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Model No . 831.153930 Serial No . USER'S MANUAL Write the serial number inthe space above for reference . Serial Number Decal ( under seat ) _ " X E : R C I _ E : . E Q LI I P M E N " V [ - 0 Ol _ m HELPLINE ! ! - 800 - 736 - 6879 Patent Pending SEARS , ROEBUCK AND CO . HOFFMAN ESTATES , IL 60179 I , ACAUTION Read alll _ ' l _ autionsand Inl _ uru _ r tin In _ ls martial Ilefom ullng www . weiderfitness . com arts _ l _ , sa _ t _ mimmd for tUtu _ new products , prizes , fitness tips , and much more !
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TABLE OF CONTENTS IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover FULL 90 DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover Note : A PART IDENTIFICATION CHART and a PART LIST / EXPLODED DRAWING are attached in the center of this manual . Remove the PART IDENTIFICATION CHART and the PART LIST / EXPLODED DRAWING before beginning assembly . 2
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IMPORTANT PRECAUTIONS 1 . Read all Instructions in rids manual and in 13 . Always disconnect the lat bar from the • e aCcompanylngltterature before using the weight system when performing an exercise weight system . U1at _ not - use the lat bar . 2 . It Is theresponslbmty of the owner to ensure 14 . Make sum that the cables remain on the pul - that all users of the _ System are ade - leys at all tbnes . , If _ thecables bind whReyou quMely I _ of all IXeCWtlons . am exercising , s'copin , n _ late _ yand make sure that the cablu m on aR o # the pulleys . 3 . " rhe weight system Is Int _ ded for home use only . Donot _ use _ th _ weigshytstemin any l & - If you fe _ pain or dizdnes _ at any _ gme while co _ , rental ; - or Institutional setUng . e _ ng , stop Immedlsteiy and begin cooF , , nudow _ 4 . Use the weight system mW on a level sur . face _ Coverthe . _ x = rbeneaththeweightsya - 16 . The wamlng decal = shown here have . been tent to protect - the ffooi . racedonthewe _ ht - . . _ m _ - m : n _ memcaUons ahownon page4 , p e . _ cal : Is m , lul . g or 5 . Make sure that all parbs are properly Ught - lllllg _ + _ p . hl call + our _ I _ . UNE at e _ d e _ . hUmeyo . . se _ ewe _ t symm . 1 - 80 _ m , Monday + mmugh my , 7 Replace any wom pints in , nedlately . = Lm : u - ntn7 : p . m . _ _ _ c _ . lnr _ _ ordera free replacement decal Place tire decal onthe 6 + Keep children under12 and pets away from weight system In the location shown . the weight system at all ' dmu . 7 . Keep hands and feet awayfrom moving parts . 8 . Ahvayswearath _ c shoes for foot protecU _ • Misuseofthzsproduct mayresultinsedous injury . 9 . The weightsystem I _ de _ ned to supporta • Readuser'smanual a maximumz , me _ r kdght of 300 pounds . Decal 2 andfollow allwarnings andoperatinginstruc - 10 . The weight systomshould not be used by tionspriortouse . moreuumonepem _ at = _ • Donot allowchildren = onoraroundmachine . 11 . Always standon ! _ e foot plate when per - • Replacelabelif forming an _ wcise l _ t could cause the damaged , dlegibleo , r wek = hstystemto tip . removed . 12 . Never releue the butt _ m - flya _ rm _ leg lever , Decal I squat arm ; lat bar + roW _ bar , or IImndle while weights m raised , The weighs will fall with groatfom _ WARNING : . . . . . Innin9 this or any _ exend € onsult your physldan . This _ espedslly Imporlant l _ r pemm _ over the age of 3S or l _ mons Wlthixe + xl _ ng hea _ _ Read - _ dlin _ ctions before ush _ . SEARS assumes no rupons _ bllity lot persona [ InJu _ / or property damage msstalned by or _ roug _ the use of this p _ 3
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BEFORE YOU BEGIN Thank you for selectingthe versatile WELDER ® PRO 1 - 800 - 736 - 6879 , Monday throughSaturday , 7 a . m . 4850 weight system . The WELDER ® PRO 4850 weight until7 p . m . Central " rime ( excludingholidays ) . To help systemoffers an impressivearray of weight stations us assistyou , please note the product model number designed to develop every major muscle group of the and serial number before calling . The model number is 831.153930 . The serial numbercan be found on a body . Whether your goal is to tone your body , build dramatic muscle size and strength , or improveyour decal attachedto the weight system ( see the front cardiovascularsystem , the PRO 4850 weight system cover of this manual for the locationof the decal ) . will help you to achieve the specific resultsyou want . Before reading further , please review the drawing For your benefit , read this manual carefully before below and familiarize yourselfwith the parts that are labeled . using the weight system . If you have additional questions , please call our toll - frea HELPLINE at WARNING ASSEMBLED DECAL 1 DIMENSIONS : Height : 77 in . Width : 81 in . Lat Bar Length : 59 in . High Pulley Station SwivelCarriage WARNING DECAL 2 ( one on each side ) Butterfl _ Backrest Squat Arm Low Pulley Station Backrest Curl Pad Adjustment Knob Seat WARNING DECAL 2 Leg Level u _ Knee Re _ Weight Stack 4
