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Model No . 831.153932 Serial No . Write the serial number in the WEIGHT SYSTEM EXERCISER space above for reference . User's Manual Serial Number Decal ( under seat ) • Assembly • Adjustments • Troubleshooting • Part List and Drawing Patent Pending _ CAUTION Read all precautions and instruc - tions in this manual before using this equipment . Save this manual for future reference . Sears , Roebuck and Co . , Hoffman Estates , IL 60179
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_ _ . , L _ . _ r [ _ WEIDER _ J _ . . . . . . . . . . . . . _ . . _ TABLE OF CONTENTS IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover FULL 90 DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover Note : A PART IDENTIFICATION CHART and a PART LIST / EXPLODED DRAWING are attached in the center of this manual . Remove the PART IDENTIFICATION CHART and the PART LIST / EXPLODED DRAWING before beginning assembly . 2
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IMPORTANT PRECAUTIONS , _ i = l , _ Anr ' . ml , b . mi L nJ , , " _ , . _ l _ w / . _ l _ r _ lll _ l _ - " To reduce the risk of serious injury , read the following important precautions before using the weight system . 1 . Read all instructions in this manual and in 13 . Always disconnect the lat bar from the the accompanying literature before using the weight system when performing an exercise weight system , that does not use the lat bar . 2 , 14 . Make sure that the cables remain on the pul - It is the responsibility of the owner to ensure leys at all times . If the cables bind while you that all users of the weight system are ade - are exercising , stop immediately and make quately informed of all precautions . sure that the cables are on all of the pulleys . . The weight system is intended for home use 15 . If you feel pain or dizziness at any time while only . Do not use the weight system in any commercial , rental , or institutional setting . exercising , stop immediately and begin cool - ing down . 4 . Use the weight system only on a level sur - 16 . face . Cover the floor beneath the weight sys - The warning decals shown here have been placed on the weight system in the locations tem to protect the floor . shown on page 4 . If a decal is missing or . Make sure that all parts are properly tight - illegible , please call our Customer Service Department toll - free at 1 - 800 - 999 - 3756 , ened each time you use the weight system . Monday through Friday , 6 a . m . until 6 p . m . Replace any worn parts immediately . Mountain Time , to order a free replacement 6 , decal . Place the decal on the weight system Keep children under 12 and pets away from in the location shown . the weight system at all times . 7 . Keep hands and feet away from moving parts . 8 . Always wear athletic shoes for foot protection . , , Misuseof thisproduct may result in serious 9 . The weight system is designed to support a _ njury . a maximum user weight of 300 pounds . Read user's manual Decal 2 md follow all warnings 10 . The weight system should not be used by _ ndoperating instruc - more than one person at a time . tions prior to use . • Do not allow children 11 . Always stand on the foot plate when per - on or aroundmachine . forming an exercise that could cause the , , Replacelabelif weight system to tip . damaged , illegible , or removed . 12 . Never release the butterfly arms , leg lever , squat arm , lat bar , row bar , or handle while Decal 1 weights are raised . The weights will fall with great force . WARNING : Before beginning this or any exercise pro0ram , consult your physician . This is especially important for persons over the age of 35 or persons with pre - existing health problems . Read all instructions before using . Sears assumes no responsibility for personal injury or property damage sustained by or through the use of this product . 3
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BEFORE YOU BEGIN Thank you for selecting the versatile WELDER _ PRO reading this manual , call 1 - 800 - 4 - MY - HOME ® ( 1 - 800 - - 469 - 4663 ) . To help us assist you , please note 4850 weight system . The WELDER ® PRO 4850 weight system offers an impressive array of weight stations the product model number and serial number before designed to develop every major muscle group of the calling . The model number is 831.153932 . The serial number can be found on a decal attached to the body . Whether your goal is to tone your body , build weight system ( see the front cover of this manual for dramatic muscle size and strength , or improve your cardiovascular system , the PRO 4850 weight system the location of the decal ) . will help you to achieve the specific results you want . Before reading further , please review the drawing For your benefit , read this manual carefully before below and familiarize yourself with the parts that are labeled . using the weight system . If you have questionsafter WARNING ASSEMBLED DECAL 1 DIMENSIONS : Height : 81 in . Width : 96 in . Lat Bal Length : 57 in . High Pulley Station Swivel Carriage WARNING DECAL 2 ( one on each side ) Butterfly Arm / Press Backrest Squat Arm Low Pulley Station Backrest Curl Pad Adjustment Knob Seat WARNING DECAL2 Leg Lever Knee Rest Weight Stack 4
