831.159833 Weider PRO Power Stack Weight System Exerciser

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PRO Model No â€¢ 831 â€¢ 159833 Serial No . Write the serial number in the WEIGHT SYSTEM EXERCISER space above for reference . User's Manual / J Y Serial Number Decal under seat ) â€¢ Assembly â€¢ Adjustments â€¢ Troubleshooting â€¢ Part List and Drawing _ kCAUTION Read all precautions and instruc - tions in this manual before using this equipment â€¢ Save this manu - Sears , Roebuck and Co . , Hoffman Estates , IL 60179 al for future reference .
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L PRO TABLE OF CONTENTS IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover FULL 90 - DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover Note : A PART LIST / EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached in the center of this manual . Remove the PART LIST / EXPLODED DRAWING and the PART IDENTIFICATION CHART before beginning assembly .
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IMPORTANT PRECAUTIONS J . L WARNING : To reduce the risk of serious injury , read the following important precautions before using the weight system . 1 . Read all instructions in this manual and in 11 . Never release the press arm , butterfly arms , the accompanying literature before using the leg lever , leg press plate , lat bar , ab strap , or weight system , nylon strap while weights are raised ; the weights will fall with great force . It is the responsibility of the owner to ensure that all users of the weight system are ado - 12 . Always disconnect the lat bar from the quately informed of all precautions , weight system when performing an exercise that does not use the lat bar . The weight system is intended for home use only . Do not use the weight system in any 13 . Make sure that the cables remain on the pul - commercial , rental , or institutional setting . leys at all times . If the cables bind while you are exercising , stop immediately and make , Use the weight system only on a level sur - sure that the cables are on all of the pulleys . face . Cover the floor beneath the weight sys - tem to protect the floor , 14 . If you feel pain or dizziness at any time while exercising , stop immediately and begin cool - 5 . Make sure all parts are properly tightened ing down , each time the weight system is used . Replace any worn parts immediately . 15 . The warning decal shown here has been placed on 6 . Keep children under 12 and pets away from the weight system in the Misusoefthis the weight system at all times . location shown on page producmt . ayr . esult 4 . If a decal is missing or insen0usinjury . 7 . Keep hands and feet away from moving parts , illegible , please call toll - = Readuser'sman - free 1 - 800 - 999 - 3756 , ualandfoil0wall 8 . Always wear athletic shoes for foot protection . Monday through Friday , Namin _ asnd0p . = raeningstruc _ 0ns 6 a . m . until 6 p . m . _ dortouse , 9 . The weight system is designed to support a Mountain Time , to order a Donotallowchild - a maximum user weight of 250 pounds , free replacement decal . renOn or around Place the decal on the machine , 10 . Always stand on the foot plate when per - weight system in the Replacelabeilf forming an exercise that could cause the location shown . damagedil , legible , orr0m0ved . weight system to tip . WARNIN G : Before beginning this or any exercise program , consult your physician . This is especially important for persons over the age of 35 or persons with pre - existing health problems . Read all instructions before using . Sears assumes no responsibility for personal injury or property damage sustained by or through the use of this product .
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BEFORE YOU BEGIN Thank you for selecting the innovative and versatile reading this manual , call 1 - 800 - 4 - MY - HOME Â® WELDER Â® PRO POWER STACK weight system . The ( 1 - 800 - 469 - 4663 ) . To help us assist you , please note weight system offers a unique selection of weight sta - the product model number and serial number before tions designed to develop every major muscle group of calling . The model number is 831.159833 . The serial number can be found on a decal attached to the the body . Whether your goal is to tone your body , build dramatic muscle size and strength , or improve your weight system ( see the front cover of this manual for cardiovascular system , the weight system will help you the location of the decal ) . to achieve the results you want . Please use the drawing below to familiarize your - For your benefit , read this manual carefully before self with the major parts and how they fit together . using the weight system . If you have questions after ASSEMBLED DIMENSIONS : Height : 77 in . Width : 80 in . Depth : 59 in . Butterfly Arm Ab Pulley Station High Pulley Station Backrest Lat Bar Warning Curl Pad - - Decal Seat Backrest Weig Leg Lever Press Arm Seat Low - Pulley Station - Foot Plate Leg Press Lever Leg Press Plate 4
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ASSEMBLY Make sure that you have the following tools : Make Assembly Easier â€¢ Two adjustable wrenches Everything in this manual is designed to ensure that the weight system can be assem - â€¢ One standard screwdriver _ i ? _ } _ bled successfully by anyone . â€¢ One phillips screwdriver Before beginning assembly , make sure to â€¢ One rubber mallet _ t read the information on this page . This brief introduction will save you much more â€¢ You will also need grease or petroleum jelly , a time than it takes to read it , small amount of soapy water , and masking tape . Note : Assembly will be more convenient if you have Assembly Requires Two Persons a socket set , a set of open - end or closed - end wrenches , or a set of ratchet wrenches . For your convenience and safety , assemble the weight system with the help of another person . How to Identify Parts Set Aside Enough Time To help you identify the small parts used in assembly , a PART IDENTIFICATION CHART is included in the Due to the many features of the weight system , the center of this manual . Lay the chart on the floor and assembly process will require several hours . By use it to easily identify parts during each assembly setting aside plenty of time and by deciding to step . Note : Some small parts may have been pre - make the task enjoyable , assembly will go smoothly . attached . If a