93-9159-0 Western Auto Wizard Lawn Tractor Instructions

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917.259930 Western Auto Wizard Lawn Tractor Instructions...
AYP9159B69 Western Auto Wizard Lawn Tractor Instructions...

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917.259930 Western Auto . Operation and Service Instructions Wizard Lawn Tractor Stock Number Model Number Factory Number 93 - 9159 - 0 AYP9159B69 AYP9159B69 This product has a low emission engine which operates differ - ently from previously built engines . Before you start the ' engine , read end understand this Owner's Manual . Thank you for purchasing an American - built product .
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WESTERN AUTO TRACTOR LIMITED WARRANTY AYP9159B69 Western Auto Supply Company warrants to the original retail purchaser that this product is free from defects in material or workmanship and agrees to repair this product free of charge within these time periods from the date of purchase : â€¢ 2 years , if the product is used for personal , family , or household use ; 90 days , if the product is used for any other purpose such as commercial or rental use . Excluded from this warranty are normal wear , maintenance , or mechanical adjustments which are not due to defects in materialorworkmanship . C _ nsu _ ty _ ur _ wner _ smanua _ f _ rhe _ _ t _ m _ intainy _ urproduct _ rmakemechanica _ adjustments _ Products which have been altered , misused , abused , or rePaired by other than a Western Auto - authorized or manufactu rer - authorized service facility are also excluded . A nder or tractor battery which proves defective within 90 days will be replaced without charge . After 90 days but within 1 _ year from the date of purchase , Western Auto will replace the battery for a charge of 1 / 12 of the current retail price of the battery for each full month between the date of purchase and the date of return . Engines or transaxles are warranted by the engine or transexle manufacturer which gives its own 2 year warranty and providesservicethroughitsauthorizedservicefacilitles . Seetheengineortransaxlewarrantyfordetails . Repalrmaybearranged through participating Western Auto stores . For repair service return this product with proof of purchase date to a participating Western Auto store . This warranty gives Sou specificlegal rights and you may have other rights that vary from state to state . If difficulty is encountered in having this warranty onored , contact : Westem Auto Supply Company Consumer Affairs Section of the General Service Department 2107 Grand Avenue , Kansas City , Missouri 64108 Telephone : 816 346 - 4411 CONGRATULATIONS on your purchase of a new Trac - MODEL tor . It has been designed , engineered and manufactured NUMBER AYP9159B6g to give you the best possible dependability and perfor - SERIAL mance . NUMBER Should you experience any problem you cannot easily remedy , please contact your nearest authorized service DATE OF PURCHASE center . We have competent , well - trained technicians and THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A the proper tools to service or repair this tractor . PLATE UNDER THE SEAT . Please read and retain this manual The instructions will YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE pLACE FOR FUTURE REFER - enable you to assemble and maintain your tr . actor prop - erly . Always observe the SAFETY RULES . ENCE , Optional Western Auto Model PRODUCT SPECIFICATIONS Accessory Stock No . No . HORSEPOWER : 15.5 Grass Catcher 95 - 1031 - 4 C42 GASOLINE CAPACITY 2,0 GALLONS 48 " Snow Blade 95 - 2549 - 4F LBD4S AND TYPE : UNLEADED REGULAR 42 " Snow Thrower 95 - 2626 - 0F LSB42 OIL TYPE ( API - SF / SG ) : See " ENGINE " in Customer Responsibilities Section CUSTOMER RESPONSIBILITIES OIL CAPACITY : W / FILTER : 3,5 PINTS â€¢ Read and observe the safety rules . W / O FILTER : 3.0 PINTS Follow a regular schedule in maintaining , caring for an SPARK PLUG : CHAMPION RC12YC using your tractor . ( GAP : . 030 " ) Follow the instructions under the " Customer Responsibtt VALVE CLEARANCE : INTAKE : . 003 " - . 005 " ties " and " Storage " sections of this owner's manual . EXHAUST : . 005 " - . 007 " WARNING : This tractor is equipped with an internal combust _ c engine and should not be used on or near any unimproved fores GROUND SPEED ( MPH ) : Forward : 0 - 5.5 covered , brush - covered orgrass - covered land unless the engine Reverse 0 - 2.4 exhaust system is equipped with a spark arrester meeting app ! cable local or state laws ( if any ) . If a spark arrester is used , TIRE PRESSURE : FRONT : 14 PSi should be maintained in effective working order by the operatc REAR : 10 PSI In the state of California the above is required by law ( Sectic CHARGING SYSTEM : 3 AMPS BATTERY 4442 of the California Public Resources Code ) . Other states m _ 5 AMPS HEADLIGHTS have similar laws . Federal laws apply on federal lands . BATTERY : AMP / HR : 25 MIN CCA : 190 CASE SIZE : U1R BLADE BOLT TORQUE : 30 - 35 FT . LBS . 2
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i lb SAFETY dRULESe - Safe Operation Practices for Ri On Mowers A IMPORTANT : THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS . FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH . III . CHILDREN I . GENERAL OPERATION â€¢ Read , understand , and follow all instructions in the manual Tragic accidents can occur if the operator is not alert to the and on the machine before starting . presence of children . Children are often attracted to the â€¢ Only allow responsible adults , who are familiar with the machine and the mowing activity . Never assume that instructions , to operate the machine . children will remain where you last saw them . Clear the area of objects such as rocks , toys , wire , etc . , " â€¢ Keep children out of the mowing area and under the watchful which could be picked up and thrown by the blade . care of another responsible adult . Be surethe area is clear of otherpeople before mowing . Stop Be alert and turn machine off if children enter the area . machine if anyone enters the area . Before and when backing , look behind and down for small Never carry passengers . children . Do not mow inreverse unless absolutely necessary . Always Never carry children . They may fall off and be seriously look down and behind before and while backing . injured or interfere with safe machine operation . Be aware of the mower discharge direction and do not point Never allow children to operate the machine . it at anyone . Do not operate the mower without either the Use extra care when approaching blind corners , shrubs , entire grass catcher or the guard in place . trees , or other objects that may obscure vision . â€¢ Slow down before turning . Never leave a running machine unattended . Always tum off IV . SERVICE blades , set parking brake , stop engine , and remove keys Use extracare inhandling gasoline and other fuels . They are before dismounting . flammable and vapors are explosive , Turn off blades when not mowing . Use only an approved container . â€¢ Stop engine before removing grass catcher or unclogging Never remove gas cap or add fuel with the engine chute . running . Allow engine to cool before refueling . Do not Mow only in daylight or good artificial light . smoke . Do not operate the machine while under the influence of Never refuel the machine indoors . alcohol or drugS . Never store the machine or fuel container inside where Watch for traffic when operating near orcrossing roadways . there is an open flame , such as a water heater . Use extra care when loading or unloading the machine into Never run a machine inside a closed area . a trailer or truck . Keep nuts and botts , especially blade attachment bolts , tight and keep equipment in good condition . IL SLOPE OPERATION Never tamper with safety devices . Check their proper Slopes are a major factor related to loss - of - control and operation regularly . tipover accidents , which can result in severe injury or Keep machine tree of grass , leaves , or other debris build - up . death . All slopes requireextre caution . If you cannot back Clean oil or fuel spillage . Allow machine to cool before up the slope or if you feel uneasy on it , do not mow it . stodng . Stop and inspect the equipment if you strike an object . DO : Repair , if necessary , before restarting . â€¢ Mow up and down slopes , not across . Never make adjustments or repairs with the engine running . Remove obstacles such as rocks , tree limbs , etc . Grass catcher components are subject to wear , damage , and Watch for holes , ruts , or bumps . Uneven terrain could deterioration , which could expose moving parts or allow overturn the machine . Tafl grass can hide obstacles . objects to be thrown . Frequently check components and Use slow speed . Choose a low gear so that you willnot have replace with manufecturer's recommended parts , when nec - to stop or shift while on the slope . essary . Follow the manufacturer's recommendations for wheel Mower blades are sharp and can cut . Wrap the blade ( s ) or weights or counterweights to improve stability . wear gloves , and use extra caution when servicing them . Use extra care with grass catchers or other attachments . Check brake operation frequently . Adjust and service as These can change the stability of the machine . required . Keep all movement on the slopes slowand gradual . Do not Look for this symbol to point out important make sudden changes in speed or direction . safety precautions , tt means Avoid starting or stopping on a slope . If tires lose traction , CAUTION ! ! ! BECOME ALERT ! ! ! YOUR disengage the blades and proceed slowly straight down the slope . SAFETY IS INVOLVED . DO NOT : CAUTION : Always disconnect spark plug â€¢ Donottumonslopesunlessnecessary , andthen , tumslowly wire and place wire where it cannot contact and gradually downhill , if possible . spark plug in order to prevent accidental Do not mow near drop - offs , ditches , or embankments . The starting when setting up , transporting , mower could suddenly tum over if a wheel is over the edge of a cliff or ditch , or if an edge caves in . adjusting or making repairs . Do not mow on wet grass . Reduced traction could cause sliding . / Ik WARNING Do not try to stabilize the machine by putting your foot on the ground . Do not use grass catcher on steep slopes . The engine exhaust from this product contains chemicals known to the State of California to cause cancer , birth defects , or other reproduc - tive harm . 3
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TABLE OF CONTENTS SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . ; . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 SERVICE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - ; PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; CUSTOMER RESPONSIBILITIES . . . . . . . . . . . . . . . . . . . . . 2 , 15 - 19 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 - : WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 REPAIR PARTS - TRACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 8 REPAIR PARTS - ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 - . _ OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 14 PARTS ORDERING / SERVICE . . . . . . . . . . . . . . . BACK COVE MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 INDEX A Engine : Options : Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustments : Air Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Spark Arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 , , Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Cooling Fins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Oil Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1712 P Mower Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front - To - Back . . . . . . . . . . . . . . . . . . . . . . . . . 21 Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - ' Oil Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12,17 Side - To - Side . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 " r _ . . ' otlle Control Cable . . . . . . . . . . . . . . . . . . 25 Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 - 53 Parts , Replacement / Repair . . . . . . . . . . . . 30 - , Air Filter , Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Screen , Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 8 R F Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 - , B Filter : Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Battery : S Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Fuel : Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Starting with Weak Battery . . . . . . . . . . . 23 Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Service and Adjustments . . . . . . . . . . . . . . . 