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ASSEMBLY Make sure that you have the following tools : ka / umemu • Two adjustable wrenches _ lng in rigs manual _ , dealgned to • One standardscrewdriver ensure - thatthe weightsystem can be assem - btedsuc = = du . ybyanyone . • One phillipsscrewdriver • One rubber mallet read t _ e _ on onthls pege . This brief _ will _ , e _ ' youm _ uchmore • You will also need grease or petroleum jelly , a time thanlt tak _ to remHt . small amount of soapywater , and masking tape . Note Assembly will be more convenient if you have Assembly Requires Two Persons a socket set , a set of open - end or closed - end wrenches , or a set of ratchet wrenches . For your convenience and safety , assemble the weight system withthe help of another person . How to Identify Parts Set Aside Enough Time To help you _ denhfythe small parts used inassembly , a PART IDENTIFICATION CHART _ sincludedin the Due to the many features of the weight system , the center of this manual Lay the chart on the floor and assembly processwill require several hours . By use it to easily _ dentify partsduringeach assembly setting aside plenty of time and by decidingto step . Note : Some small parts may have been pre - make the task enjoyable , assemblywill go smoothly attached . If a part Is not in the parts bag , check to see If It has been pre - atteched . Select a Location for the Weight System Because of _ tsweight and size , the weight system How to Orient Parts should be assembled in the locationwhere it will be As you assemble the weight system , make sure that used . Make sure that there is enough room to walk all parts are oriented exactly as shown in the draw - around the weight system as you assemble it . ings . How to Unpack the Box Tightening Parts To make assembly easier , we have divided the " nghtenall partsas you assemble them , unless assembly process into four stages . The small hard - instructedto do otherwise . ware needed for each stage is packaged in sepa - rate bags . Important : Walt until you begin each Questions ? stage to open the parts bag ( s ) for that stage . Place all parts of the weight system m a cleared If you have questions after reading the assembly area and remove the packingmaterials . Do not dis - instructions , please call our Customer Service pose of the packingmaterials untilassemblyis com - Department toll - free at 1 - 800 - 999 - 3756 , Monday pleted . through Fnday , 6 a . m . until6 p m . MountainTime . The Four Stages of the Assembly Process Frame Assembly - - You wdlbegin by assembling Cable Assembly - - During this stage , you will the base and the upnghts that form the skeleton of attach the cables and pulleysthat connect the the weight system . weight stationsto the weight stacks . Arm Assembly - - During this stage , you will Seat Assembly - - During the final stage , you will assemble the seat and the backrests . assemble the arms and the leg lever 5
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FRAME ASSEMBLY 71 B5 12O Locate and open the parts bags labeled " FRAME ASSEMBLY 1 " and " FRAME ASSEMBLY 2 . " 86 Press a 2 " Square Inner Cap ( 105 ) intothe open end of the Long Base ( 120 ) . 110 110 110 1 Insert eight 5 / 16 " x 2 1 / 2 " Carnage Bolts ( 110 ) up throughthe Long Base ( 120 ) and the Short Base ( 2 ) 110 53 as shown . Note : It may be helpful to place tape over the heads of the Carriage Bolts to hold them In place . Attach the Short Base ( 2 ) to the Long Base ( 120 ) with two 5 / 16 " x 2 3 / 4 " Bolts ( 85 ) , the Long Frame 120 Plate ( 71 ) , and two 5116 " Nylon Locknuts ( 86 ) . 58 86 2 . Attach the Outer Cap ( 24 ) to the Short Base ( 2 ) wtth two # 8 x 3 / 4 " Screws ( 98 ) . Press two 2 " x 3 " Inner Caps ( 58 ) intothe Foot 2 \ Plate ( 53 ) . Attach the Foot Plate to the Long Base ( 120 ) with two 5 / 16 " x 2 112 " Carriage Bolts ( 110 ) and two 5116 " Nylon Locknuts ( 86 ) . 24 3 . Attach the tether on the Pin ( 112 ) to the Long Base 3 ( 120 ) witha # 10 x 1 " Screw ( 14 ) . Attach the four Knee Rest Bumpers ( 123 ) to the Squat Knee Rest ( 41 ) with four # 10 x 1 " Screws ( 14 ) . Attachthe Squat Knee Rest to the Long Base ( 120 ) with a 3 / 8 " x 3 1 / 4 " Bolt ( 96 ) and a 3 / 8 " Nylon Locknut ( 87 ) . Do not overtlghten the Nylon Locknut ; the Squat Knee Rest must be able to pivot . 41 6
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4 . Press a 1 1 / 2 " Square Inner Cap ( 67 ) into the square tube on the Butterfly . Upright ( 3 ) . Slide the ButterflyUpright ( 3 ) onto the two indicated 5 / 16 " x 2 1 / 2 " Carriage Bolts ( 110 ) in the Short Base ( 2 ) . Finger tighten a 5 / 16 " Nylon Locknut ( 86 ) onto each Carriage Bolt , Do not tighten the Nylon 67 Locknuta yet , 86 , / 86 _ 5 . Press a 2 " x 3 " Inner Cap ( 58 ) into the top of the 5 58 Seat Upright ( 9 ) . Attachthe Leg Lever Bumper ( 77 ) to the Seat Uprightwith a # 10 x 1 " Screw ( 14 ) . Slide the Seat Upright ( 9 ) onto the two indicated 5 / 16 " x 2 1 / 2 " Carriage Bolts ( 110 ) in the Short Base ( 2 ) , Finger tightena 5 / 16 " Nylon Locknut ( 86 ) onto each Carriage Bolt . Do not tighten the Nylon Locknuts yet . 6 . Hold the Seat Frame ( 8 ) between the Seat Upright ( 9 ) and the ButterflyUpright ( 3 ) . Attach the Seat Frame to the Seat Uprightwith two 5 / 16 " x 3 314 " Bolts ( 92 ) , two 5 / 16 " Washers ( 90 ) , and two 5 / 16 " Nylon Locknuts ( 86 ) . Do not tighten the Nylon Locknuts yet . Attach the Seat Frame ( 8 ) to the ButterflyUpright ( 3 ) with two 5 / 16 " x 3 3 / 4 " Bolts ( 92 ) , two 5 / 16 " Washers ( 90 ) , and two 5 / 16 " Nylon Locknuts ( 86 ) . 9 / 9 _ 0 Do not tighten the Nylon Locknute yet . 7
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7 . Press a 2 " x 3 " Inner Cap ( 58 ) into the top of the Squat Upright ( 4 ) . Slide the Squat Upright onto the 7 _ t58 two indicated5 / 16 " x 2 1 / 2 " Carriage Bolts ( 110 ) in the Long Base ( 120 ) . Finger tightena 5 / 16 " Nylon Locknut ( 86 ) onto each Carriage Bolt . 0o not tight - en the Nylon Locknuts yet . 58 Press a 2 " x 3 " Inner Cap ( 58 ) into the topof the Swivel Upright ( 5 ) . Slide the Swivel Uprightonto the two indicated5 / 16 " x 2 1 / 2 " Carriage Bolts ( 110 ) in the Long Base ( 120 ) . Finger tighten a 5 / 16 " Nyk _ n Locknut ( 86 ) onto each Carriage Bolt . Do not tight - en the Nylon Locknuta yet , 120 8 . Press two Swivel Bushings ( 66 ) into the Swivel 8 66 Carriage ( 46 ) . " 13ghtenan Adjustment Handle ( 65 ) into the Swivel Carriage ( 46 ) . Orient the Swivel Carriage as shown . Slide the Carriage onto the Swivel Upright ( 5 ) and engage the AdjustmentHandle into an adjustment 65 hole in the Swivel Upright . _ Adjustment Hole " .
