 71673 Cap Brake Parking Black 116 72140608 Bolt Rdhd Sq Neck 3 / 8 - 16 x 1 30 174973 Bracket Transmission 120 73900600 Nut Lock Fig 3 / 8 - 16 32 74760512 Bolt Fin Hex 5 / 16 - 18 x 3 / 4 145 74490540 Bolt Hex FIg . Hd . 5 / 16 - 18 x Gr . 5 34 175578 Shaft Asm Pedal Foot Nibbed 150 175456 Spacer Retainer Lt 35 120183X Bearing Nylon BIk 629 Id 151 19133210 Washer 13 / 32 x 2 x 10 Ga . 36 19211616 Washer21 / 32 X 1 X 16 Ga 170 173894 Keeper , Belt Transaxlex 37 1572H Pin Roll 3 / 16 X 1 " 202 72110614 Bolt Carr Sh 3 / 8 - 16 1 - 3 / 4 Gr . 5 38 179114 Pulley Composite Flat 212 145212 Nut Hex Fig Lock3 / 39 74760648 Bolt Fin Hex 3 / 8 - 16 x 3 250 17060612 Screw 3 / 8 - 16 x 4 41 175556 Keeper Belt Idler 47 127783 Pulley Idler V Groove Plastic NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 mm 48 154407 Bellcrank Clutch Grnd Drv STL 33
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B STEERING _ _ 36 54 I 68 67 67 29 67 \ \ 4.3 / 8 / 34
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B STEERING KEY PART NO . NO . DESCRIPTION 1 140044X428 Wheel Steering Ayp / P / L BIk 2 175131 Axle Asm 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust 6Harden 6 121748X Washer 25 / 32 x 1 - 5 / 8 x 1 Ga 7 19272016 Washer 27 / 32 x 1 - 1 / 4 x 16 Ga 8 12000029 Ring Klip # t5304 - 75 9 3.366R Bearing Col Strg BIk 10 175121 LinkDrag 11 10040600 Washer Lock Hvy HIcl Spr 3 / 8 12 739408O0 Nut Hex Jam Toplock 1 / 2 - 20 13 136518 Spacer earing Axle Front 15 145212 Hexflange Lock 17 180641 Shaft Asm Strg 26 126847X Bushing Link Drag BIk LR6 28 19131416 Washer 13 / 32 x 7 / 8 x 1 Ga 29 17060612 Screw 3 / 8 - 16 x 3 / 4 30 76020412 Pin Cotter 1 / 8 x 3 / 4 Cad 32 130465 Rod Tie Wire Form 19 75 Mech 36 155099 Bushing Strg 5 / 8 Id Dash 37 152927 Screw 38 14O045X428 Cap Wheel Steer Ayp8 39 19183812 Washer 9 / 16 x 2 - 3 / 40 7810H Nut Lock Center 3 / 8 - 24un 41 100711L Adaptor Wheel Strg 42 145054X428 Boot Dash Mtl Steering 1BIk6 43 121749X Washer 25 / 32 X 1 1 / 4 X Ga 44 180640 Extension Steering 46 121232X Cap Spindle Fr Top BIk 47 6855M Fitting Grease Nut 1 / 4 - 28 51 735404O0 54 71130420 Bolt Hex 1 / 4 - 28 x 1 - 1 / 4 63 74780616 Bolt Fin Hex 3 / 8 - 16unc x 1 Gr . 5 65 160367 Spacer Brace Axle 67 72140618 Bolt Fin Hex 5 / 8 - 11 uric x 2 - 3 / 4 68 169827 Brace Axle 71 175146 Steering Asm . 82 169835 Bracket Susp Chassis Front 85 133835 Fastener Christmas Tree Bolt Shoulder 7 / 16 - 20 88 175118 91 175553 Clip Steering NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 mm . 35
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B ENGINE 81 4 _ 26 14 78 33 37 31 40 29 23 \ OPTIONAL EQUIPMENT Spark Arrester 36
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B ENGINE KEY PART NO . NO . DESCRIPTION 1 170551 Control Th / ch FlagCut 2 17720408 Screw Hex Thd 1 / 4 - 20 x 1 / 2 3 Engine , B & S 28U707 ( Order parts from engine manufacturer ) Muffler Exhaust B & S 4 137352 13 165291 Gasket Eng 1 313 Id Tin Plated 14 148315 Plug Drain Oil EasyTooth 16 11050600 Washer Lock Ext 3 / 8 23 169837 Shield BRN / DBR Guard 29 137180 Kit Spark Arrestor ( Flat Scrn ) 31 109202X Tank Fuel Front 32 140527 Cap Asm Fuel 33 123487X Clamp Hose20 " 37 137040 Line Fuel 38 148315 Tube Oil Drain Easy 40 124028X Bushing Snap Nyl BIk Fuel Line 44 17490412 Screw Thdrol 1 / 4 - 20 x 3 / 4 45 17000612 Screw Hex Wsh Thdrol 3 / 8 - 16 46 19091416 Washer 9 / 32 X 7 / 8 X 16 Ga 62 10040500 Washer Lock Hvy HIcl Spr 72 71070512 Screw Hexcap 5 / 16 - 18 x 3 / 4 78 17060620 Screw 3 / 8 - 16 x 1 - 1 / 4 81 73510400 Nut Keps Hex 1 / 4 - 20 Unc NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 mm 37