20 < Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Belt : Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; Motion Ddve Hood Removal / Installation . . . . . . . . . . . ; H Motion Drive Belt Removal / Replacement . . . . . . . . . . . . 22 Hood Removal / Installation . . . . . . . . . . . . . . . . . . 24 Mower Belt ( s ) Removal / Replacement . . . . . . . . . . . . : Removal / Replacement . . . . . . . . . . . . 21 Mower Belt ( s ) L Removal / Replacement . . . . . . . . . . . . : Blade : Mower Adjustment Leveling Mower Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Sharpening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Front - to - Back . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Lubrication : Side - to - Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Brake Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Mower Removal / Installation . . . . . . . . . Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Tire Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,16 , C Slope Guide Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M Carburetor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 25 Spark Plug ( s ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . 15 Controls , Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mower : Customer Responsibilities . . . . . . . . . . . . . . 15 - 19 Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . 12 - Adjustment , Front - to - Back . . . . . . . . . . . 21 Engine : Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 , Adjustment , Side - to - Side . . . . . . . . . . . . . 20 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Blade Replacement . . . . . . . . . . . . . . . . . . . . . . 16 Air Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Stopping the Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blade Sharpening . . . . . . . . . . . . . . . . . . . . . . . . 16 Cooling Fins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1120 Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 12,17 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 T Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2120 Spark Plug ( s ) . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Throttle Control Cable Adjustment . . . . . . Tractor : Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,16 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Mowing Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . t 6 Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . 27 - Lubrication Chart . . . . . . . . . . . . . . . . . . . . . . 15 Spark Arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,40 Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 . Maintenance Schedule . . . . . . . . . . . . 15 Tire Care . . . . . . . . . . . . . . . . . . . . . . . . . . 8,16,23 O W Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Oil : Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cutting Height , Mower . . . . . . . . . . . . . . . . . . . . . . . . . 11 Cold Weather Conditions . . . . . . . . 12,17 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 E Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Electrical : Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 14 Interlocks and Relays . . . . . . . . . . . . . . . . . . . 24 Operating Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 4
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CONTENTS OF HARDWARE PACK Parts Bag contents shown full size Parts packed separately in carton ( 1 ) Large Flat Washer ( 1 ) Hex Bolt 3 / 8 - 16 x Seat Â© _ ( 3 ) Tinnerman Clips Mulcher ( 1 ) Lockwasher 3 / 8 Plate Wheel @ L Steering { 1 ) Hex Bolt 5 / 16 - 18 x 1 - 1 / 4 ( 1 ) Locknut 5 / 16 - 18 ( 1 ) Hex Bolt S _ ee ? ei _ ( 1 ) Shoulder8 1 / 2 - 13 x 1 Bolt 5 / 16 - 1 Manual Pads Bag Parts bag contents not shown full size Â© _ _ ( 2 ) Washers 3 / 8 ( 2 ) Shoulder ( / _ ) _ . _ . J x 7 / 8x 14 Gauge Bolts \ t , . . . / / / ( 2 ) Gauge , _ ( 2 ) Center - ( 1 ) Lock Washer 1 / 2 Wheels " _ J lock Nuts ( 1 ) Washer 17 / 32 x 1 - 3 / 16 x 12 Gauge _ L _ Steering Wheel , , Adapter = _ X â‚¬ @ 21 Washers Steeringsion Wheel Exten Inse _ Steering Shaft t ( 2 ) Keys ( 2 ) Lock Washers # 10 3 / 16 x 3 / 4 x 16 Gauge ( 2 ) Hex Bolts 1 / 4 - 20 x 3 / 4 ( 2 ) Latch Hook Assemblys ( 2 ) Hex NutWs a1s / h4e - 2rs0 ( 2 ) Lock 1 / 4 Slope Sheet ( 2 ) Washers 9 / 32 x 5 / 8 x 16 Gauge
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ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely â€¢ Us ( the correct tools as necessary to insure proper tightness â€¢ TOOLS REQUIRED FOR ASSEMBLY INSERT A socket wrench set will make assembly easier . Standard â€¢ _ " 3 / 8 HEXBOLT wrench sizes are listed . _ 3 / 8 LOCKWASHER ( 1 ) 3 / 4 " Socket w / drive rachet Utility knife ( 2 ) 7 / 16 " wrenches Tire pressure gauge k _ T _ - - - - - - - - . - _ LARGEPLAT WASHER ( 2 ) 1 / 2 " wrenches ( 1 ) 9 / 16 " wrench When fight or left hand is mentioned in this manual , it STEERING _ , " _ " , 1 / _ J ' WHEEL i _ _ < ' _ - ' _ i " " - ' means when you are in the operating position ( seated behind the steering wheel ) . RETAINER CUPS _ T : _ : " _ . L - . rAB TO OUTSIDE ) - . _ ' TO REMOVE TRACTOR FROM CARTON \ STEER # , NSGLEEVE UNPACK CARTON WHEELHUB _ r _ i _ Remove all accessible loose parts and parts cartons \ J , _ _ _ _ ADAPTER from carton ( See page 5 ) . Cut , from top to bottom , along lines on all four comers I _ l _ " 1 1 EXTENSION SHAFT of carton , and lay panels flat , Check for any additional loose parts or cartons and remove . _ 5 / 16 HEX BOLT BEFORE ROLUNG TRACTOR OFF SKID ATTACH STEERING WHEEL ( See Fig . 1 ) STEERING / , ' " / ' _ / , _ , . , - . . " . " " ' 4 ' , PREASSEMBLE SLEEVE TO STEERING WHEEL ( See SLEEVE Fig . 1 Inset ) 5 / lSLOCKNUT , . . _ . : " , " , " , , , â€¢ Install sleeve retainer clips , evenly spaced around steering wheel hub , with formed tabs toward the out - side of hub . STEERING / , \ , " ; . . . . . " , , . o . - - ' " SHAFT Press or lightly tap retainer clips fully onto steering wheel hub . FIG . 1 Press steering sleeve fully onto steering wheel hub and clips . TO ROLL TRACTOR OFF SKID ( See Opera tion section for location and function of cot ASSEMBLE EXTENSION SHAFT trois ) â€¢ Slide extension shaft onto lower steering shaft . Align mounting holes in extension and lower shafts and Press liftlever plunger and raise attachment lift lever I install 5 / 16 hex bolt and Iocknut . Tighten securely . its highest position . IMPORTANT : TIGHTEN BOLT AND NUT SECURELY TO Release parking brake by depressing clutch / bral < 18 - 22 FT . LBS TORQUE â€¢ pedal . INSTALL STEERING WHEEL Place freewheel control in freewheeling position disengage transmission ( See " TO TRANSPORT " Position front wheels of the tractor so they are pointing the Operation section of this manual ) . straight forward . Roll tractor backwards off skid . Slide steering wheel adapter onto stee ring shaft exten - sion . Remove banding holding discharge guard up again tractor . Position steering wheel and sleeve assembly so cross bars are horizontal ( left to rig ht ) and slide onto adapte r . CONNECT BAI - rERY ( See Figs . 2A and 2B _ Assemble large flat washer , 3 / 8 lock washer , 3 / 8 hex bolt and tighten securely . CAUTION : Do not short battery termi - Snap steering wheel insert into center of steering nals . Before connecting battery , re - wheel move metal bracelets , wristwatch bands , rings , etc . â€¢ Remove protective plastic from tractor hood and grill . & IMPORTANT : CHECK FOR AND REMOVE ANY STAPLES Positive terminal must be connected IN SKID THAT MAY PUNCTU RE TIRES WHERE TRACTOR first to prevent sparking from acciden - IS TO ROLL OFF SKID , tal grounding . 6
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ASSEMBLY â€¢ Remove cardboard packing from seat pan and lift seat INSTALL SEAT ( See Fig . 3 ) pan to raised position . Adjust seat before tightening adjustment bolt . â€¢ Open battery box door . â€¢ Remove cardboard packing on seat pan . â€¢ Remove terminal protective caps and discard . Place seat on seat pan and assemble shoulder bolt . â€¢ If this battery is put into service after month and year â€¢ Assemble adjustment bolt , lock washer and flat washer indicated on label ( label located between terminals ) loosely , Do not tighten . charge battery for minimum of one hour at 6 - 10 amps . â€¢ Tighten shoulder bolt securely . â€¢ First cennect RED battery cable to positive ( + ) terminals â€¢ Lower seat into operating position and sit on seat . with hex bolt , flat washer , lock washer and hex nut a â€¢ Slide seat untila comfortable positionis reached which shown . Tighten securely . allows you to press clutch / brake pedal all the way down . â€¢ Connect BLACK grounding cable to negative ( - ) termi - nal with remaining hex bolt , flat washer , lock washer Get oft seat without moving its adjusted position . and hex nut . Tighten securely . Raise seat and tighten adjustment bolt securely . â€¢ Close battery box door . SEAT Open battery box door for : SEAT PAN â€¢ Inspection for secure connections ( to tighten hard - ware ) . BOLT â€¢ Inspection for corrosion . â€¢ Testing battery . â€¢ Jumping ( if required ) . Periodic charging . LARGE FLAT POSITIVE DISCARD WASHER ( RED ) CABLE TERMINAL LOCK WASHER ADJUSTMENT CAPS BOLT LOCK HEX WASHER FIG . 3 FLAT WASHER ASSEMBLE GAUGE WHEELS TO MOWER DECK ( See Fig . 4 ) Assemble gauge wheels with tractor on a flat level surface , Adjust mower to desired cutting height ( See " TO AD - JUST MOWER CUTTING HEIGHT " in the Operation section of this manual ) . HEX â€¢ With mower in desired height of cut position , gauge BOLT wheels should be assembled so they are slightly off theth NEGATIVE ground . Install gauge wheel in appropriate hole wi ( BLACK ) CABLE shoulder bolt , 3 / 8 washer , and 3 / 8 - 16 Iocknut and FIG . 2A tighten securely . Repeat for opposite side installing gauge wheel in same adjustment hole . GAUGE WHEEL SEAT MOUN _ NG BRACKET _ PAN BOX DOOR ; HOULDER BOLT FIG . 2B FIG . 4 7
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ASSEMBLY CHECK TIRE PRESSURE INSTALL MULCHER PLATE ( See Figs . 5 and 6 ) â€¢ Install two latch hooks to mulcher plate using screw , The tireson your tractor were overinflated at the factory fo washer , lockwasher , and weld nut as shown . shipping purposes , Correct tire pressure is important fo best cutting performance . NOTE : Pre - assembte weld nut to latch hook by inserting Reduce tire pressure to PSI shown in " PRODUC " weld nut from the top with hook pointingdown . SPECIFICATIONS " on page 2 of this manual . Tighten hardware securely . Raise and hold deflector shield in uprightposition . CHECK DECK LEVELNESS Place front of muleher plate over front of mower deck For best cutting results , mower housing should be properl _ opening and slide into place , as shown . leveled . See " TO LEVEL MOWER HOUSING " in th _ â€¢ Hook front latch into hole on front of mower deck . Service and Adjustments section of this manual . â€¢ Hook rear latch into hole on back of mower deck . CHECK FOR PROPER POSITION OF " ALl BELTS CAUTION : Do not remove odischargeld guard from mower . Raise and h See the figures that are shown for replacing motion an _ guard when attaching mulcher plate A mower blade drive belts in the Service and Adjustment _ and allow it to rest on plate while in section of this manual . Verify that the belts are route , operation . correctly . CHECK BRAKE SYSTEM TO CONVERT TO BAGGING OR After you learn how to operate your tractor , check to se , DISCHARGING that the brake is propedy adjusted . See " TO ADJUS - Simply remove mulcher plate and store in a safe place . BRAKE " in the Service and Adjustments section of thi Your mower is now ready for discharging or installation of manual . optional grass catcher accessory . , / CHECKLIST NOTE : It is not necessary to change blades . The mulcher blades are designed for discharging and bagging also . BEFORE YOU OPERATE AND ENJOY YOUR NEVt TRACTOR , WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCEAND SATISFACTION FROfv WELD NUT HOOK THIS QUALITY PRODUCT . FROM THE TOP DOWN PLEASE REVIEW THE FOLLOWING CHECKLIST : , / All assembly instructions have been completed . , / No remaining loose parts in carton . LOCK WELD WASHER , " Battery is properly prepared and charged . ( MinimurT NUT 1 hour at 6 amps ) . _ SCREW , / Seat is adjusted comfortably and tightened securely / All tires are properly inflated . ( For shipping purposes LATCH HOOK the tires were overinflated at the factory ) . HOOK 4 " Be sure mower deck is properly leveled side - to - side front - to - rear for best cutting results . ( Tires must b _ propedy inflated for leveling ) . LOCK WELD , / Check mower and drive belts . Be sure they are route _ WASHER NUT properly around pulleys and inside all belt keepers . WASHER WASHER , / Check widng . See that all connections are still secur _ MULCHER and wires are properly clamped . PLATE \ _ j . . . . . . . . . - _ SCREW , / Before driving tractor , be sure freewheel control is iL . drive position . FIG . 5 WHILE LEARNING HOW TO USE YOUR TRACTOF PAY EXTRA ATTENTION TO THE FOLLOWING IMPOF DEFLECTOR TANT ITEMS : SHIELD - . f , / Engine oil is at proper level . , / Fuel tank is filled with fresh , clean , regular unleade gasoline . , / Become familiar with all controls - their location an function . Operate them before you start the engine 4 " Be sure brake system is in safe operating condition , / It is important to purge the transmission before toperair ingyour tractor for the first time . Follow proper star and transmission purging instructions ( See " TO STAR ENGINE " and " PURGE TRANSMISSION " in Oper _ FIG . 6 tion section of this manual ) . 8