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ASSEMBLY Make sure that you have the following tools : Make Assembly Easier • Two adjustable wrenches _ _ Everything in this manual is designed to • One standard screwdriver cL _ : _ . . . . . . . . . . ensure that the weight system can be assem - bled successfully by anyone . • One phillips screwdriver C _ - _ - _ - _ rr . . . . . . _ Before beginning assembly , make sure to • One rubber mallet _ : = _ ! ! _ E : i ' " t read the information on this page . This brief introduction will save you much more • You will also need grease or petroleum jelly , a time than it takes to read it . small amount of soapy water , and masking tape . Note : Assembly will be more convenient if you have Assembly Requires Two Persons a socket set , a set of open - end or closed - end wrenches , or a set of ratchet wrenches . For your convenience and safety , assemble the weight system with the help of another person . How to Identify Parts Set Aside Enough Time To help you identifythe small parts used in assembly , a PART IDENTIFICATION CHART is included in the Due to the many features of the weight system , the center of this manual . Lay the chart on the floor and assembly process will require several hours . By use it to easily identify parts during each assembly setting aside plenty of time and by deciding to step . Note : Some small parts may have been pre - make the task enjoyable , assembly will go smoothly . attached . If a part is not in the parts bag , check to see if it has been pre - attached . Select a Location for the Weight System Because of its weight and size , the weight system How to Orient Parts should be assembled in the location where it will be As you assemble the weight system , make sure that used . Make sure that there is enough room to walk all parts are oriented exactly as shown in the draw - around the weight system as you assemble it . ings . How to Unpack the Box Tightening Parts To make assembly easier , we have divided the Tighten all parts as you assemble them , unless assembly process into four stages . The small hard - instructed to do otherwise . ware needed for each stage is packaged in sepa - rate bags . Important : Wait until you begin each Questions ? stage to open the parts bag ( s ) for that stage . Place all parts of the weight system in a cleared If you have questions after reading the assembly area and remove the packing materials . Do not dis - instructions , please call 1 - 800 - 4 - MY - HOME * pose of the packing materials untilassembly is corn - ( 1 - 800 - 469 - 4663 ) . pleted . The Four Stages of the Assembly Process Frame Assembly - - You will begin by assembling Cable Assembly - - During this stage , you will the base and the uprights that form the skeleton of attach the cables and pulleys that connect the the weight system . weight stations to the weight stacks . Seat Assembly - - During the final stage , you will Arm Assembly - - During this stage , you will assemble the seat and the backrests . assemble the arms and the leg lever . 5
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FRAME ASSEMBLY 2 / : : 5 1 , Make sure that you understand all of the information on page 5 before you begin assembling the weight system . 96 _ ; _ 14 Locate and open the parts bags labeled " FRAME ASSEMBLY 1 " and " FRAME ASSEMBLY 2 . " 71 85 See the inset drawing . Attach the Base Cap ( 24 ) to the Short Base ( 2 ) with two M4 x 20ram Self - tapping 106 Screws ( 14 ) and two M4 Washer ( 98 ) . Press a 50mm Square Inner Cap ( 105 ) into the open end of the Long Base ( 106 ) . 87 Insert eight M10 x 65mm Carriage Bolts ( 110 ) up 0 through the Long Base ( 106 ) and the Short Base ( 2 ) as shown . Note : It may be helpful to place tape over the heads of the Carriage Bolts to hold them in place . 2 110 53 Attach the Short Base ( 2 ) to the Long Base ( 106 ) with two M10 x 70mm Bolts ( 85 ) , the Long Frame . _ 58 Plate ( 71 ) , and two M10 Nylon Locknuts ( 87 ) . , Press two 50mm x 75mm Inner Caps ( 58 ) into the Foot Plate ( 53 ) . Attach the Foot Plate to the Long Base ( 106 ) with two M10 x 65mm Carriage Bolts ( 110 ) and two M10 Nylon Locknuts ( 87 ) . 58 3 , Attach the tether on the Pin w / Tether ( 112 ) to the Long Base ( 106 ) with an M4 x 20ram SeLf - tapping Screw ( 14 ) . Attach the four Knee Rest Bumpers ( 30 ) to the Squat Knee Rest ( 41 ) with four M4 x 20mm Self - tapping Screws ( 14 ) . Attach the Squat Knee Rest ( 41 ) to the Long Base ( 106 ) with an M10 x 85mm Bolt ( 96 ) and an M10 Nylon Locknut ( 87 ) . Do not overtighten the Nylon Locknut ; the Squat Knee Rest must be able to pivot . 6
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, Press a 38mm Square Inner Cap ( 67 ) into the square tube on the Butterfly Upright ( 3 ) . Slide the Butterfly Upright ( 3 ) onto the two indicated M10 x 65ram Carriage Bolts ( 110 ) in the Short Base ( 2 ) . Finger tighten an M10 Nylon Locknut ( 87 ) onto each Carriage Bolt . Do not tighten the Locknuts yet . 5 , Press a 50mm x 75mm Inner Cap ( 58 ) halfway into 58 the top of the Seat Upright ( 9 ) ; it will need to be removed later . Attach the Leg Lever Bumper ( 77 ) to the Seat Upright with an M4 x 20ram Self - tapping Screw ( 14 ) and an M4 Washer ( 98 ) . 77 98 Slide the SeatUpright ( 9 ) onto the two indicated 87 M10 x 65mm Carriage Bolts ( 110 ) in the Short Base ( 2 ) . Finger tighten an M10 Nylon Locknut { 87 ) onto 87 . . ! each Carriage Bolt . Do not tighten the Locknuts yet . 8 , Hold the Seat Frame ( 8 ) between the Seat Upright 6 ( 9 ) and the Butterfly Upright ( 3 ) . Attach the Seat Frame to the Seat Upright with two M10 x 95ram 8 91 Bolts ( 92 ) , two M10 Washers ( 91 ) , and two M10 Nylon Locknuts ( 87 ) . Do not tighten the Lecknuts yet , Attach the Seat Frame ( 8 ) to the Butterfly Upright ( 3 ) with two M10 x 95mm Bolts ( 92 ) , two M10 Washers ( 91 ) , and two M10 Nylon Locknuts ( 87 ) . Do not tighten the Lecknuts yet . 91 7
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7 , Press a 50mm x 75mm Inner Cap ( 58 ) into the top 7 of the Squat Upright ( 4 ) . Press two 25ram Round Outer Caps ( 120 ) onto the Upright . i , : f Slide the Squat Upright onto the two indicated M 10 x 65mm Carriage Bolts ( 110 ) in the Long Base ( 106 ) . Finger tighten an M10 Nylon Locknut ( 87 ) onto each Carriage Bolt . Do not tighten the Locknuts yet . Press a 50mm x 75mm Inner Cap ( 58 ) into the top of the Swivel Upright ( 5 ) . Slide the Swivel Upright I onto the two indicated M 10 x 65mm Carriage Bolts ( 110 ) in the Long Base ( 106 ) . Finger tighten an M10 Nylon Locknut ( 87 ) onto each Carriage Bolt . De net tighten the Lecknuts yet . 87 106 8 . Press two Swivel Bushings ( 66 ) into the Swivel 8 Carriage ( 46 ) . 66 Tighten an Adjustment Handle ( 65 ) into the Swivel I / Carriage ( 46 ) . Orient the Swivel Carriage as shown . i f Slide the Carriage onto the Swivel Upright ( 5 ) and . 46 engage the Adjustment Handle into an adjustment 65 - - - - _ Y hole in the Swivel Upright . 66 - / 1 , / i _ ftli