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g . Attach a Roller ( 39 ) and two 5 / 16 " Washers ( 90 ) 9 between the indicatedset of holes in the Squat Slider ( 38 ) witha 5 / 16 " x 3 1 / 2 " Bolt ( 94 ) , two 5 / 16 " Washers ( 90 ) , and a 5 / 16 " Nylon Locknut ( 86 ) as shown . Assemble the other three Rollers ( 39 ) to the Squat Slider ( 38 ) In the same manner . 10 . Slide the Squat Slider ( 38 ) down onto the Squat 10 Updght ( 4 ) . 11 . Insertthe ends of two WeightGuides ( 42 ) intothe indicatedbracketon the LongBase ( 120 ) . Slide two Weight Bumpers ( 49 ) onto the Weight Guides . Next , slide ten Weights ( 44 ) ontothe Weight Guides . Make sure that the Weights are turned so the grooved sides of the Weights are facing downward . Press a WeightTube Bumper ( 48 ) into the lower end of a Weight Tube ( 43 ) . Insert the WeightTube into the centers of the Weights ( 44 ) . Make sure that the Weight Tube Is turned as shown . Lubricatethe two outer holes in a Top Weight ( 45 ) . Slide the Top Weight onto the Weight Guides ( 42 ) . Make sure that the Top Weight Is turned so the grooved side Is facing downward . Applya number = 10 " decal to the Top Weight ( 45 ) in 44 the locationshown . Apply decals with the numbers 20 through 110 to the ten Weights ( 44 ) . Assemble the other weight stack In the same way . Decal 120 9
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12 . Attach the Top Frame ( 6 ) betweenthe Squat Upright 12 ( 4 ) and the Swivel Upright ( 5 ) withfour 5 / 16 " x 3 3 / 4 " Bolts ( 92 ) , the two Short Frame Plates ( 52 ) , and two / " _ 6 5 / 16 " Nylon Locknuts ( 86 ) as shown . Do not tlghtsn 92 52 the Bolts and Locknuts yet . Attachthe four Weight Guides ( 42 ) to the Top Frame ( 6 ) withtwo 3 / 8 " x 6 1 / 2 " Bolts ( 95 ) and two 318 " 5 - - Nylon Locknuts ( 87 ) . 9t5 t _ 9 _ ' : i _ v , _ 92 13 . Press two 2 " x 3 " Inner Caps ( 58 ) into the Top Frame ( 6 ) and the ButterflyTop Frame ( 7 ) . 13 92 _ 90 Attachthe ButterflyTop Frame ( 7 ) to the Top Frame 58 ( 6 ) with two 5 / 16 " x 2 314 " Bolts ( 85 ) , two 5 / 16 " Washers ( 90 ) , and two 5 / 16 " Nylon Locknuts ( 86 ) . Do not tighten the Locknuts yet . i 90 85 Attach the ButterflyTop Frame ( 7 ) to the Butterfly Upright ( 3 ) withtwo 5 / 16 " x 3 3 / 4 " Bolts ( 92 ) , two 5 / 16 " Washers ( 90 ) , and two 5 / 16 " Nylon Locknuts ( 86 ) . 86 ' 8 Tighten all of the 5 / 16 " Nylon Locknuts ( 86 ) and 3 / 8 " Nylon Locknuts ( 87 ) used In steps 2 - 13 . 14 87 21 14 . Open the parts bag labeled " ARM ASSEMBLY . " 21 Press three 1 1 / 2 " x 2 " Inner Caps ( 21 ) into the Leg Lever ( 10 ) . Attach the Eyebolt ( 116 ) to the Leg Lever with a 3 / 8 " Washer ( 91 ) and a 318 " Nylon Jamnut ( 113 ) . 116 Lubricate a 3 / 8 " x 2 1 / 2 " Bolt ( 18 ) with grease . Turn 21 the Leg Lever ( 10 ) so that the welded tab is on the indicated side , and attach the Leg Lever to the Seat ) - Upright ( 9 ) with the Bolt and a 3 / 8 _ Nylon Locknut 15 ( 87 ) . Do not overtlghten the Nylon Locknut ; the Leg Lever must be able to pivot easily . 125 _ 15 . Press a 2 " x 2 1 / 2 " Inner Cap ( 125 ) intothe ButterflyFrame ( 47 ) . Attachthe tethers on the two = L " - pins w / Tether ( 60 ) to the ButterflyFrame witha # 8 x 314 " Screw ( 98 ) . Lubricate a 3 / 8 " x 3 " Bolt ( 107 ) withgrease . Attach the ButterflyFrame ( 47 ) to the ButterflyTop Frame ( 7 ) with the Boltand a 3 / 8 " Nylon Locknut ( 87 ) . Do not overUghten the Nylon Locknut ; the Butterfly Frame must be able to pivot euUy . 10
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16 . Press a 1 112 " x 2 " Inner Cap ( 21 ) into the R _ ght 16 Lubricate ButterflyArm ( 26 ) . Wet the lower end of the Arm with soapy water . Slide a LongPad ( 54 ) onto the Arm . Slide two Nut Clips ( 106 ) onto a Press Handle ( 27 ) . Attachthe Press Handle to the RightButterflyArm III , . - 113 ( 26 ) withtwo 5 / 16 " x 3 / 4 " ButtonHead Screws ( 51 ) Slide the Long Pad ( 54 ) down so that the bottomis flushwiththe lowerend of the Arm . Press a 1 " Round InnerCap ( 29 ) intothe Press Handle . Wet the Press Handle withsoapy water . Slide a Long Handgrip ( 28 ) onto the Press Handle Lubricatea 3 / 8 " x 2 " Bolt ( 100 ) with grease . Attach a Pivot Bracket ( 70 ) to the Right ButterflyArm ( 26 ) with the Bolt and a 318 " NylonJamnut ( 113 ) Do not . 1.27 overtlghten the Nylon Jamnut ; the Pivot Bracket must be able to pivot easily . Repeat this step with the Left Butterfly Arm ( 25 ) . 17 . Lubricate a 3 / 8 " x 3 " ButtonHead Bolt ( 104 ) and 17 104 both sides of two Plastic Washers ( 56 ) withgrease . Attach the Right Butterfly Arm ( 26 ) to the Butterfly 26 56 Frame ( 47 ) with the Bolt , the two Plashc Washers , two Butterfly Caps ( 57 ) , two 3 / 8 " Washers ( 91 ) , and a 3 / 8 " Nylon Jamnut ( 113 ) as shown . Make sure that the recessed sides of the Plastic Washers are fitted over the welded bushing In the Butterfly Arm . Do not overtlghten the Nylon Jamnut ; the Butterfly Arm must be able to pivot 113 easily . Repeat this step with the Left Butterfly Arm ( 25 ) . CABLE ASSEMBLY 18 . IMPORTANT = imkt4Ptear the Cable 18 ¢ Im _ onileige 26 lot hell + _ the , , , nuts + + at _ , _ , hln + the pmlleys . ' Tite I _ IIWI muet beabh * tot , ' , m + ' ' + 76 74 Locate and open the parts bags labeled " CABLE ASSEMBLY " and " PULLEYS . " Lubricatethe 3 / 8 " x 7 " Bolt ( 30 ) withgrease . Attach the Swivel Cage ( 76 ) to the Swivel Carnage ( 46 ) with the Bolt and a 3 / 8 " Nylon Locknut ( 87 ) . Locate the Swivel High Cable ( 74 ) , which Is 126 76 / " 1 / 2 " long and has a ball on one end and a 87 threaded bolt on the other end . Wrap the Cable around a 3 1 / 2 " Pulley ( 78 ) . Attach two Pulleysto the Swivel Cage ( 76 ) with two 3 / 8 " x 1 3 / 4 " Bolts ( 93 ) and two 3 / 8 " Nylon Locknuts ( 87 ) . 11