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OPERATION These symbols may appear on your tractor or in literature suppliedwith the product . Learn and understand their meaning , BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED LOCK LOCKED k R N H L REVERSE NEUTRAL HIGH LOW PARKING BRAKE ! MOWER LIFT ATTACHMENT ATTACHMENT IGNITION CLUTCH ENGAGED CLUTCH DISENGAGED HYDROSTATIC FREE WHEEL DANGER , KEEP HANDS AND FEET AWAY ( Hydro Models only ) 9
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOI Compare the illustrationswithyour tractorto familiarize yourseffwiththe locations of variouscontrolsand adjustments . Sa _ this manual for future reference . LIGHTSW _ CH POS _ ION THROTrL _ AMMETER CHOKE CONTROL LIFT LEVER . CLUTCH / PLUNGER BRAKE PEDAL ATrACHMENT AI - rACHMENT LIFT LEVER CLUTCH SWITCH IGNITION SWITCH FREEWHEEL PARKING BRAKE L MOTION CONTROL LEVER HEIGHT ADJUSTMENT KNOB FIG . 7 Our tractors conform to the safety standards of the American National Standards Institute . ATTACHMENT LIFT LEVER : Used to raise and lower t ATTACHMENT CLUTCH SWITCH : Used to engage the mower blades , or other attachments mounted to your mower deck o r other attachments mounted to your tract - tractor . LIFT LEVER PLUNGER : Used to release attachment LIGHT SWITCH : Turns the headlights on and off . lever when changing its position . THROTTLE / CHOKE CONTROL : Used for starting and IGNITION SWITCH : Used for starting and stopping t controling engine speed . engine . CLUTCH / BRAKE PEDAL : Used fordeclutching and brak - FREEWHEEL CONTROL : Disengages transmission ing the tractor and starting the engine . pushing or slowly towing the tractor with the engine off PARKING BRAKE : Locks clutch / brake pedal into the HEIGHT ADJUSTMENT KNOB : Used to adjust the mov brake position . height . MOTION CONTROL LEVER : Selects the speed and AMMETER : Indicates charging ( + ) or discharging ( - ) direction of tractor . battery . 10
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OPERATION The operation of any tractor can result in foreign objects thrown into the eyes , which can result in severe eye damage . Always wear safety glasses or eye shields whilede operating your tractor or performing any adjustments or repairs . We recommend a wi vision safety mask over the spectacles or standard safety glasses . HOW TO USE YOUR TRACTOR NOTE : Under certain conditions when tractor is standing idlewiththe engine running , hot engine exhaust gases may TO SET PARKING BRAKE ( See Fig . 8 ) cause " browning " of grass . To eliminate this possibility , always stop engine when stopping tractor on grass areas . Your tractor is equipped withan operator presence sensing switch . When engine is running , any attempt by the I operator to leave the seat without first setting the parking CAUTION : Always stop tractor com - I brake will shut off the engine . pletely , as described above , before leav - â€¢ Depress clutch / brake pedal into full " BRAKE " position ing the operator's position ; to empty I and hold . grass catcher , etc . I â€¢ Place parking brake lever in " ENGAGED " position and release pressure from clutch / brake pedal . Pedal should TO USE THROTTLE CONTROL ( See Fig . 8 ) remain in " BRAKE " position . Make sure parking brake Always operate engine at full throttle . will hold tractor secure . â€¢ Operating engine at less than full throttle reduces the ATrACHMENTCLUTCH THROTTL _ CHOKE SWITCH PULL - OUTTO " ENGAGE " battery charging rate . CONTROL PUSH - IN TO â€¢ Ful ! throttle offers the best bagging and mower perfor - mance . TO MOVE FORWARD AND BACKWARD ( See Fig . 8 ) PosmoN The directionand speed of movement is controlled by the motion control lever . " ENGAGED " POSmON â€¢ Start tractor with motion control lever in neutral ( N ) position . â€¢ Release parking brake and clutch / brake pedal . F Slowly move motion control lever to desired position . MOTION CONTROL TO ADJUST MOWER CUTTING HEIGHT ( See CLUTCH / BRAKE PEDAL LEVER " DRIVE " POSITION Fig . 7 ) FIG . 8 The cutting height is controlled by turning the height adjustment knob in desired direction . STOPPING ( See Fig . 8 ) â€¢ Turn knob clockwise ( ( q ( ) to raise cutting height , MOWER BLADES - â€¢ Turn knob counterclockwise ( _ , ) to lower cutting Move attachment clutch switch to " DISENGAGED " height . position . The cutting height range is approximately 1 - 1 / 2 " to 4 " . The GROUND DRIVE - heights are measured from the ground to the blade tip with the engine not running . These heights are approximate â€¢ Depress clutch , brake pedal into full " BRAKE " position . and may vary depending upon soil conditions , height of â€¢ Move motion control lever to neutral ( N ) position . grass and types of grass being mowed . IMPORTANT : THE MOTION CONTROL LEVER DOES â€¢ The average lawn should be cut to app roximately 2 - 1 / 2 NOT RETURN TO NEUTRAL ( N ) POSITION WHEN THE inches during the cool season and to over 3 inches CLUTCH / BRAKE PEDAL IS DEPRESSED . during hot months . For healthier and better looking ENGINE - lawns , mow often and after moderate growth . Move throttle control to slow ( _ ) position . For best cutting performance , grass over 6 inches in height should be mowed twice . Make the first cut NOTE : Failure to move throttle control to slow ( , qlh ) relatively high ; the second to desired height . position and allowing engine to idle before stopping may cause engine to " backfire " . â€¢ Turn ignition key to " OFF " position and remove key . Always remove key when leaving tractor to prevent unauthorized use . â€¢ Never use choke to stop engine . 11
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OPERATION TO OPERATE MOWER ( See Fig , 9 ) TO TRANSPORT ( See Fig . 10 ) Your tractor isequipped with an operator presence sensing When pushing or towing yourtractor , be sure to disengagq switch . Any attempt by the operator to leave the seat with transmission by placing freewheel control in freewheelin ! the engine runningand the attachment clutch engaged will position . Free wheel control is located at the rear drawba shut off the engine . of tractor . * Raise attachment lift to highest position with attach â€¢ Select desired height of cut . ment lift control . â€¢ Lower mower with attachment lift control . â€¢ Pull freewheel control knob out and hold in position b _ Start mower blades by engaging attachment clutch inserting retainer spring into forward hole of control roc contml . â€¢ Do not push or tow tractor at more than two ( 2 ) MPt _ â€¢ TO STOP MOWER BLADES - disengage attachment o To reengage transmission , reverse above procedur _ clutch control . NOTE : To protect hoodfrom damage when transportin ! your tractoron atruckor atrailer , be sure hood is closed an _ CAUTION : Do not operate the mower secured totractor . Use an appropriate means of tying hoo _ without either the entire grass catcher , to tractor ( rope , cord , etc . ) . on mowers so equipped , or the dis - charge guard in place . A'I - rACHMENT CLUTCH SWITCH PULL - OUT TO " ENGAGE " FIG . 10 BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL ( See Fig . 15 ) FIG , 9 â€¢ The engine in yourtractor has been shipped , from th factory , already filled with summer weight oil . TO OPERATE ON HILLS â€¢ Check engine oil with tractor on level ground . â€¢ Remove oil fill cap / dipstickand wipe clean , reinsert th dipstick and screw cap tight , wait for a few second ' hills with slopes greater than 15 Â° and I _ CAUTION : Do not drive up or down ] remove and read oil level . If necessary , add oil unl do not drive across any slope . " FULL " mark on dipstick is reached . Do not overfill . â€¢ Choose the slowest speed before starting up or down â€¢ For cold weather operation you should change oil f ( hills . easier starting ( See " OIL VISCOSITY CHART " in th Customer Responsibilities section of this manual ) . â€¢ Avoid stopping or changing speed on hills . â€¢ To change engine oil , see the Customer Responsibil â€¢ If slowing is necessary , move throttle control lever to ties section in this manual . slower position . ADD GASOLINE â€¢ If stopping is absolutely necessary , push clutch / brake pedal quickly to brake position and engage parking Fill fuel tank . Use fresh , clean , regular unleade brake . gasoline with a minimumof 87 octane . ( Use of leade gasoline will increase carbon and lead oxide deposil Move motion control lever to neutral ( N ) position , and reduce valve life ) . Do not mix oil with gasolin _ IMPORTANT : THE MOTION CONTROL LEVER DOES Purchase fuel in quantities that can be used within 3 NOT RETURN TO NEUTRAL ( N ) POSITION WHEN THE days to assure fuel freshness . CLUTCH / BRAKE PEDAL IS DEPRESSED . IMPORTANT : WHEN OPERATING IN TEMPERATURE To restart movement , slowly re { ease parking brake and t3ELOW32 Â° F ( 0 Â° C ) , USE FRESH , CLEAN WINTER GRAD clutch / brake pedal . GASOLINE TO HELP INSURE GOOD COLD WEATHE STARTING . Slowly move motion control lever to slowest setting . Make all turns slowly . 12
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OPERATION WARNING : Experience indicates that alcohol blended The attachments can also be used during the eengined fuels ( called gasohol or using ethanol or methanol ) can warm - up period after thetransmisslen has been warm attract moisture which leads to separation and formation of up . acids during storage . Acidic gas can damage the fuel system of an engine while in storage . To avoid engine NOTE : If at a high altitude ( above 3000 feet ) or in cold problems , the fuel system should be emptied before stor - temperatures ( below 32 F ) the carburetor fuel mixture may age of 30 days or longer . - Drain the gas tank , start the need to be adjusted for best engine performance . See " TO engine and let it run untilthe fuel lines and carburetor are ADJUST CARBURETOR " inthe Service and Adjustments section of this manual . empty . Use fresh fuel next season . See Storage Instruc - tions for additional information . Never use engine or carburetor cleaner products in the fuel tank or permanent PURGE TRANSMISSION damage may occur . CAUTION : Fill to bottom of gas tank I filler neck . Do not overfill . Wipe off any f . reewheal lever while the engine is run - & spilled oil or fuel . Do not store , spill or I _ CniAnUg . TION : Neverengageordisengage I I I use gasoline near an open flame . To ensure proper operation and performance , it is recom - TO START ENGINE ( See Fig . 