part is not in the parts bag , check to see if it has been pre - attached . Select a Location for the Weight System Because of its weight and size , the weight system How to Orient Parts should be assembled in the location where it will be As you assemble the weight system , make sure that used . Make sure that there is enough room to walk all parts are oriented exactly as shown in the draw - around the weight system as you assemble it . ings . How to Unpack the Box Tightening Parts To make assembly easier , we have divided the Tighten all parts as you assemble them , unless assembly process into four stages . The small hard - instructed to do otherwise . ware needed for each stage is packaged in sepa - rate bags . Important : Wait until you begin each Questions ? stage to open the parts bag ( s ) for that stage . Place all parts of the weight system in a cleared If you have questions after reading the assembly area and remove the packing materials . Do not dis - instructions , please call 1 - 800 - 4 - MY - HOME Â® pose of the packing materials until assembly is com - ( 1 - 800 - 469 - 4663 ) . pleted . The Four Stages of the Assembly Process Frame Assembly - - You will begin by assembling Cable Assembly - - During this stage , you will the base and the uprights that form the skeleton of attach the cables and pulleys that connect the the weight system . weight stations to the weight stacks . Arm Assembly - - During this stage , you will Seat Assembly - - During the final stage , you will assemble the seats and the backrests . assemble the arms and the leg lever . 5
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. Before beginning , be sure that you have read and understood the information on page 5 . 67 Locate and open the parts bag labeled 95 " FRAME ASSEMBLY . " Press a 5Omm Square Inner Cap ( 67 ) into each 75 end of the Butterfly Base ( 1 ) . 75 Insert four M8 x 61mm Carriage Bolts ( 75 ) and an M10 x 89mm Carriage Bolt ( 95 ) up through the 67 indicated holes in the Butterfly Base ( 1 ) . Place the Butterfly Base flat on the floor . Note : If the Bolts fall out , secure them by putting a small piece of tape over the head of each Bolt . . Press three 50mm Square Inner Caps ( 67 ) into the Center Base ( 2 ) . Insert an M10 x 89mm Carriage Bolt ( 95 ) up through the indicated hole in the Center Base . 89 109 Note : There are three kinds of support plates . 86 The main difference between them is the dis - 67 tance between the holes . When you need a support plate , find the kind with holes that will fit over the bolts you are using . Attach the Center Base ( 2 ) to the Butterfly Base ( 1 ) with two M8 x 66mm Bolts ( 89 ) , a Medium Support Plate ( 109 ) , and two M8 Nylon Locknuts ( 86 ) . Do not tighten the Locknuts yet . . Press a 50mm Square Inner Cap ( 67 ) into the end of the Press Base ( 3 ) . Insert four M8 x 61mm Carriage Bolts ( 75 ) , an M10 x 63mm Carriage Bolt ( 76 ) , and an M10 x 92mm Carriage Bolt ( 112 ) up through the indicat - ed holes in the Press Base ( 3 ) . 86 67 2 / Orient the Press Base ( 3 ) with the indents around the indicated holes on the bottom . Attach the Press 109 Base to the Center Base ( 2 ) with two M8 x 66mm Bolts ( 89 ) , a Medium Support Plate ( 10 % and two M8 Nylon Locknuts ( 86 ) . Do not tighten the Locknuts yet . 89 112 Indent 75 76 75 6
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Slide the Butterfly Upright ( 4 ) over the indicated 4 . 4 M8 x 61mm Carriage Bolts ( 75 ) in the Butterfly Base ( 1 ) . Hand tighten two M8 Nylon Locknuts ( 86 ) onto the Bolts . Do not tighten the Locknuts yet . 86 86 \ 1 75 . Press three 50mm Square Inner Caps ( 67 ) into 89 the Butterfly Top Frame ( 7 ) . 109 Attach the Butterfly Top Frame ( 7 ) to the indicat - ed bracket at the top of the Butterfly Upright ( 4 ) 67 _ , _ 67 with two M8 x 66mm Bolts ( 89 ) , a Medium Support Plate ( 109 ) , and two M8 Nylon Locknuts ( 86 ) . Do not tighten the Locknuts yet . . Press a 50mm Square Inner Cap ( 67 ) halfway 67 into the top of the Butterfly Leg ( 11 ) . Attach a 86 Bumper ( 50 ) to the Butterfly Leg with an M4 x 25mm Screw ( 80 ) . 10 Attach the Butterfly Seat Frame ( 10 ) to the 100 \ \ Butterfly Leg ( 11 ) with two M8 x 66mm Bolts ( 89 ) , 86 two M8 Washers ( 100 ) , and two M8 Nylon Locknuts ( 86 ) . Do not tighten the Locknuts yet .
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Slide the Butterfly Leg ( 11 ) onto the two M8 x 7 . 7 61mm Carriage Bolts ( 75 ) in the Butterfly Base 10 ( 1 ) . Hand tighten two M8 Nylon Locknuts ( 86 ) onto the Bolts . Do not tighten the Locknuts yet . 86 Attach the Butterfly Seat Frame ( 10 ) to the Butterfly Upright ( 4 ) with two M8 x 66mm Bolts 11 ( 89 ) , two M8 Washers ( 100 ) , and two M8 Nylon Locknuts ( 86 ) . Do not tighten the Locknuts yet . 1 " 75 . Press a 25mm Square Inner Cap ( 69 ) into the small tube on the Press Upright ( 5 ) . Slide the Press Upright ( 5 ) over the indicated M8 x 61mm Carriage Bolts ( 75 ) in the Press Base ( 3 ) . Hand tighten two M8 Nylon Locknuts ( 86 ) onto the Bolts . Do not tighten the Locknuts yet . / l / / l , Slide the Upright Support ( 6 ) over the M10 x 63mm Carriage Bolt ( 76 ) and the M10 x 92mm ' 86 Carriage Bolt ( 112 ) in the Press Base ( 3 ) . Hand / / tighten an M10 Nylon Locknut ( 90 ) onto the M10 x 63mm Carriage Bolt . Do not tighten the Locknut yet . Note : Do not thread a Iocknut i , i i i / onto the MIO x 92mm Carriage Bolt yet . 86 113 Attach the Upright Support ( 6 ) to the Press / / / Upright ( 5 ) with two M8 x 63mm Carriage Bolts ( 113 ) and two M8 Nylon Locknuts ( 86 ) . Do not tighten the Locknuts yet . . Press a 50mm Square Inner Cap ( 67 ) into the Press Seat Frame ( 12 ) . Attach a Bumper ( 50 ) to the Seat Frame with an M4 x 25mm Screw ( 80 ) . Slide the Press Seat Frame ( 12 ) onto the indicat - ed M8 x 61mm Carriage Bolts ( 75 ) in the Press Base ( 3 ) . Hand tighten two M8 Nylon Locknuts ( 86 ) onto the Bolts . Do not tighten the Locknuts yet . Attach the Press Seat Frame ( 12 ) to the Press Upright ( 5 ) with two M8 x 66mm Bolts ( 89 ) , two M8 Washers ( 100 ) , and two M8 Nylon Locknuts ( 86 ) . Do not tighten the Locknuts yet .