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19 . Route the Swivel High Cable ( 74 ) throughthe Swivel 19 Upright ( 5 ) and over a 4 1 / 2 " Pulley ( 119 ) . Attachthe 5 91 18 Pulley insidethe Updghtwitha 3 / 8 " x 2 3 / 4 " Bolt ( 101 ) , two 3 / 8 " Washers ( 91 ) , two 1 / 2 " Spacers ( 89 ) , and a 318 " Nylon Locknut ( 87 ) . 91 _ x _ ' _ _ 01 Attacha 318 " x 2 112 " Bolt ( 18 ) , two 3 / 8 " Washers ( 91 ) , and a 3 / 8 " Nylon Locknut ( 87 ) to the Swivel Upright ( 5 ) . 87 _ 149 74 20 . Remove the preettached 3 1 / 2 " Pulleys ( 78 ) from 2O the Small Pulley Plates ( 31 ) . Wrap the Swivel High Cable ( 74 ) over a 3 112 " Pulley ( 78 ) . Attach the Pulley and a Cable Trap ( 68 ) to the second set of holes from the top of the Small Pulley Plates ( 31 ) with a 3 / 8 " x 2 " Bolt ( 100 ) and a 3 / 8 " Nylon Locknut ( 87 ) . Make sure the Cable 31 Trap Is turned to hold the Cable In the groove of the Pulley . 31 21 . Wrap the Swivel High Cable ( 74 ) over a 4 112 " 21 Pulley ( 119 ) . Attach the Pulley insideof the indicat - ed bracket on the Top Frame ( 6 ) with 3 / 8 " x 1 3 / 4 " 93 Bolt ( 93 ) and a 3 / 8 " Nylon Locknut ( 87 ) . 22 . Liftthe Weight Tube ( 43 ) and the Top Weight ( 45 ) 22 closestto the Swivel Upright ( 5 ) . Make sure that the small pin on the Weight Tube is insideof the groove under the Top Weight . Insert a WeightPin ( 50 ) into the stackof Weights ( 44 ) . Place a 1 / 2 " Washer ( 1 ) on top of the Weight Tube ( 43 ) . " tightena 1 / 2 " Nut ( 118 ) halfway onto the end of the Swivel High Cable ( 74 ) . Screw the end of the Cable two full turnsinto the WeightTube . Then , tightenthe Nut againstthe 1 / 2 " Washer . 23 23 . Locate the Swivel Cable ( 17 ) , which Is 115 3 / ' 8 " 59 long and has an eyelet on each end . Attach the 90 86 Cable insidethe Top Frame ( 6 ) with a 5 / 16 " x 2 112 " , . 17 Bolt ( 59 ) , two 5 / 16 " Washers ( 90 ) , and a 5 / 16 " Nylon Locknut ( 86 ) . 12
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24 . Remove the preettached 3 1 / 2 " Pulleys ( 78 ) from 24 the Offset Double " U " - bracket ( 61 ) . Wrap the Swivel Cable ( 17 ) around a 3 1 / 2 " Pulley ( 78 ) . Attach the Pulley to the Offset Double " U " - bracket ( 61 ) with a 3 / 6 " x 1 3 / 4 " Bolt ( 93 ) and a 3 / 8 " Nylon Locknut ( 87 ) . 61 25 . Wrap the Swivel Cable ( 17 ) around a 3 112 " Pulley 25 ( 78 ) . Attach the Pulley and a Cable Trap ( 68 ) to the next to bottom hole in the Small Pulley Plates ( 31 ) with a 3 / 8 " x 2 " Bolt ( 100 ) and a 318 " Nylon Locknut ( 87 ) . Make sure the Cable Trap Is turned to hold the Cable In the groove of the Pulley . 26 . Wrap the Swivel Cable ( 17 ) around a 3 1 / 2 " Pulley 26 ( 78 ) . Attach the Pulley and a Cable Trap ( 68 ) to the bracket on the Swivel Upright ( 5 ) with a 3 / 8 " x 2 " Bolt ( 100 ) and a 3 / 8 " Nylon Locknut ( 87 ) . Make sure the Cable Trap is turned to hold the Cable In the groove of the Pulley . 27 . Attachthe end of the Swivel Cable ( 17 ) to the 27 bracket on the Swivel Carriage ( 46 ) with a 3 / 8 " x 1 " Bolt ( 13 ) and a 3 / 8 " Nylon Locknut ( 87 ) . 87 _ r _ 13 _ 17 28 . Locate the Let Cable ( 88 ) , which Is 89 1 / 4 " long 28 and has a ball on one end and an eyelet on the other . Route the eyelet end of the Cable upthrough the ButterflyTop Frame ( 7 ) and arounda 3 1 / 2 " Pulley ( 78 ) . Attach the Pulley insideof the Butterfly Top Frame witha 3 / 8 " x 2 3 / 4 " Bolt ( 101 ) , two 3 / 8 " Washers ( 91 ) , two 1 / 2 " Spacers ( 89 ) , and a 3 / 8 " NylonLocknut ( 87 ) . 13
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29 . Wrap the Lat Cable ( 88 ) around a 3 1 / 2 " Pulley 29 78 ( 78 ) . Attach the Pulley and a Long Cable Trap ( 102 ) to the Top Frame ( 6 ) with a 318 " x 1 314 " Bolt ( 93 ) and a 318 " NylonJamnut ( 113 ) . Make sure the Cable Trap Is turned to hold the Cable In the / groove of the Pulley . 30 . Remove the preattached 3 1 / 2 " Pulleys ( 78 ) from the Pulley Plates ( 63 ) ° 68V ' Wrap the Lat Cable ( 86 ) around a 3 1 / 2 " Pulley ( 78 ) . Attach the Pulley and a Cable Trap ( 68 ) to the second set of holesfrom the top of the Pulley Plates ( 63 ) with a 3 / 8 " x 2 " Bolt ( 100 ) and a 318 " Nylon Locknut ( 87 ) . Make sure the Cable Trap Is turned to hold the Cable In the groove of the Pulley . 31 . Attach the end of the Lat Cable ( 88 ) inside of the 31 _ 90 ButterflyTop Frame ( 7 ) witha 5 / 16 " x 2 1 / 2 " Bolt ( 59 ) , two 5 / 16 " Washers ( 90 ) , and a 5 / 16 " Nylon 90 Locknut ( 86 ) . / 59 32 . Locate the Butterfly Cable ( 69 ) , which Is the 32 shortest Cable . Attach the Cable to the Pivot Bracket ( 70 ) on the Left ButterflyArm ( 25 ) with a 5 / 16 " x 1 " Shoulder Bolt ( 103 ) and a 5 / 16 " Nylon Locknut ( 86 ) . 103 33 . Wrap the ButterflyCable ( 69 ) over a _ V " - pulley ( 55 ) . Attach the Pulley and a LongCable Trap ( 102 ) to the indicatedbracket on the ButterflyUpright ( 3 ) with a 3i8 " x 2 112 " Bolt ( 18 ) and a 3 / 8 " Nylon Locknut ( 87 ) . Make sure that the Long Cable Trap is turned to hold the Cable in the groove of the Pulley . 102 14
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34 . Remove the preettached 3 1 / 2 " Pulleys ( 78 ) from the Double " U " - bmcket ( 62 ) . Wrap the ButterflyCable ( 69 ) under a 3 1 / 2 " Pulley ( 78 ) . Attachthe Pulley to the Double " U " - bracket ( 62 ) with a 3 / 8 " x 1 3 / 4 " Bolt ( 93 ) and a 3 / 8 " Nylon Locknut ( 67 ) . 35 . Wrap the ButterflyCable ( 69 ) over a " V ' - pulley ( 55 ) . Attach the Pulley and a Long Cable Trap ( 102 ) to the other bracket on the ButterflyUpright ( 3 ) with a 318 " x 2 1 / 2 " Bolt ( 18 ) and a 3 / 8 " Nylon Locknut ( 87 ) . Make sure that the Long Cable Trap Is turned to hold the Cable In the groove of the Pulley . 36 . Attachthe ButterflyCable ( 69 ) to the Pivot Bracket ( 70 ) on the Right ButterflyArm ( 26 ) with a 5 / 16 " x 1 " Shoulder Bolt ( 103 ) and a 5 / 16 " Nylon Locknut ( 86 ) . 37 . Locate the Leg Lever Cable ( 75 ) , which Is 98 1 / 2 " long and has an eyelet on one end end e thread - ed pin on the other end . Route the eyelet end of the Cable throughthe Seat Upright ( 9 ) and attach it to the tab on the Leg Lever ( 10 ) witha 5 / 16 " x 1 " Shoulder Bolt ( 103 ) and a 5 / 16 " Nylon Locknut ( 86 ) . 38 . Attach a 3 1 / 2 " Pulley ( 78 ) insideof the Seat 38 Upright ( 9 ) with a 3 / 8 " x 2 3 / 4 " Bolt ( 101 ) , two 3 / 8 " Washers ( 91 ) , two 1 / 2 " Spacers ( 89 ) , and a 3 / 8 " 91 Nylon Looknut ( 87 ) , as shown . , 101 89 15