8 ) mended that the transmission be purged before operating When starting the engine for the first time or if the engine tractor for the first time . This procedure will remove any has run out of fuel , it will take extra cranking time to move trapped air insidethe transmission which may have devel - fuel from the tank to the engine . oped during shipping of your tractor . Depress clutch / brake pedal and set parking brake . IMPORTANT : SHOULD YOUR TRANSMISSION REQUIREIT REMOVAL FOR SERVICE OR REPLACEMENT , Place motion control lever in neutral ( N ) position . SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR . â€¢ Move attachment dutch to " DISENGAGED " position . â€¢ Place tractor safely on level surface with engine off and â€¢ Move throttle control to choke ( N ) position . parking brake set . Note : Before starting , read the warm and cold starting Disengage transmission by placing freewheel control procedures below . in freewheeling position ( See " TO TRANSPORT " in Insert key into ignition and turn key clockwise to " START " this section of manual ) . position and release key as soon as engine starts . Do â€¢ Sittinginthetractorseat , startengine . After the engine not run starter continuously for more than fifteen sec - is running , move throttle control to slow ( - Ib ) position . onds per minute . If the engine does not start after With motion control lever in neutral ( N ) position , slowly several attempts , move throttle control to fast ( , _ ) disengage clutch / brake pedal . position , wait afew minutes and try again . Ifengine stille does not start , move the throttle control back to th Move motion control lever to full forward position and choke ( N ) position and retry . hold for five ( 5 ) seconds . Move lever to full reverse position and hold for five ( 5 ) seconds . Repeat this WARM WEATHER STARTING ( 50 Â° F and above ) procedure three ( 3 ) times . â€¢ When engine starts , move the throttle control to the fast NOTE : Duringthisprocedure there will be no movement of ( , , _ ) position . drive wheels . The air isbeing removed from hydraulic drive The attachments and ground drive can now be used . If system . the engine does not accept the load , restart the engineke Move motioncontrollever to neutral ( N ) position . Shut - and allow it to warm up for one minute using the cho as described above . off engine and set parking brake . â€¢ Engage transmission by placing freewheel control in COLD WEATHER STARTING ( 50 Â° F and below ) drivingposition ( See " TO TRANSPORT " inthis section â€¢ When engine starts , allowengine to run with the threttle of manual ) . control in the choke ( N ) position until the engine runs â€¢ Sittinginthe tractor seat , start engine . After the engine roughly , then move throttle control to fast ( , _ ) position . is running , move threttle control to half ( 1 / 2 ) speed . This may require an engine warm - up period from With motioncentre1lever inneutral ( N ) position , slowly several seconds to several minutes , depending on the disengage clutch / brake pedal . temperature . Slowly move motion control lever forward , after the HYDROSTATIC TRANSMISSION WARM UP tractor moves approximately five ( 5 ) feet , slowly move â€¢ Before driving the unit in cold weather , the transmis - motion control lever to reverse position . After the sion should be warmed up as follows : tractor moves approximately five ( 5 ) feet return the Be sure the tractor is on level ground . motion control lever to the neutral ( N ) position . Repeat3 ) â€¢ Place the motion control lever in neutral this procedure with the motion control lever three ( times . Release the parking brake and let the clutch / brake slowly return to operating position . Your tractor is now purged and now ready for normal Allow one minute for transmission to warm up . operation . This can be done during the engine warm up period . 13
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OPERATION MOWING TIPS MULCHING MOWING TIPS IMPORTANT : FOR BEST PERFORMANCE , KEE ! : Tire chains cannot be used when the mower housing MOWER HOUSING FREE OF BUILT - UP GRASS AN [ is attached to tractor , TRASH . CLEAN AFTER EACH USE . â€¢ Mower should be properly leveled for best mowing The special mulching blade will recut the grass clipa . performance . See " TO LEVEL MOWER HOUSING " in pings mariy times and reduce them in size so that ' the Service and Adjustments section of this manual . they fall onto the lawn they wilt disperse into the gras . , â€¢ The left hand side of mower should be used for trim - and not be noticed . Also , the mulched grass wi ! ming . biodegrade quickly to provide nutrients for the lawn Always mulch with your highest engine ( blade ) spee ( Drive so that clippings are discharged onto the area as this will provide the best recutting action of th _ that has been cut . Have the cut area to the right of theof blades . machine . This will result in a more even distribution clippings and more uniform cutting . Avoidcutting your lawn when it is wet . Wet grass tend . ' to form clumps and interferes with the mulching action When mowing large areas , start by turning to the right The best time to mow your lawn is the early afternoon so that clippings will discharge away from shrubs , At this time the grass has dried and the newly cut ares fences , driveways , etc . After one or two rounds , mowntil will not be exposed to the direct sun . in the opposite direction making left hand turns u finished ( See Fig . 11 ) . For best results , adjust the mower cutting height so tha the mower cuts off only the top one - third of the gras , â€¢ If grass is extremely tall , it should be mowed twice to blades ( See Fig . 12 ) . For extremely heavy wmulchingly reduce load and possible fire hazard from dried clip - reduce your width of cut on each pass and mow slo pings . Make first cut relatively high ; the second to the desired height . â€¢ Do not mow grass when it is wet . Wet grass will plug MAX 1 / 3 mower and leave undesirable dumps . Allow grass to dry before mowing . Always operate engine at full throttle when mowing to assure better mowing performance and proper dis - charge of material . Regulate ground speed by select - ing a low enough gear to give the mower cutting performance as well as the quality of cut desired . â€¢ When operating attachments , select a ground speed that will suit the terrain and give best performance of the attachment being used . FIG . 12 f Certain types of grass and grass conditions may re Ii quire that an area be mulched a second time to corn pletely hide the clippings . When doing a second cul mow across or perpendicular to the first cut path . Change your cuttingpattern from week to week . Mo _ north to south one week then change to east to west th , next week . This will help prevent matting and grainin , of the lawn . FIG . 11 14
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CUSTOMER RESPONSIBILITIES AS YOU COMPLETE . . . . REGUSRERWCE ' S - y 2 " SEnVlECDATES Check Brake Operation _ _ V ' Check Tire Pressure . T Check for Loose Fasteners I _ re7 t # 4 R SharpelVReplace Mower Blades V ' 4 A Lubrication Chad If T Check Battery Level / Recharge Clean Battery and Terminals I # # R Check Transaxle Cooling Adjust Blade Belt ( s ) Tension I # # s Adjust Motion Drive Belt ( s ) Tension I _ # s Check Engine Oil Level V ' Change Engine Oil If I _ 1 . z , 3 V ' Clean Air Filter _ t _ 12 E Clean Air Screen G ! Inspect Muffler / Spark Arrester | I Replace Oil Filter ( If equipped ) t1 _ . 2 Replace Spark Plug ll / N I Clean Engine Cooling Fins _ i Replace Air Fitter Paper Cartridge i Replace Fuel Filter V ' 1 - Change two _ eoften when op _ ratti _ under a heavy load o _ in high ambient temperatures , 5 - ff equipl _ d with adjustable system . 6 - Not required If equipped with malotenance - free battery . 2 - Sentloe more often when operating in dirty _ dusty condi6ons . 3 - If equipped with oil fitter , change oil every 50 hours . 7 - Tighten front axle pivotbolt to 35 ft . - Ibs , maximum . 4 - Reptace blades more often when mowing in sandy soil Do nol overtighten . LUBRICATION CHART GENERAL RECOMMENDATIONS Â® The warranty on thistractor does not cover items that have ( _ been subjected to operator abuse or negligence . To receive full value from the warranty , operator must maintain " FRONT WHEEL ( _ ) tractor as instructed in this manual . ( _ BEARING ZERK BEARING ZERK Some adjustments will need to be made periodically to properly maintain your tractor . Â® All adjustments in the Service and Adjustments section of this manual should be checked at least once each season . Once a year you should replace the spark plug , clean @ CLUTCH or replace air filter , and check blades and belts for PIVOT ( S ) wear . A new spark plug and clean air filter assure proper air - fuel mixture and help your engine run better and last longer . BEFORE EACH USE Check engine oil level . ( _ ) SAE 30 OR 10W30 MOTOR OIL â€¢ Check brake operation . Â® GENERAL PURPOSE GREASE Check tire pressure . Â® REFER TO CUSTOMER RESPONSIBILITIES " ENGINE " SECTION Check for loose fasteners . IMPORTANT : DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS , VISCOUS LUBRI - CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN THE LIFE OF THE SELF - LUBRICATING BEARINGS , iF YOU FEEL THEY MUST BE LUBRICATED , USE ONLY A DRY , POW - DERED GRAPHITE TYPE LUBRICANT SPARINGLY , 15
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CUSTOMER RESPONSIBILITIES TO SHARPEN BLADE ( See Fig . 14 ) TRACTOR Care should be taken to keep the blade balanced . An Always observe safety rules when performing any mainte - unbalanced blade willcause excessive vibration and even - nance . tual damage to mower and engine . BRAKE OPERATION The blade pan be sharpened with a file or on a gdnding wheel . Do notattempt to sharpen while on the mower . If tractor requires more than six ( 6 ) feet stopping distance â€¢ To check blade balance , you will need a 5 / 8 " diameter at high speed inhighest gear , then brake must be adjusted . steel bolt , pin , or a cone balancer . ( When using a cone ( See = TO ADJUST BRAKE " in the Service and Adjust - balanoer , fotiow the instructions supplied with bal - ments section of this manual ) . ancer ) . TIRES Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground . â€¢ Maintain proper air pressure in all tires ( See = PROD - If blade is balanced , it should remain in a horizontal UCT SPECIFICATIONS " on page 2 of this manual ) . position . If either end of the blade moves downward , â€¢ Keep tires free of gasoline , oil , or insect control chemi - sharpen the heavy end until the blade is balanced . cals which can harm rubber . NOTE : Do not use a nail for balancing blade . The lobes of â€¢ Avoid stumps , stones , deep ruts , sharp objects and the center hole may appear to be centered , but are not . other hazards that may cause tire damage . CENTER HOLE BLADE CARE For best results mower blades must be kept sharp . Re - place bent or damaged blades . BLADE REMOVAL ( See Fig . 13 ) BLADE â€¢ Raise mower to highest position to allow access to blades . â€¢ Remove hex bolt , Iockwasher and flat washer securing blade . â€¢ Install new or resharpened blade with trailing edge up towards deck as shown . RG . 14 Reassemble hex bolt , lock washer and flat washer in exact order as shown . BATI'ERY Tighten bolt securely ( 30 - 35 Ft . Lbs . torque ) . Your tractor has a battery charging system which is suffi - IMPORTANT : BLADE BOLT IS GRADE 8 HEATTREATED . cient for normal use . However , periodic charging of the battery with an automotive charger wifl extend its life . NOTE : We do notrecommend sharpening blade - but if you do , be sure the blade is balanced . Keep battery and terminals clean . â€¢ Keep battery bolts tight . Keep small vent holes open . BLADE _ MANDREL Recharge at 6 - 10 amperes for 1 hour . \ _ ASSEMBLY TO CLEAN BATI'ERY AND TERMINALS Corrosion and dirt on the battery and terminals can caus _ the battery to " leak " power . â€¢ Open battery box door . T . A , ' INGEOGE Disconnect BLACK battery cable first then REE battery cable and remove battery from tractor . Rinse the battery with plain water and dry . LOCKWASHER I Clean terminals and battery cable ends with wire I brush until bright . Coat terminals with grease or petroleum jelly . Reinstall battery ( See " CONNECT BATTERY " in th ( * A GRADE 8 HEAT TREATED BOLT CAN BE Assembly section of this manual ) . IDENTIFIED BY SIX LINES ON THE BOLT HEAD . FIG . 13 16
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CUSTOMER RESPONSIBILITIES V - BELTS Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the Check V - belts for deterioration and wear after 100 hoursof tractor is not used for 50 hours in one year . operation and reptace if necessary . The belts are not Check the crankcase oil level before starting the engine adjustable . Replace belts if they begin to slip from wear . and after each eight ( 8 ) hours of operation . Tighten oil fill â€¢ cap / dipstick securely each time you check the oil level . TRANSAXLE COOLING . TO CHANGE ENGINE OIL ( See Fig . 15 ) The fan and cooling fins of transmission should be kept Determine temperature range expected before oil change . clean to assure proper cooling . All oil must meet API service classification SF or SG . Do not attempt to clean fan or transmission while engine is â€¢ Be sure tractor is on level surface . running or while the transmission is hot . â€¢ Oil will drain more freely when warm . â€¢ Inspect cooling fan to be sure fan blades are intact and â€¢ Catch oil in a suitable container . clean . Remove oil fill cap / dipstick . Be careful not to allow dirt Inspect cooling fins for dirt , grass clippings and other to enter the engine when changing oil . materials . To prevent damage to seals , do not use compressed air or high pressure sprayer to clean Remove drain plug . coolingfins . After oil has drained completely , replace oil drain plug and tighten securely . TRANSAXLE PUMP FLUID Refill engine with oil through oil fill dipstick tube . Pour slowly . Do not overfill . For approximate capacity see The transaxle was sealed at the factory and fluid mainte - = PRODUCT SPECIFICATIONS " on page 2 of this nance isnot requiredlor tbe life ofthe transaxle . Should the manual . transaxle ever leak or require servicing , contact your near - â€¢ Use gauge on oil fill cap / dipstick for checking level . Be est authorized service center / department . sure dipstick cap is tightened securely for accurate reading . Keep oil at = FULL " line on dipstick . ENGINE OIL FILL LUBRICATION CAP / DIPSTICK Only use high quality detergent oil rated with API service classification SF or SG . Select the oil's SAE viscosity grade according to your expected operating temperature . SAE VISCOSITY GRADES I OIL DRAIN Â° F - 20 Â° O " 30 Â° 32 _ 40 ' 60 â€¢ 80 _ 100 Â° PLUG Â° C . 30 Â° . 20 Â° . 10 â€¢ 0 Â° 10 â€¢ 20 Â° 30 Â° 40 _ TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE FIG . 15 â€¢ Air _ engines run hotter than automotP _ e engines . Use ofmulti - visoosityoils ( 10W * 30 , elc . ) above 40 Â° F ( 4 Â° C ) win _ esuif in high oil consurnpf _ onand possible engine _ amage . Ct - , ec _ oil tevel mo _ e frequenUy _ fusing these lypes of oils . * â€¢ SAE 30 oil , if used below 40 Â° F ( 4 Â° C ) . will resultin hard starting and possible engine bore damage due to inadequate lubrication . 17