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9 . Attacha Roller ( 39 ) betweentheindicatedsetofmmwn . 9 39 holesintheSquaSt lider ( 38 ) withanM8x s85ho Bolt ( 94 ) andanM8NylonLocknu ( t86 ) as Do not overtighten the Locknut . . . . . i , ' i Assemble the other three Rollers ( 39 ) to the . _ - - 86 Squat Slider ( 38 ) in the same manner . 94 - _ , _ ' " ' 10 . Slide the Squat Slider ( 38 ) down onto the Squat 10 Upright ( 4 ) . ii : 1 11 . Orient the Weight Guides ( 42 ) with the indicated : i holes on top . Insert the ends of two Weight Guides : 1p j _ i into the indicated bracket on the Long Base ( 106 ) . Slide two Weight Bumpers ( 49 ) onto the Weight Guides . Next , slide ten Weights ( 44 ) onto the Weight : 1 j ! Guides . Make sure that the Weights are turned so Ji the grooved sides of the Weights are facing downward . Press a Weight Tube Bumper ( 48 ) into the lower end of a Weight Tube ( 43 ) . Insert the Weight Tube into the centers of the Weights ( 44 ) . Make sure that the Weight Tube is turned as shown . Lubricate the two outer holes in a Top Weight ( 45 ) . Slide the Top Weight onto the Weight Guides ( 42 ) . Make sure that the Top Weight is turned so the grooved side is facing downward . 44 Apply a number " 10 " decal to the Top Weight ( 45 ) in Decal the location shown . Apply decats with the numbers 20 through 110 to the ten Weights ( 44 ) . Assemble the other weight stack in the same way . ecal 106
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12 . AttachtheTopFrame ( 6 ) betweetnheSquaUt pright 12 ( 4 ) andtheSwiveUl prigh ( t5 ) withfourM10x95mm Bolts ( 92 ) , thetwoShortFramePlates ( 52 ) , eandtwon M10NylonLocknut ( s87 ) asshownD . onottight 52 i 92 the Bolts and Locknuts yet . Attach the four Weight Guides ( 42 ) to the Top Frame ( 6 ) with two M10 x 165mm Bolts ( 95 ) , four M10 Washers ( 91 ) , and two M10 Nylon Locknuts ( 87 ) . 52 13 . Press two 50mm x 75mm Inner Caps ( 58 ) into the 13 Top Frame ( 6 ) and the Butterfly Top Frame ( 7 ) . Attach the Butterfly Top Frame ( 7 ) to the Top Frame ( 6 ) with two M10 x 70mm Bolts ( 85 ) , two M10 58 Washers ( 91 ) , and two M10 Nylon Locknuts ( 87 ) . Do not tighten the Locknuts yet . 91 Attach the Butterfly Top Frame ( 7 ) to the Butterfly Upright ( 3 ) with two M10 x 95mm Bolts ( 92 ) , two 58 M10 Washers ( 91 ) , and two M10 Nylon Locknuts ( 87 ) . Tighten all of the M10 Nylon Locknuts ( 87 ) used in steps 2 - 13 . i 14 ARM ASSEMBLY 87 21 14 . Open the parts bag labeled " ARM ASSEMBLY . " Press three 40mm x 50mm Inner Caps ( 21 ) into the Leg Lever ( 10 ) . Attach the Eyebolt ( 116 ) to the Leg Lever with an M10 Washer ( 91 ) and an M10 Nylon Locknut ( 87 ) . Lubricate an M10 x 65mm Bolt ( 59 ) with grease . Turn the Leg Lever ( 10 ) so that the welded tab is 21 on the indicated side , and attach the Leg Lever to the Seat Upright ( 9 ) with the Bolt and an M10 Nylon 15 Locknut ( 87 ) . Do not overtighten the Locknut ; = the Leg Lever must be able to pivot easily . i 34 15 . Press a 50mm x 70mm Inner Cap ( 34 ) into the 87 Butterfly Frame ( 47 ) . Attach the tethers on the two " _ 107 - - Lubricate " L " - pins w / Tether ( 60 ) to the ButterfÊyFrame with an , , ' 14 ; M4 x 20mm Self - tapping Screw ( 14 ) . ! Lubricate a an M10 x 75mm Bolt ( 107 ) with grease . Attach the Butterfly Frame ( 47 ) to the Butterfly Top Frame ( 7 ) with the Bolt and an M10 Nylon Locknut 47 ( 87 ) . Do not overtighten the Locknut ; the Butterfly Frame must be able to pivot easily . 10
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16 . Press a 40mm x 50mm Inner Cap ( 21 ) into the Right 16 Lubricate Butterfly Arm ( 26 ) . Wet the lower end of the Arm and a Long Pad ( 54 ) with soapy water • Slide the Long 2 % Pad onto the Arm . / Ailach the Press Handle ( 27 ) to the Right Butterfly i / / Arm ( 26 ) with two M8 x 20mm Button Head Screws ( 51 ) . Slide the Long Pad ( 54 ) down so that the bot - tom is flush with the lower end of the Arm . Wet the Press Handle with soapy water . Slide a Long Handgrip ( 28 ) onto the Press Handle . Press a 25ram Round Inner Cap ( 29 ) into the Press Handle . Lubricate an M10 x 50mm Bolt ( 100 ) with grease . Attach a Pivot Bracket ( 70 ) to the Right Butterfly Arm ( 26 ) with the Bolt and an M10 Nylon Locknut ( 87 ) . Do not overtighten the Locknut ; the Pivot Bracket must be able to pivot easgy . Repeat this step with the Left Butterfly Arm ( 25 ) . 17 . Lubricate an M10 x 80mm Button Head Bolt ( 104 ) 17 and both sides of two Plastic Washers ( 56 ) with grease . Attach the Right Butterfly Arm ( 26 ) to the 26 56 Butterfly Frame ( 47 ) with the Bolt , the two Plastic Washers , two Butterfly Caps ( 57 ) , two M10 Washers ( 91 ) , and an M10 Nylon Locknut ( 87 ) as shown . Make sure that the recessed sides of the Plastic Washers are fitted over the welded bush - ing in the Butterfly Arm . Do not overtighten the Locknut ; the Butterfly Arm must be able to pivot easily . Repeat this step with the Left Butterfly Arm ( 25 ) . CABLE ASSEMBLY _ - 2 / 18 . IMPORTANT : Refer to the Cable Identification 18 Chart on page 26 for help identifying the cables . Do not overtighten the bolts and nuts attaching the pulleys . The pulleys must be ab ! e to turn freely . 78 74 95 Locate and open the parts bags labeled " CABLE ASSEMBLY " and " PULLEYS . " Lubricate the M10 x 165mm Bolt ( 95 ) with grease . Attach the Swivel Cage ( 76 ) to the Swivel Carriage ( 46 ) with the Bolt and an M10 Nylon Locknut ( 87 ) . Locate the Swivel High Cable ( 74 ) , which is 76 / , 3200mm long and has a ball on one end and a 87 threaded bolt on the other end . Remove the Ji upper 90mm Pulley ( 78 ) from the Swivel Cage ( 76 ) . Wrap the Cable around the Pulley . Reattach the Pulley to the Swivel Cage with the M10 x 45mm Bolt ( 93 ) and the M10 Nylon Locknut ( 87 ) . 11