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10 . Press a 50mm Square Inner Cap ( 67 ) into the 10 89 Press Top Frame ( 9 ) . Attach the Press Top Frame ( 9 ) to the indicated 67 109 Â° bracket at the top of the Press Upright ( 5 ) with two M8 x 66mm Bolts ( 89 ) , a Medium Support Plate ( 109 ) , and two M8 Nylon Locknuts ( 86 ) . Do not tighten the Locknuts yet . 86 11 . Identify the Left Weight Guides ( 27 ) , which have 11 welded rings near the bottom . Slide two Weight Bumpers ( 46 ) onto the Left Weight Guides . Insert the Left Weight Guides into the indicated holes in the Center Base ( 2 ) . Set the other two Weight Bumpers ( 46 ) over the indicated holes in the Center Base ( 2 ) . Insert the Right Weight Guides ( 26 ) through the Weight Bumpers and into the holes in the Center Base . Make sure the oval holes on the Right Weight Guides are on the top . Welded Rings 12 . Attach the indicated Weight Guides ( 26 , 27 ) to the Center Base ( 2 ) with two M10 x 67mm Bolts ( 82 ) , four M10 Washers ( 97 ) , and two M10 Nylon Locknuts ( 90 ) . 82
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13 . SlidesixWeights ( 41 ) ontotheRightWeight 13 Guides ( 26 ) . MakesuretheWeightsareturned so thepin groovesareonthebottom . Pressa WeighTt ubeBumpe ( r45 ) intothelower endoftheShortWeightTube ( 44 ) . Slidethe ShortWeighTt ubeintothecenterholesinthe Lubricate Weights ( 41 ) . LubricatetheindicatedholesinaTopWeight ( 42 ) withgreaseS . lidetheTopWeighot ntotheRight Welded WeighGt uides ( 26 ) . Note : Make sure the Top Pin Weight is turned so the groove fits over the welded pin on the Short Weight Tube ( 44 ) . Pin Grooves 14 . Slide the Bottom Weight ( 47 ) and seven Weights ( 41 ) onto the Left Weight Guides ( 27 ) . Make sure the decal on the Bottom Weight is in the indi - cated location and the Weights are oriented with the pin grooves on the bottom . Lubricate Press a Weight Tube Bumper ( 45 ) into the lower end of the Long Weight Tube ( 43 ) . Slide the Long Weight Tube into the center holes in the Weights ( 41 ) . Welded Pin Lubricate the indicated holes in the other Top Weight ( 42 ) with grease . Slide the Top Weight onto the Left Weight Guides ( 27 ) . Note : Make sure the Top Weight is turned so the groove fits over the welded pin on the Long Weight Tube ( 43 ) . 41 Decal 10
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15 . Press a 50mm Square Inner Cap ( 67 ) into the 15 105 Center Top Frame ( 8 ) . Place the Center Top Frame on the indicated brackets on the Uprights ( 4 , 5 ) . Note : The tops of the four Weight 28 67 Guides ( 26 , 27 ) must be behind the Center Top 9O 92 90 Frame , as shown in step 16 . Attach the Center Top Frame ( 8 ) to the Butterfly Top Frame ( 7 ) with two M10 x 69mm Bolts ( 92 ) , a Large Support Plate ( 29 ) , and two M10 Nylon Locknuts ( 90 ) . Do not tighten the Locknuts yet . Attach the Center Top Frame ( 8 ) to the bracket on the Butterfly Upright ( 4 ) with two M10 x 72mm Bolts ( 105 ) , a Small Support Plate ( 28 ) , and two M10 Nylon Locknuts ( 90 ) . Do not tighten the Locknuts yet . 16 . Attach the the rear hole in Center Top Frame ( 8 ) 16 to the Press Top Frame ( 9 ) with an M10 x 69mm Bolt ( 92 ) , a Large Support Plate ( 29 ) , and an M10 Nylon Locknut ( 90 ) . Do not tighten the Locknut 105 yet . 8 28 Locate the parts bag labeled " PULLEY BAG 90 9O 1 . " Remove a 90mm Pulley ( 35 ) from the bag . Slide the Pulley and a Cable Trap ( 38 ) onto an M10 x 97mm Bolt ( 77 ) . Slide the Bolt through the Large Support Plate ( 29 ) and Press Top Frame ( 9 ) . Hand tighten an M10 Nylon Locknut ( 90 ) onto it . Do not tighten the Locknuts yet . Attach the Center Top Frame ( 8 ) to the bracket on the Press Upright ( 5 ) with two M10 x 72mm Bolts ( 105 ) , a Small Support Plate ( 28 ) , and two M10 Nylon Locknuts ( 90 ) . Do not tighten the Locknuts yet . 17 . Attach each set of Weight Guides ( 26 , 27 ) to the 17 Center Top Frame ( 8 ) with four M10 x 91mm 90 Bolts ( 101 ) , eight M10 Washers ( 97 ) , and four M10 Nylon Locknuts ( 90 ) . 90 Tighten the M10 Nylon Locknuts ( 90 ) and the ) 7 d M8 Nylon Locknuts ( 86 ) used in steps 2 - 17 . 101 11
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18 11 18 . Locate and open the parts bag labeled " ARM 78 ASSEMBLY . " Press two 50mm Square Inner Caps ( 67 ) into the ends of the Leg Lever ( 13 ) . Lubricate an M10 x 84mm Bolt ( 78 ) with grease . Attach the Leg Lever ( 13 ) to the Butterfly Leg ( 11 ) with the Bolt and an M10 Nylon Locknut ( 90 ) . Do not overtighten the Locknut ; the Leg Lever must be able to pivot easily . 19 . Lubricate the M10 x 76mm Bolt ( 88 ) with grease . 19 Attach the Leg Press Lever ( 14 ) to the Press Base ( 3 ) with the Bolt and an M10 Nylon Locknut ( 90 ) . Do not overtighten the Locknut ; the Leg Press Lever must pivot easily . Lubricate 88 t . i 9O 20 . See the inset drawing . Press a Plastic Bushing ( 60 ) onto each welded tube on the Press Frame ( 17 ) . Slide the Press Frame into place on the Press Base ( 3 ) . Note : This will be a tight fit ; the Plastic Bushings should fit onto each end of the welded tubes in the Base . Lubricate the M10 x 207mm Bolt ( 106 ) with grease . Attach the Press Frame ( 17 ) to the Press 17 Base ( 3 ) with the Bolt and an M10 Nylon Locknut ( 90 ) . Do not overtighten the Locknut ; the 9O Lubricate Press Frame must pivot easily . 21 . Press a 45mm Square Inner Cap ( 68 ) into the top 21 of a Press Arm ( 18 ) . Press a 25mm Round Inner Cap ( 66 ) into the Press Arm . Attach the Press Arm ( 18 ) to the Press Frame ( 17 ) with two M8 x 62mm Bolts ( 87 ) and two M8 Nylon Locknuts ( 86 ) . 68 Repeat this step with the other Press Arm ( 18 ) . 12
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22 . Identify the Right and Left Butterfly Arms ( 19 , 20 ) 22 by the positions of the welded brackets . Press a 45mm Square Inner Cap ( 68 ) into each end of the Right Butterfly Arm ( 19 ) . Wet the lower end of the Butterfly Arm with soapy water . Slide a Large Foam Pad ( 53 ) onto the lower end of the Butterfly Arm . Lubricate the axles on the Butterfly Top Frame ( 7 ) with grease . Orient the Right Butterfly Arm ( 19 ) as shown and slide it onto the right axle . See the inset drawing . Place two 25mm Retainers ( 54 ) on top of an inverted 25mm Cover Cap ( 55 ) . Make sure the teeth on the Retainers bend toward the Cover Cap , as shown . Have a second person gently tap the two 25mm Retainers ( 54 ) and the 25mm Cover Cap ( 55 ) onto the axle on the Butterfly Top Frame ( 7 ) . Repeat this step with the Left Butterfly Arm ( 20 ) . 