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CUSTOMER RESPONSIBILITIES CLEAN AIR SCREEN ( See Fig . 17 ) AIR FILTER ( See Fig . 16 ) Air screen must be kept free of dirt and chaff to preven Your engine will not run properly using a dirty air filter , engine damage from overheating . Clean with awirebrusP Clean the foam pre - cteaner after every 25 hours of opera - or compressed air to remove dirt and stubbom dried gurr tion or every season . Service paper cartridge every 100 fibers . hours of operation or every season , whichever occursfirst . Service air cleaner more often under dusty conditions . ENGINE COOLING FINS ( See Fig . 17 ) Remove any dust , dirt or eil from engine cooling fins t _ â€¢ Remove knob ( s ) and cover . prevent engine damage from overheating . TO SERVICE PRE - CLEANER Remove oil fill cab / dipstick . â€¢ Slide foam pre - cleaner off cartridge . Remove hex bolts from blower housing and lift housin . c â€¢ Wash it in liquid detergent and water . off engine . Squeeze it dry in a clean cloth . Cover oil fill opening to prevent entry of dirt . â€¢ Saturate it in engine oil . Wrap it in clean , absorbent â€¢ Use compressed air or stiff bristle brush to thoroughl , . cloth and squeeze to remove excess oil . clean engine cooling fins . If very dirty or damaged , replace pre - cleaner . To reassemble , reverse above procedure . â€¢ Reinstall pre - cleaner over cartridge . SCREWS â€¢ Reinstall cover and secure with knob ( s ) . BLOWER HOUSING TO SERVICE CARTRIDGE SCREWS â€¢ Remove cartridge nut . Carefully remove cartridge to prevent debris from entering carburetor . Clean base carefully to prevent debris from entedng carburetor . Clean cartridge by tapping gently on flat surface . Ifvery dirty or damaged , replace cartridge . DIPSTICK TUBE Reinstall cartridge , nut , precleaner , cover and secure ASSEMBLY with knob ( s ) . IMPORTANT : PETROLEUM SOLVENTS , SUCH HASE KEROSENE , ARE NOT TO BE USED TO CLEAN T CARTRIDGE . THEY MAY CAUSE DETERIORATION OFTY THE CARTRIDGE . DO NOT OIL CARTRIDGE . DO DNOR USE PRESSURIZED AIR TO CLEAN OR CARTRIDGE . SPARK PLUG ENGINE COOLING FINS COVER " _ KNOB FIG . 17 NUT PAPER FOAM CARTRtDGE PRE - CLEANER BASE FIG . 16 18
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CUSTOMER RESPONSIBILITIES MUFFLER IN - LINE FUEL FILTER ( See Fig . 19 ) Inspect and replace corroded muffler and spark arrester ( if The fuelfilter shoutdbe replaced once each season . If fuel equipped ) as it could create a fire hazard and / or damage . filter becomes clogged , obstructing fuel flew to carburetor , replacement is required . â€¢ With engine cool , remove filter and plug fuel line SPARK PLUGS sections . Replace spark plugs at the beginning of each mowing Place new fuel filter in position in fuel line with arrow season or after every 100 hours of operation , whichever pointing towards carburetor . occurs first . Spark plug type and gap setting are shown in Be sure there are no fuel line leaks and clamps are " PRODUCT SPECIFICATIONS " on page 2 of thismanual . properly positioned . Immediately wipe up any spilled gasoline . ENGINE OIL FILTER ( See Fig . 18 ) Replace the engine oil filter every season or every other oil CLAMP change if the tractor is used more than 100 hours in one year . Unscrew old filter by turning counterclockwise . Use a suitable container to catch oil . â€¢ Apply a thin coating of new engine oil to rubber gasket on replacement oil filter . FUEL â€¢ Install replacement oil filter by tumirlg clockwise until rubber gasket contacts mounting surface , then tighten filter an additional 1 / 2 to 3 / 4 turn . FIG , 19 Fill crankcase with new oil ( See " TO CHANGE EN - GINE OIL " in this section of this manual ) . For approxi - mate capacity see " PRODUCT SPECIFICATIONS " on CLEANING page 3 of this manual . â€¢ Clean engine , bakery , seat , finish , etc . of all foreign Start engine and check for oil leaks . Correct any leaks matter . before placing engine into full operation . â€¢ Keep finished surfaces and wheels free of all gasoline , oil , etc . â€¢ Protect painted surfaces with automotive type wax . We do not recommend using a garden hose to clean your tractor unless the electrical system , muffler , air filter and carburetor are covered to keep water out . Water in engine can result in a shortened engine life . FIG . 18 19
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SERVICE AND ADJUSTMENTS CAUTION : BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS : Place motion control lever in neutral ( N ) position . Depress clutch / brake pedal fully and set parking brake . & Place attachment clutch in " DISENGAGED " position . â€¢ Turn ignition key " OFF " and remove key . â€¢ Make sure the blades and all moving parts have completely stopped . â€¢ Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug . TRACTOR TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground ol TO REMOVE MOWER ( See Fig . 20 ) driveway . Make sure tires are properly inflated ( See Mower will be easier to remove fromthe rightside oftractor . " PRODUCT SPECIFICATIONS " on page 2 of this manual ) . Place attachment clutch switch in " DISENGAGED " If tires are over or underinflated , you will not properly adjusl position . your mower . â€¢ Move attachment lift leverforward to lower mower to its SIDE - TO - SIDE ADJUSTMENT ( See Figs . 21 and 22 ) lowest position . â€¢ Raise mower to its highest position . Roll belt off electric dutch pulley . At the midpoint ofboth sides of mower , measure heighl Disconnect anti - sway bar from chassis bracket by from bottomedge of mower to ground . Distance " A " or4 ' removing retainer spring . both sides of mower should be the same or within 1 / of each other . â€¢ Disconnect suspension arms from rear deck brackets by removing retainer springs . If adjustment is necessary , make adjustment on on _ side of mower only . â€¢ Disconnect front linksfrom deck by removing retainer springs . To raise one side of mower , tighten lift link adjustmen nut on that side . â€¢ Raise ift lever to raise suspension arms . Slide mower out from under tractor . â€¢ To lower one side of mower , loosen lift link adjustmen nut on that side . IMPORTANT : IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR , NOTE : Three full turns of adjustment nut will chang _ REMOVE THE FRONT LINKS . mower height about 1 / 8 " . â€¢ Recheck measurements after adjusting . TO INSTALL MOWER ( See Fig . 20 ) â€¢ Raise attachment lift lever to its highest position . Bo'n'OM EDGE BO'I - rOM EDGE OF MOWER TO OF MOWER TO Slide mower undertractor withdischarge guardto right GROUND GROUND side of tractor . Lower lift lever to its lowest position . Install mower in reverse order of removal instructions . SUSPENSION ELECTRIC ARMS _ CLUTCH PULLEY _ , _ FRONT FIG . 21 . ; i _ _ UNK SUSPENSION ARM / t Â¢ _ ' _ I _ SPRINGS / . _ _ , _ _ ' ( EOTSB _ DES ) RETAINER i ; SPRING j . . t ANTI - SWAY BAR RETAINER SPRINGS LIFT LINK ( BOTH SIDES ) ADJUSTMENT NUT FIG . 20 FIG . 22 2O
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SERVICE AND ADJUSTMENTS FRONT - TO - BACK ADJUSTMENT ( See Figs . 23 and 24 ) TO REPLACE MOWER BLADE DRIVE BELT IMPORTANT : DECK MUST BE LEVEL SIDE - TO - SIDE . IF ( See Fig . 25 ) THE FOLLOWING FRONT - TO - BACK ADJUSTMENT IS The mower blade drive belt may be replaced without tools . NECESSARY , BE SURETO ADJUST BOTH FRONT LINKS Park the tractor on level surface . Engage parking brake . EQUALLY SO MOWER WILL STAY LEVEL SIDE - TO - SIDE . BELT REMOVAL - Remove mower from tractor ( See " TO REMOVE To obtain the best cutting results , the mower housing MOWER " in this section of this manual ) . should be adjusted so that the front is approximately 1 / 4 _ to 3 / 4 " lower than the rear when the mower is in its highest Work belt off both mandrel pulleys and idler pulleys . position . â€¢ Pull belt away from mower . BELT INSTALLATION - Check adjustment on right side of tractor . Measure dis - Install new belt in reverse order of removal . tance " D " directly in front and behind the mandrel at bottom edge of mower housing as shown . Make sure belt is in all pulley grooves and inside all belt guides . â€¢ Before making any necessary adjustments , check that Install mower in reverse order of removal instructions . both front links are equal in length . Both links should be approximately 10 - 3 / 8 " . MANDREL IDLERLEYS PUL â€¢ If links are not equal in length , adjust one link to same length as other link . â€¢ To lower front of mower loosen nut = E " on both front links an equal number of turns . â€¢ When distance = D " is 1 / 4 " to 3 / 4 " lower at front than rear , tighten nuts = F " against trunnion on both front links . To raise front of mower , loosen nut " F " from trunnion on both front links . Tighten nut " E " on both front links an equal number of turns . When distance " D " is 1 / 4 " to 3 / 4 " lower at front than rear , tighten nut " F " against trunnion on both front links . MANDREL PULLEY Recheck side - to - side adjustment . FIG . 25 MANDREL > : : : : _ o , ! / TO ADJUST A'I - rACHMENT CLUTCH ( See Fig . 26 ) J The electric clutch should provide years of service . The clutch has a built - in brake that stops the pulley within 5 seconds . Eventually , the internal brake will wear which FIG . 23 may cause the mower blades to not engage , or , to not stop as required . Adjustments should be made by your nearest BOTH FRONT LINKS MUST BE EQUAL IN LENGTH authorized service center / department . ' 4 . T - ' â€¢ Make sure attachment clutch and ignition switches are in " OFP position . â€¢ Adjust the three nylon locknuts until space between clutch plate and rotor measures . 012 " at all three slot locations cut in the side of brake plate . NOTE : After installing a new electric clutch , run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate . ROTOR CLUTCH PLATE FRONT UNKS TRUNNION NYLON LOCKNUT ( 3 ) BRAKE PLATE FIG . 24 FIG . 26 21
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i SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT TO ADJUST BRAKE ( See Fig . 27 ) ( See Fig . 28 ) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxie . Park the tractor on level surface . Engage parking brake For assistance , there is a belt installation guide decal o = If tractor requires more than six ( 6 ) feet stoppingdistance bottom side of left footrest . at high speed inhighestgear , then brake mustbe adjusted . â€¢ Remove mower ( See " TO REMOVE MOWER " in thi : â€¢ Depressclutch / brakepedalandengageparkingbrake , section of this manual . ) Measure distance between brake operating arm and Disconnect clutch wire harness . nut " A " on brake rod . Remove clutch Iocator . If distance is other than 1 - 3 / 4 " , loosen jam nut and tum nut " A " until distance becomes 1 - 3 / 4 " . Retighten jam â€¢ Remove upper belt keeper . nut against nut = A " . Remove belt from stationary idler and clutching idler Road test tractor for proper stopping distance as stated Pull belt slack toward rear of tractor . Carefully remow above . Readjust if necessary . If stopping distance is belt upwards from transmission input pulley and ove still greater than six ( 6 ) feet in highest gear , further cooling fan blades . maintenance is necessary . Contact your nearest au - â€¢ Pull belt toward front of tractor and remove downward : _ hc , rized service center / department . from around electric clutch . WITH PARKING BRAKE " ENGAGED " â€¢ Install new belt by reversing above procedure . NUT " A " IMPORTANT : MAKE SURE UPPER BELT KEEPER I , ' POSITIONED PROPERLY BETWEEN LOCATOR TAB _ AND ELECTRIC CLUTCH WIRE CONNECTION I _ SECURE . _ _ CLUTCHLOCATOR UPPER BELT _ _ ] KEEPER II LOCATOR f II _ I TABS OPERATING ARM CLUTCHING _ II ( ' _ o _ I _ I1 : _ \ DO NOT TOUCH THIS NUT . IF FURTHER BRAKE ADJUSTMENT IS NECESSARY , CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER / DEPARTMENT . " / _ _ _ t FIG . 27 TRANSMISSION " _ J _ , _ f _ . _ I _ [ \ INPUPTULLEYIIJ " _ ? _ _ ' _ II CLUTCH FIG . 28 22