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39 . Route the Leg Lever Cable ( 75 ) under a 4 112 " Pulley ( 119 ) . Attachthe Pulley and a Large Cable Trap ( 121 ) to the indicated side oi the Buttedly Upright ( 3 ) with a 3 / 8 " x 3 3 / 4 " Bolt ( 122 ) , a 3 / 8 " Washer ( 91 ) , and a 3 / 8 " Nylon Jamnut ( 113 ) . Make sure that the Large Cable Trap Is turned to hold the Cable In the groove of the Pulley . 113 I 40 . Wrap the Leg Lever Cable ( 75 ) over a 3 1 / 2 " Pulley l0 ( 78 ) . Attach the Pulley to the Double " U " - bracket ( 62 ) with a 3 / 8 " x 1 3 / 4 " Bolt ( 93 ) and a 3 / 8 " Nylon Locknut ( 87 ) . 41 , Remove the preattached 3 1 / 2 " Pulley ( not II II FI shown ) from the " U " - bracket ( 64 ) . 97 Attach the end of the Leg Lever Cable ( 75 ) to the " U " - bracket ( 64 ) with a 114 " Washer ( 97 ) and a 1 / 4 " Nylon Locknut ( 34 ) . Note : Do not completely tighten the Locknut ; It should be threaded only two turns onto the end of the Cable . J \ J 42 . Locate the Swivel Low Cable ( 72 ) , which Is the 42 only remaining cable that has an eyelet on one end and a ball on the other end . Route the eyelet and of the Cable through the cage on the Long Base ( 120 ) and through the Swivel Upright ( 5 ) as shown . Attach a 3 1 / 2 " Pulley ( 78 ) to the indicatedbracket on the Long Base ( 120 ) with 3 / 8 " x 1 3 / 4 " Bolt ( 93 ) and a 3 / 8 " Nylon Locknut ( 87 ) . 93 43 . Wrap the Swivel Low Cable ( 72 ) under a 3 112 " 43 Pulley ( 78 ) . Attach the Pulleyto the indicatedbrack - et on the Long Base ( 120 ) with a 3 / 8 " x I 3 / 4 " Bolt ( 93 ) and a 3 / 8 " Nylon Locknut ( 87 ) . J 16
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44 . Wrap the Swivel Low Cable ( 72 ) over a 3 1 / 2 " Pulley 44 ( 78 ) . Attachthe Pulley to the Offset Double " U " - bracket ( 61 ) with a 3 / 8 " x 1 3 / 4 " Bolt ( 93 ) and a 3 / 8 " Nylon Locknut ( 87 ) . 45 . Wrap the Swivel Low Cable ( 72 ) under a 3 1 / 2 " 45 Pulley ( 78 ) . Attach the Pulley to the indicatedbrack - et on the Long Base ( 120 ) with a 3 / 8 " x 1 314 " Bolt f ( 93 ) and a 318 " Nylon Locknut ( 87 ) , 120 46 . Route the Swivel LowCable ( 72 ) under the indicat - ed stack of Weights ( 44 ) . Wrap the Swivel Low Cable ( 72 ) undera 3 1 / 2 " Pulley ( 78 ) . Attach the Pulley to the indicated brack - et on the Long Base ( 120 ) with a 318 " x 1 3 / 4 " Bolt ( 93 ) and a 3 / 8 " Nylon Locknut ( 87 ) . 120 J 47 . Wrap the Swivel Low Cable ( 72 ) over a 3 1 / 2 " 47 Pulley ( 78 ) . Attach the Pulley and a Cable Trap ( 68 ) between the indicated holes in the Pulley Plates ( 63 ) with a 318 " x 2 " Bolt ( 100 ) and a 3 / 8 " Nylon Locknut ( 87 ) . Make sure that the Cable Trap Is turned to hold the Cable In the groove of the Pulley . o / 48 . Wrap the Swivel Low Cable ( 72 ) undera 3 1 / 2 " 48 Pulley ( 78 ) . Attach the Pulley to the indicated brack - A et on the Short Base ( 2 ) with a 3 / 8 " x 1 3 / 4 " Bolt ( 93 ) and a 3 / 8 " NylonLocknut ( 87 ) . 93 17
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49 . Wrap the Swivel LowCable ( 72 ) over a 3 112 " 49 Pulley ( 78 ) . Attach the Pulley and a Cable Trap ( 68 ) between the lower set of holes in the " U " - bracket ( 64 ) with a 3 / 8 " x 2 " Bolt ( 100 ) and a 3 / 8 ' Nylon Locknut ( 87 ) . Make sure that the Cable Trap Is turned to hold the Cable In the groove of the Pulley . 50 . Attach the end of the Swivel Low Cable ( 72 ) inside of the Short Base ( 2 ) with a 5 / 16 " x 2 1 / 2 " Bolt ( 59 ) , two 5 / 16 " Washers ( 90 ) , and a 5 / 16 " Nylon Locknut ( 86 ) . 59 51 . Locate the Squat Cable ( 73 ) , which Is the only remaining cable . Attach the eyelet end of the Cable inside of the Long Base ( 120 ) with a 5 / 16 " x 2 1 / 2 " Bolt ( 59 ) , two 5 / 16 " Washers ( 90 ) , and a 5 / 16 " Nylon Locknut ( 86 ) . 90 59 52 . Wrap the Squat Cable ( 73 ) over a 3 1 / 2 " Pulley ( 78 ) . Attach the Pulley , a Cable Trap ( 68 ) , and two 314 " Spacers ( 124 ) between the indicated brackets on the Squat Slider ( 38 ) with a 318 " x 3 1 / 4 " Bolt ( 96 ) and a 3 / 8 " NylonJamnut ( 113 ) . Make sure that the Cable Trap Is turned to hold the Cable In the groove of the Pulley . 18
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53 . Wrap the Squat Cable ( 73 ) under a 3 1 / 2 " Pulley ( 78 ) . Attachthe Pulley and a Cable Trap to the sec - ond set of holes from the top in the indicated brack - et on the Long Base ( 120 ) with a 3 / 8 " x 2 " Bolt ( 100 ) and a 318 " NylonLocknut ( 87 ) . Make sure that the Cable Trap Is turned to hold the Cable In the groove of the Pulley . 100 120 54 . Wrap the Squat Cable ( 73 ) over a 4 1 / 2 " Pulley ( 119 ) . Attachthe Pulley to the indicatedbracket on 6 87 the Top Frame ( 6 ) with a 3 / 8 " x 1 3 / 4 " Bolt ( 93 ) and a 3 / 8 " NylonLocknut ( 87 ) . . / 55 . Place a 1 / 2 " Washer ( 1 ) on topof the WeightTube ( 43 ) closestto the Squat Upright ( 4 ) . Tighten a 1 / 2 " Nut ( 118 ) halfwayonto the end of the Squat Cable ( 73 ) . Liftthe Weight Tube ( 43 ) and the Top Weight ( 45 ) and make sure that the small pin on the Weight Tube is insideof the groove under the Top Weight . Hold the Weight Tube ( 43 ) and the Top Weight ( 45 ) a few inches over the weight stackand insert the Weight Pin ( 50 ) . Screw the end of the Cable ( 73 ) two full turns intothe WeightTube . Then , tightenthe Nut againstthe 1 / 2 " Washer ( 1 ) . Remove the Weight Pin and set the Top Weight back on the weight stack . Replace the Pin . 56 1 56 . Locate and open the parts bag labeled " SEAT ASSEMBLY . " Insert the Pad Tube ( 23 ) into the square hole inthe Seat Upright ( 9 ) . Slide the two Knee Pads ( 19 ) onto the Pad Tube as shown . Press the two Knee Pad Caps ( 109 ) into the ends of the Pad Tube . 20 10 109 Slide two Short Pads ( 20 ) onto the Leg Lever ( 10 ) . 19