23 23 . Locate and open the parts bag labeled " CABLE ASSEMBLY . " For cable identification and routing during steps 23 to 61 , refer to the CABLE DIAGRAMS and CABLE ID CHART on pages 30 and 31 . Make sure that the cable traps do not touch or _ . . Bracket P _ bind the cables as you assemble them . Identify the Butterfly Cable ( 73 ) . It is approxi - mately 52 " long and it has an eyelet on each end . Attach the Butterfly Cable to the bracket on the _ 84 Left Butterfly Arm ( 20 ) with an M8 x 20mm Shoulder Bolt ( 84 ) and an M8 Nylon Locknut ( 86 ) . Make sure that the flat side of the eyelet on 24 the cable ( see the inset drawing ) is against theButterfly Arm . 37 6 24 . Locate and open the parts bag labeled " PULLEY BAG 2 . " Remove one " V " - pulley ( 34 ) from the bag . Wrap the Butterfly Cable ( 73 ) over the " V " - pulley , 0 - - 73 ( 34 ) . Attach the " V " - pulley and a Long Cable Trap ( 37 ) to the bracket on the back of the Butterfly Upright ( 4 ) with an M10 x 58mm Bolt ( 114 ) and i an M10 Nylon Locknut ( 90 ) . Make sure the Long Cable Trap is oriented to hold the Cable in the groove of the " V " - pulley . 13
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25 . Wrap the Butterfly Cable ( 73 ) under a 90mm 25 Pulley ( 35 ) . Attach the Pulley to the Double " U " - bracket ( 31 ) with an M10 x 45mm Bolt ( 94 ) and an M10 Nylon Locknut ( 90 ) . 26 . Remove another " V " - pulley ( 34 ) from the bag 26 labeled " PULLEY BAG 2 . " 114 34 Wrap the Butterfly Cable ( 73 ) over the " V " - pulley 37 ( 34 ) . Attach the " V " - pulley and a Long Cable Trap ( 37 ) to the bracket on the back of the Butterfly Upright ( 4 ) with an M10 x 58mm Bolt ( 114 ) and an M10 Nylon Locknut ( 90 ) . Make sure the Long Cable Trap is oriented to hold the Cable in the groove of the " V " - pulley . 27 . Attach the Butterfly Cable ( 73 ) to the bracket on 27 the Right Butterfly Arm ( 19 ) with an M8 x 20mm 86 Shoulder Bolt ( 84 ) and an M8 Nylon Locknut ( 86 ) . Make sure that the flat side of the eyelet on the cable ( see the inset drawing ) is against theButterfly Arm . Flat Side 28 . Identify the Rear Cable ( 70 ) . It is approximately 28 95 1 / 8 " long , and it has an eyelet on one end and 9O a threaded shaft on the other . 97 Attach the eyelet on the Rear Cable ( 70 ) inside 82 the Center Top Frame ( 8 ) with an M10 x 67mm Bolt ( 82 ) , two M10 Washers ( 97 ) , and an M10 Nylon Locknut ( 90 ) . 14
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29 . Wrap the Rear Cable ( 70 ) under a 90mm Pulley ( 35 ) . Attach the Pulley and a Cable Trap ( 38 ) to the top hole in the pair of Pulley Plates ( 32 ) with an M10 x48mm Bolt ( 93 ) and an M10 Nylon Locknut ( 90 ) . Make sure the Cable Trap is posi - tioned to hold the Cable in the groove of the Pulley . 38 m / 30 . Wrap the Rear Cable ( 70 ) over a 115mm Pulley 3O ( 36 ) in the direction shown . Attach the Pulley Bracket inside the indicated bracket on the Center Top Frame ( 8 ) with an M10 x 45mm Bolt ( 94 ) and an M10 Nylon Locknut ( 90 ) . 94 31 . Attach the end of the Rear Cable ( 70 ) to a " U " - bracket ( 33 ) with an M8 Washer ( 100 ) and an M8 Nylon Locknut ( 86 ) . Do not completely tighten the Locknut ; it should be tightened so that only two threads of the Cable show past the Locknut , as shown in the inset drawing . 33 Attach the " U " - bracket ( 33 ) to the Short Weight Tube ( 44 ) with an M8 x 45mm Bolt ( 96 ) and an 86 _ M8 Nylon Locknut ( 86 ) . J 32 . Identify the Ab Cable ( 74 ) . It is approximately 32 226 1 / 2 " long , and it has a ball on one end and an eyelet on the other . 90 97 Wrap the Ab Cable ( 74 ) over a 90mm Pulley ( 35 ) as shown . Place two Pulley Covers ( 39 ) over the Pulley , so that the large tabs are on the indicated side . Attach the Pulley and Pulley Covers to the Butterfly Upright ( 4 ) with an M10 x 97mm Bolt ( 77 ) , two M10 Washers ( 97 ) , and an M10 Nylon 97 Locknut ( 90 ) . Make sure the Cable is between 74 the Pulley and the pin on the Upright . 15
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33 . Wrap the Ab Cable ( 74 ) under a 90mm Pulley 33 ( 35 ) . Attach the Pulley and a Cable Trap ( 38 ) to the top hole in the pair of Pulley Plates ( 32 ) with an M10 x48mm Bolt ( 93 ) and an M10 Nylon Locknut ( 90 ) . Make sure the Cable Trap is posi - tioned to hold the Cable in the groove of the Pulley . 34 . Wrap the Ab Cable ( 74 ) over a 90mm Pulley ( 35 ) / in the direction shown . Attach the Pulley to the Double " U " - bracket ( 31 ) with an M10 x 45mm Bolt 94 ( 94 ) and an M10 Nylon Locknut ( 90 ) . 31 - 35 35 . Wrap the Ab Cable ( 74 ) under a 90mm Pulley 35 ( 35 ) . Attach the Pulley and a Cable Trap ( 38 ) to the indicated bracket on the Butterfly Base ( 1 ) with an M10 x 48mm Bolt ( 93 ) and an M10 Nylon Locknut ( 90 ) . Make sure the Cable Trap is posi - tioned to hold the Cable in the groove of the Pulley . 9O 36 . Wrap the Ab Cable ( 74 ) around a 90mm Pulley I ( 35 ) in the direction shown . Slide a Cable Trap ( 38 ) and the Pulley onto the M10 x 89mm Carriage 35 Bolt ( 95 ) in the Butterfly Base ( 1 ) . Secure the Pulley with an M10 Nylon Locknut ( 90 ) . Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley . 16
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37 . Wrap the Ab Cable ( 74 ) under a 90mm Pulley ( 35 ) . Attach the Pulley to the indicated bracket on the Center Base ( 2 ) with an M10 x 97mm Bolt ( 77 ) and an M10 Nylon Locknut ( 90 ) . Note : The M10 x 97mm Bolt ( 77 ) must be inserted through both brackets on the Center Frame ( 2 ) . Tighten the M10 Nylon Locknut ( 90 ) only a few turns onto the Bolt ; it will need to be removed in step 39 . 38 . Wrap the Ab Cable ( 74 ) over a 90mm Pulley ( 35 ) in the direction shown . Attach the Pulley and a Cable Trap ( 38 ) to the second set of holes from the bottom in the indicated pair of Pulley Plates ( 32 ) with an M10 x 48mm Bolt ( 93 ) and an M10 Nylon Locknut ( 90 ) . Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley . 39 . Remove the M10 x 97mm Bolt ( 77 ) and the 39 M10 Nylon Locknut ( 90 ) used in step 37 . Wrap the Ab Cable ( 74 ) under a 90mm Pulley ( 35 ) 35 77 as shown . Attach the Pulley to the indicated brack - 90 et on the Center Base ( 2 ) , and the 90mm Pulley ( 35 ) used in step 37 to its bracket , with the M10 x 97mm Bolt ( 77 ) and the M10 Nylon Locknut ( 90 ) . Note : Make sure the Pulley used in step 37 is attached as shown . Wrap the Ab Cable ( 74 ) around a 90mm Pulley ( 35 ) as shown . Slide the Pulley and a Cable Trap ( 38 ) onto the M10 x 89mm Carriage Bolt ( 95 ) in the Center Base ( 2 ) . Secure the Pulley with an M10 Nylon Locknut ( 90 ) . Make sure the Cable Trap is positioned to hold the Cable in the 35 groove of the Pulley . 40 . Lay the Ab Cable ( 74 ) inside the indicated bracket on the Center Base ( 2 ) . Attach a 90mm Pulley ( 35 ) inside the bracket with an M10 x 45mm Bolt ( 94 ) and an M10 Nylon Locknut ( 90 ) . 17