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SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS TO ADJUST MOTION CONTROL LEVER ( See Fig . 29 ) ( See Fig . 30 ) The motion control lever has been preset at the factory and Block up axle securely . adjustment should not be necessary . Remove axle cover , retaining ring and washers to allow If for any reason the motion control lever will not hold its wheel removal ( rear wheel contains a square key - Do not lose ) . position while at a selected speed , it may be adjusted at the friction pack located on the right side of transmission . â€¢ Repair tire and reassemble . â€¢ Park tractor on level surface . Stop tractor by turning â€¢ On rear wheels only : align grooves in rear wheel hub ignition key to = OFF " position , and engage parking and axle . Insert square key . brake . â€¢ Replace washers and snap retaining ring securely in â€¢ Adjust motion control lever by tightening adjustment axle groove . Iocknut one half ( 1 / 2 ) tum . Replace axle cover . NOTE : If for any reason the effort to move the vmotione control lever becomes too excessive , reverse the abo adjustment procedure by loosening Iocknut 1 / 4 to 1 / 2 turn . Road test tractor after adjustment and repeat procedure if WASHERS necessary . RETAINING RING AXLE COVER _ SQUARE KEY ( REAR WHEEL ONLY ) FIG . 30 TO START ENGINE WITH A WEAK BATTERY ( See Fig . 31 ) CAUTION : Lead - acid batteries gener - ADJUSTMENT ate explosive gases . Keep sparks , flame LOCKNUT and smoking materials away from bat - teries . Always wear eye protection FIG . 29 when around batteries . TRANSMISSION REMOVAL / REPLACEMENT If your battery is too weak to start the engine , it should be recharged . If " jumper cables " are used for emergency Should your transmission require removal for service or starting , follow this procedure : replacement , it should be purged after reinstallation before iMPORTANT : YOUR TRACTOR IS EQUIPPED WITH A 12 operating the tractor . See " PURGE TRANSMISSION " in VOLT NEGATIVE GROUNDED SYSTEM . THE OTHER Operation section of this manual . VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM . DO NOT USE YOUR TRACTOR TO ADJUST STEERING WHEEL ALIGNMENT BATTERY TO START OTHER VEHICLES . If steering wheel crossbars are not horizontal ( left to right ) TO ATTACH JUMPER CABLES - when wheels are positioned straight forward , remove steer - Connect each end of the RED cable to the POSITIVE ing wheel and reassemble per instructions in the Assembly ( + ) terminal of each battery , taking care not to short section of this manual against chassis . Connect one end of the BLACK cable to the NEGA - FRONT WHEEL TOE - IN / CAMBER TIVE ( - ) terminal of fully charged battery . The front wheel toe - in and camber are not adjustable on Connect the other end of the BLACK cable to good your tractor . If damage has occurred to affect the front CHASSIS GROUND , away from fuel tank and battery . wheel toe - in or camber , contact your nearest authorized service center / department . 23
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SERVICE AND ADJUSTMENTS INTERLOCKS AND RELAYS TO REMOVE CABLES , REVERSE ORDER - â€¢ BLACK cable first from chassis and then from the fully Loose or damaged wiring may cause your tractor to run charged battery . poorly , stop running , or prevent it from starting . RED cable last from both batteries . Check wiring . See electrical wiring diagram in the Repair Parts section of this manual . NEGATIVE TERMINAL POSturETERMINAL TO REPLACE FUSE Replace with 30 amp automotive - type plug - in fuse . The fuse holder is located behind the dash . TO REMOVE HOOD AND GRILL ASSEMBLY ( See Fig . 32 ) Raise hood . â€¢ Unsnap headlight wire connector . Stand in front oftractor . Grasp hood at sides , tilt toward engine and lift off of tractor . To replace , reverse above procedure . HOOD BATI'ERY PosmvE TERMINAL NEGATIVE TERMINAL FIG . 31 WIRE HCEOANDNLEICGTHOTR TO REPLACE HEADLIGHT BULB â€¢ Raise hood . â€¢ Pull bulb holder out of the hole in the backside of the grill . â€¢ Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill . â€¢ Close hood . FIG . 32 24
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SERVICE AND ADJUSTMENTS ENGINE TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjust - TO ADJUST THROTrLE CONTROL CABLE ment should not be necessary . However , minor adjust - ( See Fig . 33 ) ment may be required to compensate for differences infuel , temperature , altitude or load . If the carburetor does need The throttle control has been preset at the factory and adjustment , see engine manual . adjustment should not be necessary . Check adjustment as described below before loosening cable . If adjustment is NOTE : The carburetor on this engine is low emission . necessary , proceed as follows : It is equipped with an idle fuel adjusting needle iwithn a limiter cap , which allows some adjustment with â€¢ With engine not running , move throttle control lever the limits allowed by the cap . Do not attempt to from slow ( , = _ ) to choke ( N ) position . Slowly move remove the limiter cap . The limiter cap cannot be lever from choke ( N ) to fast ( , Â¢ epp ) osition . removed without breaking the adjusting needle . â€¢ Check that holes " A " in governor control lever and hole IMPORTANT : NEVER TAMPER WITH THE ENGINEERVEBE in governor plate line - up . If holes = A " are not aligned , GOVERNOR , WHICH IS FACTORY SET FOR NBPROPORNED loosen clamp screw and move throttle cable until holes ENGINE SPEED . OVERSPEEDING THE ENGINE AAE are aligned . Tighten clamp screw securely . THE FACTORY HIGH SPEED SETTING CV DANGEROUS . IF YOU THINK THE ENGINE - GO GOVERNOR GOVERNOR HIGH SPEED NEEDS ADJUSTING , CONTACT YOUR CONTROL LEVER CONTROL PLATE NEAREST AUTHORIZED SERVICE CENTER / DEPARTMENT , WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS . CLAMP HOLES " A " THROTrLE SCREW CABLE RG . 33 25
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STORAGE Immediately prepare your tractor for storage at the end of ENGINE the season or if the tractor will not be used for 30 days or more . FUELSYSTEM IMPORTANT : IT IS IMPORTANT TO PREVENT G / CAUTION : Never store the tractor with DEPOSITS . FROM FORMING IN ESSENTIAL FU gasoline in the tank inside a mbuildinge SYSTEM PARTS SUCH AS CARBURETOR , FUEL FILTE where fumes may reach an open fla & FUEL HOSE , OR TANK DURING STORAGE . ALS or spark . Allow the engine to cool EXPERIENCE INDICATES THAT ALCOHOL BLEND [ before storing in any enclosure . FUELS ( CALLED GASOHOL OR USING ETHANOL ( METHANOL ) CAN ATTRACT MOISTURE WHICH LEAI TO SEPARATION AND FORMATION OF ACIDS DURIt STORAGE . ACIDIC GAS CAN DAMAGE THE FU TRACTOR SYSTEM OF AN ENGINE WHILE IN STORAGE . Drain the fuel tank . Remove mower from tractor for winter storage . When mower is to be stored for a period of time , clean it thor - Start the engine and let it run until the fuel lines a oughly , remove all dirt , grease , leaves , etc . Store in a carburetor are empty . clean , dry area . Never use engine or carburetor cleaner products in t â€¢ Clean entire tractor ( See " CLEANING " in the Customer fuel tank or permanent damage may occur . Responsibilities section of this manual ) . Use fresh fuel next season . Inspect and replace belts , if necessary ( See belt re - NOTE : Fuel stabilizer is an acceptable alternative placement instructions in the Service and Adjustments minimizing the formation of fuel gum deposits during st section of this manual ) . age . Add stabilizer to gasoline in fuel tank or stora Lubricate as shown in the Customer Responsibilities container . Always follow the mix ratio found on stabili , section of this manual . container . Run engine at least 10 minutes after addi Be sure that all nuts , bolts and screws are securely stabilizer to allow the stabilizer to reach the carburetor . fastened . Inspect moving parts for damage , breakage not drainthe gas tank and carburetor if using fuel stabiliz and wear . Replace if necessary . ENGINE OIL Touch up all rusted or chipped paint surfaces ; sand lightly before painting . Drain oil ( with engine warm ) and replace with clean engi oil . ( See " ENGINE " in the Customer Responsibilit BA'I - I'ERY section of this manual ) . â€¢ Fully charge the battery for storage . CYLINDERS After a period of time in storage , battery may require recharging . â€¢ Remove spark plug ( s ) . â€¢ To help prevent corrosion and power leakage during â€¢ Pour one ounce of oil through spark plug hole ( s ) i long periods of storage , battery cables should be cylinder ( s ) . disconnected and battery cleaned thoroughly ( see TO Turn ignition key to " START " position for a few secor CLEAN BATTERY AND TERMINALS " in the Cus - to distribute oil . tomer Responsibilities section of this manual ) . Replace with new spark plug ( s ) . â€¢ After cleaning , leave cables disconnected and place cables where they cannot come in contact with battery terminals . OTHER â€¢ Be sure battery drain tube is securely attached . Do not store gasoline from one season to another â€¢ if battery is removed from tractor for storage , do not Replace your gasoline can if your can starts to n store battery directly on concrete or damp surfaces . Rust and / or dirt in your gasoline will cause proble4 If possible , store your tractor indoors and cover i give protection from dust and dirt . Cover your tractor with a suitable protective mcoverPla does not retain moisture . Do not use plastic . cannot breathe which allows condensation to for will cause your tractor to rust . IMPORTANT : NEVER COVER TRACTOR WHILE ENG AND EXHAUST AREAS ARE STILL WARM . 26
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TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start 1 . Out of fuel , 1 . Fill fuel tank . 2 , Engine not " CHOKED " propedy . 2 . See " TO START ENGINE " in Operation section . 3 . Engine flooded . 3 . . Wait several minutes before attempting to start . 4 . Bad spark plug . 4 . Replace spark plug . 5 , Dirty air filter . 5 . Clean / replace air filter . 6 . Dirty fuel filter . 6 . Replace fuel filter . 7 . Water in fuel . 7 . Drain fuel tank and carburetor , refill tank with fresh gasoline and replace fuel filter . 8 . Loose or damaged wiring . 8 . Check all wiring . 9 . Carburetor out of adjustment , 9 . See " To Adjust Carburetor " in Service Adjustments section . 10 . Eng { ne valves out of adjustment . 10 . Contact an authorized service center / department . Hard to start 1 , Dirty air filter , 1 . Cleanireplaca air filter . 2 . Bad spark plug , 2 . Replace spark plug . 3 . Weak or dead battery , 3 . Recharge or replace battery . 4 . Dirty fuel fitter . 4 . Replace fuel tilter . 5 , Stale or dirty fuel . 5 . Drain fuel tank and refill with fresh gasoline . 6 . Loose or damaged wiring . 6 . Check all wiring . 7 . Carburetor out of adjustment . 7 . See = To Adjust Carburetor " in Service Adjustments section . 8 . Engine valves out of adjustment . 8 . Contact an authorized service canter / department . Engine will not turn over 1 . Diutch / brake pedal not depressed . 1 . Depress dutch / brake pedal . 2 . Attachment clutch is engaged . 2 . Disengage attachn _ nt clutch . 3 . Weak or dead battery . 3 . Recharge or replace battery . 4 . Blown fuse . 4 . Replace fuse . 5 . Corroded battery terminals . 5 . Clean battery terrdinais . 6 . ! . . _ e or damaged widng . 6 . Check all wiring . 7 . Faulty ignition switch . 7 . Check / replace ignition switch . 8 . Faulty solenoid or starter . 8 , Check / replace solenoid or starter . 9 . Faulty operator presence switch ( es ) . 9 . Contact an authorized service center / dapartmant . Engine clicks but will not 1 . Weak or dead battery . t . Recharge or replace battery . start 2 . Corroded battery terminals . 2 . Clean battery terminals . 3 . Loose or damaged wiring . 3 . Check all wiring , 4 . Faulty solenoid or starter . 4 Check / replace solenoid or starter , Loss of power t . Curing too much grass / too fast . 1 . Set in " Higher Cut = position / reduce speed . 2 . Throttle in " CHOKE " position . 2 . Adjust throttle control . 3 . Build - up of grass , leaves and trash under mower . 3 . Clean underside of mower housing . 4 , Dirty air filter . 4 . Cleaniraplace air filter , 5 Low oil level / dirty oil . 5 . Check oil level / change oil . 6 . Faulty spark plug . 6 . Clean and regap or change spark plug , 7 . Dirty fuel filter . 7 . Replace fuel filter , 8 . Stale or dirty fuel 8 . Drain fuel tank and refill with fresh gasoline . 9 . Water in fuel , 9 . Drain fuel tank and carburetor , refill tank with fresh gasoline and replace fuel filter , 10 , Spark plug wire loose . 10 . Connect and tighten spark plug wire . 11 . Dirty engine air screen / fins . 11 . Clean engine air screen / fins . 12 . Dirty ! clogged muffler . 12 . Cleanireplece muffler . t3 . Loose or damaged wiring , t3 . Checkall wiring . 14 . Carburetor out of adjustment . 14 . See = To Adjust Carburetor " in Service Adjustments section . t5 . Engine valves out of adjustment . 15 . Contact an authorized service center / department . Excessive vibration 1 . Worn , bent or loose blade . 1 . Replace blade . Tighten blade bolt . 2 Bent blade mandrel . 2 . Replace blade mandrel . 3 . Loose / damaged part ( s ) 3 . Tighten loose part ( s ) . Replace damaged parts . 27