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19 . Route the Swivel High Cable ( 74 ) through the Swivel 19 59 Upright ( 5 ) and over a 115mm Pulley ( 119 ) . Attach 91 5 the Pulley inside the Upright with an M10 x 65mm Bolt ( 59 ) , two M10 Washers ( 91 ) , two 12.5 Spacers ( 69 ) , and an M10 Nylon Locknut ( 87 ) . Attach an M10 x 65mm Bolt ( 59 ) , two M10 Washers ( 91 ) , and an M10 Nylon Locknut ( 87 ) to the Swivel 74 9 Upright ( 5 ) . 20 . Remove the preattached 90mm Pulleys ( 78 ) 2O from the Small Pulley Plates ( 31 ) . Wrap the Swivel High Cable ( 74 ) over a 90mm Pulley ( 78 ) . Attach the Pulley and a Cable Trap ( 68 ) to the second set of holes from the top of the Small 100 Pulley Plates ( 31 ) with an M10 x 50mm Bolt ( 100 ) and an M10 Nylon Locknut ( 87 ) . Make sure the 31 Cable Trap is turned to hold the Cable in the 31 groove of the Pulley . 21 . Wrap the Swivel High Cable ( 74 ) over a 115mm 21 Pulley ( 119 ) . Attach the Pulley inside of the indicat - 6 ed bracket on the Top Frame ( 6 ) with an M10 x 45mm Bolt ( 93 ) and an M10 Nylon Locknut ( 87 ) . 119 74 22 . Lift the Weight Tube ( 43 ) and the Top Weight ( 45 ) 22 closest to the Swivel Upright ( 5 ) . Make sure that the small pin on the Weight Tube is inside of the groove under the Top Weight . insert a Weight Pin ( 50 ) into the stack of Weights ( 44 ) . Place a 50mm Washer ( 1 ) on top of the Weight Tube ( 43 ) . Thread an M12 Nut ( 118 ) halfway onto the end of the Swivel High Cable ( 74 ) . Screw the end of the Cable two full turns into the Weight Tube . Then , tighten the Nut against the 50mm Washer . 23 23 . Locate the Swivel Cable ( 17 ) , which is 2930mm long and has an eyelet on each end . Attach the Cable inside the Top Frame ( 6 ) with an M10 x 65ram Bolt ( 59 ) , two M10 Washers ( 91 ) , and an M10 Nylon Locknut ( 87 ) . 12
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24 . Remove the preattached 90ram Pulleys ( 78 ) 24 ! j ' " ! from the Offset Double " U " - bracket ( 61 ) . Wrap the Swivel Cable ( 17 ) around a 90mm Pulley ( 78 ) . Attach the Pulley to the Offset Double " U " - bracket ( 61 ) with an MIO x 45ram Bolt ( 93 ) and an / _ 93 M10 Nylon Locknut ( 87 ) . iJ = ! 61 , r 25 . Wrap the Swivel Cable ( 17 ) around a 90mm Pulley 25 ( 78 ) . Attach the Pulley and a Cable Trap ( 68 ) to the r ' ; i ! lil next to bottom hole in the Small Pulley Plates ( 31 ) 31 _ with an M10 x 50mm Bolt ( 100 ) and an M10 Nylon # " 100 Locknut ( 87 ) . Make sure the Cable Trap is turned to hold the Cable in the groove of the Pulley • 174 26 . Wrap the Swivel Cable ( 17 ) around a 90mm Pulley 26 ( 78 ) . Attach the Pulley and a long Cable Trap ( 102 ) to the bracket on the Swivel Upright ( 5 ) with an M10 x 50mm Bolt ( 100 ) and an M10 Nylon Locknut 102 ( 87 ) . Make sure the Cable Trap is turned to hold the Cable in the groove of the Pulley • 27 . Attach the end of the Swivel Cable ( 17 ) to the 27 bracket on the Swivel Carriage ( 46 ) with an M10 x 20mm Bolt ( 13 ) and an M10 Nylon Locknut ( 87 ) . 46 / r - _ 87 _ . _ ' iio J i f } f _ 28 . Locate the Lat Cable ( 88 ) , which is 2310mm long 28 and has a ball on one end and an eyelet on the other . Route the eyelet end of the Cable up through the Butterfly Top Frame ( 7 ) and around a 90ram 87 Pulley ( 78 ) . Attach the Pulley inside of the ButteRy Top Frame with an M10 x 65mm Bolt ( 59 ) , two M10 Washers ( 91 ) , two 12.5 Spacers ( 89 ) , and an M10 Nylon Locknut ( 87 ) . 13
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29 . Wrap the Lat Cable ( 88 ) around a 90mm Pulley 29 ( 78 ) . Attach the Pulley and a Long Cable Trap ( 102 ) 78 to the Top Frame ( 6 ) with an M10 x 50mm Bolt ( 100 ) and an M10 Nylon Locknut ( 87 ) . Make sure the Cable Trap is turned to hold the Cable in the groove of the Pulley . 30 . Remove the preattached 90mm Pulleys ( 78 ) = from the Pulley Plates ( 63 ) . 100 Wrap the Lat Cable ( 88 ) around a 90mm Pulley ( 78 ) . Attach the Pulley and a Cable Trap ( 68 ) to the second set of holes from the top of the Pulley Plates ( 63 ) with an M10 x 50mm Bolt ( 100 ) and an M10 Nylon Locknut ( 87 ) . Make sure the Cable Trap is turned to hold the Cable in the groove of 63 the Pulley . 31 . Attach the end of the Lat Cable ( 88 ) inside of the 31 Butterfly Top Frame ( 7 ) with an M10 x 65mm Bolt ( 59 ) , two M10 Washers ( 91 ) , and an M10 Nylon Locknut ( 87 ) . 32 . Locate the Butterfly Cable ( 69 ) , which is the 32 shortest Cable . Attach the Cable to the Pivot Bracket ( 70 ) on the Left ButterflyArm ( 25 ) with an M8 x 25mm Shoulder Bolt ( 103 ) and an M8 Nylon Locknut ( 87 ) . 33 . Wrap the Butterfly Cable ( 69 ) over a " V " - pulley ( 55 ) . 33 Attach the Pulley and a Long Cable Trap ( 102 ) to the indicated bracket on the Butterfly Upright ( 3 ) with an M10 x 60mm Bolt ( 18 ) and an M10 Nylon Locknut ( 87 ) . Make sure that the Long Cable Trap is turned to hold the Cable in the groove of the Pulley . 102 181 69 14
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34 . Remove the preattached 90mm Pulleys ( 78 ) from the Double " U " - bracket ( 62 ) . Wrap the Butterfly Cable ( 69 ) under a 90mm Pulley ( 78 ) . Attach the Pulley to the Double " U " - bracket ( 62 ) with an M10 x 45mm Bolt ( 93 ) and an M10 Nylon Locknut ( 87 ) . , 93 " _ i'm 87 • 62 _ , _ ¢ " i 35 . Wrap the Butterfly Cable ( 69 ) over a " V " - pulley ( 55 ) . 35 18 - - _ Attach the Pulley and a Long Cable Trap ( 102 ) to the ether bracket on the Butterfly Upright ( 3 ) with an M19 x 60mm Bolt ( 18 ) and an M10 Nylon Locknut ( 87 ) . Make sure that the Long Cable Trap is _ 3 turned to hold the Cable in the groove of the Pulley • I I i r - @ - < ¢ 36 . Attach the Butterfly Cable ( 69 ) to the Pivot Bracket 36 ( 70 ) on the Right Butterfly Arm ( 26 ) with an M8 x 25mm Shoulder Bolt ( 103 ) and an M8 Nylon Locknut ( 86 ) . 37 . Locate the Leg Lever Cable ( 75 ) , which is 37 2250mm long and has an eyelet on one end and a threaded pin on the other end . Route the eyelet 86 end of the Cable through the Seat Upright ( 9 ) and attach it to the tab on the Leg Lever ( 10 ) with an \ . M8 x 25ram Shoulder Bolt ( 103 ) and an M8 Nylon Locknut ( 86 ) . 103 38 . Attach a 90ram Pulley ( 78 ) inside of the Seat 38 Upright ( 9 ) with an M10 x 65ram Bolt ( 59 ) , two M10 Washers ( 91 ) , two 12.5 Spacers ( 89 ) , and an M10 91 Nylon Locknut ( 87 ) , as shown . . 59 89 15