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41 . Locate the Weight Plate ( 48 ) that is attached 41 to the bottom of the Bottom Weight ( 47 ) . See the inset drawing . Attach the end of the Ab Cable ( 74 ) to the bottom of the Weight Plate ( 48 ) with an M10 x 45mm Bolt ( 94 ) and an M10 Nylon 48 Locknut ( 90 ) . 94 42 . Identify the Low Cable ( 71 ) . tt is approximately 42 135 " long and it has a ball on one end and an eye - let on the other . Route the eyelet end through the slot in the cable guide on the Butterfly Base ( 1 ) . 93 35 Route the Low Cable ( 71 ) under a 90mm Pulley ( 35 ) . Attach the Pulley and a Cable Trap ( 38 ) to the bracket on the Butterfly Base ( 1 ) with an M10 x 48mm Bolt ( 93 ) and an M10 Nylon Locknut ( 90 ) . Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley . 90 Cable Guide 43 . Wrap the Low Cable ( 71 ) under a 90mm Pulley 43 102 ( 35 ) . Attach the Pulley and a Cable Trap ( 38 ) to the welded tube on the Butterfly Upright ( 4 ) with an M10 x 121mm Bolt ( 102 ) and an M10 Nylon Locknut ( 90 ) . Note : Thread the Locknut only two turns onto the Bolt , another Pulley will be attached to the Bolt in step 45 . Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley . 44 . Wrap the Low Cable ( 71 ) over a 90mm Pulley 44 ( 35 ) . Attach the Pulley and a Cable Trap ( 38 ) to the second set of holes from the bottom in the Pulley Plates ( 32 ) with an M10 x 48mm Bolt ( 93 ) and an M10 Nylon Locknut ( 90 ) . Make sure the Cable Trap is positioned to hold the Cable in 32 . the groove of the Pulley . 90 _ ) 3 35 18
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45 . Remove the MIO Nylon Locknut ( 90 ) used in 45 step 43 . Wrap the Low Cable ( 71 ) under a 90mm Pulley ( 35 ) . Attach the Pulley and a Cable Trap ( 38 ) to the M10 x 121mm Bolt ( 102 ) used in step 43 with the M10 Nylon Locknut ( 90 ) . Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley . 102 46 . Attach the Low Cable ( 71 ) to the Leg Lever ( 13 ) 46 with an M8 x 68mm Shoulder Bolt ( 108 ) , an M8 Washer ( 100 ) , and an M8 Nylon Locknut ( 86 ) . Make sure that the fiat side of the eyelet on 100 the cable ( see the inset drawing ) is against the 86 leg lever . 71 108 Flat Side 47 . Identify the Press Cable ( 72 ) . tt is approximately 47 387 5 / 8 " long and it has a ball on one end and a threaded shaft on the other . Wrap the Press Cable ( 72 ) over a 90mm Pulley ( 35 ) . Attach the Pulley to the Press Top Frame ( 9 ) with an M10 x 89mm Bolt ( 111 ) , an M10 Washer ( 97 ) , and an M10 Nylon Locknut ( 90 ) . Make sure the Cable is between the Pulley and the pin on 111 the Press Top Frame . 72 48 . Route the Press Cable ( 72 ) over the 90mm Pulley 48 ( 35 ) that was attached to the Press Top Frame ( 9 ) in step 16 . Make sure the Cable Trap ( 38 ) is positioned to hold the Cable in the groove of the Pulley . Properly tighten the M10 Nylon Locknut ( not shown ) attached to the M10 x 97mm Bolt ( 77 ) . 19
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49 . Wrap the Press Cable ( 72 ) under a 90mm Pulley ( 35 ) . Attach the Pulley and a Cable Trap ( 38 ) to the indicated hole in the Press Upright ( 5 ) with an M10 x 93mm Bolt ( 85 ) , an M10 Washer ( 97 ) and an M10 Nylon Locknut ( 90 ) . Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley . 72 35 85 50 . Route the Press Cable ( 72 ) through the opening 5O in the Press Frame ( 17 ) and wrap the Cable around a 90mm Pulley ( 35 ) in the direction shown . Attach the 90mm Pulley ( 35 ) and a Cable Trap ( 38 ) to the indicated hole in the Press Frame ( 17 ) with an M10 x 81mm Bolt ( 104 ) , an M10 Washer ( 97 ) and an M10 Nylon Locknut ( 90 ) . Make sure the Pulley is attached on the inside of the Press Frame . Make sure the Cable Trap is 1O4 positioned to hold the Cable in the groove of 17 the Pulley . 51 . Wrap the Press Cable ( 72 ) around a " V " - pulley 51 ( 34 ) in the direction shown . Attach the " V " - pulley and a Long Cable Trap ( 37 ) to the small tube on the Press Upright ( 5 ) with an M10 x 81mm Bolt ( 104 ) , an M10 Washer ( 97 ) and an M10 Nylon Locknut ( 90 ) . Note : The small tube has four adjustment holes . The " V " - pulley must be attached at the hole farthest from the Upright . Make sure the Cable Trap is oriented as shown . 52 . Wrap the Press Cable ( 72 ) around a 90mm Pulley ( 35 ) in the direction shown . Attach the Pulley and a Cable Trap ( 38 ) at the indicated hole in the Press Frame ( 17 ) with an M10 x 81mm Bolt ( 104 ) , an M10 Washer ( 97 ) , and an M10 Nylon Locknut ( 90 ) . Make sure the Pulley is attached 72 on the inside of the Press Frame . Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley . 20
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53 . Wrap the Press Cable ( 72 ) around a 90mm 53 Pulley ( 35 ) in the direction shown . Attach the Pulley and a Cable Trap ( 38 ) to the indicated hole on the right side of the Press Upright ( 5 ) with an M10 x 121mm Bolt ( 102 ) and an M10 Nylon Locknut ( 90 ) . Note : Thread the Locknut only two turns onto the Bolt ; another Pulley will be attached to the Bolt in step 57 . Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley . 38 54 . Route the Press Cable ( 72 ) through the Press Frame ( 17 ) and around a 90mm Pulley ( 35 ) as shown . Attach the Pulley and a Cable Trap ( 38 ) to the indicated hole on the right side of the Leg Press Lever ( 14 ) with an M10 x 121mm Bolt ( 102 ) 102 72 and an M10 Nylon Locknut ( 90 ) . Note : Thread the Locknut only two turns onto the Bolt ; another Pulley will be attached to the Bolt in step 56 . Make sure the Cable Trap is posi - tioned to hold the Cable in the groove of the 35 Pulley . 38 17 55 . Wrap the Press Cable ( 72 ) around a " V " - pulley 55 ( 34 ) in the direction shown . Attach the " V " - pulley and a Long Cable Trap ( 37 ) underneath the Press 115 Seat Frame ( 12 ) with an M10 x 100mm Bolt ( 115 ) , an M10 Washer ( 97 ) , and an M10 Nylon Locknut ( 90 ) . Note : the Press Seat Frame has five adjustment holes . The Pulley must attached at the second hole from the Leg Press Lever ( 14 ) . Make sure the Cable Trap is positioned to 72 hold the Cable in the groove of the Pulley . 56 . Remove the M10 Nylon Locknut ( 90 ) used in 56 step 54 . Wrap the Press Cable ( 72 ) around a 90mm Pulley ( 35 ) as shown . Slide a Cable Trap ( 38 ) and the Pulley onto the M10 x 121mm Bolt ( 102 ) in the Leg Press Lever ( 14 ) . Properly tighten the M10 Nylon Locknut ( 90 ) onto the Bolt . Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley . 90 72 35 21