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TROUBLESHOOTING POINTS PROBLEM ! CAUSE CORRECTION Engine continues to run 1 . Faulty operator - safety presence control system . 1 . Check wiring , switches and connections . If not when operator leaves seat corrected , contact an authorized service center / with attachment clutch department . engaged Poorcut - uneven 1 . Worn , bent or loose blade . 1 . Replace blade . Tighten blade bolt . 2 . Mower deck not level . 2 . Level mower deck . 3 . Buildup of grass , leaves , and trash under mower . 3 . Clean underside of mower housing . 4 . Bent blade mandrel . 4 . Replace blade mandrel . 5 . Clogged mower deck vent holes from buildup of 5 . Clean around mandrels to open vent holes . grass , leaves , and trash around mandrels . _ . _ : _ _ r blades will not 1 . Obstruction in clutch mechanism . 1 . Remove obstruction . rotate 2 . Worn / damaged mower dnve belt . 2 . Replace mower dnve belt . 3 . Frozen idler pulley . 3 . Replace idler pullay . 4 . Frozen blade mandrel . 4 . Replace blade mandrel . 1 . Poor grass discharge Engine speed too slow . t . Place throttle control in = FAST " position . 2 . Travel speed too fast . 2 , Shift to slower speed . 3 . Wet grass . 3 . Allow grass to dry before mowing . 4 . Mower deck not level . 4 . Level mower deck . 5 . Low / uneven tire air pressure . 5 . Check fires for proper air pressure . 6 . Worn , bent or loose blade . 6 . Replace / sharpen blade . Tighten blade bolt . 7 . Buildup of grass , leaves and trash under mower . 7 . Clean underside of mower housing . 8 . Mower drive belt worn . 8 . Replace mower drive belt . 9 . Reinstall blades sharp edge down . Blades improperly installed , 9 . 10 . Improper b _ ades used . 10 . Replace with blades listed in this manual 11 . Clogged mower deck vent holes from buildup of 11 . Clean around mandrels to open vent holes . grass , leaves , and trash around mandrels . 1 . Switch is " OFF " . 1 . Turn switch " ON " . Headlight ( s ) not working 2 . ( if so equipped ) Bulb ( s ) burned out . 2 . Replace bulb ( s ) . 3 . Faulty light switch . 3 . Check / replace light switch . 4 . Loose or damaged widng . 4 . Check wiring and connections . 5 . Blown fuse . 5 . Replace fuse . 1 , Battery will not charge Bad batte _ cell ( s ) , t . Replace battery . 2 . Poor cable connections . 2 . Check / clean all connections . 3 . Faulty regulator ( if so equipped ) . 3 . Replace regulator . 4 . Faulty alternator . 4 . Replace alternator . Loss of drive 1 , Place freewheel control in " engaged " position . Freewheel control in = disengaged " position . I . 2 . Motion drive belt worn , damaged , or broken . 2 . Replace motion drive belt . 3 . Air trapped in transmission during shipment 3 . Purge transmission . or servicing , 1 , Engine " backfires " Move throttle control to = SLOW " position and allow Engine throttle control not set at " SLOW " 1 . when turning engine position for 30 seconds before stopping engine . to idle for 30 seconds before stopping engine . " OFF " 28
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TRACTOR - - MODEL NUMBER AYP9159B69 SCHEMATIC RED BLACK BATTERY FUSE30AMP . r . . . . . . o - IC G * I - I WHITE ' 0 ' O _ w . _ I = RED , Â© SOLENOID BLACK i F I CLUTCH / BRAKE I B ( PEDAL UP ) ELECTRIC CLUTCH RED I I I : A , i BLACK â€¢ II ' O _ SEATSWITCH II ( NOTOCCUPIED ) { - - - - 1 I ( DISENGAGED ) I 7 I I . . . . I AFTERFIRE SOLENOID GROUNDING CONNECTOR I I i BLACK IGNUINTIITON [ - - - - - - 0 SPPLAURGK I ORANGE CHARGING SYSTEM OUTPUT 28 VOLTS AC M _ N . @ 3600 RPM 3 AMP t _ C @ 3600 RPM ( CHARGING SYSTEM DISCONNECTED ) ORANGE 1 DIODE LIGHTING SYSTEM f â€¢ ROD t OUTPUT 5 AMP AC @ 3600 RPI _ 14 VOLTS AC MJN . @ 3600 RPM ( LIGHTS O _ NOTE YOUR TRACTOR IS EQUIPPEDOR WITH A SPECIAL ALTERNAT HEADLIGHTS SYSTEM . THE LIGHTS ARE NOT CONNECTED TO THE BA'FFERY , BUT HAVE THEIR OWN ELECTRICAL SOURCE . I rr - _ rr _ n n - - - " n ) NON - REMOVABLE BECAUSE OF THIS , THE BRIGHT - NESS OF THE LIGHTS WILL CONNECTIONS G F C CHANGE WITH ENGINE SPEED . AT IDLE THE LIGHTS WILL DIM . AS THE ENGINE IS SPEEDED UP , REMOVABLE E THE LIGHTS WILL BECOME CONNECTIONS IGNITION SWITCH D THEIR BRIGHTEST . POSITION CIRCUIT " MAKE " PTO SWITCH WIRING INSULATED CLIPS OFF G + M + L NONE NOTE : IF WIRING INSULATED CLIPS RUN / LIGH ' [ B + L A + Y WERE REMOVED FOR SERVICING OF RUN B + L NONE I POOSFITFION c + FCC + IGRCUIT I UNIT , THEY SHOULD BE REPLACED ON + E , A + D START 8 + L + S NONE TO PROPERLY SECURE YOUR WIRING . 29
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 ELECTRICAL 22 21 41 24 _ 4O 19 / / / I / I t I 3O
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 ELECTRICAL KEY PART NO . NO . DESCRIPTION 1 146139 Battery 12 Volt 25 Amp 2 74760412 Bolt Hex Hd 1 / 4 - 20unc X 3 / 4 3 19091016 Washer 9 / 32 X 5 / 8 X 16 Ga 4 10040400 Washer Lock Hvy Helical 1 / 4 6 73220400 Nut Fin Hex 1 / 4 - 20 Unc 7 109238X Tube Plastic 12 " Rear Battery 8 91449406X Case Battery W / 2 Holes 9 1095 Clamp Hose Olive 15 147688 Fastner Snap - cInk 16 153664 Switch Interlo Push - In 19 10090400 Washer Lock 1 / 4 20 73350400 Nut Jam Hex 1 / 4 - 20 Unc 21 136850 Harness Socket Light 22 4152J Bulb , Light # 1156 24 4799J Cable Battery 6ga 11 " Red 25 146147 Cable Battery 6 Ga 44 Red W / 16 Wire 26 108824X Fuse 30 Amp Auto Green 28 4207J Cable Ground 6ga 12 " black 29 121305X Switch Plunger Nc Gray 30 140301 Switch Ign 4 Pos W / L P / L 3 ! 124211X Nut Ignition 32 141226 Cover Sw Ignition 33 122147X Key Ign Molded Generic 40 151215 Harness Ignition Lt PI Mech2 41 71110408 Bolt Fin Hex 1 / 4 - 20uncx1 / 42 131563 Cover Terminal Red 43 145673 Solenoid 44 73640400 Nut Keps BIk Hex 1 / 4 - 20 Unc 45 121433X Ammeter Rectangular 46 141940 Protection Loop 50 140404 Switch PTO 3PDT Black 70 141164 Harness Engineh 80 146685 Harness Clutc Evx NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 mm 31
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 CHASSIS AND ENCLOSURES 3O 29 12 28 53 26 31 49 57 49 14 37 54 4O i i 26 33 10 1 I 26 32
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 CHASSIS AND ENCLOSURES KEY PART NO . NO . DESCRIPTION 1 151169 Chassis Wldmt . 11Ga . 2 140356 Drawbar Stretch 94 3 17490612 Screw Thdrol . 3 / 8 - 16 x 3 / 4 Ty - Tt 4 19131216 Washer 13 / 32 x 3 / 4 x 16 Ga . 6 145206 Saddle Lt Shift Fender 8 126471X Clip Insulator . 406 Mtg Hole 9 140621 Dash Pdvate Label 10 721406O8 Bolt RdHd Sqnk . 3 / 8 - 16 x 1 11 146964 Panel Asm . Dash Lh 12 145660 Clip Tinnerman Grille P / L 13 146960 Panel Dash Rh 14 17490608 Screw Thdrol . 3 / 8 - 16 x 1 / 2 Ty - Tt 17 139394X418 Hood Pnt Steel Private Label 20 145210 Plate Mtg Battery / Fuel Tank 23 124028X Bushing Snap Nyl . BIk Fuel Liner . 24 74780616 Bolt Fin Hex 3 / 8 - 16 Unc x 1 G 5 25 19131312 Washer 13 / 32 x 13 / 16 x 12 Ga . 26 73800600 Nut Lock Hex w / Ins 3 / 8 - 16 Unc 28 145502 Grill P / L Euro Ms - 428 29 146654 Lens P / L Euro 30 140001X418 Fender Pnt Ms - 418 31 139976 Bracket Fender Support 33 145244X418 Footrest Pnt . Lh 34 145243X418 Footrest Pnt . Rh 35 72110606 Bolt RdHd Sht . Sqnk . 3 / 8 - 16 x 3 / 4 37 17490508 Screw Thdrol 5 / 16 - 18 x 1 / 2 38 139886 Bracket Asm . Pvt . Lh Mwr . Rear 39 139887 Bracket Asm . Pvt . Rh Mwr . Rear 40 139977 Spacer Fender Raised LTLT 41 139978 Plate Extension Fender 48 138O96 Rivet Push Plate D Plastic BIk 49 17490412 Screw Hex Wsh . Thdrol . 1 / 4 - 20 x 3 / 4 50 142779 Brace 51 73800400 Nut Lock Hex W / Ins . 1 / 4 - 20 52 19091416 Washer 9 / 32 x 7 / 8 x 16 Ga . 53 144697 Bracket Gdlle LH 54 17030814 Screw Lock Spider # 8 x 7 / 8 55 144696 Bracket , Grille RH 57 74780412 Bolt Fin Hex 1 / 4 - 20 x 3 / 4 58 150127 Air Duct Engine PL / LT 60 72140606 Bolt Rdhd Sqnk 3 / 8 - 16 x 3 / 4a . 61 19171416 Washer 17 / 32 x 7 / 8 x 16 G 68 73510400 Nut Keps Hex 1 / 4 - 20 UUNCNC 74 73680600 Nut Crownlock 3 / 8 - 16 140 150556 Bracket Chassis Front - - 5479J Plug Button BIk . 359 Dia . Choke NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 mm 33
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REPAIR PARTS TRACTOR - . MODEL NUMBER AYP9159B69 STEERING ASSEMBLY ~ i 46 62 14 : 46 27 117 8 43 / / 43 ! / \ I _ / I / 34
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 STEERING ASSEMBLY KEY PART NO . NO . DESCRIPTION " 1 140044 Wheel Steering Ayp / P / L BIk 2 142033 Axle Asm Fr LT W / gzks 38 / 42 3 135227 Spindle Asm LH 4 135228 Spindle Asm RH . 5 6266H WasherThrust 75 x 1.230 6 121748X Washer 25 / 32 X 1 - 5 / 8 X 16 Ga 7 19272016 Washer 27 / 32 X 1 - 1 / 4 X t6 Ga 8 12000029 Ring Klip # t5304 - 75 9 3366R Bearing Col Strg BIk 10 130468 Link Drag Sol Ball Jt 20 064 11 10040600 Washer Lock Hvy Hlcl Spr 3 / 8 12 73610600 Nut Fin Hex 3 / 8 - 24 Unf 13 110438X Spacer Bearing Axle Front1 / 14 74011056 Bolt Hex 5 / 8 - 11 Unc X 3 - 2 15 73901000 Nut Lock Flange 5 / 8 - 11 Unc 16 132624 Pin Axle 5 / 8 X 1 55 / 1 54 aLgbel33 17 140176 Shaft Asm Strg Private 5L0x 18 57079 Washer Thrust 515x 7 0 19 124035X Support Shaft 20 126684X Washer Shim 1 / 4 X 5 / 8 X 062 21 10040400 Washer Lock Hvy Helical 1 / 4 22 71100410 Screw Cap Sckt Hd Phos & Oil 23 127501 Shaft Asm Pittman 24 109816X Nyliner Snap In 25 124036X Bracket Steedng 26 126847X Bushing Link Drag BIk Lr 27 136874 Gear Sector 22 Teeth 28 19131416 Washer 13 / 32 x 7 / 8 x 16 Ga . 29 17490612 Screw Thdrol 3 / 8 - 16x3 / 4 Ty - tt 30 76020412 Pin Cotter 1 / 8 x 3 / 4 Cad 32 130465 Rod Tie Wire Form 19 75 Mech 36 102803X Bushing Steering 37 152927 Screw 38 140045 Cap Wheel Steer 3Ayp / 39 19133808 Washer 13 / 32 x 2 - 8 x 8 Ga 41 100711L Adapter Wheel Strg 42 140216 Beet Shaft Steering1 43 121749X Washer 25 / 32 X 1 / 4 X 16 Ga 44 153721 Extension Steering Adjustable 46 121232X Cap Spindle Fr Top BIk 47 6855M Fitting GreaseWsh 50 17490412 Screw Hex Thdrol 1 / 4 - 20 x 3 / 4 51 738OO500 Nut Lock Hex W / Ins . 5 / 16 - 18 Unc P 54 74780520 Bolt Fin Hex 5 / 16 - 18 Unc 6 x 1 - 1 / 4 55 140285 Clip Tinnerman 57 81401726 Support Shaft Steering 62 1496 Kit Steering Asm Service 63 74780616 Bolt Fin Hex 3 / 8 - 16unc x 1 Gr . 5 NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 mm 35
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 DRIVE 10 45 87 21 35 103 97 62 _ / 19 52 36 â€¢ 53 98 84100 16 104 27 22 55 24 26 100 36
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 DRIVE KEY PART KEY PART NO . NO . DESCRIPTION NO . NO . DESCRIPTION 1 150071 Transaxle Assembly 53 105710X Link , Clutch 2 142431 Spring , Return , Brake 55 105709X Spring , Return , Clutch Bolt Fin Hex 3 / 8 - 16 UNC x 1 - 1 / 4 3 143995 Pulley , Transaxle 56 74760620 V - Belt , Ground Drive 8 141003 Rod Shift Hydro LT 57 14029412 9 145028 Clutch Elect Evx Lt 59 1403 Keeper , Center Span 10 76020416 Pin Cotter 1 / 8 x 1 CAD 60 121218X Keeper Belt Engine Lh 15 74490544 Bolt Hex FIghd 5 / 16 - 18 Gr . 5 61 17490612 Screw Thdrol . 3 / 8 - 16 x 3 / 4 Ty . " IT 16 73800500 Nut Lock Hex W / Ins 5 / 16 - 18 Unc P 62 8883R Cover , Pedal 18 74780616 Bolt Fin Hex 3 / 8 - 16 Unc x 1 Gr . 5 63 145868 Pulley , Clutch Electric Evx Washer 19 73800600 Nut Lock Hex W / Wsh 3 / 8 - 16 Unc 65 10040700 20 150280 Bolt Hex 7 / 16 - 20 x 4 - 1 / 4 68 105730X Keeper Belt Engine Screw 21 106933X Knob , Rd . 1 / 2 - 13 69 142432 22 145627 Rod , Brake Hydro 71 140158 Strap Torque Lh Hydro 23 152485 Bracket Asm Clutch Mtg Ev'x 73 140157 Strap Torque Rh Hydro 24 73350600 Nut 74 121199X Spacer , Split 25 106888X Spring , Brake Rod 75 121749X Washer 25 / 32 x 1 - 1 / 4 x 16 Gauge 26 19131316 Washer 76 12000001 E - Ring 27 76020412 Pin Cotter 1 / 8 x 3 / 4 CAD . 77 123583X Key , Square Washer 25 / 32 x 1 - 5 / 8 x 16 Gauge 28 145204 Rod , Parking Brake 78 121748X Shaft Asm . Cross Hydro 29 124236X Cap , Parking Brake 81 14015482X 30 130807 Bracket , Transaxle 82 1237 Spring Torsion T / A3 / Washer 17 / 32 x 4 x 16 Ga . 31 127275X KeeperBeltLh 83 19171216 32 74760512 Bolt Hex Hd 5 / 16 - 18 Unc x 3 / 4 84 140548 Rod , Tie Hydro Sph Ball 750 33 72140506 Bolt Rdhd Sqnk5 / 16 - 18unc x3 / 4 86 71208 Bushing Rod Strig . 629 / 632 ID Washer 21 / 32 x 1 - 1 / 4 x 16 Ga . 34 151128 Shaft , Foot Pedal 87 19212016 35 120183X Beadng , Nylon 88 12000008 Ring Klip # 5304 - 62 36 19211616 Washer 89 151147 Console , Shift Bolt Fin Hex 5 / 16 - 18 x 2 - 1 / 4 37 1572H Pin , Roll 91 74780536 Bolt Fin Hex 5 / 6 - 18 Unc x 1 - 1 / 2 38 123674X Pulley , Idler , Fiat 92 74780524 39 74760644 Bolt 93 142564 Line Fuel Hydro 4 " 40 4470J Spacer , Split 94 140462 Fan , Hydro 7 " 41 153399 Keeper , Belt Idler 95 144643 Control Asm Bypass Hydroad 42 19131312 Washer 13 / 32 x 13 / 16 x 12 Gauge 96 4497H Retainer Spring 1 " Zinc / C 44 105706X Bearing , Nylon 97 140469 Keeper Belt Rh Hydro 0750 . 18 / 20 " 45 110812X Washer , Hardened 98 73510600 Nut Keps Hex 3 / 8 - 16 Unc Washer 11 / 32 x 3 / 4 x 16 Ga . 46 12000039 Ring , Klip 100 19111216 Washer Beliville . 501D x 1.50D 47 127783 Pulley , Idler , V - Groove 102 141322 48 123789X Bellcrank Assembly 103 73940800 Nut Hex Jam Toplock 1 / 2 - 20 Unf . 49 123205X Retainer , Belt 104 140156 Arm , Control Hydro 50 74760624 Bolt 105 71070516 Screw Cap Hex 5 / 16 x 18 x 11 51 73680600 Nut Crownlock 3 / 8 - 16 UNC 106 74780520 Bolt Fin Hex 5 / 16 - 18 Unc x - 1 / 4 52 73680500 NutCrownlock 5 / 16 - 18UNC 114 19111214 Washer 11 / 32 x 3 / 4 x 16 Ga . NOTE : All component dimensions give in U . S . inches . 1 inch = 25.4 mm . 37