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57 . Attachthe Seat ( 16 ) to the Seat Frame ( 8 ) with two 57 114 " x 3 / 4 " Screws ( 114 ) , a 1 / 4 " x 2 1 / 2 " Screw ( 99 ) , and a 1 / 4 " Washer ( 97 ) . 58 . Attach the ButterflyBackrest ( 15 ) to the Butterfly 58 114 Updght ( 3 ) with four 1 / 4 " x 3 / 4 " Screws ( 114 ) . , 114 59 . Wet one end of the Squat Arm ( 32 ) with soapy 59 water . Slide a Short Pad ( 20 ) onto the Squat Arm 2O as shown . Slide two Nut Clips ( 108 ) onto a Squat Handle ( 33 ) . Attachthe Squat Handle to the Squat Arm ( 32 ) with two 5 / 16 " x 3 / 4 " Button Head Screws ( 51 ) . Slide an Inner Cap w / Hole ( 111 ) onto the Squat Handle and press it ontothe end of the SquatArm . Wet the 51 Squat Handle with soapy water . Slide an 8 " Handgrip ( 84 ) onto the Squat Handle . 111 Repeat this step with the other end of the Squat 84 Arm ( 32 ) . 60 . Attach the Squat Arm ( 32 ) to the Squat Bracket ( 37 ) 60 107 with two 3 / 8 " x 2 1 / 2 " Carriage Bolts ( 106 ) , two 3 / 8 " Washers ( 91 ) , and two 3 / 8 " Nylon Locknuts ( 87 ) . 87 , _ = e _ 91 32 Do not tighten the Nylon Locknuts yet . Finish attachingthe Squat Arm ( 32 ) to the Squat Bracket ( 37 ) with a 3 / 8 " x 3 " Bolt ( 107 ) , a 3 / 8 " Washer ( 91 ) , and a 3 / 8 " Nylon Locknut ( 87 ) . Tighten all of the 3 / 8 " Nylon Locknuts ( 87 ) used In this step . 87 37 2O
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61 . Unscrew the Adjustment Knob ( 115 ) and remove it from the Squat Bracket ( 37 ) . Turn the Squat Backrest ( 35 ) so that the four screw holes are clos - er to the bottom of the Squat Backrestthan the top . Attach the Squat Backrestto the Squat Bracket with four 114 " x 314 " Screws ( 114 ) . Reattach the Adjustment Knob to the Squat Bracket . Turn the AdjustmentKnob ( 115 ) counterclockwise several times to loosen it . Next , pull the Knoband slide the Squat Bracket ( 37 ) down onto the Squat Slider ( 38 ) . Engage the Knob into one of the holes in the Squat Slider , and then turn the Knob clock - L L wise until it is tight . - 38 62 62 . Attach the Curl Pad ( 11 ) to the Curl Post ( 12 ) with two 114 " x 314 " Screws ( 114 ) . 12 114 63 . Make sure that all parts have been properly tightened . The use of the remainingparts will be explained in ADJUSTMENTS , beginning on page 22 of this manual . Before using the weight system , pulleach cable a few times to make sure that the cables move smoothly over the pulleys . If one of the cables does not move smoothly , find and correct the problem . IMPORTANT : If the cables are not properly Installed , they may be damaged when heavy weight Is used . See the CABLE DIAGRAMS on page 26 and 27 of this manual for proper cable routing . If there Is any slack In the cables , you will need to remove the slack by Ughtenlng the cables . See TROUBLESHOOTING on page 25 . 21
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ADJUSTMENTS The instructionsbelow describe how each part of the weight system can be adjusted . Refer to the exercise guide accompanying this manual to see how the weightsystemshould be set up for variousexercises . IMPOR - TANT : When attaching the let bar , row bar , or handle , make sure that the attachments are In the correct starting position for the exercise to be performed . If there Is any slack In the cables or chain as an exer - cise Is performed , the effectiveness of the exercise will be reduced . CHANGING THE WEIGHT SEI " FING To change the weight setting of either weight stack , insert a Weight Pin ( 50 ) under the desired Weight ( 44 ) untilthe bent end of the Weight Pin is touching the Weights . Turn the bent end downward . The weight setting of each weight stack can be changed from 10 pounds to 110 pounds , in 10 - pound incre - ments . Note : Due to the cables and pulleys , the amount of resistance at each exercise station may vary from the weight setting . Use the WEIGHT RESISTANCE CHART on page 24 to find the approximate amount of resistance at each weight station . 44 ATFACHING THE ACCESSORIES TO THE HIGH PULLEY STATION OR THE LOW PULLEY STATION Attach the Lat Bar ( 79 ) to the Lat Cable ( 88 ) witha Cable Clip ( 83 ) . For some exercises , the Chain ( 81 ) should be attached between the Lat Bar and the Lat Cable with two Cable Clips . Adjust the length of the Chain between the Lat Bar and the Let Cable so the 81 Let Bar Is In the correct starting position for the exercise to be performed . 83 The Lat Bar ( 79 ) can be attached to the Swivel Low Cable ( not shown ) In the same way . 79 The Row Bar ( not shown ) , the Handle ( not shown ) , or Ab Strap ( not shown ) can be attached to the Lat Cable ( 88 ) or the Swivel Low Cable ( not shown ) in the same way . CONVERTING THE BUTrERFLY ARMS To use the ButterflyArms ( 25 , 26 ) as butterflyarms , insert the " L " - pinsw / Tethers ( 60 ) into the butterflyholes in the ButterflyUpright ( 3 ) . To use the ButterflyArms ( 25 , 26 ) as press arms , insert the = U ' - pins w / Tethers ( 60 ) into the press holes in the ButterflyFrame ( 47 ) . Make sure that both " L " - plns w / Tethers ( 60 ) are fully Inserted Into the same set of holes before perform - Ing any exercise . Holes 25 . 22
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ADJUSTING THE SQUAT ARM OR SWIVEL CARRIAGE 32 To adjustthe heightof the SquatArm ( 32 ) , first turn the Adjustment Knob ( 115 ) on the Squat Bracket ( 37 ) counterclockwiseseveral turns to loosen it . Next , pull the Handle and slide the Squat Bracket up or down to the desired position . Engage the Handle into one of the holes in the Squat Slider ( not shown ) , and then turn the Handle clockwise untilit is tight . The heightof the Swivel Carriage ( not shown ) can be adjusted in the same way using the AdjustmentHandle ( not shown ) . 115 ADJUSTING THE SQUAT KNEE REST To use the Squat Knee Rest ( 41 ) , pivot it down to the positionshown and insert the Pin w / Tether ( 112 ) into 112 the holes inthe Squat Knee Rest and the LongBase 120 ( 120 ) . 41 When the Squat Knee Rest ( 41 ) is not in use , pivot it up to a vertical positionand then insertthe Pin w / Tether ( 112 ) into the hole in the LongBase ( 120 ) . 23