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57 . Remove the M10 Nylon Locknut ( 90 ) used in 57 step 53 . Route the Press Cable ( 72 ) through the Press Frame ( 17 ) . Wrap the Press Cable ( 72 ) under a 90mm Pulley ( 35 ) . Slide a Cable Trap ( 38 ) and the Pulley onto the M10 x 121mm Bolt ( 102 ) in the bottom of the 5 102 90 Press Upright ( 5 ) . Properly tighten the M10 Nylon 35 Locknut ( 90 ) onto the Bolt . Make sure the Cable 17 Trap is positioned to hold the Cable in the groove of the Pulley . 58 . Wrap the Press Cable ( 72 ) around a 90mm Pulley ( 35 ) as shown . Slide a Cable Trap ( 38 ) and the Pulley onto the M10 x 92mm Carriage Bolt ( 112 ) in the Press Base ( 3 ) . Secure the Pulley with an 90 M10 Nylon Locknut ( 90 ) . Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley . 38 59 . Lay the Press Cable ( 72 ) in the bracket on the 59 Center Base ( 2 ) . Attach a 90mm Pulley ( 35 ) inside the bracket with an M10 x 45mm Bolt ( 94 ) and an M10 Nylon Locknut ( 90 ) . 94 90 60 . Wrap the Press Cable ( 72 ) over a 115mm Pulley . < ( 36 ) . Attach the Pulley inside the indicated bracket 72 90 on the Center Top Frame ( 8 ) with an M10 x 45mm Bolt ( 94 ) and an M10 Nylon Locknut ( 90 ) . 22
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61 . Attach the Press Cable ( 72 ) to the remaining " U " - 61 bracket ( 33 ) with an M8 Washer ( 100 ) and an M8 Nylon Locknut ( 86 ) . Note : Do not completely tighten the Locknut ; it should be threaded onto the Cable so that only two threads show past the Locknut ( see the inset drawing ) . Attach the " U " - bracket ( 33 ) to the Long Weight Tube ( 43 ) with an M8 x 45mm Bolt ( 96 ) and an M8 Nylon Locknut ( 86 ) . Important : Follow all five cables from end to end and make sure that they rest in the grooves of all of the pulleys and that the cables and the pulleys move smoothly . 62 ' 9 62 . Locate and open the parts bag labeled " SEAT ASSEMBLY . " Attach the Butterfly Backrest ( 25 ) to the Butterfly Upright ( 4 ) with two M6 x 65mm Bolts ( 79 ) and two M6 Washers ( 99 ) . 99 63 . Insert an M6 x 62mm Carriage Bolt ( 91 ) through 63 the center hole in a Seat Plate ( 30 ) . Using two M6 x 16mm Bolt ( 98 ) , attach the Seat Plate to the Seat ( 23 ) with the serial number decal . Insert the M6 x 62mm Carriage Bolt ( 91 ) into the Serial Number indicated hole in the Butterfly Seat Frame ( 10 ) . Decal Secure the other end of the Seat ( 23 ) to the Seat Frame with an M6 x 65mm Bolt ( 79 ) and an M6 98 Washer . Secure the M6 x 62mm Carriage Bolt 10 with another M6 Washer ( 99 ) and an M6 Nylon Locknut ( 103 ) . Attach the other Seat ( 23 ) to the Press Seat Frame ( 12 , not shown ) in the same manner . 64 . Insert an M6 x 62mm Carriage Bolt ( 91 ) through 64 the center hole in a Seat Plate ( 30 ) . Attach the Seat Plate to the Press Backrest ( 24 ) with two M6 x 16mm Bolt ( 98 ) . Insert the M6 x 62mm Carriage Bolt ( 91 ) into the indicated hole in the Press Upright ( 5 ) . Secure the other end of the Press Backrest ( 24 ) with an M6 x 65mm Bolt ( 79 ) and an M6 Washer . Secure the M6 x 62mm Carriage Bolt with an M6 Washer ( 99 ) and an M6 Nylon Locknut ( 103 ) . 23
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65 . Press a 45mm Square Inner Cap ( 68 ) into the 65 indicated end of the Adjustment Tube ( 15 ) . Orient the Leg Press Plate ( 16 ) and Adjustment 110 1 : 100 Tube ( 15 ) as shown in the inset drawing . Attach the Adjustment Tube to the Leg Press Plate ( 16 ) with an M8 x 58mm Bolt ( 110 ) , two M8 Washers ( 100 ) , and an M8 Nylon Locknut ( 86 ) . 100 86 Place the Adjustment Tube ( 15 ) in the bracket on top of the Leg Press Lever ( 14 ) and secure it with 16 the Adjustment Pin ( 40 ) . 66 . Press four 19mm Round Inner Caps ( 64 ) into the 66 ends of the two Pad Tubes ( 51 ) . Insert a Pad Tube ( 51 ) into the indicated hole in the Leg Lever ( 13 ) . Slide two Foam Pads ( 52 ) onto the ends of the Pad Tube . Insert a Pad Tube ( 51 ) into the welded tube on the Butterfly Leg ( 11 ) . Slide two Foam Pads ( 52 ) onto the ends of the Pad Tube . 64 67 . Attach the Curl Pad ( 22 ) to the Curl Post ( 21 ) with 67 two M6 x 16mm Bolts ( 98 ) . 98 22 21 68 . Make sure that all parts have been properly tightened . The use of the remaining parts will be explained in ADJUSTMENTS , beginning on the following page . Before using the weight system , pull each cable a few times to be sure that the cables move smoothly over the pulleys . If one of the cables does not move smoothly , find and correct the problem . IMPORTANT : If the cables are not properly installed , they may be damaged when heavy weight is used . See the CABLE DIAGRAMS on pages 30 and 31 for proper cable routing . If there is any slack in the cables , you will need to remove it by tightening the cables ; see TROUBLESHOOTING AND MAINTENANCE on page 28 . 24
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ADJUSTMENTS The instructions below describe how each part of the weight system can be adjusted . Refer to the exercise guide accompanying this manual to see how the weight system should be set up for each exercise . IMPOR - TANT : When using an accessory , make sure it is in the correct starting position for the exercise to be performed . If there is any slack in the cables or chain as an exercise is performed , the effectiveness of the exercise will be reduced . ATTACHING THE ACCESSORIES Attach the Lat Bar ( 59 ) to the Low Cable ( 71 ) at the low pulley station with a Cable Clip ( 58 ) . For some 71 exercises , the Chain ( 57 ) should be attached between the Lat Bar and the Cable with two Cable Clips . Adjust the length of the Chain between the Lat Bar and the Cable so the Lat Bar is in the correct start - ing position for the exercise to be performed . The Nylon Strap ( 83 ) or Ab Strap ( 56 ) can be attached 59 in the same manner . The accessories can be attached to the ab pulley station or high pulley station in the same manner . ADJUSTING THE LEG PRESS PLATE To adjust the position of the Leg Press Plate ( 16 ) , pull out the Adjustment Pin ( 40 ) and slide the Adjustment Tube ( 15 ) either backward or forward in the bracket 15 on the Leg Press Lever ( 14 ) . Line up one of the adjustment holes in the Adjustment Tube with the hole in the bracket and re - insert the Adjustment Pin . ATTACHING THE CURL PAD To use the Curl Pad ( 22 ) , remove the 50mm Square Inner Cap ( 67 ) from the Butterfly Leg ( 11 ) . Slide the Curl Post ( 21 ) to the desired height in the Butterfly 22 Leg . Tighten the Curl Knob ( 49 ) into the Butterfly Leg and an adjustment hole in the Curl Post . 25