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B SEAT 14 _ 7 _ . . . < 24 \ - \ \ \ 5 26 . \ , _ _ - _ 16 _ " _ ' _ _ , . - - j 25 rc _ 15 \ ? - . _ \ . _ ? . . . . . , . _ . 23 - _ U 4 _ 13 \ < , L 17 12 KEY PART KEY PART NO . DESCRIPTION NO . NO . NO . DESCRIPTION 1 127426X Seat 14 72050412 Bolt Rdhd Sht Nk 1 / 4 - 20 X 1 - 1 / 2 2 140551 Bracket Seat Pivot 15 134300 Spacer Split . 28 X . 96 3 71110616 Bolt Hex 3 / 8 - 16 X 1 16 121250X SpringCprsn 4 19131610 Washer 13 / 32 X 1 Xt0Ga . 17 123976X Nut Lock 1 / 4 Lge Fig18 5 145OO6 21 171852 BoltShoulder 5 / 16 - Unc - 2A Clip Push - In Hinged 6 73800600 Nut Lock Hex w / Ins 3 / 8 - 16 22 73800500 Nut Lock Hex w / Ins 5 / 16 - 18 7 124181X 23 71110814 Bolt Hex Spring Seat Cprsn 2 250 BIkZi 8 17000616 Screw 3 / 8 - 16 x 1.5 24 19171912 Washer 17 / 32 X 1 - 3 / 16 X 12 Ga 9 19131614 Washer 13 / 32 X 1 X 14 Ga 25 127018X Bolt Shoulder 5 / 16 - 18 X . 62 10 174894 26 10040800 Pan Pnt Seat ( BIk ) Washer Lock Hvy Hlcl Spr 1 / 2 12 121246X Bracket Pnt Mounting Switch NOTE : All component dimensions given in U . S . inches 13 121248X Bushing Snap BIk Ny ] 1 inch = 25,4 mm . 38
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B DECALS 15 14 6 12 5 7 \ 9 3 17 KEY PART KEY PART NO . NO . DESCRIPTION NO . NO . DESCRIPTION 1 101892X 16 157163 Decal , Oper Sdl P / L Gear Dr Eng Decal , Clutch / Brake Eng / Fr 2 180888 17 136832 Decal , V - Belt Sch . Decal , Replacement 3 180972 - - 138311 Decal , Handle Lft Height Adj . Decal , Engine HP 4 170563 - - 182983 Manual , Operator's English Decal SWarningd 5 180521 Decal , Pnl - - 182984 Manual , Operator's Frenchr : Available accessories not included with mowe 6 157140 Decal , Fender Danger English - - C38 Grass Catcher 7 162398 Decal Ins StrWh 9 171448 Decal Fender - - MK38 Mulch Kit w / Blades - - LSB42 42 " Snow Blower 10 162391 Decal , Deck Grasseater 11 162392 Decal , Grille Weedeater - - LC05 Wheel Weightsde - - LBD48 48 " Snow Bla 12 162389 Decal , Hood RH - - CH11 Tire Chains 14 162390 Decal , Hood LH 15 145005 Decal , Caution , Battery KEY PART WHEELS & TIRES NO . NO . DESCRIPTION 1 59192 Cap . Tire valve 2 65139 Stem , Valve 3 106222X Tire , Front 4,10 4 59904 Tube , Front ( Service item only ) 5 106732X427 Rim assembly , 6 " front 6 278H Fitting , Grease ' ( Front wheel only ) 7 9040H Bearing , Flange ( Front wheel only ) 11 8 106108X427 Rim assembly , 8 " rear 9 124635X Tire , Rear 10 7152J Tube , Rear ( Service item onry ) 11 104.757X428 Cap , Hub Axle - - 144334 Sealant , Tire ( 10 oz . Tube ) NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 mm 39
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B MOWER LIFT 7 5 / ! / ' / ! / J / ' 3 / , 13 / / / / 4 6 6 4 12 13 20 20 15 \ 161718 _ ; 20 \ , 19 15 40
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B MOWER LIFT KEY PART NO . NO . DESCRIPTION 1 15946O Wire Asm Inner / Sprg w / plunger 2 159471 Shaft Asm Lift RH 3 105767X Pin Groove 1500 Zinc 4 12000002 E Ring # 5133 - 62 5 19211621 Washer 21 / 32 X 1 X21 Ga 6 120183X Bearing Nylon BIk 629 Id 7 109413X Grip Handle Bicycle Matte BIk 8 124526X Button Plunger Black 11 139865 Link Lift LH Fixed Length 12 139866 Link Lift RH Fixed Length 13 4939M Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1 / 2 - 13 Unc 17 175689 Trunnion 18 73800800 Nut Lockw / Wsh 1 / 2 - 13 Unc 19 139868 Arm Suspension Rear 20 163552 Retainer , Spring 31 169865 Bearing Pvt Lift 32 73540600 Nut C rownlock 3 / 8 - 24 NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 ram . 41