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39 . Route the Leg Lever Cable ( 75 ) under a 115mm Pulley ( 119 ) . Attach the Pulley and a Large Cable Trap ( 113 ) to the indicated side of the Butterfly Upright ( 3 ) with an M10 x 95ram Bolt ( 92 ) , two M10 Washers ( 91 ) , and an M10 Nylon Locknut ( 87 ) . Make sure that the Large Cable Trap is turned to hold the Cable in the groove of the Pulley . 40 . Wrap the Leg Lever Cable ( 75 ) over a 90mm Pulley 40 i * ( 78 ) . Attach the Pulley to the Double " U " - bracket ( 62 ) with an M10 x 45mm Bolt ( 93 ) and an M10 Nylon Locknut ( 87 ) . 62 ' ' , L i . - - - ' Jb _ , _ _ . ' _ , _ , , 41 . Remove the preattached 90mm Pulley ( not shown ) from the " U " - bracket ( 64 ) . Attach the end of the Leg Lever Cable ( 75 ) to the " U " - bracket ( 64 ) with an M8 Washer ( 90 ) and an M8 Nylon Locknut ( 86 ) . Note : Do not completely tighten the Locknut ; It should be threaded only two turns onto the end of the Cable , as shown in the inset drawing . 42 . Locate the Swivel Low Cable ( 72 ) , which is the 42 only remaining cable that has an eyelet on one end and a ball on the other end , Route the eyelet end of the Cable through the cage on the Long Base ( 106 ) and through the Swivel Upright ( 5 ) as shown . Make sure the Cable is over the short bar in the cage . Attach a 90mm Pulley ( 78 ) to the indicated bracket on the Long Base ( 106 ) with M10 x 45ram Bolt ( 93 ) and an M10 Nylon Locknut ( 87 ) . Make sure the Cable is in the groove of the Pulley . 43 . Wrap the Swivel Low Cable ( 72 ) under a 90mm Pulley ( 78 ) . Attach the Pulley to the indicated brack - et on the Long Base ( 106 ) with an M10 x 45mm Bolt ( 93 ) and an M10 Nylon Locknut ( 87 ) . 16
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44 . Wrap the Swivel Low Cable ( 72 ) over a 90mm Pulley ( 78 ) . Attach the Pulley to the Offset Double " U " - bracket ( 61 ) with an M10 x 45mm Bolt ( 93 ) and an M1O Nylon Locknut ( 87 ) . 45 . Wrap the Swivel Low Cable ( 72 ) under a 90mm Pulley ( 78 ) . Attach the Pulley to the indicated brack - et on the Long Base ( 106 ) with an M10 x 45mm Bolt ( 93 ) and an M10 Nylon Locknut ( 87 ) . 46 . Route the Swivel Low Cable ( 72 ) under the indicat - ed stack of Weights ( 44 ) . Wrap the Swivel Low Cable ( 72 ) under a 90mm Pulley ( 78 ) . Attach the Pulley to the indicated brack - et on the Long Base ( 106 ) with an M10 x 45mm Bolt ( 93 ) and an M10 Nylon Locknut ( 87 ) . 47 . Wrap the Swivel Low Cable ( 72 ) over a 90mm Pulley ( 78 ) . Attach the Pulley and a Cable Trap ( 68 ) between the indicated holes in the Pulley Plates ( 63 ) with an M10 x 50mm Bolt ( 100 ) and an M10 Nylon Locknut ( 87 ) . Make sure that the Cable Trap is turned to hold the Cable in the groove of the Pulley , 48 , Wrap the Swivel Low Cable ( 72 ) under a 90mm Pulley ( 78 ) . Attach the Pulley to the indicated brack - et on the Short Base ( 2 ) with an M10 x 45mm Bolt ( 93 ) and an M10 Nylon Locknut ( 87 ) . 17
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49 . Wrap the Swivel Low Cable ( 72 ) over a 90mm 49 Pulley ( 78 ) . Attach the Pulley and a Cable Trap ( 68 ) between the lower set of holes in the " U " - bracket ( 64 ) with an M10 x 50mm Bolt ( 100 ) and an M10 Nylon Locknut ( 87 ) . Make sure that the Cable Trap is turned to hold the Cable in the groove of the Pulley . 72 50 . Attach the end of the Swivel Low Cable ( 72 ) inside 5O of the Short Base ( 2 ) with an M10 x 65mm Bolt ( 59 ) , two M10 Washers ( 91 ) , and an M10 Nylon Locknut ( 87 ) . 72 59 51 . Locate the Squat Cable ( 73 ) , which is the only remaining cable . Attach the eyelet end of tbe Cable inside of the Long Base ( 106 ) with an M10 x 65ram Bolt ( 59 ) , two M10 Washers ( 91 ) , and an M10 Nylon Locknut ( 87 ) . 52 . Wrap the Squat Cable ( 73 ) over a 90mm Pulley ( 78 ) . Attach the Pulley , a Cable Trap ( 68 ) , and two 19mm Spacers ( 101 ) between the indicated brack - ets on the Squat Slider ( 38 ) with an M10 x 85mm Bolt ( 96 ) and an M10 Nylon Locknut ( 87 ) . Make sure that the Cable Trap is turned to hold the Cable in the groove of the Pulley . 18
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53 . Wrap the Squat Cable ( 73 ) under a 90mm Pulley ( 78 ) . Attach the Pulley and a Cable Trap to the sec - ond set of holes from the top in the indicated brack - et on the Long Base ( 106 ) with an M10 x 50mm Bolt ( 100 ) and an M10 Nylon Locknut ( 87 ) . Make sure that the Cable Trap is turned to hold the Cable in the groove of the Pulley . 54 . Wrap the Squat Cable ( 73 ) over a 115mm Pulley 54 ( 119 ) . Attach the Pulley to the indicated bracket on 6 87 the Top Frame ( 6 ) with an M10 x 45mm Bolt ( 93 ) and an M10 Nylon Locknut ( 87 ) . 119 55 . Place a 50mm Washer ( 1 ) on top of the Weight Tube ( 43 ) closest to the Squat Upright ( 4 ) . Thread an M 12 Nut ( 118 ) halfway onto the end of the Squat Cable ( 73 ) . Lift the Weight Tube ( 43 ) and the Top Weight ( 45 ) and make sure that the small pin on the Weight Tube is inside of the groove under the Top Weight . Hold the Weight Tube ( 43 ) and the Top Weight ( 45 ) a few inches over the weight stack and insert the Weight Pin ( 50 ) . Screw the end of the Squat Cable ( 73 ) two full turns into the Weight Tube . Then , tighten the M12 Nut ( 118 ) against the 50ram Washer ( 1 ) . Remove the Weight Pin and set the Top Weight back on the weight stack , Replace the Pin . SEAT ASSEMBLY 56 56 . Locate and open the parts bag labeled " SEAT ASSEMBLY . " Insert the Pad Tube ( 23 ) into the square hole in the Seat Upright ( 9 ) . Wet the Tube and inside of the two Knee Pads ( 19 ) with soapy water . Slide the Pads onto the Pad Tube as shown , Press the two Knee Pad Caps ( 109 ) into the ends of the Pad 2O Tube . 10 109 Wet the Leg Lever ( 10 ) and inside of the two Short 2O Pads ( 20 ) with soapy water . Slide two Pads onto the Leg Lever . 19