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CHANGING THE WEIGHT SETTING To change the setting of a weight stack , insert a Weight Pin ( 81 ) under the desired Weight ( 41 ) . Insert the Weight Pin so that the bent end touches the weight stack . Turn the bent end down . To use the Bottom Weight ( 47 ) with the press arms or the leg press , insert a Weight Pin ( 81 ) under the Bottom Weight . Remove the other Weight Pin from the small weight stack . To use the small weight stack with the press arms or leg press , insert a Weight Pin ( 81 ) under the Bottom Weight ( 47 ) . Then , insert the other Weight Pin under the desired Weight ( 41 ) in the right weight stack . Note : Due to the cables and pulleys , the amount of resistance at each exercise station may vary from the weight setting . Use the WEIGHT RESISTANCE CHART on page 27 to find the approximate amount of resistance at each weight station . 26
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WEIGHT RESISTANCE CHART The chart below shows the approximate weight resistance at each exercise station . " Left Top " and " Right Top " refer to the 6 lb . top weights . " Bottom " refers to the 12.5 lb . bottom weight . The other numbers refer to the 12.5 lb . weight plates . Weight resistance shown for the butterfly arm station is for each butterfly arm . Note : The actu - al resistance at each station may vary due to differences in individual weight plates as well as friction between the cables , pulleys , and weight guides , WEIGHT HIGH PRESS LEG BUTTER - AB LEG LOW PULLEY ARM PRESS FLY ARM PULLEY LEVER PULLEY ( Ibs . ) ( Ibs . ) ( Ibs . ) ( Ibs . ) ( Ibs . ) ( Ibs . ) ( Ibs . ) 32 35 34 LeffTop 6 133 164 243 7 150 180 278 Bottom 165 205 307 170 210 315 25 25 30 28 Right Top 1 187 230 350 40 41 48 42 I 6 ! . 280 400 i 550 i 120 i 117 138 130 27
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TROUBLESHOOTING AND MAINTENANCE Make sure all parts are properly tightened each time the weight system is used . Replace any worn parts immedi - ately . The weight system can be cleaned using a damp cloth and mild non - abrasive detergent . Do not use solvents . TIGHTENING THE CABLES Woven cable , the type of cable used on the weight system , can stretch slightly when it is first used . tf there is slack in the cables before resistance is felt , the cables should be tightened . Slack can be removed from the cables in several different ways . When you are tightening the cables , note that they are linked into two distinct groups . The Rear Cable ( 70 ) , the Low Cable ( 71 ) , the Butterfly Cable ( 73 ) , and the Ab Cable ( 74 ) are all connected to the small weight stack . All three cables will be tightened by tightening the Rear Cable at the small weight stack , or by adjusting the 90mm Pulleys ( 35 ) in either set of Pulley Plates ( 32 ) . The Press Cable ( 72 ) is attached to the large weight stack . The Press Cable can be tightened at the large weight stack or by moving the " V " - pulleys ( 34 ) on the Press Upright ( 5 ) and the Press Seat Frame ( 12 ) . The threaded ends on the Rear Cable ( 70 ) and the Press Cable ( 72 ) attached to the weight stacks can be used to tighten the cables . To tighten the Rear Cable ( 70 ) , remove the M8 x 45mm Bolt ( 96 ) and the M8 Nylon Locknut ( 86 ) from the " U " - bracket ( 33 ) and the Short Weight Tube ( 44 ) . Tighten the M8 Nylon Locknut ( 86 ) onto the end of the Rear Cable ( 70 ) a few turns . Re - attach the " U " - bracket ( 33 ) to the Short Weight Tube ( 44 ) with the M8 x 45mm Bolt ( 96 ) and the M8 Nylon Locknut ( 86 ) . The Press Cable ( 72 ) can be tightened in the same manner . The Pulley Plates ( 32 ) have four sets of holes for each 90mm Pulley ( 35 ) . Slack can be removed from 35 the cables by moving one or both Pulleys to a set of holes closer to the center of the Pulley Plates . To move a 90mm Pulley ( 35 ) , remove the M10 Nylon Locknut ( 90 ) and the M10 x 48mm Bolt ( 93 ) from the Pulley Plates ( 32 ) , the Cable Trap ( 38 ) , and Pulley . Re - attach the Pulley and Cable Trap to the next set of holes in the Pulley Plates with the Bolt and Locknut . 28
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Slack can be removed from the Press Cable ( 72 ) by moving the " V " - pulley ( 34 ) attached to the Press Seat Frame ( 12 ) closer to the Press Upright ( 5 ) . Remove the M10 x 93mm Bolt ( 85 ) , M10 Washer ( 97 ) , and M10 Nylon Locknut ( 90 ) from the Press Seat Frame ( 12 ) , the " V " - pulley ( 34 ) , and the Long Cable Trap ( 37 ) . Move the " V " - pulley to a hole that is closer to the Press Upright ( 5 ) , one hole at a time , until the slack is removed . Reattach the " V " - pulley and Cable Trap to the hole with the Bolt , Washer , and Locknut . If there is still slack in the Press Cable ( 72 ) , move the " V " - pulley ( 34 ) attached to the small tube on the Press Upright ( 5 ) to a hole that is closer to the Upright . Remove the M10 x 69mm Bolt ( 92 ) , M10 Washer ( 97 ) , and M10 Nylon Locknut ( 90 ) from the Press Upright ( 5 ) , the " V " - pulley ( 34 ) , and the Long Cable Trap ( 37 ) . Move the " V " - pulley to a hole that is closer to the Press Upright , one hole at a time , until the slack is removed . Reattach the " V " - pulley and Cable Trap to the hole with the Bolt , Washer , and Locknut . If a cable slips off the pulleys often , the cable may have become twisted . Remove the cable and re - install it . If the cables need to be replaced , see ORDERING REPLACEMENT PARTS on the back cover of this manual . 29
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CABLE DIAGRAMS The Cable Diagrams below and on the next page show the proper routing of the Rear Cable ( 70 ) , the Low Cable ( 71 ) , the Press Cable ( 72 ) , the Butterfly Cable ( 73 ) , and the Ab Cable ( 74 ) . The numbers show the correct route for each Cable . Make sure that the Cables are routed correctly , that the Pulleys move smoothly , and that the Cable Traps do not touch or bind the Cables . Incorrect cable routing can damage the weight system . Press Cable ( 72 ) 14 15 \ 12 11 7 4 3O