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WEIGHT RESISTANCE CHART The chart below showsthe approximate weight resistance at each weight station . " Top " refers to the 10 - pound top weight . The other numbers refer to the 10 - pound weight plates . The butterflyarm resistance listedis the resistance for each butterflyarm . Note : The actual realatance at each weight station may vary due to differ - ences In Individual weight plates as well as friction between the cables , pulleys , and weight guides . WEIGHT HIGH LOW LEG BU'I - FERFLY PRESS SQUAT SWIVEL PULLEY PULLEY LEVER ARM ARM STATION STATION ( Ibs . ) ( Ibs . ) ( Iba . ) ( Ibs . ) ( Ibs . ) ( Ibs . ) ( Ibs . ) Top 14 14 22 17 24 59 16 1 25 25 35 26 39 87 26 2 38 36 53 36 55 116 39 3 48 44 67 45 70 136 52 4 61 60 91 54 89 170 59 5 68 70 111 63 104 192 74 6 80 80 122 71 118 203 84 7 96 91 148 80 136 223 90 8 101 104 160 91 154 239 104 9 112 111 184 100 167 254 116 10 122 122 190 108 187 270 122 24
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TROUBLESHOOTING Make sure all partsare propedytightenedeach time the weightsystemis used . Replace any worn parts immedi - ately . The weight systemcan be cleaned usinga damp clothand mild non - abrasivedetergent . Do not use solvents . TIGHTENING THE CABLES Woven cable , the type of cable used on the weight system , can stretchslightlywhen it is first used . If there is slack inthe cables before resistance is felt , the cables should be tightened . To tightenthe cables , first insertthe weight pins into the centers of the weight stacks . Slack can be removed from the cables in several ways : See drewlng 1 . To tightenthe Squat Cable ( 73 ) or the Swivel High Cable ( not shown ) , first loosenthe 1 / 2 " Nut ( 118 ) on the end of the Cable , away from the 1 / 2 " Washer ( 1 ) . Screw the end of the Cable farther into the WeightTube ( 43 ) . Then , retightenthe Nut against the Washer . See drawing 2 . To further tightenthe Squat Cable ( 73 ) , first remove the 318 " Nylon Locknut ( 87 ) , the 318 " x 2 " Bolt ( 100 ) , Cable Trap ( 68 ) , and 3 1 / 2 " Pulley ( 78 ) from the indicated bracketon the Long Base ( 120 ) . Reattach the Pulley and Cable Trap between a lower set of holes with the Bolt and Nylon Locknut . 100 See drawing 3 . To tightenthe other five cables , first remove the upper or lower 318 " Nylon Locknut ( 87 ) , 3 / 8 " x 2 " Bolt ( 100 ) , 3 1 / 2 " Pulley ( 78 ) , and Cable Trap ( 68 ) from the Pulley Plates ( 63 ) or Small Pulley Plates ( not shown ) . Reattach the Pulley and the Cable Trap between a set of holes closer to the center of the Pulley Plates with the Bolt and Locknut . 78 See drawing 4 . To remove additionalslack , firstremove the 318 " Nylon Locknut ( 87 ) , 3 / 8 " x 2 " Bolt ( 100 ) , 3 1 / 2 " Pulley ( 78 ) , and Cable Trap ( 68 ) from the " U " - bracket ( 64 ) . Reattach the Pulley and the Cable Trap between the higher set of holes in the " U " - bracketwiththe Bolt and Nylon Locknut . Do not overtlghten the cables . If the cables are overtlght - ened , the top weights will be lifted off the weight stacks . If a cable slips off the pulleys repeatedly , it may have become twisted . Remove the cable and re - Install It . If the cables need to be replaced , see ORDERING REPLACE - MENT PARTS on the back cover of thismanual . 25
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CABLE DIAGRAMS The cable identificationchart below shows the ends of each cable and the lengthsof the cables . The cable dia - grams on this page and the followingpage show the proper routingof the cables . The numbers inthe diagrams show the routes of the cables . Use the diagrams to make sure that the cables have been assembled correctly . IMPORTANT : If the cables have not been cor _ = ctly routed , the weight system wnl not function properly and damage may occur . Cable Identification Chart ButterflyCable ( 69 ) - - 58 " Swivel Low Cable ( 72 ) - - 205 " Squat Cable ( 73 ) - - 175 1 / 4 " Swivel HighCable ( 74 ) - - 126 1 / 2 " Leg Lever Cable ( 75 ) - - 98 1 / 2 " Lat Cable ( 88 ) - - 89 1 / 4 " Swivel Cable ( 17 ) - - 115 3 / 8 " Swivel High Cable ( 74 ) I . at Cable ( 88 ) I 4 4 2 Squat Cable ( 73 ) 4 1 26
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Swivel Low Cable ( 75 ) Cable ( 72 ) Leg Lever 3 Swivel Cable ( 17 ) 3 27
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This chart is providedto help you identifythe small parts used in assembly . The number in parenthesis below each part refers to the key number of the part from the PART LIST in the center of this manual . Important : Some parts may have bean pre - aseambled for shipping purposes . If you cannot find a part In the parts bags , check to sea if it has bean pre - assembled . Note : Assembly Is divided Into four stages : 1 ) frame assembly , 2 ) arm assembly , 3 ) cable assembly , and 4 ) seat assembly . The hardware for each stage Is packaged In separate bags . WAIT UNTIL YOU BEGIN EACH ASSEMBLY STAGE TO OPEN THE PARTS BAG LABELED FOR THAT ASSEMBLY STAGE .
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1 " Round Inner Cap ( 29 ) 1 112 " x 2 " Inner Cap ( 21 ) II II IIII 1 II II ILL \ 2 " x 2 1 / 2 " Inner Cap ( 125 ) 2 " Square Inner Cap ( 105 ) III II II 1 112 " Square Inner Cap ( 67 ) 2 " x 3 " Inner Cap ( 58 )
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PART IDENTIFICATION CHART - - Model No . 831.153930 R11oz _ 1 / 2 " Nut ( 118 ) 1 / 2 " Washer ( 1 ) 318 " Nylon Locknut ( 87 ) 4 1 / 2 " Pulley ( 119 ) ( Not shown to scale ) © 8 r - = _ = = _ 3 / 8 " Washer ( 91 ) 3 / 8 " Nylon Jamnut ( 113 ) } ( , t - c _ J " V " Pulley ( 55 ) ( Not shown to scale ) 5116 " Washer ( 90 ) 5 / 16 " Nylon kocknut ( 88 ) r - = = = = _ © 8 3 112 " Pulley ( 78 ) 1 / 4 " Nylon kocknut ( 34 ) ( Not shown to scale ) 4I1 11 Washer ( 97 ) 5 / 16 " x 3 1 / 2 " Bolt ( 94 ) 1 / 2 " Spacer ( 89 ) _ \ \ \ \ \ \ \ 1 D 3 / 8 " x 3 3 / 4 " Bolt ( 122 ) 3 / 4 " Spacer ( 124 ) 5 / 16 " × 3 3 / 4 " Bolt ( 92 ) D 3 / 8 " x 6 1 / 2 " Bolt ( 98 )