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B MOWER DECK 68 123 , ! 31 88 ! , 2 29 2 I 42
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REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B MOWER DECK KEY PART KEY PART DESCRIPTION NO . NO . DESCRIPTION NO . NO . 1 170280 Mower Housing Assembly 56 165723 Spacer , Retainer Knob 2 72140506 Bolt Carriage 5 / 16 - 18 x 3 / 4 67 106932X 3 138017 Bracket Asm Fr . Sway Bar 68 144200 V - Belt , 42 " Mower Pin , Cotter 3 / 32 x 3 / 4 4 169970 Bracket Deck Sway Bar 38 " / 42 " 69 76020312 5 4939M Retainer Spring 86 7631J Runner , LH Runner , RH 6 178024 Bar Sway Deck 87 1128772216 8 850857 Bolt 3 / 8 - 24 x 1.25 Grade 8 88 1911 Washer 11 / 32 x 3 / 4 x 16 Ga 9 10030600 Washer , Lock 3 / 8 89 19131612 Washer 13 / 32 x 1 x 12 Ga . 10 140296 Washer , Hardened 107 133502 Spacer Retainer 11 138497 BladeMower 108 13.3503 Stiffener , Idler Arm 13 137645 Shaft Assembly , Mandrel , Vented 109 74760640 Bolt , Hex Hd 3 / 8 - 16 x 2 - 1 / 2 Upstop Deck Front 38 " ( Includes Key Number 6 ) 110 142587 Screw 5 / 16 - 1 / x 3 / 4 14 128774 Housing , Mandrel , Vented 113 17060512 15 110485X Bearing , Ball , Mandrel 122 131289 Rod , Brake LH 16 174493 Stripper , Vented Mower Deck 123 169971 Rod , Brake RH 19 132827 Bolt , Shoulder 146 165891 Bolt Carriage Idler 21 73680500 Nut 148 169022 Spring Return Idler 23 137607 Bracket , Mower Deflector 149 165898 Retainer Spring xYellow Washer 9 / 32 x 3 / 4 16 Ga . 24 105304X Cap , Sleeve 150 19091216 Bracket Clutch Cable 25 123713X Spring , Torsion , Deflector 151 16967058 Clutch Cable 38 " / 46 " 26 110452X Nut , Push 152 1727 27 106736X428 Shield , Deflector 153 169674 Washer Flat 3 / 8 " Type B 28 19111016 Washer 11 / 32 x 5 / 8 x16 Gauge 154 169675 Spring Retainer 29 106735X Rod , Hinge 155 169671 Spring Retention LVR CLTCH CAB 30 173984 Screw Thdrol . 156 169672 Spacer Clutch Cable3 / Rod Clutch Cable 8 " 31 129963 Washer , Spacer 157 169669 Screw Hex Thd Cut 1 / 4 - 20 x 1 / 2 32 153532 Pulley , Mandrel 158 17720408 33 178342 Nut , Toplock - - 130794 Mandrel Assembly ( Includes 36 131494 Pulley , Idler , Flat Housing , Shaft and Shaft Hardware 40 73680600 Nut , Crownlock 3 / 8 - 16 Unc Only - Pulley Not Included ) 45 4497H Retainer - - 180874 Replacement Mower , Complete 53 130840 Brake Assembly NOTE : All component dimensions given in U . S . inches 54 133943 Washer , Hardened 1 inch = 25.4 mm 55 133840 Idler Arm Assembly 43
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SERVICE NOTES 44
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LIMITED WARRANTY The Manufacturer warrants to the originalconsumer purchaser that this product as manufactured is free from defects in materials and workmanship . For a period of two ( 2 ) years from date of purchase by the original consumer purchaser , we will repair or replace , at our option , without charge for parts or labor incurred in replacing parts , any pad which we find to be defective due to materials or workmanship . This Warranty is subfect to the following limitations and exclusions . 1 . This warranty does not apply to the engine , other than EHP manufactured transaxle / fransmiss _ on components , battery ( except as noted below ) or components parts thereof . Please refer to the applicable manufacturer's warranty on these items . 2 . Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser . Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products . 