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Rear Cable ( 70 ) Butterfly Cable ( 73 ) 4 5 Ab Cable ( 74 ) Low Cable ( 71 ) 5 4 2 1 31
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PART IDENTIFICATION CHART - - Model No . 831.159833 R 2o3A M10 x 69mm Bolt ( 92 ) [ _ M6 Nylon Locknut ( 103 ) I M10 x 63mm Carriage Bolt ( 76 ) M8 Nylon Locknut ( 86 ) I M8 x 63mm Carriage Bolt ( 113 ) M8 x 61ram Carriage Bolt ( 75 ) M10 Nylon Locknut ( 90 ) I M10 X 67ram B Â° lt ( 82 ) _ G M6 Washer ( 99 ) M8 x 66mm Bolt ( 89 ) ( Me x 65mm Bolt ( 79 ) I M8x62mmBott ( 87 ) _ M8 Washer ( 100 ) M10 x 58mm Bolt ( 114 ) I M8 x 58mm Bolt ( 110 ) M10 Washer ( 97 ) M10 x 48ram Bolt ( 93 ) M6 x 16mm Bolt ( 98 ) I M10 x45mm Bolt ( 94 ) M8 x 45mm Bolt ( 96 ) M8 x 20mm Shoulder Bolt ( 84 ) M4 x 25ram Screw ( 80 )
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M6 x 62mm Carriage Bolt ( 91 ) i _ M8 x 68mm Shoulder Bolt ( 108 ) MIO x 72mm Bolt ( 105 ) _ M10 x 76mm Bolt ( 88 ) MIO x78mm Bolt ( 107 ) _ M10 x 81mm Bolt ( 104 ) M10 x 84mm Bolt ( 78 ) I M10 x 89mm Bolt ( 111 ) M10 x 91ram Bolt ( 101 ) M10 x 93mm Bolt ( 85 ) I M10 x 89ram Carriage Bott ( 95 ) M10 x 92mm Carriage Bolt ( 112 ) M10 x 97ram Bolt ( 77 ) M10 x 100ram Bolt ( 115 )
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19mm Round Inner Cap ( 64 ) 25mm Round Inner Cap ( 66 ) 25mm Retainer ( 54 ) 25mm Square Inner Cap ( 69 ) 25mm Round Cover Cap ( 55 ) J 45mm Square Inner Cap ( 68 ) 50mm Square Inner Cap ( 67 )
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PART LIST - - Model No . 831.159833 m1203A Key No . Qty . Description Key No . Qty . Description 1 1 Butterfly Base 60 2 Plastic Bushing 2 1 Center Base 61 2 Large Bushing 3 1 Press Base 62 4 Handgrip 4 1 Butterfly Upright 63 4 Mt0 Large Washer 5 1 Press Upright 64 4 19mm Round Inner Cap 6 1 Upright Support 65 2 Butterfly Arm Bushing 7 1 Butterfly Top Frame 66 2 25mm Round Inner Cap 8 1 Center Top Frame 67 15 50mm Square Inner Cap 9 1 Press Top Frame 68 7 45mm Square Inner Cap 10 1 Butterfly Seat Frame 69 1 25mm Square Inner Cap Rear Cable 11 1 Butterfly Leg 70 11 12 1 Press Seat Frame 71 Low Cable Press Cable 13 1 Leg Lever 72 1 14 1 Leg Press Lever 73 1 Butterfly Cable Ab Cable 15 1 Adjustment Tube 74 1 16 1 Leg Press Plate 75 8 M8 x 61mm Carriage Bolt 17 1 Press Frame 76 1 M10 x 63mm Carriage Bolt 18 2 Press Arm 77 3 M10 x 97mm Bolt M10 x 84mm Bolt 19 1 Right Butterfly Arm 78 1 M6 x 65mm Bolt 20 1 Left Butterfly Arm 79 52 21 1 Curl Post 80 M4 x 25mm Screw 22 1 Curl Pad 8t 2 Weight Pinmm M10 x 67 Bolt 23 2 Seat 82 3 24 1 Press Backrest 83 1 Nylon Strapm M8 x 20m Shoulder Bolt 25 1 Butterfly Backrest 84 2 M10 x 93mm Bolt 26 2 Right Weight Guide 85 1 27 2 Left Weight Guide 86 36 M8 Nylon Locknut M8 x 62mm Bolt 28 2 Small Support Plate 87 4 M10 x 76mm Bolt 29 2 Large Support Plate 88 114 30 3 Seat Plate 89 M8 x 66mm Bolt 3t 1 Double " U " - bracket 90 52 M10 Nylon Locknut 32 4 Pulley Plate 91 3 M6 x 62mm Carriage Bolt 33 2 " U " - bracket 92 4 M10 x 69mm Bolt M10 x 48mm Bolt 34 4 " V " - pulley 93 6 M10 x 45mm Bolt 35 27 90mm Pulley 94 7 36 2 115mm Pulley 95 2 M10 x 89mm Carriage Bolt M8 x 45mm Bolt 37 4 Long Cable Trap 96 2 M10 Washer 38 19 Cable Trap 97 22 M6 x 16mm Bolt 39 2 Pulley Cover 98 8 M6 Washer 40 1 Adjustment Pin 99 8 M8 Washer 41 13 Weight 100 11 M10 x 91mm Bolt 42 2 Top Weight 101 4 M10 x 121mm Bolt 43 1 Long Weight Tube 102 3 44 1 Short Weight Tube 103 3 M6 Nylon Locknutlt M10 x 81mm Bo 45 2 Weight Tube Bumper 104 3 M10 x 72mm Bolt 46 4 Weight Bumper 105 4 M10 x 207mm Bolt 47 1 Bottom Weight 106 1 M10 x 78mm Bolt 48 1 Weight Plate 107 41 49 1 Curl Knob 108 M8 x 68mm Shoulder Bolt 50 2 Bumper 109 4 Medium Support Plate 51 2 Pad Tube 110 1 M8 x 58mm Bolt 52 4 Foam Pad 111 1 M10 x 89mm Bolt 53 2 Large Foam Pad 112 1 M10 x 92mm Carriage Bolt 54 4 25mm Retainer 113 2 M8 x 63mm Carriage Bolt M10 x 58mm Bolt 55 2 25mm Cover Cap 114 2 M10 x 100mm Bolt 56 1 Ab Strap 115 11 57 1 Chain # User's Manual Exercise Guide 58 3 Cable Clip # 1 59 1 Lat Bar # 2 Grease Packet Note : " # " indicates a non - illustrated part . Specifications are subject to change without notice .
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EXPLODED DRAWING - - Model No . 831.159833 R _ 2O3A
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Your Home For repair - in your home - of all major brand appliances , lawn and garden equipment , or heating and cooling systems , no matter who made it , no matter who sold it ! iiiiiiiiiiiiiii For the replacement parts , accessories , and user's manuals that you need to do - it - yourself . For Sears professional installation of home appliances and items like garage door openers and water heaters . iiiiiiiiiiiiiii 1 - 800 - 4 - MY - ROME Â® Anytime , day or night ( 1 - 800 - 469 - 4663 ) ( U . S . A . and Canada ) www . sears . com www . sears . ca OurHome iiiiiiiiiiiiiii For repair of carry - in products like vacuums , lawn equipment , and electronics , call or go on - line for the location of your nearest Sears Parts and Repair Center . HHHHHHHi 1 - 800 - 488 - 1A2o2y2t _ dmaoye , n _ gh , / UoSnA , yl www . sears . com To purchase a protection agreement ( U . S . A . ) ormainteangarneceemento / Onaparooaddsueac ! ticbeydSears : HHHHHHHi 1 - 800 - 827 - 6655 ( U . S . A . ) 1 - 800 - 361 - 6665 ( Canada ) Para pedir servicio de reparaciSn a domicilio , y pare ordenar piezas : Â® Registered Trademark / TMTrademark / SMService Mark of Sears , Roebuck and Co . Â® Marca Registrada / TMMarca de Fa . brica / sMMarca de Servicio de Sears , Roebuck and Co . f FULL 90 - DAY WARRANTY For 90 days from the date of purchase , if failure occurs due to defect in material or workmanship in this WEIGHT SYSTEM EXERCISER , contact the nearest Sears Service Center throughout the United States and Sears will repair or replace the WEIGHT SYSTEM EXERCISER , free of charge . This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for rental purposes . This warranty gives you specific legal rights , and you may also have other rights which vary from state to state . Sears , Roebuck and Co . , Dept 817WA , Hoffman Estates , IL 60179 J J Part No . 202725 R1203A Printed in China Â© 2003 Sears , Roebuck and Co .