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L _ \ \ \ \ \ \ I 5116 " x 2 112 " Carriage Bolt ( 1 3 / 8 " x 2 1 / 2 " Carriage Bolt ( 1 _ \ \ \ \ \ \ \ 1 B 1 / 4 " x 1 112 " Bolt ( 99 ) 5 / 16 " x 2 1 / 2 " Bolt ( 59 ) 3 / 8 " x 2 " Bolt ( 100 ) 3 / 8 " x 2 1 / 2 " Bolt ( 18 ) 3 / 8 " x 1 3 / 4 " Bolt ( 93 ) L _ \ \ \ \ \ \ I 5 / 16 " x 2 3 / 4 " Bolt ( 85 ) 5 / 16 " x 1 " Shoulder Bolt ( 103 ) 3 / 8 " x 2 314 " Bolt ( 101 ) 3 / 8 " x 1 " Bolt ( 13 ) # 10 x 1 " Screw ( 14 ) 3 / 8 " x 3 " Bolt ( 107 ) _ \ \ \ \ \ \ \ 1 5116 " x 3 / 4 " Button Head Screw ( 51 ) 318 " x 3 " Button Head Bolt ( 104 ) 114 " x 3 / 4 " Screw ( 114 ) _ \ \ \ \ \ \ \ 1 D 3 / 8 " x 3 1 / 4 " Bolt ( 96 ) # 8 x 3 / 4 " Screw ( 98 ) _ \ \ \ \ \ \ \ 1 D 3 / 8 " x 7 " Bolt ( 30 )
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SAVE THIS PART LIST / EXPLODED DRAWING FOR FUTURE REFERENCE
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PART LIST - - Model No . 831.153930 Rl10Z Key Key Key No . Qty . Description No . Qty . Description No . Qty . Description 1 2 1 / 2 " Washer 46 88 1 Lat Cable 1 Swivel Carriage 2 1 Short Base 47 89 6 1 ButterflyFrame 1 / 2 " Spacerher 90 34 5 / 16 " Was 3 1 ButterflyUpright 48 2 Weight Tube Bumper 91 17 3 / 8 " Washer 4 1 Squat Upright 49 4 Weight Bumper 92 8 5 / 16 " x 3 3 / 4 " Bolt 5 1 Swivel Upright 50 2 Weight Pin 8 5 / 16 " x 3 / 4 " Button 93 14 3 / 8 " x 1 3 / 4 " Bolt 6 1 Top Frame 51 Head Screw 94 4 5 / 16 " x 3 1 / 2 " Bolt 7 1 ButterflyTop Frame 8 1 Seat Frame 52 2 Short Frame Plate 95 2 3 / 8 " x 6 1 / 2 " Bolt 1 Foot Plate 96 2 3 / 8 " x 3 114 " Bolt 9 1 Seat Upright 53 97 2 114 " Washer 10 1 Leg Lever 54 2 Long Pad 11 1 Curl Pad 55 98 3 # 8 x 3 / 4 " Screw 2 " V " - pulley 12 1 Curl Post 56 4 PlasticWasher 99 1 1 / 4 " x 2 1 / 2 " Screw 13 1 3 / 8 " x 1 " Bolt 57 100 9 3 / 8 " x 2 " Bolt 4 ButterflyCap 14 6 # 10 x 1 " Screw 58 101 3 3 / 8 " x 2 3 / 4 " Bolt 7 2 " x 3 " Inner Cap 4 5 / 16 " x 2 1 / 2 " Bolt 102 3 15 1 ButterflyBackrest 59 Long Cable Trap 16 1 Seat 60 2 " L " - pin w / Tether 103 3 5 / 16 " x 1 " Shoulder 17 1 Swivel Cable 61 1 Offset Double Bolt 18 4 3 / 8 " x 2 1 / 2 " Bolt " U " - bracket 104 2 3 / 8 " x 3 " ButtonHead 19 2 Knee Pad 62 1 Double = U " - bracket Bolt 20 4 Short Pad 63 105 1 2 Pulley Plate 2 " Square Inner Cap 1 " U " - bracket 21 5 1 1 / 2 " x 2 " Inner Cap 64 106 2 3 / 8 " x 2 1 / 2 " Carriage Bolt 22 1 Ab Strap 65 1 AdjustmentHandle 23 1 Pad Tube 66 107 2 318 " x 3 " Bolt 2 Swivel Bushings 24 1 Base Cap 67 1 1 1 / 2 " Square Inner 108 8 Nut Clip 25 1 Left Butterfly Arm Cap 109 2 Knee Pad Cap 110 10 5 / 16 " x 2 1 / 2 " 26 1 Right Butterfly Arm 68 Cable Trap 27 2 Press Handle 69 ButterflyCable Carriage Bolt Pivot Bracket 28 2 Long Handgrip 70 111 2 Inner Cap w / Hole 29 2 1 " Round Inner Cap 71 112 1 Pin w / Tether Long Frame Plate 30 1 3 / 8 " x 7 " Bolt 72 Swivel Low Cable 113 8 3 / 8 " NylonJamnut 114 12 1 / 4 " x 3 / 4 " Screw 31 2 Small Pulley Plate 73 Squat Cable 115 1 32 1 Squat Arm 74 Swivel High Cable AdjustmentKnob 33 2 Squat Handle 75 116 1 Leg Lever Cable Eyebolt 117 1 Curl Knob 34 1 1 / 4 " Nylon Locknut 76 Swivel Cage 118 2 1 / 2 " Nut 35 1 Squat Backrest 77 Leg Lever Bumper 36 4 5 " Handgrip 78 119 4 22 3 1 / 2 " Pulley 4 112 " Pulley 37 1 Squat Bracket 79 1 Lat Bar 120 1 Long Base 1 Row Bar 121 1 38 1 Squat Slider 80 Large Cable Trap 39 4 Roller 81 1 Chain 122 1 3 / 8 " x 3 3 / 4 " Bolt 1 Handle 123 4 40 8 Roller Bearing 82 Knee Rest Bumper 124 2 41 1 Squat Knee Rest 83 3 Cable Clip 314 " Spacer 42 4 Weight Guide 84 125 1 2 8 " Handgrip 2 " x 2 112 " Inner Cap 4 5 / 16 " x 2 3 / 4 " Bolt # 1 User's Manual 43 2 Weight Tube 85 # 1 ExerciseGuide 44 20 Weight 86 33 5 / 16 " Nylon Locknut 45 2 Top Weight 87 36 3 / 8 " Nylon Locknut Note : " # " indicates a non - illustratedpart . Specificationsare subjectto change withoutnotice .
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43 21
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SEARS The model numberand sedal numberof your WELDER ® PRO 4850 weight systemare listed on a decal attached to the frame . Model No . 831.153930 See the front cover of this manual to find the locationof the decal . QUESTIONS ? All replacementparts are availablefor immediate purchase or special orderwhen you visityour nearest SEARS Service If you find that : Center . To request serviceor to order partsby telephone , call the toll - free numbers listedat the left . • you need help assembling or operating the WELDER " PRO When requestinghelp or service , or ordering pads , please be 4850 weight system prepared to provide the followinginformation : • a part is missing • The MODEL NUMBER of the product ( 831153930 ) • or you need to schedule repair service • The NAME of the product ( WELDER * PRO 4850 weight sys - call our toll - free HELPLINE tem ) 1 - 800 - 736 - 6879 • The KEY NUMBER and DESCRIPTION of the PART ( see the PART LIST and EXPLODED DRAWING inthe center of this Monday - Ssturday , 7 am - 7 pm Central Time ( excluding holidays ) manual ) SEARS , ROEBUCK AND CO . , HOFFMAN ESTATES , IL 60179 REPLACEMENT PARTS If parts become worn and need to be replaced , call the following toll - free number 1 - 800 - FON - PART ( 1 - 800 - 366 - 7278 ) 1 FULL 90 DAY WARRANTY ] For 90 days from the date of purchase , if failure occurs due to defect in material or workmanshipin this SEARS WEIGHT SYSTEM EXERCISER , contactthe nearest SEARS Service Center throughoutthe United States and SEARS will repair or replace the WEIGHT SYSTEM EXERCISER , free of charge . This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commerciallyor for rental purposes . This warranty gives you specific legal rights , and you may also have other rightswhich vary from state to state . SEARS , ROEBUCK AND CO , DEPT . 817WA , HOFFMAN ESTATES , IL 60179 Part No 190959 R1102A Printedin Canada © 2002 Sears , Roebuckand Co