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57 . AttachtheSeat ( 16 ) totheSeatFrame ( 8 ) wwithtwo 57 M6x 16mmScrews ( 114 ) a , nM6x 65mmScre ( 99 ) , andanM6Washe ( r97 ) . 58 . AttachtheButterflyBackres ( t15 ) . totheButterfly 58 Uprigh ( t3 ) withfourM6x 16mmScrews ( 114 ) = 15 _ - , 114 59 . WetoneendoftheSquaAt rm ( 32 ) ( andinsideofa 59 ShortPad ( 20 ) withsoapywater . SlidethePad 20 ) ontotheSquaAt rmasshown . AttachtheSquatHandle ( 33 ) totheSquaAt rm ( 32 ) withtwoM8x 20mmButtonHeadScrews ( 51 ) . Slidea50mmOuterCapw / Hole ( 111o ) ntothe SquatHandleandpressitontotheendofthee SquaAt rm . SlidetheShortPad ( 20 ) overth Screws . WettheSquatHandlewithsoapywaterS . . lidean 200mmHandgri ( p84 ) ontotheSquaHt andle , _ ; - " _ 111 84 Repeat this step with the other end of the Squat Arm ( 32 ) . 6O 60 . Attach the Squat Arm ( 32 ) to the Squat Bracket ( 37 ) with two M10 x 65mm Carriage Bolts ( 110 ) and two M10 Nylon Locknuts ( 87 ) . Do not tighten the Nylon Locknuts yet . 32 Finish attaching the Squat Arm ( 32 ) to the Squat Bracket ( 37 ) with two M10 x 70mm Carriage Bolts 110 ( 108 ) , two M10 Washers ( 91 ) , and two M10 Nylon Locknuts ( 87 ) . Tighten all of the M10 Nylon Locknuts ( 87 ) used in this step . 20
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61 . Turn the Squat Backrest ( 35 ) so that the four screw 61 holes are closer to the bottom of the Squat 37 Backrest than the top . Attach the Squat Backrest to 114 the Squat Bracket ( 37 ) with four M6 x 16mm Screws ( 114 ) . Turn the Adjustment Knob ( 115 ) counterclockwise several times to loosen it . Next , pull the Knob and slide the Squat Bracket ( 37 ) down onto the Squat Slider ( 38 ) . Engage the Knob into one of the holes in the Squat Slider , and then turn the Knob clock - wise until it is tight . 62 62 . Attach the Curl Pad ( 11 ) to the Curl Post ( 12 ) with two M4 x 16mm Screws ( 114 ) . 114 63 . Make sure that all parts have been properly tightened . The use of the remaining parts will be explained in ADJUSTMENTS , beginning on page 22 of this manual . Before using the weight system , pull each cable a few times to make sure that the cables move smoothly over the pulleys . If one of the cables does not move smoothly , find and correct the problem . IMPORTANT : If the cables are not properly installed , they may be damaged when heavy weight is used . See the CABLE DIAGRAMS on page 26 and 27 of this manual for proper cable routing . If there is any slack in the cables , you will need to remove the slack by tightening the cables . See TROUBLESHOOTING on page 25 . 21
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ADJUSTMENTS The instructions below describe how each part of the weight system can be adjusted . Refer to the exercise guide accompanying this manual to see how the weight system should be set up for various exercises . IMPOR - TANT : When attaching the lat bar , row bar , or handle , make sure that the attachments are in the correct starting position for the exercise to be performed . If there is any slack in the cables or chain as an exer - cise is performed , the effectiveness of the exercise will be reduced . CHANGING THE WEIGHT SETTING To change the weight setting of either weight stack , inserL a Weight Pin ( 50 ) under the desired Weight ( 44 ) until the bent end of the Weight Pin is touching the Weights . Turn the bent end downward . The weight setting of each weight stack can be changed from 10 pounds to 110 pounds , in 10 - pound incre - ments . Note : Due to the cables and pulleys , the amount of resistance at each exercise station may vary from the weight setting . Use the WEIGHT RESISTANCE CHART on page 24 to find the approximate amount of resistance at each weight station . ATTACHING THE ACCESSORIES TO THE HIGH PULLEY STATION OR THE LOW PULLEY STATION Attach the Lat Bar ( 79 ) to the Lat Cable ( 88 ) with a Cable Clip ( 83 ) . For some exercises , the Chain ( 81 ) should be attached between the Lat Bar and the Lat 88 _ Cable with two Cable Clips . Adjust the length of the Chain between the Lat Bar and the Lat Cable so the 81 - , ' , Lat Bar is in the correct starting position for the 83 _ _ - _ _ Y _ ' _ ' x exercise to be performed . kJ The Lat Bar ( 79 ) can be attached to the Swivel Low Cable ( not shown ) in the same way . 79 The Row Bar ( not shown ) , the Handle ( not shown ) , or Ab Strap ( not shown ) can be attached to the Lat Cable ( 88 ) or the Swivel Low Cable ( not shown ) in the same way . CONVERTING THE BUTTERFLY ARMS To use the Butterfly Arms ( 25 , 26 ) as butterfly arms , insert the " L " - pins w / Tethers ( 60 ) into the butterfly holes in the Butterfly Upright ( 3 ) . To use the Butterfly Arms ( 25 , 26 ) as press arms , insert the " L " - pins w / Tethers ( 60 ) into the press holes in the Butterfly Frame ( 47 ) . Make sure that both " L " - pins w / Tethers ( 60 ) are fully inserted into the same set of holes before perform - Holes ing any exercise . 25 22
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ADJUSTING THE SQUAT ARM OR SWIVEL CARRIAGE 32 To adjust the height of the Squat Arm ( 32 ) , first turn the Adjustment Knob ( 115 ) on the Squat Bracket ( 37 ) counterclockwise several turns to loosen it . Next , pull the Handle and slide the Squat Bracket up or down to the desired position . Engage the Handle into one of the holes in the Squat Slider ( not shown ) , and then turn the Handle clockwise until it is tight . The height of the Swivel Carriage ( not shown ) can be adjusted in the same way using the Adjustment Handle ( not shown ) . ADJUSTING THE SQUAT KNEE REST To use the Squat Knee Rest ( 41 ) , pivot it down to the position shown and insert the Pin w / Tether ( 112 ) into 112 the holes in the Squat Knee Rest and the Long Base ( 106 ) . 106 . / d ' - " 41 / When the Squat Knee Rest ( 41 ) is not in use , pivot it up to a vertical position and then insert the Pin w / Tether ( 112 ) into the hole in the Long Base ( 106 ) . ATTACHING THE CURL PAD To use the Curl Pad ( 11 ) , remove the 50mm x 75mm Inner Cap ( 58 ) from the Seat Upright ( 9 ) . Insert the Curl Post ( 12 ) into the Seat Upright and secure it with the M10 x 20mm Knob ( 117 ) . Replace the 50mm x 75mm Inner Cap ( 58 ) when the Curl Post ( 12 ) is removed . Do not press the Cap all the way into the Seat Upright ( 9 ) , / 23