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 ENGINE 72 62 13 81 4 i 78 78 38 29 23 OPTIONAL EQUIPMENT I Spark Arrester 35 38
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 ENGINE KEY PART DESCRIPTION NO . NO . 1 140310 Control Th / ch LH Flag 23.50x5 2 17720410 Screw Hex Thd Cut 1 / 4 - 2 / 8 T 34 See Engine Breakdown 137352 Muffler Exhaust LT B & S 14HP IC OHV 13 272293 Gasket Eng 1 313 Id Tin Plated 14 13280324 Nipple Pipe 3 / 8 Npt X 3 " 15 13200300 Elbow Std 90 Degree 3 / 8 - 18 Npt 16 11050600 Washer Lock Ext Tooth 3 / 8 23 150554 Shield Browning 29 137180 Kit Spark Arrestor ( Flat Scm ) 31 140280 Tank Fuel Front 32 81405277X Cap Asm Fuel 33 1234 Clamp Hose 35 17490512 Screw Thdrol 5 / 16 - 18 x 3 / 4 37 137040 Line Fuel 20 " 38 . . . . . . Oil Drain Plug ( Order From Engine Manufacturer ) 40 124028X Bushing Snap Nyl BIk Fuel Line Screw Thdrol 1 / 4 - 20 x 3 / 4 44 1749041216 46 190914 Washer 9 / 32 x 7 / 8 x 16 Ga 49 17490616 Screw Thdrol 3 / 8 - 16 x 1 62 10040500 Washer Lock Hvy HIcl Spr 5 / 16 72 71070512 Screw Hex Hd Cap 5 / 16 - 18 x 3 / 4F 78 17490620 Screw Thdrol 3 / 8 - 16x1 - 1 / 4 TY3 - 81 128861 Nut Flange 1 / 4 - 20 Starter Nut NOTE : All component dimensions given in U . S . inches , 1 inch = 25.4 mm . 39
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 SEAT ASSEMBLY 5 _ 15 23 17 12 KEY PART DESCRIPTION KEY PART DESCRIPTION NO . NO . NO , NO . 1 140117 Seat 14 72050411 Bolt Rdhd Sht Nk 1 / 4 - 20 x 1 - 3 / 8 2345 140551 Bracket Pivot Seat 15 134300 Spacer Split 28x 96 Yel Zinc 74760616 Bolt Hex 3 / 8 - 16 X 1 16 121250X Spring Cprsn 1 27 BIk Pnt 19131610 Washer 13 / 32 X 1 " 17 123976X Nut Lock 1 / 4 Lge Fig Gr 5 Zinc 145006 Clip Push - In Hinged 21 153236 Bolt Shoulder 5 / 16 - 18 UNC 676 73800600 Nut Lock Hex w / Wsh 3 / 8 - 16 Unc 22 73800500 Nut Lock Hex W / Ins 5 / 16 - 18 Unc 124181X616 SprLng Seat Cprsn 2 250 BIk Zi 23 74780814 Bolt Fin Hex 1 / 2 - 13 X 7 / 8 Gr 5 17490 Screw Thdrol 3 / 8 - 16 X 1 Ty - tt 24 19171912 Washer 17 / 32 X 1 - 3 / 16 X 12 Ga 9 19131614 Washer 13 / 32 X 1 X 14 Ga 25 127018X Bolt Shoulder 5 / 16 - 18 X 62 10 140552 Pan Seat 26 10040800 Washer Lock Hvy HIcl Spr 1 / 2 12 121246X Bracket Mounting Switch 13 121248X NOTE : All component dimensions grven in U . S . inch Bushing Snap BIk Nyl 50 Id 1 inch = 25.4 mm . 40
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 6 DECALS 8 9 14 9 13 3 10 10 11 16 4 4 5 2 15 12 KEY PART DESCRIPTION KEY PART DESCRIPTION NO . NO . NO . NO . 1 140819 12 141517 Decal Deck Vented Wizard Plus Decal Instruction Dash Opr Eng P / t . 2 142341 13 143470 Decal Drawbar Contrl Mvt Hyd LT Decal Insert Strg Wizard Plusbols 3 141579 Decal Hood RH 14 146451 Decal Bat Dan / Poi P / L Sym 4 146679 Decal Pnl Side 15.5 HP 15 136832 Decal V - Belt Sch 5 141583 16 127520 Decal USA White Decal Deck Deck Mulching Wizard 17 142336 Plus Decal Sdl Cold Start Hydro Eng 6 133796 18 15O218 Decal Lens Wizard Plus Decal Caution Fender Eng 7 4900J 19 272989 Decal Clutch / brake Eng Decal B & S Engine 15.5 Hp Vang 8 141580 Decal Hood LH - - 138311 Decal Handle LFT Height GAdjT 9 143349 - - 133671 Pad Footrest Ribbed LT / YT / Decal Chassis Wizard 42 = Hydro 10 143388 - - 154148 Manual Owner's Nameplate Hood Wizardic 11 146615 Decal Fender Automat Wizard WHEELS & TIRES KEY PART DESCRIPTION NO . NO . 1 59192 Cap Valve Tire 2 _ 5,8 Stem Valve 2 65139 4,10 Tire F Ts 15 X 6 0 - 6 Service 3 106222X 7 4 59904732X427 Tube Front ( Service Item Only ) 5 106 Rim Asm 6 " ( front White Service ) 6 278H Fitting Grease ( Front Wheel Only ) 11 7 9040H Bearing Flange ( Front Wheel Only ) 8 106108X427 Rim Asm 8 " rear White Service ) 9 122082X Tire R Ts 20 x 10 C Service 10 7152J Tube Rear ( Service Item OnLy ) 11 104757X Cap Axle BIk 1 50 X 1 00 - - 144334 Sealant , Tire ( 10 oz . Tube ) NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 ram . 41
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 LIFT 29 28 27 26 41 34 23 37 38 33 4O 49 I 3O 13 2 6 5 13 19 13 161718 20 32 19 13 _ 15 32 / 42
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 LIFT KEY PART DESCRIPTION NO . NO . 1 136973 Rod Asm . Lever 2 140278 Shaft Asm . Lift 3 138284 Pin Groove 4 12000002 E Ring # 5133 - 62x 5 19211621 Washer 21 / 32 1 x 21 Ga . 6 120183X Bearing Nylong 7 125631X Grip Handle Fluted 8 122365X Button Plunger Red 10 122512X Spring Cprsn 11 139865 Link Lift Lh 12 139866 Link Lift Rh 13 4939M Retainer Spring 15 127218 Link Front 16 73350800 Nut Jam Hex 1 / 2 - 13 Unc 17 130171 Trunnion BIkZinc 18 73800800 Nut Lock W / Wsh 1 / 2 - 13 Unc 19 139868 Arm Suspension Rear 20 3146R Retainer Spring 23 110807X Nut Spring13 / 24 19131016 Washer 32x5 / 8x16Ga . 25 2876H Spring 2 - 1 / 8 " / 26 76020308 Pin cotter 3 32 x 1 / 2 27 126971X Rod Adj . Lift 28 73350600 Nut Hex Jam 318 - 16 29 138057 Knob Inf . 3 / 8 - 16 30 150233 Trunnion Inf . Height 31 140302 Bearingrownlock 32 73540600 Nut C 3 / 6 - 24 33 140168 Bracket rStopol 34 17490608 Screw Thd 35 120529X Washer Nylon 36 123933X505 Pointer Pnt Height Ind . 37 123935X Plung Holedrol 38 17490512 ScrewTh 5 / 16 - 18 x 3 / 4 40 19112410 Washer 11 / 32x1 - 1 / 2x10Ga . 41 123934X Scale Ind , Height 49 145212 Nut Hex Flange Lock NOTE : At1 component dimensions given in U . S . inches 1 inch = 25.4 mm 43
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 MOWER DECK 34 105 106 17 113 111 114 25 26 118 _ J _ 27 3 _ . _ 125 44
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 MOWER DECK KEY PART KEY PART NO . NO . DESCRIPTION - NO . NO . DESCRIPTION 1 144393 Nut Lock 3 / 8 - 16 Unc Mower Housing 40 73680600 2 72140506 Bolt Rdhd Sqnk 5 / 16 - 18unc X3 / 4 44 140088 Guard Mandrel LH Black 3 138017 Bracket Asm Fr Sway Bar 38 / 42 46 137729 Screw Hex Thd Cut 4 138440 Bracket Asm Deck 42 " sway Bar 54 133943 Washer Hardened 5 4939M Arm Idler 42 " mower LT / YT Retainer Spdng 55 140084 6 130832 Arm Suspension Rear 56 122052X Spacer Retainer Pm Mower 8 850857 Bolt 3 / 8 - 24 X 1 - 1 / 4 59 141043 Guard TUV Idler 9 10030600 Washer Lock Hvy 3 / 8 61 13195000 Spdng Ext Elect CI 10 140296 Washer Hard Blade Mower Vented 68 1442 V - Belt tMowerered 11 134149 Washer Sin Blade Mulching 42 " 83 120958X4 12 129895 Bearing Ball 84 14439 Keeper Belt Idler Fixed 13 71376454 Shaft Asm W / lower Bearing 85 72140618 Bolt Rdhd Sqnk 3 / 8 - 16 x 2 - 1 / 4 14 1287 Housing Mandrel Vented 101 136420 Cover Mulching 42 " black 15 110485X Screw Bearing Ball Mandrel 102 71161010 16 140329 Washer # 10 Stripper Mower Vented 103 0190612160 17 72110618 Bolt Rdhd Sqnk 3 / 8 - 16 X 2 - 1 / 4 104 100710 Washer Lock # 10 18 72140505 Bolt Rdhd Sqnk 5 / 16 - 18 X 5 / 8 105 130758 Latch Asm Bagger 19 132827 Bolt Shoulder 106 2029J Nut Weld 20 136888 Baffle Vortex 42 111 140353 Bracket Gauge Wheel LH 42 " deck 21 73680500 Nut Crown Lock 5 / 16 - 18 112 132262 Bracket Gauge Wheel RH 42 " deck 22 134753 Stiffener Bracket 42 " deck 113 17490512 Screw Thdrol 5 / 16 - 18unc X 3 / 4 23 131267 Bracket Deflector Mower 42 " 114 73510500 Nut Keps 5 / 16 - 18 Unc 24 105304X Bolt Carr 5 / 16 - unc X 1 / 2 Cap Sleeve 80x 112 BIk Mower 115 72110504 25 123713X Bolt Shoulder BIk Zinc 42 " deck Spring Torsion Deflector 2 52 116 13764457 26 110452X Nut Push Phos & Oil 117 1339 Wheel Gauge - Donut 27 130968 Shield Deflector Mower 42 " BIk 118 73930600 Nut Centedock 3 / 8 16 Unc 28 19111016 Washer 11 / 32 X 5 / 8 X 16 Ga 119 19121414 Washer 3 / 8 x 7 / 8 x 14 Ga . 29 131491 Rod Hinge 42 " 6 75 Wig 121 143723 Bracket Extruded Gauge Wheel 30 138776 Screw Thdrol Hex Head Zinc Mwr 125 76020816 Pin Cotter 1 / 4 x t Plated 31 129963 Washer Felt Washer Spacer Mower Vented 128 15339094 32 153535 Pulley Mandrel 42 / 44 / 50 - - 1307 Mandrel Asm Service ( Includes Key 33 137266 Nut 9 / 16 Top Lock 2FIng - Nos . 8 - 10 , 12 - 15 , 31 and 33 ) 34 72110622 Bolt Rdhd 3 / 8 - 16uncx 3 / 4 Gr 5 - - 145452 Deck Serv ( Std . Deck - Order 35 133835 Fastner Christmas Tree seperately mulcher plate and gauge 36 131494 Pulley Idler Flat 3 060 wheel components key nos . 101 - 37 19131316 Washer 13 / 32 x 13 / 16 x ! 6 Ga 106 and 111 - 119 , 121 ) 38 132823 Spacer Srping Stop Idler NOTE : All component dimensions given in U . S . inches 1 inch = 25.4 mm 45
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 TRANSAXLE HYDRO GEAR - MODEL NUMBER 310 - 0650 TRANSAXLE 58 34 26 23 9O 19 53 52 â€¢ 83 # 91 4 5 2 35 46
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 TRANSAXLE HYDRO GEAR - MODEL NUMBER 310 - 0650 TRANSAXLE KEY PART KEY PART NO . NO . DESCRIPTION NO . NO . DESCRIPTION 1 142930 Housing , Lower 43 142884 Washer 7 / 16 x 7 / 8 x . 06O 2 142931 Assembly , Upper Housing 44 150829 Differential Assemblyx . 3 142932 Seal , Lip 52 142991 Washer 3 / 4 x 1.5 13 4 142928 Ring , Wire Retaining 53 142961 Seal . 75 x 1.25 x . 250 5 142933 Ring , Retaining 56 142963 Shaft , Input0 6 142934 Bearing , Shaft Ball 58 142964 Bolt 1 / 4 - 2 x 1.38 7 142935 Bearing , Cradle 59 142965 Pin . 50D x . 43 ID x . 750 8 150771 Bearing , Thrust 30 x 52 x 13 62 142966 Arm , Control 9 142937 Swashplate , Variable 63 142967 Puck , Dampener 13 142938 Block , Cylinder Assembly 64 142920 Set Screw 14 142939 Arm , Trunnion 68 142969 Spring 15 142940 Seal , Lip 69 144610 Stud 5 / 16 - 24 17 142941 Guide , Slot 83 142971 Jackshaft Assembly 18 150772 Shaft , Motor 85 150806 Jackshaft 19 150773 Bearing , Thrust 42 x 68 x 16 88 142973 Screw , Cap7 / 23 142944 Block , Cylinder Assembly 89 142974 Washer 16 x 1 x 1 / 2 24 142945 Seal , Lip 10 x 25 x 7 90 142975 Sleeve Bearing 25 142946 Actuator , Bypass 91 142976 Seal , Wiper 26 150774 Center Section Assembly Kit 92 142977 Spring , Blockock 27 142948 Seal , Lip 26 x 42 x 8 93 142978 Washer , Bl Thrust 28 142949 Ring , Retaining 113 142917 Cap , Vent Assembly 29 142950 Washer 26 x 35 x 1 114 142918 Fitting , O - Ring Assembly 34 142951 Oil Filter Element 119 142980 SpacerCastle 35 142952 Arm , Bypass 134 144607 Nut , 5 / 16 - 24 36 142953 Ring , Retaining 135 144608 Pin , Cotter 37 142954 Arm , Actuating 139 150775 Spring , Compression 38 142955 Pin , Actuating 140 150776 Nut , Hex 5 / 16 - 24 39 150777 Bolt 5 / 16 - 24 x 1 - 3 / 4 40 150778 Locknut , Hex 5 / 16 - 24 UNJC NOTE : All component dimensions given in U . S . inches 41 142958 Brake Rotor / StatorKit 1 inch = 25.4 mm 47
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28Q777 , TYPE NUMBER 0673 - A1 230 _ 614 225 @ 9 634A 718 _ 307 305A 1022 7 368A 868 166 1034 45 1029 294 _ REQUIRES SPECIAL TOOLS TO INSTALL . SEE REPAIR 1026 INSTRUCTION MANUAL 48
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REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9159B69 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28Q777 , TYPE NUMBER 0673 - A1 127 138 106 987 95 117 634 634B 1022 1033 VALVE OVERHAUL KIT 121 CARBURETOR KIT " A " REQUIRES SPECIALTOOLSR TO INSTALL . SEE REPAI INSTRUCTION MANUAL . 49
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SERVICE NOTES
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION " r ONLY RIDE UP AND DOWN HILL , NOT ACROSS HILL SIGHTING _ " _ . . . CUT OU " _ LOPl _ _ _ S SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE . 15 Â° MAX . Operate your Tractor up and down the face of slopes ( not greater than 15 Â° ) , never across the face . Make turns gradu - ally to prevent tipping or loss of control . Exercise extreme caution when changing direction on slopes .
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HOW AND WHERE TO ORDER PARTS You can identify your product correctly by looking at its model number label which is located under the seat . 1 . A . Name the product that needs a part , for example : tractor . B . State the product's model number andfactory number . These numbers appear on a label on the product . 2 . List the description and part numberofthe part you want . This manual shows drawings , descriptions , and part numbers . 3 . You may order from a participating Western Auto store . If you cannot do that , please order direct from : Telephone : 1 - 800 - 633 - 8434 Westem Auto National Parts Center 2107 Grand Avenue Kansas Ci _ , MO 64108 154146 Rev . 1 05.16.96 JH / RH PRINTED IN U . S . A .