3 . Battery Warranty : On products equipped with a Battery , we will replace , without charge to you , any battery which we find to be defective in manufacture , during the first ninety ( 90 ) days of ownership . After ninety ( 90 ) days , we will exchange the Battery , charging you 1 / 12 of the price of a new Battery for each full month from the date of the original sale . Battery must be maintained in accordance with the instructions furnished . 4 . The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase . 5 . This Warranty applies only to products which have been properly assembled , adjusted , operated , and main - tained in accordance with the instructions furnished . This Warranty does not apply to any product which has been subjected to alteration , misuse , abuse , improper assembly or installation , delivery damage , or to normal wear of the product . 6 . Exclusions : Excluded from this Warranty are belts , blades , blade adapters , normal wear , normal adjustments , standard hardware and normal maintenance . 7 . In the event you have a claim under this Warranty , you must return the product to an authorized service dealer . Should you have any unanswered questions concerning this Warranty , please contact : Electrolux Home Products , Inc . In Canada contact : Outdoor Products Customer Service Dept . Electrolux Canada Corp . 250 Bobby Jones Expressway 7075 Ordan Drive Augusta , GA 30909 USA Mississauga , Ontario L5T 1K6 giving the model number , serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased . THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN - TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES . Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last , so the above limitations or exclusions may not apply to you . This Warranty gives you specific legal rights , and you may have other rights which vary from locale to locale . This is a limited Warranty within the meaning of that term as defined in the Magnuson - Moss Act of 1975 . 45
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TECuMSEt4 TECUMSE _ WARRANTY Issued January 1980 Revised January 1991 LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS A . Products Warranted Peerless Gear and Machine Division of Tecumseh Products Company ( " Tecumseh " ) , subject to the limitations contained below , will , at its option , repair or replace , without charge for parts or labor only , any part of a new Power Train Component ( which as used herein means and includes the transaxle , gear box , transmission , differential and right angle drives , and any part of the Power Train Component ) , EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes , which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh's factory in Grafton , Wisconsin , to be DEFECTIVE IN MATERIAL AND / OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such examination within TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820 , 900 , 910,915,920,930 transaxles and Series 1100 angle drive and ONE YEAR for all other Peerless products . New Power Train Components incorporated in equipment used for commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranteduch for NINETY ( 90 ) DAYS ONLY , and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for s examination within 90 days from the date of sale to the original purchaser . New Power Train Components Incorporated in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for THIRTY ( 30 ) DAYS ONLY , and must be received by Tecumseh or a Tecumseh Authorized Service Outlet within 30 days from the date of sale to the original purchaser . B . Products And Items Not Warranted 1 . Alterations or Modifications of Power Train Components . 