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WEIGHT RESISTANCE CHART The chart below shows the approximate weight resistance at each weight station , " Top " refers to the 10 - pound top weight . The other numbers refer to the 10 - pound weight plates . The butterfly arm resistance listed is the resistance for each butterfly arm . Note : The actual resistance at each weight station may vary due to differ - ences in individual weight plates as well as friction between the cables , pulleys , and weight guides . WEfGHT HIGH LOW LEG BUTTERFLY PRESS SQUAT SWIVEL PULLEY PULLEY LEVER ARM ARM STATION STATION ( Ibs . ) ( Ibs , ) ( Ibs , ) ( Ibs , ) ( Ibs , ) ( Ibs . ) ( Ibs . ) 14 14 22 17 24 59 16 Top 1 25 25 35 26 39 87 26 38 36 53 36 55 116 39 2 48 44 67 45 70 136 52 3 4 61 60 91 54 89 170 59 68 70 11 ! 63 104 192 74 5 80 80 122 71 118 203 84 6 96 91 148 80 136 223 90 7 8 101 104 160 91 154 239 104 112 111 184 100 167 254 116 9 122 122 190 108 187 270 122 10 24
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TROUBLESHOOTING Make sure all parts are properly tightened each time the weight system is used . Replace any worn parts immedi - ately . The weight system can be cleaned using a damp cloth end mild non - abrasive detergent . Do not use solvents . TIGHTENING THE CABLES Woven cable , the type of cable used on the weight system , can stretch slightly when it is first used . If there is slack in the cables before resistance is felt , the cables should be tightened . To tighten the cables first insert the weight pins into the centers of the weight stacks . Slack can be removed from the cables in several ways : See drawing 1 . To tighten the Squat Cable ( 73 ) or the Swivel High Cable ( not shown ) , first loosen the M12 Nut ( 118 ) on the end of the Cable , away from the 50mm Washer ( 1 ) . Screw the end of the Cable farther into the Weight Tube ( 43 ) . Then , retighten the Nut against the Washer . See drawing 2 . To further tighten the Squat Cable ( 73 ) , first remove the M10 Nylon Locknut ( 87 ) , the M10 x 50mm Bolt ( 100 ) , Cable Trap ( 68 ) , and 90mm Pulley ( 78 ) from the indi - cated bracket on the Long Base ( 106 ) . Reattach the Pulley and Cable Trap between a lower set of holes with the Bolt and Nylon Locknut . _ 106 100 See drawing 3 . To tighten the other five cables , first remove the upper or lower M10 Nylon Locknut ( 87 ) , M10 x 50mm Bolt ( 100 ) , 90mm Pulley ( 78 ) , and Cable Trap ( 68 ) from the Pulley Plates ( 63 ) or Small Pulley Plates ( not shown ) . Reattach the Pulley and the Cable Trap between a set of holes closer to the center of the Pulley Plates with the Bolt and Locknut . See drawing 4 . To remove additional slack , first remove the t M10 Nylon Locknut ( 87 ) , M10 x 50mm Bolt ( 100 ) , 90mm Pulley ( 78 ) , and Cable Trap ( 68 ) from the " U " - bracket ( 64 ) . Reattach the Pulley and the Cable Trap between the higher set of holes in the " U " - bracket with the Bolt and Nylon Locknut . Slack can also be removed from the cables by tightening the M8 Nylon Locknut ( 86 ) at the end of the Leg Lever Cable ( 75 ) . To do this you may need to remove the 90ram Pulley ( 78 ) from the " U " - Bracket ( 64 ) . Do not overtighten the cables . If the cables are overtight - ened , the top weights will be lifted off the weight stacks . If a cable slips off the pulleys repeatedly , it may have become twisted . Remove the cable and re - install it . if the cables need to be replaced , see ORDERING REPLACE - MENT PARTS on the back cover of this manual . 25
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CABLE DIAGRAMS The cable identification chart below shows the ends of each cable and the lengths of the cables . The cable dia - grams on this page and the following page show the proper routing of the cables . The numbers in the diagrams show the routes of the cables . Use the diagrams to make sure that the cables have been assembled correctly . IMPORTANT : If the cables have not been correctly routed , the weight system will not function properly and damage may occur . Cable Identification Chart Butterfly Cable ( 69 ) - - 1400mm Swivel Low Cable ( 72 ) - - 5500mm Squat Cable ( 73 ) - - 4425mm Swivel High Cable ( 74 ) - - 3200mm Leg Lever Cable ( 75 ) - - o2250mm Lat Cable ( 88 ) - - - - - 2310mm Swivel Cable ( 17 ) - - 2930mm Swivel High Cable ( 74 ) Lat Cable ( 88 ) 4 4 2 Squat Cable ( 73 ) 2 _ . 1 \ 5 i ! Butterfly Cable ( 69 ) i i J i ' i L 7 26
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i _ t = f i _ : r Swivel Low _ = _ = , Leg Lever i Cable ( 75 ) i Cable ( 72 ) ' _ ' Swivel Cable ( 17 ) 27
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PART IDENTIFICATION CHART - - Model No . 831.153932 R040 H - - - f • , ? . ? 12,5mm Spacer ( 89 ) Z - - - - . \ , i , r 19mm Spacer ( 101 ) 50mm Washer ( 1 ) M10 Washer ( 91 ) J j / i M8 Washer ( 90 ) 115mm Pulley ( 119 ) ( Not shown to scale ) M6 Washer ( 97 ) M4 Washer ( 98 ) " V " - pulley ( 55 ) ( Not shown to scale ) M12 Nut ( 118 ) A " ' _ . . . . . . . . i . i i 90ram Pulley ( 78 ) ( Not shown to scale ) M10 Nylon Locknut ( 87 ) M8 Nylon Locknut ( 86 )
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M6 x 65ram Bolt ( 99 ) M10x 60mmBolt ( 18 ) r - - - - q ' : _ c - t " _ - " _ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 i , , , ' : , - - I " . . . i . . . _ W \ \ , / . . . . . i . . . . . . . _ _ ' : , . _ kL ' _ . . , _ , . . . " . . . . _ . . . . . . . . . . , . I . . . . . . . . L . . . . . . . . . . . . . . . . J . . . MI0 x 65ram Bolt ( 59 ) M10 x 50mm Bolt ( 100 ) i - ' \ i b , tI M10 x 65mm Carriage Bolt ( 110 ) M10 x45mm Bolt ( 93 ) _ x _ i4 D , . 2 ' L , . . _ ' : : _ } ' . _ . . . . . . ! . - . I . . . . . . . . . . . . . . . . . . . . . - . - . ! . . . . . . . . . . . . . . . . . . . . . . . . . . M10x 70mm Bolt ( 85 ) M10 x20mm Bolt ( 13 ) ¢ _ T 7,17q - _ - _ " , . Mw " . i : . . . , _ ; W ' - , , , _ - , , , - \ ' , , . . . . . _ . _ . , , \ _ & ! d . . . . . . [ . - i ; M8 x 25ram MIO x 70mm Carriage Bolt ( 108 ) Shoulder Bolt ( 103 ) MIO x 75mm Bolt ( 107 ) M8 x 20mm Button Head Screw ( 51 ) MIO x 80mm Button Head Bolt ( 104 ) M4 x 20ram Self - tapping Screw ( 14 ) M8 x 85mm Bolt ( 94 ) M6 x 16ram Screw ( 114 ) F . . . . . . . . . I M10 x 85ram Bolt ( 96 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . t J M ! 0 x 95ram Bolt ( 92 ) c i : tl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M10 x 165mm Bolt ( 95 )
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f ri [ Li ! J 40mm x 50ram Inner Cap ( 21 ) 50mm x 75mm Inner Cap ( 58 ) Ii i : E , i i : iiii i 38mm Square Inner Cap ( 67 ) 50mm x 70mm Inner Cap ( 34 ) f . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25ram Round Inner Cap ( 29 ) tt ' i J , 50mm Square Inner Cap ( 105 ) I J 25mm Round Outer Cap ( 120 )
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PART LISTmModel No . 831.153932 R0403A Key Key Key No . Qty . Description No . Qty . Description No . Qty . Description 1 2 50ram Washer 44 20 Weight 87 71 M10 Nylon Locknut 2 1 Short Base 45 2 Top Weight 88 1 Lat Cable 3 1 Butterfly Upright 46 1 Swivel Carriage 89 6 12.5mm Spacer 4 1 Squat Upright 47 1 Butterfly Frame 90 1 M8 Washer 5 1 Swivel Upright 48 2 Weight Tube Bumper 91 37 M10 Washer 6 1 Top Frame 49 4 Weight Bumper 92 11 M10 x 95mm Bolt 7 1 Butterfly Top Frame 50 2 Weight Pin 93 13 M10 x 45mm Bolt 8 1 Seat Frame 51 8 M8 x 20mm Button 94 4 M8 x 85mm Bolt 9 1 Seat Upright Head Screw 95 3 M10 x 165mm Bolt 10 1 Leg Lever 52 2 Short Frame Plate 96 2 M10 x 85mm Bolt 11 1 Curl Pad 53 1 Foot Plate 97 1 M6 Washer 12 1 Curl Post 54 2 Long Pad 98 3 M4 Washer 13 1 M10 x 20mm Bolt 55 2 " V " - pulley 99 1 M6 x 65ram Bolt 14 9 M4 x 20mm Self - tap - 56 4 Plastic Washer 100 10 M10 x 50mm Bolt ping Screw 57 4 Butterfly Cap 101 2 19mm Spacer 15 1 Butterfly Backrest 58 7 50mm x 75mm Inner 102 4 Long Cable Trap 16 1 Seat Cap 103 3 M8 x 25mm Shoulder 17 1 Swivel Cable 59 9 M10 x 65mm Bolt Bolt 18 2 M10 x 60mm Bolt 60 2 " L " - pin w / Tether 104 2 M10 x 80mm Button 19 2 Knee Pad 61 1 Offset Double Head Bolt 20 4 Short Pad " U " - bracket 105 1 50mm Square Inner 21 5 40mm x 50mm Inner 62 1 Double " U " - bracket Cap Cap 63 2 Pulley Plate 106 1 Long Base 22 1 Ab Strap 64 1 " U " - bracket 107 1 M10 x 75mm Bolt 23 1 Pad Tube 65 1 Adjustment Handle 108 2 M10 x 70mm 24 1 Base Cap 66 2 Swivel Bushings Carriage Bolt 25 1 Left Butterfly Arm 67 1 38mm Square Inner 109 2 Knee Pad Cap 26 1 Right Butterfly Arm Cap 110 12 M10 x 65mm 27 2 Press Handle 68 7 Cable Trap Carriage Bolt 28 2 Long Handgrip 69 1 Butterfly Cable 111 2 50mm Outer Cap 29 2 25ram Round Inner 70 2 Pivot Bracket w / Hole Cap 71 1 Long Frame Plate 112 1 Pin w / Tether 30 4 Knee Rest Bumper 72 1 Swivel Low Cable 113 1 Large Cable Trap 31 2 Small Pulley Plate 73 1 Squat Cable 114 12 M6 x 16mm Screw 32 1 Squat Arm 74 1 Swivel High Cable 115 1 Adjustment Knob 33 2 Squat Handle 75 1 Leg Lever Cable 116 1 Eyebolt 34 1 50mm x 70ram Inner 76 1 Swivel Cage 117 1 M10 x 20mm Knob Cap 77 1 Leg Lever Bumper 118 2 M12 Nut 35 1 Squat Backrest 78 22 90mm Pulley 119 4 115mm Pulley 36 4 135mm Handgrip 79 1 Lat Bar 120 2 25mm Round Outer 37 1 Squat Bracket 80 1 Row Bar Cap 38 1 Squat Slider 81 1 Chain # 1 User's Manual 39 4 Roller 82 1 Handle # 1 Exercise Guide 40 8 Roller Bearing 83 3 Cable Clip # 2 Grease Packet 41 1 Squat Knee Rest 84 2 200mm Handgrip # 1 Allen Wrench 42 4 Weight Guide 85 4 M10 x 70mm Bolt 43 2 Weight Tube 86 8 M8 Nylon Locknut Note : " # " indicates a non - illustrated part . Specifications are subject to change without notice . If a part is missing , call toll - free 1 - 800 - 999 - 3756 . See the back cover of the user's manual to order replacement parts .
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21 _ U 0 0 O3 >
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Your Home For repair - in your home - of all major brand appliances , lawn and garden equipment , or heating and cooling systems , no matter who made it , no matter who sold itf _ i _ _ i iiii _ ii For the replacement parts , accessories , and user's manuals that you need to do - it - yourself . For Sears professional installation of home appliances and items like garage door openers and water heaters . 1 - 800 - 4 - MY - HOME ® Anytime , day or night ( 1 - 800 - 469 - 4663 ) ( U . S . A . and Canada ) www . eears . com www , seara . ca Our Home For repair of carry - in products like vacuums , lawn equipment , and electronics , call or go on - line for the location of your nearest Sears Parts and Repair Center , 1 - 800 - 488 - 1222 Anytime , day or night ( U . S . A . only ) www . sears . com To purchase a protection agreement ( U . S . A . ) or maintenance agreement ( Canada ) on a product serviced by Sears : 1 - 800 - 827 - 6655 ( u . sA ) 1 - 800 - 361 - 6665 ( Canada ) Para pedir servicio de reparaci6n a domicilio , y para ordenar piezas : 1 - 888 - SU - HOGAR sM ( 1 - 888 - 784 - 6427 ) @ Registered Trademark / _ Trademark / SMService Mark of Sears , Roebuck and Co , ® M _ trca Registrada / _ MMarca de F & bdca / SMMarca de Servicio de Sears , Roebuck and Co , FULL 90 DAY WARRANTY For 90 days from the date of purchase , if failure occurs due to defect in material or workmanship in this Sears Weight System Exerciser , contact the nearest Sears Service Center throughout the United States and Sears witl repair or replace the Weight System Exerciser , free of charge . This warranty does not apply when the Weight System Exerciser is used commercially or for rental pur - poses . This warranty gives you specific legal rights , and you may also have other rights which vary from state to state . Sears , Roebuck and Co . , Dept . 817WA , Hoffman Estates , IL 60179 J Part No . 194013 R0403A Printed in China Q 2003 Sears , Roebuck and Co .