2 . Accidents , Normal Maintenance , Failure to follow the Original Equipment Manufacturer's Manual . This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material or workmanship as delivered to the original purchaser . This warranty does not cover defects caused by depreciation or damage caused by normal wear , accidents , improper maintenance , improper use or abuse of the product , failure 1o follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts . The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser . C . Securing Warranty Service Warranty service can be arranged far by contacting either a Tecumseh Authorized Service Outlet ( any Tecumseh Registered Service Dealer , Tecumseh Authorized Service Distributor , or Tecumseh Central Warehouse Distributor ) or by contacting Tecumseh , c / o Service Manager , Engine and Transmission Group Service Division , 900 North Street , Grafton , Wisconsin 53024 . Warranty service can only be performed by aTecumseh Authorized Service Outlet or byTecumseh at its factory in Grafton , Wisconsin . At the time of requesting warranty service , evidence must be presented of the date o1 sale tothe original purchaser . The purchaser shall pay any charges for making service calls and / or for transporting the product to and from the place where the inspection and / or warranty work is performed . The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of Power Train Components and / or part ( s ) of the Power Train Components submitted for inspection and / or warranty work . D . Limitation of Damages and Imolied Warranties The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES . NeitherTecumseh nor any of its affiliates makes any warranties , representations or promises , written or oral , as to the quality of the Power Train Component or any of its parts , other than as set forth herein . ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE , TO THE EXTENT THAT EITHER MAY APPLY TO ANY PART ( S ) OF POWER TRAIN COMPONENTS , SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF . IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY INCIDENTAL , CONSEQUENTIAL OR SPECIAL DAMAGES AND / OR EXPENSES . Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages , so the above limitation ( s ) or exclusion ( s ) may not apply to you . This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state . E . No Dealer Warranty Tecumseh neither assumes nor authorizes any other person , natural or corporate , to assume for Tecumseh any other obligations or liabilities in connection with or with respect to any part ( s ) of a Power Train Component . The seller or dealer of part ( s ) of a Power Train Component has no authority , whatsoever , to make any representations or promises on behalf of Tecumseh or 1o modify the terms or limitations of Tecumseh's warranty in any way . 46
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL , NOT ACROSS HILL 15 DEGREES MAX . WARNING : To avoid serious injury , operate your tractor up and down the face of slopes , never across the face . Do not mow & slopes greater than 15 degrees . Make turns gradually to prevent tipping or loss of control . Exercise extreme caution when changing direction on slopes . 1 . Fold this page along dotted line indicated above . 2 . Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure . 3 . Sight across the fold in the direction of hill slope you want to measure . 4 . Compare the angle of the fold with the slope of the hill .
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WEEDEATER